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INTRODUCTION & TECHNICAL DATA

14
PHILIPS MEDICAL SYSTEMS

Eleva Systems INSTALLATION


24
Unit Manual
Base Unit FAULT FINDING
34

REPLACEMENTS
44

ADJUSTMENTS
54

PROGRAMMING
64

DRAWINGS
Z4

PMSN Best

Reproduction in whole or part of this manual is prohibited without


the written consent of the copyright owner. Use of the
information contained herein, in any form and/or by any means
whatsoever, is strictly reserved for Philips and its licensees. Use
of this manual by unauthorised persons is strictly prohibited.

Printed in Best, Netherlands.

(06.0)
Copyright © 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED.

4522 981 22533

1
UM Base Unit Section 1
Introduction & Technical Data

Section 1 Introduction & Technical Data

Contents

1. INTRODUCTION .....................................................................................................................................2
1.1. Base Unit Components............................................................................................................................2
1.1.1. Basic Stand Movements ......................................................................................................................2
1.1.2. Table-Top & Support Arm Movements (MD only)................................................................................2

4522 981 22533 CSIP Level 1 (06.0) 1-1


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 1 UM Base Unit
Introduction & Technical Data

1. INTRODUCTION
This Eleva Systems Base Unit Manual contains guidelines on adjustments and replacements of mechanical
components of the Base Unit incorporated in Eleva MultiDiagnost and OmniDiagnost.

Starting point for any fault-finding is the System Manual Corrective Maintenance (SMCM). If directives within
SMCM point out a fault is Geometry related, the Sub-System Manual Geometry will give dedicated guidance
for a more precise location of that fault. Base Unit related software errors are identified and solved using the
Sub-System Manual Geometry.

Except for some small differences, which are described below, Base Unit construction is the same for OD
and MD Eleva systems.

System Manual Corrective Maintenance (SMCM)


FF & Repair

Subsystem manual Subsystem manual Subsystem manual


CS 2/4 geometry …

Unit manual Unit manual Unit manual Unit manual


R-cabinet U-Arc / C-Arc Serial Changer
Base Unit

1.1. BASE UNIT COMPONENTS


Base Unit consists of (refer to drawing Z3-1.1 and Z3-1.2 in section Z):
• Basic stand with Scan carriage
• Patient support arm with Table-top (MD only)

Table-top can be Left or Right suspended. This has consequences for some mechanical parts and for some
functionality descriptions.

For the user, the actual movement control remains the same for both versions.

1.1.1. BASIC STAND MOVEMENTS


Basic stand incorporates four different movements:
• (Table) Tilting
• Longitudinal Scanning
• Lateral Scanning
• Basic stand Up/Down

1.1.2. TABLE-TOP & SUPPORT ARM MOVEMENTS (MD ONLY)


Support Arm with Table-top know two different movements:
• Table Height
• Table Roll (not for MD Eleva with Flat Detector)

1-2 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 2
Installation

Section 2 Installation

Installation of the Base Unit is described in the System Manual Installation (SMI)

4522 981 22533 CSIP Level 1 (06.0) 2-1


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 3
Fault Finding

Section 3 Fault Finding

Detailed information for Geometry Fault-Finding is available in the Sub System Manual Geometry of the
respective system.

It is recommended that fault finding starts with consultation of the System Manual Corrective Maintenance
(SMCM) 4522 981 2240x and 4522 981 2243x.

4522 981 22533 CSIP Level 1 (06.0) 3-1


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

Section 4 Replacements

Contents

1. INTRODUCTION .....................................................................................................................................3

2. REPLACING LONGITUDINAL SCAN MOTOR ASSEMBLY ................................................................3


2.1. Tools required..........................................................................................................................................3
2.2. Material required......................................................................................................................................3
2.3. Parts required ..........................................................................................................................................3
2.4. Preparing replacement ............................................................................................................................3
2.5. Replacement procedure ..........................................................................................................................3
2.5.1. Removing the chain of the longitudinal scan (chain assy. duplex scan) .............................................4
2.5.2. Removing the shaft of the longitudinal scan (service assy. drive shaft) ..............................................5
2.5.3. Removing ball bearings........................................................................................................................6
2.5.4. Removing (defective) longitudinal scan motor (motor reductor assy scan).........................................6
2.5.5. Placing (new) longitudinal scan motor (motor reductor assy scan) .....................................................6
2.5.6. Assembling new ball bearings drive shaft & chain wheel ....................................................................6
2.5.7. Replacing original shaft & chain wheel ................................................................................................7
2.5.8. Fitting (new) duplex chain ....................................................................................................................8
2.5.9. Applying scan adjustments ..................................................................................................................8
2.6. Final tasks................................................................................................................................................8

3. REPLACING END SWITCHES LONGITUDINAL SCAN .......................................................................9

4. REPLACING ACTUATOR TABLE ROLL ASSY (MOTOR ASSY PATIENTARM) (MD ONLY).........10
4.1. Disassembling table roll assy ................................................................................................................10
4.2. Assembling table roll assy .....................................................................................................................10
4.3. Final tasks..............................................................................................................................................11

5. REPLACING TABLE HEIGHT MOTOR ASSY (MD ONLY) ................................................................12


5.1. Disassembling motor assy.....................................................................................................................12
5.2. Assembly motor assy.............................................................................................................................13
5.3. Final tasks..............................................................................................................................................13

6. REPLACING SCAN LATERAL MOTOR ASSY (MD ONLY) ...............................................................14


6.1. Disassembling motor assy.....................................................................................................................14
6.2. Assembling motor assy..........................................................................................................................14
6.3. Final tasks..............................................................................................................................................14

7. REPLACING LONGITUDINAL SCAN BEARINGS..............................................................................15


4522 981 22533 CSIP Level 1 (06.0) 4-1
This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

7.1. Tools required........................................................................................................................................15


