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Magnesite 2020
Magnesite 2020
Magnesite 2020
Indian Minerals
Yearbook 2020
(Part- III : Mineral Reviews)
59th Edition
MAGNESITE
(ADVANCE RELEASE)
GOVERNMENT OF INDIA
MINISTRY OF MINES
INDIAN BUREAU OF MINES
January, 2022
19-1
MAGNESITE
19 Magnesite
All India : Total 77867 165 4244 82276 6210 9345 45574 59010 59652 131707 213 311711 393988
By Grades
Medium Grade 75021 40 4113 79174 1223 6463 11506 64 109 7954 - 27318 106492
Beneficiable/Low 2701 125 122 2949 595 540 673 648 31558 117667 168 151850 154799
Medium & Low Mixed - - - - - 429 29237 58271 27766 207 - 115910 115910
19-3
Others 146 - - 146 1168 1698 2090 24 - 2501 - 7480 7626
MAGNESITE
Unclassified - - - - - - - - - 83 - 83 83
By States
Andhra Pradesh - - - - - - - - - 80 - 80 80
Karnataka 1264 125 - 1389 566 190 391 88 10 3179 168 4592 5981
Kerala - - - - - - - 2 - 38 - 40 40
Tamil Nadu 73499 40 38 73577 499 6224 11529 17 737 5643 - 24649 98226
Uttarakhand 3104 - 4206 7310 1023 602 31534 58902 58756 73287 - 224103 231413
Location of mine
Name & address of producer
State District
Almora Magnesite Ltd, Uttarakhand Bageshwar
Village Matela,
P.O. Billori,
Distt Bageshwar-263 630,
Uttarakhand.
S. Sundararajan, Tamil Nadu Salem
5/22-A, Periyakollapatti Kannankuruchi,
Post – Gorimedu,
Distt Salem -636 008,
Tamil Nadu.
India Magnesia Product Limited, Tamil Nadu Salem
No. 11/239, Ramakrishna Road,
Balaji Towers, 3rd floor,
Distt Salem – 636 007,
Tamil Nadu.
19-4
MAGNESITE
Table-5: Mine-head Closing Stocks of Magnesite,
2018-19 & 2019-20
(By States)
(In tonnes)
These mines are semi-mechanised as well as finds many applications. The other industries where
mechanised and uses compressors, wagon drills, raw magnestite is used are mosaic tiles, electrodes,
jackhammers, power shovels, loaders, dumpers, chemicals and manufacture of magnesium metal.
dozers and pumps in their mining operations. Magnesite is also used in fertilizers and by Food
Normally, Ammonium Nitrate Fuel Oil (ANFO) Processing Industry. As per the Industries
Mixture with high explosives as booster is used for Department, Govt. of Tamil Nadu, Policy Note
blasting. The powder factor may go up to 10. The 2016-17, about 2.7 tonnes of raw magnesite and
blasted rock or run-of-mine material containing 25 to 220 litres of furnace oil is required to produce
30% magnesite is subjected to manual sorting. one tonne of Dead Burnt Magnesite (DBM). Raw
The hand-picked crude magnesite is further magnesite is dead-burnt for making basic refractory
subjected to sorting and dressing in the dressing bricks, basic refractory mortars, ramming mass, tar/
yard. Magnesite lumps which are not considered fit pitch impregnated magnesite, magnesia-carbon
for dressing (containing 10 to 20% silica) constitute bricks, slide-gate plates and other refractories. As
2 to 6% of the run-of-mine. These lumps are hand- per the Industries Department, Govt. of Tamil Nadu,
picked and stacked separately as rejects. The Policy Note 2016-17, about 2.7 tonnes of raw
remaining material is further dressed to obtain usable magnesite and 140 litres of furnace oil are required
magnesite containing less than 3% silica. The usable to produce one tonne of Caustic Calcined Magnesite
magnesite hardly constitutes 4 to 8% of blasted rocks (CCM). Caustic Calcined Magnesite is used
even though run-of-mine contains 20 to 30% in manufacturing sorel cement (magnesium
magnesite. In Uttarakhand, Almora Magnesite Ltd oxychloride), castable refractories and extraction of
and N.B. Minerals Corporation are the important magnesium metal. It is also the source material for
producers having mines in Bageshwar and Nainital manufacture of magnesium compounds like
districts, respectively. magnesium sulphate (Epsom salt) and other salts
used in Paper and Pharmaceutical Industries. In Paper
Magnesite is marketed generally after
Industry, magnesium bisulphate produced from
calcination, that is, after converting it into lightly
magnesite is used as cooking liquor for preparing
calcined or caustic magnesite and dead-burnt variety.
