New Doha Inte rnati onal Airport

• t
SKYORYX
JOINT VENTURE
sr s s r I1I1D
• •
@ GAUP

METHOD STATEMENT
SKY ORYX JOINT VENTURE
T A I Sf I

INSTALLATION OF CENTRAL LIGHTING INVERTER

CONTRACTOR'S VERIFICATION STAMP

PURSUANT TO SPECIAL CONDITION 5. WE. SKY ORYX JOINT VENTURE . VERIFY THAT THIS SUBMITTAL SATISFIES ALL
REQUIREMENTS OF THE CONTRACT . WITH THE EXCEPTION OF THE FOLLOWING CLARIFICATIONS / PROPOSALS
ACCEPTED BY THE ENGINEER :

CONTRACTOR 'S PROJECT MANAGER :

M.HORIKAWA
PRINT NAME
M
SIGNATURE
IQ.:.Q'l -o
DATE
s By JT Thomas at 10:29 am, Feb 20, 2008

DOCUMENT REVIEW STATUS

o STATUS 1: WORK MAY PROCEED .

o STATUS 2: REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATIO N OF COMMENTS INDICATED.

o STATUS 3: REVISE & RESUBMIT . WORK MAY NOT PROCEED.

o STATUS 4: REVIEW NOT REQUIRED . WORK MAY PROCEED .

PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN DETAILS. CALCULATIONS,
ANALYSES. TEST METHODS. OR MATERIALS DEVELOPED OR SELECTED BY CONTRACTO R AND SHALL NOT RELIEVE
CONTRACTOR FROM FULL COMPLIANCE WITH THE CONTRACT TECHNICAL SPECIFICATIONS AND DRAWINGS .

Overseas Bechtel, Inc. Date

Method Statement No: 25045-A1000-18-3GS-E-O 19 Rev.1

Issued by: SKY ORYX JOINT VENTURE

Prepared Checked Approved

Rev. No. Date Description Electl Engr. Canst Mngr. HSE Manager QA Mngr Field Engineer Proj. Manager
0 28 Nov 07 First Issue R·Rubio M. Matsushita P. Nel J. Button A. Y< rulmaz M. Horikawa

-- -
" ./
./,~~
.-" u s/}!ta/ .-l~~
23 Jan 08 As per OBI Comment P. Nel A. ~ M :,~awa
1 { { t'<J/,WQ j
, /
M. r,
---
.,

o1JOI"Z-/ ---;;[o z.cfl

Imaz

~
II"

/ I

Page 1 of 28
Submittal Review for Method Statement for Installation of Central Lighting Inverter

Date on Submittal: 29 Nov 2007

Date Comments Returned: 30 Dec 2007
Reference: 25045-A1000-18-3GS-E-019 Rev.0

Comments

Item Section Reply Comment (JT Thomas) Action

Reference
1 2.4.5 This section not compliant with section 2.5.3 .Does
this laydown area means a controlled environment Complied: Corrected as per
for this equipment. spec. requirement.
2 2.5.6 Part C Who will be providing the load bank for this testing? Load bank will be supplied by
SOJV or the third party testing agency. the vendor
3 RA A1 & A3 Not relevant to work areas inside the building where
these inverter will be installed. Not applicable/ Deleted

Reply Comment ( OBI ES & H )

4 RA A.10 & Where is this used ? Not applicable/ Deleted
A.12
5 RA A.12 Inverter not installed at height Not applicable/ Deleted
6 RA B.1 Rotating wheel of grinder Not applicable/ Deleted
7 RA B.2 Spark from cutting disc Not applicable/ Deleted

Previous comments have been

incorporated into this revision.

Page 2 of 29
 TABLE OF CONTENTS

1. TITLE. Installation of Central Lighting Inverter

2. SCOPE OF WORK

2.1 General description.

2.2 Plant and equipment.
2.3 Materials.
2.4 Site planning & preparation
2.5 Work methodology.
2.6 Organization, Responsibilities & Supervision.
2.7 Work Force.

3. HEALTH & SAFETY

3.1 Risk assessments
3.2 NDIA E S & H Contractor Requirements
3.3 Protective & Safety Equipment.
3.4 Contractual Requirements.
3.5 Information to personnel.
3.6 Emergency Procedures.
3.7 Permit Requirements.

4. ENVIRONMENTAL ISSUES
4.1 Environmental Impact assessment.
4.2 NDIA E S & H Contractor Requirements
4.3 Contractual Requirements.
4.4 Emergency Procedures.