7.2. Materials required ..................................................................................................................................15
7.3. Parts required ........................................................................................................................................15
7.4. Preparing replacement ..........................................................................................................................15
7.4.1. For OD (U-arc) ...................................................................................................................................15
7.4.2. For MD / UD (C-arc)...........................................................................................................................16
7.5. Replacement procedure ........................................................................................................................17
7.6. Final tasks..............................................................................................................................................18

8. REPLACING LONGITUDINAL SCAN CARRIAGE..............................................................................19


8.1. For OD ...................................................................................................................................................19
8.1.1. Tools required ....................................................................................................................................19
8.1.2. Materials required ..............................................................................................................................19
8.1.3. Parts required.....................................................................................................................................19
8.1.4. Time / Manpower required .................................................................................................................19
8.1.5. Preparing replacement.......................................................................................................................19
8.1.6. Replacement procedure.....................................................................................................................19
8.1.7. Final tasks ..........................................................................................................................................23
8.2. For MD and UD......................................................................................................................................24
8.2.1. Tools required ....................................................................................................................................24
8.2.2. Materials required ..............................................................................................................................24
8.2.3. Parts required.....................................................................................................................................24
8.2.4. Time / Manpower required .................................................................................................................24
8.2.5. Preparing replacement.......................................................................................................................24
8.2.6. Replacement procedure.....................................................................................................................24
8.2.7. Final tasks ..........................................................................................................................................28

4-2 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

1. INTRODUCTION
This section describes replacement procedures for Field Replaceable Units (FRUs) of the Eleva Base Unit.
For drawings, refer to Z3-2 and Z3-6 in section Z.

Some FRUs can be obtained separately, while others are contained in a predefined service assembly.

2. REPLACING LONGITUDINAL SCAN MOTOR ASSEMBLY


Maintenance of the Longitudinal Scan-reductor-movement may require replacement of a various number of
parts. This module includes detailed instructions on replacement of the motor, the duplex chain, the chain
wheels, the drive shaft and the ball bearings of the longitudinal scan.

2.1. TOOLS REQUIRED


• Tool-kit, standard TC129
• Motor support beam (supplied with system)
• Chain wheel retractor (supplied)

2.2. MATERIAL REQUIRED


• Loctite 243
• Loctite 603
• Sandpaper

2.3. PARTS REQUIRED


Check packing list of supplied parts or assembly.

Example: Drive Shaft Assembly includes:


• New ball bearings
• New drive shaft
• Two cotter pins

2.4. PREPARING REPLACEMENT


― Put the Scan Beam in horizontal position and raise it to maximum height

― Remove the cover of the longitudinal scan motor

― If the motor is still capable of working, move the Scan Carriage as far as possible away from the side
where the motor is located

― Turn motor slightly until the cotter pin in the shaft points upwards. This position allows removing the
cotter pin when the shaft is partly pulled out

― Make sure the Scan Carriage is in a safe position before you proceed (horizontal and against end
buffers)

― Switch OFF Power

2.5. REPLACEMENT PROCEDURE


The replacement procedure below describes all mechanical replacements that may be needed for the
Longitudinal Scan Movement in a logical sequence. Consult the sections you need to remove and replace
malfunctioning units.

4522 981 22533 CSIP Level 1 (06.0) 4-3


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

2.5.1. REMOVING THE CHAIN OF THE LONGITUDINAL SCAN (CHAIN ASSY. DUPLEX SCAN)
To remove the Duplex chain (refer to the relevant
part of drawing Z3-1.1 and Z3-1.2):

― Mark the position of the chain tension adjuster


with tape
WARNING

Make sure the Scan Carriage is in a safe position


(horizontal and against the end stop buffers) and do
not move it while replacing the duplex chain.
________________

― Loosen the locking bolt of the chain tension


adjuster

⎯ Slacken the chain tension by loosening the chain


tension bolt

― Remove the locking bolt

― Remove the chain tension bolt while securing


the chain. The chain is now loose.

― Remove chain from chain wheel and put it at the


far side of the table where it does not interfere
with any manipulations needed to remove drive
shaft and chain wheel

4-4 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

2.5.2. REMOVING THE SHAFT OF THE LONGITUDINAL SCAN (SERVICE ASSY. DRIVE SHAFT)

― Fix supplied motor support beam under motor close to drive shaft, using two M4 screws

― Turn one or two of the screws located in the middle of the support bar until they support the motor.

NOTE

Do not over-tighten these screws as this may cause elastic distortion in the support, causing the motor to
move up and loose alignment when the axle is removed
________________

― At the backside of the beam, loosen the two screws next to the potentiometer

― Push the potentiometer towards the drive shaft and remove the potentiometer belt

― Loosen the grub screw that secures the small pulley on the drive shaft and remove pulley

― Remove the exposed retaining ring

― Unscrew 4 grub screws of the shaft-retaining-ring and remove the retaining-ring

― Use sandpaper to remove any marks the grub screws may have caused on the shaft

― Returning to the front, remove the retaining ring that secures the chain wheel on the drive shaft

― Place the supplied chain wheel retractor over the chain wheel and gently turn the central bolt to pull

NOTE

The chain wheel is glued to the drive shaft and normally pulling the chain wheel will retract the shaft.
However, if the front bearing is broken, the shaft may be deformed or damaged. This may cause that some
force is needed to remove the drive shaft from the bearings.
________________

― Pull the drive shaft until the long cotter pin located in a shaft groove is exposed and remove the cotter
pin

NOTE

If the shaft is in a position that obstructs the cotter pin when the shaft is pulled, then release the motor brake
(using power) and turn the shaft manually. If the motor is immovable with the shaft in an obstructed position,
then remove the bearing-cap-bolts at both sides and gently drive cap and bearing towards the motor, while
supporting the latter! This emergency procedure will create sufficient room to remove the cotter pin and
subsequently the shaft. Make sure to secure both bearing caps and bearings when disassembling and
pulling the shaft in this way
________________

― Remove the drive shaft

4522 981 22533 CSIP Level 1 (06.0) 4-5


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

2.5.3. REMOVING BALL BEARINGS


― Remove each inner retainer ring and take out front and back ball bearings

― Check bearing caps for damage or distortion

― Proceed with chapter 2.5.6

2.5.4. REMOVING (DEFECTIVE) LONGITUDINAL SCAN MOTOR (MOTOR REDUCTOR ASSY SCAN)
To remove the Longitudinal Scan Movement motor proceed as follows:

― Disconnect all cables to motor

― Remove the encoder

― Remove the support bar you placed to remove drive shaft

― Loosen the motor plate suspension bolt

― Support the motor while removing the motor plate suspension bolt

― Carefully remove the motor

― Remove motor mounting plate from motor.

