Jotun Paint Training

Jotun Paint School
Jotun TSS Academ

Academy
y 1 Day Paint School
󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁗󰁥󰁬󰁣󰁯󰁭󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬
1. Jotun General Information
2. Why do we paint ?
3. What is Corrosion ?
4. Paint Technolog
echnologyy
5. Basic Surface
Surface Preparation
6. Paintin
Painting
g Application
Application
7. Jotun Green Step
By : Mocham
Mochamad ad Rizal Efendi
Technical Training - TSS Performance Coatings PT. Jotun Indonesia
Jotun Paint School 2 © Copyright
Jotun TSS Academ

Academy
1
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Jotun HQ Norway
The Global Company

• Es
Esta
tabl
blis
ishe
hedd sin
since
ce 192
1926 6
• Head
Head offic
office
e in Sand
Sandefjefjord
ord,, Norwa
Norwayy
• Tu
Turn
rnov
over
er 2,1
2,1 bill
bill USD
USD (201
(2015)
5)
• More
More then
then 989800
00 emp
emploloye
yees
es
• 71 companies
companies in 45 countries
countries,, with 36 Produc
Production
tion Facilities
Facilities in 19
countries, represented in more then 90 countries in the world
• Regional
Regional Lab andand R&D in UEA,No
UEA,Norway,
rway,USA,
USA,China
China,S.Ko
,S.Korea,a
rea,andnd Malaysia
Malaysia
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Facts and figures

• Among
Among the 20 largest paint
companies in the world
• 36 production
production facilities
facilities in 19
countries
• 71 companies
companies in 45 countries
countries
• Represente
Representedd in more than 90
countries around the world
• More than
than 9.400 employees
employees
worldwide
• Head office in Sandefjord, Norway
2
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PT. Jotun Indonesia
• Sales
Sales in Indo
Indones
nesia
ia sinc
since
e 1985,
1985,
• First
First facto
factory
ry in Indo
Indones
nesia
ia 1996,
1996,
• Expans
Expansion
ion prod
product
uction
ion factor
factory
y in MM2100
MM2100 Bekasi
Bekasi 2005
• Expans
Expansion
ion Jotun
Jotun Distrib
Distributio
ution
n Center
Center in 2015
2015
• No 1 in Marine segment
• No 1 in Protective segment
• No 1 in Powder Coating Segment
• Top 3 in Decorative segment
• Branch Offices in Surabaya, Pekanbaru, Balikpapan,
Medan, Makasar and Batam
• Comput
Computeriz
erized
ed tinting
tinting machin
machineses (Multicolor) in more
than 700 shops
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PT. Jotun Indonesia
• Our current
current produc
production
tion capacity
capacity is up
up to 40million
40million liters
(mix Solvent and Water base) per year
• We had
had build
build new
new war
wareho
ehouse
use,, called
called Jotu
Jotunn Distribu
Distribution
tion
Center with capacity up to 10.000 pallets
• Multi Color Tinting Machine
Machine capacity
capacity of 1200 cans/day
cans/day
(mix Solvent and Water Base)
3
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7 Branches : • Medan • Palembang • Makassar

• Pekanbaru • Surabaya
• Batam • Balikpapan
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More then 700 Jotun Multicolor

Multi color Centre and
50 Multi Color Industry in Indonesia (Dealers)
4
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Decorative pa
paints Marine coatings Protective co
coatings Powder co
coatings
Use
Application
Brands/
Products
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Jo
Jotu
tun
n Cus
Custo
tome
mers
rs
Red HPI
Box Customers
Customers
5
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Customers already signed up for HPS

• Jotu
Jotun’s
n’s Hull Perfo
Performan
rmancece Solutions
Solutions was launched
launched early
early 2011
2011
• Nume
Numerous
rous soph
sophisti
isticate
cated
d customers
customers have applied
applied or cont
contract
racted
ed one or more vessels
vessels
with HPS
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󰁊󰁯󰁴󰁵󰁮 󰁖󰁡󰁬󰁵󰁥 󰁁󰁤󰁤󰁥󰁤 󰁓󰁥󰁲󰁶󰁩󰁣󰁥󰁳
By : Mocham
6
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Training and Tools

• Jotu
Jotun
nPPai
aint
nt S
Sch
choo
ooll
• Co
Coat
atin
ing
g Ac
Acad
adem
emyy
• Jotu
Jotun
n Pr
Pre-
e-Do
Dock
ckin
ing
g
Survey
• Jotu
Jotun
nO OnnBBoa
oard
rd
Survey
• Jotu
Jotun
nD Dry
ry Do
Dock
ckin
ing
g
Inspection
• JA
JAMP
MP (Jot
(Jotun
un As
Asse
sets
ts
Management
Program)
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A Wide Pool of Qualified

Quali fied Coating Advisors
PT. Jotun Indonesia currently supported by 60 Coating Advisor for

Performance Coating Segment certified as Inspector by NACE, SSPC
and FROSIO
7
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󰁗󰁥󰁬󰁣󰁯󰁭
󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬

4. Paint Technolog
echnologyy
5. Basic Surface
Surface Preparation
6. Paintin
Painting
g Application
Application
7. Jotun Green Step
By : Mocham
Jotun TSS Academ

Academy
Mengapa
Mengapa Cat Diper
Diperluka
lukan?
n?
Ada dua alasan

alasan utama untuk
untuk mengecat :
Untuk melindungi properti dan untuk alasan kosmetik
Hal ini secara finansial sangat penting untuk melindungi struktur

terhadap korosi. Sebuah sistem cat yang baik akan menjadi metode
biaya-efektif untuk melindungi struktur:
Umur struktur diperpanjang, biaya pemeliharaan berkurang dan resiko

kecelakaan yang mempengaruhi orang-orang dan lingkungan berkurang .
8
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Why do we paint?
Safety and economy:
The industry wishes to preserve their investments to avoid
accidents.
If it was cheaper to let constructions corrode, and simply build
new ones when the safety limit was passed, we
would have seen many more rusty plants, ships and platforms
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differences
What are differ ences between below terms?
Coating
Any layer that covering
covering /shielding construction
construction from
from environment
Painting
Liquid , applied in liquid condition, cured as solid coating
Lining
Thick or very thick coating, used
used in submerged condition
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could
What kind of coating coul d protect this construction
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10
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󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁗󰁥󰁬󰁣󰁯󰁭󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬

4. Paint Technolog
echnologyy
5. Basic Surface
Surface Preparation
6. Paintin
Painting
g Application
Application
7. Jotun Green Step
By : Mocham
Jotun TSS Academ

Academy
Definition of corrosion
Koro
Korosi
si (Corrosion) ad
adal
alah
ah reak
reaksi
si ki
kimi
mia
a an
anta
tara
ra
Logam (metal) dengan Lingkungannya
Memben
Membentuk
tuk pro
produk
duk koros
korosii (kar
(karat/r
at/rust)
ust)
11
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Pengert
Pengertian
ian Kor
Korosi
osi
Logam Korosi Karat

(Metal) (Corrosion) (Rust)
• Karat/
rat/R
Rust hany
hanyaa bisa
bisa dihi
dihila
lang
ngka
kan
n deng
dengan
an ca
cara
ra meka
mekanik, dengan
nik
dibakar,
dibaka r, digerinda,
digerinda, di-wire
di-wire brush
brush atau dengan
dengan blasting
blasting
• Coating
ing ata
atau
u cat han
hanya
ya menc
mencegah
egah pros
proses
es korosi tida
korosi tidak
k terjad
terjadii
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Corrosion reaction
• Steel
• Water
• Oxygen
• Rust
Remember this illustration, as

removal of the oxygen or water
will result in the elimination of
corrosion
Should be coated to avoiding

corrosion reaction
12
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Factors needed for corrosion

