Tools

Metric

Section #10 Pictorial Table Of Contents

Introduction To How To Ball End Fold Ball Driver & Ball End Bal End “L” Cheater
Tools Order Out Combo Tool “L” Wrench Set Power Bits Hex Wrenches Pipe

Page 1016 Page 1017 Page 1018 Page 1018 Page 1019 Page 1019 Page 1020

Ball End “T” Ball End Combination Long Ball End Access Hole Access Hole
Hex Drivers Hex Wrench Wrenches Six Lobe Tools Hex Socket Drills Drill Jigs

Page 1020 Page 1021 Page 1021 Page 1022 Page 1022 Page 1023 Page 1023

Counterbore Soft Face Attitude

Cutters Mallet Lapel Pins

Page 1024 Page 1024 Page 1024

Legend for Icons

Design files for this part can

be found on the 80/20® DVD
(Design Software)
This part can use double
economy T-nuts. 10
See page 757.

Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 1015

Tools

Tools
Metric

Introduction to 80/20® Tools How to Order 80/20® Tools

Having the right tools to build your project will simplify your assembly job. In this section, we
have all the tools you’ll need to assemble everything in our catalog.
We also have counterbore cutters, access hole drills and jigs for those of you who prefer to
machine our T-slotted profiles as you're building your project.
When ordering tools, be sure to verify their compatibility with your project. If more than one
person is assembling, you may need more than one of each tool. Also keep in mind space
constraints and on-site machining. To order, simply include part number, quantity, and tool
description on your order, as shown in the example below.

Along with the right tools, we also have the right attitude. Check out our ATTITUDE pins on
page 1024. Everybody needs one! How To Order
Shipping Method: Ship To:
Customer:
Ordered By:
Address:
City / State:
Complete Address & Shipping Method Attention:
80/20® Tool Advantages Required... NO P.O. Box Tag:

Part Number Quantity Length Description / Machining Price/UOM Ext. Price

• Simple hand tools to assemble your project
25-2525 2 469.9mm 25-7042 in A both ends $0.01 $7.89
• Fractional and metric tools with color-coded handles: 40-4040-Lite-4m 5 4m Full length profile $80.00 $400.00
1 40-8016 4 1016.0mm 40-7029 one end $0.14 $554.74
yellow for fractional and red for metric 40-8080 4 914.4mm 40-7050 style MG in W, X both ends $0.06 $230.43

• Ball end wrenches for off-axis rotation

2 CM01-051006 2 Custom bracket per drawing #1 $23.00 $46.00

65-2611 1 .63 sm 6mm bronze polycarb 1 @ 457.2mm x 1016mm w/ 25-7311

3 per drawing $111.95 $70.53

Fastener/Hex Tool Size Reference 65-7150 1 Cut plastic panels all sides < -1220mm $10.50 $10.50
25-7042 4 25 Series anchor fastener counterbore $2.25 $9.00
This chart is a quick reference when looking for the correct size of hex wrench for use with 25-7005 2 Cut-to-length for 25-2525 $1.95 $3.90
40-7023 4 Cut-to-length for 40-8016 $2.90 $11.60
80/20® fasteners. 4 40-7030 4 Cut-to-length for 40-8080 $2.60 $10.40
40-7050 64 40 Series drill access hole $1.95 $124.80
40-7029 4 5/16-18 tap service for 40-8016 $15.20 $60.80
Fastener Head 25-7311 2 Anchor fastener notch for 25 Series $0.53 $1.06
Thread Size
SHCS BHSCS FBHSCS FHSCS
8-32 — 3/32” — — 40-3891 32 40 Series M8 bright zinc end fastener w/ screw $1.65 $52.80
25-2114 16 Gray T-Slot covers for 25 Series $3.45 $55.20
10-32 5/32” 1/8” — — 40-2050 8 End caps for 40-8080 $1.85 $14.80
1/4-20 3/16” 5/32” 5/32” 5/32” 5 25-3896
40-1982
4
5
25 Series anchor fasteners
40 Series M8 bright zinc double economy T-nut
$3.10 $12.40