2.5.5. PLACING (NEW) LONGITUDINAL SCAN MOTOR (MOTOR REDUCTOR ASSY SCAN)

― Check/fit connector on (new) motor cable

― Place the motor mounting plate on motor. Apply Loctite 243 and tighten the 4 mounting plate bolts
(M10x20) to 76 Nm.

― Lift the motor in position and secure using motor plate suspension bolt

― Place provided motor support bar

― Carefully position motor in line with ball bearings using one or two adjustment bolts in support bar

― Fit the encoder

― Put all cables back in place

2.5.6. ASSEMBLING NEW BALL BEARINGS DRIVE SHAFT & CHAIN WHEEL
NOTE

In case ball bearings, drive shaft and chain wheel are replaced, the new drive shaft and chain wheel will be
delivered as separate parts, in which case the assembling procedure will differ slightly from replacing a used
drive shaft.
________________

― First install new ball bearing at backside of beam

― Secure it with inner retainer ring

― Fit long cotter pin in drive shaft groove

4-6 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

― Put front ball bearing on drive shaft

― Insert drive shaft

― Secure front ball bearing in bearing cap with inner retainer ring

― Fit short cotter pin in drive shaft using Loctite 603

― Apply Loctite 603 on shaft end and on inner side of new chain wheel and push chain wheel in place

― Clean protruding part of drive shaft and fit retainer ring

― Push shaft backwards as far as retainer ring allows

― Make sure the chain wheel is aligned properly

― Tighten the motor plate suspension bolts (x2) M10 x 30 to 39 Nm using Loctite 243

― At the backside of the beam reposition retaining ring

― Tighten 4 retainer ring grub screws to 9.4 Nm

― Apply retainer ring that secures retainer ring

― Put the potentiometer pulley back in place and fasten it with the grub screw

― Push the potentiometer towards the drive shaft and fit the potentiometer belt

― Tighten the potentiometer belt by pushing the potentiometer away from the drive shaft

― Fasten the two screws next to the potentiometer

― Remove the motor support bar


CAUTION

Do not forget to remove the motor support bar!


Considerable damage may occur when the table is tilted towards 90 degrees.
_______________

⎯ Place the motor cover


NOTE

Return the replaced motor to Philips using the FRU packing material. Include the filled out questionnaire in
the shipment.
________________

2.5.7. REPLACING ORIGINAL SHAFT & CHAIN WHEEL


If the original drive shaft and chain wheel have to be replaced, proceed as follows:

⎯ Verify condition of bearings and retaining retainer ring

⎯ Clean and verify shaft and glued-on chain wheel

⎯ Carefully position motor in line with ball bearings using one or two adjustment bolts in support bar

4522 981 22533 CSIP Level 1 (06.0) 4-7


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

⎯ Insert greased drive shaft far enough to allow insertion of long cotter pin

⎯ Turn the shaft so that both cotter pin grooves correspond and press the shaft into position

2.5.8. FITTING (NEW) DUPLEX CHAIN


To (re)fit a duplex chain:

⎯ On a new chain, mount the two halves of the chain tension adjuster

⎯ Place the new duplex chain respecting the marked position of the chain tension adjuster

⎯ Tighten chain tension adjuster bolts to 10 Nm.

⎯ Apply Loctite 243 and tighten the chain tension adjuster locking bolt to 36 Nm

2.5.9. APPLYING SCAN ADJUSTMENTS


⎯ Carry out all required longitudinal scan adjustments (see Adjustment Section in the concerning SSM
Geometry)

NOTE

Return the replaced chain to Philips. Packing material of the new chain can be used for this.

________________

2.6. FINAL TASKS


Verify if the Longitudinal Scan Movement motor functions properly and if the (new) duplex chain allows full
and smooth longitudinal scan carriage movement.

4-8 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

3. REPLACING END SWITCHES LONGITUDINAL SCAN

⎯ Replace the end switches.

WARNING

After replacing the end switches, the extending parts have to be cut of to prevent short-circuiting. See figure
below.
________________

4522 981 22533 CSIP Level 1 (06.0) 4-9


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

4. REPLACING ACTUATOR TABLE ROLL ASSY (MOTOR ASSY PATIENTARM)


(MD ONLY)

4.1. DISASSEMBLING TABLE ROLL ASSY


― Remove back cover, both side covers and top cover

― Unplug the following connectors:


• SB10X6 (brake, switches)
• SB10X2 (potentiometer)
• SB10X5 (safety switches)

― Disconnect earth-wire

― Remove screws that keep support-frame of SB10 printed circuit board fixed on beam

― Unplug SB-X1 connector located below the frame

― Support table-top and remove 14 screws that attach it to swivel arm of cradle

― Remove table-top and put it in a safe place

― Unscrew four bolts at bottom-side of table arm, which secure swivel-arm

― Remove 4 screws that fix Cable Inlet Cover in table arm

― Remove Cable Inlet Cover

― Remove earth-wire

― Unplug tube-arm safety-switch

― Loosen locking grub screw(s) to free cradle shaft

― Support swivel-arm and remove shaft using hammer and driving pin

― Gently pull swivel-arm out of table-arm, while leading the cable through hole in arm bottom. Take care
not to damage toothed belt, potentiometer, and cables in narrow hole

― Remove the complete Cradle Unit swivel-arm to give access to potentiometer, motor, switches and
brake.

