T RI O

E N G I N E E R E D P R O D U C T S

CONE CRUSHER-TC 36H

PARTS MANUAL
SERIAL NO. - ___282
_________________

T RI O
E N G I N E E R E D P R O D U C T S
-1- CONE CRUSHER TC-36H
 TABLE OF CONTENTS
MAIN FRAME ASSEMBLY.............................................................................................................................................3

I MAIN FRAME ASSEMBLY .......................................................................................................................3

SOCKET ASSEMBLY.......................................................................................................................................................4

II SOCKET ASSEMBLY .................................................................................................................................4

III COUNTERSHAFT BOX ASSEMBLY .......................................................................................................5

IV ECCENTRIC ASSEMBLY..........................................................................................................................7

V.1 HEAD AND MAIN SHAFT ASSEMBLY (STANDARD).........................................................................8

HEAD AND MAIN SHAFT ASSEMBLY (SHORT) ......................................................................................................9

V.2 HEAD AND MAIN SHAFT ASSEMBLY (SHORT).................................................................................9

BOWL ASSEMBLY.........................................................................................................................................................10

VI.1 BOWL ASSEMBLY (STANDARD)..........................................................................................................10

BOWL ASSEMBLY.........................................................................................................................................................11

VI.2 BOWL ASSEMBLY (SHORT)..................................................................................................................11

VII UPPER FRAME ASSEMBLY ...................................................................................................................12

VIII HYDRAULIC SYSTEM.............................................................................................................................14

LUBRICATION SYSTEM ..............................................................................................................................................27

IX LUBRICATION SYSTEM.........................................................................................................................27

LUBRICATION SYSTEM ..............................................................................................................................................28

MACHINE LUBRICATION CONNECTIONS ............................................................................................................29

MACHINE LUBRICATION CONNECTIONS ............................................................................................................30

X ELECTRICAL AND PLC SYSTEM ........................................................................................................31

XI TOOLS AND ACCESSORIES ..................................................................................................................35

XII SAFETY DECAL KIT................................................................................................................................36

XIII SPARE PARTS LIST .................................................................................................................................37

T RI O
E N G I N E E R E D P R O D U C T S
-2- CONE CRUSHER TC-36H
 MAIN FRAME ASSEMBLY

I MAIN FRAME ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 1000 Minframe Assembly 1

1 TC 360 1001 Arm Guard 3
2 TC 360 1002A Mainframe 1
3 TC360 1000-3 Packing (Epoxy Resin) 1
4 TC 360 1003 Outer Eccentric Bushing 1
5 TC 360 1004 Mainframe Pin 4
6 GB 5782/M24X100 Bolt M24X100 6
7 GB 93/24 Lock Washer 24 6
8 JB/ZQ 4214/Rc 2-1/2" Pipe Plug N715 (Rc 2-1/2") 1
9 TC 360 1005 Mainframe Gasket 1
10 GB 5782/M30X90 Bolt M30X90 6
11 GB 93/30 Lock Washer 30 6
13 TC 360 1006 Mainframe Cap 1
14 TC 360 1007 Step Bearing Plate Pin 1
15 JB/ZQ 4448/R1” Drain Plug 1
16 TC 360 1008 Shim Set 1
17 TC 360 1009 Lower Step Bearing Plate 1
18 TC 360 1010 Upper Step Bearing Plate 1
19 TC 360 1011 Mainframe Liner 1
20 TC 360 1012 Pin Seat 4
21 GB 5782/M16X50 Bolt M16X50 4
22 TC 360 1013 Washer 4
23 TC360 1014 Welded Ring 1
25 TC360 1050 Fulcrumbar 1
26 TC360 1051 Seat Liner 6

T RI O
E N G I N E E R E D P R O D U C T S
-3- CONE CRUSHER TC-36H
 SOCKET ASSEMBLY

II SOCKET ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 4000 Socket Assembly 1

1 GB70/M16X50 Bolt M16X50 12
2 TC360 4000-2 Dust Seal Φ806X Φ793X16 1
3 JB/ZQ4224/ Φ815X8.6 “O” Ring 1
4 TC360 4001 Socket Seal Ring 1
5 TC360 4002 Dowel Pin 3
6 GB119/A12X26 Pin 6
7 TC360 4003 Oil Retaining Ring 1
8 TC360 4004 Socket Liner 1
9 TC360 4000-9 Babbitt 1
10 TC360 4005 Spring 12
11 TC360 4006 Spring Housing 12
12 TC360 4007 Socket 1

T RI O
E N G I N E E R E D P R O D U C T S
-4- CONE CRUSHER TC-36H
 COUNTER SHAFT ASSEMBLY

III COUNTERSHAFT BOX ASSEMBLY

T RI O
E N G I N E E R E D P R O D U C T S
-5- CONE CRUSHER TC-36H
 COUNTER SHAFT ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 2000 Countershaft Box Assembly 1