5. QUALITY ASSURANCE
5.1 Contractual Requirements.
5.2 Critical works.
5.3 Inspection & Testing.
5.4 Follow up & Evaluation.

6. APPENDICES
6.1 Risk Assessment Form

Page 3 of 29
1. INSTALLATION OF CENTRAL LIGHTING INVERTER
2. SCOPE OF WORK
2.1 General Description
The methodology covers the procedure to be followed for the sequence of work. The
main works involve in the installation of Central Lighting Inverter Panel in accordance
with Section 16631. The document describes the method of installation,
characteristic and general scope of work for the supply and installation of Inverter
Panel at Concourse A, B and Main Terminal and Concourse C building.

The use of the right tool and equipment is paramount in order to achieve a quality
of work and performance not mentioned the qualification of personnel working for
it.

The above equipment must be selected and implemented by qualified electrical

personnel and approved manufacturer /supplier.

2.2 Plant and Equipment

The following equipments and tools are needed to execute the works.

A. Lifting/Hauling Equipment

• Fork Lift
• Pick Up Truck
• Pallet/Roller steel equipment

B. Tools

• Socket and torque wrench

• Measurement tape
• Electric drill
• Screw drivers
• Pliers
• Hammer
• Roughing file
• Ladder and scaffolding
• Megga-ohmmeter
• Multi-function tester
• Phase sequence tester
• MCB Tester
• Micro-ohmmeter

Page 4 of 29
2.3 Materials
All materials that will be used will be based on approved material submittal,
shop drawing and specifications.

• Central Lighting Inverter –Myers Product-USA ( Code 1 )

2.4 Site Planning & Preparation

2.4.1Site Management Plan

Site Engineer and supervisor will ensure that all necessary materials, complete
tools, and equipment for the installation are available at the site prior to work
commencement. Ensure all materials are approved for installation before works
start. All approved submittals, drawings, Method Statement and ITP’s, are on hand
for review by OBI.

2.4.2 Coordination with other contractors

• Coordination meetings with the other trade contractors will be carried out in order
to notify their interfacing works.
• SOJV will inform in advance all related internal sub-contractors and organize a
meeting to prevent future problem during the installation of Panel board.
• In case of any interface issue with other contractor on site,
Call CP18 Interface Manager Mr. George Yousef (Ph: 580-8797)

2.4.3 Traffic Management

Traffic management is not applicable for the application defined.

2.4.4 Permits & Certificates

• Permit to work

2.4.5 Lay down Areas

Material and equipment will be laid in approved space where environment that
are controlled within manufacturer’s ambient temperature requirement and
humidity tolerances for non operating equipment. Ensure a safe distance from
any falling debris and isolate the area by using barricade tape.

2.4.6 Communication

Communication on site will be provided by radios and cellular phones (if the
Cellular phone doesn’t work in all areas, radios will be preferred).

Page 5 of 29
2.5 Work Methodology

The sequence of construction works are as followings:

• Shopdrawing preparation
• Purchasing and receiving prior to inspection
• Delivery,Storage, and Inspection of Equipment
• Site Survey
• Installation of Panelboard
• Field Quality Control
• Adjusting
• Cleaning

2.5.1 Shop drawing preparation

a. Prepare shop drawing based on factory product data including dimensioned plans,
sections, elevations and tabulation of installed devices.
b. Re-submittal of shop drawing will be prepared taking into consideration all
necessary of this comment of Engineer (if submitted shopdrawing is not code 1).
c. Approved drawing will be multiplied and will be distribute to site engineer for
implementation.

2.5.2 Purchasing and Receiving Prior to Inspection

a. Prepare Purchase Order and ensure that all approved shop drawing, material
submittal and specification are properly transmitted to the vendor/manufacturer.
b. The procurement Engineer shall follow up with the supplier for the timely delivery of
the equipments.
c. The vendor/manufacturer shall formally submit the complete test report prior to
release for shipment of the equipment.

2.5.3 Delivery, Storage, Handling and Inspection of Equipment

a. Deliver equipment in fully enclosed vehicles after specified environmental

conditions have been permanently established in spaces where equipment is to be
placed.
b. Store equipment in spaces with environments that are controlled within
manufacturer’s ambient temperature and humidity tolerances for non-operating
equipment.
c. Ensure equipment are adequately protected from moisture, dirt, dust, and
mechanical damage during construction.
d. Where damage is observed, a thorough inspection will take place and be reported
on damage report in accordance with contract procedures. After inspection the
equipment will be resealed to prevent ingress of moisture or dust.
e. The equipment shall be inspected and verified against the approved material
submittals.
f. Doors and panels shall be checked to ensure proper opening and closure.

