Square and Round Concrete Piles Cs

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PRESTRESSED CONCRETE PILE NOTES:

1. Work this Index with the Square Prestressed Concrete Pile Splices (Index 20601), the
Prestressed Concrete Pile Standards (Index 20612, 20614, 20618, 20620, 20624,
20630, the High Moment Capacity Square Prestressed Concrete Pile (Index 20631) and
0.7L 0.3L L the Pile Data Table in the Structures Plans.
2. Concrete:
A. Piles: Class V (Special), except use Class VI for High Moment Capacity Pile
Pick-up Point
(Index 20631).

L Tie Down and B. High Capacity Splice Collar: Class V (Special).


0.21L 0.58L 0.21L
C. Silica Fume: See “GENERAL NOTES” in the Structures Plans for locations where
Support Points
1-POINT PICK-UP 2-POINT SUPPORT the use of silica fume, metakaolin or ultra-fine flyash is required.
3. Concrete strength at time of prestress transfer:
A. Piles: 4,000 psi minimum.
B. High Moment Capacity Piles: 6,500 psi minimum.
0.21L 0.58L 0.21L L 4. Carbon-Steel Reinforcing:
A. Bars: Meet the requirements of Specification Section 415.
B. Prestressing Strands: Meet the requirements of Specification Section 933.
Pick-up Points
C. Protect all strands permanently exposed to the environment and not embedded
L 0.145L 0.355L 0.355L 0.145L Tie Down and under final conditions in accordance with Specification Section 450.

Support Points 5. Spiral Ties:


A. Tie each wrap of the spiral strand to a minimum of two corner strands.
2-POINT PICK-UP 3-POINT SUPPORT
B. One full turn required for spiral splices.
6. Pile Splices: Fill dowel holes and form the joint between pile sections with a Type AB
Epoxy Compound in accordance with Specification Section 962. Use an Epoxy Bonding
0.145L 0.355L 0.355L 0.145L L
Compound or an Epoxy Mortar as recommended by the Manufacturer.

Pick-up Points

L 0.107L 0.262L 0.262L 0.262L 0.107L Tie Down and


Support Points

3-POINT PICK-UP 4-POINT SUPPORT

PILE PICK-UP DETAILS STORAGE AND TRANSPORTATION SUPPORT DETAILS

TABLE OF MAXIMUM PILE PICK-UP AND SUPPORT LENGTHS

D = Square Pile Size (inches) Required Storage and


Pick-Up Detail
12 14 18 20 24 30 Transportation Detail

Maximum 48 52 59 62 68 87 2, 3, or 4 point 1 Point

Pile
69 75 85 89 98 124 2, 3, or 4 point 2 Point
Length
(Feet) 99 107 121 128 140 178 3 or 4 point 3 Point

D
1 1
4" Max. 4" Max.
Cover
3"
D

3
1" Rad. or 4"

Chamfer (Typ.)
3"
1 1 Spiral Ties -
4" Max. 4" Max. Cover
W4.0 (30" Piles)
D W3.4 (All others)
48 AM
48:

TYPICAL PILE SHAPE DETAIL SHOWING


11:

FOR MOLD FORMS TYPICAL COVER


10/31/2016

REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18 NOTES AND DETAILS FOR SQUARE PRESTRESSED
REVISION NO. NO.

11/01/16 DESIGN STANDARDS CONCRETE PILES 20600 1of 1


NOTES:

final thickness)
1. For Sections D-D, E-E, & F-F see Index Nos. 20612, 20614, 20618, 20620, 20624 or 20630 for applicable concrete pile size and Pile Splice Reinforcement Details.

2. Prestressing strands, spiral ties and/or reinforcement are not shown for clarity.

,
applied)
3. In cases where pile splices are desired due to length limitations in shipping and/or handling, the "Drivable Preplanned Prestressed Precast Splice Detail" shall be used.
Mechanical Pile Splices contained on the Approved Products List (APL) may also be used.

ƅ"(

ƀ"(
4. When preformed dowel holes are utilized, the 1" spiral tie pitch shall be continued to 4'-0" below the head of the pile, See Index Nos. 20618, 20620 & 20624. Preformed
holes shall utilize either removable preforming material or stay-in-place corrugated galvanized steel ducts. Stay-in-place ducts shall be fabricated from galvanized sheet
Form to retain
steel meeting the requirements of ASTM A653, Coating Designation G90, 26 gauge. Ducts shall be 2" diameter with a minimum corrugation (rib) height of 0.12 in. Ducts shall
epoxy compound
be fabricated with either welded or interlocked seams. Galvanizing of welded seams will not be required.
Full epoxy compound joint

5. For tension piles where top of Prestressed Pile is less than 3 feet below Pile Cut-off Elevation, extend No. 10 Dowels into cap beyond Pile Cut-off Elevation to achieve Gasket
development as approved by the Engineer.

1" Cover DETAIL A


at End

-0" M axim um Pile Build-up

Build-up section
-0" M inim um Splice Section

Splice or
-0" M inim um Splice Section
C-I-P Concrete
Bent Cap, Pile Cap
or Footing No. 10 Dowels
Full length of
Build-up
Pile Cut-off
-0" M inim um , 21'

Dowel extension
Elevation

No chamfer,
No. 10 No. 10
flat surface
Dowels Dowels

21'
required

21'

-6"
5-0" M ax.