1 TC360 2001 Pinion Key 1
2 TC360 2002 Pinion 1
3 GB120/A16X40 Pin 2
4 TC360 2003 Spacer 1
5 GB120/A16X40 Pin 8
6 JB/ZQ4224/Φ400X5.7 “O” Ring 1
7 TC360 2004 Countershaft Box 1
8 TC360 2005 Bushing 2
9 TC360 2006 Countershaft Box Guard 1
10 TC360 2007 Countershaft 1
12 GB70/M10X60 Bolt M10X60 1
13 GB5782/M16X70 Bolt M16X70 6
14 GB6170/M16 Nut M16 6
15 GB97.1/16 Washer 16 6
16 GB93/16 Lock Washer 16 6
17 TC360 2008 Oil Flinger 1
18 TC360 2009 Gasket 1
19 GB3452.1/Φ100X5.7 “O” Ring 1
20 TC360 2010 Oil Flinger Housing 1
21 TC360 2011 Seal 1
22 GB1096/ B28X205 key 1
23 TC360 2012 Bushing 1
24 TC360 2013 Sheave 1
25 GB5782/3/4 “ UNC X 175, L=60mm Bolt3/4 “ UNC X 175, L=60mm 4
26 GB97.1/20 Washer 20 4
27 GB93/21 Lock Washer 21 4
28 TC360 2014 Pipe 1
29 TC360 2015 Gasket 1

T RI O
E N G I N E E R E D P R O D U C T S
-6- CONE CRUSHER TC-36H
 ECCENTRIC ASSEMBLY

IV ECCENTRIC ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 3000 Eccentric Assembly 1

1 TC360 3001 Gear 1
2 TC360 3002 Eccentric 1
3 TC360 3003 Inner Eccentric Bushing 1
4 TC360 3000-4 Packing (Epoxy Resin) 4 Kg
5 TC360 3004 Key 1
6 TC360 3000-6 Lead Weight 1

T RI O
E N G I N E E R E D P R O D U C T S
-7- CONE CRUSHER TC-36H
 HEAD AND MAIN SHAFT ASSEMBLY (STANDARD)

V.1 HEAD AND MAIN SHAFT ASSEMBLY (STANDARD)

ITEM NO. PART NO. DESCRIPTION QTY.

TC362 1000 Head and Main Shaft Assembly (Standard) 1

1 TC362 1001 Plug 1
2 TC362 1002 Main Shaft 1
3 TC362 1003 Head 1
4 TC362 1004 Lower Mantle 1
5 TC362 1000-5 Packing (Epoxy Resin) 16 Kg
6 TC362 1005 Upper Mantle 1
7 TC362 1006 Torch Ring 1
8 TC362 1010 Main Shaft Cap 1

T RI O
E N G I N E E R E D P R O D U C T S
-8- CONE CRUSHER TC-36H
 HEAD AND MAIN SHAFT ASSEMBLY (SHORT)

V.2 HEAD AND MAIN SHAFT ASSEMBLY (SHORT)

ITEM NO. PART NO. DESCRIPTION QTY.

TC365 1000 Head and Main Shaft Assembly (Short) 1

1 TC362 1001 Plug 1
2 TC365 1001 Main Shaft 1
3 TC365 1002 Head 1
4 TC365 1003 Lower Mantle 1
5 TC365 1000-5 Packing (Epoxy Resin) 16 Kg
6 TC365 1004 Upper Mantle 1
7 TC365 1005 Torch Ring 1
8 TC365 1006 Main Shaft Cap 1
9 TC365 1008 Guard Plate 1

T RI O
E N G I N E E R E D P R O D U C T S
-9- CONE CRUSHER TC-36H
 BOWL ASSEMBLY

VI.1 BOWL ASSEMBLY (STANDARD)

ITEM NO. PART NO. DESCRIPTION QTY.

TC362H 2000 Bowl Assembly (Standard)

1 TC362H 2100 Bowl 1
2* TC362 2002 Bowl Liner (Std. Coarse) 1
TC361 2002 Bowl Liner (Std. Extra Coarse) 1
TC363 2002 Bowl Liner (Std. Fine) 1
TC363 2040 Packing For SF Bowl Liner 1
3 TC362 2003 Bowl Liner “U” Bolt 6
4 TC362 2004 Bottom Washer 6
5 TC362 2005 Rubber Washer 18
6 TC362 2006 Upper Washer 6
7 TC362 2007 Lock Plate 6
8 GB6170/M30 Nut M30 12
9 TC362 2008 Cover 6
10 GB70 /M 12X30 Bolt M 12X30 12
11 GB97.1 / 12 Washer 12 12
12 GB93 / 12 Lock Washer 12 12
13 TC362H 2000-13 “O”-Ring Ø 6x3450 1
14 TC362H 2030 Flange 1
19 TC362 2030 Hopper 1
20 TC362H 2000-20 Packing (Epoxy Resin) 20 Kg
22 TC362H 2009 Lift Plate 3

T RI O
E N G I N E E R E D P R O D U C T S
- 10 - CONE CRUSHER TC-36H
 BOWL ASSEMBLY

VI.2 BOWL ASSEMBLY (SHORT)

ITEM NO. PART NO. DESCRIPTION QTY.