pulp. It is also used in Textile, Rubber, Glass, Ceramic
At TANMAG, the recovery of magnesite from Industries and as animal feed stuff. Fused magnesia
blasted earth is about one in fourteen. After picking finds application as insulating material in tubular
the magnesite, the remaining reject material is heating elements in Electrical Industry and refractory
removed by mechanical operation using HEMM. brick linings in steel furnaces.
TANMAG's annual crude magnesite production Refractory Industry
capacity is in the range of 75,000 to 1,00,000 tonnes.
Refractory Industry is one of the major
USES AND SPECIFICATIONS consumers of magnesite in India. In the manufacture
The major proportion (about 98%) of magnesite of refractories, deleterious constituents are SiO2,
mined is used for conversion into calcined form which CaO, Fe2O3 and Al2O3. The permissible limits for these
19-5
MAGNESITE
constituents are governed by its end-use. The Table – 6: Estimated Consumption* of Magnesite
refractory bricks are made from Dead Burnt 2017-18 to 2019-20
Magnesite by judicious blending of different types (By Industries)
(In tonnes)
of raw magnesite before dead-burning or of different
qualities of Dead Burnt Magnesite prior to brick Industry 2017-18 2018-19(R) 2019-20(P)
making. All Industries 247800 194700 179900
Indian steel plants use domestic DBM bricks Calcination 67600 58200 83300
containing up to 5% silica and 2.5% maximum CaO. Chemicals 6200 13100 12700
By and large, Indian refractory makers prefer Ferroalloys 12000 17600 13600
magnesite for making high-grade DBM containing Refractories 137000 80700 68500
MgO 45.5% (min.), SiO2 2.5% (max.) and CaO 1.5% Others (foundry, 25000 25100 1800
iron & steel,
(max.). paper,etc.)
Chemical Industry Figures rounded off.
The BIS has prescribed specification - IS : 3607- * Includes actual reported consumption and/or estimates
made from dispatches (as reported in form 'F'/'H', under
1979, First Revision, Reaffirmed 2010, for magnesite Rule-45 of MCDR; 2017/1988) wherever required and due
to be used in Chemical Industry. to paucity of data, coverage may not be complete.
CONSUMPTION
The consumption of magnesite in 2019-20 ranging between 800 oC and 1000 oC. The incomplete
decreased to about 180 thousand tonnes from 195 dissociation, causes retention of 8 to 10% carbon
thousand tonnes as recorded in the previous year. dioxide as carbonate. Low calcined magnesia when
About 46% consumption was reported for mixed with water forms a feebly plastic paste.
calcination purposes followed by 38% for Industries like paper, rubber, ceramic, asbestos
refractory purposes and 8% for ferroalloys products, glass, etc. use caustic magnesia.
purposes. The Chemical Industry consumed Fused Magnesia
magnesite predominantly for producing Fused magnesia is produced by the fusion of
magnesium sulphate. Magnesite consumption the high-grade magnesite in Higgin's or electric arc
pattern by industries is shown in Table - 6. tilt furnaces between 2,500 oC and 3,000 oC. It is
The BIS has prescribed the IS specification resistant to the action of molten metals, basic slags
(14303-1995, Reaffirmed 2011) for magnesite for use and fluxes and high temperatures. It is used in the
in Refractory Industry. form of moulded vessels and as compressed material
for covering resistant elements of the furnaces used
INDUSTRY
in the melting of lead, tin, etc.
Dead Burnt Magnesite (DBM)
As per the available information, presently there
Raw magnesite when calcined at temperatures
are seven major plants that manufacture Dead Burnt
in the range of 1,660–1,800 o C in the rotary kiln,
Magnesite, while there are four plants that produce
carbon dioxide gets expelled completely and a dense
calcined magnesite and one that produces fused
product 'Dead Burnt Magnesite' is obtained. Dead
magnesia (Table-7). By-product magnesium
Burnt Magnesite refers to the magnesite that is
carbonate and other magnesium salts were also
chemically unreactive or 'dead', therefore, enabling
produced during salt manufacturing from sea water.
it to be used in brick making or monolithic hearths
Dalmia Magnesite Corporation and Tamil Nadu
without undue difficulty arising out of hydration or
Magnesite Ltd are the major producers of DBM and
shrinkage.
caustic calcined grades.
