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xr200 090717
xr200 090717
XR200 3
XR200 5
XR200 7
2
13KCN3P2 © Honda Motor Co., Ltd. 2006
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
1
2006.09.20 E
B 2
2
2006.09.20 E
B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
4
2006.09.20 E
B 5
Check
point
5
2006.09.20 E
B 6
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Area Applicable engine Applicable frame Applicable carburetor
Model Type
code serial No. serial No. identification No.
XR2003 PH Philippines KCN02025-000001~099999 KCN02025-000001~099999 PDD5C A
XR2005 PH Philippines KCN03046-000001~099999 KCN03046-000001~099999 PDD5C A
XR2007 PH Philippines KCN05E-000001~ KCN05-000001~ PDD5C A
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PDD5C KC
6
2006.09.20 E
B 7
Color chart
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
XR200 (XR2003)
MODEL XR2003
XR200 (XR2005)
MODEL XR2005
1 COLOR
CODE
Fighting red
R-134
Applicable model
Applicable
block Ref.No.
Initial Final No.
No. Name of colored parts Basic part No. R134B applicable applicable
model model
1 ARM, L. STEP 50642-KK0-000 ZB F-19 7
2 ARM, R. STEP 50615-KT0-770 ZA F-19 2
3 BAG, TAIL 83501-KCN-D10 ZA F-14 7
4 BODY COMP., FRAME 50100-KCN-D10 ZA F-28 2
5 BOOT, FR. FORK 51611-KR6-013 ZH F-8 22
6 CASE SET, HEADLIGHT 61300-KCN-D20 ZB F-1 8
COVER SET, AIR CLEANER
7 17215-KCN-D20 ZA F-15 1
CASE
8 COVER SET, R. SIDE 83520-KCN-D20 ZA F-15 2
9 COVER, FR. HUB 44610-KW3-010 ZB F-10 5
10 FENDER, FR. 61100-KCN-750 ZC F-7 1
11 FENDER, RR. 80100-KCN-750 ZC F-23 2
12 GUARD, L. KNUCKLE 53185-KCN-750 ZC F-3 16
13 GUARD, R. KNUCKLE 53180-KCN-750 ZC F-4 12
14 MARK, SWINGARM 87120-KCN-D00 ZA F-31-1 1
15 PIPE COMP., SKID 50360-KCN-000 ZB F-28 6
16 PIPE, RR. FENDER 80110-KCN-750 ZA F-23 3
17 PIPE, STEERING HANDLE 53100-KCN-010 ZB F-5 6
18 SEAT COMP., DOUBLE 77200-KCN-D10 ZA F-14 3
SHEET, AIR CLEANER CASE
19 87129-KCN-D00 ZA F-31-1 6
COVER
20 SHEET, HEADLIGHT CASE 87126-KCN-D20 ZA F-31-1 4
21 SHEET, R. SIDE COVER 87128-KCN-D00 ZA F-31-1 5
22 STRIPE, L. FUEL TANK 87124-KCN-D20 ZA F-31-1 3
23 STRIPE, L. SIDE COVER 87131-KCN-D20 ZA F-31-1 8
24 STRIPE, R. FUEL TANK 87123-KCN-D20 ZA F-31-1 2
25 STRIPE, R. SIDE COVER 87130-KCN-D20 ZA F-31-1 7
26 TANK SET, FUEL 17520-KCN-D20 ZB F-13 6
8
2006.09.20 E
B 9
XR200 (XR2007)
MODEL XR2007
COLOR
CODE
Fighting red
R-134
Applicable model
Applicable
block Ref.No.
1
Initial Final No.
No. Name of colored parts Basic part No. R134B applicable applicable
model model
1 ARM, L. STEP 50642-KK0-000 ZB F-19 7
2 ARM, R. STEP 50615-KT0-770 ZA F-19 2
3 BAG, TAIL 83501-KCN-D10 ZA F-14 7
4 BODY COMP., FRAME 50100-KCN-D10 ZA F-28 2
5 BOOT, FR. FORK 51611-KR6-013 ZH F-8 22
6 CASE SET, HEADLIGHT 61300-KCN-D30 ZA F-1 8
COVER SET, AIR CLEANER
7 17215-KCN-D20 ZA F-15 1
CASE
8 COVER SET, R. SIDE 83520-KCN-D20 ZA F-15 2
9 COVER, FR. HUB 44610-KW3-010 ZB F-10 5
10 FENDER, FR. 61100-KCN-750 ZC F-7 1
11 FENDER, RR. 80100-KCN-750 ZC F-23 2
12 GUARD, L. KNUCKLE 53185-KCN-750 ZC F-3 16
13 GUARD, R. KNUCKLE 53180-KCN-750 ZC F-4 12
14 MARK, SWINGARM 87120-KCN-D00 ZA F-31-1 1
15 PIPE COMP., SKID 50360-KCN-000 ZB F-28 6
16 PIPE, RR. FENDER 80110-KCN-750 ZA F-23 3
17 PIPE, STEERING HANDLE 53100-KCN-010 ZB F-5 6
18 SEAT COMP., DOUBLE 77200-KCN-D30 ZA F-14 3
SHEET, AIR CLEANER CASE
19 87129-KCN-D00 ZA F-31-1 6
COVER
20 SHEET, HEADLIGHT CASE 87126-KCN-D30 ZA F-31-1 4
21 SHEET, R. SIDE COVER 87128-KCN-D00 ZA F-31-1 5
22 STRIPE, L. FUEL TANK 87124-KCN-D30 ZA F-31-1 10
23 STRIPE, L. SIDE COVER 87131-KCN-D20 ZA F-31-1 8
24 STRIPE, R. FUEL TANK 87123-KCN-D30 ZA F-31-1 9
25 STRIPE, R. SIDE COVER 87130-KCN-D20 ZA F-31-1 7
26 TANK SET, FUEL 17520-KCN-D30 ZA F-13 6
9
2006.09.20 E
B10
1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
<95003-05008-60M> 8 95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x <95003-39003-10M> 12.0 14.0
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
11
2006.09.20 E
B12
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
12
2006.09.20 E
B13
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
95001-75001-50M
1
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
13
2006.09.20 E
B14
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
1 Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
14
2006.09.20 E
B15
15
2006.09.20 E
B16
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
1 Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
16
2006.09.20 E
C 1
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
1 E: Engine, F: Frame
18
2006.09.20 E
ENGINE GROUP C 3
E-1 D 1 E-2 D 3 E-3 D 5
CYLINDER HEAD CAMSHAFT/VALVE CAM CHAIN/TENSIONER
2
E-4 D 6 E-5 D 7 E-6 D 8
CYLINDER RIGHT CRANKCASE COVER CLUTCH
19
2006.09.20 E
ENGINE GROUP C 4
E-10 D12 E-11 D13 E-12 D14
STARTING GEAR STARTING MOTOR CRANKCASE
2
E-13 D15 E-14 D16 E-15 E 2
CRANKSHAFT/PISTON TRANSMISSION GEARSHIFT DRUM/GEARSHIFT FORK
E-16 E 3
CARBURETOR
20
2006.09.20 E
FRAME GROUP C 5
F-1 F 1 F-2 F 2 F-3 F 3
HEADLIGHT METER HANDLE LEVER/SWITCH/CABLE
21
2006.09.20 E
FRAME GROUP C 6
F-10 F12 F-11 F13 F-12 F14
FRONT WHEEL REAR BRAKE PANEL REAR WHEEL
22
2006.09.20 E
FRAME GROUP C 7
F-19 G 6 F-20 G 7 F-21 G 8
STEP STAND SWINGARM/CHAIN CASE
23
2006.09.20 E
FRAME GROUP C 8
F-28 G15 F-29 H 1 F-30 H 2
FRAME BODY TOOLS CAUTION LABEL
F-31 H 3 F-31-1 H 4
MARK(XR2003) MARK(XR2005,7)
24
2006.09.20 E
E-1 CYLINDER HEAD D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 3.9
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve adjust and
reface
2 (17)
1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 3.7
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 4.0
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
2
3 (17)
1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 3.7
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
+ reface
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
26
2006.09.20 E
E-2 CAMSHAFT/VALVE D 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 111118 CAMSHAFT ••••••••••••••••••••• 2.3