To achieve corrosion we need a galvanic
galvani c cell
A galvanic cell consist of:
• A Cathode :
– The noble
noble me
metal
tal / a
alloy
lloy (or part of metal)
metal)
• An Anode:
– The less
less nob
noble
le meta
metall / allo
alloy
y
• An electrical connection
– between the two
two metals,
metals, conducting
conducting electrical
electrical current
current (by
electrons)
• An electrolyte:
– Conductin
Conducting
g electrical
electrical ccurre
urrent
nt (by iions)
ons)
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Galvanic Series
The galvanic series is a table used to
demonstrate the reactivity of different
d ifferent
metals
When two metals are in contact with each
other, the more reactive metal will
corrode in preference to the less reactive
metal
Aluminum will therefore corrode in

preference to iron when the two are
connected
The galvanic series is important when

considering design with different
materials
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Corrosion
Single piece of metal showing the
anodic and catho
cathodic
dic sites.
Corrosion occurs at the anodic
sites. If the steel was all cathodic
corrosion would stop.
A piece of steel has thousands of
anodic and catho
cathodic
dic sites.
It is, however, unusual to find
them uniform as various factors
such as contaminants will cause
different types of corrosion rates
on a single piece of metal.
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Para
Paramet
meters
ers yang
yang mempenga
mempengaruhi
ruhi kec
kecepa
epatan
tan kor
korosi
osi
• Kele
lem
mbaban (Humidity)
• Suhu Ling
ingkungan (Temperature)
• Ko
Kons
nsen
entr
tras
asi/
i/ka
kada
darr gara
garam
m (salts)
• Kada
Kadarr po
polu
lusi
si udar
udara,
a, huj
hujan
an as
asam
am,,
jelaga dan partikel debu
14
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󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁗󰁥󰁬󰁣󰁯󰁭󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬

4. Paint Techn
Technology
ology – Part 1
5. Basic Surface
Surface Preparation
6. Paintin
Painting
g Application
Application
7. Jotun Green Step
By : Mocham
Jotun TSS Academ

Academy
Pe
Perli
rlind
ndung
ungan
an Ko
Koro
rosi
si de
deng
ngan
an co
coat
ating
ing / ca
catt
Coatin
Coating/c
g/cat
at melind
melindung
ungii konstru
konstruksi
ksi dari
dari proses
proses korosi
korosi dengan
dengan cara
cara :
• Sebagai Barrier effect
– Mencip
Menciptak
takan
an bar
barrie
rier/
r/ ben
benten
teng
g pelind
pelindun
ung
g yan
yang
g mencega
mencegahh ion/mo
ion/molek
lekul
ul
(air/asam
(air/asam/gara
/garam)
m) penyebab
penyebab korosi menye
menyentu
ntuhh permukaan
permukaan logam/konst
logam/konstruksi
ruksi
Example: epoxy-coatings
• Sebagai Inhibitive/pas
Inhibitive/passivizing
sivizing ef
effect
fect
– Cat /co
/coati
ating
ng memp
mempasi
asif-k
f-kan
an per
permuk
mukaan
aan konstr
konstruks
uksii sehing
sehingga
ga dia
diam
m ter
terhad
hadap
ap
reaksii korosi.
reaks
Example: coatings mixed with anti corrosive pigments
(lead, chromates or phosphates)
• Sebagai Cathodic effect

– Cat/co
Cat/coat
ating
ing ber
bereak
eaksi
si sebaga
sebagaii ano
anoda
da yan
yang
g men
mengor
gorban
bankan
kan dir
dirii ketika
ketika terja
terjadi
di
korosi (galv
(galvanic
anic effect)
effect)
Example: zinc rich coatings
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Barrier effect
Most paints protect the steel by
forming a barrier to the surrounding
environment
• A ba
barri
rrier
er will
will inc
increa
rease
se tthe
he
resistance in the galvanic circle
• A th
thick
ick barrier
barrier wil
willl give
give bette
betterr
protection than a thin
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Jotun Barrier Effect with Glass Flake

F lake Technology
Thickness
1500 Baltoflake Chemflake

for internal tank with excellent
Marathon 1000GF chemical resistant
600
500
400
Marathon
300
Jotamastic 90 GF
75
• A thi
thick
ck bar
barrie
rierr will
will give better
better protec
protectio
tion
n than a thi
thin
n
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Inhibitor effect
In inhibitive coatings, moisture may
penetrate to reach
primer where the inhibitive
the reactive pigments
are activated, which in turn
passivizes the metal substrate at the
coating/metal interface
Example of Inhibitive pigments:

• Re
Redd Lea
Leadd (no
(nott u
use
sed)
d)
• Lea
Lead/z
d/zinc
inc chroma
chromatete (not
(not used)
used)
• Zi
Zinc
nc phos
phosphpha
ate
Product with inhibitive pigments are

not suited for immersed substrates
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Ca
Cath
thod
odic
ic ef
effec
fectt
• Some
Some pain
paints
ts off
offer
er the
the sam
samee
cathodic
cathod ic protection
protection effect
effect as
sacrificial anodes
• A zin
zinc-r
c-rich
ich prim
primerer react
reactss to prot
protect
ect
the steel substrate when the
topcoat is damaged
• The CP type
type of pain
paints
ts is
is not
not an
inert paint film as the barrier
coatings
• The ppain
aints
ts cont
contain
ain aactiv
ctive,
e, metal
metallic
lic
pigments
• The pigmen
pigments ts reac
reactt with
with mois
moistur
ture
e
and the steel and creates a
calcareous deposit on bare spots
of the steel substrate
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Zinc Rich Paints (Cath

(Cathodic
odic Protec
Protection)
tion)
Zinc Epoxy (Organic

(Organic Zinc
Zinc)
) Zinc Ethi
Ethill Silica
Silicate
te
• Keri
rin
ng secara reaksi kimia Zinc)
(In Organic Zinc)
• Daya rekat tinggi dan tahan • Sangat tah
tahan solvent
benturan (kekua
(kekuatan
tan mekani
mekanik
k tinggi)
tinggi)
• Tahan panas tin
tinggi hin
ing
gga 400º
400ºC C
• Bisa dilap
lapis ulan
lang dengan semua
jenis cat kecuali Alkyd • Sangat tah
tahan bentu
turran (Very high
mechanical strength)
• Tahan panas hingga 120º120ºC C • Max.
Max. DFT
DFT: 100
100 m (cend
(cenderung
erung mud
• Fi
Film
lm thic
thickn
knes
ess:
s: 25 – 125
125 m m crack
crack pada
pada DFT di atas
atas 100 m, Kecuali
Tankguard
Tankgu ard Zinc)
• Tidak tahan asam dan basa
(Resistant between pH 5-9)
Jotun
Jotun Zinc Ethi
Ethill Silic
Silicate
ate Product
Product
Jotun Zinc Ep
Epoxy
oxy Prod
Product
uct
Barrier 77, Barrier 80, Barrier 90 Resist 78 , Resist 86,
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󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁗󰁥󰁬󰁣󰁯󰁭󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬
4. Paint Techn
Technology
ology – Part 2
5. Basic Surface
Surface Preparation
6. Paintin
Painting
g Application
Application
7. Jotun Green Step
By : Mocham
18
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Composition of paints
Paints
Binder Pigments Solvents Additives
Natural Resin Colouring Hydro carbons Wetting agent

Drying oil
Coal Tar Extender Ketones Anti-settling
Nitrocellulose
Synthetic Resin Inhibitive pigm. Esters Dryer

Alkyd
CR Cathodically Ethers Anti-skinner
Epoxy protective
Polyester
Polyurethane Alcohols Plasticiser
Silicate Biocides
Vinyl Water
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Kema
Kemamp
mpua
uan
n ca
catt di
dite
tent
ntuka
ukan
n da
dari
ri bin
binde
der-n
r-nya
ya
• 3 je
jeni
niss bi
bind
nder
er ya
yang
ng se
seri
ring
ng
digunakan Alkyd, Epoxy
and polyurethane kita
applikas
appl ikasika
ikann diat
diatas
as tes
testt
panel
• Di
Dila
laku
kukakann test
test ko
kont
ntak
ak
langs
langsunungg deng
dengan an sin
sinar
ar
matahar
mata hari,
i, air dan car
cariran
iran
kimia
kim ia (basa
(basa kuat
kuat// Ca
Causustic
tic
Soda)
• Ke
Kema
mampmpu uan mamasising
ng--
masing
mas ing cat berb
berbeda
eda..
• Pe
Pemi
mili
liha
hann bi
bind
nderer yan
yang g te
tepa
patt
sangat
sang at pen
penting
ting
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Kemampuan cat ditentukan dari binder-nya

