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com

f41L-S-24149/lD
(SH)
10 June 1988
SUPEl@EtMffi
t41L-S-24149/3C

● 1 June 1981

I MILITARYSPECIFICATION
S-

Sm, WELDING,AND AK SHIELC6 (FERWLES);

TYPE I, CLASS 1,2,3,AND TYPE II, CLASS 1,4,5,5A,6,
CAPBONSTSEL,FOR DIRMT SNERGYF@ WELDING

‘l’his
specificationis approvedfor use withinthe Naval Sea
Systms Conmmd, Departmnt of the Navy, and is availablefor
use by all Departmentsand Agenciesof the Dep.srtmmtof Defense.

The requirementsfor acquiringthe studsad arc shields (ferrules)

describedhereinshallconsistof this specificationad the latest
issueof MIIrs-24149(SH).
WELDING END FLUX
COATED WITH
COMMERCIALLY PURE
ALUMINUM

B“

FL UXLESS WELD-END ALUMINUM FLUX cOATED

TYPE I TYPE II

FLUX RING UNIFORMLY

LOAOED AROUNO OEAO

d
cENTER PARENT METAL
---- ARC INITIATOR
~
*
——-—

LLUMI NUM PLUG

PRESSED INTO
DRILLED HOLE SOLID FLUX
~
NOTE : END MAY BE EITHER
SEVELED OR CUT-OFF FLUSH
3 ANO TUMBLED TO BREAK
s+IARP EDGES

SOLID FLUX
TYPE II

NOT!?, :

1. Ses requirement5. SH 13231824

FI~ 1. DPTIONALWELD-ENDDETAILS,TYPi= I AND II S’IV’ES.

AMC N/A 1 of 11 Fsc 5307

DISTRIEWION STATiWENI’
A: .Approvsdfor public release;distributionis unlimitsd.
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MIL-S-24149Z1D(SH)

I
THRHF$:
.1900 -32

-— —— —-—--
————_———
1 (l

‘c
SEE FIGURE I

-
J

:-:
@j85

.:7%%
?.005

—
e
STUD ARC SHIELD (FERRULE)
(SEE NOTE 2)

FIGURS2. TYPE I, CIA.% 1, HEADEDSTUD. SH 13231825

TABLE 1. L&NGrHPm NUmii.

L 1.!24149/1
~.031 tASH NO.
1.250 1
1.375 2
1.500 3
1.625 4
1.750 5
1.875 G
2.000 7
2.250 8
2.500

I
9
3.000 10
3.500 11

NUi’ES :

1. Length “L” shown is the overalllengthof the stud beforewelding.

The stud will be approximately1/8 to 3/L6 incl]shorterafter weMing.
2. Part number includesthe stud and the arc shield (ferrule)
.
3. Unlessotherwisespecified,tolerances:
:%%?. a;:5:gl&i 20

2
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MIL-S-24149/lD(SS)

● ~ L~

1[
.062
SEE FIGURE I
.031

I
i g
-—-
Qi185 - -

r k85 f.oo5
@.094
/~ 45“

ARC SHIELO (FERRULE)

STUD
(SEE NOTE 2)
FIGORE 3. ,~E I, CLASS
—.— 2L ——
SIUD WITH NUKSED SND.
SH 13231826
TABIJ711. mm PAKr WUmEm.

L M24149/1
i.031 L-msn Im.

.750 101
.875 102
1.000 103

1.125 104
1.250 105
1.375 106

1.500 107
1.625 108
1.750 109

1.875 110
2.000 Ill
2.250 112

2.500 113
2.750 114
3.000 115

NCITE :

1. Length “L” shown is the overalllengthof the stud beforewlding.

The stud will be approxtitely1/8 b 3/16 inch shorterafter welding.
2. Part number includesthe stud and the arc shield (ferrule)
.
3. Dfinsion~ are in inches+ Unlessotherwisespecified,tolerances:
decimals– .015,angles– 2°.

3
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X4
......
cm +
,,
.,w

..

0.
7
L

A
*
●
RC SWCLD (FERRULE]
(s,.NOTE 21

““::’”’’’’’=’s-”;”
+=d “0’0”(” SH 13231827
FIcam 4. m 1, ~..3. m lfrwE3?2E

- 111 Pm —.

K24149A
rAs31 Q)D
!0 1.:31 .005
—
201 .750
202 .675
2U3 1.000

104 1.125
1.250
% 1.375

107 1.5W
208 1.625 .125
. 1?.5
.122
2n9 1.EU

ma 1.075
u 2.WO
212 2.25a

213 2.m
214 2.750
215 3.mO

.1547
H .015
218 1.MU
U9 1.125
m l,XO
m 1.375

222 1.5Ga ..100

223 1.625 .185 .170
224 1.750

1.875
;: 2.@nO
227 2.250

2?4 2.s00
12.9 2.150
~ 3.000

1. -U! ‘L. - i. UIC -..11 k8@ d the Shd kfO,e ddicE3.

‘m.2,!Jd “ill be ~.,dratily I/n Ill3/16 id! #rJctGr after .eIdiq.
-1. Part mmbe, irdlslesthe ..d ad ti UC dlield (ferrule).
3. Dbmskxy am in imhml$ Onlma .at_18scwi#c qecif!d. tikr~.:
dcckln - .0L5,Mqk.s – 10.

4
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.
MIL-S-24149/lD
(SH)
.
1- L~

●
=“’”’”
STUD ARC SHIELD (FERRULE)
(SEE NOTE 21,

u
r- 211ZLn&A

LL
.2500-20 .375 .215
3125-M .375 .275
.3750-16 .385 .330
v .3750-16 .750 .330
.4375-14 .437 .387
.5000-13 .500 .440
.6250-11 .625 .562
.1500-10 .791 .680

,0 1/
Q
.2500-20 thread size std. my
use dash ru. -410
be fluxless, mlid fha or flux ccnted.

TPW,E V. CCNF1’LUPATICN~

Nmms6
2500-2C .5000-13 .6250-11 .1500-10

301 335 — — --
319 336 — — —
R 3m 337 352 367 — —
304 321 338 353 368 — —
305 322 339 354 369 382
323 340 355 370 383 —
206
307 324 341 356 371 384 396
308 325 142 357 372 365 397
— — 410 — —
309 326 343 358 373 386 398
310 327 344 359 314 387 399
311 328 345 360 375 388 400
— — 408 — —
312 329 346 361 316 389 401
313 330 347 362 377 390 402
— 409 —
314 331 348 363 378 391 403
315 332 349 364 379 392 404
316 333 350 365 380 393 405
317 334 351 366 381 394 406
407
~ ~ --!395
I

0 5
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MIL-S-24149/lD
(SH)
0 i-
SEE FIGURE I

————_—— I
●
——- Oc)
———————

THREAD G ‘T

ARC SHIELD (FERRULE)

(SEE NOTE 2)
S1113231S29

mB1.?vll

11.4wLM
25ao-m
3125-18 xOO-13 ?.550-m ,3125-18 .3750 -16 5C90-13
3750-16 --
l.oca — — 539 —
1.125
.590
62s —
—
3: 51B 540 —
—
I.’En .75U 50> 519 541

1.375 .153 .875 504 5’m 542 563

1.=,00 .7= .015 505 521 543 %4
1.625 .154 .815 W6 522 544 565

.154 523 / 545

1.15U .875
1.875 .15J .875 z 524 546 R
2.000 .750 .815 509 525 547 564

2.250 .754 .815 510 526 548 569

?.. 5m .154 .815 511 521 549 570
2.750 Em .815 512 528 55n 571

3.om .15U .875 513 529 551 572

— 511
3.12s
3.250 z .875 R 530 551 ;1
3.SQO . 15C .875 515 511 553 514

3.150 .7X3 .075 516 532 554 515

4.000 .7W .875 517 533 555 576
4.2X .1s4 — 534 556 —

4.500 .750 — — 535 551 —

4.750 .754 — 536 558 —
5.000 .En — — 537 559 —

5.?50 .150 — — 538 564 —

5.500 .750 — — — 561
5.750 .150 — — — %2 —
6.000 .750 — — — —

1.

2.
3.

6
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MIL-S-24i49/lD(SH)

SEE FIGURE I

J* 1
7’
THREAD G J

@M
—.. ———~
—..
“
‘-–
(m
__:+--
————.—

+ ‘%

STUD ARC SHIELD (FERRULE)

SH 13231830 (SEE NOTE 2)

mmm 7. lYPE II, ~ 5, 1~ mREmsTuo, mmKzDsMiE

TABLE VIII. ‘TABULATED DIM12WCf6 .

3
z
..060
-.000

.515
.624
.733
.953

— — .-
1.125 601
624 —
1.250 602 613
—
1.375 603 614 625

626 —
1.500 604 615
—
1.625 605 616 627
628 —
1.750 606 617
—
1.875 607 618 6~

I 2.000
2.250
608
609
619
620
630
631
635
636

610 621 632 637

2.500
611 622 633 638
2.750
612 623 634 639
3.000 —
— — 640
3.250

I 1. bqth “L- shmn is the overa31 krqth of the shxl before !ddbwg.
me sad will be appraximtely 1/8 m 3/36 Imh shorter after hehling.

o 2.
3.
Part nmber
Dimnsiq
dechrds
iriddes the stud @
are in im=heS.
– .025.
the arc shield (ferruk).
Unless otherwise specified, tolerances:

7
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‘.

f41L-S-24149/lD
(SH)
~ ‘---l
,
SEE FIGURE I
THREAD G

&
k
==.

_–_—_j_J’
——.——

+2--4
T
==:–7

STUD
3

ARC SHIELD (FERRULE)

●

~:
I SH 1323183.1 ( SEE NOTE 2)
FI~ 8. = II, ~ 5A, nm2Q2mL lnREADm snm, FuLLFMsE

u+8LE X. l%BUIATH2D_I~.
I

3!EEI
G T :::;:
UW-2B . MIN

.2500-20 .500 .375 .515

.3125-18 .562 .468 .624
.3750-16 .625 .562 .733
.5000-13 .750 .750 .953

TABLE XI. ~WIGJFATICN PART NIt.EIH .

a
r24149/2Lw N?8Ess
“L
~. 031 .2500-20 .3125-18 .3750-16 .5000-13

.875 701 — — —
1.000 702 n5 —. —
1.125 703 716 728 —

1.250 704 717 729 —

1.375 705 718 730 740
1.500 706 719 731 741

1.625 707 720 732 742

1.750 708 721 733 743
1.875 709 722 734 744

2.000 710 723 735 745

2.250 713 .724 736 746
2.500 712 725 737 747

2.750 713 726 738 748

3.000 714 727 739 149
tuEs:

1. L?wth“L” sham is the merall kqth of the stud before welding.

Toe sbf
wi23 te ~roxitrately 1/8 to 3/16 inch EJIOIter after wddiq.
2. Part rumter inclmfes the std d the arc shield (ferrule).
3. Dinemia-f are in iwhes. Gn2.ess otherwise qecif ied, tolerances:
decimals – .015.
8
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NIL-S-24149/lD
(SH)

> I — SEE FIGURE I

● 90” * .005

.3750 -16 UNC-2AJ

STU 1) ARC SHIELD (FERRULE)

(SEE NOTE 2)

SH 13231832

F1mrE 9. TYPE 11, UPSS6, -CUL.4R Snm.

Tmlz X11. m PA2ZT m.

M24149fi
i 0:1 mso m.

.625 901
.1s2 902
.875 903

1.000 904
1.125 905
1.250 906

1.375 907
1.500 908
1.625 909

1.750 910
1.875 911
2.000 912
2.125 920
2.250 913
2.5Q0 914
2.750 915

3.000 916
3.250 917
3.500 910
3.750 919

1. I.ewth
‘L- shmm is the Werall kqth of tie Bhk5 before !.rAding.
‘me sti wi13 be Wr.zximately M m 3/36 hh fhrter af~r wUh.

‘o 2.
3.
Part mmker inckdes the stud 4
Dinensiq
the arc shield [ferruie).
are in inches+ Unless otir.i=
decimals - .035, a!wles - 2°.

9
Wifi*f ~~r~s:
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,,
MIL-S-24149/lD
(SH)
c
IqLmEMEms:

1. Material.

a. Studs - carbon steel.

b. A142shield (ferrules)- heat resistantceramic.

c. Weldingflux-solidflux or aluminumccated flux.

2. Tensilestrenqth.50,000psi minimum.

3. Chemicalccmmsition. Studs shallbe of tie chemicalcomposition

indicatedin Table XIII.

TABLE xIII. CHEMICAL Cf14PCSITI@J.

CARBCN I MANGW?.5E I PHCEPHORUS I SULPHOR I IRON

.23 .90 .040 .050 Remainder

The chemicalcompositionsare standardAISI heat analysis

and AISI producttolerancesshallapply. Unless
otherwisespecified,valuesare traxirmmpercentages(AISI
1008 -1022 are acceptable.
)

4. Finish.Finishshallbe zinc coatingor flashcoppsrplating,as

●
=ied. When zinc coatingis specified,it shallnot be within .250
inch from the weld-end.

5. Weld-enddesiqn.The stud manufacturershallbe responsiblefor design

of weld ends that will providea soundweld when USA with the proper
ferrule.

6. Part number.The part numberconsistsof letter“M”, the basic number

of this specification sheet,followedby a cede indicatingthe fluxon
the weld-end,followedby a lengthdash number taken fmm ‘TAELES1, II,
III, V, VII, Ix, XI or XII, followedby a cede letterindicatingthe
typeof coating.

Weld-end flux -

Md “-” followingthe basic part number to indicatefluxlessweld-end.

Add “A” in lieu of the dash for solid flux weld-end.
Add “C” in lieu of the dash for aluminumfluxcoatedwe~-end.

Type of c03ting-

Md “z” as a suffixto the dash numberfor zinc coating.

Add “C” as a suffixbJ the dash number for flashcopperplating.

10
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,
MIL-S-24149/lD(SH)
1

Example:M24149/1

● “L Coatingcode letter
L Dash ntier
I — Weld-endflux code
I —Specif icationsheetnumber

M24149/1-7Zindicates - ~ 1, class 1, weldingstud and arc shield;

.1900-32UNFthread;2.000 inch length;fluxless
weld-end;zinc ccated.

M24149/lAlllZindicates- Type 1, Class 2, weldingstud and arc shield;

.185 O. D.; 2.000 inch length;solid flux
weld-end;zinc coated.

NOTES:

1. Interchangeability
- ‘Wherethe plate thicknesspermits,Class 5A my be
used interchangeably
with Class 5.

2. Change frompreviousissue- Revision letters are not used to denote

changesdue to the extensivenessof t+e changes.

Preparing Activity:
wavy - SH
Agent:
ReviewActivity: DLA - IS
DM -IS (Project5307-N021)

User Activity:
Army-AI?

11

lhLS. GOVERNMU4T PRINTING OFTICE: I*U 5u.uW91664