-6"
No. 10

Splice section
Pile Build-up

10'
10'
Dowels

Splice section
4'

C-I-P Pile
Build-up D D E E E E

ƅ"
Full epoxy
D D
compound joint

Dowel Extension
)

Driven prestressed pile


Typ.

Top of
Prestressed Pile Epoxy compound

Plus 2"
-6" (

Driven prestressed pile


Driven prestressed pile
Driven prestressed pile

to fill hole with


)

)
Typ.

Typ.
See
dowels in place
2'

See See Detail A


No. 10 Dowels
-6" (

-6" (
Detail A Detail A
Extended into

-0"
Dowel Em bedm ent

Cap/ Footing to
2'

2'
F F 1Ƃ " Ø Drilled or

4'
-6"
Pile cut-off
preformed holes
Elevation;

10'
(see Splice Details)
Dowel extension

Dowel extension

See Note 5.
Preformed holes,
4'-2" long, in driven
pile (see Note No. 4)

Dowel extension
Auxiliary reinforcing
steel cast with pile.
See Section F-F.
25 AM

TYPICAL SPLICE
00:
9:

BEFORE BONDING
UNFORESEEN NONDRIVABLE UNFORESEEN DRIVABLE UNFORESEEN DRIVABLE PREPLANNED
REINFORCED C-I-P REINFORCED PRECAST PRESTRESSED PRECAST PRESTRESSED PRECAST
10/26/2016

PILE BUILD-UP DETAIL PILE BUILD-UP DETAIL PILE SPLICE DETAIL PILE SPLICE DETAIL
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
SQUARE PRESTRESSED CONCRETE PILE SPLICES
07/01/14 DESIGN STANDARDS 20601 1of 1
Antenna (centered
over Top Gauge)
Prestressing Strands
(Strand pattern varies) B A

Tip of Head
Pile of Pile

Tip Gauge Void (Typical for 30"


B Top Gauge A
and larger piles)

3'-0" 2D (Min.) 2D (Min.) 2D

D ELEVATION

D/2
Antenna

Tip Gauge extension cable


(See Note 2)
10"
D

3" Cover
D/2

3"
(Typ.)

Void

Tip Gauge Top Gauge


ANTENNA TOP VIEW
SECTION A-A
(Strand Pattern with odd number of strands per face) Face of
Concrete

D/2

Ƃ"
Antenna

SECTION B-B Dataport Interface


Cable (to radio Bottom surfaces of enclosure to
Tip Gauge extension cable (Showing Voided Pile,
module assembly) be epoxy coated just prior to
(See Note 2) Solid Pile Similar) concrete casting per manufacturer's
installation procedures.
D

ANTENNA SIDE VIEW ANTENNA END VIEW


3" Cover
D/2

(Typ.)

NOTES:
39 AM

Tip Gauge Top Gauge 1. For piles 18" and larger installed for bridge foundations,
00:

provide EDC Instrumentation in accordance with


9:

SECTION A-A
Specification Section 455.
(Strand Pattern with even number of strands per face)
2. Attach Tip Gauge extension cable to the underside of the
10/26/2016

strand shown in Section A-A. Secure cable to strand with


nylon wire ties spaced a maximum of 6ft. along cable.
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18 EDC INSTRUMENTATION FOR
REVISION NO. NO.

07/01/15 DESIGN STANDARDS SQUARE PRESTRESSED CONCRETE PILES 20602 1of 1


12" W3.4 Spiral Ties @

114" 1
1
4"
6" pitch, full length

A
5 Turns @ 1" Pitch 5 Turns @ 1" Pitch

4"
Spiral Tie 1" 16 Turns @ 3" Pitch 6" Pitch 16 Turns @ 3" Pitch 1"

1
� Pile

1
Spacing

12"
3"

4"
3" Cover

1
1
(Typ.)

4 ~ No. 10 4 ~ No. 6 Bars

3"
Dowels (Full Length)

� Pile
3
W3.4 Spiral Ties 4" x 3" Chamfer (Typ.)

SECTION D-D
A (See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)

12" W3.4
ELEVATION 1 1
1 4" 1 4"
Spiral Ties

4"
1
� Pile

1
12"

114"
3" Cover

(Typ.)