.INCLUDES: Valve clearance
adjustment
.INCLUDES: Engine removal and
installation
3 (4)
1111K8 ARM, INTAKE VALVE ROCKER(ONE) 2.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
1111K9 ARM, EXHAUST VALVE ROCKER(ONE) 2.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
1111L8 ARM, VALVE ROCKER
:FOR 1 VEHICLE •••••••••••••• 2.4
2
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment
6 1111N0 VALVE, INTAKE(ONE) ••••••••••• 3.5
.INCLUDES: Engine removal and
+ installation
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
27
2006.09.20 E
E-2 CAMSHAFT/VALVE D 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 6 .INCLUDES: Refacing
7 1111N1 VALVE, EXHAUST(ONE) •••••••••• 3.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 3.7
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
8 (1,10,11,12,13)
1111P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) ••••••••••• 3.3
.INCLUDES: Engine removal and
installation
1111P3 SPRING AND/OR STEM SEAL,
28
2006.09.20 E
E-3 CAM CHAIN/TENSIONER D 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111Q4 SPROCKET, CAM •••••••••••••••• 0.7
2 110140 CHAIN, CAM ••••••••••••••••••• 1.6
3 111130 TENSIONER, CAM CHAIN ••••••••• 1.7
4 (5)
111133 LIFTER, TENSIONER •••••••••••• 0.4
7 111139 GUIDE, CAM CHAIN ••••••••••••• 2.7
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
29
2006.09.20 E
E-4 CYLINDER D 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 3.0
.INCLUDES: Engine removal and
installation
2 111102 GASKET, CYLINDER ••••••••••••• 2.9
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
30
2006.09.20 E
E-5 RIGHT CRANKCASE COVER D 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.7
2 110158 GASKET, CRANKCASE COVER :RIGHT 0.6
4 (5)
2121A7 LEVER, CLUTCH •••••••••••••••• 0.7
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
31
2006.09.20 E
E-6 CLUTCH D 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 2121A0 OUTER, CLUTCH •••••••••••••••• 1.0
3 212112 CENTER, CLUTCH ••••••••••••••• 1.0
6 (4,7,8,13)
2121A1 DISC, CLUTCH FRICTION •••••••• 1.0
.NOTE: Same time for two units
or more
9 2121A3 PLATE, CLUTCH PRESSURE ••••••• 1.0
10 2121A4 PLATE, CLUTCH LIFTER ••••••••• 0.7
11 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.6
12 212107 SPRING, CLUTCH ••••••••••••••• 0.7
.NOTE: Same time for two units
or more
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
32
2006.09.20 E
E-7 OIL PUMP D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 0.8
2 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 0.7
4 (3)
1131C7 ROTOR, OIL PUMP •••••••••••••• 0.9
5 1101L0 ROTOR, OIL FILTER •••••••••••• 0.8
6 (9)
1101L1 CAP, OIL FILTER ROTOR •••••••• 0.7
10 211105 GEAR, PRIMARY DRIVE •••••••••• 1.0
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
33
2006.09.20 E
E-8 LEFT CRANKCASE COVER D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.7
2 (9)
2101D7 COVER, REDUCTION GEAR •••••••• 0.2
3 1101B0 COVER, CRANKCASE :LEFT REAR •• 0.1
4 1101A3 GASKET, CRANKCASE COVER :LEFT 0.6
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
34
2006.09.20 E
E-9 GENERATOR D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612131 OUTER, STARTING CLUTCH ••••••• 0.8
2 614110 GENERATOR, IGNITION PULSE •••• 0.7
3 613105 ROTOR OR FLYWHEEL •••••••••••• 0.8
4 6131A3 STATOR ••••••••••••••••••••••• 0.9
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
35
2006.09.20 E
E-10 STARTING GEAR D12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612120 GEAR, STARTER DRIVEN ••••••••• 0.7
3 (4)
612125 GEAR, STARTER REDUCTION •••••• 0.2
5 (6)
612135 GEAR, STARTER IDLE ••••••••••• 0.6
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
36
2006.09.20 E
E-11 STARTING MOTOR D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612105 MOTOR, STARTING •••••••••••••• 0.3
2 6121A4 TERMINAL, BRUSH(STARTER) ••••• 0.5
5 6121A5 HOLDER, BRUSH(STARTER) ••••••• 0.5
8 612115 CABLE, STARTER MOTOR ••••••••• 0.3
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
37
2006.09.20 E
E-12 CRANKCASE D14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 6.1
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE •••••••••••• 4.3
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT •••••••••••••• 5.7
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 6.1
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
38
2006.09.20 E
E-13 CRANKSHAFT/PISTON D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 5.2
.INCLUDES: Engine removal and
installation
3 (2,4,8)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 3.1
.INCLUDES: Engine removal and
installation
7 1101B6 BEARING, CRANKSHAFT :LEFT •••• 5.1
.INCLUDES: Engine removal and
installation
1101B7 BEARING, CRANKSHAFT :RIGHT ••• 4.6
.INCLUDES: Engine removal and
installation
1101G0 BEARING, CRANKSHAFT :BOTH •••• 5.3
.INCLUDES: Engine removal and
installation 2
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
39
2006.09.20 E
E-14 TRANSMISSION D16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (7,10,12,14)
210141 MAINSHAFT, TRANSMISSION •••••• 4.9
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
3 (4,8,11,13,15)
210142 COUNTERSHAFT, TRANSMISSION ••• 4.9
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
16 213135 SPROCKET, DRIVE •••••••••••••• 0.2
25 2101C5 BEARING, MAINSHAFT :RIGHT •••• 4.5
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH ••••• 4.7
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
41
2006.09.20 E
E-15 GEARSHIFT DRUM/GEARSHIFT FORK E 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3,4)
210112 FORK, GEARSHIFT •••••••••••••• 4.5
.NOTE: Same time for two units
or more
.INCLUDES: Engine removal and
installation
5 2101A9 DRUM, GEARSHIFT •••••••••••••• 5.0
.INCLUDES: Engine removal and
installation
6 2101B0 CAM, SHIFT DRUM •••••••••••••• 0.8
7 (8)
210125 STOPPER OR SPRING, SHIFT DRUM 0.8
9 (12)
210122 SPINDLE, GEARSHIFT ••••••••••• 1.2