TC365H 2000 Bowl Assembly (Short) 1

1 TC365H 2100 Bowl 1
2 TC365 2002 Bowl Liner (Short Coarse) 1
21 TC365 2040 Packing (Short Coarse) 21 Kg
2 TC366 2002 Bowl Liner (Short Medium) 1
21 TC366 2040 Packing (Short Medium) 29 Kg
2 TC367 2002 Bowl Liner (Short Fine) 1
21 TC367 2040 Packing (Short Fine) 36 Kg
3 TC362 2003 Bowl liner “U” Bolt 6
4 TC362 2004 Bottom Washer 6
5 TC362 2005 Rubber Washer 18
6 TC362 2006 Upper Washer 6
7 TC362 2007 Lock Plate 6
8 GB6170/M30 Nut M30 12
9 TC362 2008 Cover 6
10 GB70 /M 12X30 Bolt M 12X30 12
11 GB97 / 12 Washer 12 12
12 GB93 / 12 Lock Washer 12 12
13 TC365H 2000-13 “O”-Ring Ø6x3450 1
14 TC362H 2030 Flange 1
19 TC362 2030 Hopper 1
20 TC365H 2000-20 Packing (Epoxy Resin) 28 Kg
22 TC362H 2009 Lift Plate 3

T RI O
E N G I N E E R E D P R O D U C T S
- 11 - CONE CRUSHER TC-36H
 UPPER FRAME ASSEMBLY

VII UPPER FRAME ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360H 5000 Upper Frame Assembly 1

1 TC360H 5001 Adjustment Ring 1
2 TC360H 5002 Lock Ring 1
3 TC680 3103 Locking Cylinder 4
4 TC510 3004 Sleeve 4
5 GB5782/M30x180 Bolt M30x180 4
6 GB97.1 / 30 Washer 30 4
7 GB1152/M10x1 Grease Fitting 4
8 TC360H 5000-8 Dust Cap (d=15) 3
9 TC360H 5003 Support Plate 2
10 SA 0623XP UHMW Pad 6
11 GB70/M8x25 Bolt M8x25 18
12 GB97.1/8 Washer 8 10
13 GB6170/M8 Nut M8 4
14 TC360H 5004 C Bracket 2
15 GB5782/M16x40 Bolt M16x40 4
16 GB97.1/16 Washer 16 4
17 TC360H 5005 Rubber Seal 1
18 TC360H 5006 Clamp 4
19 GB5782/M10x30 Bolt M10x30 12
20 GB97.1/10 Washer 10 12

T RI O
E N G I N E E R E D P R O D U C T S
- 12 - CONE CRUSHER TC-36H
 UPPER FRAME ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

21 TC360H 5010 Adjustment Cap 1
22 GB5783/M20x50 Bolt M20x50 12
23 GB97.1/20 Washer 20 12
24 TC360H 5020 Adjustment Gear 1
25 SA 0632XP Motor Cap 1
26 GB5782/M16x30 Bolt M16x30 4
27 GB97.1/16 Washer16 4
28 GB93/16 Lock Washer16 4
29 SA 0633XP Gear Scraper 1
30 SA 0634XP Gear Scraper Holder 3
31 TC510 3030 Motor Support Frame 1
32 SA 0624XP Washer Plate 2
33 GB5782/M24x60 Bolt M24x60 4
34 GB93/24 Lock Washer 24 4
35 GB5783/M16x80 Bolt M16x80 4
36 TC360H 5030 Motor Mount Frame 1
37 OilP-00525 Hydraulic Motor 1
38 GB5782/M12x40 Bolt M12x40 8
39 GB97.1/ 12 Washer 12 8
40 GB93/ 12 Lock Washer 12 8
41 SA0815BP Pinion 1
42 TC360H 5000-42 Rubber Seal 4x20x470 1
43 TC360 5020 Seal Ring Assembly 1

T RI O
E N G I N E E R E D P R O D U C T S
- 13 - CONE CRUSHER TC-36H
 HYDRAULIC SYSTEM

VIII HYDRAULIC SYSTEM

Trio Cone Crusher Power Unit Parts

Envisage View of Station 5

7
10

Manifold Element

Insure Pressure Gauge Lock Pressure Gauge

15

Remark: this view is the station is used 380v motor , but used 460v motor station the pump-motor installation
position is opposition with this picture，the pump is located right side.