4.2. ASSEMBLING TABLE ROLL ASSY


To reassemble swivel-arm in table-arm proceed as follows:

― Carefully lead cables through arm, while gently inserting the unit into the arm. Take care not to damage
potentiometer, cables and timing belt

― Insert the shaft and put it back in the original position

NOTE

To find the precise position to insert the shaft in the last arm opening: make an angled surface at the end of
the shaft. This will make the relative position of table-arm and swivel-arm less critical.
________________
4 - 10 CSIP Level 1 (06.0) 4522 981 22533
This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

― Lift swivel-arm to make sure no cables are caught between motor frame and inner part of swivel-arm

― Find a corresponding screw-hole in the motor frame using a small screwdriver in a fixing hole close to
the shaft in the bottom part of table arm

― When correct hole is found, insert and fix the 80 mm M6 screw in other hole close to the shaft

― Pull this screw and position the unit until the protruding squares of the motor frame are visible in the
holes underneath the table arm

― Fix all 4 screws of the motor frame

― Lock cradle shaft with grub screw(s)

― Reconnect electrical connections with table arm safety switch

― Reconnect the earth-wire

― Fix cover with cable inlet in place

― Lead wires through the upper part of table-arm and restore electrical connections

― Mount PCB frame back in place

― Test if table-arm and swivel-arm movements function as required

― Mount covers and the table-top

4.3. FINAL TASKS


― Carry out all table roll adjustments (see SSM Geo OD/MD).

4522 981 22533 CSIP Level 1 (06.0) 4 - 11


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

5. REPLACING TABLE HEIGHT MOTOR ASSY (MD ONLY)

Replacement TableHeight motor assembly (4522 164 0992)

5.1. DISASSEMBLING MOTOR ASSY


― Position stand horizontal (tilt = 0°)

― Move the table top to the lowest possible position

― Remove top and back cover of table support arm

― Support the table arm

WARNING

If the table arm is not supported, people can be injured or the table arm can be damaged.
(The weight of the table arm is approx. 60 kg).
________________

― Disconnect connectors (X3, X7, X10) and remove tie wraps

― Release motor belt tension:


− Loosen Tension locking and adjustment bolts
− Loosen fixation bolts

― Remove 4xM8 bolts (see figure below)

― Remove TableHeight motor assembly (figure below)

Fixation bolts 2x

Motor belt
4xM8

Tension
adjustment and
locking bolts

4 - 12 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements


5.2. ASSEMBLY MOTOR ASSY
― Mount motor assembly with 4xM8 bolts at 39 Nm, using Loctite 243 (see figure in chapter 5.1)

― Place motor belt into position (see figure in chapter 5.1)

― Adjust motor belt tension, refer to section 5

― Set fixation bolts (2xM8) to 39 Nm

― Connect X3, X7 and X10

― Guide cables using tie wraps

― Refit covers

5.3. FINAL TASKS


― Adjust TableHeight potentiometer (see Subsystem manual Geometry OD/MD)

4522 981 22533 CSIP Level 1 (06.0) 4 - 13


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

6. REPLACING SCAN LATERAL MOTOR ASSY (MD ONLY)

Replacement ScanLateral motor assembly (4522 164 0985)

6.1. DISASSEMBLING MOTOR ASSY


― Position stand horizontal (tilt = 0°)

― Remove cable hose swivel and put it aside

― Remove Scan cover

― Release Chain tensioner

― Disconnect connectors (SL-X1 and SL-X3)

― Remove bolts (4xM4, see figure below)

― Remove motor assembly

6.2. ASSEMBLING MOTOR ASSY


― Mount motor assembly with 4xM4

― Connect SL-X1 and SL-X3

― Guide cables with tie wraps

― Adjust chain tension (see section 5)

― Refit cover and cable hose swivel

6.3. FINAL TASKS


― Adjust ScanLateral potentiometer (see Subsystem manual Geometry OD/MD)

4xM4

― Perform all movements that involve scan lateral and check on proper functioning of range and speed

― Clean system for handover

4 - 14 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

7. REPLACING LONGITUDINAL SCAN BEARINGS


7.1. TOOLS REQUIRED
• Tool-kit, standard TC129
• Torque wrench 16 Nm
• Grease gun
• For OD (U-arc): 2x Supporting tool TC124, or arrange 2x supports locally.
• For OD (U-arc): Wooden support bar, approx. 100x8x8 cm
• For MD (C-arc): 3x Supporting tool TC124, or arrange 3x (height adjustable) supports locally.

7.2. MATERIALS REQUIRED


• Loctite 243
• Molub-Alloy 823-2-FM grease

7.3. PARTS REQUIRED


Check packing list of supplied parts or assembly.

7.4. PREPARING REPLACEMENT


7.4.1. FOR OD (U-ARC)
1. Move stand to horizontal position.

2. Remove scan carriage covers.

3. If the bearings closest to the table arm must be replaced, remove the table arm assembly. Refer to the
SMI, section 2 'Unpack, Transport & Mount', module 'Major System Components' and follow reverse
procedure for table arm mounting.

4. Move angulation 40° away from defective bearing. e.g. if left bearing must be replaced, move angulation
40° to right.

5. Move the U-arc up.

6. Position the supporting tools and wooden bar


under the U-arc. See Figure 1.

CAUTION
Do not position the support under the plastic front of
the Serial Changer (TSO)
________________

Figure 1: U-arc support

4522 981 22533 CSIP Level 1 (06.0) 4 - 15


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

7.4.2. FOR MD / UD (C-ARC)


1. Move stand to horizontal position.

2. Remove scan carriage covers.

3. Remove the patient table.

4. Remove the table arm assembly. Refer to SMI, section 2 'Unpack, Transport & Mount', module 'Major
System Components' and follow reverse procedure for table arm mounting.