10 2101D6 PLATE, GEARSHIFT DRUM STOPPER 0.8
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
42
2006.09.20 E
E-16 CARBURETOR E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 3111A3 NEEDLE, JET •••••••••••••••••• 0.7
3 (15)
311120 FLOAT OR FLOAT VALVE ••••••••• 0.6
5 3111A6 CHAMBER, FLOAT ••••••••••••••• 0.4
7 3111A8 VALVE, THROTTLE •••••••••••••• 0.3
12 3111B5 CARBURETOR ASSEMBLY •••••••••• 0.7
21 3111B8 VALVE, AIR CUT ••••••••••••••• 0.3
31 (32)
3111D4 JET, MAIN •••••••••••••••••••• 0.6
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
44
2006.09.20 E
F-1 HEADLIGHT F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 6161A7 HEADLIGHT UNIT ••••••••••••••• 0.2
5 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.2
7 616118 BULB, HEADLIGHT •••••••••••••• 0.1
8 616103 CASE, HEADLIGHT •••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
45
2006.09.20 E
F-2 METER F 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 8121A1 METER ASSY., COMBINATION ••••• 0.3
4 8121A3 SPEEDOMETER ASSEMBLY ••••••••• 0.4
5 8121B6 CASE, METER :INNER ••••••••••• 0.4
7 6161G4 SOCKET ASSY., METER BULB ••••• 0.4
10 8121B4 CASE, METER :UPPER ••••••••••• 0.3
13 811160 CABLE, SPEEDOMETER ••••••••••• 0.2
14 8111B2 CABLE, SPEEDOMETER INNER ••••• 0.1
16 (15)
8121A4 BRACKET, METER ••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
46
2006.09.20 E
F-3 HANDLE LEVER/SWITCH/CABLE F 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 811100 CABLE, THROTTLE •••••••••••••• 0.4
2 811115 CABLE, CLUTCH •••••••••••••••• 0.2
3 615120 SWITCH, STARTER KILL ••••••••• 0.3
4 615118 SWITCH, WINKER ••••••••••••••• 0.4
5 6151A9 SWITCH, CLUTCH ••••••••••••••• 0.1
6 810150 GRIP, THROTTLE ••••••••••••••• 0.1
7 8101C1 GRIP, HANDLE :RIGHT •••••••••• 0.2
8 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
9 810155 HOUSING, THROTTLE •••••••••••• 0.2
12 8101C8 BRACKET, HANDLE LEVER :LEFT •• 0.2
15 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
16 8101E2 GUARD, KNUCKLE :LEFT ••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
48
2006.09.20 E
F-4 FR. BRAKE MASTER CYLINDER F 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151B2 SWITCH, FRONT STOP ••••••••••• 0.1
2 7121A0 HOSE, FRONT BRAKE •••••••••••• 0.4
.INCLUDES: Bleed brakes
4 712105 CYLINDER, FRONT BRAKE MASTER • 0.4
.INCLUDES: Bleed brakes
8 7121G6 DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
10 7121G9 PISTON SET, FRONT BRAKE MASTER 0.4
.INCLUDES: Bleed brakes
11 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
12 8101E3 GUARD, KNUCKLE :RIGHT •••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
49
2006.09.20 E
F-5 HANDLE PIPE/TOP BRIDGE F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151A1 KEY SET •••••••••••••••••••••• 0.7
2 615145 SWITCH, COMBINATION & LOCK ••• 0.5
3 6151C2 BASE, CONTACT •••••••••••••••• 0.5
6 810100 PIPE, STEERING HANDLE •••••••• 0.5
7 8101B9 HOLDER, HANDLE :LOWER •••••••• 0.2
8101B9A .Replace 1 handle holder add • 0.1
9 510110 BRIDGE, FORK TOP ••••••••••••• 0.5
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
51
2006.09.20 E
F-7 FRONT FENDER F 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131B7 FENDER, FRONT •••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
52
2006.09.20 E
F-8 FRONT FORK F 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 5111C5 SPRING, FRONT FORK :LEFT ••••• 0.2
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.2
5111C7 SPRING, FRONT FORK :BOTH ••••• 0.4
7 5111G2 PIPE, FRONT FORK :LEFT ••••••• 0.9
5111G3 PIPE, FRONT FORK :RIGHT •••••• 0.9
5111G4 PIPE, FRONT FORK :BOTH ••••••• 1.5
12 5111D2 CASE, BOTTOM :RIGHT •••••••••• 0.9
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.5
18 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.6
19 (9,10,11)
5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.8
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.8
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.3
20 5111D1 CASE, BOTTOM :LEFT ••••••••••• 0.9
5111D3 CASE, BOTTOM :BOTH ••••••••••• 1.5
21 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.6
22 5111J9 BOOT, FRONT FORK :LEFT ••••••• 0.4
5111K0 BOOT, FRONT FORK :RIGHT •••••• 0.4
5111K1 BOOT, FRONT FORK :BOTH ••••••• 0.5
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
54
2006.09.20 E
F-9 FRONT BRAKE CALIPER F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.1
5 (1)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.5
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
7 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
13 711130 CALIPER, FRONT BRAKE ••••••••• 0.4
.INCLUDES: Bleed brakes
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
55
2006.09.20 E
F-10 FRONT WHEEL F12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 710151 AXLE, FRONT WHEEL •••••••••••• 0.3
7 710103 HUB, FRONT WHEEL ••••••••••••• 2.4
8 7101D4 FRONT WHEEL •••••••••••••••••• 1.0
10 710109 RIM, WHEEL :FRONT •••••••••••• 2.3
11 710139 FRONT TIRE(ONE) •••••••••••••• 0.9
12 710140 TUBE, FRONT TIRE(ONE) •••••••• 0.9
14 710145 GEARBOX ASSY., SPEEDOMETER ••• 0.3
17 711120 DISC, FRONT BRAKE •••••••••••• 0.4
22 (6)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.5
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
57
2006.09.20 E
F-12 REAR WHEEL F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.4
8 710121 HUB, REAR WHEEL •••••••••••••• 2.5
9 710118 REAR WHEEL ••••••••••••••••••• 1.1
10 710127 RIM, WHEEL :REAR ••••••••••••• 2.4
11 710142 REAR TIRE(ONE) ••••••••••••••• 1.0
12 7101A7 TUBE, REAR TIRE(ONE) ••••••••• 1.0
20 (7,21)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
59
2006.09.20 E
F-14 SEAT F16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 4131E4 SEAT :DOUBLE ••••••••••••••••• 0.2
7 (8)
410190 BOX OR BAG, TOOL ••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
60
2006.09.20 E
F-15 SIDE COVER G 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
2 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