Caustic Calcined Magnesite (CCM)
As per Annual Report of National Mineral
Low calcined magnesite also known as Caustic Development Corporation (NMDC) 2018-19,
Calcined Magnesite is obtained by calcining J & K Mineral Development Corporation Ltd, a
magnesite in a shaft or rotary kiln at temperature subsidiary of NMDC has decided to set up a 30,000
19-6
MAGNESITE
19-7
MAGNESITE
World : Total (rounded off) 7600000 World Total (rounded off) 29900000 29400000 29700000
capacity and accounted for about 85% of the total were China, USA and Russia. The consuming market
world production. The largest capacity of magnesite segments are aluminium alloying, die-casting and
processing facilities in the world are in China and desulphurisation.
Russia. These countries accounted for about two- To provide a generalised view of the
third of world magnesia from magnesite production development in various countries, the country-wise
capacity. description sourced from the latest available
World capacity of primary magnesium publication of magnesium metal Minerals Yearbook
production is about 2 million during 2017. 'USGS' 2018 is furnished below.
Australia
World production capacity for Caustic Calcined
Magnesia was about 3.32 million tonnes/year and Latrobe Magnesium Ltd. was conducting a
that of Dead Burnt Magnesite was about 8.62 million bankable feasibility study for a 3,000-t/yr primary
t/yr. Worldwide, over 98% raw ore producers convert magnesium plant in the Latrobe Valley, Victoria, which
DBM to magnesia for commercial application, mainly would use fly ash having a high magnesium content
in Refractory Industry (75%) based on both the as the feed material. The bankable feasibility study
sintered and fused forms generally called DBM and was expected to be completed by June 2019.
Electrofused Magnesia (EFM), respectively, for Construction was expected to begin in December 2019
lining furnaces used in steel production, non-ferrous and take about 1 year to complete once started.
metals, cement, glass, ceramic and petrochemicals. Future expansion to 40,000 t/yr was being
Primary producers of magnesium metal and alloys considered.
19-8
MAGNESITE
19-9
MAGNESITE
at 56 tonnes as compared to 31 tonnes in the Imports were mainly from China (57%), UAE (17%),
preceding year, non-calcined magnesite were at Australia (8%), Turkey (7%) and Ireland (4%) .
76 tonnes as compared to 357 tonned; other Out of the total imports in 2019-20, those of fused
magnesite 2,453 tonnes as compared to 2,118 magnesia were at 16,325 tonnes as compared to
tonnes; and magnesium oxide 2,153 tonnes as 21,130 tonnes in the preceding year; non-calcined
compared to 3,197 tonnes in the preceding year. magnesite were at 63,874 tonnes as compared to
Exports of Magnesium and scrap were at 2,376 1,15,540 tonnes; other magnesite 18,056 tonnes
tonnes in the year 2019-20 as compared to 996 as compared to 98,589 tonnes; magnesium oxide
tonnes in the preceding year. Exports were mainly 55,765 tonnes as compared to 48,881 tonnes; and
to USA (88%), Bhutan & Republic of Korea (3% Dead Burnt Magnesite were at 16,04,66 tonnes as
each) and Brazil (2%).The total export of compared to 1,44,069 tonnes in the year 2018-19.
magnesium powder and flakes in 2019-20 was 12 Imports of Magnesium & scrap were at 16,493
tonnes as compared to 4 tonnes in the preceding tonnes as compared to 19,856 tonnes in the
year. Magnesium & alloys wrought was only 1 preceding year. Imports were mainly from China
tonne during 2019-20 as compared to 2 tonnes in (93%) and Hong Kong (5%). The total imports of
the preceding year (10 to 22). all countries in the year 2019-20 for magnesite
powder and flakes were at 3,879 tonnes as
Imports compared to 2,757 tonnes in 2018-19. The
The imports of magnesite (total) decreased imports of Magnisium & alloys wrought were at
substantially by 21% to 3,65,054 tonnes in 2019- 264 tonnes during 2019-20 as compared to 342
20 from 4,64,367 tonnes in the year 2018-19. tonnes in the preceding year (Tables-23 to 32).
Table – 10: Exports of Magnesite : Total Table – 11: Exports of Magnesia (Fused)
(By Countries) (By Countries)
2018-19 (R) 2019-20 (P) 2018-19 (R) 2019-20 (P)
Country Country
Qty Value Qty Value Qty Value Qty Value
(t) (`’000) (t) (`’000) (t) (` ’000) (t) (`’000)
All Countries 6273 204287 5459 147075 All Countries 31 1798 56 2692
19-10
MAGNESITE
Table–12: Exports of Magnesite (Calcined) Table – 14: Exports of Magnesite: Dead Burnt Magnesite
(By Countries) (By Countries)
2018-19 (R) 2019-20 (P) 2018-19 (R) 2019-20 (P)
Country Country
Qty Value Qty Value Qty Value Qty Value
(t) (` ’000) (t) (`’000) (t) (` ’000) (t) (`’000)
All Countries 62 1671 36 1111 All Countries 508 13946 685 10666
Uganda - - 1 22 UAE - - ++ 30
Germany - - ++ 1 Turkey - - ++ ++
Japan 20 562 - -
China ++ ++ - -
All Countries 357 7843 76 1633 All Countries 3197 139427 2153 103448
19-11
MAGNESITE
Table – 16: Exports of Magnesium & Scrap Table-18: Exports of Magnesium Powders and
(By Countries) Flakes
(By Countries)
2018-19 (R) 2019-20 (P)
Country 2018-19 (R) 2019-20 (P)
Qty Value Qty Value Country
(t) (`’000) (t) (`’000) Qty Value Qty Value
(t) (`’000) (t) (` ’000)
All Countries 996 116662 2376 294363
All Countries 4 2401 12 5475
USA 496 53135 2090 236443
Bangladesh - - 10 4552
Bhutan 74 13219 79 15388
Indonesia - - 1 511
UAE 10 2534 33 10444
Malaysia 3 1216 1 171
Korea, Rep.of 99 9826 61 5999
UAE - - ++ 66
Bangladesh 37 871 10 4552
Kenya - - ++ 66
Brazil 71 7159 52 4494
Korea, Rep.of - - ++ 41
Germany ++ 728 ++ 4037
Peru - - ++ 19
Nepal 16 3017 4 2911
Taiwan - - ++ 15
Kenya 1 159 8 2269 Zimbabwe ++ 19 ++ 9
Taiwan 63 5340 20 2084 Bulgaria - - ++ 9
Other countries 129 20673 18 5741 Other countries 1 1166 ++ 16
Table – 17 : Exports of Magnesite (Other) Table-19: Exports of Magnesium & Alloys Wrought
(By Countries) (By Countries)
All Countries 2118 39602 2453 27524 All Countries 2 1010 1 1096
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MAGNESITE
Table-20: Exports of Magnesium & Alloys NES Table-21: Exports of Magnesium Wire
(By Countries) (By Countries)
All Countries 156 16591 394 48875 All Countries ++ 1094 1 1106
19-13
MAGNESITE
Table – 24: Imports of Magnesia (Fused) Table – 25: Imports of Magnesite (Non-calcined)
(By Countries)
(By Countries)
19-14
MAGNESITE
Brazil - - 60 2499
19-15
MAGNESITE
19-16
MAGNESITE
Table – 31 : Imports of Magnesium & Table – 33: Imports of Magnesium Powder &
Alloys:Wrought Flakes
(By Countries) (By Countries)
2018-19 (R) 2019-20 (P) 2018-19 (R) 2019-20 (P)
Country Country
Qty Value Qty Value Qty Value Qty Value
(t) (`’000) (t) (`’000)
(t) (`’000) (t) (` ’000)
All Countries 342 82736 264 72811
All Countries 2757 545581 3879 723333
China 283 69367 241 68561
Hong Kong 58 13369 20 3717 China 2733 514956 3835 675021
Italy -- -- 3 518 France 19 18352 44 47520
Germany -- -- ++ 15
Figures rounded off Japan ++ 28 ++ 588
19-17