Tahan
Tahan Sin
Sinar
ar
Matahari
(penuruna
(penurunann glos
glossy
sy Tidak
Tidak Ta
Taha
han
n Tidak
Tidak Tah
Tahan
an
ALKYD Air cairan
cairan Kim
Kimia
ia
sangat sedik
sedikit)
it)
Tidak
Tidak Tah
Tahan
an
Sinar Tahan Air Tahan Cairan
EPOXY Matahari Kimia
Sangat
Tahan Sin
Tahan Sinar
ar Tahan Air Tahan Cairan
POLYURETHANE Matahari Kimia
(gl
(gloss
ossy
y tidak
tidak
berubah)
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Solid Content ( illustration only )

Solvents,
20%
Additives, 8%
Solvents,
50%
Pigments, 24%
Additives, 5%
Pigments, 15%
Binder,
Binder, 48%
30%
Solid content: 50% Solid content: 80%

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Solid
Solid Content
Content atau
atau Volu
Volume
me Solid
Solid
• Vol
Volume
ume Solid
Solid menunj
menunjukk
ukkan
an prosen
prosentas
tase
e kandun
kandungan
gan Binder
Binder + Pigme
Pigment
nt +
Additives
• Pe
Pena
namb
mbah
ahan
an thin
thinne
nerr akan
akan menu
menuru
runk
nkan
an vo
volu
lume
me sol
solid
id ccat
at
• Vo
Volu
lume
me Sol
Solid
id mene
menentntuk
ukan
an :
– Ke
Kete
teba
bala
lan
n ca
catt
– Daya sebar cat (Spreading rate)
– Ju
Jum
mlah
lah kons
konsum
umsi
si ca
catt
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󰁃󰁡󰁬󰁣󰁵󰁬󰁡󰁴󰁩󰁯󰁮 󰁩󰁮 󰁐󰁡󰁩󰁮󰁴󰁩󰁮󰁧
By : Mocham
21
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Calculations : Paint Abbreviations

WFT = Wet Film Thickness
DFT = Dry Film Thickness
% VS = Percent Volume Solids
LF = Loss Factor
DV = Dead Volume
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Form
Formula
ula unt
untuk
uk me
menen
nentu
tuka
kan
n DF
DFT
T
WFT x % VS
Formula: DFT = 100%
Example:
WFT = 250 µm
% VS = 50 %
250 x 50
DFT = 100
= 125 µm

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Formu
Formula
la un
untuk
tuk me
mene
nent
ntuka
ukan
n WF
WFT
T
DFT x 100 %
Formula : WFT = % VS
Example:
DFT = 150 µm
% VS = 65 %
150 x 100 %
WFT = 65 %
= 230 µm
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ISO 2808
2808 - 97 Method
Method No.1
No.1
Wet Film Measuring Comb

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Formula
Formula men
menent
entukan
ukan WFT den
dengan
gan thin
thinner
ner (method 1)
DFT x (100 % + % thinner)
Formula: WFT = % VS
Example:
DF T = 150 µm
% VS = 65 %
Added thinner = 20 %
150 x (100 % + 20 %)
WFT = = 277 µm
65 %
Jotun TSS Academ

Academy
Form
Formula
ula mene
menentuk
ntukan
an WFT den
dengan
gan thin
thinner
ner (method 2)
DFT = 150 microns
% VS = 65 %
Added thinner = 20 %
65
Volume of paint = 1 litre New % VS: = 5
544,2 %
1,2
Volume of thinner = 0,2 litre
New volume = 1,2 litre
WFT = 100 % x 150 microns = 277 µm

54 %

24
Jotun Paint School
Jotun TSS Academ

Academy
Theoretical spreading rate (d

(day
aya
a se
seba
bar)
r)
% VS x 10 2
Formula: DFT = m /litre
DFT = 150 microns

% VS = 65
10 = Factor
Spreading rate = 65 x 10 = 4,3 m2/litre

150
Jotun TSS Academ

Academy
Consumption of paint, no loss (1 of 2)
To be painted: Tank, area of 500 m2
Paint DFT % VS
Epoxy mastic 200 microns 85 %
Poly
lyu
uretha
thane topcoat 50 microns 50 %
Consumption = Area (m2) x DFT = litre

10 x % VS

25
Jotun Paint School
Jotun TSS Academ

Academy
Consumption of paint, no loss (2 of 2)

Tank, area of 500 m2
To be painted: Tank,
2
Formula: Area, m x DFT
10 x % VS
Epoxy mastic = 500 x 200 = 117,647 litre

10 x 85
500 x 50
Polyurethane topcoat = = 50,0 litre
10 x 50
Jotun TSS Academ

Academy
Be
Bera
rapa
pa ba
bany
nyak
ak ca
catt yang
yang haru
haruss di
dipe
pesa
san?
n? (1 of 2)
Co
Cont
ntoh
oh :
Cat yang diperluka
diperlukan
n = 100 litre , loss factor
factor 40%
Bera
Berapa
pa Liter
Liter cat
cat yang
yang haru
haruss dipe
dipesa
san
n ??
Apak
Apakah
ah sepe
sepert
rtii berik
berikut
ut ?
Jumlah Cat dipe

Jumlah diperluk
rlukan
an = 100 L,
L, Loss
Loss facto
factorr 40%
Cat yang dipesan = 100 L + (40% X 100L)
= 100 L + 40 L
= 140 L

26
Jotun Paint School
Jotun TSS Academ

Academy
Bera
Berapa
pa ba
bany
nyak
ak ca
catt yang
yang haru
haruss di
dipe
pesa
san?
n? (2 of 2)
Loss factor 40% Cat yang

yang ter
teraplik
aplikasi
asi = 100 % - 40% = 60%
Jadi Efisiensi
Jika Cat yang
yang diperlukan
diperlukan = 100
100 litre dan loss factor
factor 40
40%
%
100 L 100 L 100 L

Jumlah Cat dipesan = = = = 167 Liter
Efisiensi 60 % 0,6
Jotun TSS Academ

Academy
Kons
Konsum
umsi
si ca
catt deng
dengan
an los
losss fact
factor
or
To be painted: Tank, area of 500 m2 , 40 % loss
40 % loss implies that only 60 % will remain on the surface.

The correction factor, Loss factor,
factor, will be 0.6
Formula: Area, m2 x DFT

10 x % VS x Efficiency
Epoxy mastic = 500 x 200 = 196 litre

10 x 85 x 0,6
500 x 50 = 83 litre
Polyurethane topcoat =
10 x 50 x 0,6

27
Jotun Paint School
Jotun TSS Academ

Academy
Dead volume (Increases the volume of paint required)

Smooth (polished) steel surface
Even film thickness
Steel
Specified thickness
Uneven steel surface

Dead volume
Paint will fill the valleys
Steel
Jotun TSS Academ

Academy
Consumption of paint with loss including Dead Volume (1 of 2)

A certain roughness will give a certain dead volume
Roughness, microns Dead volume, l/ m2

30 0.02
45 0.03
60 0.04
75 0.05
90 0.06
105 0.07
Total Dead
Dead volume, litre = Area (m2) x DV x 100
volume,
% VS x Efficiency

28
Jotun Paint School
Jotun TSS Academ

Academy
Consumption of paint with loss including Dead Volume (2 of 2)

Tank area 500 m2, 40 % loss, surface roughness 60 microns
microns
DFT % VS
Epoxy mastic 200 85
Polyurethane topcoat 50 50
500 x 0,04 x 100

Litre dead volume = = 39 litre (EM)
85 x 0,6
500 x 200
Epoxy mastic (EM) = 10 x 85 x 0,6 = 196 litre (EM)
500 x 50
Polyurethane topcoat = 10 x 50 x 0,6
= 83 litre (PU)
Jotun TSS Academ

