Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.

100011, Innodis Poultry, Page 1 of 12

Mauritius

ORDER CARD

Machine: R 155
Project-No./SD-Doc.: 94635.100011 / 1839119 / [C]

Customer name: Innodis Poultry, Mauritius

Agency: MUMU DW: 48/2015 Date: 15-09-21
Country of destination: PW: Short mark 1: bur
Mauritius
Ma.No.: 221241 Short mark 2: skp
Package: MEAG No:. Order design: AK1
Order No.: Mr. Sullivan Machine /Line drawing: Production finished:
15000224499
Order date: 15-09-09 Production loc.: MUWO
SM-No.: Master project:94635.100011 network plan no.:6092234
Note: Lieferung zusammen mit SE60 - SD 1848734

Pos Material M-Kind M-Type Serial-No Year of Drawing

manufa
cture
5 107400743 RM R155 221241 2015 15000224499

OVERVIEW OF IMPORTANT DATA

Electrical data: Line voltage: 400 V
Line frequency: 50 Hz
Number of Phases: 3
Neutral wire: Yes
Protective conductor: Yes
Internal machine voltage: 400 V
OVERVIEW OF IMPORTANT MACHINE DATA
Mirror image version No
Machine length: 4000 mm
Control: Machine control IPC 06 terminal with LCD display
Nominal machine width: 420 mm
Drive: MC-Drive 12.2 Nm
Transport chain: CRG-L-Hyg
Ambient temperature: 10 °C - 10 °C
Applying country: Official language: English

Current change status: C (Documentation of change, see "Change")

Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 2 of 12
Mauritius

Pos PL No No Description
5 900436 MACHINE
143116 BASIC MACHINE
consisting of:

900607 Stainless steel construction

900608 Hygienic design (IP 65)

10 137197 Machine chassis

Frame length 4,000 mm,

machine frame not split into sections

20 147478 Top web chain guide, with mechanical-driven transport chain

30 142988 Control cabinet 810 x 1,725 mm

/ Width: 810 mm

40 145878 Machine cladding in loading area

50 135714 Nominal machine width 420 mm

60 143372 Special tool set 1 (SAP material no.: 106247785)

contains of hand tools and minor amounts of consumables like for ex. round rubber
gaskets for forming die, microfuses etc.

70 140551 Side frame extension at discharge by 300 mm incl. safety tunnel extension

850 135723 Operating terminal with extended arm

/ length of terminal arm: 750 mm, Mounting place: Control cabinet

80 148317 Safety system E, with magnetic switch and photocell,

incl. magnetic switch analysis unit MSA 01 and photocell analysis unit LSA 01
/ (E 2.8)

90 146125 Set of safety covers for first die set, for safety system E, plates Pos. 1 and 2 unperforated,
Pos. 3 and 4 perforated

860 900451 Mounting parts for safety covers

120 145898 Electric direct driven lifting mechanism HSE 01 for forming, 4-post mounting, holding
force 40.000 N, max. opening width 150 mm
/ Lifting rail position: 164 mm

130 145902 Electric direct driven lifting mechanism HSE 01 for sealing, 2-post mounting, holding force
40.000 N, with top lift, max. opening width bottom/top 140/10 mm
/ Lifting rail position: 164 mm

140 147798 MC-Drive advance system, AC-motor 12,2 Nm

150 135785 Transport chain CRG-L-Hyg, corrosion resistant chain with non-hardened rollers, frame
length 4,000 mm
Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 3 of 12
Mauritius

160 135786 Transport chain for top web transport system CRG-L-Hyg, corrosion resistant chain with
non-hardened rollers

170 143418 Top web unwind FAZ 20, 3" core-Ø, mechanic clamp, with pneumatic unwind, with end of
web detector
/ top web width 0 mm

180 Bottom web unwind FAZ 20, 3" core-Ø, mechanic clamp , for cut-off length up to 500 mm, with
end of web detector

190 135800 Photoelectric print registration with pneumatic stretching unit for top web, with separate
controlled film brakes for pre-stretching of the film
/ print reg. visible on exterior package
Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 4 of 12
Mauritius

Pos PL No No Description
5000 900263 Pneumatic

900020 Pneumatic basic equipment

200 900121 Pressure regulator R ½ ", with perspiration water drain

210 900005 Safety valve

220 900006 Pressure switch for monitoring of the line pressure

230 900009 Fine filter for oil-free compressed air for forming

240 900011 Sealing valve with pressure regulator

250 900355 Noise muffling of the machine with single sound absorbers on the loads

