INHOUSE ISSUES WISE PARETO DETAILS FOR THE MONTH SEPT -23

% In house wise pareto detailse

Sr.No. Defect Description QTY. Cummulative
Contribution
100.0
100 95.2 100.0
1 SLEEVES BURNING 25 24.0 24.0 90
78.8
87.5 90.0
80 80.0
69.2
70 70.0
BURNING LINE ON
2 20 19.2 43.3 60 57.7 60.0
SLEEVES

Inhouse issues
50 43.3 50.0
40 40.0
3 JOINT 15 14.4 57.7 30 25
24.0
20
30.0
20 15 12 20.0
10 9 8
10 5 10.0
4 IMPROPER FOLD 12 11.5 69.2 0 0.0

IMPROPER FOLD

ID ISSUE

LOOS WEAVING
BURNING LINE ON SLEEVES

LESS STIFFNES

OTHER ISSUES
SLEEVES BURNING

JOINT
5 LESS STIFFNES 10 9.6 78.8

6 ID ISSUE 9 8.7 87.5

7 LOOS WEAVING 8 7.7 95.2

9 OTHER ISSUES 5 4.8 100.0 Defects

104
 INHOUSE ISSUES WISE PARETO DETAILS FOR THE MONTH OF Nov - 16

%
Sr.No. Defect Description QTY. Cummulative
Contribution In house wise pareto detailse

1 Weld MISS 35 16.0 16.0

2 Cross assly 30 13.7 29.7

3 Wrong assly 20 9.1 38.8 100 98.6 99.1 99.5 100.0

100.0
97.7
96.8
95.4
4 Poor welding 19 8.7 47.5 94.1
92.2
89.5
5 Spot hole 14 6.4 53.9 90
87.2
90.0

84.5
6 Part missing 11 5.0 58.9 81.3
80 78.1
80.0
7 spot damage 11 5.0 63.9
73.5
9 Weld lenght less 11 5.0 68.9
70 68.9 70.0

Inhouse issues
10 Clip missing 10 4.6 73.5 63.9

11 Weld below hole 10 4.6 78.1 60 58.9 60.0

12 Excess gap 7 3.2 81.3 53.9

13 PART DAMAGED 7 3.2 84.5 50

47.5
50.0

14 Hole off side 6 2.7 87.2

40 38.8 40.0
15 Less no of spots 5 2.3 89.5
35

16 Spot offside 6 2.7 92.2 30

29.7
30 30.0

17 Height spot on surface 4 1.8 94.1

15 Spot fail 3 1.4 95.4 20

20
19 20.0
16.0
16 Rusty parts 3 1.4 96.8 14

11 11 11
10 10
17 Bend 2 0.9 97.7 10
7 7
10.0
6 6
5
4
18 Nut missing 2 0.9 98.6 3 3
2 2
1 1 1
0 0.0
19 0.5 99.1
Weld MISS

PART DAMAGED

Spot fail
Cross assly

Wrong assly

Weld lenght less

Less no of spots

Rusty parts

Poor rework
Poor welding

Spot hole

Part missing

Excess gap

Bend

Rough weld finish

Spot dent
Poor rework 1 spot damage

Hole off side

Spot offside

Height spot on surface

Nut missing
Clip missing

Weld below hole

20 Rough weld finish 1 0.5 99.5

21 Spot dent 1 0.5 100.0

Defects
219
 INHOUSE ISSUES WISE PARETO DETAILS FOR THE MONTH OF JAN - 16

Sr.No %
Defect Description QTY. Cummulative
. Contribution
In house issues wise pareto details
1 WRONG ASSEMBLY 35 15.6 15.6

2 WELD MISS 30 13.4 29.0 40 99.1 99.6 100.0

100.0
97.8
96.4
95.1
3 CROSS ASSEMBLY 29 12.9 42.0 93.3
90.6
90.0
4 SPOT DAMAGE 17 7.6 49.6 35
35 87.9
85.3
82.1
5 PART DAMAGE 17 7.6 57.1
79.0 80.0
75.9
6 LESS NO OF SPOTS 16 7.1 64.3 30
30
29 72.8