10 10
$0.84 $4.20
5/16-18 1/4” 3/16” 3/16” 3/16” 25-4132 12 2 hole inside corner gusset bracket $3.95 $47.40
75-3404 24 25 Series M6 BHSCS & economy T-nut $0.45 $10.80
3/8-16 5/16” — — 7/32”
TOTAL $1739.25
M5 4mm 3mm — 3mm
NOTE: Prices shown for illustration use only.
M6 5mm 4mm — 4mm Contact your distributor for a personalized quote.
Special Instructions: Must be delivered for assembly by Friday!!!
M8 6mm 5mm — 5mm
M10 8mm 6mm — 6mm
1 - Profiles = Pages 640-694 • 2 - Custom Parts = Pages 695-710 • 3 - Panels = Pages 831-914
4 - Machining Services = Pages 1025-1078 • 5 - Accessories & Tools = Pages 915-938 & 1015-1024

1016 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 1017

Tools

Tools
Metric

Ball End Fold Out Combo Tool Ball End Power Bits

• Ball end hex drive allows up to 25º • Allows for entry angle up to 25°
angled tool engagement for hard- • 76mm long with hex shank for
to-reach fasteners power tools
• Ergonomic handle
• Fractional or metric
• Compact — no lost keys
• For easy identification, fractional
sizes have yellow case, metric
have red case

Part No. Size Description kg.

Ball End Chamfered End Part No. Description kg. 65-6090 3/16” Hex Ball End Power Bit .0192
65-6086 65-6087 65-6088 65-6089 65-6089 Hex Head Fold Out Combo Tool .172 65-6095 1/4” Hex Ball End Power Bit .0196
5mm 3/16 2mm 5/64 65-6088 Metric Hex Head Fold Out Combo Tool .172 65-6091 5mm Hex Ball End Power Bit .0192
6mm 7/32 2.5mm 3/32 65-6087 Ball End Fold Out Combo Tool .209 65-6092 6mm Hex Ball End Power Bit .0196
7mm 1/4 3mm 7/64 65-6086 Metric Ball End Fold Out Combo Tool .209
8mm 5/16 4mm 1/8
10mm 3/8 5mm 9/64
6mm 5/32
8mm 3/16
7/32
1/4

Ball End “L” Hex Wrenches

Ball Driver and “L” Wrench Set
• Ball end for off-axis rotation
• Ball end hex drive allows up to 25º • Long arm for maximum torque
angled tool engagement for hard- • Allows for entry angle up to 25°
to-reach fasteners
• Fractional or metric
• For easy identification, fractional
sizes have yellow case, metric
have red case

10 10
Part No. Size Description kg.
65-6100 5/32” Ball End “L” Hex Wrench .0135
Part No. Description kg. Metric (mm) Standard (in) 65-6010 3/16” Ball End “L” Hex Wrench .0206
65-6106 Metric Ball Driver & “L” Wrench Set .363 65-6106 65-6111 65-6040 1/4” Ball End “L” Hex Wrench .0434
65-6111 Standard Ball Driver & “L” Wrench Set .372 1.5 5 .050 5/32 65-6097 4mm Ball End “L” Hex Wrench .0135
2 6 1/16 3/16 65-6098 5mm Ball End “L” Hex Wrench .0206
2.5 8 5/64 7/32 65-6099 6mm Ball End “L” Hex Wrench .0434
3 10 3/32 1/4
4 7/64 5/16
1/8 3/8
Bondhus® is a registered trademark of the Bondhus Corp. 9/64

1018 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 1019

Tools

Tools
Metric

Cheater Pipe “T” Handle Ball End Hex Wrenches

• Gives extra torque in hard-to-reach spots • Cushion grip for maximum torque
• Use with a ball end “L” hex wrench • 254mm long arm for hard-to-reach areas
• Fits over the end of a 6mm hex wrench • Allows for entry angle up to 25°

Fractional:
Yellow
Handle

Metric:
Red
Handle
Part No. Description kg.
65-6005 Cheater Pipe (up to 1/4”) .0435
Part No. Size Description kg.
65-6000 3/16” “T” Handle Hex Wrench .072
65-6030 1/4” “T” Handle Hex Wrench .172
65-6110 5/32” “T” Handle Hex Wrench .053
65-6107 4mm “T” Handle Hex Wrench .059
Ball End Hex Drivers 65-6108 5mm “T” Handle Hex Wrench .072
65-6109 6mm “T” Handle Hex Wrench .172
• Excellent choice for quick tightening by hand
• Accessibility in hard-to-reach areas
• Allows for entry angle up to 25°
Combination Wrenches

• Used to tighten hex nuts when used with T-slot studs

• 10mm fits M6 hex nuts
Metric:
• 13mm fits M8 hex nuts
Red-trimmed
Handle • Forged and chrome-plated
• Made in the USA
10 Fractional:
Yellow-trimmed
10
Handle

Part No. Size Description kg.