Academy
󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁗󰁥󰁬󰁣󰁯󰁭󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬
4. Paint Techn
Technology
ology – Part 3
5. Basic Surface
Surface Preparation
6. Paintin
Painting
g Application
Application
7. Jotun Green Step
By : Mocham
29
Jotun Paint School
Jotun TSS Academ

Academy
Me
Meka
kanis
nisme
me pe
peng
ngeri
ering
ngan
an ca
catt (drying / Curing Mechanism)
• Da
Dari
ri me
meka
kani
nism
sme
e peng
penger
erin
inga
gan
n cat
cat k
kit
ita
a bi
bisa
sa me
meng
nget
etah
ahui
ui :
1. Baga
Bagaim
iman
ana
a cat
cat ters
terseb
ebut
ut ke
kerin
ring
g / tidak
tidak
2. Sebera
Seberapa
pa kuat
kuat teknol
teknologi
ogi cat terseb
tersebutut
3. Apak
Apakah
ah bisa
bisa dila
dilapi
piss ul
ulan
ang
g deng
denganan jeni
jeniss ya
yang
ng lain
lain
• 3 JJen
enis
is me
meka
kani
nism
sme
e peng
penger
erin
inga
gan
n cat
cat y
yan
ang
g sser
erin
ing
g di
dite
temu
muii :
1. Solvent
Solvent evaporation
evaporation (physi
(physically
cally drying)
drying)
2. Reaction
Reaction with oxygen
oxygen in the
the air (oxidation
(oxidation))
3. Chemical
Chemical reaction
reaction between
between resin and hard
hardener
ener
Jotun TSS Academ

Academy
Drying / Curing Mechanism (Dari Jenis Binde

Binder)
r)
Physically drying Oxidative drying Chemically curing
• Chlori
Chlorina
nate
ted
d rubb
rubber
er • Alkyd • water
Ep
Epox
oxyy borne)
(sol
(solve
vent
nt a
and
nd
• Vinyl
• Acrylic • Zinc epoxy
• Silicone • Epoxy Ma Mastic
tic
• Antif
ntifo
oulin
uling
gs • Polyu
olyure
reththan
ane e
• Bitumen • 2-
2-p
pack
ack AcAcryli
rylicc
• Tar • Zin
incc Silic
ilicat
ate
e
• Polys
olysil
ilo
oxa
xanne
• Polyester
• Vinylester

30
Jotun Paint School
Jotun TSS Academ

Academy
Jotun Product (berd

(berdasark
asarkan
an mekan
mekanisme
isme peng
pengering
eringannya
annya))
Jotun
Jotun Physicall
Physically
y Jotun
Jotun Oxid
Oxidative
ative Jotun Chem
Chemicall
ically
y
drying drying curing

• 󰁐󰁩󰁯󰁮󰁥󰁲 󰁐󰁲󰁩󰁭󰁥󰁲 • 󰁁󰁬󰁫󰁹󰁤 󰁰󰁲󰁩󰁭󰁥󰁲 • 󰁐󰁥󰁮󰁧󰁵󰁡󰁲󰁤 /
• 󰁃󰁯󰁡󰁳󰁴󰁡󰁬 󰁕󰁮󰁩󰁰󰁲󰁩󰁭󰁥
• 󰁁󰁬󰁵󰁦󰁬󰁥󰁸 󰁊󰁯󰁴󰁡󰁣󰁯󰁴󰁥/󰁔󰁡󰁮󰁫󰁧󰁵󰁡󰁲󰁤
• 󰁐󰁩󰁯󰁮󰁥󰁲 󰁔󰁯󰁰 󰁃󰁯󰁡󰁴 • 󰁊󰁯󰁴󰁡 󰁑󰁄 󰁐󰁲󰁩󰁭󰁥󰁲 • 󰁂󰁡󰁲󰁩󰁥󰁲 󰀸0
• 󰁐󰁩󰁬󰁯󰁴 󰁁󰁃 • 󰁐󰁩󰁬󰁯󰁴 󰁉󰁉 • 󰁊󰁯󰁴󰁡󰁭󰁡󰁳󰁴󰁩󰁣 󰀸0/󰀹0/ 󰁓󰁆
• 󰁐󰁩󰁬󰁯󰁴 󰁗󰁆 • 󰁊󰁯󰁴󰁡 󰁔󰁃 󰁇󰁬󰁯󰁳󰁳 • 󰁈󰁡󰁲󰁤󰁴󰁯󰁰 󰁁󰁘/󰁘󰁐/󰁈󰁂
• 󰁓󰁯󰁬󰁶󰁡󰁬󰁩󰁴󰁴 • 󰁊󰁯󰁴󰁡 󰁑󰁄 󰁔󰁯󰁰 󰁃󰁯󰁡󰁴 • 󰁈󰁡󰁲󰁤󰁴󰁯󰁰 󰁓󰁭󰁡󰁲󰁴 󰁐󰁡󰁣󰁫
• 󰁓󰁯󰁬󰁶󰁡󰁬󰁩󰁴󰁴 󰁍󰁩󰁤󰁴󰁥󰁲󰁭
• 󰁃󰁯󰁡󰁳󰁴󰁡󰁬 󰁇󰁬󰁯󰁳󰁳 • 󰁒󰁥󰁳󰁩󰁳󰁴 7󰀸/󰀸6/ 󰁔󰁡󰁮󰁫󰁧󰁵󰁡󰁲󰁤
• 󰁃󰁯󰁡󰁳󰁴󰁡󰁬 󰁐󰁲󰁩󰁭󰁥 󰁑󰁄 󰁚󰁩󰁮󰁣
• 󰁈󰁡󰁲󰁤󰁴󰁯󰁰 󰁏󰁰󰁴󰁩󰁭󰁡/󰁐󰁲󰁯
• 󰁂󰁡󰁬󰁴󰁯󰁦󰁬󰁡󰁫󰁥
• 󰁃󰁨󰁥󰁭󰁦󰁬󰁡󰁫󰁥
© Copyright
Jotun Paint School 100
Jotun TSS Academ

Academy
Physical drying (Pe

(Penge
ngerin
ringan
gan sec
secara
ara fis
fisik)
ik)
• Chlori
Chlo rina
nate
ted
d rubbe
rubberr
• Vinyl
• Acrylic
• An
Anti
tiffoul
ulin
ings
gs
• Silicone
• Bitumen
• Tar
Solvent cat meng

Solvent menguap,
uap, mo
molekul
lekul cat
mera
me rapa
patt dan
dan memeny
nyatu
atu
memben
mem bentuk
tuk lapi
lapisan
san coa
coating
ting..
Tanp
Tanpaa ad
ada a ik
ikat
atan
an ki
kimi
mia
a

31
Jotun Paint School
Jotun TSS Academ

Academy
Physical drying properties

Advantage Limitation
• Si
Sing
ngle
le comp
compononenentt • Poor
Poor ssol
olve
vent
nt rres
esist
istan
ance
ce
• Not tem
temper
peratu
ature
re dep
depend
endent
ent • Lo
Low
w ssol
olid
id cont
conten entt
for drying (solvent borne) • Relat
Relative
ively
ly ppoo
oorr wet
wettin
ting
g
• Eas
Easyy to rec
recoat
oat,, goo
good d int
inter-
er-coa
coatt properties
adhesion • The
Therm
rmo opl
plas
asti
ticc
• Relat
Relativ
ively
ely good
good w watater
er • Dry
Dry heat
heat resis
resistan
tancece 60 – 70
70ºC
ºC
resistance • Emu
Emulsio
lsionnp paint
aint (wat
(waterer b
born
orne)
e)
• Reas
Reasononabl
ablyy go
good
od chchem
emica
icall +5ºC)
resistance
© Copyright
Jotun TSS Academ

Academy
Oxidative drying/curing
• Alkyd
Solvent menguap
Oxyge
Ox ygen n mas
masukuk ked
kedalam
alam lapi
lapisan
san
cat,, rea
cat reaksi
ksi pen
pengika
gikatan
tan mol
moleku
ekull
catt tter
ca erjad
jadii me
melal
lalui
ui reak
reaksi
si kim
kimia
ia
an
anta
tarara oksi
oksige
gen
n da
dan
n bi
bind
nder
er

