Gerencia de Fraccionamiento y Despacho Jose

Superintendencia de Turbomáquinas
Codigo: Rev:

INSPECTION REPORT
Gas Turbine Maintenance Compressor
MS3002 H&J, 5001 N,P,R, 5002, 6001, 6001FA, 7001, 7001FA, 9001, 9001FA Inlet Guide Vanes, Variable
Date Turbine S/N MS5001P Prepared by E. Zuppelli
FSR # Sketches Enclosed? Photos Enclosed?
Data Type
g INSPECTION REPORT
Gas Turbine Maintenance Compressor
MS3002 H&J , 5001 N,P,R, 5002, 6001, 6001FA, 7001, 7001FA, 9001, 9001FA Inlet Guide Vanes, Variable *Refer to EM5260 confirm rotor position.
Date Turbine S/N Prepared by
FSR # Sketches Enclosed? Photos Enclosed? Condition Checks
Data Type

RACK
GEAR *Refer to EM5260 to confirm rotor position. Mark with X None Light Medium Severe
BUSHINGS

RACK
Condition Checks Corrosion (at Tip)
RING Mark with X None Light Medium Severe
Corrosion (at Tip) Erosion
OUTER Erosion
SHAFT None Dry Sooty Oily None Dry Soofty Olly
SPACER Deposits
X2
INLET
Deposits
Describe
CASING

ROOT
THRUST
WASHER Describe
OF VANE

MIDSPAN INLET Inlet Guide Vane Cracks

OF VANE GUIDE Quantity Disposition
VANE
Tip Cracks
Midspan Cracks
Root Cracks
X1 TIP Brazed Joint Cracks
OF VANE X

DISPOSITION CODES
N - No repair or replacement necessary.
RG - Repaired by GE
Inlet Guide Vane Cracks
BUSHING
INNER
STUB
RC - Repaired by Customer
RO - Repaired by Other
Quantity Disposition
GT500030
RN - Replaced with new component.
RR - Replacement Recommended
Tip Cracks
Midspam Cracks
Associated Parts
Location Wear Corrosion Cracks Missing Metal Disposition Comments Root Cracks
Rack (Gears)
Gears Brazed Joint Cracks
Bushings @ Gear
Outer Shaft
Bushings @ Vane Root
Thrust Washer
DISPOSITION CODES
Bushings @ Vane Tip N - No repair or replacement necesary
Inner Stub
RG - Repaired by GE
Comments:
RC - Repaired by Customer
RN - Repaired by Other
RN - Replaced with new component
RR - Replacement Recomended

Associated Parts
Location Wear Corrosion Cracks Missing Metal Disposition Comments
Rack (Gears)
Gears
Bushings @ Gear
Outer Shaft
Bushings @ Vane Root
Trust Washer
Bushings @ VaneTip
Linner Stub

Comments:
Registrado por: Revisado por: Aprobado por:
Fecha:
E. Zuppelli J. Valera A. Farias
 Gerencia de Fraccionamiento y Despacho Jose
Superintendencia de Turbomáquinas
Codigo: Rev:

INSPECTION REPORT
Gas Turbine Maintenance Compressor
MS 5001, 5002, 6001, 7001, 9001 Inlet Guide Vane Clearances - Variable
Date Turbine S/N MS5001P Prepared by E. Zuppelli
FSR # Sketches Enclosed? Photos Enclosed?
g INSPECTION REPORT
Data Type
Gas Turbine M aintenance
Compressor
M S 7001, 9001 Inlet Guide Vane Clearances – Variable
Date
FSR #
Turbine No.
Sketches Enclosed?
g
Prepared by
Photos Enclosed?
INS PE CTION
Gas Turbi ne
RE PORT
M ai ntenance
Com pressor
MS 7001, 9001 Inl et Gui de Vane Cl ear ances – Var i abl e
1 /4 "
Dat e Turbine No. P repared by
All axial cle ar ances
FS R
ar #easured w ith
e m S k et c hes E nc los ed? P hot os E nc los ed?
B a c k la s h r otor against the
loade d thr ust face.
L e ft 32 1 R ig h t Re fe r to EM1 / 4 "to
5260
confir m r otor All axial cle ar an ces
S id e 33 64
S id e pos ition. ar e m easu red w ith
B a c k la s h r o t o r ag ain st t h e
lo ad e d t h r ust f ace.
L e ft 32 1 R ig h t Re f e r t o EM 5260 t o
X -G a p
I n n e r B u s h in g S id e S id e co n f ir m r o to r
C le a r a n c e 33 64 p o s it io n.