4 ~ No. 10 Prestressing

Dowels Strands

� Pile

ALTERNATE STRAND PATTERNS SECTION E-E


(See Drivable Unforeseen Prestressed Precast Pile Splice Detail)
4 ~ 0.6" Ø, Grade 270 LRS, at 44 kips
8 ~ ƀ" Ø (Special), Grade 270 LRS, at 25 kips
12" 8 ~ ƀ" Ø, Grade 270 LRS, at 24 kips
8 ~ Ɗ" Ø, Grade 270 LRS, at 23 kips
12 ~ Ƅ" Ø, Grade 270 LRS, at 16 kips
PILE SPLICE REINFORCEMENT DETAILS
3" Cover
NOTES:
12"

(Typ.)
1. Work this Index with Index No. 20600 - Notes and Details for
W3.4
Square Prestressed Concrete Piles and Index No. 20601 - Square
Spiral Ties
Prestressed Concrete Pile Splices.
2. Any of the given Alternate Strand Patterns may be utilized.
See Alternate The strands shall be located as follows:
Strand Patterns Place one strand at each corner and place the remaining
strands equally spaced between the corner strands.
SECTION A-A The total strand pattern shall be concentric with the nominal
concrete section of the pile.
9: 00 AM
01:
10/26/2016

REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
12" SQUARE PRESTRESSED CONCRETE PILE
01/01/12 DESIGN STANDARDS 20612 1of 1
14" W3.4 Spiral Ties @

1
3 3 6" pitch, full length
4" 14"

5 Turns @ 1" Pitch


A 5 Turns @ 1" Pitch

4"
16 Turns @ 3" Pitch 6" Pitch 16 Turns @ 3" Pitch

3
Spiral Tie 1" 1"

1
Spacing � Pile

14"
3"

4"
3" Cover

3
1
(Typ.)

4 ~ No. 10 4 ~ No. 8 Bars


Dowels (Full Length)

3"
� Pile

W3.4 Spiral Ties 3


4" x 3" Chamfer (Typ.)
SECTION D-D
A (See Nondrivable Unforeseen Reinforced Precast Splice Detail)

14" W3.4
ELEVATION 3 3 Spiral Ties
1 4" 14"

4"
3
1
� Pile

14"

4"
3" Cover

3
1
(Typ.)

4 ~ No. 10 Prestressing
Dowels Strands

� Pile

ALTERNATE STRAND PATTERNS SECTION E-E


(See Drivable Unforeseen Prestressed Precast Splice Detail)
8 ~ 0.6" Ø, Grade 270 LRS, at 33 kips
14"
8 ~ 12" Ø (Special), Grade 270 LRS, at 31 kips

8 ~ 12" Ø, Grade 270 LRS, at 31 kips

12 ~
7
16" Ø, Grade 270 LRS, at 21 kips PILE SPLICE REINFORCEMENT DETAILS
3" Cover 3
16 ~ 8" Ø, Grade 270 LRS, at 16 kips
14"

(Typ.) NOTES:
1. Work this Index with Index No. 20600 - Notes and Details for
W3.4
Square Prestressed Concrete Piles and Index No. 20601 - Square
Spiral Ties
Prestressed Concrete Pile Splices.
2. Any of the given Alternate Strand Patterns may be utilized.
See Alternate The strands shall be located as follows:

Strand Patterns Place one strand at each corner and place the remaining
strands equally spaced between the corner strands.
SECTION A-A The total strand pattern shall be concentric with the nominal
concrete section of the pile.
9: 16 AM
01:
10/26/2016

REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
14" SQUARE PRESTRESSED CONCRETE PILE
01/01/12 DESIGN STANDARDS 20614 1of 1
1
32"

1 1
5 2" 5 2" W3.4 Spiral Ties @
6" pitch, full length
5 Turns @ 1" Pitch 5 Turns @ 1" Pitch **

Spiral Tie 1" 16 Turns @ 3" Pitch 6" Pitch 16 Turns @ 3" Pitch 1"

2"
Spacing 3" Cover
A

1
5
2"
(Typ.)

1
3
� Pile

3"

2"
1
5
8 ~ No. 10 4 ~ No. 8 Bars

3"
Dowels (Full Length)

� Pile
W3.4 Spiral Ties 3
4" x 3" Chamfer (Typ.)
A SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Splice Detail)

ELEVATION 1
32"

1 1
5 2" 5 2" W3.4
Spiral Ties
** See Note No. 4 on Index No. 20601

2"
3" Cover

1
5
312"
(Typ.)

� Pile

512"
8 ~ No. 10 Prestressing
ALTERNATE STRAND PATTERNS Dowels Strands

� Pile
12 ~ 0.6" Ø, Grade 270 LRS, at 35 kips
18"
1
12 ~ 2" Ø (Special), Grade 270 LRS, at 34 kips
SECTION E-E
16 ~ 12" Ø, Grade 270 LRS, at 26 kips (See Drivable Prestressed Precast Splice Detail)

20 ~ 716" Ø, Grade 270 LRS, at 21 kips 2"


3" Cover 3
24 ~ 8" Ø, Grade 270 LRS, at 17 kips
(Typ.)
7" 7"
18"

W3.4
W3.4
Spiral Ties Spiral Ties

3" Cover

7"
(Typ.)

2"
See Alternate
� Pile
Strand Patterns

SECTION A-A 8 ~ No. 9 Bars

7"
(10'-6" long)
(shift as required
to clear strands)

8 ~ No. 10
Prestressing
NOTES: Dowels
Strands
1. Work this Index with Index No. 20600 - Notes and Details for � Pile
Square Prestressed Concrete Piles and Index No. 20601 - Square
Prestressed Concrete Pile Splices. SECTION F-F
41 AM

2. Any of the given Alternate Strand Patterns may be utilized. (See Drivable Preplanned Splice Detail)
01:

The strands shall be located as follows:


9:

Place one strand at each corner and place the remaining PILE SPLICE REINFORCEMENT DETAILS
strands equally spaced between the corner strands.
The total strand pattern shall be concentric with the nominal
10/26/2016

concrete section of the pile.


REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
18" SQUARE PRESTRESSED CONCRETE PILE
01/01/12 DESIGN STANDARDS 20618 1of 1
1 1 1 1
5 2" 4 2" 4 2" 5 2" W3.4 Spiral Ties @

6" pitch, full length


5 Turns @ 1" Pitch 5 Turns @ 1" Pitch **

Spiral Tie 16 Turns @ 3" Pitch 6" Pitch 16 Turns @ 3" Pitch 1"

412" 512"
1"
3" Cover
Spacing
A
(Typ.)

� Pile

3"

2"
1
4
2"
1
5
8 ~ No. 10 4 ~ No. 8 Bars
Dowels (Full length)

3"
� Pile
W3.4 Spiral Ties
3
4" x 3" Chamfer (Typ.) SECTION D-D
A (See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)

ELEVATION

512" 412" 412" 512" W3.4

Spiral Ties
** See Note No. 4 on Index No. 20601

2"
3" Cover

1
5
(Typ.)

412" 412"
� Pile

512"
8 ~ No. 10 Prestressing
ALTERNATE STRAND PATTERNS
Dowels Strands

20" 12 ~ 0.6" Ø, Grade 270 LRS, at 42 kips � Pile


16 ~ ƀ" Ø (Special), Grade 270 LRS, at 31 kips
SECTION E-E
16 ~ ƀ" Ø, Grade 270 LRS, at 31 kips
(See Drivable Prestressed Precast Pile Splice Detail)
24 ~ Ɗ" Ø, Grade 270 LRS, at 21 kips
7
2 8"

3" Cover 7
1 1
8" 7 8" W3.4
20"

(Typ.)
Spiral Ties

W3.4
Spiral Ties

8"
3" Cover

1
7
8"
(Typ.)

7
� Pile

2
See Alternate
Strand Patterns

8 ~ No. 10 Bars

7„ "
SECTION A-A (10'-6" long)
(shift as required
to clear strands)

8 ~ No. 10 Prestressing
NOTES:
Dowels Strands
1. Work this Index with Index No. 20600 - Notes and Details for
� Pile
Square Prestressed Concrete Piles and Index No. 20601 - Square
Prestressed Concrete Pile Splices. SECTION F-F
01 AM

2. Any of the given Alternate Strand Patterns may be utilized. (See Drivable Preplanned Pile Splice Detail)
02:

The strands shall be located as follows:


9:

Place one strand at each corner and place the remaining


PILE SPLICE REINFORCEMENT DETAILS
strands equally spaced between the corner strands.
The total strand pattern shall be concentric with the nominal
10/26/2016

concrete section of the pile.


REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
20" SQUARE PRESTRESSED CONCRETE PILE
01/01/12 DESIGN STANDARDS 20620 1of 1
2"
1 1 1 1
5 2" 42" 4 2" 5 2"
W3.4 Spiral Ties @
6" pitch, full length

2"
1
5 Turns @ 1" Pitch 5 Turns @ 1" Pitch **

5
Spiral Tie 16 Turns @ 3" Pitch 6" Pitch 16 Turns @ 3" Pitch 1"

2"
1"

2"
1
Spacing

4
A
� Pile

3"
3" Cover

2"
1
(Typ.)

4
2"
1
5
12 ~ No. 10 4 ~ No. 8 Bars

Dowels (Full length)

� Pile

SECTION D-D

3"
(See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)
W3.4 Spiral Ties
3 2"
4" x 3" Chamfer (Typ.)
A 1 1 1 1
5 2" 42" 4 2" 5 2"
W3.4
ELEVATION
Spiral Ties

2"
1
5
** See Note No. 4 on Index No. 20601

412"
2"
� Pile

512" 412"
3" Cover
(Typ.)

12 ~ No. 10 Prestressing
ALTERNATE STRAND PATTERNS
Dowels Strands
24"
16 ~ 0.6" Ø, Grade 270 LRS, at 44 kips � Pile

20 ~ 12" Ø (Special), Grade 270 LRS, at 34 kips SECTION E-E


24 ~ 12" Ø, Grade 270 LRS, at 31 kips (See Drivable Prestressed Precast Pile Splice Detail)

W3.4
3" Cover
8" 4" 4" 8"
Spiral Ties
(Typ.)
24"

12 ~ No. 10 Bars
(10'-6" long)
W3.4

8"
(Shift as required
Spiral Ties
to clear strands)

4"
� Pile

4"
See Alternate
Strand Patterns 3" Cover

SECTION A-A (Typ.)

8"
12 ~ No. 10 Prestressing
NOTES:
Dowels Strands
1. Work this Index with Index No. 20600 - Notes and Details for
Square Prestressed Concrete Piles and Index No. 20601 - Square � Pile
Prestressed Concrete Pile Splices.
17 AM

SECTION F-F
2. Any of the given Alternate Strand Patterns may be utilized.
(See Drivable Preplanned Pile Splice Detail)
02:

The strands shall be located as follows:


9:

Place one strand at each corner and place the remaining


strands equally spaced between the corner strands.
The total strand pattern shall be concentric with the nominal
10/26/2016

concrete section of the pile.


REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
24" SQUARE PRESTRESSED CONCRETE PILE
01/01/12 DESIGN STANDARDS 20624 1of 1
1
512" 4" 512" 512" 4" 512"
4 Turns @ 112" Pitch 4 Turns @ 1 2" Pitch

Spiral Tie 1" 16 Turns @ 2" Pitch 4" Pitch 16 Turns @ 2" Pitch 1"

2"
W4.0 Spiral Ties

1
Spacing

5
@ 6" pitch, full
4 ~ No. 8 Bars 6'-0" long

4"
Conical End Fitting (Typ.) length
(see Section C-C)
B C

2"
3"
� Pile

1
52"
1
5
3" Cover
(Typ.)

4"
Tip Head

2"
1
5
4 ~ No. 8 Bars
12 ~ No. 10 � Pile
(Full length)
Dowels

3"
SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)
B C 5
1 1 1 1
1" x 1" Chamfer or 3 2" 4" 5 2" 5 2" 4" 5 2"
4" x 3"
3
4" x 34" Chamfer W4.0 Spiral Ties 10 Diagonal Ties @ 6" 3" Chamfer

2"
(Ties not shown in Elevation) W4.0

1
5
11'-0" Solid Section 8" ± 8" ± 11'-0" Solid Section Spiral Ties

4"
3" Cover
(Typ.)
ELEVATION

2"
� Pile

1
5
30"

512"
30" 8" 8"

4"
18" Ø ** W4.0 Diagonal Ties

512"
Void 6" ctrs. (See Detail)

W4.0
� Pile &

W4.0 Prestressing
� Void

Spiral Ties 135° 12 ~ No. 10 � Pile


Spiral Ties Strands

8"
Dowels
� Pile
SECTION E-E
30"

30"

"
4

4
"
(See Drivable Prestressed Precast Pile Splice Detail)
3
** 9 4" 1 1
8" No. 8 Bars 7
4 678" 3 4" 3 4" 678" 478"
8"
3" Cover (6'-0" long)

(Typ.) W4.0 DIAGONAL TIE

8"
3" Cover W4.0

7
DETAIL

4
(Typ.) Spiral Ties

8"
3" Cover

7
6
(Typ.)
Prestressing Strands, see � Pile & Prestressing Strands, see � Pile
� Pile

4"3 4"
Alternate Strand Patterns � Void
Alternate Strand Patterns ** Omit 4 ~ No. 8 Bars and Diagonal Ties

1
in pre-planned mechanical splice.
SECTION B-B SECTION C-C

1
3
(See Pile Splice Reinforcement Details) (See Pile Splice Reinforcement Details)

8"
7
6
12 ~ No. 10 Bars
NOTES:
(10'-6" long)
ALTERNATE STRAND PATTERNS 1. Any of the given Alternate Strand Patterns may be utilized. The strands shall be located as follows:

8"
(shift as required

7
Place one strand at each corner and place the remaining strands equally spaced between the corner

4
to clear strands)
20 ~ 0.6" Ø, Grade 270 LRS, at 41 kips
strands. The total strand pattern shall be concentric with the nominal concrete section of the pile.
1
24 ~ 2" Ø (Special), Grade 270 LRS, at 34 kips 2. CONTRACTOR OPTION: The 30" pile may be cast SOLID by omitting the 18" Ø void. In this event, the Prestressing
12 ~ No. 10 � Pile
28 ~
1 Contractor shall submit calculations for approval and a proposed strand configuration that provide Strands
2" Ø, Grade 270 LRS, at 29 kips
Dowels
net prestressing after losses equal to 1000 psi. Alternate configurations for the Diagonal Ties, to
maintain the position of the 4 ~ No. 8 Bars, may be approved by the Engineer. SECTION F-F
31 AM

3. Work this Index with Index No. 20600 - Notes and Details for Square Prestressed Concrete Piles (See Drivable Preplanned Pile Splice Detail)
02:

and Index No. 20601 - Square Prestressed Concrete Pile Splices.


9:

PILE SPLICE DETAILS


10/26/2016

REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
30" SQUARE PRESTRESSED CONCRETE PILE
07/01/15 DESIGN STANDARDS 20630 1of 1
4 Turns @ 1ƀ " Pitch 8 Turns @ 1" Pitch 8" 30" 8"

1" 16 Turns @ 2" Pitch 4" Pitch 20 Turns @ 1ƀ " Pitch 1" Spiral Tie
Spacing
4 ~ No. 8 Bars 6'-0" 5ƀ " 4" 11" 4" 5ƀ " Dowel Spacing (Typ.)
18" Ø Void
Conical End Fitting (Typ.) long (see Section C-C) 1" x 1" Chamfer or

3Ƃ "
A B C **
Ƃ " x Ƃ " Chamfer No. 8 Bars (Typ.)

