THERMAX LIMITED

C-Heating Document No. : QF/ENGG/PROJECT/18H

Dept : Revision No. 0
ENGINEERING. DESIGN VALIDATION RECORD
PRODUCT : EXTERNAL FURNACE BOILERS

GENERAL DATA
DVR Regn. No:DVR/22020 Date :20.07.2023
O.C. No. PHWZD50000 OC Date : 02.10.2021
Product Model & Sr. No. BDTG-290/1001
Region EXPORT REGION
Name of the Customer & Address M/S. LIBERTAD POWER ENERGY CORPORATION, Zamboanga Del Sur, PHILIPPINES

Date of Supply
Date of commissioning

VALIDATION PLAN AND INPUT DETAILS

Type of validation (Tick mark a) Full [ a ] / Part [ ] / Sub Assembly [ ] / Component [ ]

Person responsible from Engg B.Solairaj

Person responsible from FOAK Group NA

Input data given to FOAK Group for Validation

Target date for validation

Input Prepared by - B.Solairaj Input Approved by - Vijay Kale

Sign & Date (LDE Engg) Sign & Date (HOD - Engg)

VALIDATION REPORT

Details of validation team

Name Dept. Signature

(1)

(2)
(3)
Date of Trials : Remarks of HOD - Engg (aTick mark as applicable)
- Validation approved
- Revalidate
- Hold

Validation done by
LDE - Engineering HOD - Engineering
(Name and Signature) (Name & Signature)
Date : 20.07.2023 Date : 20.07.2023

*Result (To be filled by Product Manager in Engg while validating)

S = Satisfactory, 695914717.xls
NS = Not Satisfactory
(aTick mark as applicable)
 PARAMETERS THEORITICAL (AS PER DESIGN)

Steam flow in Kg/hr 29000

Steam Pressure in Kg/sq.cm-Operating 45
Super Heated Steam Temp.in Deg.C 450 ± 5
Attemperator Inlet Steam Temperature in
390-410
Deg C
Attemperator outlet Steam Temperature
355-370
in Deg C
FUEL 100% Rice Husk (12.47% Mositure)
Furnace Exit Temp.in Deg C 850-900
BB O/L 40-45
ECO O/L 60-70
DRAFT IN MMWC
APH O/L 80-95
ID FAN I/L 110-135
BED - I NA
BED TEMP IN DEG C BED - II NA
BED - III NA
BB I/L 440-530
BB O/L 310-360
FLUE GAS TEMP IN DEG C
ECO O/L 200-240
APH O/L 150-160
APH I/L 15-60
Air Temp.in Deg.C
APH O/L 150-165
I NA
Plenum Chamber Pressure in MMWC II NA
III NA
ECO I/L 140
Feed Water Temp.in Deg.C
ECO O/L 185-195
Furnace Draught in MMWC -10
EXCESS AIR PERCENT 45-55
CO2% 11.5-12.5
FD FAN OUTLET PRESSURE IN MMWC 190-210
APH OUTLET PRESSURE IN MMWC 70-90
BOILER WATER TDS IN PPM 100
FEED WATER TDS IN PPM 1
NOTE : FUEL AND ASH ANALYSIS HAS TO BE CONDUCTED BY CUSTOMER AND THE DATA HAS TO BE PROVID
 Actual Result* Remark
Parameters
S NS

D THE DATA HAS TO BE PROVIDED TO THERMAX

 PARAMETERS THEORITICAL (AS PER DESIGN)

Steam flow in Kg/hr 29000

Steam Pressure in Kg/sq.cm-Operating 45
Super Heated Steam Temp.in Deg.C 450 ± 5
Attemperator Inlet Steam Temperature in
390-410
Deg C
Attemperator outlet Steam Temperature
355-370
in Deg C
FUEL 70% Husk(12.47 M) +20% Coconut husk + 10% Rice straw
Furnace Exit Temp.in Deg C 775-825
BB O/L 40-45
ECO O/L 60-70
DRAFT IN MMWC
APH O/L 80-95
ID FAN I/L 110-135
BED - I NA
BED TEMP IN DEG C BED - II NA
BED - III NA
BB I/L 445-535
BB O/L 310-360
FLUE GAS TEMP IN DEG C
ECO O/L 200-240
APH O/L 150-160
APH I/L 15-60
Air Temp.in Deg.C
APH O/L 150-165
I NA
Plenum Chamber Pressure in MMWC II NA
III NA
ECO I/L 140
Feed Water Temp.in Deg.C
ECO O/L 185-195
Furnace Draught in MMWC -10
EXCESS AIR PERCENT 45-55
CO2% 11.5-12.5
FD FAN OUTLET PRESSURE IN MMWC 190-210
APH OUTLET PRESSURE IN MMWC 70-90
BOILER WATER TDS IN PPM 100
FEED WATER TDS IN PPM 1
NOTE : FUEL AND ASH ANALYSIS HAS TO BE CONDUCTED BY CUSTOMER AND THE DATA HAS TO BE PROVID
 Actual Result* Remark
Parameters
S NS