- 14 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

Left View of Station

26

Pipe of
Exit of Tank Pipe of
Pump Inlet Port
Pump Outlet Port
- 15 - CONE CRUSHER TC-36H
 HYDRAULIC SYSTEM

Right View of Station

Port BR1

Port B3 Port A3

Port B2
Port A2

Port A1

Port BR1

Port B3

Port A3

Port A1 Port A2 Port B2

A2， Pipe of Insure A1， Pipe of Lock
Cylinders to Cylinders to Accumulator
Accumulator

- 16 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

Station Externality Drawing Accumulator Full Nitrogen Port

System Pressure -MP Insure Pressure-MA2 Lock Pressure MA1

Working Port

Transition
Manifold

Port BR1
To Brake Port

Port A1 Port B2
To Lock Cylinder To Insure Cylinder Other Port

Port A2 Port A3 Port B3

To Insure Cylinder Retain Pressure Port To Hydraulic Motor Port To Hydraulic Motor Port
- 17 - CONE CRUSHER TC-36H
 HYDRAULIC SYSTEM

Left View of Manifold Element

23

21

20

11

19
MA2，
Test Point MA2 for insure 18

17

16

11

14

11

13 12
18 22
MA1，
Test Point MA1 for Lock

- 18 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

Envisage View of Manifold Element

Main Manifold Pressure Relief Valve

22

Hydraulic Motor Control Loop

Insure Cylinders Control Loop

Lock Cylinders Control Loop

4/3 Solenoid Directional Valve

- 19 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

Right View of Manifold Element

22

Port B3

Port A3

Port B2

Port A2

Port A1

MA1，
Test Point MA1 for Lock

MP，
Test Point Mp for System

T， P，
Manifold Port T，To Return Line Filter Inlet Manifold Port P，To Pump Output Port