61
2006.09.20 E
F-16 AIR CLEANER G 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
3 3121C6 STAY, AIR CLEANER ELEMENT •••• 0.5
7 3121B6 TUBE, AIR CLEANER CONNECTING • 0.7
10 3121A5 CASE, AIR CLEANER •••••••••••• 0.7
11 3121D3 DUCT, AIR INTAKE ••••••••••••• 0.4
16 3121C7 TANK, STORAGE •••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
63
2006.09.20 E
F-17 EXHAUST MUFFLER G 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.2
3 (7)
313120 MUFFLER •••••••••••••••••••••• 0.2
4 313110 PIPE, EXHAUST •••••••••••••••• 0.2
5 3131A6 PROTECTOR, EXHAUST PIPE •••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
64
2006.09.20 E
F-18 PEDAL G 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
3 6151B5 SWITCH, REAR STOP :PEDAL SIDE 0.3
5 811135 ROD, REAR BRAKE •••••••••••••• 0.3
8 810160 PEDAL, REAR BRAKE •••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
65
2006.09.20 E
F-19 STEP G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4101C4 BRACKET, STEP :RIGHT ••••••••• 0.2
4101N7 BRACKET, STEP :BOTH •••••••••• 0.4
3 4101C6 BAR, MAIN STEP :RIGHT •••••••• 0.1
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.2
6 4101C5 BAR, MAIN STEP :LEFT ••••••••• 0.1
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.2
7 4101C3 BRACKET, STEP :LEFT •••••••••• 0.2
4101N7 BRACKET, STEP :BOTH •••••••••• 0.4
8 4101D0 BRACKET, PILLION STEP :RIGHT • 0.1
4101K4 BRACKET, PILLION STEP :BOTH •• 0.2
9 4101C9 BRACKET, PILLION STEP :LEFT •• 0.1
4101K4 BRACKET, PILLION STEP :BOTH •• 0.2
12 4101C7 BAR, PILLION STEP :LEFT •••••• 0.1
4101C8 BAR, PILLION STEP :RIGHT ••••• 0.1
4101P4 BAR, PILLION STEP :BOTH •••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
66
2006.09.20 E
F-20 STAND G 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410180 BAR, SIDE STAND •••••••••••••• 0.2
2 410182 SPRING, SIDE STAND ••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
67
2006.09.20 E
F-21 SWINGARM/CHAIN CASE G 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 213165 CHAIN, DRIVE ••••••••••••••••• 0.4
2 410195 CASE, DRIVE CHAIN •••••••••••• 0.1
5 (6)
4101Q8 SLIDER, CHAIN :LOWER ••••••••• 0.1
8 5121H5 COLLAR, SWINGARM ••••••••••••• 0.7
10 4101J3 GUARD, CHAIN ••••••••••••••••• 0.1
12 4101E5 SLIDER, CHAIN •••••••••••••••• 0.3
14 5121B0 SWINGARM ASSEMBLY •••••••••••• 0.9
20 5121C8 BEARING, SWINGARM PIVOT :LEFT 1.1
5121C9 BEARING, SWINGARM PIVOT :RIGHT 1.1
5121D0 BEARING, SWINGARM PIVOT :BOTH 1.3
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
69
2006.09.20 E
F-23 REAR FENDER G10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 413102 FENDER, REAR ••••••••••••••••• 0.4
3 4131M7 STAY, REAR FENDER •••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
70
2006.09.20 E
F-24 WINKER G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161C4 WINKER :RIGHT FRONT •••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.2
5 6161C3 WINKER :LEFT FRONT ••••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.2
6 6161C7 WINKER :RIGHT REAR ••••••••••• 0.2
6161C8 WINKER :BOTH REAR •••••••••••• 0.2
11 6161C6 WINKER :LEFT REAR •••••••••••• 0.2
6161C8 WINKER :BOTH REAR •••••••••••• 0.2
12 (2)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
71
2006.09.20 E
F-25 TAILLIGHT G12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161D5
TAILLIGHT UNIT ••••••••••••••• 0.2
3 6161E7
SOCKET, TAILLIGHT •••••••••••• 0.2
4 6111B4
CORD, TAILLIGHT •••••••••••••• 0.2
6 6111M6
SUB CORD, TAILLIGHT & WINKER • 0.3
9 (2,5)
6161G1 BULB, TAILLIGHT •••••••••••••• 0.1
12 4131K7 BRACKET, NUMBER PLATE •••••••• 0.3
13 6161G8 COVER, TAILLIGHT ••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
72
2006.09.20 E
F-26 BATTERY G13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 610100 BATTERY •••••••••••••••••••••• 0.2
3 610105 CABLE, POSITIVE BATTERY •••••• 0.2
5 610110 CABLE, NEGATIVE BATTERY •••••• 0.2
6 615113 SWITCH, STARTER MAGNETIC ••••• 0.3
9 410185 BOX, BATTERY ••••••••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
73
2006.09.20 E
F-27 WIRE HARNESS/IGNITION COIL G14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6141A1 IGNITION CONTROL MODULE •••••• 0.5
4 614105 COIL, IGNITION ••••••••••••••• 0.4
6 6131B2 RECTIFIER, REGULATE •••••••••• 0.4
8 6131B3 RECTIFIER, SILICON ••••••••••• 0.3
9 611100 HARNESS, WIRE •••••••••••••••• 1.0
10 6111C3 RELAY, WINKER •••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
74
2006.09.20 E
F-28 FRAME BODY G15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 410100 BODY, FRAME •••••••••••••••••• 5.1
.INCLUDES: Engine removal and
installation
6 410135 PLATE, SKID •••••••••••••••••• 0.2
9 410197 LOCK, HELMET ••••••••••••••••• 0.3
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
76
2006.09.20 E
F-29 TOOLS H 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
77
2006.09.20 E
F-30 CAUTION LABEL H 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
78
2006.09.20 E
F-31 MARK(XR2003) H 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
79
2006.09.20 E
F-31-1 MARK(XR2005,7) H 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description XR200 Serial No. Parts catalogue code
No. 3 5 7
80
2006.09.20 E
PART NO. INDEX I 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
13031-KBB-305 D15 39 2 16075-GHB-640 E3 43 11 18391-MB0-891 G4 64 7 24651-107-000 E2 42 12 33130-KV6-701 F1 45 5
13101-KPK-900 D15 39 3 16075-GHB-B70 E3 43 10 24700-KCN-750 G5 65 1 33136-111-671 F1 45 6
13102-KBB-315 D15 39 3 16100-KCN-D11 E3 43 12 19000 24781-419-000 G5 65 2 33400-KZ9-710 G11 71 1
13103-KBB-315 D15 39 3 16119-440-004 E3 43 13 33402-GA7-003 G11 71 2
13111-440-000 D15 39 4 16148-KB1-921 E3 43 14 19053-MB2-000 G15 75 1 28000 33407-KCN-000 G11 71 3
16155-413-751 E3 43 15 33408-KCN-000 G11 71 4
14000 16163-KCS-920 E3 43 16 22000 28110-KCN-000 D12 36 1 33450-KZ9-710 G11 71 5
16165-KCN-D11 E3 43 17 28114-KN6-930 D12 36 2 33600-KCN-000 G11 71 6
14100-KBB-900 D3 27 2 16168-382-014 E3 43 18 22100-KCN-000 D8 32 2 28125-KFC-791 D11 35 1 33605-KBR-000 G11 71 7