Inhouse issues
7 WELD BLOW HOLE 10 4.5 68.8 68.8 70.0

64.3
8 EXCESS GAP 9 4.0 72.8 25
60.0
57.1
9 HOLE OFFSET 7 3.1 75.9

10 SPOT OFFSET 7 3.1 79.0 20 49.6 50.0

11 WELD LENGTH LESS 7 3.1 82.1 17 17

42.0
16
40.0
12 PART MISSING 7 3.1 85.3 15

13 CLIP MISSING 6 2.7 87.9

29.0 30.0

14 SPOT FAIL 6 2.7 90.6 10

10
9

15 SPOT HOL 6 2.7 93.3 20.0

7 7 7 7
15.6 6 6 6
HIGH SPOTS ON
16 4 1.8 95.1 5
SURFACEE 4
10.0
DEEP DENT ON 3 3 3
17 3 1.3 96.4
SURFACE
1 1

18 POOR REWORK 3 1.3 97.8 0 0.0

WRONG ASSEMBLY

WELD MISS

CROSS ASSEMBLY

SPOT DAMAGE

WELD BLOW HOLE

EXCESS GAP

WELD LENGTH LESS

HIGH SPOTS ON SURFACEE

DEEP DENT ON SURFACE

POOR REWORK

DRAIN HOLE BLOCKED

SPOT BURR
PART MISSING

CLIP MISSING

SPOT FAIL

SPOT HOL

POOR WELDING
HOLE OFFSET

SPOT OFFSET
PART DAMAGE

LESS NO OF SPOTS

19 POOR WELDING 3 1.3 99.1

20 DRAIN HOLE BLOCKED 1 0.4 99.6

21 SPOT BURR 1 0.4 100.0

224 Defects
 INHOUSE ISSUES WISE PARETO DETAILS FOR THE MONTH OF FEB - 16

Sr.No. Defect Description QTY. % Contribution Cummulative

In house issues wise pareto details
1 WELD MISS 44 16.7 16.7

99.2 99.6
2 WELD BLOW HOLE 33 12.5 29.3 97.3 98.1 98.9 100.0
250 94.3 95.8
92.0
89.0 90.0
3 SPOT DAMAGE 24 9.1 38.4 85.2

in house defect Qty

81.0
76.8 80.0
4 CROSS ASSLY 20 7.6 46.0
200
72.6
68.4 70.0
5 PART DAMAGE 17 6.5 52.5 64.3
58.6 60.0
6 WELD LENGTH LESS 16 6.1 58.6 150
52.5
50.0
7 LESS NO OF SPOTS 15 5.7 64.3 46.0

38.4 40.0
100
8 EXCESS GAP 11 4.2 68.4
29.3 30.0
9 POOR WELDING 11 4.2 72.6

50 16.7
44 20.0
10 SPOT HOLE 11 4.2 76.8 33
24 20 10.0
17 16 15
11 4.2 81.0
11 11 11 11 11 10 8
SPOT OFFSET 11 6 4 4 2 2 1 1
0 0.0

HIGH SPOTS ON SURFACE

WELD BLOW HOLE

WELD LENGTH LESS

LESS NO OF SPOTS

WRONG ASSEMBLY
WELD MISS

EXCESS GAP

SPOT HOLE

PARTS MISSING

CLIP MISSING

NUT MISSING

RUSTY MATERIAL

SPOT FAIL
SPOT OFFSET

HOLE OFFSET

DEEP DENT ON SURFACE

SPOT DAMAGE

CROSS ASSLY

PART DAMAGE

POOR WELDING

SPOT DENT
12 WRONG ASSEMBLY 11 4.2 85.2

13 PARTS MISSING 10 3.8 89.0

14 CLIP MISSING 8 3.0 92.0

Defects
15 HOLE OFFSET 6 2.3 94.3

HIGH SPOTS ON
16 4 1.5 95.8
SURFACE

17 NUT MISSING 4 1.5 97.3

18 RUSTY MATERIAL 2 0.8 98.1

19 DEEP DENT ON SURFACE 2 0.8 98.9

20 SPOT DENT 1 0.4 99.2

21 SPOT FAIL 1 0.4 99.6

22 POOR REWORK 1 0.4 100.0

Total 263