Wps PQR 09

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BRAHMAPTITRACRACKERAND POLYN,IER IMITED * il

-lEpMc 'oNT
IUCTO]I
g/l ENGTNEERS
NDrA rMrrED. JAIHIND PROJE CTS TMITED.
)ocumentCategory VAMI OI. W0RKS
PECIFICATIONWPS) MECHANICAL WORKS GSU & C2+ RECOVERY UNIT
)rciect title IPL FORMAT No:
BRAHAM,A,PUTRA ETROCHEMICAL COMPLEX PROJECTS JPL/GSU C2+/MEC/PP/F-05
=-lLStandard l lc No . 6-82-'1100ev.1 ElLFormalNo M5REVI I llllV. No : OO htge : 0l of02
wErDlNG ROCEDURE WpS)
SpECtFtCATtON
(SectionX,ASM€Boiler ndPressure essel ode)

Date: 08/06/20II
Project: Brahamaputra racker nd imited. un,t GSU C2+RECOVERY
NIT
Name of Work MECHANICAL ORKS C O N I T A C t O T .A I H I N D P R O J E C T S I I \ / I T E D .
,ob No : 6907
W e l d i n gProc( specification
o JPLIEIL/BCPL/PPIGSU2+/WPS-O1 Date : 08-05-2011 SupportinB PQR No {s) :lPL,iElLlBCPL/PP,TLLDPE/PCtR-09(REV.00)

R e v i s i o nNo : 0 1
Welding Proces : GTAW Types : MANUAL
( A u t o m a t i c , M a n u a l , M a c h i n eo r S e m i A u t o )

Applicable Cllr s A4A,A4A.U4A.B4Al D4A.D4A

qW - toz
JOTNTS 37 %Degt2t/,Deg

/
Jornt esiBn SINGLE
/ BUTTWELD /
554mm
Ba ( Y e s ); (No): NO l.5mm

, . i
B a c k i n gN 4 a t e r i a { r y p e ) : N/ A Dia 2" (inch) CH:XS 2 5mm o 3mm

5ketches,Prod
be specified ( A

*BASEMETALI ( a w - 4 0 3 )

PNo 1 Group o 1 to p No 1 c r o u pNo


Unassigned oR Unassigned
Specificationyl e a n dG r a d e : ASTM A 333 GR.6, ASTM A 671 GR.CC 60 CL 32

SpecificationVIe a n dG r a d e : ASTM A 333 GR 6, ASTM A 571 GR CC 60 CL 32

OR
C h em AnalVsisnd Mech Prop : N/ A

Thickness ang€

BaseMetal Gr ( rve i 2.77mm o LL.08mm Fillet Al l


PipeDia Range; roove : ALL F llet AL L
Other : MAXIMUMPA55 HICKNESS
S< 13 mm : VES

* FILTER MET' GTAW


6 Other

A No : 7 Other

Spec No (sFA) 528


AW5.No {Cla: ER-805-Ni

S i z e o f f i l l e r me t 2 4mm
D E P O S I T E D EI . 1 l u b mm

Electrode FIux rss N/ A


F l u x rade name N/ A
Consumable ins( N/ A

- fillermetal ombinaionhould e ecordedndividuallv


Each base met
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WELDING PROCEDT]RE PECIFICATION
ct tiile MECHANICAL oRKs GSTI c2+ RECOVERY
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BFTAHIIMAPT]TRA PETROCHEI\,{ICAL JPL FORMAT No.:
COMPLEX PROJECTS
=lL Standar 6 - 8 2 - 1 00 R e v 1 JPL/CSUC2+/MEC/pp/F_0S
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W e l d i n g Pro{ e s s r o n N/ A
uP UPHILL oown fime range
P o s i t i o n s )o F i l l e t . N/ A
AL L

REHEAT ( w - 4 0 5 )

Pre H e a t em
-
N4in
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s h i e j d i n g as e s )
l n t e r p a s s en ) M a x ARGON
2:to'c MA X
Percent o m p o s r t i o n m i x t u r e s ) gg g g 5 %
Pre h e a t m a i r e n a n c e :
N/a I
( C o n t i n u o u s s p e c i a l e a t i n gw h e r e
a p p l i c a b l e h o u l d be r e c o r d e d )
: l o w Rate

ias BackinB

I r a i l i n g h i e l d i n g asC o m p o s i t r o n

RACTERTSTTCS
CIW 09 )
:urrent AC or I
_ D C
\ m p s ( r a n g e) - naFNr/GTA\l/l
- 83-11o(GTAW)
vortareiRan'e)
shoutde ecorded
or u.n fu
",".,,oo",.,,,Jililililii.]I;;" ,.* be l i s t e d in a t a b u t a r f o r m s r m i l a r
t o t b a t s h o w n Derow )
S i z e nd T y p e

, 4 o d e FM e t a l rsfer or GMAW
N/ A

l e c t r o d ewire speed ange

-410)

S t r i n go r W e a v e : a d :
R O O TS T R I N G N D O T H E
Size
6mtn
s C l e a n r n e B r u s h i n g , ri r C I i N gt C
B R L S H I N G& G R I N D I N G

l M e t h o d of Eack )ugrn8:
N/a
I
Oscrllation
2 , 5 I - I M E SFE L E C T R O D E
Contact T u b e o crkDistance:
N/ n
Mut p l e o r S i n g l € a s s p e r s i d e )
M U T I I P L EA S S
M u l t i p l e o r s i n g k Iectrodes l
SINC E
T r a v e lSpeed Ra r e ) :
J r 5 r - 5 27 6 m m / m i n
Peening:
NONE
Other:

FILLER
WELDLAYI
T R A V E LP E E D
LASS I TYPE A M P RR A N G E VOLTRANGE
OTHER
DlA, I poLaR RANGE m/min
ROOT GTAW ER-80S-Ni1 2.4
HO T GTI\W ER-80S-Ni | oceru 98,1 0 9-10 44 47
2.4 DCEN 98-99
FILLIN( | 7- 8 52 29
GThW ER-8OS-Ni1 2.4
FINAL GTIrW ER-80S.N 1 | ocrr't 99-100 t- 8 52 76
2.4 I ocrru 83-84 7- 9 Jt.))

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PROCEDUREOUALIFIEATTON ECORD;(POR}
( Sectlon X, ASME Bolter and pressure
Vessel Code)

Date
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Unit
NorK : MECTIANICALoRKs. : t-t-DFE/HDpE
NtT
: 6907
Name : JA|H|ND ROJECTS
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Process(es) : GTAW
Automatic, emi Auto) I MANUAL

(Qw -'4021
37 AOeE
r:2% DeE
*,

15mm
',
2 . 5 m m o 3 mm
singleV Butt weld

Spec : A5TM 333GR.6 ASTM 71 GR.CC O t-.32

I lopNo:--l
: ;.54 mm

: :Z (tNCtt)

(Qw ,ro8l
of Gas rGases : AR6ON

RrcALOjARACTERtST|CS
qw _4O9l
t t : O C
y : DCEN(GTAW)
: 8.1110(GTAW) Volts : 7_10(GTAWI

: 6G Travel peed : 31.55-52.76 m/min(cTAw)


(Uphill, @nh;tt) : UpHtt-t- : SmtNGFORRoOT& w€AvE BEADoR flUUp,aOTpS
& flNAr

: 2.5 TIMESOF ETECTRODE OREDtA


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