32
Jotun Paint School
Jotun TSS Academ

Academy
Curing (drying) by oxidation properties

• Si
Sing
ngle
le comp
compon onen
entt • Poor
Poor ch
chem
emica
icall res
resist
istan
ance
ce
• Goo
Goodda appli
pplicati
cation
on pro
proper
pertie
tiess (especially against alkaline /
• Go
Good
od wwea
eathe
therr reresis
sista
tanc
nce
e caustic)
• Go
Good
od wwet
ettin
ting gppro
rope
pert
rties
ies • Lim
Limite
ited
d wa
wate
terr res
resist
istan
ance
ce
(submerged)
• Go
Good
od rrec
ecoa
oatatabi
bilit
lityy
• Lim
Limite
ited
d sol
solve
vent
nt re
resis
sistan
tance
ce
• Go
Good
od leve
levellin
llingg / fflow
low
• Lim
Limited
ited film thic
thickne
knessss p
per
er ccoat
oat
• Go
Good
od glo
gloss
ss rete
retent
ntioion
n
• Ne
Neve
verr a
app
pplie
lied
d on zin
zincc
- Alkyd w
will
ill sapo
saponifica
nification
tion
© Copyright
Jotun TSS Academ

Academy
Chemically curing binder?

Haru
Harus
s Me
Memp
mper
erha
hati
tika
kan
n hal
hal pent
pentin
ing
g be
beri
riku
kutt :
1. Past kan um
stiikan umur
ur paka
pakaii (Self Life) cat masih
masih bagus.
bagus.
2. Pa
Past
stik
ikan Comp A bertemu Comp B yang tepat
an Comp
3. Past
Pastik
ikan
an mixi
mixing
ng rat io Comp A : Comp B
ratio
4. Gunakan mechanical agitator (mixer)
5. Appl
Applik
ikas
asikan sebe
ikan sebelum
lum masa reaksi
(pot life) habis
6. Diamkan selselama
ama waktu
waktu induction time
Un
Untu
tuk
k be
bere
reaks
aksii awal
awal
7. Lakukan pe
peng
ngececat
atan
an ul
ulan
ang
g se
sesu
suai
ai wakt
waktu
u
recoating intervals

33
Jotun Paint School
Jotun TSS Academ

Academy
Chemically curing ?
© Copyright
Jotun TSS Academ

Academy
Epoxy
Epoxy Mas
Mastic
tic – Jot
Jotama
amastic
stic tec
technol
hnology
ogy
• Pigmen
Pigmented
ted epoxy
epoxy binder
binder which
which has been
been enhan
enhanced
ced with
with
hydrocarbon resin and cured with an amine based curing agent

34
Jotun Paint School
Jotun TSS Academ

Academy
Polyurethane properties
• Ver
Veryyg goo
ood
d we
weathe
atherr resis
resistan
tance
ce • 2-
2-co
commpo
ponnent
ent
• Ex
Exce
celle
llent
nt gl
glos
osss dur
durabi
abilit
lityy • Ma
Mayy ca
caususe
e sk
skin
in iirr
rrita
itatio
tion
n
• Ver
Veryyg goo
ood
d ch
chemi
emical
cal res
resista
istance
nce • Se
Sens
nsiti
itive
ve tto
o mo
moist
ist iin
n ea
early
rly
• Ver
Veryyg goo
ood
d so
solve
lvent
nt res
resista
istance
nce curing stage
• Cu
Cure
ress d
dow
ownn tto
o 0ºC
0ºC
Jotun Polyurethane Product

• Hardtop HB • Hardtop AX
• Hard
Hardto
top
p Fl
Flex
exii • Hard
rdto
top
p XP
Jotun TSS Academ

Academy
󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁗󰁥󰁬󰁣󰁯󰁭󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬

4. Paint Technolog
echnologyy
5. Basic Surface Preparation
6. Paintin
Painting
g Application
Application
7. Jotun Green Step
By : Mocham
35
Jotun Paint School
Jotun TSS Academ

Academy
Pe
Penye
nyeba
bab
b Ut
Utam
ama
a Ke
Kega
gaga
galan
lan Pen
Penge
geca
cata
tan
n
Penyeb
Penyebab
ab utama
utama kerusa
kerusakan
kan
ad cat/coating
adal
alah
ah :
• Persiapa
Persiapan n perm
permukaa
ukaann yang
kurang
kurang bagus
bagus
• Apli
Aplikas
kasii pengecatan yang
pengecatan
kurang
kurang baik
baik
Meskipun menggunaka
Meskipun menggunakan n cat/coating
cat/coating
dengan
den gan kualita
kualitass tinggi,
tinggi, tetapi
tetapi jika
pe
pers
rsia
iapa
pann perm
permuk
ukaa
aan
n dan
dan cara
cara
ap
aplik
likas
asin
inya
ya sala
salah
h maka
maka perf
perfor
orma
ma cat
cat
ters
terseb
ebut
ut tidak
tidak ak
akan
an bagu
bagus.s.
Jotun TSS Academ

Academy
Persiap
Persiapan
an per
permuk
mukaan
aan (Surface Steel Preparation)
terdiri dari :
󰀱󰀮 󰁍󰁥󰁮󰁧󰁨󰁩󰁬󰁡󰁮󰁧󰁫󰁡󰁮 󰁰󰁥󰁲󰁭󰁵󰁫󰁡󰁡󰁮 󰁴󰁡󰁪󰁡󰁭

󰁴󰁡󰁪󰁡󰁭
󰀲󰀮 󰁍󰁥󰁭󰁢󰁥󰁲󰁳󰁩󰁨󰁫󰁡󰁮 󰁰󰁥󰁲󰁭󰁵󰁫󰁡󰁡󰁮
󰁰󰁥󰁲󰁭󰁵󰁫󰁡󰁡󰁮 󰁤󰁡󰁲󰁩 󰁫󰁯󰁴󰁯󰁲󰁡󰁮 󰁤󰁡󰁮 󰁭󰁩󰁮󰁹
󰁭󰁩󰁮󰁹󰁡󰁫
󰁡󰁫
󰀯󰁧󰁲󰁥󰁡󰁳󰁥 󰁭󰁥󰁮󰁧󰁧󰁵󰁮󰁡󰁫󰁡󰁮 󰁤󰁥󰁴󰁥󰁲󰁧󰁥󰁮󰁴
󰀳󰀮 󰁍󰁥󰁭󰁢󰁩󰁬󰁡󰁳 󰁤󰁥󰁮󰁧󰁡󰁮 󰁡󰁩󰁲 󰁴󰁡󰁷󰁡󰁲

󰁴󰁡󰁷󰁡󰁲 󰀨󰁦󰁲󰁥󰁳󰁨 󰁷󰁡
󰁷󰁡󰁴󰁥󰁲󰀩
󰁴󰁥󰁲󰀩
󰀴󰀮 󰁍󰁥󰁬󰁡󰁫󰁵󰁫󰁡󰁮 󰁴󰁲󰁥󰁡󰁴󰁭󰁥󰁮󰁴
󰁴󰁲󰁥󰁡󰁴󰁭󰁥󰁮󰁴 󰁰󰁥󰁲󰁭󰁵󰁫󰁡󰁡󰁮 󰁳󰁥󰁳󰁵󰁡󰁩 󰁳󰁴󰁡󰁮󰁤󰁡󰁲󰁤
󰁳󰁴󰁡󰁮󰁤󰁡󰁲󰁤 󰁹󰁡󰁮󰁧
󰁤󰁩󰁧󰁵󰁮󰁡󰁫󰁡󰁮

36
Jotun Paint School
Jotun TSS Academ

Academy
1. Removing Sharp Edges
Cross section of painted steel with a sharp edge

• Pa
Pain
intt ap
appl
plie
ied
d wi
withth spra
spray
y
• Forms inferior
inferior ccoati
oating
ng tthickn
hickness
ess a
around
round the edge
Sharp
edge,
low
DFT
Steel
Paint
Jotun TSS Academ