14311-KN6-931 D15 39 5 16172-KCN-D11 E3 43 19 22121-KCS-650 D8 32 3 28130-KCN-000 D12 36 3 33606-KBR-000 G11 71 8
14321-KEH-900 D5 29 1 16173-001-004 F15 59 1 22125-KW7-900 D8 32 4 28132-KN6-930 D12 36 4 33611-KAE-000 G11 71 9
14401-KCJ-711 D5 29 2 16198-KCN-751 E3 43 20 22131-KPM-850 D8 32 5 28140-KCN-000 D12 36 5 33612-KAE-000 G11 71 10
14431-KEH-900 D3 27 3 16210-KCN-000 D1 25 9 22201-166-000 D8 32 7 28142-KW1-900 D12 36 6 33650-KCN-000 G11 71 11
14451-437-000 D3 27 4 16510-KCN-751 E3 43 21 22201-MJ8-000 D8 32 6 33701-KF0-652 G12 72 1
14456-KG2-950 D3 27 5 16950-KFB-003 F15 59 2 22311-KN4-680 D8 32 8 30000 33702-KF0-644 G12 72 2
14500-KBB-900 D5 29 3 16952-KFB-003 F15 59 3 22350-107-010 D8 32 9 33703-KF0-651 G12 72 3
14513-KBB-900 D14 38 5 16953-GT4-305 F15 59 4 22361-437-000 D8 32 10 30300-HA0-033 D11 35 2 33708-KF0-641 G12 72 4
14520-KCT-691 D5 29 4 16958-MA1-731 F15 59 5 22366-KFB-000 D8 32 11 30401-MN9-000 G14 74 1 33709-KF0-641 G12 72 5
14520-KCT-692 D5 29 4 22401-KCN-000 D8 32 12 30410-KCN-008 G14 74 2 33711-KCN-000 G12 72 6
81
2006.09.20 E
PART NO. INDEX I 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
37617-KCN-751 F2 46 11 44000 46526-KT0-680 G5 65 12 52000 61315-KCN-000 F2 46 15
37618-MB2-008 F2 46 12 61315-KR5-000 F2 46 16
44301-KBR-000 F12 56 2 50000 52109-430-300 G8 68 7 61317-KCN-000 F6 50 11
38000 44311-MG3-000 F12 56 3 52141-KK0-000 G8 68 8 61318-KCN-000 F7 51 9
44610-KV6-405 F12 56 4 50100-KCN-D10ZA G15 75 2 52144-356-005 G8 68 9
38110-KCN-003 F7 51 1 44610-KW3-010ZB F12 56 5 50138-KCN-000 G15 75 3 52156-KB9-000 G8 68 10 76000
38301-GE8-603 G14 74 10 44620-MG3-000 F12 56 6 50139-KCN-000 G15 75 4 52159-KB7-000 G8 68 11
38306-GE7-000 G14 74 11 44635-KCM-700 F12 56 7 50255-KCN-000 G13 73 8 52162-KF0-000 F13 57 12 76317-959-000 F3 47 18
44650-KCN-305 F12 56 8 50318-GE2-000 G15 75 5 52170-KCN-000 G8 68 12
40000 44650-KCN-315 F12 56 8 50325-KCN-750 G13 73 9 52171-KA3-830 G8 68 13 77000
44680-MA0-000 F12 56 9 50330-KCN-000 G13 73 10 52175-KCN-000 G15 75 10
40510-KCN-750 G8 68 2 44701-KAE-003 F12 56 10 50335-KCN-000 G13 73 11 52200-KCN-305 G8 68 14 77200-KCN-D10ZA F16 60 3
40511-KCN-750 G8 68 3 44701-KAE-013 F12 56 10 50355-434-000 F16 60 2 52400-KCN-D11 G9 69 1 77200-KCN-D30ZA F16 60 3
40521-437-000 G12 72 10 44711-KCN-750 F12 56 11 50360-KCN-000ZB G15 75 6 52463-KT0-830 G9 69 2 77201-KCN-000 F16 60 4
40544-MN1-670 F13 57 2 44712-KCN-750 F12 56 12 50383-GB6-300 G13 73 12 52464-KT0-830 G9 69 3 77205-286-000 F16 60 5
40545-KCN-306 G8 68 4 44713-KCN-750 F12 56 13 50530-KCN-750 G7 67 1 52469-KT0-305 G9 69 4 77207-464-000 F15 59 11
40545-MN1-670 F14 58 1 44800-KF0-023 F12 56 14 50531-KCN-000 G15 75 7 52479-KCN-305 G9 69 5 77236-KV6-000 F16 60 6
44806-KF0-000 F12 56 15 50532-KCN-000 G15 75 8
44809-402-000 F12 56 16 50541-KV3-830 G7 67 2
82
2006.09.20 E
PART NO. INDEX I 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
87131-KCN-D20ZA H4 80 8 90111-GE2-760 G8 68 16 90461-107-000 D8 32 16 91312-107-000 D14 38 19 94103-06000 F16 60 13
87505-KCN-750 H2 78 1 90111-KAE-870 F1 45 9 90475-703-000 D5 29 11 91320-MB0-000 D13 37 13 94201-16150 G6 66 16
87507-MAT-300 H2 78 2 G10 70 7 90488-425-000 D5 29 12 91356-425-003 D10 34 10 94201-20120 G5 65 17
87508-KCN-300 H2 78 3 90111-ML0-730 G2 62 23 90501-MN1-680 G8 68 19 91356-MJ6-741 F10 54 29 94201-20150 G6 66 17
87560-GB5-790 H2 78 5 90111-MR5-000 G13 73 16 90503-349-690 F6 50 16 G16 76 27
90112-KE1-760 F7 51 10 90522-170-700 G12 72 14 92000 94251-08000 D9 33 18
88000 90112-KT0-670 G15 75 14 90522-KF0-000 G1 61 7 94301-08140 D1 25 23
90113-KF0-770 F5 49 13 90530-MS8-000 F14 58 18 92101-05012-0A F4 48 27 D7 31 8
88110-KAE-871 F3 47 19 90113-KT0-670 G15 75 15 90535-KB9-000 F6 50 17 92101-05020-0A D9 33 15 94301-10200 D6 30 3
88210-KAE-871 F3 47 20 90114-MK5-000 F3 47 23 90544-283-000 F10 54 27 92101-06010-0A E1 41 28 94305-30102 D7 31 9
88255-KAE-871 F3 47 21 90115-KT0-670 G15 75 16 90545-300-000 F5 49 16 G13 73 17 94510-12000 E2 42 18
90116-KV3-701 F10 54 25 90584-709-770 G1 61 8 92101-06025-0A E2 42 17 94510-14000 E2 42 19
89000 90118-VM6-000 G15 75 17 90605-200-000 E1 41 24 92900-06025-0E F10 54 30 94591-41000 F2 46 21
90121-KL4-000 G8 68 17 90650-KW3-000 F4 48 26 92912-06016-0B D1 25 20 94601-15000 D15 39 8
89010-KCN-750 H1 77 1 90122-MN4-008 D13 37 11 90651-MA5-671 F5 49 17
89210-GBJ-J00 H1 77 2 90125-KA4-000 F14 58 15 90651-MK3-780 G3 63 25 93000 95000
89213-KCN-750 H1 77 3 90127-KF0-770 F4 48 24 90652-KT1-771 G14 74 12
89218-MF5-000 H1 77 4 F5 49 14 90658-ZA0-930 G14 74 13 93500-03025-0A F10 54 31 95002-02080 F15 59 12
90128-KT0-680 G9 69 7 90690-GHB-641 G15 75 20 93500-04032-0G F4 48 28 95002-02089 E3 43 25
83
2006.09.20 E
PART NO. INDEX I 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
95002-02659 E4 44 26 98000
95002-50000 F15 59 13
95005-35090-20 E4 44 27 98069-58916 D1 25 25
95005-35320-50 E4 44 28 98069-58926 D1 25 25
95005-35360-50 E4 44 29 98200-31000 G13 73 20
95005-45150-2J E4 44 30 G14 74 15
95014-22200 F6 50 19 98200-31500 G13 73 21
95015-32001 G5 65 18
95015-53000 G5 65 19 99000
95015-81000 G6 66 18
95018-44250 G3 63 27 99001-10120 H1 77 5
95701-06012-07 F7 51 12 99001-10140 H1 77 6
95701-06012-08 D14 38 20 99003-10000 H1 77 7
95701-06028-00 F15 59 14 99003-30000 H1 77 8
95701-06032-00 F13 57 14 99003-50000 H1 77 9
95701-08016-00 F2 46 22 99005-02000 H1 77 10
95701-08025-00 G5 65 20 99006-12000 H1 77 11
95801-06035-00 D13 37 14 99006-24000 H1 77 12
95801-06060-00 D13 37 15 99008-01600 H1 77 13
99101-GHB-1020 E4 44 31
96000 99103-KW6-0420 E4 44 32
96001-06014-00 D14 38 21
96001-06014-07 G4 64 11
96001-06020-00 D10 34 11
96001-06022-07 F5 49 21
96001-06025-00 D1 25 24
D10 34 12
96001-06040-00 D7 31 10
D10 34 13
96001-06050-00 D7 31 11
D10 34 14
D14 38 22
96001-06060-00 D10 34 15
D14 38 23
96001-06070-00 D10 34 16
96100-62040-00 E1 41 29
96140-62020-10 F12 56 22
96140-62030-10 F14 58 20
