JIS JAPANESE INDUSTRIAL STANDARD @ JIS Z 3312.» MAG welding solid wires for mild steel and high strength steel @ C 050928039230 b —__—— rrr e 1, high-tensile steels, gas-shielded welding, filler wire, 58Z 3312 : 1999 Foreword ‘This translation has been made based on the original Japanese Industrial Standard revised by the Minister of International Trade and Industry through deliberations at the Japanese Industrial Standards Committee in accordance with the Industrial Standardization Law. Consequently SIS Z 8312 : 1993 is replaced with JIS Z 3312: 1999. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. In this revision, JIS Z 3200 is used as a normative reference following the establishment of JIS Z 8200 wherein dimensions, tolerances, the condition of products, marking and packaging are specified. Date of Establishment: 1974-03-01 Date of Revision: 1999-11-20 Date of Public Notice in Official Gazette: 1999-11-22 Investigated by: Japanese Industrial Standards Committee Divisional Council on Welding JIS Z 3312:1999, First English edition published in 2002-03, Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © 5A 2002 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and tmicrofilm, without permission in weting from the publisher Printed in Japan |JAPANESE INDUSTRIAL STANDARD @ JIS Z 3312: 1999 MAG welding solid wires for mild steel and high strength steel 1 Scope This Japanese Industrial Standard specifies the solid wires to be used for MAG welding of mild steel and high strength steels having tensile strength levels | of 490 N/mm®, 520 N/mm?, 540 N/mm? and 590 N/mm?, respectively (hereafter referred | to as “wires”). 2 Normative references The standards given in Attached Table 1 contain pro- visions which, through reference in this Standard, constitute provisions of this Standard. ‘The most recent standards shall be applied. 8 Classification The wires shall be classified according to the shielding gas, ap- @ plicable main steel grade and chemical composition thereof as given in Table 1. Table 1 Classification of wires Classification Shielding gos ‘Applicable main steel grade YEwit | Carbon dioxide (CO. Mild steel and high strength stel having a tensile yawn strength level of 490 Nimm? yews ‘YGw14 | YGW15 | Mixed gas composed of 80 % of yowie _ | argon and 20 % of carbon dioxide yews _ | (@0Ar20 CO» yGWi8 | Carbon dioxide (C02) High strength steels having tensile strength levels of 490 Nimm*, 520 N/mm? and 540 Nimm? yawi9 | Mixed gas composed of 80 % of argon and 20 % of carbon dioxide (80 Ar-20 COs) yew21 — | Carbon dioxide (CO:) | High strength stee] having a tensile strength level yow22 (of 590 N/mm? ¥GW23 | Mixed gas composed of 80 % of yGw24 _ | argon and 20 & of carbon dioxide gas (80 Ar-20 CO:) Remarks: The symbol used for identifying the type of the wires shall be as given | in the following example: Example: Y GW |— shielding gas, applicable main steel grade and chemical composition of the wire For MAG welding L___ wetaing wire2 7.3312 : 1999 4 Quality 4.1 Appearance The appearance of the wires shall be in accordance with 3 of SIS Z 3200. 4.2 Chemical composition As to the chemical composition of wires, the product shall be tested in accordance with 7.1 and the results shall conform to Table 2. Alloy elements other than those given in Table 2 may be added, if necessary. Table 2 Chemical composition of wires Unit : % Classi Chemical composition cation 7 cil Mo {| Pp | s joe] ni [| c | Mo | a [tiszr own | 0.15 | 0.55 t | 1.40 | 0.030 | 0.090 | 0.30 _ — | — | 0 [0.20 max | ito | 190°] max | max | max | | max | max yew | 0.15 [0.35 %/125t| 0.0% | oa )oo} | |} . | . | — max, 10 | 90 | max | max | max. | yews [01s [0st] 1356[ 000 | oom [os | | _ | max | it0 | 1.90 | max | max | max | yew] ois | [| 0.0 | 0.030 J oso [| ees ee |e Yewis | 0.15 | 0.40%| 1.00%} 0.030 | 0.00 | 0.50 | _ t — | — | oa | 023 max | 1.00) | 1.60) | max | max | mex | | [mex | mae yewis| 0.15 | 0.40% | 0.851 0.050 | 0.030 | 0.50 yp. tT mex | 1.00) 160 | max | mex | max | | \ yews [ois |_| _ | oom [oom fos | ~ ToT max. max, | max | max | | | Yewis| 0.15 | 0.55%] 1.40t0| 0.030 | 0.03 | 050 | _ | [040 | 0.10 | 0.30 ito) | 2.60 | max | max | max | | mex | max. | max yews | 015 | 040%| 1400| 0.03 | 000 | os | _ oa | 0.10 | 020 mar |‘ito”| 200 | mar | oer | mee | | eet leer aac a t i ; > yewai | 0.15 [0.500 | 1.30t0 | 0.025 030 | | _ | 060 | 01 | 020 mex 110 | 2.60 | max | mex. | [max | max | max yawn ow Tf - [eas 0.30 ans yowss [0.15 | 0.20%] 0.s0w | 0.0% [0.05 | os [1s 07 | oe | _ | a2 | max | 1.00) | 2.30 | max | max | max | mex | mex | max max yew | 015 | _ —_ [0.025 | 0.025 | 0.50 | _ ~ tote aax_| | max, | max | max | Note (1) When the wires are subjected to copper-plating, copper for the coating is | included. 4.3 Mechanical properties The tensile strength, yield point or 0.2 % proof stress, elongation and Charpy absorbed energy of the deposited metal shall be tested in accordance with 7.2, and they shall conform to Table 3. With this respect, the kind of shielding gas to be used shall be in accordance with ‘Table 1. However, in the case where other kinds of shielding gas than those listed in Table 1 are used, it shall be agreed upon between the purchaser and the supplier.® 3 2.3312: 1999 Table 3 Mechanical properties of deposited metal Wire Tensile test Impact test Tensile | Yield point or | Elongation | Test tem- | Charpy strength | 0.2% proof perature | absorbed stress(®) energy Nim? Nimm? % Clem ems yewi1 | 490min. | 390min. | 22 min o | 47min. yow12 27 min. Yewis vows | 420min. | 345 min. ‘yewi5 | 490 min. | 390 min. 47 min, yowis 27 min. yewi7 | 420 mia. yews | 540 min. ; [rewn |stomm | Gomm | aan | 5 yawn [ sonas [= TOW | | 2 in Note (2) Whether the measured value repesents the yield point or 0.2 % proof stress shall be stated clearly in the test records or the like. 5 Dimensions and tolerances The diameter and tolerances of the wires shall be in accordance with 2 of JIS Z 3200. Representative diameters of wires are given in Table 4. Table 4 Representative diameter of wires Unit: mm Diameter 0.6, 0.8, 0.9, 1.0, 1.2, 14, 1.6, 2.0 6 Condition of products The condition of the products shall be specified in 8 of JIS Z 3200. 7 Tests 7.1 Chemical analysis of wires The chemical analysis of the wires shall be as follows: a) The diameter of the wires to be used for chemical analysis shall be 1.2 mm or its near size for each type of the wires.4 b) te a) b) °) 2.3812 : 1999 The chemical analysis of the wires shall be in accordance with any one of the following standards: JIS G 1201, JIS G 1211, JIS G 1212, JIS G 1218, JIS G 1214, JIS G 1215, JIS G 1216, JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1223, JIS G 1224, JIS G 1232, JIS G 1258, JIS G 1256, JIS G 1257, JIS G 1258 7.2 Tensile test and impact test of deposited metal The tensile test and impact st of the deposited metal shall be as follows. However, other procedures than those given in a) to g) shall conform to JIS Z 8111 ‘The diameter of the wires to be tested shall be 1.2 mm or its near size for each type of the wires. For current polarity, the d.c. wire positive shall be used. As to the shielding gas to be used for the test, carbon dioxide gas of class 3 of JIS K 1106, mixed gas composed of 80 % of argon gas and 20 % of carbon diox- ide gas, or the gases equivalent to those in quality shall be used. Argon in the mixed gas shall be specified in JIS K 1105. Shielding gases other than those shall be agreed upon between the purchaser and the supplier. The test plate to be used in the test shall be as specified in Table 5. However, when the test plate as indicated in the column of “with buttering” is used, but- tering of 3 mm or over in thickness and with two layers or more by the wire to be tested or the wires equivalent thereto shall be conducted on the surface of the groove and the backing metal. With this respect, rolled steels having comparable chemical composition and mechanical properties to the test plate given in Table 5 may be used. Table 5 