W4.0 Spiral Ties


at 3" pitch

)
Typ.
Pile Collar

10 ~ No. 8 Bars

equally spaced (
36 ~ No. 8 Bars
Tip Head
� Pile

1ƀ Turns 18" Ø Void


at Head
3" Cover (Typ.)

30" Sq. Pile


1" x 1" Chamfer or A B C

3Ƃ "
Ƃ " x Ƃ " Chamfer
10 Diagonal Ties @ 6" (Ties not shown in Elevation) 3" Prestressing Strands
8 ~ No. 10
W4.0 Spiral Ties
Dowels � Pile
8" ± 11'-0"
11'-0" Solid Section
SECTION D-D
30"
** Omit 4 ~ No. 8 Bars and SECTION THRU PILE COLLAR
ELEVATION
Diagonal Ties in pre-planned Pile Extension

3"
mechanical splice. Per This Index
30"

Pile Cut Off Elevation


W4.0
18" Ø
Spiral Ties Full epoxy compound
Void
joint

Pile Em bedm ent


� Pile

)
-0" M in.
30"

W4.0

-6"
Spiral Ties

10'
Pile Collar
Form to retain

Splice section
� Pile &

-0"

4'
30"

epoxy compound W4.0 Spiral

(
� Void Gasket

8'
Ties (3" Pitch)
3" Cover

-0"
(Typ.)
3" Cover 36 ~ No. 8 Bars

4'
DETAIL A
(Typ.)

Prestressing Bottom of ƅ " Full epoxy


� Pile Pile Cap compound joint

Driven prestressed pile


Strands (Typ.)
(See Detail A)
135°

-0"
SECTION A-A Bottom of Seal
D D

4'
Prestressing (as required)
30" � Pile & � Void
Strands (Typ.)

"
4
Concrete

4
8 ~ No. 10 Dowels

"

-6"
8" 8" SECTION B-B (See Note 2) 9Ƃ " (Drill & Epoxy)

10'
**
W4.0 Diagonal Ties Plug Form
6" ctrs. (See Detail) 18" Ø Void
SECTION THROUGH PILE AT PILE CAP W4.0 DIAGONAL TIE
STRAND PATTERN
DETAIL
28 ~ 0.6" Ø, Grade 270 LRS, at 29.5 kips
W4.0
30" Sq. Prestressed
Spiral Ties
Concrete Pile Roughen

-0"
8"

NOTES: surface to Ɓ" amplitude

1'

7"
� Pile & 1. After the pile is driven and cut to grade, the top 8'-0" of the 18" Ø Void shall be filled with concrete.
30"

within limits of collar.


� Void Prior to filling the top 8'-0" of the 18" Ø Void with concrete, strip the cardboard form material from
** the void and sand/water blast all interface surfaces. Seal void and fill with potable water for 4-5
No. 8 Bars
8"

1ƀ " (Typ.) Pile per


(6'-0" long) 18" Ø Void hours. Remove water to a surface-saturated-dry condition prior to making the concrete pour. In lieu
this Index
of the cardboard form material and the surface preparation requirements described above, a
8" 30" 8"
3" Cover stay-in-place corrugated thin wall galvanized pipe may be used. The concrete fill material shall be
50 AM

(Typ.) of the same type and strength as called for in the pile cap and paid for as substructure concrete.
2. Collar concrete shall reach a strength of 6,000 psi before pile driving is resumed.
02:

3. Work this Index with Index No. 20600 - Notes and Details for Square Prestressed Concrete Piles.
9:

DETAIL OF PILE COLLAR FOR HIGH MOMENT


Prestressing
� Pile & � Void CAPACITY 30" SQUARE PRESTRESSED PILE
Strands (Typ.)
10/26/2016

-PILE SPLICE DETAIL-


SECTION C-C
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18 HIGH MOMENT CAPACITY 30" SQUARE
REVISION NO. NO.

07/01/15 DESIGN STANDARDS PRESTRESSED CONCRETE PILE 20631 1of 1


1" 1"
Spiral Tie 1" 2" Pitch 2" Pitch 2" Pitch 1"

Spacing
Epoxy Grout @ Provide one (1) 3Ƃ " Ø vent hole (@ � Pile) on two (2)
Joints (Typ.) opposite faces of pile (Typ. each Pile Section)

Tip Head

3'-0" (Typ.)

4'-0" Minimum Bottom Section 16'-0" Minimum Intermediate Sections as required 16'-0" Minimum Top Section

ELEVATION

L NOTES
1. Work this Index with the Pile Data Table in the Structures Plans.
2. Concrete:
A. Piles: Class V (Special).

0.21L 0.58L 0.21L Tie Down and B. Splice: Class IV.

Support Points C. Silica Fume: See “GENERAL NOTES” in Structures Plans for locations where the use of
2-POINT SUPPORT silica fume, metakaolin or ultra-fine flyash is required.
3. Concrete Strength at time of prestress transfer:
0.7L 0.3L L A. Piles: 6,000 psi minimum.
4. Carbon-Steel Reinforcing:
A. Bars: Meet the requirements of Specification Section 415.
Pick-up B. Prestressing Strands: Meet the requirements of Specification Section 933.
Point C. Tendons: Two seven-wire ½” dia. (Special) Grade 270, low-relaxation strands tensioned to
L 0.145L 0.355L 0.355L 0.145L Tie Down and
33.8 kips.
Support Points
D. Protect all carbon-steel strands permanently exposed to the environment and not
1-POINT PICK-UP 3-POINT SUPPORT embedded under final conditions in accordance with Specification Section 450.
E. Spiral Ties:
0.21L 0.58L 0.21L L
a. One half turn is required for carbon-steel spiral splice.
b. One full turn is required at the pile head and tip.

Pick-up 5. Pile Splices:

Points A. Epoxy: Type AB Epoxy Compound or Mortar must meet the requirements of Specification
L 0.107L 0.262L 0.262L 0.262L 0.107L Tie Down and Section 926.
Support Points a. Use a Type AB Epoxy Bonding Compound or Epoxy Mortar, as recommended by the
2-POINT PICK-UP 4-POINT SUPPORT Manufacturer, to form the joint between pile sections
b. Use a Type AB Epoxy Bonding Compound as a bonding agent on internal pile surfaces.
PILE PICK-UP DETAILS STORAGE AND TRANSPORTATION SUPPORT DETAILS B. Driving: Resume pile driving after splice concrete reaches a minimum strength of 5,500 psi.
6. Mark piles at the pick-up points to indicate the proper points for attaching handling lines.

TABLE OF MAXIMUM PILE PICK-UP AND


SUPPORT LENGTHS

Maximum Pile Length Required Storage and Pick-Up


(Feet) Transportation Detail Detail
09 AM

119 2, 3, or 4 point 1 Point


03:
9:

170 2, 3, or 4 point 2 Point


10/26/2016

REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18 54" PRECAST/POST-TENSIONED CONCRETE
REVISION NO. NO.

11/01/16 DESIGN STANDARDS CYLINDER PILE 20654 1of 2


A A

-0"
1'
1'-0" Ø Void, open top and bottom
to allow through venting of sections

Spliced Precast/Post-Tensioned Pile Section


54" Ø 54" Ø

4 ~ Longitudinal Spacers 4 ~ Longitudinal Spacer Bars


(No. 3 Bars or W11 wire) for (No. 3 Bars or W11 wire) for
Spiral Ties @ Equal Spaces Spiral Ties @ Equal Spaces

W11 Wire Spiral Ties


Roughen inside surface
of 54" Ø Pile to Ɓ"
-6"

amplitude for Spliced 24 ~ No. 11 Bars


1'-0" Min.
10'

Pile Section @ Equal Spaces


Lap Splice

d
i 1'-0" Ø Void
B B 37Ƃ"Ø Vo W11 Spiral

Wire Ties
3" Min. *
Cast in
Cover (Typ.) Place Plug No. 4 Bars or
Closed No. 4 Bars or W20
Wire Ties @ 1'-0" ± (Typ.) W20 Wire Ties

1ƀ " Min.
3" Min. * 3" Min. *

Cover (Typ.) Cover (Typ.) Cover (Typ.)


Full Epoxy Compound
Joint around cylinder pile
wall only (See Detail "A")

24 ~ 1Ƅ " Ø Formed Holes 24 ~ 1Ƅ " Ø Formed Holes


for Tendons @ Equal Spaces for Tendons @ Equal Spaces

1Ƅ" Ø Formed Hole (1 tendon per hole;


2 ~ ƀ" Ø (Special) strands per tendon
24 ~ No. 11 Bars shown as ( ); Grout per Specification 938)

SECTION A-A SECTION B-B


Driven Precast/Post-Tensioned Pile

final thickness)
-6"

B B
10'

Inside Pile Wall

applied)
Full epoxy
compound joint

ƅ"(

ƀ"(
Clean inside surface of 54" Ø Pile
with a high pressure water blast
3" M in. Cover

(3000 psi Min.) and apply bonding Temporary Blocking

agent for Driven Prestressed Pile Form to retain


epoxy compound

Gasket Form to retain


epoxy compound

Outside Pile Wall

Concrete Seal
-0"
2'

DETAIL "A"
11 AM

* For Spun Cast Cylinder Piles, the following requirements for concrete cover apply:

A A 1. Slightly or Moderately Aggressive Environments: The concrete cover may be reduced to 2 inches.
03:

2. Extremely Aggressive Environments: The concrete cover may be reduced to 2 inches as long as
9:

the concrete has a documented chloride ion penetration apparent diffusion coefficient with a
2

mean value of 0.005 in per year or less; otherwise, a 3-inch concrete cover is required.
DRIVABLE UNFORESEEN FIELD SPLICE DETAIL
10/26/2016

(Cast-In-Place Plug)
REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18 54" PRECAST/POST-TENSIONED CONCRETE
REVISION NO. NO.

07/01/13 DESIGN STANDARDS CYLINDER PILE 20654 2 of 2


Spiral Tie 1" 24 Turns 42 Turns @ 2" Pitch 4" Pitch 42 Turns @ 2" Pitch 24 Turns 1"

Spacing @ 1.5" Pitch * Provide one (1) 3ƀ " Ø vent @ 1.5" Pitch
*
Provide one (1) 3ƀ " Ø vent hole
hole (@ � Pile) on two (2)
(@ � Pile) on one (1) face of pile
opposite faces of pile (Typ.)

