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16.

Project Planning & Control

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.2

Chapter Coverage
• What is a project?
• The project planning and control process
• Network planning – Critical Path Method (CPM)

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.3

Projects:
A project is a set of activities with a define start
point and a define end state, which pursues a
defined goal and uses a define set of resources.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.4
Stages in project management
Stage 1
Understanding
the project
environment
Stage 2
Project Changes
definition
Stage 3
Project Corrective action
planning

Stage 4 Stage 5
Technical Project
execution control

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.5

Stage 1: Understanding project environment


The project environment comprises the
factors which may affect the project during
its life. See slide 16.6

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.6
Geo-social environment Econo-political environment
• Geography • Economy
• National culture • Government

The Project

Business environment Internal environment


• Customers • Company strategy
• Competitors • Resources
• Suppliers/sub-contractors • Other projects

Examples of factors that may affect the project


environment
© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.7

Stage 2: Project definition


Three different elements define a project:
• Its objective: the end state that project
management is trying to achieve
• Its scope: the exact range of the responsibilities
taken on by the project management.
• Its strategy: how project management is going to
meet its objective.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.8

Project objectives
The hierarchy of objectives:
• At the top of the hierarchy is the overall
objective or goal of the project, lower levels of
the hierarchy are the objectives of each part of the
project (big projects consists of many parts).
• Objectives of each part must be related to its
overall objective.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.9

Objectives must be clear:


Good objectives are those which are clear, measurable and,
preferably, quantifiable.
One method of clarifying objectives is to break down project
objectives into three categories:
– Purpose: to prevent production from failing to meet
output as forecast.
– End result: a report which identifies the causes of lost
production, and which recommends how the target output
can be met.
– Success criteria: the report should be completed by 30
June. The recommendations should enable output to reach
at east 70 tonnes per year. Cost of the recommendations
should not exceed RM200,000.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.10 The three project performance objectives

Quality

New aircraft
project

Fixed grant Music


research festival
project
Cost Time

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.11

Project scope
- Identifies the work content and the outcomes.
- Boundary setting exercise – divides work
content for each part of the project.
- Important for managing contractors –
commercial and legal aspect of the scope of
supply.
- Can change during the course of the project.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.12

Project strategy
- Defines in general how the organization is
going to achieve its project objectives and
meet the related measure of performance.
- Two ways:
1) Define phases (time based sections) of the
project.
2) Set milestones at which specific reviews of time,
cost and quality are made.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.13

Stage 3: Project planning


Fulfills four distinct purpose, it determines:
1. The cost and duration of the project.
2. The level of resources needed.
3. Helps to allocate work and monitor progress.
4. Helps to assess the impact of changes to the
project.

There are five steps…

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.14

Stages in the project planning process

Adjust as necessary

Identify Estimate Identify the Identify Fix the


the the times relationships time and schedule
activities and and resource for time
in the resources dependencies schedule and
project for between the constraints resources
activities activities

1 2 3 4 5

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.15 1. Identify activities: Work breakdown structure
1. Serve
breakfast in bed

2. Pour juice 5. Place 11. Butter 16. Arrange


in glass boiled egg in the toast tray
egg cup

12. Toast 17. Fetch


15. Fetch
3. Fetch 4. Fetch bread tray, plates
6. Boil egg 10. butter
juice glass and cutlery
Fetch
egg cup
13. Slice
bread
8. Bring
7.
water to
Fetch 14.
boil
egg Fetch
bread
9. Fill pan
with water

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.16 2. Estimate times and resources
Table 16.1
Time and resources estimates for a breakfast-in-bed” project
No Activity Effort (person) Duration (secs)
1 Serve breakfast in bed 1 120
2 Pour juice in glass 1 5
3 Fetch juice 1 10
4 Fetch glass 1 10
5 Place boiled egg in egg cup 1 3
6 Boil egg 0 240
7 Fetch egg 1 10
8 Bring water to boil 0 180
9 Fill pan with water 1 8
10 Fetch egg cup 1 10
11 Butter the toast 1 10
12 Toast bread 0 30
13 Slice bread 1 30
14 Fetch bread 1 10
15 Fetch butter 1 10

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.17 Typical subjective probability distribution
for an activity time estimate

Accuracy of estimates
comes with experience!
Probability

3 5 6 Activity duration 13
Optimistic time Expected time
Most likely time Pessimistic time
© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.18
3. Identify relationship and dependencies

• All activities will have some relationship with


one another.
• Dependent or series relationship or
1 Slice bread Toast bread Butter toast
2 Fill pan with water Bring water to boil Boil egg
• Parallel relationship 1 & 2

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.19
4. Identify schedule constraints