Page 6 of 29
2.5.4 Site Survey
Site Engineer shall perform the following task.
a. Verify the access route prior to the delivery of equipment on site.
b. Check and to ensure that mounting location for panel is free from any mechanical
damage.
c. Inform in advance with a report the existence of any foreseen problem
encountered.

2.5.5 Installation of Inverter Panel

a. Mount the panel according to approved shop drawing and manufacturer

recommendation.
b. Maintain minimum workspace at equipment according to manufacturer’s written
instruction and NFPA 70.
c. Determine which knockout will be used to bring cables into and out of the unit. Only
remove the conduit knock out that are to be used.
d. Measure the locations for the conduit on conduit knockout location.
e. Punch hole the conduit knockout location and terminate the conduit properly.
f. Interconnect system component. Make connection to supply and load circuits
according to manufacturer’s wiring diagram, unless otherwise indicated.
g. Apply equipment identification labels of engraved plastic laminate on its panel.
Except as otherwise indicated provide a single line of text with 13 mm high on
38mm high level, where two lines are required on text use lettering 50mm high.

2.5.6 Field Quality Control

a. Provide factory authorized service representative to supervise the field

installation, connection, pretest, and adjustment.
b. Under supervision of factory authorized service representative, pretest
system functions, operation and protective features. Adjust to ensure
operation complies with specification. Load the system using a variable load
bank simulating KW, KV, and power factor of loads for which unit is rated.

c. Perform test by an independent testing agency, perform test according to

manufacturer written instruction. Load the system using a variable load
bank simulating KW, KV, and power factor of loads for which unit is rated.
Use instrument calibrated within the previous six months according to NIST
Standard.
1. Simulate malfunction to verify protective device operation.
2. Test duration of supply on emergency, low battery voltage
shutdown, and transfer and restoration due to normal source failure.
3. Test harmonic content of input and output current less than 25, 50
and 100 percent of rated load.
4. Test output voltage under specified transient load conditions.
5. Test efficiency at 50, 75 and 100 percent rated loads.
6. Test alarm panel functions.

d. Correct deficiencies and retest until specified requirements are met.

Page 7 of 29
.
2.5.7 Cleaning

On completion of installation, inspect system component. Remove paint splatters

and other spots, dirt, and debris.Touch up scratches and mars of finish to match
original finish. Clean component internally using method and materials
recommended by manufacturer.

2.6 Organization, Responsibility & Supervision

Item Category Qty Purpose
1 Site Electrical Engineer 1 To coordinate /lead the works
2 QC Electrical Engineer 1 To inspect the quality of work and
prepare IRF for inspection to
SOJV/OBI
3 Safety Officer 1 Safety and Health matters
4 Foreman 1 Coordinates and control the performed
application done
5 Electrician 4 Skill works
6 General Worker 8 To help the work
7 Drivers 1 Vehicle Driver

2.7 Work Force

• It is ensured that this manpower is adequate and it reflects the manpower

requirement for these activities. Safety talks and work instruction will be catered to
suit and be effectively disseminated.

3. SAFETY AND HEALTH

3.1 Risk Assessment

Please refer to Appendix 6.1

3.2. NDIA Environmental Safety & Health Requirements

Contractor shall be responsible for complying with the Environmental Safety
and Health (ES&H) Requirements contained in Attachment 7 of Special
Conditions of Contract such as following requirements;
ES&H Orientation & Training, ES&H Pre-Task Briefings, ES&H Assessments,
Incident Notification and Investigation, Emergency Response.
In addition, Contractor shall fully comply with the following ES&H requirements:

Page 8 of 29
 - Construction Environmental Control Plan – 25045-M-4CP-G01-01105
- Safety Field Manual – 25045-M-2HP-G01-009
- Health Field Manual – 25045-M-2HP-G01-020
- Environmental Clearance for NDIA
Upon the failure of contractor to comply with any of the requirements set forth in
these documents, engineer shall have the authority to stop any operations of
contractor affected by such failure until the condition is remedied acceptable to
engineer.
3.3 Protective & Safety Equipment
All workers engaged in the job site shall wear mandatory P.P.E. in accordance
to the NDIA ES&H requirements as follows;
• Safety Helmet
• Safety Shoes / Boots
• Safety Glasses
• High Visibility Luminous Vest
Also there will be additional special PPE to be used in case of necessary as
follows;
• Dust Mask
• Protective Gloves
• Full Body Harness
• Security belt

3.4 Contractual Requirements

SOJV ES&H PLAN

GC-19 WATCHING and LIGHTING: The Contractor shall in connection with the
works provide and maintain at his own cost all lights, guards fencing and
watching when and where necessary or required by the engineer or by any duly
constituted authority for the protection of the works or for the safety and
convenience of the public or others.