260 900014 Water circuit incl. flow switch and blow-off valve

270 147345 Forming of Bottom web (System A)

Forming system Standard, heating with vacuum, forming by compressed air via
MULTIVAC proportional pressure regulator and vacuum

280 140441 Evacuation unit UV 10 for edge evacuation, for FormShrink applications
with pressure equalizer pipe for sealing die upper part and sealing die lower part

290 135146 Suction pipe for vacuum pump

310 135158 Gas-flushing system VBS 91

Emptying of gas container via separate button on operating terminal
Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 5 of 12
Mauritius

Pos PL No No Description
4000 900264 Electric

900019 Electric basic equipment

320 900015 Power supply with main switch

330 143954 Individual wire marking in the control cabinet according to EN 60204 § 13.2

340 134158 Control cabinet heating

350 900319 Main switch, lockable, in control cabinet door

360 900307 3 x Emergency stop buttons, in each case at infeed and discharge on operator side as well as
at operating terminal

370 145806 Machine control IPC 06

operating system Windows Embedded, high temperature-, vibration-and EMC stability

Equipment:
intelligent bus terminal system with intgrated diagnostics
Ethernet-interface
Number of inputs and outputs depending on machine equipment
USB interface integrated in the operating terminal, with cover made of stainless steel
4 temperature control loops, appropriate to PT 100 thermo couples
4 analog inputs (for pressure transducers etc.)
recipe store for 500 recipes, recipe management with alphanumeric input
external data backup of recipes on memory stick possible
high data security by uninterruptible power supply
password protection with 3 access levels for different access authorisations
Rate meter
Cycle counter
Production hour meter
Counter for good packages / bad packages, an exact result can only be assured with
further monitoring systems, e.g. end of web detector for top and bottom web
line motion control system for infeed and discharge units
program for partial advance, the advance can be halved, make thirds, quartered in equal
shares
film consumption display in meters, resettable, for display of the film consumption at shift
end, can be activated via service menu, only active together with an end of web detector
for top and bottom web
muting for alarm horn for alarm for current error, via button at operating terminal, can be
activated in service menu

380 145673 Touch screen-terminal 12,1" colored, jet water secured in IP 65 stainless steel enclosure
and LED backlight

390 145674 User interface HMI 2.0

400 143115 Servicetool

Imagetool on USB-Stick, for a complete backup and recovery of the control software

410 144303 Circuit breaker in standard execution

Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 6 of 12
Mauritius

900609 Single-phase alternating current heaters (heating- and sealing plate)

420 Hardware per installed temperature control loop , with thermal element and solid state
relay
temperature control loops for
1 x Heat. standard (forming) above
1 x Heat. sealing

430 134184 Pressure transducer for pressures (Empty message f. gas tank)

440 134187 Splice detector for top web, for top web stretching device

450 137058 End of web detector for top web

460 135169 End of web detector for bottom web

470 900017 Synchronization Standard (inactive synchronization for future retrofit, password protected)

480 900335 Bottom-signal for lifting cylinder of cutting units

490 900324 Cleaning program with tempering of dies

Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 7 of 12
Mauritius

Pos PL No No Description
900031 VACUUM PUMP
500 146656 Busch CB 220/80, 3 x 230/400 V / 50 Hz, for evacuation and forming
Nominal capacity: 220/80 m³/h

510 129157 External connection kit B with stand for vacuum pumps up to 300 m³/h nominal capacity
(for Busch CB 220/80, 3 x 230/400 V / 50 Hz)
/ vacuum pump beside machine, current and control by machine

900032 CUTTING SYSTEMS

520 Lifting mechanism OS 95 for Form Shrink
Opening width 180 mm, lifting bottom/top 160 / 40 mm
Opening width top 20 mm
Opening width bottom 160 mm

530 Intralox-discharge conveyor with drive motor, rubber coated, approx. 2000 mm long,
without frequency converter, with lateral side guides, fix mounted, with divided belt, with
row seperation

900038 TRIM REMOVAL

540 150060 Residual film rewind with drive motor and switching dancer arm, for waste grid
/ Unloading operating side

900072 with integrated break off monitor

Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 8 of 12
Mauritius

Pos PL No No Description
550 900185 Die Set
Format number: 91522 - 351 / Drawing no.: 15000057366 / Drawing
index: 15000128092
Execution see EPZ no. 15000061199
Cutoff length: 265 mm
Nominal machine width: 420 mm
edge trim: 39 mm
seal quality: Standard
Forming depth: 130 mm