- 20 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

Hydraulic Scheme

- 21 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

Spare Part List

No. Description Appellation Qty. Remark

1 CBW-F312.5-ALP （12.5mL/r) /Gear Pump 1 CHANGYUAN

2 GB5272-1985 ML3 / Coupling 1 KUNSHAN

3 Y132M-4B5/NE215TC-4 7.5kW/10HP / Motor 1 IEE

4 JFL0601 Motor Pump Joint Flange 1 BSCYLINDER

5 QUQ2-20X2.5 Tank Breather Filter 1 LEEMIN

6 YWZ-500T Level Gauge 1 LEEMIN

7 SP-06×25 Return Line Filter Element 1 LEEMIN

8 HM63-250-B-G1/4-FF Pressure Gauge 5 LEEMIN

9 PT-3 Test Point 5 LEEMIN

10 BA02B3T01A1 Accumulator 2 PARKER

11 D5-02-3C4-D2 4/3 Solenoid Directional Valve 3 KOMPASS

12 ZDR6DA2-30/7.5YM NG6 Port A Pressure Reducing Valve 1 LIXIN

13 JFL06-03 Solenoid Ball Valve Manifold 1 BSCYLINDER

14 MCB-02-B NG6 Check Valve Port B 1 KOMPASS

15 EDT-75-250K-B2-T-02-4 Pressure Gauge With Switch 2 KOMPASS

16 ZDR6DP2-30/21YM Port P Pressure Reducing Valve 1 LIXIN

17 MPA-02-B Pilot Operated Check Valve For Port A 1 KOMPASS

18 DVE-10-01.X/0 Shut-Off Valve 2 HYDAC

19 JFL06-01 Shut-Off Valve Manifold 1 BSCYLINDER

20 WVE-R1/4-01X Shuttle Valve 1 HYDAC

21 JFL06-02 Shuttle Valve Manifold 1 BSCYLINDER

22 WSM06020ZR-01-C-N-24DG-Z4 Solenoid Ball Valve 2 HYDAC

23 DBDS10K10/31.5/2 Relief Valve 1 LIXIN

24 JFL0601-1 Main Manifold 1 BSCYLINDER

25 JFL0601 Tank 1 BSCYLINDER

26 Q11F-16P-3/4” Ball Valve 1 LEEMIN

- 22 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

Tube Fittings and Hydraulic Hose Assembly List

No. Description Appellation Qty. Remark
1 4O—24 1.7/8"×12-UNF/ SAE O-ring Boss Plug Light-Series ISO 11926-3 2 For Accumulator Port P
2 1CG—22—12 M22×1.5-G3/4"/BSP Thread Stud Ends With O-ring Sealing 1 For Tank Connect With Pump Suction Ball
3 1CG—30—12 M30×2-G3/4" /BSP Thread Stud Ends With O-ring Sealing 1 For Pump Suction Ball Output Port
4 1CH—30—22 M30×2-M22×1.5/Metric Thread Stud Ends ISO 6149 1 For Pump Suction(inlet) Port
1CH9—22— M18×1.5/M22×1.5/ 90°Elbow Metric Thread Adjustable Stud Ends ISO
5 1 For Pump Output Port
18OG 6149
6 1CH—22 M22×1.5/M22×1.5/ Metric Thread Stud Ends ISO 6149 5 For Main Manifold Port:A,A3,B3 and Transition Manifold A3 B3
1CH9—26— M22×1.5/M26×1.5 / 90°Elbow Metric Thread Adjustable Stud Ends ISO
7 1 For Main Manifold Port: T
22OG 6149
8 1CT—26—12SP R3/4" /M26×1.5/BSPT Male 2 For Return Line Filter Inlet Port and Output Port
M22×1.5/M26×1.5/Metric Thread With Captive Seal/Metric Female 24°
9 2MC—22—26WD 1 For Return Line Filter Output Port to Tank
Cone O-ring Sealing
10 1CH—16—14 M14×1.5/M16×1.5 /Metric Thread Stud Ends ISO 6149 5 Transition Manifold Port A1、Br and To Accumulator Port A1、A2
1CH9—16— M14×1.5/M16×1.5 /90°Elbow Metric Thread Adjustable Stud Ends ISO
11 3 Accumulator Port A1、A2 and Manifold Port A1
14OG 6149
12 1CH—22—18 M18×1.5/M22×1.5 / Metric Thread Stud Ends ISO 6149 2 Manifold Port A2、B2
13 1CH—22—18 M18×1.5/M22×1.5 / Metric Thread Stud Ends ISO 6149 2 Transition Manifold Port A2、B2
20411-30-
M30×2, L=430mm/Low Pressure Hose, One End Straight ,Other Side Bend
14 12/20491-30-12× 1 Pump Suction Port Connect to Suction Ball Output Port
90°,Screw Thread M30×2, Hose Length is 430 mm
1T12×460
20411-26-
M26×1.5， L=650mm/Low Pressure Hose, One End Straight ,Other Side
15 10/20491-26-10× 1 Main Manifold Port T Connect to Return Filter Inlet Port
Bend 90°,Screw Thread M26×1.5, Hose Length is 650 mm
1T10×650
20411-22-
M22×1.5， L=900mm/High Pressure Hose, One End Straight ,Other Side
16 08/20491-22-08× 1 Power Station Used 380V Motor Pump Output to Main Manifold Port P
Bend 90°,Screw Thread M22×1.5, Hose Length is 900 mm
2T08×900
20411-22-
M22×1.5， L=400mm/High Pressure Hose, One End Straight ,Other Side
17 08/20491-22-08× 1 Power Station Used 460V Motor Pump Output to Main Manifold Port P
Bend 90°,Screw Thread M22×1.5, Hose Length is 400 mm
2T08×400
20411-16-06/× M16×1.5， L=1000mm/High Pressure Hose, Both Side End Straight ,Screw
18 1 Accumulator Port A1 Connect to Transition Manifold Port MA1
2T06×1000 Thread M16×1.5, Hose Length is 1000 mm
20411-16-06/× M16×1.5， L=800mm/High Pressure Hose, Both Side End Straight ,Screw
19 1 Accumulator Port A2 Connect to Transition Manifold Port MA2
2T06×800 Thread M16×1.5, Hose Length is 800 mm
20411-16-06/× M16×1.5， L=520mm/High Pressure Hose, Both Side End Straight ,Screw
20 1 Main Manifold A1 Connect to Transition Manifold Port A1
2T06×520 Thread M16×1.5, Hose Length is 520 mm

- 23 - CONE CRUSHER TC-36H

 HYDRAULIC SYSTEM

20411-22-
M22×1.5， L=540mm/High Pressure Hose, One End Straight ,Other Side
21 08/20491-22-08× 1 Main Manifold A2 Connect to Transition Manifold Port A2
Bend 90°,Screw Thread M22×1.5, Hose Length is 540 mm
2T08×540
20411-22-
M22×1.5， L=570mm/High Pressure Hose, One End Straight ,Other Side
22 08/20491-22-08× 1 Main Manifold B2 Connect to Transition Manifold Port B2
Bend 90°,Screw Thread M22×1.5, Hose Length is 570 mm
2T08×570
20411-22-
M22×1.5， L=600mm/High Pressure Hose, One End Straight ,Other Side
23 08/20491-22-08× 1 Main Manifold A3 Connect to Transition Manifold Port A3
Bend 90°,Screw Thread M22×1.5, Hose Length is 600 mm
2T08×600
20411-22-
M22×1.5， L=600mm/High Pressure Hose, One End Straight ,Other Side
24 08/20491-22-08× 1 Main Manifold B3 Connect to Transition Manifold Port B3
Bend 90°,Screw Thread M22×1.5, Hose Length is 600 mm
2T08×600
20411-22-
M16×1.5， L=750mm/High Pressure Hose, One End Straight ,Other Side
25 08/20491-22-08× 1 Main Manifold BR Connect to Transition Manifold Port BR
Bend 90°,Screw Thread M22×1.5, Hose Length is 700 mm
2T08×750

- 24 - CONE CRUSHER TC-36H

 HYDRAULIC PIPE CONNECTIONS

HYDRAULIC PIPE CONNECTIONS

- 25 - CONE CRUSHER-TC36H
 HYDRAULIC PIPE CONNECTIONS

QTY
ITEM NO. PART NO. DESCRIPTION
.
TC360H 5500 Hydraulic Pipe Connections 1
1 GC300.7.1 Hydraulic Power Unit 1
2 TC360 5510 Clamping Cylinder 4
3 SUN:RDFA-LAN Check Valve 4
4 1JO-08 Straight Thread Connector With O Ring 10
5 26711/26791-08-08*2T Hose L=275-DCW 4
6 26711/26791-08-08*3T Hose L=1000-DCW 4
7 AJ-08 Male Tee 8
8 26711-08-08*2T Hose L=980mm 6
9 26711-08-08*2T Hose L=940mm 2
10 CJ-08 Male-Male-Female Tee 2
11 26711-08-08*2T Hose L=6000mm 2
12 TC360H 5500-12 Twin Clamp D=22mm 10
13 TC360 5502 Pin 8
15 GB91 / Ø10x80 Cotter Pin 8
16 2J9-08 Male-Female Elbow 5
21 26711-06-06*2T Hose L=485x2T 2
22 AJOJ-06OG Tee With O Ring 4
23 AJ-06 Male Tee 1
24 26711-06-06*2T Hose L=1015x2T 3
25 26711/16711-06-06 Hose L=490x2T 1
26 26711-06-06*2T Hose L=6000x2T 1
27 1JO-06 Straight Thread Connector 1
29 SA 0642 XP Sleeve 1
30 1JH-10-22 Straight Adapter With Shim 2
31 1JO-10 Straight Adapter With O Ring 2
32 26711/26791-10-10 Hose L=6000x2T-DSS 2
35 1JB-06-04WD Hose Fitting With “O” Ring 2
6 26711/26791-06-06 Hose L=6000x2T-DSS 1

T RI O
E N G I N E E R E D P R O D U C T S
-- 26 - CONE CRUSHER-TC36H
 LUBRICATION SYSTEM

IX LUBRICATION SYSTEM

- 27 -
- CONE CRUSHER-TC 36H
 LUBRICATION SYSTEM

ITEM NO. PART NO. DESCRIPTION QTY.

TRZ63 000C Lubrication Unit 1

1 TRZ63 110C Tank – 550 L 1
2 YWZ-300 Oil level/Temperature Gauge 1
3 3G50x2-40Z(0.6MPa) Pump For Motor NE213T-8(60HZ) 1
3 3G50x2-40Z(0.6MPa) Pump For Motor Y112M-8(50HZ) 1
4 TRZ63 220 Motor Pump Coupling 1
4a TRZ63 221 Half For 60HZ Motor 1
4a TRZ63 221a Half For 50HZ Motor 1
4b TRZ63 222 Spider 1
4c TRZ63 223 Half For Pump 1
5 TRZ63 202 Coupling Guard 1
6 NE213T-8 Motor 2HP/460V/60Hz 1
6 Y112M-8 Motor 1.5kW/380V/50Hz 1
7 SRY2-460(380)/4 Heater 4kW,L=800mm 1
7a TRZ63 000C-51 Heater Housing 1
8 WSS-401(L=150) Temperature Gauge 1
9 ML1S-070-I-C Temperature Switch 1
10 TRZ63 000C-21 DN40-Rc1-1/2" Valve 2
11 WSS-401(L=75) Temperature Gauge (0~100oC) 2
12 836T-251J Pressure Switch (0-2bar) 1
13 Y-100A Pressure Gauge(0-0.25MPa） 1
14 JB/ZQ4594/AF-E40/0.2-0.5 Adjustable Bypass Valve 1
15 QUQ2-40x2.5 Air Filter 1
16 WU-I-A400X80umF Filter (1.6Mpa) 1
17 Y-100A Pressure Gauge（0-0.6MPa） 1
18 ML1S105-I-0 Temperature Switch 1
19 ML1H-S203S Temperature Switch 1
20 TRZ150 150 Oil Filter 1
21 TRZ63F 700 Fan Cooler Assembly 1
21a NE145T-4 Motor 2HP/460V/60Hz 1
21a Y90L-4 Motor 1.5kW/380V/50Hz 1
21b B1116 Fan 1
22 TRZ63 000C-50 Electric Wire Junction Box 1
23 TRZ150 101 Return Oil Filter-Basket 1

- 28 -
-
T RI
CONE O
CRUSHER-TC 36H
E N G I N E E R E D P R O D U C T S
 MACHINE LUBRICATION CONNECTIONS

MACHINE LUBERICATION CONNECTIONS

- 29 -
- CONE CRUSHER-TC 36H
 MACHINE LUBRICATION CONNECTIONS

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 6000 Machine Lube Connections