GC-31 COOPERATION with OTHERS:

Page 9 of 29
GC-31.1: There may be other contractors, and agents or employees of the
Employer working at or adjacent to the site during the performance of the works
by the contractor. The contractor shall, at the Engineer’s instructions and
orders, allow those other contractors who might be working for the Employer
the opportunity to enable them to execute their work. The contractor shall allow
the same opportunity to the workers of the said contractors and to the
employer’s workers and to Government workers who might be employed at the
site or adjacent to it, to execute any work not included in this contract or to
execute any contract which might be performed by the employer and which is
related to the works of this contract, annexed to, or complementary to the
works.

SC-21 Site Sanitation:

SC-21.1: Contractor shall furnish and maintain, or arrange to obtain, at each of
its work areas adequate waste disposal, sanitary and washing facilities, and
potable water for the use of its employees and maintain them so as not to
present a health or nuisance
problem. In addition contractor shall comply with all laws, standards, codes, and
regulations relating to sanitation at the site, including the employer’s
requirements as to waste disposal, toilet facilities, and potable water.
SC-21.2: Prior to commencing the works at the site, contractor shall submit to
the engineer contractor’s sanitation plan for employer’s approval, provided
however that the employer’s approval of any such plan shall not relieve
contractor of its other obligations hereunder. Contractor shall provide its
employees with all necessary instruction as to the use of sanitation facilities at
the site, and shall take all other steps which may be necessary or appropriate in
order that its employees utilize such facilities.
SC-21.3: Upon failure of contractor to comply with any of the requirements set
forth herein, the employer shall have the right to stop the works or any part
thereof until contractor does so comply. No part of the time lost due to any such
stop order shall be made the subject of claim for extension of time or for
increased costs or damages by contractor.

Page 10 of 29
SC-11 Site Work Rules:
1. The jobsite normal working hours are 7:00am to 6:00pm Sunday thru
Thursday. The Contractor shall obtain approval from the engineer prior to
conducting site activities outside normal working hours.
2. Contractor shall keep an up to the minute record of its employees working
on site.
3. Contractor shall keep a record of all employees leaving the site at other than
normal quitting or shift change time.
4. Contractor shall take disciplinary action, including discharge, against its
employees for violations including but not limited to;
a. Refusing to work as directed
b. Excessive or chronic absenteeism
c. Consumption, possession of or being under the influence of drugs or
alcohol on the site.
d. Freighting, discrimination and horseplay on site
e. Disregard for Environmental, Health, Safety Rules
f. Theft of Employer’s, Engineer’s or other Contractor’s property.
g. Gambling on site.
h. Possession of deadly weapon(s) on site
i. Damage, misuse/or unauthorized use of permanent plant or facilities
j. Unauthorized entry to site or site facilities
5. Contractor shall comply with all requirements of the contractors approved
Environmental, Safety and Health Programs.
6. Contractor shall provide and require all its employees to wear approved
heard hats, safety eye protection and safety working shoes and high
visibility vests in any site area designated as a Hard Required Area.
7. Contractor shall provide and require visitors to wear hard hats, safety work
boots, high visibility vest and safety eye protection in any site area
designated as a hard Hat Required Area.
8. Contractor’s safety representative on site shall wear green colored hard
hats. The Contractors supervisors on site shall wear yellow colored hard
hats.

Page 11 of 29
 9. Contractor’s employees shall be subject to Contractor inspection of all
vehicles, tool boxes, carry boxes etc. at the site.
10. Minors (anyone under 18 years of age) will not be permitted on site.
11. No private vehicles will be used on site, outside of designated compounds.
Only Contractors vehicles bearing Contractors logo may be used on Site.
12. Delivery Vehicles
a. All contractors shall ensure that all delivery vehicles entering the site
have some form of paperwork, such as delivery note collection
note/off hire note or NDIA order, stating the purpose of the visit. It is
in the interest of the Project and or services, a correct order number,
name and or location is given at the time of ordering to ensure correct
delivery of those goods, materials etc., and all likely losses are
minimized or traced.
b. All delivery vehicle drivers must have the following Personal
Protective Equipment available for use if his delivery task requires
him to work outside:
Safety Helmet
Hi Visibility Vest
Safety Boot
Safety Glasses
c. Compliance with the above delivery requirements is the sole
responsibility of the Contractor. Failure to ensure compliance will
result in stoppage of offloading.