5. Remove the curved strips that cover the rotation bearing mounting holes on the C-arc sleeve.

6. Set the C-arc to the following position:


Angulation 90°
Rotation 0°

7. Move the C-arc up.

8. Place wooden blocks or felt pads on the


supporting tools to prevent damage to the C-arc.

9. Position the 3 supporting tools at the positions


marked 'X' in Figure 2. The height of support #3
must be lower than #1 and #2 to allow for the
dimensions of the C-arc sleeve.

CAUTION
The centre of gravity of the C-arc must lie within the
3 support positions.
________________

Figure 2: C-arc support positions (top view)

4 - 16 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

7.5. REPLACEMENT PROCEDURE


1. Carefully lower the U-arc / C-arc until its weight is
supported. The weight of the arc is supported
when the lower bearings of the lateral scan bar
can be rotated. See Figure 3.

Figure 3: Lower bearing, lateral scan bar

2. Remove the 4 bolts from defective bearing.

3. Carefully lower the U-arc / C-arc further until bearing can slide out of carriage.

4. Apply force to the U-arc / C-arc in the opposite direction to the bearing being replaced. (e.g. if the left
bearing is being replaced, push to the right). This will release the loading from the bearing, allowing it to
be removed.

5. Remove the bearing. See Figure 4.

CAUTION
The bearing balls may drop out of the bearing
when it is removed from the rail.
________________

Figure 4: Remove bearing from rail

6. Ensure the flattened side of the bearing is facing


upward. See Figure 5.

Figure 5: Flat upper surface of bearing

4522 981 22533 CSIP Level 1 (06.0) 4 - 17


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

7. Slide the new bearing onto the rail using the


green plastic mounting device. See Figure 6.

CAUTION
Do not remove the green plastic mounting device
from the bearing, the bearing balls will drop out
________________

8. Connect the grease gun to the grease nipple on


the bearing.

9. Insert grease while moving the bearing back and


forth. Continue until grease is visible between the Figure 6: Slide new bearing onto rail
bearing and plastic covers.

10.Slide the bearing into the scan carriage. Lift the


U-arc / C-arc until the bearing can be fixed.

11.Apply Loctite 243 to the 4 bolts.

12.Using the torque wrench, tighten the bolts to 16


Nm.

13.Raise the U-arc / C-arc and remove the supports.

14.Remove the grease nipple from the bearing. See


Figure 7.

15.Insert the inner hexagonal screw from the


defective bearing.

Figure 7: Grease nipple removal

7.6. FINAL TASKS

• Perform all movements that involve scan lateral and check proper functioning of range and speed.

• Clean the system for handover.

4 - 18 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

8. REPLACING LONGITUDINAL SCAN CARRIAGE


8.1. FOR OD
8.1.1. TOOLS REQUIRED
• Tool-kit, standard TC129
• Torque wrench (large) ≤150 Nm
• Torque wrench 0-20 Nm (supplied with system)
• U-arc transport frame
• 2x Hardboard plates for protection of the scan bar, measuring 40 cm x 15 cm, max. thickness 5 mm.
• Hardboard plate to prevent damage to the floor, measuring 1.5m x 1.5m.

8.1.2. MATERIALS REQUIRED


• Loctite 243
• Molub-Alloy 823-2-FM grease

8.1.3. PARTS REQUIRED


Check packing list of supplied parts or assembly.

8.1.4. TIME / MANPOWER REQUIRED


8 hours for 2 engineers

8.1.5. PREPARING REPLACEMENT


1. Position the stand and U-arc in zero position for all movements

2. Switch off the system.

3. Remove the patient table.

8.1.6. REPLACEMENT PROCEDURE


8.1.6.1. Removal of the current scan carriage

1. Remove the U-arc rear covers.

2. Remove the scan carriage cover.

3. Remove the cable swivel (1) from the scan


carriage. See Figure 8.

4. Pack the swivel arm in plastic or paper to protect


the arm and stand.

Figure 8: Cable swivel

4522 981 22533 CSIP Level 1 (06.0) 4 - 19


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

5. Slide the small hardboard plates (1) (max height


5 mm) under the scan carriage. See Figure 9.

Figure 9: Hardboard plates under scan carriage

6. Place the large hardboard plates on the floor under the U-arc.

7. Mount the U-arc on the transport frame. Refer to the SMI, section 2 'Unpack, Transport & Mount', module
'Major System Components' and follow reverse procedure for mounting the U-arc on the base unit.

8. Remove the bolts coupling the U-arc to the lateral scan bar.

9. Move the U-arc away from base unit to gain access to the scan carriage.

CAUTION
Take care when moving the U-arc away. Make sure that the swivel arm does not damage the stand.
________________

10.Remove the U-arc mounting face from the lateral


scan bar. See Figure 10.

Figure 10: U-arc mounting face

11.Remove cable guard and 2 suspension plates from the rear side of scan carriage.

12.Disconnect connectors SL-X3 and SL-X1 from the scan carriage.

13.Remove the bolts coupling the longitudinal scan


bearings to the scan carriage. There are 4
bearings, 1 at each corner of the scan carriage.
Each bearing has 4 bolts (1). See Figure 11.

Figure 11: Longitudinal scan bearing bolts

4 - 20 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

14.Remove the 6 bolts connecting the scan carriage


to the longitudinal drive chain. See Figure 12.

CAUTION
Make a note of which six mounting holes are used,
this is different for a left- or right-stand.
________________

Figure 12: Drive chain connecting bolts

CAUTION
The scan carriage is now loose from the base unit. To prevent damage to the bearing rail, follow the
procedure described in step 15 for removing the scan carriage.
________________

15.The rear side of the scan carriage has a curved


lip (1) which extends under the rear bearing rail.
Remove the scan carriage by first moving it
towards the rear (2) until the curved lip is clear of
the bearing rail, then lift the carriage upwards (3)
and away from the base unit. See Figure 13.