Basic die

Number tracks: 2
Number rows: 1

Package specification:
Package dimension: 182.00 mm x 250.00 mm
Forming dimension: 164.00 mm x 230.00 mm
Package depth: 120 mm
min. product weight: 100 g, max. product weight: 500 g

Performance:
The Technical Quality Performance pQS according to DIN 8743 of the thermoforming
packaging machine amounts to approx. 6-7 cycles/min for this tooling multiplied by the
number of packs per cycle. This value applies to an observation period / test run of max. 2
hours at a draw depth of 120 mm and end vacuum of 20 mbar in the finished pack
without product.

Output of the complete packaging line will be less than of single components; therefore
additional performance may be considered.

Product:
Whole Chicken

Film specification:
Bottom web (flexible), Type: Form-Shrink, Tolerance: +2 mm, Thickness: 90 µm, hot seal
compliant, draw compliant, register printed
Top web (flexible), Type: Form-Shrink, Width: 0 mm, Tolerance: ±1 mm, Thickness: 30
µm, hot seal compliant, register printed

Die Components

560 Forming die upper part, Bottom web (flexible)

standard lid with single heating above forming pocket
1 track heating
Punch: internal
sanitation design

centred hole distance 30 mm

heating plates smooth, with drilling, green teflon coating

142958 Non-stick coating Type 2

double-layer Teflon coating, black
Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 9 of 12
Mauritius

900267 Fixed construction share

570 Forming die lower part, Bottom web (flexible)

max. chamber depth: 137 mm, die height: 164 mm
Punch: internal

centred hole distance 30 mm

designed for full drawing depth, max. package height 120 mm

900267 Fixed construction share

580 119985 punch hole for evacuation/gas flushing integrated in forming die lower part

590 2 Forming inserts Type 6

x width: 164.00 mm x length: 230.00 mm x depth: 80.00 mm

New design

600 Filler plates DD: 130 mm

Forming depth adjustable in 5 mm increments

610 Sealing die upper part

for Form Shrink, including water-cooled product protection plates
Shape and circular sealing
Opening aid peel tab
incl. sealing plate
incl. spare sealing plate
sanitation design

142955 Non-stick coating Type 1

single-layer Teflon coating, grey

900267 Fixed construction share

620 Sealing die lower part

max. chamber depth: 132 mm, die height: 164 mm
Package type: vacuum + gas
without spare seal gaskets

900267 Fixed construction share

640 Filler plates DD: 130 mm

900051 Vario parts

650 Shape cutter OS 95 for form shrink, incl. 1 set of spare knives, incl. Package ejector, for
flexible films

660 with 2 pockets

670 New design shape cutter OS 95

900049 Pack Support

680 128579 Support system in loading area (1 support rail(s) included)

/ Safety System BL 08
Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 10 of 12
Mauritius

690 135996 Discharge system (1 discharge rail(s) included)

/ Safety System BL 08

700 900238 Die spare - parts

710 143107 2 Additional seal gaskets for spare in standard quality

Forming dimension 230 x 164 mm (LxW), 2 pockets

900203 SAFETY GUARDS

720 900167 Guard position 1 (forming die infeed) Execution not perforated, E 1.1

730 900168 Guard position 2 (forming die discharge) Execution not perforated, for safety system E ,
opening width <= 220 mm, length 500 mm, photocell mounted in machine E 2.8

740 Guard position 3 (included in top web chain guiding) opening width <= 250 mm designed
for product protrusion 10 mm

750 900322 Guard position 4 (sealing die discharge) Execution perforated , opening width <= 220
mm, length 850 mm, E 4.1

760 900172 Guard position 6 (tunnel guard) Execution perforated , opening width <= 250 mm, length
850 mm, Discharge Conveyor E 6.2 designed for side frame extension

770 900071 Cover transport chain

900128 GENERAL

780 900126 GS - Mark of conformity

790 900125 CE - Declaration of conformity

800 900124 CE - Sign

810 136081 FormShrink - sign on operator side

144273 Technical documentation for Thermoform packaging machine

1 hard copy technical documentation is included in every machine price
Content: instruction manual
spare parts catalogue
electric and pneumatic diagrams

820 900123 Specification instruction manual

1x English, Machine, Paper

830 900213 Specification spare parts catalogue

1x English, Machine, Paper

840 900214 Specification pneumatic and circuit diagrams

1x English, Machine, Paper

900670 Safety sign EN, according to ANSI Z535 (Pictogram with English text)
Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 11 of 12
Mauritius