Rice straw

D THE DATA HAS TO BE PROVIDED TO THERMAX

 PARAMETERS THEORITICAL (AS PER DESIGN)

Steam flow in Kg/hr 29000

Steam Pressure in Kg/sq.cm-Operating 45
Super Heated Steam Temp.in Deg.C 450 ± 5
Attemperator Inlet Steam Temperature in
395-420
Deg C
Attemperator outlet Steam Temperature
355-365
in Deg C
FUEL 90% Husk(12.47 M) + 10% Saw dust
Furnace Exit Temp.in Deg C 775-825
BB O/L 40-45
ECO O/L 60-70
DRAFT IN MMWC
APH O/L 80-95
ID FAN I/L 110-135
BED - I NA
BED TEMP IN DEG C BED - II NA
BED - III NA
BB I/L 450-540
BB O/L 310-360
FLUE GAS TEMP IN DEG C
ECO O/L 205-240
APH O/L 150-160
APH I/L 15-60
Air Temp.in Deg.C
APH O/L 150-165
I NA
Plenum Chamber Pressure in MMWC II NA
III NA
ECO I/L 140
Feed Water Temp.in Deg.C
ECO O/L 185-195
Furnace Draught in MMWC -10
EXCESS AIR PERCENT 45-55
CO2% 11.5-12.5
FD FAN OUTLET PRESSURE IN MMWC 190-210
APH OUTLET PRESSURE IN MMWC 70-90
BOILER WATER TDS IN PPM 100
FEED WATER TDS IN PPM 1
NOTE : FUEL AND ASH ANALYSIS HAS TO BE CONDUCTED BY CUSTOMER AND THE DATA HAS TO BE PROVID
 Actual Result* Remark
Parameters
S NS

D THE DATA HAS TO BE PROVIDED TO THERMAX

 PARAMETERS THEORITICAL (AS PER DESIGN)

Steam flow in Kg/hr 29000

Steam Pressure in Kg/sq.cm-Operating 45
Super Heated Steam Temp.in Deg.C 450 ± 5
Attemperator Inlet Steam Temperature in
395-420
Deg C
Attemperator outlet Steam Temperature
355-365
in Deg C
FUEL 90% Husk(12.47 M) + 10% Coconut & shell
Furnace Exit Temp.in Deg C 775-825
BB O/L 40-45
ECO O/L 60-70
DRAFT IN MMWC
APH O/L 80-95
ID FAN I/L 110-135
BED - I NA
BED TEMP IN DEG C BED - II NA
BED - III NA
BB I/L 450-540
BB O/L 315-360
FLUE GAS TEMP IN DEG C
ECO O/L 210-240
APH O/L 150-160
APH I/L 15-60
Air Temp.in Deg.C
APH O/L 150-165
I NA
Plenum Chamber Pressure in MMWC II NA
III NA
ECO I/L 140
Feed Water Temp.in Deg.C
ECO O/L 185-195
Furnace Draught in MMWC -10
EXCESS AIR PERCENT 45-55
CO2% 11.5-12.5
FD FAN OUTLET PRESSURE IN MMWC 190-210
APH OUTLET PRESSURE IN MMWC 70-90
BOILER WATER TDS IN PPM 100
FEED WATER TDS IN PPM 1
NOTE : FUEL AND ASH ANALYSIS HAS TO BE CONDUCTED BY CUSTOMER AND THE DATA HAS TO BE PROVID
 Actual Result* Remark
Parameters
S NS

D THE DATA HAS TO BE PROVIDED TO THERMAX