Figure 13: Scan carriage removal

8.1.6.2. Installation of the new scan carriage

1. Place the new scan carriage on the 4 longitudinal


scan bearings, follow the reverse procedure used
to remove the carriage. See Figure 14.

CAUTION
Take care when placing the scan carriage. Do not
damage the bearing rail.
________________

Figure 14: Scan carriage on bearing

4522 981 22533 CSIP Level 1 (06.0) 4 - 21


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

2. Loosen the height adjustment bolts at the rear


side of the scan carriage. See Figure 15.

Figure 15: Height adjustment bolts

3. Apply Loctite 243, and insert the bolts connecting the scan carriage to the 4 longitudinal scan bearings.
Screw in the bolts until hand tight.

4. Working crosswise, use a torque wrench to tighten the bolts connecting the scan carriage to the 4
longitudinal scan bearings. Tighten the bolts to 15.7 Nm.

5. Tighten the height adjustment bolts at the rear side of the scan carriage to 15.7 Nm.

6. Remove the hardboard plates from under the scan carriage.

7. Make sure that the scan carriage moves freely. The friction of the scan carriage on the longitudinal
bearing rails must be less than 10 Nm. Typical value 6 Nm (+/- 1 Nm).

8. Assemble the mounting brackets and cable guard to the rear side of scan carriage.

9. Reconnect connectors SL-X3 and SL-X1.

10.Apply Loctite 243, and insert the 6 bolts connecting the scan carriage to the longitudinal drive chain. On a
system with the table arm suspended on the right, use the left 6 holes. On a system with the table arm
suspended on the right, use the left 6 holes. Tighten the 6 bolts.

CAUTION
Use the correct set of holes to connect the scan carriage to the longitudinal drive chain.
________________

11.Apply Loctite 243, to the mounting bolts. Attach the U-arc mounting face to the lateral scan bar using the
supplied bolts and washers. Tighten the bolts crosswise to 45 Nm.

12.Attach the U-arc to the U-arc mounting face. Refer to the SMI, section 2 'Unpack, Transport & Mount',
module 'Major System Components' and follow the procedure 'Attaching U-arc to Basic stand'.

13.Remove the transport frame from the U-arc. Refer to the SMI, section 2 'Unpack, Transport & Mount',
module 'Major System Components' and follow the procedure 'Removing the frame'.

14.Refit the covers removed during the procedure.

15.Assemble the cable swivel to the scan carriage.

16.Refit the patient table.

4 - 22 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

8.1.7. FINAL TASKS


• In FSF, perform scan lateral movement adjustment.

• Perform all movements that involve scan lateral and check proper functioning of range and speed.

• Perform all movements that involve scan longitudinal and check proper functioning of range and speed.

• Clean the system for handover.

NOTE

Return the replaced scan carriage to Philips. Re-use the packing material of the new scan carriage for this.

________________

4522 981 22533 CSIP Level 1 (06.0) 4 - 23


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

8.2. FOR MD AND UD


8.2.1. TOOLS REQUIRED
• Tool-kit, standard TC129
• Torque wrench (large) ≤150 Nm
• Torque wrench 0-20 Nm (supplied with system)
• C-arm transport frame (9896 001 41061)
• 4x Transport wheels (4522 005 01572)
• 2x Hardboard plates for protection of the scan bar, measuring 40 cm x 15 cm, max. thickness 5 mm.
• Hardboard plate to prevent C-arc frame wheels damaging the floor, measuring 1.5m x 1.5m.

8.2.2. MATERIALS REQUIRED


• Loctite 243
• Molub-Alloy 823-2-FM grease

8.2.3. PARTS REQUIRED


Check packing list of supplied parts or assembly.

8.2.4. TIME / MANPOWER REQUIRED


8 hours for 2 engineers

8.2.5. PREPARING REPLACEMENT


1. Position the stand and C-arc in zero position for all movements

2. Switch off the system.

3. Remove the patient table.

8.2.6. REPLACEMENT PROCEDURE


8.2.6.1. Removal of the current scan carriage

1. Remove the C-arc rear covers (1) and (2). See


Figure 16.

2. Remove the scan carriage cover.

Figure 16: C-arc rear covers

4 - 24 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

3. Remove the cable swivel (1) from the scan


carriage. See Figure 17.

4. Pack the swivel arm in plastic or paper to protect


the arm and stand.

Figure 17: Cable swivel

5. Slide the small hardboard plates (1) (max height


5 mm) under the scan carriage. See Figure 18.

Figure 18: Hardboard plates under scan carriage

6. Place the large hardboard plates on the floor under the C-arc.

7. Mount the C-arc on the transport frame. Refer to the SMI, section 2 'Unpack, Transport & Mount', module
'Major System Components' and follow reverse procedure for mounting the C-arc on the base unit.

8. Remove the 12 bolts coupling the C-arc to the lateral scan bar.

9. Move the C-arc away from base unit to gain


access to the scan carriage. See Figure 19.

CAUTION
Take care when moving the C-arc away. Make sure
that the swivel arm does not damage the stand.
________________

Figure 19: C-arc on transport frame

4522 981 22533 CSIP Level 1 (06.0) 4 - 25


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

10.Remove the C-arc mounting face from the lateral


scan bar. See Figure 20.

Figure 20: C-arc mounting face

11.Remove cable guard and 2 suspension plates from the rear side of scan carriage.

12.Disconnect connectors SL-X3 and SL-X1 from the scan carriage.

13.Remove the bolts coupling the longitudinal scan


bearings to the scan carriage. There are 4
bearings, 1 at each corner of the scan carriage.
Each bearing has 4 bolts (1). See Figure 21.

Figure 21: Longitudinal scan bearing bolts

14.Remove the 6 bolts connecting the scan carriage


to the longitudinal drive chain. See Figure 22.

CAUTION
Make a note of which six mounting holes are used,
this is different for a left- or right-stand.
________________

Figure 22: Drive chain connecting bolts

CAUTION
The scan carriage is now loose from the base unit. To prevent damage to the bearing rail, follow the
procedure described in step 15 for removing the scan carriage.
________________

4 - 26 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 4
Replacements

15.The rear side of the scan carriage has a curved


lip (1) which extends under the rear bearing rail.
Remove the scan carriage by first moving it
towards the rear (2) until the curved lip is clear of
the bearing rail, then lift the carriage upwards (3)
and away from the base unit. See Figure 23.

Figure 23: Scan carriage removal

8.2.6.2. Installation of the new scan carriage

17.Place the new scan carriage on the 4 longitudinal


scan bearings, follow the reverse procedure used
to remove the carriage. See Figure 24.

CAUTION
Take care when placing the scan carriage. Do not
damage the bearing rail.
________________

Figure 24: Scan carriage on bearing

18.Loosen the height adjustment bolts at the rear


side of the scan carriage. See Figure 25.

Figure 25: Height adjustment bolts

19.Apply Loctite 243, and insert the bolts connecting the scan carriage to the 4 longitudinal scan bearings.
Screw in the bolts until hand tight.

20.Working crosswise, use a torque wrench to tighten the bolts connecting the scan carriage to the 4
longitudinal scan bearings. Tighten the bolts to 15.7 Nm.

21.Tighten the height adjustment bolts at the rear side of the scan carriage to 15.7 Nm.

4522 981 22533 CSIP Level 1 (06.0) 4 - 27


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 4 UM Base Unit
Replacements

22.Remove the hardboard plates from under the scan carriage.

23.Make sure that the scan carriage moves freely. The friction of the scan carriage on the longitudinal
bearing rails must be less than 10 Nm. Typical value 6 Nm (+/- 1).

24.Assemble the mounting brackets and cable guard to the rear side of scan carriage.

25.Reconnect connectors SL-X3 and SL-X1.

26.Apply Loctite 243, and insert the 6 bolts connecting the scan carriage to the longitudinal drive chain. On a
system with the table arm suspended on the right, use the left 6 holes. On a system with the table arm
suspended on the right, use the left 6 holes. Tighten the 6 bolts.

CAUTION
Use the correct set of holes to connect the scan carriage to the longitudinal drive chain.
________________

27.Apply Loctite 243 to the 10x M10 x 60 bolts. Attach the C-arc mounting face to the lateral scan bar using
the bolts and 10x washers 11x20x6.5. Tighten the 10x bolts crosswise to 45 Nm.

28.Attach the C-arc to the C-arc mounting face. Refer to the SMI, section 2 'Unpack, Transport & Mount',
module 'Major System Components' and follow the procedure 'Attaching C-arc to Basic stand'.

29.Remove the transport frame from the C-arc. Refer to the SMI, section 2 'Unpack, Transport & Mount',
module 'Major System Components' and follow the procedure 'Removing the frame'.

30.Refit the covers removed during the procedure.

31.Assemble the cable swivel to the scan carriage.

32.Refit the patient table.

8.2.7. FINAL TASKS


• In FSF, perform scan lateral movement adjustment.

• Perform all movements that involve scan lateral and check proper functioning of range and speed.

• Perform all movements that involve scan longitudinal and check proper functioning of range and speed.

• Clean the system for handover.

NOTE

Return the replaced scan carriage to Philips. Re-use the packing material of the new scan carriage for this.

________________

4 - 28 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 5
Adjustments

Section 5 Adjustments

Contents

1. MECHANICAL ADJUSTMENTS ............................................................................................................2


1.1. Lateral Scan Chain Tension ....................................................................................................................2
1.1.1. Objective ..............................................................................................................................................2
1.1.2. Tools Required.....................................................................................................................................2
1.1.3. Parts Required .....................................................................................................................................2
1.1.4. Time / Manpower Required..................................................................................................................2
1.1.5. Preconditions .......................................................................................................................................2
1.1.6. Procedure.............................................................................................................................................2
1.1.7. Final Tasks ...........................................................................................................................................2
1.2. Longitudinal Scan Chain Tension............................................................................................................3
1.2.1. Objective ..............................................................................................................................................3
1.2.2. Tools Required.....................................................................................................................................3
1.2.3. Parts Required .....................................................................................................................................3
1.2.4. Time / Manpower Required..................................................................................................................3
1.2.5. Preconditions .......................................................................................................................................3
1.2.6. Procedure.............................................................................................................................................3
1.2.7. Final Tasks ...........................................................................................................................................3
1.3. Leveling the Table Top ............................................................................................................................4
1.3.1. Objective ..............................................................................................................................................4
1.3.2. Tools Required.....................................................................................................................................4
1.3.3. Parts Required .....................................................................................................................................4
1.3.4. Time / Manpower Required..................................................................................................................4
1.3.5. Preconditions .......................................................................................................................................4
1.3.6. Procedure.............................................................................................................................................5
1.3.7. Final Tasks ...........................................................................................................................................6
1.4. Table Height Belt Tension (MD only).......................................................................................................6
1.4.1. Objective ..............................................................................................................................................6
1.4.2. Tools Required.....................................................................................................................................6
1.4.3. Parts Required .....................................................................................................................................6
1.4.4. Time / Manpower Required..................................................................................................................6
1.4.5. Preconditions .......................................................................................................................................6
1.4.6. Procedure.............................................................................................................................................6

4522 981 22533 CSIP Level 1 (06.0) 5-1


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 5 UM Base Unit
Adjustments

1. MECHANICAL ADJUSTMENTS
1.1. LATERAL SCAN CHAIN TENSION
1.1.1. OBJECTIVE
Adjust lateral scan chain tension

1.1.2. TOOLS REQUIRED


TC129, Tool kit, standard

1.1.3. PARTS REQUIRED


None.