3.5 Information to Personnel

STARRT briefing will be conducted by supervisors to all team members prior to
any activity on site before the work starts. Application will be given on site for
each shift/location. Supervisors will post STARRT card adjacent to the activity
location.
3.6 Emergency Procedures
In the event of an emergency, such as earthquake, all workers shall be
evacuated and assembled at the secured area.

Page 12 of 29
 In the event of an emergency, Contractor shall follow the Emergency Procedure
as instructed by OBI ( Ref: 25045-M-TSV-MAHT-18-0047 dated on 20 April
2006);
All the contact numbers should be called only in case of emergency
In case of emergency our contact persons name and their phone numbers
are as follows;
1. Mr. Paul Nel: 5716234, Mr. Atsuta:557-9215, Mr.Huseyin:5851095
2. Dial 999 and giving the location as NDIA Bechtel Construction Site, Ras
Abu Aboud Road.
3. Dial 556-5947 NDIA Emergency Response Number
4. Dial 581-8965 Project Security to bring the emergency services to the
incident location.

3.7 Permit requirements

All workers shall be inducted and issued with Site Identification Badge prior to
commencement of work.
Wherever applicable, the following passes/permits shall be applied.
Hot work permit
Defensive Drive Permission
Permit to work
Confined Space entry permit (if needed)

4. ENVIRONMENTAL ISSUES

4.1. Environmental Impact Assessment

In case of spilling of diesel or lubricants, necessary spill kits will be on site.

4.2. NDIA ES&H Contractor Requirements

“Exhibit B” Attachment 7 Section IV – General Environmental
Management Requirements,

13.4: Contractor shall comply with all access restrictions, including prohibitions
on access to certain areas on or adjacent to the jobsite and require its
personnel and those of its suppliers and subcontractors of any tier comply with

Page 13 of 29
 all signage and designations related to such restricted areas. Restricted areas
may include, but are not limited to:
i. designated wetlands;
ii. Environment mitigation study areas;
iii.cultural/historical/archaeological sites;
iv. designated fish, wildlife, or vegetative habitat.
13.5: Contractor shall immediately stop work in any area where cultural
resources or artifacts with archaeological or historical value are discovered, and
immediately notify employer. No artifacts, items, or materials shall be disturbed
or taken from the area of discovery. Neither contractor nor any of its suppliers
and subcontractors of any tier shall have property rights to such artifacts, items,
or materials, which shall be secured and guarded until turned over to Employer
or the appropriate authorities. Contractor shall also require that its personnel
and those of its suppliers and subcontractors of any tier comply with this
provision and respect all historic and archaeological sites in the area.
13.6: Contractor shall immediately stop works in any area where contaminated
soil indicators (such as odors or appearance), unknown containers, piping,
underground storage tanks, or similar structures are discovered, or any other
materials which are reasonably suspected to be toxic or hazardous. Contractor
shall then immediately notify employer and stop work area shall be confirmed
by employer. Activity in the stop work area shall only resume upon employers
written approval.
13.7: Contractor shall maintain the cleanliness of roadways when transporting
fill or spoil. Contractor shall provide appropriate facilities to ensure prompt clean
up of mud, dirt and other debris.

4.3. Contractual Requirements

SC-10 Dealing with Hazards and Hazardous Materials:
The employer will be responsible through a specialized contractor for the
treatment, removal or disposal of any hazardous waste or substances
discovered of the works, provided contractor shall notify Employer and
Engineer as soon as practicable following discovery.

Page 14 of 29
 4.4. Emergency Procedures
In case of any spilling, spill prevention program shall be applied.
Housekeeping on base of fire prevention shall be applied.

5. QUALITY ASSURANCE

5.1. Contractual Requirements

SOJV’s QA Plan shall be followed. (Doc. No: 25045-A1000-18-GQA-001)
GC-17: The contractor shall be responsible for the true and proper setting out
of the works in relation to original points. If at any time during the progress of
the works any error shall appear or arise in the position level dimensions or
alignment of any part of the works the contractor on being required so to do by
the engineer shall at his own expense rectify such error to the satisfaction of the
engineer unless such error is based on incorrect data supplied in writing by the
engineer.
All material furnished under the provisions of the above paragraphs shall be
authorized for non-proprietary use. Contractor shall be responsible for obtaining
written permission for such use from copyright owners. When copyrighted
material is used, credit by footnote shall be given by regarding source.
Discipline QC engineers shall be assigned to the site before any work
applicable to that discipline commences. QC engineers shall be solely
dedicated to their QC duties and shall be completely independent of production
and construction activities.
QC engineers shall be suitably qualified by virtue of education and experience,
the Engineer reserves the right to reject any proposed QC engineer that he
considers not to be suitably qualified or is not performing his duties in a
satisfactory manner.