• Resource constrained – only the available


resource level are used in resource scheduling
and are never exceeded hence, project
completion might slip.
• Time constrained – priority is to complete the
project within a given time.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.20 “Making breakfast” - Do activities at
earliest time
Time (mins)
0 1 2 3 4 5 6 7 8 9

Orange
Activities requiring
operator time
Bread Toast Butter

Boil water Boil egg Bed


Water
room

Tray

4
Staff required

3
2

1
0
0 1 2 3 4 5 6 7 8 9
Time (mins)
© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.21 “Making breakfast” – Minimizing staff
requirements
Time (mins)
0 1 2 3 4 5 6 7 8 9

Orange

Bread Toast Butter

Boil water Boil egg Bed


Water
room

Tray

4
Staff required

3
2
1
0
0 1 2 3 4 5 6 7 8 9
Time (mins)

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.22 5. Fix the schedule
“Making breakfast” – Maximizing toast
quality
Time (mins)
0 1 2 3 4 5 6 7 8 9

Orange

Bread Toast Butter

Boil water Boil egg Bed


Water
room

4 Tray
Staff required

3
2
1
0
0 1 2 3 4 5 6 7 8 9
Time (mins)
© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.23

Stage 5: Project control


1. Project monitoring: current expenditure to date, amount of
overtime authorized, inspection failure, progress of activities
etc.

2. Assessing project performance: Compare planned and


actual expenditure

3. Intervene to change the project: when the project is out of


control in the sense of cost, quality levels or time,
intervention is required.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.24

Network planning
1. Use of Gantt chart is the simplest technique that
supports project planning and control.

2. More elaborate and detailed techniques are


collectively called network analysis.

3. We will consider a network analysis method called


Critical Path Method (CPM)

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.25

Critical Path Method


1. Represents the project activities diagrammatically.
2. Project activities are represented by arrows (See 16.26).
3. At the tail (start) and head (finish) of each activity is a circle
which represents and event (See 16.27).
Rules for drawing a network diagram:
1. An event cannot be reached until all activities leading to it
are complete - (16.27 – event 5 is not reached until c and e
are completed).
2. No activity can start until its tail event is reached - (16.27 –
activity f cannot start until event 5 is reached).
3. No two activities can have the same heat and tail events
(16.28 – activities x and y cannot be drawn as first shown,
they must be drawn using a dummy activity (no duration and
shown as a dotted line)

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.26 Activities and network for a simple project

Immediate Activity duration


Activity (in days)
predecessors
a Remove furniture None 1
b Prepare bedroom a 2
c Paint bedroom b 3
d Prepare kitchen a 1
e Paint kitchen d 2
f Replace furniture c, e 1

Remove furniture Replace furniture

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.27 Network diagram for simple decorating project
EET – the very earliest the event could possibly
Activity reference a occur if all preceding activities are completed as
early as possible.
Activity duration 1
LET – the latest time that the event could possibly
1
take place without delaying the whole project
Event number
3

An Event
b c

2 3
1 a 2 5 f 6

1 1
d e
Earliest Event Latest Event
1 2
Time (EET) Time (LET) 4

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.28 Activity on arrow – Using “dummy”
activities
2
x
x
1 2 1 3
y

1 3 5

2 4 6

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.29

Critical Path
– Network diagrams have more that one sequence of
activities which will lead from the start to the end of the
project – these sequence are called paths.

– Each path has a total duration which is the sum of all its
activities.

– The path which has the longest sequence of activities is


called the critical path.

– It is called the critical path because any delay in and of the


activities on this path will delay the whole project.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.30
Network analysis for simple decorating project
With earliest and latest event times

3
3 3
b c

2 3
1 a 2 5 f 6
0 0 1 1 1 6 6 1 7 7
d e
1 2
4
2 4
Chapter 16, Page 575
© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.31
Worked Example

• The chief surveyor of a firm that moves earth


in preparation for the construction of roads has
identified the activities and their durations for
each stage of an operation to prepare a difficult
stretch of motorway (see table below). The
surveyor needs to know how long the project
will take and which are the critical activities.

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.32 Road Construction Activities
Activity Duration Preceding activities
A 5 -
B 10 -
C 1 -
D 8 B
E 10 B
F 9 B
G 3 A, D
H 7 A, D
I 4 F
J 3 F
K 5 C, J
L 8 H, E, I, K
M 4 C, J

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.33

Network Diagram For Motorway Project

18 20 G
A
H 3
5 D
8 7
B E L
0 0 10 10 27 27 35 35
10 10 8
F I
9
C 4
K M
1 19 19 5
4
3J

22 22

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16
16.34

The End

© Nigel Slack, Stuart Chambers & Robert Johnston, 2004 Operations Management, 4E: Chapter 16

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