X -G a p
In n e r B u s h in g
Position Backlash Inner B'ing Clr X-gap Cir Position Backlash Inner B'ing Clr X-gap Cir C le a r a n c e
1 33
2 34
3 35 Position Backlash Inner B'ing Clr X-gap Cir Position Backlash Inner B'ing Clr X-gap Cir
4 36 1 33
5 37 2 34
6 38 3 35
7 39 4 36
8 40 5 37
6 38
9 41
7 39
10 42 8 40
11 43 9 41
12 44 10 42
13 45 11 43
14 46 12 44
15 47 13 45
16 48 14 46
17 49 15 47
18 50 16 48
19 51 17 49
18 50
20 52
19 51
21 53
20 52
22 54 21 53
23 55 22 54
24 56 23 55
25 57 24 56
26 58 25 57
27 59 26 58
28 60 27 59
29 61 28 60
30 62 29 61
31 63 30 62
31 63
32 64
32 64
TIL 517CR - Back las h TIL 1068-2 - Inne r Bus hing Cle ar ance TIL 1132-2 - Thr us t Was he r Cle ar ance
T IL 517CR - Back las h T IL 1068- 2 - In n e r Bu s h in g Cle ar an ce T IL 1132- 2 - Thr us t Was h e r Cle ar an ce

Comments: Comments:

Position Backlash Inner Bring Cir X-gap Cir Position Backlash Inner Bring Cir X-gap Cir
1 33
2 34
3 35
4 36
5 37
6 38
7 39
8 40
9 41
10 42
11 43
12 44
13 45
14 46
15 47
16 48
17 49
18 50
19 51
20 52
21 53
22 54
23 55
24 56
25 57
26 58
27 59
28 60
29 61
30 62
31 63
32 64

TIL 517CR - Backlash TIL 1068-2 - Inner Bushing Clearance TIL 1132-2 - Thrust Washer Clearance

Comments:
Registrado por: Revisado por: Aprobado por:
Fecha:
E. Zuppelli J. Valera A. Farias
 Gerencia de Fraccionamiento y Despacho Jose
Superintendencia de Turbomáquinas
Codigo: Rev:
REPORTE DE INSPECCIÓN DIMENSIONAL BACK LASH DE LOS IGV DE
TURBINA A GAS GENERAL ELECTRIC MS 5001

INSPECTION REPORT INSPECTION DIMENSIONAL REPORT OF BACK LASH IGV TO GAS TURBINE
Gas Turbine Maintenance
GENERAL ELECTRIC MS 5001
Compressor
MS 5001, 5002, 6001, 7001, 9001 Inlet Guide Vane Backlash - Variable
Date Turbine S/N MS5001P Prepared by E. Zuppelli
FSR # Sketches Enclosed? Photos Enclosed?
Data Type
Inspection:
Entrance: Process: Final:

Position Backlash Open Backlash Closed Position Backlash Open Backlash Closed

1 85° 45° 33 85° 45°

2 85° 45° 34 85° 45° X
3 85° 45° 35 85° 45°
4 85° 45° 36 85° 45°
5 85° 45° 37 85° 45° 85ƒ

6 85° 45° 38 85° 45°

7 85° 45° 39 85° 45° Y
8 85° 45° 40 85° 45°
9 85° 45° 41 85° 45°
10 85° 45° 42 85° 45°
Indicador
11 85° 45° 43 85° 45° de caratula

12 85° 45° 44 85° 45°

13 85° 45° 45 85° 45°
X
14 85° 45° 46 85° 45°
15 85° 45° 47 85° 45°
16 85° 45° 48 85° 45° 45ƒ