96140-63030-10 F14 58 21
4
96220-40100 E2 42 20
96300-06010-00 G3 63 28
G13 73 18
96300-06012-07 F7 51 13
96300-06020-00 G8 68 22
G10 70 5
96300-06022-00 G13 73 19
96300-06025-00 G12 72 17
96300-08012-00 G16 76 28
96300-08014-00 G10 70 6
96300-08016-07 G6 66 19
96300-08020-00 F16 60 14
96300-08025-00 G4 64 12
96300-08032-07 G4 64 13
96300-08035-00 F6 50 20
96400-06032-00 G8 68 23
96400-08045-00 F6 50 21
96500-06016-00 F10 54 34
96600-06016-08 E1 41 30
84
2006.09.20 E
PART NAME INDEX J 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
CABLE COMP., THROTTLE •••••••• F3 47 1 COCK ASSY., FUEL•••••••••••••• F15 59 2 CUSHION, FUEL TANK RR.•••••••• F15 59 8
CABLE, EARTH ••••••••••••••••• G13 73 5 COIL COMP., IGNITION •••••••••• G14 74 4 CYLINDER COMP.•••••••••••••••• D6 30 1
CABLE, INNER ••••••••••••••••• F2 46 14 COLLAR•••••••••••••••••••••••• E3 43 19 CYLINDER SET, MASTER•••••••••• F5 49 10
CABLE, STARTER BATTERY ••••••• G13 73 3 COLLAR A, CUSHION ARM••••••••• G9 69 2 CYLINDER SUB ASSY., FR. BRAKE
CABLE, STARTER MOTOR ••••••••• D13 37 8 COLLAR B, CUSHION ARM••••••••• G9 69 3 MASTER F5 49 4
CALIPER SUB ASSY., L. FR. •••• F11 55 13 COLLAR, 16.5MM •••••••••••••••• D16 40 18 C.D.I. UNIT••••••••••••••••••• G14 74 2
CAMSHAFT COMP. ••••••••••••••• D3 27 2 COLLAR, 6X4••••••••••••••••••• F4 48 24
CAM, GEARSHIFT ••••••••••••••• E2 42 6 F5 49 14 [D ]
CAM, RR. BRAKE ••••••••••••••• F13 57 5 COLLAR, CHAIN CASE TAIL••••••• G12 72 10
CAP ASSY., NOISE SUPPRESSOR •• G14 74 5 COLLAR, CHAIN GUARD ••••••••••• G8 68 11 DIAPHRAGM••••••••••••••••••••• F5 49 8
CAP, 14MM •••••••••••••••••••• D10 34 5 COLLAR, CHAIN SLIPPER ••••••••• G8 68 19 DISK, CLUTCH FRICTION••••••••• D8 32 6
CAP, 30MM •••••••••••••••••••• D10 34 6 COLLAR, CONNECTING TUBE 7
CAP, BLEEDER ••••••••••••••••• F11 55 4 SETTING G2 62 6 DISK, FR. BRAKE••••••••••••••• F12 56 17
CAP, CABLE SEALING ••••••••••• E3 43 14 COLLAR, COUNTERSHAFT LOW GEAR• D16 40 5 DOWEL PIN, 10X14•••••••••••••• D10 34 7
CAP, HANDLE PIPE ••••••••••••• F6 50 8 COLLAR, ENGINE MOUNTING ••••••• G15 75 5 D14 38 14
CAP, MASTER CYLINDER ••••••••• F5 49 5 COLLAR, FENDER MOUNTING ••••••• F8 52 2 DOWEL PIN, 10X20•••••••••••••• D6 30 3
CAP, OIL FILTER ROTOR •••••••• D9 33 6 COLLAR, FR. FENDER•••••••••••• G13 73 14 DOWEL PIN, 8X14••••••••••••••• D1 25 23
CAP, RIM HOLE •••••••••••••••• F12 56 1 COLLAR, FR. WHEEL••••••••••••• F12 56 3 D7 31 8
F14 58 14 COLLAR, FR. WHEEL DISTANCE •••• F12 56 6 DRIVER 1, PLUS SCREW•••••••••• H1 77 7
CAP, SPEED ALARM CORD •••••••• F2 46 12 COLLAR, GEARSHIFT LEVER DRIVER 3, MINUS SCREW••••••••• H1 77 8
CAP, SWINGARM DUST SEAL •••••• G8 68 9 SETTING G12 72 14 DRUM, GEARSHIFT••••••••••••••• E2 42 5
CAP, TAPPET ADJUSTING HOLE ••• D1 25 8 COLLAR, RR. AXLE DISTANCE ••••• F14 58 7 DUCT, AIR CLEANER INTAKE•••••• G2 62 11
D14 38 4 COLLAR, RR. FORK CENTER••••••• G8 68 8 DUST SEAL••••••••••••••••••••• F10 54 28
CARBURETOR ASSY. ••••••••••••• E3 43 12 COLLAR, RR. WHEEL••••••••••••• F14 58 3 DUST SEAL, 16X23X3.5•••••••••• G9 69 16
CASE ASSY., INNER •••••••••••• F2 46 5 COLLAR, R. ENGINE DISTANCE •••• G15 75 23 DUST SEAL, 17X20X2.5•••••••••• G5 65 11
CASE ASSY., UNDER •••••••••••• F2 46 11 COLLAR, SEAT•••••••••••••••••• F16 60 4 DUST SEAL, 40X50X5•••••••••••• F12 56 20
CASE COMP., R. BOTTOM •••••••• F9 53 12 COLLAR, SEAT MOUNTING••••••••• F15 59 11 DUST SEAL, BRAKE CAM•••••••••• F13 57 11
CASE COMP., UPPER •••••••••••• F2 46 10 COLLAR, SIDE COVER SETTING •••• G1 61 7 DUST SEAL, STEERING HEAD•••••• F7 51 5
CASE SET, HEADLIGHT •••••••••• F1 45 8 COLLAR, STARTING DRIVEN GEAR•• D12 36 2 6
CASE, AIR CLEANER •••••••••••• G2 62 10 COLLAR, TAILLIGHT••••••••••••• G12 72 7
CASE, DRIVE CHAIN •••••••••••• G8 68 2 COLLAR, TAILLIGHT SETTING ••••• F16 60 1 [E ]
CASE, L. BOTTOM •••••••••••••• F9 53 20 COLLAR, TAILLIGHT UNIT•••••••• G11 71 13
CENTER COMP., CLUTCH ••••••••• D8 32 3 COLLAR, WINKER •••••••••••••••• G11 71 10 ELEMENT, AIR CLEANER•••••••••• G2 62 2
CHAIN SET, DRIVE ••••••••••••• G8 68 1 CONTACT, NEUTRAL SWITCH••••••• D14 38 10
CHAIN, CAM ••••••••••••••••••• D5 29 2 CORD COMP., TAILLIGHT••••••••• G12 72 4 [F ]
CHAMBER SET, FLOAT ••••••••••• E3 43 5 COTTER, VALVE••••••••••••••••• D3 27 13
CIRCLIP •••••••••••••••••••••• F5 49 17 COUNTERSHAFT, TRANSMISSION •••• D16 40 3 FENDER, FR.••••••••••••••••••• F8 52 1
CIRCLIP, EXTERNAL, 12MM •••••• E2 42 18 COVER A, BATTERY TERMINAL ••••• G13 73 4 FENDER, RR.••••••••••••••••••• G10 70 2
CIRCLIP, EXTERNAL, 14MM •••••• E2 42 19 COVER A, STARTER MAGNETIC FLAP, TIRE•••••••••••••••••••• F12 56 13
CLAMPER A, FR. BRAKE CABLE ••• F9 53 2 TERMINAL D13 37 7 F14 58 13
CLAMPER B, FR. BRAKE CABLE ••• F9 53 3 COVER COMP., R. CRANKCASE ••••• D7 31 1 FLOAT SET••••••••••••••••••••• E3 43 3
CLAMPER, SPEEDOMETER CABLE ••• F9 53 1 COVER SET, AIR CLEANER CASE••• G1 61 1 FLYWHEEL COMP.•••••••••••••••• D11 35 3
CLAMPER, WIRE HARNESS •••••••• D14 38 9 COVER SET, R. SIDE •••••••••••• G1 61 2 FORK SUB ASSY., L. FR.•••••••• F9 53 21
CLAMP, MASTER CYLINDER OIL COVER, ADJUSTING SCREW•••••••• F1 45 6 FORK SUB ASSY., R. FR.•••••••• F9 53 18
HOSE G2 62 22 COVER, FR. HUB •••••••••••••••• F12 56 5 FORK, CENTER GEARSHIFT•••••••• E2 42 3
CLIP A, BREATHER TUBE •••••••• G2 62 12 COVER, L. CRANKCASE ••••••••••• D10 34 1 FORK, L. GEARSHIFT•••••••••••• E2 42 2
CLIP, 4X100 •••••••••••••••••• F2 46 21 COVER, L. CYLINDER HEAD••••••• D1 25 6 FORK, R. GEARSHIFT•••••••••••• E2 42 1
CLIP, BREATHER TUBE •••••••••• G2 62 13 COVER, L. HANDLE LEVER•••••••• F3 47 14 FUEL FILL CAP COMP.••••••••••• F15 59 9
CLIP, CABLE, 10MM •••••••••••• G15 75 20 COVER, L. RR. CRANKCASE ••••••• D10 34 3 FUSE, BLADE••••••••••••••••••• G13 73 20
CLIP, CABLE, 15MM •••••••••••• G15 75 21 COVER, REDUCTION GEAR••••••••• D10 34 2 21
CLIP, CABLE, 20MM •••••••••••• G15 75 22 COVER, RR. BRAKE ARM •••••••••• F13 57 10 G14 74 15
CLIP, HIGH TENSION CORD •••••• G14 74 13 COVER, STARTER MOTOR TERMINAL• D13 37 9