1 TC360 6001 Nipple R 1” X 320mm 3
2 TC360 6000-2 Single Clamp D=32mm 2
3 TC360 6000-3 Clamp Support Ø 12mm X 100mm 4
4 GB3289.38/DN25-RC1” Union DN25-RC 1” 1
5 GB3289.2/DN25-RC1” Elbow DN 25-RC 1” 3
6 GB3289.26/DN25-R 1” Male Connector DN 25-R 1” 2
7 GB3289.14/ DN25x15(Rc1”xRc1/2”) Tee DN 25 x 15(Rc1”xRc1/2”) 1
8 TC360 6002 Pipe Ø33mm(R 1”x190mm) 1
9 TC360 6003 Pipe Ø75mm(R2-1/2”X150mm) 1
10 GB3289.14/DN65x25(Rc2-1/2”xRc1”) Tee DN 65 x 25(Rc2-1/2”xRc1”) 1
11 GB3289.26/DN65-R2-1/2" Male Connector DN 65-R2-1/2” 3
12 GB3289.2/ DN65-R2-1/2" Elbow DN 65-RC2-1/2” 2
13 TC360 6004 Pipe Ø 33mm(R1”X75mm) 2
14 TC360 6000-14 Hose IDØ 31.5mm L=200mm 1
15 TC360 6005 Male M27X1.5-R1/2” 2
16 20211-27-10x1T Hose Assembly L=800mm 1
17 TC360 6006 Nipple R 1” x 125 1
18 GB3289.22/ DN25-R1” Female Connector DN 25-R 1” 1
20 C-G1”A Air Filter 1
21 TC360 6000-21 Hose IDØ 75mm L=5000mm 1
22 TC360 6000-22 Hose Clamp 70mm-102mm 4
23 TC360 6000-23 Hose IDØ 31.5mm L=5000mm 1
24 TC360 6000-24 Hose Clamp 30mm-51mm 8
25 TRZ63 000C Lubrication Unit RHZ-Q=63 L/Min 1
26 GB3289.26/15-R 1/2 ” Male Connector 15-R 1/2 ” 1
27 GB3289.2/15-Rc 1/2” Elbow 15-Rc 1/2” 1
28 GB3452.1/Ø 18X2.5 O Ring Ø 18X2.5 2

T RI O
E N G I N E E R E D P R O D U C T S
- 30 - CONE CRUSHER-TC36H
 ELECTRICAL AND PLC SYSTEM

X ELECTRICAL AND PLC SYSTEM

ELECTRIC POWER DETAILS

Model Lube Pump Cooler (Fan) Heater Hydraulic Pump
TC 36H 2 HP 1.5 HP 5 HP 10 HP

T RI O
E N G I N E E R E D P R O D U C T S
- 31 - CONE CRUSHER – TC36H
 ELECTRICAL AND PLC SYSTEM

ELECTRICAL AND PLC CONNECTOR SCHEMATIC

T RI O
E N G I N E E R E D P R O D U C T S
- 32 - CONE CRUSHER – TC36H
 ELECTRICAL AND PLC SYSTEM
PLC SCHEMATIC

T RI O
E N G I N E E R E D P R O D U C T S
- 33 - CONE CRUSHER – TC 36H
 ELECTRICAL AND PLC SYSTEM

ELECTRICAL AND PLC CONNECTOR SCHEMATIC

FU1 FU2 FU3 FU4 FU5

HG
30-32
GV2-M14 GV2-M10 GV2-M20 GV2-M14
0-10A 4-6.3A 13-18A 6-10A
JBK-400

LC1D0910 LC1D0910 LC1D0910 LC1D0910

PLC
OMRON SYSMAC CPM2AH NSD100-63

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P
E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E
25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A

,
,
,
,

- 34 - CONE CRUSHER – TC 36H

 TOOLS AND ACCESSORIES

XI TOOLS AND ACCESSORIES

Tools

ITEM NO. PART NO. DESCRIPTION QTY.

TC36H 7000 Tool and Accessories 1

1 GB825/M45 Main Shaft Eyebolt M45 1
2 GB5783/M24x150 Bolt For Removing Countershaft Box 3
Eyebolt For Outer Eccentric Bushing & Gear
3 GB825/M10 4
& Socket Sealing Ring & Socket Liner
4 GB825/M8 Eyebolt For Inner Eccentric Bushing 2
5 GB825/M24 Eyebolt For Main Shaft Cap & Eccentric 4
6 GB825/M20 Eyebolt For Removing Socket & Lock Ring 4
7 GB5783/M20x90 Bolt For Removing Socket 4
10 TC360 7010 Lower Step Bearing Plate Eyebolt 1
11 TC360 7020 Upper Step Bearing Plate Rod 1
12 TC360 7030 Socket Wrench For U Bolt 1
13 GB825 / M30 Eyebolt For Removing Adjustment Ring 4

T RI O
E N G I N E E R E D P R O D U C T S
- 35 - CONE CRUSHER-TC36H
 SAFETY DECAL KIT

XII SAFETY DECAL KIT

Sample Figure

ITEM
PART NO. DESCRIPTION QTY.
NO.
1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)