17 85° 45° 49 85° 45°

18 85° 45° 50 85° 45°
Y
19 85° 45° 51 85° 45°
20 85° 45° 52 85° 45°
21 85° 45° 53 85° 45°
22 85° 45° 54 85° 45° Indicador
de caratula
23 85° 45° 55 85° 45°
24 85° 45° 56 85° 45°
25 85° 45° 57 85° 45°
26 85° 45° 58 85° 45°
27 85° 45° 59 85° 45°
28 85° 45° 60 85° 45° IGV Closed: position at 45°
* IGV Open: position
IGV Cerrado: posición at 85°
a 45ƒ
29 85° 45° 61 85° 45° * X-axis
IGV Abierto: posición
in radial a 85ƒ
direction
* Y-axis
Eje X en dirección radial.
in radial direction (flow path)
30 85° 45° 62 85° 45° * Eje Y en dirección axial (en sentido del flujo).
Backlash: max: 0.010" - min: 0,005"
* Back Lash: 0.010" max - 0.005" min
31 85° 45° 63 85° 45°
32 85° 45° 64 85° 45°

NOTA: Accepted ( ) Rejected ( )

Comments:
Registrado por: Revisado por: Aprobado por:
Fecha:
E. Zuppelli J. Valera A. Farias
 Gerencia de Fraccionamiento y Despacho Jose
Superintendencia de Turbomáquinas
Codigo: Rev:
REPORTE DE INSPECCIÓN DIMENSIONAL BACK LASH DE LOS IGV DE
TURBINA A GAS GENERAL ELECTRIC MS 5001

INSPECTION REPORT INSPECTION DIMENSIONAL REPORT OF BACK LASH IGV TO GAS TURBINE
Gas Turbine Maintenance
GENERAL ELECTRIC MS 5001
Compressor
MS 5001, 5002, 6001, 7001, 9001 Inlet Guide Vane angular regularity - Variable
Date Turbine S/N MS5001P Prepared by E. Zuppelli
FSR # Sketches Enclosed? Photos Enclosed?
Data Type
Inspection:
Entrance: Process: Final:

Measured IGV Measured IGV Measured IGV Measured IGV

Pos. Pos.
angle: open angle: closed angle: open angle: closed

1 85° 45° 33 85° 45°

2 85° 45° 34 85° 45° X
3 85° 45° 35 85° 45°
4 85° 45° 36 85° 45°
5 85° 45° 37 85° 45° 85ƒ

6 85° 45° 38 85° 45°

7 85° 45° 39 85° 45° Y
8 85° 45° 40 85° 45°
9 85° 45° 41 85° 45°
10 85° 45° 42 85° 45°
Indicador
11 85° 45° 43 85° 45° de caratula

12 85° 45° 44 85° 45°

13 85° 45° 45 85° 45°
X
14 85° 45° 46 85° 45°
15 85° 45° 47 85° 45°
16 85° 45° 48 85° 45° 45ƒ

17 85° 45° 49 85° 45°

18 85° 45° 50 85° 45°
Y
19 85° 45° 51 85° 45°
20 85° 45° 52 85° 45°
21 85° 45° 53 85° 45°
22 85° 45° 54 85° 45° Indicador
de caratula
23 85° 45° 55 85° 45°
24 85° 45° 56 85° 45°
25 85° 45° 57 85° 45°
26 85° 45° 58 85° 45°
27 85° 45° 59 85° 45°
28 85° 45° 60 85° 45° IGV Closed: position at 45°
* IGV Open: position
IGV Cerrado: posición at 85°
a 45ƒ
29 85° 45° 61 85° 45° * X-axis
IGV Abierto: posición
in radial a 85ƒ
direction
* Y-axis
Eje X en dirección radial.
in radial direction (flow path)
30 85° 45° 62 85° 45° * Eje Y en dirección axial (en sentido del flujo).
Backlash: max: 0.010" - min: 0,005"
* Back Lash: 0.010" max - 0.005" min
31 85° 45° 63 85° 45°
32 85° 45° 64 85° 45°

NOTA: Accepted ( ) Rejected ( )

Comments:
Registrado por: Revisado por: Aprobado por:
Fecha:
E. Zuppelli J. Valera A. Farias
 Gerencia de Fraccionamiento y Despacho Jose
Superintendencia de Turbomáquinas
Codigo: Rev:

INSPECTION REPORT
Gas Turbine Maintenance Compressor
MS 5001, 5002, 6001, 7001, 9001 Inlet Guide Vane Angle - Variable
Date Turbine S/N MS5001P Prepared by E. Zuppelli
FSR # Sketches Enclosed? Photos Enclosed?
Data Type
Inspection:
Entrance: Process: Final:

Comments:
Registrado por: Revisado por: Aprobado por:
Fecha:
E. Zuppelli J. Valera A. Farias