CLIP, OIL DRAIN TUBE ••••••••• G2 62 1 CRANKCASE COMP., L. ••••••••••• D14 38 3 [G ]
5 CLIP, PISTON PIN, 15MM •••••••
CLIP, TUBE •••••••••••••••••••
D15
E3
E4
39
43
44
8
25
26
CRANKCASE COMP., R. ••••••••••• D14
CRANKSHAFT COMP.•••••••••••••• D15
CUP SET, FUEL STRAINER •••••••• F15
38
39
59
1
1
4
GASKET SET••••••••••••••••••••
GASKET, CRANKCASE•••••••••••••
E3
D14
43
38
1
2
F15 59 12 CUSHION ASSY., RR. •••••••••••• G9 69 1 GASKET, CYLINDER•••••••••••••• D6 30 2
13 CUSHION, C.D.I. UNIT •••••••••• G14 74 1 GASKET, CYLINDER HEAD••••••••• D1 25 4
G3 63 25 CUSHION, FR. FUEL TANK•••••••• F15 59 7 GASKET, EX. PIPE•••••••••••••• G4 64 1
86
2006.09.20 E
PART NAME INDEX J 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
GASKET, FLOAT CHAMBER •••••••• E3 43 16 HOSE, FR. BRAKE••••••••••••••• F5 49 2 NUT, BRAKE ADJUSTING•••••••••• G5 65 6
GASKET, L. COVER ••••••••••••• D10 34 4 HOUSING, UNDER THROTTLE ••••••• F3 47 10 NUT, CAP, 6MM••••••••••••••••• F2 46 20
GASKET, OIL FILTER CAP ••••••• D9 33 9 HOUSING, UPPER THROTTLE ••••••• F3 47 9 G4 64 9
GASKET, PULSE GENERATOR BASE • D1 25 7 HUB SUB ASSY., FR. WHEEL•••••• F12 56 7 NUT, CAP, 8MM••••••••••••••••• D1 25 15
GASKET, R. COVER ••••••••••••• D7 31 2 HUB SUB ASSY., RR. WHEEL•••••• F14 58 8 NUT, FIXING••••••••••••••••••• F4 48 25
GASKET, TENSIONER LIFTER ••••• D5 29 5 NUT, FLANGE, 10MM••••••••••••• F4 48 34
GAUGE, OIL LEVEL ••••••••••••• D7 31 3 [I ] G16 76 25
GEAR COMP., STARTING DRIVEN •• D12 36 1 NUT, FLANGE, 12MM••••••••••••• G9 69 12
GEAR, COUNTERSHAFT FIFTH ••••• D16 40 15 IGNITION PULSE GENERATOR ASSY. D11 35 2 NUT, FLANGE, 16MM••••••••••••• F14 58 16
GEAR, COUNTERSHAFT FOURTH •••• D16 40 13 INDICATOR, RR. BRAKE •••••••••• F13 57 7 NUT, FLANGE, 6MM•••••••••••••• D1 25 21
GEAR, COUNTERSHAFT LOW ••••••• D16 40 4 INSULATOR, CARBURETOR••••••••• D1 25 9 F4 48 33
GEAR, COUNTERSHAFT SECOND •••• D16 40 8 F5 49 20
GEAR, COUNTERSHAFT THIRD ••••• D16 40 11 [J ] F13 57 13
GEAR, IDLE ••••••••••••••••••• D12 36 5 F16 60 12
GEAR, MAINSHAFT FIFTH •••••••• D16 40 14 JET, MAIN,•••••••••••••••••••• E4 44 31 G14 74 14
GEAR, MAINSHAFT FOURTH ••••••• D16 40 12 JET, SLOW,•••••••••••••••••••• E4 44 32 NUT, FLANGE, 8MM•••••••••••••• F6 50 15
GEAR, MAINSHAFT SECOND ••••••• D16 40 7 JOINT B, BRAKE ARM •••••••••••• G5 65 18 F14 58 17
GEAR, MAINSHAFT THIRD •••••••• D16 40 10 JOINT, BREATHER TUBE •••••••••• G2 62 15 G16 76 24
GEAR, OIL PUMP DRIVE ••••••••• D9 33 2 JOINT, DRIVE CHAIN•••••••••••• G8 68 4 NUT, HEX., 5MM•••••••••••••••• F10 54 33
GEAR, PRIMARY DRIVE •••••••••• D9 33 10 G3 63 26
GEAR, REDUCTION •••••••••••••• D12 36 3 [K ] NUT, HEX., 6MM•••••••••••••••• G5 65 16
GEAR, SPEEDOMETER •••••••••••• F12 56 15 NUT, LOCK••••••••••••••••••••• F3 47 22
GRIP ASSY., THROTTLE ••••••••• F3 47 6 KEY SET ••••••••••••••••••••••• F6 50 1 NUT, LOCK, 16MM••••••••••••••• D8 32 15
GRIP, L. HANDLE •••••••••••••• F3 47 8 KEY, BLANK•••••••••••••••••••• F6 50 4 D9 33 12
GRIP, R. HANDLE •••••••••••••• F3 47 7 KEY, WOODRUFF, 4MM •••••••••••• D15 39 6 NUT, SEAT SETTING••••••••••••• F16 60 11
GRIP, SCREW DRIVER ••••••••••• H1 77 9 KNOB•••••••••••••••••••••••••• F2 46 6 NUT, SIDE STAND••••••••••••••• G7 67 4
GROMMET, AIR CLEANER CASE •••• G1 61 3 NUT, SPECIAL, 6X7••••••••••••• G13 73 15
GROMMET, RADIATOR •••••••••••• G15 75 1 [L ] NUT, STEERING STEM•••••••••••• F6 50 14
GROMMET, WIRE CORD ••••••••••• G10 70 1 NUT, TAPPET ADJUSTING••••••••• D3 27 15
GUARD, DRIVE CHAIN ••••••••••• G8 68 10 LABEL, CHAIN ADJUSTER••••••••• H2 78 3 NUT, U, 10MM•••••••••••••••••• G9 69 11
GUARD, L. KNUCKLE •••••••••••• F3 47 16 LABEL, DRIVE CHAIN•••••••••••• H2 78 2 NUT, U, 14MM•••••••••••••••••• G8 68 18
GUARD, R. KNUCKLE •••••••••••• F5 49 12 LABEL, TIRE••••••••••••••••••• H2 78 1 NUT, U, 6MM••••••••••••••••••• F10 54 26
GUIDE COMP., BRAKE HOSE •••••• F6 50 5 LENS, TAILLIGHT••••••••••••••• G12 72 2 NUT, WING, 6MM•••••••••••••••• G3 63 24
F7 51 3 LENS, WINKER•••••••••••••••••• G11 71 2
GUIDE, A.C. GENERATOR CORD ••• D11 35 5 LEVER COMP., CLUTCH ••••••••••• D7 31 4 [O ]
GUIDE, CAM CHAIN ••••••••••••• D5 29 7 LEVER SET, CHOKE•••••••••••••• E3 43 8
GUIDE, CLUTCH OUTER •••••••••• D8 32 5 LEVER, L. STEERING HANDLE ••••• F3 47 15 OIL PUMP ASSY.•••••••••••••••• D9 33 1
GUIDE, EX. VALVE ••••••••••••• D1 25 3 LEVER, R. STEERING HANDLE ••••• F5 49 11 OIL SEAL, 12X22X5••••••••••••• D7 31 6
GUIDE, IN. VALVE ••••••••••••• D1 25 2 LIFTER ASSY., TENSIONER ••••••• D5 29 4 OIL SEAL, 14X28X7••••••••••••• D14 38 17
GUIDE, SPEEDOMETER CABLE ••••• F7 51 2 OIL SEAL, 17.5X26X5••••••••••• G9 69 15
[M ] OIL SEAL, 20X34X7••••••••••••• E1 41 27
[H ] OIL SEAL, 21X37X7••••••••••••• F12 56 19
MAINSHAFT, TRANSMISSION••••••• D16 40 2 OIL SEAL, 25X47X6.5••••••••••• F14 58 19
HANDLE, EYE WRENCH, 12MM ••••• H1 77 11 MARK, DRIVE CAUTION ••••••••••• H2 78 5 O-RING•••••••••••••••••••••••• D13 37 13
HARNESS, WIRE •••••••••••••••• G14 74 9 MARK, SWINGARM •••••••••••••••• H3 79 1 F15 59 5
HEADLIGHT COMP. •••••••••••••• F1 45 4 H4 80 1 O-RING, 10X1.6•••••••••••••••• D1 25 17
HEAD ASSY., CYLINDER ••••••••• D1 25 1 MARK, WING•••••••••••••••••••• F6 50 12 O-RING, 13.8X2.5•••••••••••••• D10 34 8
HOLDER ASSY., HELMET ••••••••• G15 75 9 MIRROR ASSY., BACK •••••••••••• F3 47 19 O-RING, 18X3•••••••••••••••••• D7 31 7
HOLDER B2, HANDLE PIPE UPPER • F6 50 19 MIRROR COMP.•••••••••••••••••• F3 47 20 O-RING, 1.3X4.3••••••••••••••• E3 43 11
HOLDER SET, BRUSH •••••••••••• D13 37 5 MOTOR ASSY., STARTING••••••••• D13 37 1 O-RING, 24.4X3.1•••••••••••••• D13 37 12
HOLDER, AXLE ••••••••••••••••• F9 53 24 MUDGUARD •••••••••••••••••••••• G8 68 3 O-RING, 2.4X29•••••••••••••••• E3 43 10
HOLDER, CLUTCH WIRE •••••••••• D14 38 8 MUFFLER COMP.••••••••••••••••• G4 64 3 O-RING, 30MM•••••••••••••••••• D10 34 10
HOLDER, HANDLE UNDER ••••••••• F6 50 7 O-RING, 30.2X2.4•••••••••••••• F10 54 29
HOLDER, JET ••••••••••••••••••
HOLDER, L. LEVER BRACKET •••••
HOLDER, MASTER CYLINDER ••••••
E3
F3
F5
43
47
49
18
13
6
[N ]
NEEDLE SET, JET••••••••••••••• E3 43 2