5.2. Critical Works

Ensure during the Pre-commissioning Test the working area must be
properly barricaded.

Page 15 of 29
 5.3. Inspection & Testing
ITP for Installation of Central Inverter Panel will be submitted later

5.4 Follow up & Evaluation

• Conduct regular inspection to the progress of works, strict conformance to be
adhered to meet quality and ES&H, review the ITP for Installation of Central
Lighting Inverter Panel and verify any trend which needs to be corrected
immediately, then conduct QA audits for compliance.

6. APPENDICES

6.1 Risk Assessment Form

Page 16 of 29
 Appendix 6.1

RISK ASSESMENT

Page 17 of 29
 NOTE: THIS DOCUMENT SHOULD BE ATTACHED TO THE METHOD STATEMENT. WHEN APPROVED IT
MUST BE KEPT AT THE WORKING PLACE FOR REFERENCE PURPOSES

RA DESCRIPTION INSTALLATION OF CENTRAL LIGHTING INVERTER

PROJECT Supply ,Installation ,Testing and Commissioning of Electrical Works
LOCATION CONC A, CONC B , CONC C,AND TERMINAL BLDG. DATE:
RISK ASSESSMENT TEAM SITE REPRESENTATION
NAME DESIGNATION SIGNATURE NAME DESIGNATION SIGNATURE

Patrick Cortado Jr. Construction Mngr. Ronald Barroga QA/QC Engineer

Ruelito Rubio QA/QC Engineer Mario Tumamao Site Engineer

Site Engineer
Neil Bosing Elecrical Engineer Joey Valdezco
Site Engineer
Rainier Gumban
Site Engineer
Rene Ciano

Antonio Medel Safety Officer

DESIGNATION INITIALS & SURNAME APPROVED COMMENTS

R/A ORIGINATOR Glen Fortes N/A
CONTRACT MANAGER YES  NO
SAFETY MANAGER YES  NO
OBI REPRESENTATIVE. YES  NO
Installation of Central Lighting Inverter
Page 18 of 28 Date: 07/02/2008
Rev No.: Revision 1
 REQUIRED AND EXISTING CONTROL AVAILABLE ADEQUATE ATTACH TO MS DOCUMENT
MEASURES YES NO YES NO REMARKS
METHOD STATEMENT – STEPS OF THE TASK
PROCEDURES (WORK INSTRUCTION, VENDOR SPECS.)
SPECIAL PERMITS REQUIRED
EQUIPMENT / TOOLS REGISTERS AVAILABLE
TRAINING REQUIRED
COMPETENCY CERTIFICATES REQUIRED

SEVERITY CONSEQUENCE RATING SEVERITY OUTCOME

CATASTROPHIC 5 4 3 2 1 1 FATALITY
CRITICAL 10 8 6 4 2 2 MAJOR INJURY / ILLNESS
SERIOUS 15 12 9 6 3 3 SERIOUS INJURY / ILLNESS
MEDIUM 20 16 12 8 4 4 MINOR INJURY / ILLNESS
MINIMAL 25 20 15 10 5 5 NONE OR SMALL FA

5 4 3 2 1
LIKELYHOOD
IF NOT VERY ALMOST
CONTROLLED UNLIKELY LIKELY VERY LIKELY
UNLIKELY CERTAIN

RISK RANKING (RR) / PRIORITY FACTOR RATING

SCORE 1-2 POTENTIALLY CATASTROPHIC / ACTION NEEDED IMMEDIATELY H+
SCORE 3 -6 POTENTIALLY MAJOR / ACTION TO BE TAKEN WITHIN 12 HRS H
SCORE 7 - 10 POTENTIALLY SERIOUS / ACTION TO BE TAKEN WITHIN 48 HRS M
SCORE 11 - 25 POTENTIALLY MINOR / ACTION TO BE TAKEN WITHIN 7 DAYS L

Installation of Central Lighting Inverter

Page 19 of 28 Date: 07/02/2008
Rev No.: Revision 1
 RISK ASSESSMENT
Worst case E Controlled
No TASKS / ACTIVITY HAZARD AND Rating H PREVENTATIVE & CONTROL MEASURES Rating
RISK IDENTIFICATION L S R S (Eliminate, Reduce, Isolate, Control, PPE, L S R
Discipline)
A. Biophysical Hazards
A.1 Dark work area/Insufficient Tripping hazard 2 1 2 H • Proper assesment of minimum lux 5 4 20
light during night work requirements in every work area.
• (Never work on dark).Secure
adequate lighting equipment and
accessories.
HOUSEKEEPING
A.2 Usage of Extension chord Tripping hazard 3 3 9 M • Extension chord or any wiring should 5 4 20
not be run across aisles or
walkways.This can cause someone
to trip and wiring can be damaged
and introduce electrocution hazard.

A.3 Scattered work Tripping hazard 3 3 9 M • Materials should be stacked on racks 4 4 16

pieces/materials,scraps,
combustible waste.
A.4 Protruding rebars hinders
the access, may cause
physical injury to workers
Installation of Central Lighting Inverter
Rev No.: Revision 1
or bins and it should be clearly
labeled to prevent substitution.
Tripping hazard, 3 3 9 M • Identify/locate position of rebars and 4 4 16
Body injury protect with cover
• Introduce it on STARRT.
• Focus attention when passing over
or near the rebars.
• National dress not allowed on
worksite.
• Employees will not be permitted to
work above vertically potruding
Page 20 of 28 Date: 07/02/2008
 reinforcin steel unless it has been
protected to eliminate the hazard of
implement.Elimination of this hazard
may be accomplished by bending the
steel over or covering the protruding
ends of the steel with timber, rebar
caps or other suitable material.
• Exposed vertical and horizontal rebar
should be suitably capped or
otherwise protected by approved
method.
A.5 Moving vehicles,during Hit by moving equipment 3 3 9 M • Barricading of work area especially 4 4 16
transport of materials and on an open space where transport
equipment vehicles are free to mobilize.
• Install signages and warnings.
• Introduce defensive driving training
for all drivers.
A.6 Lifting operation Hit by falling object • Lifting equipment certificate of load 4 4 16
test,operators certification, daily
checklist, lifting plan if required, etc.
• Do not allow anyone to stand
beneath any suspended load or
within the danger zone during lifting
operation.
A.7 Dust from environment Eye irritation, 3 3 9 M • Proper selection of PPE, dust mask, 4 4 16
googles.
• Spraying water to the road or the
work vicinity to reduce dust.
A.8 Dust created by work e.g. Eye injury 3 3 9 M • Acquire drills, tools/equipment that 4 4 16
drilling of slab.
Installation of Central Lighting Inverter
Page 21 of 28 Date: 07/02/2008
Rev No.: Revision 1
 has dust collection mechanism.
• Proper selection of PPE:Dustmask,
googles, hearing/ear protection, long
sleeve, glooves.
• Operators of handpower tools must
be certified user or trained.
B. Mechanical Hazards
B.1 Getting contact with rotating Body injury, damage of 3 3 9 M • Barricade the immediate work area. 4 4 16
drill bit property • Training on power tools handling is
beneficial.(power tools are
dangerous to the hand of untrained
users.)
• Ensure the tools has enough
protection guard against accidental
contact.
• Ensure the tools has enough
protection guard against accidental
contact.
• Proper selection of PPE is
important.Never use loose clothing,
national dress is not allowed.
B.2 Finger, limb may caught in Body Injury 3 3 9 M • Proper coordination between workers 4 4 16
during , hand gloves and steel toed shoes is
repositioning/alligning of needed, use wood or metal actuator
Inverter panel. is necessary.
B.3 Manual Handling Body Injury 3 3 9 M • When handling the inverter unit, hold 4 4 16
it by both the sides firmly.
• Provide personal protective
equipment

Installation of Central Lighting Inverter

Page 22 of 28 Date: 07/02/2008
Rev No.: Revision 1
 • Provide safe manual handling(max.
25kg/person )techniques from
manuafacturer.
C. Electrical Hazards
C.1 Direct contact with live Electrocution 3 2 6 H • Periodic and comprehensive 4 4 16
powerlines, grounded tools, inspection should be conducted by a
Damaged electrical cords trained electrician(connection can
vibrate, loose,or corrode,protected
insulation on wirings can get scraped
or naked).
• Extension cords should never be
used in place of permanent wiring on
machinery or equipment.
• Extension cord should be equipped
with 3 prong, grounded plugs.
• Cords with the grounding prong
missing should be removed from
services and tagged for repair or
replacement.
• Use only cords that are rated for the
load should be used.
• Dead man switch should be provided
the power tools and equipment.
Electrical Tools
• Power cords attached to electrical
tools should be inspected for nicks,
cuts or places where bare
conductors are exposed.
• All blades/prong should be in place(
including the grounding prong) and in
Installation of Central Lighting Inverter
Page 23 of 28 Date: 07/02/2008
Rev No.: Revision 1
 good condition.
• There should be no sign of arcing,
moisture or chemical damaged.
• On & Off switch should operate
properly to prevent sudden,
unexpected stop, starts, or speed
changes.
Grounding/Bonding
• All stationary machine should be
equipped with a ground wire to
prevent electric shock or equipment
damaged in the event of short circuit
case.
• Ground Fault Circuit Interrupters
GFCI should be available to provide
workers additional protection or
anywhere there is a significance risk
of contacting grounded surfaces
such as metal tanks.
• This should be available whenever
power tools are used outdoors.
• Each GFCI should be checked
before each use to make certain it
trips according to the manufacturer’s
specification.
D. Hazardous Materials
D.1 Touch up Paint of Panel 3 3 9 M • Conduct training, briefing/information 4 4 16
dissemination.
• Adopt the right to know law.
MSDS should be available and follow
Installation of Central Lighting Inverter
Page 24 of 28 Date: 07/02/2008
Rev No.: Revision 1
 the instruction in how to handle such
materials.
• Chemical Identification:Each
container in the area should be
clearly labeled with at least the
name, and any appropriate hazard
warnings.
• Notes:If you find container without
label, or cannot identify the
contains.Carry out the following.
• 1.Seal the container and tag it as a
potential hazardous material.Mark it”
do not open, do not use”.
• 2. Store the container in a secure
area until it can be identified and
labelled or disposed of.Keep it from
other chemicals.
• 3. Notify the appropriate people.
• 4. Document your actions.
E Plant and Equipment
E.1 Lifting Equipment
Boom Truck
E.1.1 Lifting of Inverter Panels Obstruction,Falling,Bumping 2 3 9 H • Inspect the lift for any damage.If 4 4 16
Head, hit by Falling there are any cracks or other
object,trip damage on the lift, or any parts are
missing-Do not use it
• Inspect the carry bar for any signs of
cracking or damage and that it
rotates freely.

Installation of Central Lighting Inverter

Page 25 of 28 Date: 07/02/2008
Rev No.: Revision 1
 • Use PPE.
Forklift
E1.2 Lifting of Inverter Panel Tipover, crushed,fall,struck 2 3 9 H • Set the parking brake before 4 4 16
dismounting the powered forklift.
• Pallet must secured to the frame of
the forklift.
• The operator must drive slowly
enough to make a turn.
• Sound the horn at cross aisles
• Operator must have certificate to
operate.

• Use PPE.

Ladders
E 1.3 Termination of Raceway Slip, Fall 3 3 6 M • Place the base of the ladder on a 4 5 16
into inverter panel firm, level, dry surface.
• Secure the bottom and the upper
part of the ladder, by tying them
(from stiles, not rungs) with ropes or
straps onto a stable, fixed object.
• Ladder are vendor certified as ANSI
Type A1 (ISO or equivalent )
• Two or more people do not work
from the same ladder( unless
specifically designed for 2 persons.
• Type of ladder tobe used near

Installation of Central Lighting Inverter

Page 26 of 28 Date: 07/02/2008
Rev No.: Revision 1
 energized equipment
• Quarterly inspection and color coding
of ladders.
• Awareness of workers on ladder
safety requirements.
• Check physical condition of ladders,
position/placement of access
ladders.

Installation of Central Lighting Inverter

Page 27 of 28 Date: 07/02/2008
Rev No.: Revision 1
 RISK ASSESSMENT COMMUNICATIONS FORM.
I, THE UNDERSIGNED HEREBY ACKNOWLEDGE THAT THIS RISK ASSESSMENT HAS BEEN DISCUSSED WITH ME AND THAT I UNDERSTAND THE
CONTENTS AND THE RISKS INVOLVED IN THE TASK TO BE PERFORMED. I HAVE ALSO BEEN INSTRUCTED ON THE SAFE METHODS TO
PERFORM THIS TASK.
NAME CO. NO SIGNATURE NAME CO. NO SIGNATURE

Installation of Central Lighting Inverter

Page 28 of 28 Date: 07/02/2008
Rev No.: Revision 1