Academy
Cross section of painted steel with well rounded edge

• Pa
Pain
intt a
app
pplie
lied
d by spra
spray
y
• Forms
Forms even
even thic
thickne
kness
ss arou
around
nd the
the edge
edge
Paint
Steel

37
Jotun Paint School
Jotun TSS Academ

Academy
Pre-surface condition
• Vis
Visual
ual inspec
inspection
tion should
should be
conducted on all steel items prior
to surface preparation
• Thi
Thiss will
will de
determ
termine
ine the level
level o
off
pre-preparation requirements
such as grinding, filling etc.
Jotun TSS Academ

Academy
Bad welding and non-removal of spatters

38
Jotun Paint School
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Academy
Early corrosion on sharp edge and spot welds

• Pa
Pain
intt has
has newl
newly
y been
been appl
applie
ied
d
• Exposed
Exposed to wind and weather
weather for approximate
approximately
ly 2
weeks
Jotun TSS Academ

Academy
Rough welding seam at internal water tank

39
Jotun Paint School
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Academy
Paint unable to cover intermittent area
Jotun TSS Academ

Academy
2. Removing Dirt, Oil and Grease
Cleaning with detergent
• Apply
Apply the cleane
cleanerr fr
from
om below
below
and upwards
• Work
Work syssyste
tema
matic
ticall
ally
y on all
all
surfaces
• Let the cleane
cleanerr react
react,, n
norm
ormally
ally
1-5 minutes
• Wash
Wash offoff from
from belo
beloww and
and
upwards
• Fina
Finall rinse
rinse fro
from
m abov
above e and
and
down

40
Jotun Paint School
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Academy
2. Removing Dirt, Oil and Grease
Washing with detergent, rinse with fresh water
Jotun TSS Academ

Academy
3. Washing with fresh water
Osmotic blistering
Osmotic blistering occurs when

paint has been applied on a
surface contaminated with
water soluble salts

41
Jotun Paint School
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Academy
Formation of blisters
as a function of salt concentration
concentration on substrate
substrate (1 of 2)
Salt: 0 mg/ m Salt: 60 mg/ m

Film: 150 microns Film: 150 microns
Jotun TSS Academ

Academy
Formation of blisters
as a function of salt concentration on substrate (1 of 2)
Salt: 100 mg/ m Salt: 200 mg/m

Film: 150 microns Film: 150 microns

42
Jotun Paint School
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Academy
Welding smoke is water soluble and can only

be removed by water
Jotun TSS Academ

Academy
Blisters close to weld

• Weldi
Welding
ng smoke isis wate
waterr soluble
soluble and wi
willll creat
create
e osm
osmotic
otic bl
blisteri
istering
ng if not removed
removed
• Galva
Galvanic
nic dif
differenc
ference
e between
between steel plate and and wel
weld
d may aggravate
aggravate the attack
attack

43
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Academy
4. Surface Treatment
Steel Preparation Standards
Jotun TSS Academ

Academy
ISO 8501-1

44
Jotun Paint School
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Academy
Wire Brush
• Wire brushi
brushing
ng is
is relativ
relatively
ely eas
easy
y to
use for maintenance on
previously coated surfaces
• Wire brushi
brushing
ng will
will not,
not, howeve
however,
r,
feather edge existing coatings
• Wire brushi
brushing
ng will
will not
not remo
remove
ve mill
mill
scale
Jotun TSS Academ

Academy
Hand wire brushed surfaces

45
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Academy
Disc sanding and grinding

Disking and grinding is a similar
process to mechanical wire-brush
There is a danger of polishing

poli shing the
surface or gouging the steel or
substrate
Suitable for feathering of edges

to intact paint after spot repair
Jotun TSS Academ

Academy
Polished erection and welds

46
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Academy
Abrasive blast cleaning
• Givess a good
Give good sur
surfa
face
ce pro
profi
file
le
• Su
Surf
rfac
ace
e sta
stays
ys dry
dry
• Hi
High
gh prod
producuctio
tion
n ra
rate
te
• Sev
Severa
erall bl
blast
asting
ing standa
standards
rds can
be achieved
• Do
Does
es not
not remo
remove
ve oil,
oil, gre
greas
ase
e
and salts from the substrate
• Crea
reates
tes du
dust
Jotun TSS Academ

Academy
Abrasive is projected under high

pressures onto the surface which
removes:
– Old coatings,
coatings, surface
surface ready
ready
for new coatings to be applied
– Mill scale
scale a
and
nd rust
rust
Surface profile is created

47
Jotun Paint School
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Academy
Blasting standard ISO 8501-1
Jotun TSS Academ

Academy
Blasting test area

• It m
may
ay b
be
e di
diffic
fficult
ult to e
evalu
valuate
ate
a surface according to a
standard
• Tes
Testt ar
areas
eas are oft
often
en put up on
the site to make sure that the
actual standard specified is
followed
• Agre
Agreeme
ement
nt bbefo
efore
re the wor
work
k
starts will help to avoid later
disagreements

48
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Types of abrasives
Abrasives used in the
abrasive blast
cleaning process
The main groups are

metallic, non-metallic
and specialist
products
Jotun TSS Academ

Academy
Abrasives and blasting profile

49
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Abrasives and blasting profile

increases
the steel the surface area of
The profile will differ

depending on type of abrasive:
shot, grit and also size
The surface profile can

determine the adhesion value
of a coating and is a very
important aspect to coatings
and corrosion protection
Profile comparison ISO 8503-1
Jotun TSS Academ

Academy
Abrasive spot blasting

50
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Spot blasting
• Blas
Blast-cl
t-clean
eaning
ing des
destro
troys
ys the
edges of the intact paint film
around the damage
• This res
results
ults in poo
poorr ad
adhes
hesion
ion
• Dam
Damage
aged
dppaint
aint edg
edges
es mus
mustt b
bee
feathered prior to application
of the new paint
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Academy
Ke
Keru
rusa
saka
kan
n ak
akiba
ibatt sp
spot
ot blas
blastin
ting
g
• Edges
Edges has not
not been feathered
feathered prior
prior to application
application of the paint
paint
• The edge
edgess ar
are
e weak
weak point
pointss in the
the paint
paint fi
film
lm
• Corros
Corrosion
ion attac
attack
k initiat
initiates
es on
on such
such areas
areas
CD 4934 no. 80

51
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󰁗󰁥󰁬󰁣󰁯󰁭
󰁗󰁥󰁬󰁣󰁯󰁭󰁥
󰁥 󰁴󰁯 1 󰁄󰁡󰁹 󰁊󰁯󰁴󰁵󰁮 󰁐󰁡󰁩󰁮󰁴 󰁓󰁣󰁨󰁯󰁯󰁬

4. Paint Technolog
echnologyy
5. Basic Surface
Surface Preparation
6. Painting Application
7. Jotun Green Step
By : Mocham
Jotun TSS Academ

Academy
Application
• Go
Good
od w
wor
ork
k pr
prac
acti
tice
ce
• Brush
• Roller
• Stri
St ripe
pe-c
-cooatin
atingg
• Airl
Airleess sp
spra
rayy
Cleanliness and good

housekeeping before,
during and after
application are one of the
most important factors to
have a good result

52
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Important to open the tin correctly !
• Re
Remomove ve al
alll lloo
oose
se
particles from the lid
• Loose
oosen n tthe
he lilid
d
• Lif
Liftt tthe
he lid aw
away ay fr
from
om
the tin in such a
manner that the
contaminants do not
fall into the paint
Application: Open_dirtytin1
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Academy
Chemically curing binder?