Head or
Tip Head
or Tip

*The 45" Ø Void in the pile shall be positively vented to water 3ƀ " Ø Vent Holes at 14'-10" 10'-2"

or air after the final pile installation. If the 3ƀ " Ø vents Head and Tip of Pile
are included in the pile cut-off section, then venting shall
be provided by the use of a 1" Ø PVC conduit through the ELEVATION
substructure cap or column.

NOTES
1. Work this Index with the Pile Data Table in the Structures Plans.
0.21L 0.58L 0.21L Tie Down and 2. Concrete:
Support Points A. Piles: Class V (Special)
2-POINT SUPPORT B. Splice Collar: Class IV
C. Silica Fume: See “GENERAL NOTES” in the Structures Plans for locations where the use
0.7L 0.3L L of silica fume, metakaolin or ultra-fine flyash is required.
3. Concrete Strength at time of prestress transfer:
A. Piles: 4,000 psi minimum.
Pick-up
4. Carbon-Steel Reinforcing:
Point
L 0.145L 0.355L 0.355L 0.145L Tie Down and A. Bars: Meet the requirements of Specification Section 415

Support Points B. Prestressing Strands: Use 0.6 dia. carbon-steel, Grade 270, low-relaxation strand
1-POINT PICK-UP 3-POINT SUPPORT
stressed to 44.0 kips that meets the requirements of Specification Section 933.
C. Protect all carbon-steel strands permanently exposed to the environment and not

0.21L 0.58L 0.21L L embedded under final conditions in accordance with Specification Section 450.
5. Spiral Ties:
A. One half turn is required for carbon-steel spiral splices
Pick-up B. One full turn is required at the head and tip of each pile
Points 6. Pile Splices:
L 0.107L 0.262L 0.262L 0.262L 0.107L Tie Down and
A. Epoxy: Type AB Epoxy Compound or Epoxy Mortar must meet the requirements of
Support Points
Specification Section 926.
2-POINT PICK-UP 4-POINT SUPPORT a. Use a Type AB Epoxy Bonding Compound or Epoxy Mortar, as recommended by
the Manufacturer, to form the joint between pile sections.
PILE PICK-UP DETAILS STORAGE AND TRANSPORTATION SUPPORT DETAILS
b. Use a Type AB Epoxy Bonding Compound as a bonding agent on internal pile
surfaces.
B. Splices: Resume pile driving after the splice concrete reaches a minimum strength of
5,500 psi.
7. Mark piles at the pick-up points to indicate the proper points for attaching handling lines.

TABLE OF MAXIMUM PILE PICK-UP AND


SUPPORT LENGTHS

Maximum Pile Length Required Storage and Pick-Up


(Feet) Transportation Detail Detail
45 AM

122 2, 3, or 4 point 1 Point


49:
11:

174 2, 3, or 4 point 2 Point


10/31/2016

REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
60" PRESTRESSED CONCRETE CYLINDER PILE
11/01/16 DESIGN STANDARDS 20660 1of 2
-0"
A A
60" Ø 60" Ø

1'
1'-0" Ø Void, open top and bottom
to allow through venting of sections
W11 Wire W11 Wire

Spiral Ties Spiral Ties


Spliced Prestressed Pile Section

24 ~ No. 11 Bars
@ Equal Spaces 1'-0" Min.
Lap Splice
Roughen inside surface
of 60" Ø Pile to Ɓ"
d 1'-0" Ø Void
-6"

amplitude for Spliced Voi


45"Ø
10'

Pile Section

B B No. 4 Bars or
2" Min.
W20 Wire Ties
Cover (Typ.)

Closed No. 4 Bars or W20 Wire


3" Min. 3" Min.
Ties @ 1'-0" ± (Typ.) Cast in
Cover (Typ.) Place Plug Cover (Typ.)

36 ~ 0.6" Ø Strands 36 ~ 0.6" Ø Strands


Full Epoxy Compound @ Equal Spaces @ Equal Spaces
Joint around cylinder pile
wall only (See Detail "A")

SECTION A-A SECTION B-B

24 ~ No. 11 Bars

final thickness)
Inside Pile Wall

applied)
Full epoxy
Driven Prestressed Pile

compound joint
-6"

B B
10'

ƅ"(

ƀ"(
Temporary Blocking
Form to retain
epoxy compound
Gasket
Clean inside surface of 60" Ø Pile Form to retain
with a high pressure water blast epoxy compound
3" M in. Cover

(3000 psi Min.) and apply bonding


agent for Driven Prestressed Pile Outside Pile Wall

DETAIL "A"

Concrete Seal
-0"
2'
51 AM

A A
03:
9:

DRIVABLE UNFORESEEN FIELD SPLICE DETAIL


10/26/2016

(Cast in Place Plug)


REVISIO N

LAST DESCRIPTION: INDEX SHEET


FY 2017-18
REVISION NO. NO.
60" PRESTRESSED CONCRETE CYLINDER PILE
01/01/12 DESIGN STANDARDS 20660 2 of 2

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