Test plates Wire ‘Test plate Without buttering With buttering ‘YGWL1 | SM490A to C in JIS G 3106 or SN490B | $S400 in JIS G 8101, SM400A to Cin yowi2 | to Cin JIS G 3136 SIS G 3106 or SN4O0A to Cin JIS G yews S136 yews yews YGW14 | SS400 in JIS G 8101 or SM400A to C in | = yow17 | 318 G 3106 yew1s | SM520B to C in JIS G 3106 $8400 or $8490 in JIS G 3101, SM400A, sowie to C or SM4904 to C in JIS G 3106, or SN400A to C or SN490B to C in JIS G 3136 ‘yew21 | SM570 in JIS G 3106 $8400 or $8490 in JIS G 8101, SM400A. yow22 | to C, SM490A to C or SM520B to C in JIS G 3106, or SN400A to C or SN490B yew2s to C in JIS G 3136 yow2s5 2.3312: 1999 e) The thickness of the test plate shall be 20 mm. f) The preheating and interpass temperatures of the test plate shall be as given in Table 6. Further, in the case of no preheating, continuous welding shall be executed until reaching a specific interpass temperature. g) The number of layers shall be 5 to 8 layers, and the number of passes for each layer shall be one pass to two passes for the first layer, and two to three passes on and after the second layer. Table 6 Preheating and interpass temperatures Unit : °C wie Prbeating | tntarpan fees feces Yown:, Yowsa, Yowis, Yowia,Yowis, | None | o=16 vow, yowi7, yowie, Yewie ‘owa, vows, Yewes, Yaw2s voomio | woes 8 Inspection The inspection shall be as follows: a) As to wires, the appearance, dimensions and condition of the products shall conform to the requirements specified in 4.1, 5 and 6 respectively. b) As to wires, the results on chemical analysis and tensile and impact test of the deposited metal shall conform to the requirements specified in 4.2 and 4.3 respectively. In the case where either of the test results above-mentioned does not meet, the requirements, retest on the relevant item may be carried out only once. In this case, the results shall conform to the requirements. 9 Packaging The packaging shall be as specified in 5 of JIS Z 3200. 10 Designation of products The products shall be designated by type, diameter and mass of the wire. Example: YGW11 - - 20 * ‘Type of wire Diameter Mass 11 Marking The marking shall be as specified in 4 of JIS Z 3200.6. 2.3312 : 1999 JIS G 1201 JIS G 1211 JIS G 1212 JIS G 1213 JIS G 1214 JIS G 1215 JIS G 1216 JIS G 1217 JIS G 1218 JIS G 1219 JIS G 1223 JIS G 1224 JIS G 1232 JIS G 1253 JIS G 1256 JIS G 1257 JIS G 1258 JIS G 3101 JIS G 3106 JIS G 3136 JIS K 1105 JIS K 1106 JIS Z 3111 JIS Z 3200 Attached Table 1 Normative references General rules for chemical analysis of iron and steel Iron and steel—Methods for determination of carbon content Iron and steel—Methods for determination of silicon content Methods for determination of manganese in iron and steel Iron and steel—Methods for determination of phosphorus content Iron and steel—Methods for determination of sulfur content Iron and steel—Methods for determination of nickel content Methods for determination of chromium in iron and steel Iron and steel—Methods for determination of molybdenum content Iron and steel—Methods for determination of copper content Iron and steel—Methods for determination of titanium con- tent Methods for determination of aluminium in iron and steel Methods for determination of zirconium in steel Iron and steel—Method for spark discharge atomic emission spectrometric analysis Iron and steel—Method for X-ray fluorescence spectrometric analysis Iron and steel—Methods for atomic absorption spectrometric analysis Iron and steel—Methods for inductively coupled plasma atomic emission spectrometry Rolled steels for general structure Rolled steels for welded structure Rolled steels for building structure Argon Liquid carbon dioxide Methods of tension and impact tests for deposited metal Welding consumables—Technical delivery conditions for weld- ing filler metals—Type of product, dimensions, tolerances and marking ®d Errata for JIS (English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information. 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