O-RING,
O-RING,
33.5X3.0••••••••••••••
35X3••••••••••••••••••
D1
D1
D14
25
25
38
19
18
18
5
HOLDER, NEEDLE JET ••••••••••• E3 43 17 NUT-WASHER, 6MM••••••••••••••• D13 37 10 O-RING, 63X3•••••••••••••••••• D10 34 9
HOLDER, SPARE FUSE ••••••••••• G13 73 11 NUT, 6MM •••••••••••••••••••••• G2 62 21 O-RING, 75X2.5•••••••••••••••• D1 25 16
HORN COMP. ••••••••••••••••••• F7 51 1 NUT, BEAM ADJUSTING ••••••••••• F1 45 3 O-RING, 7X1.7••••••••••••••••• D14 38 19
87
2006.09.20 E
PART NAME INDEX J 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
SPANNER, 10X14 ••••••••••••••• H1 77 6 STRIPE, R. FUEL TANK •••••••••• H3 79 2 WASHER, 10X24••••••••••••••••• D11 35 10
SPEEDOMETER ASSY. •••••••••••• F2 46 3 H4 80 2 WASHER, 10.2MM•••••••••••••••• G6 66 14
SPEEDOMETER COMP. •••••••••••• F2 46 4 9 WASHER, 16MM•••••••••••••••••• D9 33 13
SPINDLE COMP., GEARSHIFT ••••• E2 42 9 STRIPE, R. SIDE COVER••••••••• H4 80 7 WASHER, 6MM••••••••••••••••••• E2 42 15
SPOKE SET, ••••••••••••••••••• F14 58 4 SUB CORD, TAILLIGHT ••••••••••• G12 72 6 WASHER, CHAIN SLIDER•••••••••• G8 68 13
5 SUSPENSION, IGNITION COIL ••••• G14 74 3 WASHER, HANDLE CUSHION•••••••• F6 50 17
6 SUSPENSION, WINKER RELAY•••••• G14 74 11 WASHER, OIL BOLT•••••••••••••• F5 49 16
SPOKE SET, FR. ••••••••••••••• F12 56 4 SWINGARM SET •••••••••••••••••• G8 68 14 WASHER, OIL FILTER ROTOR
SPRING A, BRAKE ROD •••••••••• G5 65 7 SWITCH ASSY., CLUTCH •••••••••• F3 47 5 LOCKING D8 32 1
SPRING A, FR. FORK ••••••••••• F9 53 4 SWITCH ASSY., COMBINATION & WASHER, PLAIN, 4MM•••••••••••• G11 71 16
SPRING B, FR. FORK ••••••••••• F9 53 5 LOCK F6 50 2 WASHER, PLAIN, 5MM•••••••••••• F4 48 35
SPRING SET, BRAKE PEDAL •••••• G5 65 9 SWITCH ASSY., FR. STOP•••••••• F5 49 1 WASHER, PLAIN, 6MM•••••••••••• D1 25 22
SPRING, BRAKE SHOE ••••••••••• F13 57 8 SWITCH ASSY., RR. STOP•••••••• G5 65 3 F16 60 13
SPRING, CARBON BRUSH ••••••••• D13 37 3 SWITCH ASSY., STARTER MAGNETIC G13 73 6 G4 64 10
SPRING, CLUTCH ••••••••••••••• D8 32 12 SWITCH SET, STARTER KILL •••••• F3 47 3 G6 66 15
SPRING, CLUTCH LEVER ••••••••• D7 31 5 SWITCH SET, WINKER•••••••••••• F3 47 4 WASHER, PLAIN, 8MM•••••••••••• G16 76 26
SPRING, FR. FORK REBOUND ••••• F9 53 8 WASHER, SEALING, 6MM•••••••••• D5 29 12
SPRING, GEARSHIFT DRUM STOPPER E2 42 8 [T ] WASHER, SEALING, 8MM•••••••••• D1 25 14
SPRING, GEARSHIFT PLATE •••••• E2 42 11 WASHER, SPECIAL••••••••••••••• F14 58 18
SPRING, GEARSHIFT RETURN ••••• E2 42 12 TAILLIGHT UNIT •••••••••••••••• G12 72 1 WASHER, SPECIAL, 8MM•••••••••• F10 54 27
SPRING, HEADLIGHT BEAM TANK SET, FUEL •••••••••••••••• F15 59 6 WASHER, SPEEDOMETER GEAR•••••• F12 56 16
ADJUSTING F1 45 2 TANK, STORAGE••••••••••••••••• G2 62 16 WASHER, STEEL PLATE••••••••••• D13 37 11
SPRING, JUDDER ••••••••••••••• D8 32 13 TENSIONER, CAM CHAIN •••••••••• D5 29 3 WASHER, STEERING STEM••••••••• F6 50 16
SPRING, L. STEP RETURN ••••••• G6 66 5 TERMINAL SET, BRUSH ••••••••••• D13 37 2 WASHER, THRUST, 14MM•••••••••• E2 42 16
SPRING, OIL FILTER SCREEN •••• D14 38 7 THREAD, STEERING HEAD TOP ••••• F7 51 8 WASHER, THRUST, 15MM•••••••••• D16 40 19
SPRING, OIL THROUGH •••••••••• D9 33 8 THROUGH, OIL •••••••••••••••••• D9 33 7 20
SPRING, PAD •••••••••••••••••• F11 55 6 TIRE, RR. ••••••••••••••••••••• F12 56 11 WASHER, THRUST, 16.5MM•••••••• D16 40 21
SPRING, R. STEP RETURN ••••••• G6 66 4 F14 58 11 WASHER, THRUST, 20MM•••••••••• D16 40 22
SPRING, SIDE STAND ••••••••••• G7 67 2 TOOL SET •••••••••••••••••••••• H1 77 1 WHEEL SUB ASSY., FR.•••••••••• F12 56 8
SPRING, STOP SWITCH •••••••••• G5 65 4 TOP SET ••••••••••••••••••••••• E3 43 4 WHEEL SUB ASSY., RR.•••••••••• F14 58 9
SPRING, VALVE INNER •••••••••• D3 27 9 TUBE•••••••••••••••••••••••••• E3 43 20 WINKER ASSY., L. FR.•••••••••• G11 71 5
SPRING, VALVE OUTER •••••••••• D3 27 8 TUBE A, BREATHER•••••••••••••• G2 62 18 WINKER ASSY., L. RR.•••••••••• G11 71 11
SPROCKET, CAM •••••••••••••••• D5 29 1 TUBE B, BREATHER•••••••••••••• G2 62 19 WINKER ASSY., R. FR.•••••••••• G11 71 1
SPROCKET, DRIVE •••••••••••••• D16 40 16 TUBE, 3.5X320••••••••••••••••• E4 44 28 WINKER ASSY., R. RR.•••••••••• G11 71 6
SPROCKET, FINAL DRIVEN ••••••• F14 58 2 TUBE, 3.5X360••••••••••••••••• E4 44 29 WIRE, TAIL BAG LOCK••••••••••• F16 60 6
SPROCKET, TIMING ••••••••••••• D15 39 5 TUBE, 3.5X90•••••••••••••••••• E4 44 27 WRENCH, EYE, 17MM••••••••••••• H1 77 4
STATOR COMP. ••••••••••••••••• D11 35 4 TUBE, 4.5X150••••••••••••••••• E4 44 30 WRENCH, EYE, 24MM••••••••••••• H1 77 12
STAY COMP., COUPLER •••••••••• F2 46 15 TUBE, AIR CLEANER CONNECTING•• G2 62 7 WRENCH, PLUG•••••••••••••••••• H1 77 3
STAY COMP., SPEEDOMETER •••••• F2 46 16 TUBE, BRAKE PEDAL SPRING•••••• G5 65 10
STAY, CHAIN SLIPPER •••••••••• G8 68 6 TUBE, BREATHER DRAIN •••••••••• G2 62 20
STAY, FUSE BOX ••••••••••••••• G2 62 8 TUBE, DRAIN••••••••••••••••••• G2 62 14
STAY, HEADLIGHT CASE LOWER ••• F7 51 9 TUBE, FUEL•••••••••••••••••••• F15 59 10
STAY, L. FR. WINKER •••••••••• G11 71 4 TUBE, TIRE•••••••••••••••••••• F12 56 12
8 F14 58 12
STAY, L. HEADLIGHT CASE •••••• F6 50 11
STAY, REGULATOR •••••••••••••• G2 62 9 [V ]
STAY, R. FR. WINKER •••••••••• G11 71 3
7 VALVE ASSY., AIR CUT •••••••••• E3 43 21
STAY, R. HEADLIGHT ••••••••••• F6 50 10 VALVE COMP., FLOAT•••••••••••• E3 43 15
STEM COMP., STEERING ••••••••• F7 51 4 VALVE SET, THROTTLE ••••••••••• E3 43 7
STEM SUB ASSY., STEERING ••••• F7 51 7 VALVE, EX.•••••••••••••••••••• D3 27 7
STEP COMP., L. ••••••••••••••• G6 66 6 VALVE, IN.•••••••••••••••••••• D3 27 6
STEP COMP., R. ••••••••••••••• G6 66 3
STOPPER COMP., GEARSHIFT DRUM
STOPPER, RR. AXLE ••••••••••••
STRIPE, L. FUEL TANK •••••••••
E2
F13
H3
42
57
79
7
12
3 WASHER A,
[W ]
PLAIN••••••••••••••• G1 61 8
5
H4 80 3 WASHER A, SPLINE, 20MM•••••••• D16 40 23
10 WASHER B, SPLINE, 20MM•••••••• D8 32 16
STRIPE, L. SIDE COVER •••••••• H4 80 8 WASHER C, 8MM••••••••••••••••• D5 29 11
89
2006.09.20 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP