ECONOMISER BEND CALCULATION

DESIGN CODE : IBR 1950 WITH LATEST AMENDMENT

DOCUMENT No : XXXXXXXXX/REV-0

DRAWING No : XXXXXXXXXX/ REV-0

TITLE : ECONOMISER BEND

MAX. WORKINGPRESSURE : 162.5 Kg/cm² (g)

MAX. WORKING TEMPERATURE : 342 °C

HEATING SURFACE AREA : 205.18 Sq.m

DESIGN CALCULATIONS
WORKING PRESSURE CALCULATION
WP 2fe ( T – C ) Hence T = WP x D +C
=
D–T+C 2fe + WP

WP : Max. Working Pressure in Kg/Cm² = 162.5 Kg/Cm²

Allowable Stress for Material SA 210 GR C as per ASME Section – II Part D
f :
at Maximum Working Temperature 342°C = 1386.40 Kg/Cm²
T : Minimum Thickness Required in mm
0.75 mm If maximum working pressure is upto and including 70 Kg/Cm²,
C :
C = 0.762 if maximum working pressure is exceeding 70 Kg/Cm²
D : External Diameter of Tube in mm = 38.1 mm
e : Efficiency Factor = 1.00

MAXIMUM THINNING CALCULATION IN %

= 100
4R + 2
D

D : External Diameter of Tube in mm = 38.1 mm

R : Bending Radius = 51
= 100
(4 X 51) +2
38.1

Maximum Permissible Thinning = 20.67 %

Minimum Thickness = Nominal Thickness provided – Maximum Thinning (20.67%)

Thickness Provided = 4 mm

Thickness after thinning of 20.67 % = 4 – (.2067 x 4) = 3.17 mm

Thus, Minimum Thickness T = 3.17 mm

WP = 2fe ( T – C )
D–T+C
Working Pressure for Provided minimum Thickness
Minimum Thickness Provided T = 3.17 mm

= 2 X 1386.40 (3.17 – 0.762)

38.1 – 3.17+ 0.762

= 187.06 Kg/Cm² Which is >162.5 Kg/Cm². So thickness is correct.

DESIGN CALCULATIONS
 WORKING PRESSURE CALCULATION
WP 2fe (T – C) Hence T = WP x D +C
=
D–T+C 2fe + WP

WP : Max. Working Pressure in Kg/Cm² = 162.5 Kg/Cm²

Allowable Stress for Material SA 210 GR C as per ASME Section – II Part D
f :
at Maximum Working Temperature 342°C = 1386.40 Kg/Cm²
T : Minimum Thickness Required in mm
0.75 mm If maximum working pressure is upto and including 70 Kg/Cm²,
C :
C = 0.762 if maximum working pressure is exceeding 70 Kg/Cm²
D : External Diameter of Tube in mm = 38.1 mm
e : Efficiency Factor = 1.00

MAXIMUM THINNING CALCULATION IN %

= 100
4R + 2
D

D : External Diameter of Tube in mm = 38.1 mm

R : Bending Radius = 114
= 100
(4 X 114) +2
38.1

Maximum Permissible Thinning = 12.35 %

Minimum Thickness = Nominal Thickness provided – Maximum Thinning (12.35%)

Thickness Provided = 4 mm

Thickness after thinning of 12.35 % = 4 – (.1235 x 4) = 3.506 mm

Thus, Minimum Thickness T = 3.506 mm

WP = 2fe (T – C)
D–T+C
Working Pressure for Provided minimum Thickness
Minimum Thickness Provided T = 3.17 mm

= 2 X 1386.40 (3.506 – 0.762)

38.1 – 3.506 + 0.762

= 215.19 Kg/Cm² Which is >162.5 Kg/Cm². So, thickness is correct.