65-6105 5/32” Ball End Hex Driver .041
65-6020 3/16” Ball End Hex Driver .066 Part No. Size Description kg.
65-6050 1/4” Ball End Hex Driver .097 65-6065 10 mm Combination Wrench .0544
65-6102 4mm Ball End Hex Driver .041 65-6080 13 mm Combination Wrench .0658
65-6103 5mm Ball End Hex Driver .066
65-6104 6mm Ball End Hex Driver .097

1020 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 1021

Tools

Tools
Metric

Six Lobe Tools Access Hole Drills

• “L” wrench provides higher torque • Drills through profile for access to end fastener
• Power bits for self-tapping screws shown on pages 739-740

• “T” handle wrench speeds up assembly • Made in USA of highest quality high-speed steel
• Split point style

Six-Lobe Part No. Size Description kg.

Head Screw 25-6115 ø5.1mm 25 Series Access Hole Drill .0110
40-6070 ø7.1mm 40 Series Access Hole Drill .0250
Part No. Description kg.
65-6066 Six Lobe “L” Wrench - 40IP .0299
65-6067 Six Lobe “L” Wrench - 50IP .0608
65-6073 Six Lobe Power Bit - 40IP .0091
65-6068 Six Lobe Power Bit - 50IP .0136
Access Hole Drill Jigs
40-6075 40-6130
65-6069 Six Lobe “T” Handle Wrench - 40IP .1588 40-6135
65-6071 Six Lobe “T” Handle Wrench - 50IP .1950 25-6136
25-6131
25-6120

Ball End Sockets

• Speeds up assembly time

• Use with a 3/8” drive ratcheting or pneumatic
• Locates access holes precisely
socket wrench
• Hardened dowel pins prevent rotation
• Tighten fasteners to specification with a
torque wrench • Replaceable, hardened drill bushings
• Locator lines for accurate hole location
• Made of clear anodized 6061-T6 aluminum

10 25-6121 or 40-6076
10
Part No. Size Description kg.
25-6120 5.1mm Access Hole Drill Jig for 25-2525 .0567
25-6131 5.1mm Access Hole Drill Jig for 25-2550 .0588
Part No. Size Description kg. 25-6136 5.1mm Access Hole Drill Jig for 25-5050 .0998
65-6001 3/16” Ball End Hex Socket .0690 25-6121 5.1mm Replacement Bushing for 25 Series .0222
65-6002 1/4” Ball End Hex Socket .0706 40-6075 7.1mm Access Hole Drill Jig for 40-4040/40-4040-Lite .1833
65-6003 5mm Ball End Hex Socket .0660 40-6130 7.1mm Access Hole Drill Jig for 40-4080/40-4080-Lite .1857
65-6004 6mm Ball End Hex Socket .0672 40-6135 7.1mm Access Hole Drill Jig for 40-8080 .3728
40-6076 7.1mm Replacement Bushing for 40 Series .0240

1022 Phone: 260-248-8030 • Fax: 260-248-8029 • www.8020.net 1023

Tools

Anchor Fastener Counterbore Cutters

• Four flute-style single ends

• Made of high speed steel
• Specially ground for long life
• Made in the USA

Part No. Size Description kg.

40-6060 20.0mm 40 Series Counterbore Cutter .2038
25-6160 14.3mm 25 Series Counterbore Cutter .0786

Soft Face Mallet

• Won’t scratch or mar aluminum

• Maximum controlled striking force without rebound
• Great for assembling Quick Frame or installing
T-slot cover
• One piece urethane construction
• Reinforced with solid steel rod — no exposed metal
• Wraparound texture for secure grip
• Face diameter = 30.50mm
• Made in the USA
Part No. Description kg.
65-6055 Soft Face Mallet .2840

ATTITUDE Lapel Pins

• Get your day and project started right with the RIGHT
ATTITUDE 65-8020
10 • A reminder to keep a good attitude in situations with
your boss, banker, the IRS – any distraction that eats
up your time and energy!

65-8030

Part No. Description kg.

65-8020 Deluxe ATTITUDE Lapel Pin .0180
65-8030 Economy ATTITUDE Lapel Pin .0180

1024