Change documentation
SD-Document: 1839119 [C]
Description, position: + added
- deleted
+/- changed

Rev Sta Pos PL Description / change Description / "old"

No

A + 850 135723 Machine[5] - Machine

burkart Operating terminal with extended

arm
15-09-29 / length of terminal arm: 750 mm,
Mounting place: Control cabinet

A + 860 900451 Machine[5] - Safety

burkart Mounting parts for safety covers

15-09-29
A - 100 900451 Machine[5] - Safety

burkart Mounting parts for safety covers

15-09-29
A - 110 145889 Machine[5] - Safety

burkart Mounting kit for safety cover for

sealing die, generally required for
15-09-29 lifting mechanism sealing with top lift
A - 630 149791 Machine[5] - Basic data

burkart Gasket mould incl. design

15-09-29
A - 740 900169 Machine[5] - Safety covers

burkart Guard position 3 (sealing die infeed)

Execution perforated, for safety
15-09-29 system E , opening width <= 250
mm, length 550 mm, photocell
mounted in machine
A +/- 80 148317 Machine[5] - Safety Machine[5] - Safety

burkart Safety system E, with magnetic Safety system E, with magnetic

switch and photocell, switch and photocell,
15-09-29 incl. magnetic switch analysis unit incl. magnetic switch analysis unit
MSA 01 and photocell analysis unit MSA 01 and photocell analysis unit
LSA 01 LSA 01
/ (E 2.8) / (E 2.10)

A +/- 550 900185 - Die Set - Die Set

burkart Die Set Die Set

Format number: 91522 - 351 / Format number: 91522 - 350 /
Order confirmation: 1839119, revision status: C, 21.09.15 PN: 94635.100011, Innodis Poultry, Page 12 of 12
Mauritius

15-09-29 Drawing no.: 15000057366 / Drawing no.: 15000057366 /

Drawing index: 15000128092 Drawing index: 15000061177
Execution see EPZ no. Execution see EPZ no.
15000061199 15000061199

Cutoff length: 265 mm Cutoff length: 265 mm

Nominal machine width: 420 mm Nominal machine width: 420 mm
edge trim: 39 mm edge trim: 39 mm
seal quality: Standard seal quality: Standard
Forming depth: 130 mm Forming depth: 130 mm

A +/- Machine[5] - Basic data Machine[5] - Basic data

burkart Manual text to position no.: 560 centred hole distance 30 mm

centred hole distance 30 mm heating plates smooth, with drilling,
15-09-29 heating plates smooth, with drilling, green teflon coating
green teflon coating

A +/- 730 900168 Machine[5] - Safety covers Machine[5] - Safety covers

burkart Guard position 2 (forming die Guard position 2 (forming die

discharge) Execution not perforated, discharge) Execution not perforated,
15-09-29 for safety system E , opening width for safety system E , opening width
<= 220 mm, length 500 mm, <= 120 mm, length 400 mm,
photocell mounted in machine E 2.8 photocell mounted in machine E 2.10

A +/- 750 900322 Machine[5] - Safety covers Machine[5] - Safety covers

burkart Guard position 4 (sealing die Guard position 4 (sealing die

discharge) Execution perforated , discharge) Execution perforated ,
15-09-29 opening width <= 220 mm, length opening width <= 120 mm, length
850 mm, E 4.1 550 mm, E 4.3

B - 300 134124 Machine[5] - Pneumatic

burkart Filter unit for vacuum pumps VFS

220/80, CB 220/80 und CB 250/80
15-10-21
C +/- 530 Machine[5] - Cutting systems Machine[5] - Cutting systems

burkart Intralox-discharge conveyor with Intralox-discharge conveyor with

drive motor, rubber coated, approx.
15-11-16 2000 mm long, without frequency
converter, with lateral side guides, fix
mounted, with divided belt, with row
seperation
drive motor, rubber coated, approx.
2000 mm long, without frequency
converter, with lateral side guides, fix
mounted, with divided belt, with row
seperation

REMARK

The copyright and related rights of the attached ordercard(s) belong(s) to MULTIVAC.
Reproduction and passing on towards third parties is prohibited without permission in written form by
MULTIVAC.
In case of contravention, damages can be claimed for.
Validity applies only to the latest release documented by MULTIVAC.
Modifications thereof may lead to wrong orders and wrong deliveries, for which MULTIVAC excludes
any liability.