Haru
Harus
s Me
Memp
mper
erha
hati
tika
kan
n hal
hal pent
pentin
ing
g be
beri
riku
kutt :
1. Past kan um
stiikan umur
ur paka
pakaii (Self Life) cat masih
masih bagus.
bagus.
2. Pa
Past
stik
ikan Comp A bertemu Comp B yang tepat
an Comp
3. Past
Pastik
ikan
an mixi
mixing
ng rat io Comp A : Comp B
ratio
4. Gunakan mechanical agitator (mixer)
5. Appl
Applik
ikas
asikan sebe
ikan sebelum
lum masa reaksi
(pot life) habis
6. Diamkan selselama
ama waktu
waktu induction time
Un
Untu
tuk
k be
bere
reaks
aksii awal
awal
7. Lakukan pe
peng
ngececat
atan
an ul
ulan
ang
g se
sesu
suai
ai wakt
waktu
u
recoating intervals

53
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Chemically curing ?
Jotun TSS Academ

Academy
Tools for mixing of paints

• Alw
Alway
ayss use
use me
mech
chan
anica
icall
agitator
mixing oftoboth
ensure
oneproper
and two
pack products
• Pro
Prope
perr mix
mixing
ing wil
willl no
nott b
be
e
achieved by a stick
• A wo
wood
oden
en sstic
tick
km may
ay als
alsoo
contain dirt and loose parts
that may contaminate the
paint and clog the spray
equipment

54
Jotun Paint School
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Academy
Mixing two component paint
• Com
Componponent
ent B is pou
poured
red into
the component A (base)
• Com
Componponent
ent B m mayay hav
havee a high
viscosity. Make sure to use all
of it
• Ens
Ensure
ure cor
correc
rectt m
mixin
ixingg rati
ratio
o
• Use
Use memech
chan
anica
icall ag
agita
itato
torr
Jotun TSS Academ

Academy
Consequence of inferior mixing:
• To the
the right:
right: Correc
Correctt mixing
mixing and
and mixin
mixing
g ratio.
ratio.
• To the
the left: Insufficie
Insufficient
nt mixing
mixing and / or incorrect
incorrect
mixing ratio.
Cd-4930-60

55
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What factors influence

the drying / curing process ?
• Relative
Relativ e humidity,
humidity, %
• Vent
Ve ntila
ilatio
tion
n
• Temper
Tem peratu
ature
re
• Film thic
thickne
knessss
• Number
Num ber of
of coats
coats
• Evaporatio
Evap orationn speed of solven
solvents
ts
Jotun TSS Academ

Academy
Par
aram
amet
eter
er kond
kondis
isii cu
cuac
aca
a yan
ang
g baik un
untu
tuk
k
coating ?
• Relativ
Relative
e humid
humidity
ity di bawa
bawah
h 85%
• Su
Suhu
hu pe
perm
rmuk
ukaa
aan
n ko
kons
nstr
truk
uksi
si
10˚C to 50˚C
• Su
Suhu
hu pe
perm
rmuk
ukaa
aan
n ko
kons
nstr
truk
uksi
si
minimum 3˚C diatas
diatas Dew Points
Points

56
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Application by brush
• The brush
brush push
pushes
es the
the coatin
coating
g into
into
the substrate assisting with
wetting and the subsequent
adhesion
• Cer
Certai
tain
n coatin
coatings
gs suc
suchh as epoxy
epoxy
mastics are specifically
formulated for this type of
application
• Alw
Always
ays check
check the produc
productt d
data
ata
sheets for details on application
etc.
Jotun TSS Academ

Academy
Application by brush
Brush
Brush vs Airless
Airless Spray Applicatio
Application
n
• Bru
Brush
sh applica
applicatio
tion
n may often
often
achieve in the range of 50
microns dry film thickness
• Air
Airles
lesss spray
spray can apply
apply coat
coating
ingss
at extremely high dry film
thickness
• Bru
Brush
sh much
much slower
slower than
than a
airle
irless
ss
spray

57
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Academy
Application by roller
• Ty
Type
pe o
off ro
rolle
llerr to us
use
e mu
must
st
be selected on what to
paint and the type of paint
to use
• Not recommended to use

roller on the 1st coat
Jotun TSS Academ

Academy
Application by roller
Roller Application
Application vs Spray Application
Application
• The use of rolle
rollers
rs to
to apply
apply a coatin
coating
g
will result in a thinner dry film
compared to spray application
• The dry film thithickn
ckness
ess with
with ro
roller
ller
application will be much lower than
airless spray application. High
solids and high performance
coatings are normally spray applied
• Additio
Additional
nal coats
coats may
may have
have to be
applied to meet the desired dry film
thickness while applying coatings
by roller application

58
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Stripe coating
Stripe coating
additional is defined
coating appliedastoan
selected areas of a substrate or
surface
The extent of stripe coating that

may be required on a structural
steel member with lots of edges
etc.
Jotun TSS Academ

Academy
Stripe coating
• A pa
paint
int bru
brush
sh is a
an
neexce
xcellen
llentt
tool for stripe coating
• Wet the sub

substr
strate
ate pro
proper
perly
ly
• Wor
Works
ks tthe
he pain
paintt w
well
ell into the
substrate
• We
Welds
lds,, ed
edge
gess and n
not
otch
ches
es
must be stripe coated

59
Jotun Paint School
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Stripe coating
•• Many
Manypaint
The pahint
olid
oliday
ayss t be worked
must
mus worked properly
properly into the rough substrate
substrate using
using
several strokes with the paint brush
Cd-
Cd-4934
-4934-
4934-97
-97
Jotun TSS Academ

Academy
Stripe coating
Stripe coating between first and
second full coat:
– Weld
Weld seam
seamss
– Edges
– Bulbs
– Angels
– No
Notc
tche
hess etc.
etc.
Note the contrasting colours

Excellent work

60
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Academy
Application by Airless spray

• Airle
Airless
ss spr
spray
ay pain
paintin
ting
g is
particularly suitable for anti-
corrosive and high performance
coatings applied to large
structures such as ships, bridges,
tanks etc.
• Thi
Thiss illust
illustrati
ration
on demons
demonstrat
trates
es a
coating applicator applying a high
build coating to structural
steelwork
• Air
Airles
lesss sspra
pray
y is by far the most
most
popular form of coating
application for heavy duty
industries
Jotun TSS Academ

Academy
Application by Airless spray

• Thi
Thiss anima
animation
tion demons
demonstrat
trates
es the
use of an airless spray gun
• Th
Thee pai
paint
nt,, ccol
olou
oure
red
d in re
red,
d, is
forced through the gun at high
pressure and through the tip
where it is atomized and pushed
onto the surface
• Alth
Althoug
ough h the
the proc
process
ess is calle
calledd
airless, the process requires
compressed air to work the
equipment
• Ele
Elect
ctric
ric typ
type e airles
airlesss spra
spray
y
equipment are also available

61
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Airless spray equipment

• PU
PUMP
MP - Th
Thee pum
pump p pre
pressssur
uriz
izes
es the
the
paint
• PO
POWE
WERR - A pow
powerer sour
sourcece is
required
• HO
HOSE
SE - Hi
High
gh pres
pressu
sure
re ho
hose
ses.s.
• CO
CONT
NTAI
AINE
NERR - Ho
Hold
ldss the
the mate
materiariall
• GU
GUNN - At
Atom
omizizes
es an
andd dir
direc
ects
ts the
the
paint onto the surface
It is important that only genuine

parts are used for the equipment.
Never purchase cheap replacements
or spares
Jotun TSS Academ

Academy
Airless spray
Jotaco
Jotacote
te UHB Jotamastic 90GF Jotamastic 90
Hardtop AX

62
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Airless spray
215
2”
2”
10󲀝 󰁯󰁲 25,4 󰁣󰁭
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Academy
Rules when spraying
• Correct distance between spray gun and

substrate: (30-60 cm)
• Correct angel (90°)
• Overlapping
(50% or cross application)

63
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Airless spray
• Kee
Keep p the
the spray
spray gun at a corcorrec
rectt
distance from the object
• A ccorr
orrect
ect distan
distance
ce ens
ensure
uress a
good, homogenous paint film
• Too great
great a distan
distance
ce giv
gives
es poor
poor
float and an uneven surface
• Try
Trying
ing to reac
reachh area
areass fa
farr away
away
will give an uneven film thickness
• Sha
Shadow
dowss are
are create
created
d behi
behind
nd
welds
• Wav
Waving
ing with
with th
the
e gun
gun resu
results
lts in an
an
unacceptable spray pattern
Jotun TSS Academ