1.1.4. TIME / MANPOWER REQUIRED


Task SE Time per SE
Adjust Tension Lateral 1 20 minutes
Scan Chain

1.1.5. PRECONDITIONS

― Remove cable harness from scan carriage (is not screwed, but may clamp)

― Remove Scan Carriage top cover

1.1.6. PROCEDURE

― Loosen locking bolts on both sides of chain tensioner

― Pull chain together using fingers; a very small gap must remain,
chains must not touch

― Test tension of chain (see figure)

― Adjust chain tensioner if required until chain tension is correct Checking Chain Tension
― Tighten locking bolts on both sides of chain tensioner.

1.1.7. FINAL TASKS


― Refit scan carriage top cover

― Refit cable harness

5-2 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 5
Adjustments

1.2. LONGITUDINAL SCAN CHAIN TENSION


1.2.1. OBJECTIVE
Apply accurate tension to chain for longitudinal scan.

1.2.2. TOOLS REQUIRED


• TC129, Tool kit, standard
• TC131, Torque wrench
• Small torque wrench (0 - 15 Nm)

1.2.3. PARTS REQUIRED


• Loctite 243

1.2.4. TIME / MANPOWER REQUIRED


Task SE Time per SE
Adjust Tension 1 30minutes
Longitudinal Scan Chain

1.2.5. PRECONDITIONS
― Remove scan beam cover.

1.2.6. PROCEDURE

― Loosen fixation bolt located on underside of chain


tensioner (see Figure)

― Tighten tensioning bolt located at rear of tensioner to 10


Nm

― Apply Loctite 243 to fixation bolt

― Tighten fixation bolt to 36 Nm.

Fixation bolt Tension bolt


Chain Tensioner

1.2.7. FINAL TASKS


― Refit scan beam cover.

4522 981 22533 CSIP Level 1 (06.0) 5-3


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 5 UM Base Unit
Adjustments

1.3. LEVELING THE TABLE TOP


1.3.1. OBJECTIVE
Adjust Tabletop to a horizontal position

1.3.2. TOOLS REQUIRED


• TC129, Tool kit, standard

1.3.3. PARTS REQUIRED


• Loctite 243

1.3.4. TIME / MANPOWER REQUIRED


Task SE Time per SE
Adjust Table top Level 2 20 minutes

1.3.5. PRECONDITIONS
None.

5-4 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 5
Adjustments

1.3.6. PROCEDURE
― Position scan carriage to table head end (see figure below)

― Loosen fixation bolts (x2) (see Adjustment position and Fixation bolt positions below)

― Loosen locking screws (x4) (see Adjustment position and Locking screw positions below)

― For OD: Keep tabletop in right position (2nd engineer) by pressing or lifting head end so that distance
between table bottom and serial changer top is 20 mm (see picture). Ensure the tabletop is adjusted in
such a way that the tabletop end is between 5 and 10 mm above horizontal level.

― For MD: Keep Tabletop in level position (2nd engineer) by pressing or lifting head end

― Keep Tabletop in level position (2nd engineer) by pressing or lifting head end

― Fix and tighten locking screws (x2) of desired adjustment direction to reference block

― Tighten fixation bolts

― Tighten remaining locking screws (x2)

Adjustment location

7
20± 3mm

ADJUSTMENT

OD system

Locking screw and Fixation bolt positions

REFERENCE BLOCK
TABLE TOP

2 LOCKING SCREWS 2 LOCKING SCREWS FOR


FOR LIFT HEAD END LOWERING HEAD END

FIXATION
BOLTS

4522 981 22533 CSIP Level 1 (06.0) 5-5


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Section 5 UM Base Unit
Adjustments

1.3.7. FINAL TASKS


None.

1.4. TABLE HEIGHT BELT TENSION (MD ONLY)


1.4.1. OBJECTIVE
Adjust Tabletop height belt tension within mechanical tolerances

1.4.2. TOOLS REQUIRED


• TC129, Tool kit, standard

1.4.3. PARTS REQUIRED


None.

1.4.4. TIME / MANPOWER REQUIRED

Task SE Time per SE


Adjust Tension Table 1 30 minutes
Height Belt

1.4.5. PRECONDITIONS
― Set Tabletop in horizontal position

― Remove top cover from Tabletop arm to gain access to Tabletop height belt.

1.4.6. PROCEDURE
― Loosen tensioning plate fixation bolts

― Temporary fixate the fixation bolts at 2 Ncm to prevent uncontrolled slidings of the plates

― Set tension by turning adjustment bolt to 10 Ncm, see figure below.

― Tighten tensioning plate fixation bolts

― Refit cover to Tabletop arm.

5-6 CSIP Level 1 (06.0) 4522 981 22533


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 5
Adjustments

Tension
adjustment
Bolt

4522 981 22533 CSIP Level 1 (06.0) 5-7


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section 6
Programming

Section 6 Programming

Information concerning configuration and back up of geometry software is available in the Sub System
Manual Geometry and System Reference Manual (SRM) of the respective system.

4522 981 22533 CSIP Level 1 (06.0) 6-1


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
UM Base Unit Section Z
Drawings

Section Z Drawings

Contents

Overview Base unit MD & OD .............................................................................................................. Z3 – 1.1

Unit and connector locations ................................................................................................................ Z3 – 1.2

Service Reference Sheet ECB Board .................................................................................................. Z3 – 2

Service Reference Sheet Battery Backup Board ................................................................................. Z3 – 3

Service Reference Sheet Connection Bracket Scam Beam ................................................................ Z3 – 4

Service Reference Sheet Connection Bracket Base unit..................................................................... Z3 – 5

Service Reference Sheet Connection Bracket Longitudinal Motor ...................................................... Z3 – 6

4522 981 22533 CSIP Level 1 (06.0) Z-1


This document and the information contained in it is proprietary and confidential information of Philips Medical Systems ("Philips") and may not be reproduced,
copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department.
© 2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED

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