T RI O
E N G I N E E R E D P R O D U C T S
- 36 - CONE CRUSHER-TC36H
 SPARE PARTS LIST

XIII SPARE PARTS LIST

Rec.
ITEM NO. PART NO. DESCRIPTION QTY.
Spares
A MAIN FRAME
1 TC 360 1001 Arm Guard 1 A, M
4 TC 360 1003 Outer Eccentric Bushing 1 A, M
5 TC 360 1004 Mainframe Pin 4 A, M
17 TC 360 1009 Lower Step Bearing Plate 1 M
B SOCKET
2 TC360 4000-2 Dust Seal Φ806X Φ793X16 1 A, M
3 JB/ZQ4224/ Φ815X8.6 “O” Ring 1 A, M
4 TC360 4001 Socket Seal Ring 1 A,M
8 TC360 4004 Socket Liner 1 A,M
C COUNTERSHAFT
1 TC360 2001 Pinion Key 1 M
2 TC360 2002 Pinion 1 M
6 JB/ZQ4224/Φ400X5.7 “O” Ring 1 A,M
8 TC360 2005 Bushing 1 A,M
9 TC360 2006 Countershaft Box Guard 1 A, M
19 GB3452.1/Φ100X5.7 “O” Ring 1 A, M
21 TC360 2011 Seal 1 A,M
D ECCENTRIC
1 TC360 3001 Gear 1 M
3 TC360 3003 Inner Eccentric Bushing 1 A, M
4 TC360 3000-4 Packing (Epoxy Resin) 4 Kg A, M
HEAD AND MAIN SHAFT
E
(STANDARD)
2 TC362 1002 Main Shaft 1 M
7 TC362 1006 Torch Ring 1 A,M
8 TC362 1010 Main Shaft Cap 1 M
HEAD AND MAIN SHAFT
F
(SHORT)
2 TC365 1001 Main Shaft 1 M
7 TC365 1005 Torch Ring 1 A,M
8 TC365 1006 Main Shaft Cap 1 M
G BOWL (STANDARD)
1 TC362H 2100 Bowl 1 M
2* TC362 2002 Bowl Liner (Std. Coarse) 1 A, M
TC361 2002 Bowl liner (Std. Extra Coarse) 1 A, M
TC363 2002 Bowl Liner (Std. Fine) 1 A, M
TC363 2040 Packing for SF Bowl Liner 1 A, M
3 TC362 2003 Bowl liner “U” Bolt 6 A, M
13 TC362H 2000-13 “O”-Ring Dia 6x3450 1 A, M

T RI O
E N G I N E E R E D P R O D U C T S
- 37 - CONE CRUSHER-TC36H
 SPARE PARTS LIST

Rec.
ITEM NO. PART NO. DESCRIPTION QTY.
Spares
H BOWL (SHORT)
1 TC365H 2100 Bowl 1 M
2 TC365 2002 Bowl Liner (Short Coarse) 1 A, M
21 TC365 2040 Packing (Short Coarse) 1 A, M
2 TC366 2002 Bowl Liner (Short Medium) 1 A, M
21 TC366 2040 Packing (Short Medium) 1 A, M
2 TC367 2002 Bowl Liner (Short Fine) 1 A, M
21 TC367 2040 Packing (Short Fine) 1 A, M
3 TC362 2003 Bowl liner “U” Bolt 6 A, M
13 TC365H 2000-13 “O”-Ring Ø6x3450 1 A, M
I UPPER FRAME
3 TC680 3103 Locking Hydraulic Cylinder 1 A,M (2)
17 TC360H 5005 Rubber Seal 1 A, M
29 SA 0633XP Gear Scraper 1 A, M
37 OilP-00525 Hydraulic Motor 1 M
42 TC360H 5000-42 Rubber Seal 4x20x470 1 A,M
J HYDRAULIC SYSTEM
1 CBW-F312.5-ALP Gear Pump (12.5ml/r) 1 A, M
5 QUQ2-20 X 2.5 Tank Breather Filter 1 A, M
10 BA02B3T01A1 Accumulator 2 A, M
11 D5-02-3C4-D2 4/3 Solenoid Directional Valve 3 A,M
15 EDT-75-250K-B2-T-02-4 Pressure Gauge With Switch 2 A, M
HYDRAULIC
K
CONNECTION
2 TC360 5510 Clamping Cylinder 1 A,M
3 SUN:RDFA-LAN Check Valve 1 A,M
L LUBRICATION
2 YWZ-300 Oil level/Temperature Gauge 1 A,M
3 3G50x2-40Z(0.6Mpa) Pump For Motor NE213T-8(60HZ) 1 A,M
3 3G50x2-40Z(0.6Mpa) Pump For Motor Y112M-8(50HZ) 1 A,M
4 TRZ63 220 Motor Pump Coupling 1 M
7 SRY2-460(380)/4 Heater 4kW,L=800mm 1 A,M
9 ML1S-070-I-C Temperature Switch 1
12 836T-251J Pressure Switch (0-2bar) 1 A, M
16 WU-I-A400X80umF Filter (1.6Mpa) 1 A, M
18 ML1S105-I-0 Temperature Switch 1 A, M
19 ML1H-S203 Temperature Switch 1 A, M
20 TRZ150 150 Oil Filter 1 A, M

Note: A= those parts an aggregate customer should have on hand and M= those parts a mining customer
should have on hand.

T RI O
E N G I N E E R E D P R O D U C T S
- 38 - CONE CRUSHER-TC36H