Academy
Application of a Tank
• Pr
Pre-
e-tr
trea
eatm
tmen
entt S
Sa
a2½
• Paint
Paint sy
syste
stem:
m: GGlas
lasss fl
flak
ake
e
reinforced polyester
• Go
Good
od a
app
pplic
licat
atio
ion
n
technique

64
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Academy
Application technique combination of tools
• Som
Some
reache with
a
area
reassa a
are
re diff
difficul
spray icultt to
gun
• Sta
Start
rt w
with
ith th
the
e pa
paint
int brus
brush
h
• Th
Then
en,, us
use
e th
the
e ba
back
ck rrol
oller
ler
• Fina
Finally,
lly, app
apply
ly the rem
remainin
aining
g
areas with the spray gun
Jotun TSS Academ

Academy
Many risks are involved when working with paints
Safety
– Expl
Explosi
osion
on a
and
nd FFir
ire
e
Health
– Manufactu
Manufacturing
ring and
and Surfa
Surface
ce treatme
treatment
nt
Environment
– Emiss
Emission
ion to air (VO
(VOC)
C)
– Emission
Emission tto
o wat
waterer (Main
(Maintena
tenance)
nce)
– Emission
Emission tto
o soi
soill (Waste
(Waste h
handl
andling)
ing)

65
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Academy
HSE Inf
Inform
ormatio
ation
n – SDS
1. Identification of the company 9. Physical and chemical

2. Composition and ingredients properties
3. Hazard identification 10. Stability and reactivity
4. First aid measures 11. Toxicological information
5. Fire fighting measures 12. Ecological information
6. Accidental release measures 13. Disposal considerations
7. Handling and storage 14. Transport information
8. Exposure control and personal 15. Regulatory information
protection 16. Other information
Jotun TSS Academ

Academy
Personal Protective Equipment (PPE)

General PPE list:
• Safet
afetyy He
Helm
lmet
et
• Safety
Safety Harnes
Harnesss ((if
if work
working
ing in
height)
• Safe
Safety
ty shoe
shoess or boot
bootss
• Pr
Prot
otec
ecti
tive
ve ove
overa
rall
llss
• Vis
isib
ible
le jac
jacke
kett
• Gloves
• Safe
Safety
ty gla
glass
sses
es or
or gogg
goggle
less
• Ear
Ear pro
prote
tecctors
tors
• Respir
ira
ator

66
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Filter Types
Filters for Different Contamina
Contaminants
nts :
• Dust: Filter
Dust: Filter P1
P1 - P3
• Gas from organic
organic solvents
solvents:: Filter A1 - A3
• Combination-filters (P and A) are
recommended
Dust Gas from organic solvents

• P1: Lowest degree of protection • A1: Lowest degree of protection
protection
• P2: Medium degree of protection • A2: Medium degree of protection
protection
• P3: Highest degree of protection • A3: Highest degree of protection
protection
Other filter types might be required for products classified

as corrosive.

207
Jotun TSS Academ

Academy
Phys
Physical
ical risk
risk – High press
pressure
ure
Surface treatment involves
equipment with high pressures
• Blast cleaning
• - Mixture
Mixture of air and part
particles
icles
• Airless spray application
• - Pain
Paintt
Never point any high pressure unit at another person

or at yourself!
- This includes
includes pure air (> 5 bar)!

67
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Symbols: Fire and Explosion Hazards

E O F+ F
Extremely Highly
Explosive Oxidizing flammable flammable
These symbols can be found in

Safety Data Sheets and on the paint tin label.
Jotun TSS Academ

Academy
Symbols: Health Hazards

T+ T C Xn Xi
Very Toxic Toxic CorrosiveHa

eHar
rmful Irritant
These symbols can be found in

Safety Data Sheets and on the paint tin label.

68
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Classification of Chemicals
E Explosive A Sensitizing
O Oxidizing K Car
arccen
enog
ogeeni
nicc (C
(Cat
at.. 1, 2
F+ Ex
Extr
trem
emel
ely
y Flam
Flamma
mabl
ble
e and 3)
F Very Flammable R Reproduction ion Hazard
(rep. 1, 2, and 3)
T+ Very to
toxic
M Mutagenic
T Toxic (mut.
(mu t. 1, 2, and
and 3)
C Corrosive
Xn Harmful
Xi Irritating
IK Not Classified
Jotun TSS Academ

Academy
Inhalation of Solvents
The most dangerous hazard

• Solvents
Solvents will be
be transported
transported by the blo
blood
od stream
stream to internal
internal organs
organs of
of
the body
• Amount
Amount absorbed
absorbed depend
dependss on: Type
Type of solvent,
solvent, period
period of exposu
exposure,
re,
concentration and work load
• Will cause
cause damage
damage to:
to: Brain,
Brain, nervous
nervous system,
system, respirato
respiratory
ry system,
system,
liver, kidneys and reproductive systems

69
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Chemica
Chemicall risk – Skin conta
contact
ct
Chemicals can be absorbed through both intact skin and
damaged skin
Typical health effects:
– Irri
Irrita
tati
tion
on
• Redde
Reddening,
ning, stingin
stinging
g sens
sensation
ation etc.
– Co
Corrrosi
rosion
on
• Tissu
Tissue
e damage; ey
eyes,
es, ski
skin,
n, respi
respiratory
ratory system
system
– Se
Sens
nsit
itis
isat
atio
ion
n
• Redde
Reddening,
ning, blis
blisters
ters etc.
Jotun TSS Academ

Academy
Flammab
Flammabilit
ility
y - Solv
Solvent
entss
Solvents are heavier than air:

• A fire may start in lower areas or
compartments
• Hot work may ignite the solvents
• A fire or an explosion may be initiated
• Ignorant personnel below can be
affected

70
Jotun Paint School
Jotun TSS Academ

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Precautions When Painting in Confined Spaces.
• En
Ensu
sure
re goo
goodd ven
ventil
tilati
ationon
• Exhaust
Exhaust points for fumesfumes / solvents
solvents must
must be close
close to
to the bottom
bottom
• Start
Start applic
applicati
ationon from
from the the bottom
bottom and upup
• Always
Always use non-sp
non-sparkarkinging tools
tools
• Use only approved
approved lightlight and electrical
electrical equipment
equipment
• Us
Use
e fre
fresh
sh ai
airr mas
masks
ks
• Saf
afe
ety li
lin
nes
• Suff
Suffic
icien
ientt rest
rest perio
periods ds
Never smoke
or use naked flames !
Jotun TSS Academ

Academy
Explosion
Typical
Typical explosio
explosion
n ran
range
ge for paint
paint solvents
solvents::
1 vol.% (10.000 ppm) - 8 vol.% (80.000 ppm)

71
Jotun Paint School
Jotun TSS Academ

Academy
General precautions
Good house-keeping
is very important for
avoiding accidents!
Jotun TSS Academ

Academy
󰁊󰁯󰁴󰁵󰁮 󰁇󰁲󰁥󰁥󰁮 󰁓󰁴󰁥󰁰
By : Mocham
72
Jotun Paint School
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Academy
Green step
Jotun TSS Academ

Academy
Green Step
• VOC em
emission
ion • Hazar
azard
dous
ous mate
materi
riel
el
These substances can give chronic Hazardous raw materials are to

health effects and contribute to be replaced by less hazardous
high levels of ozone and smog at alternatives. New raw materials
ground level, and they are must not reduce products'
therefore regulated in many overall safety, health and
countries environmental properties

73
Jotun Paint School
Jotun TSS Academ

Academy
Green Step
• Reduci
Reducing
ng energy
energy consum
consumptio
ption
n • Re
Redu
duci
cing
ng carb
carbon
on footp
footprin
rintt
First and foremost, Jotun's The carbon footprint is a

consumption of energy is linked to measure of the impact our
our facilities, including production activities have on the
and warehouse environment, and in particular
climate change
Jotun TSS Academ

Academy
Green step
• Re
Red
ducin
ucing
g was
waste
te
Our key objectives are Reduce, Reuse and Recycle, to be applied

in all our operations, including waste from offices as well as
production waste. Reducing and disposing of chemical waste is a
major focus area
For a more colourful world, we all need to be a

little greener

74
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