Illustrated Parts Manual: Model 45HA

Illustrated Parts Manual
Model
45HA
P/N
3120626
March 15, 2012

REVISION LOG
May 1988 - Original Issue Of Manual

January 1990 - Revised
January 1994 - Revised
August 1994 - Change 1
March 1995 - Change 2
July 1997 - Revised
March 15, 2001 - Revised (Edited 0010415 to Revision 19)
August 18, 2005 - Revised
June 10, 2009 - Revised
March 15, 2012 - Revised
3120626 A
REVISION LOG
B 3120626
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME
1-1 Frame & Steering Installation - 5’-9”/1.75M 2WD Frame (Single Rod Cylinder) . . . . . . . . . . . . . 1-2
1-2 Frame & Steering Installation - 6’-6”/2M 2WD Frame (Double Rod Cylinder) . . . . . . . . . . . . . . . 1-6
1-3 Frame & Steering Installation - 6’-6”/2M 4WD Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 Tire And Wheel Drive Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 Drive Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 Drive Hub/Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-7 Drive Brake Assembly - Ausco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
1-8 Drive Brake Assembly - Mico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-9 Drive Motor Assembly - 2WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
1-10 Drive Motor Assembly - 4WD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-11 Valves Installations (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
1-12 Lockout Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50
1-13 Tow Package Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
SECTION 2 - TURNTABLE
2-1 Control Valves Installations - Stepper Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Control Valves Installations - Vickers Valves (Kohler Gas & Electric Machines) . . . . . . . . . . . . . 2-6
2-3 Control Valves Installations - Vickers Valves (Ford Gas, Deutz Diesel & Kubota Diesel) . . . . . . 2-10
2-4 Stepper Control Valves Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5 Valve Assembly - FPS (Steer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2-6 Valve Assembly - 4 Stack Racine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-7 Valve Assembly - FPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-8 Control Valve Assembly (Vickers) (Prior to October 1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-9 Control Valve Assembly (Vickers) (October 1994 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2-10 Valve Assembly - Single Stack Racine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-11 Accessory Valve Assembly (Miller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
2-12 Accessory Valve Assembly (Hydraforce) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
2-13 Turntable, Bearing and Swing Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
2-14 Swing Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
2-15 Swing Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
2-16 Ford Engine Installation (With Electronic Ignition) (Prior to March 1990) . . . . . . . . . . . . . . . . . . 2-46
2-17 Ford Engine Installation (With DIS) (March 1990 To Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
2-18 Dual Fuel Installation (Ford with Electronic Ignition) (Prior to March 1990). . . . . . . . . . . . . . . . . 2-62
2-19 Dual Fuel Installation (Ford with DIS) (March 1990 To Present) . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
2-20 Generator Installation - 110V (Ford Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
2-21 Deutz Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-22 Generator Installation - 110V (Deutz Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
2-23 Pump Assembly - Barnes (Ford & Deutz Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-24 Kubota Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-25 Throttle & Fuel Shut-Off Installation (Kubota Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-26 Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-27 Dual Fuel Installation (Kohler) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-28 Generator Installation (Kohler) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
2-29 Electric Powered Machines Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104
2-30 Pump Assembly - Barnes (Kohler, Kubota & Electric Powered Machines) . . . . . . . . . . . . . . . . . 2-110
2-31 Battery Charger Assembly (Electric Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-32 Double Battery Package & Inverter Installations (Electric Machines Options). . . . . . . . . . . . . . . 2-114
3120626 i
TABLE OF CONTENTS (Continued)

2-33 Tank Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116
2-34 Rotary Oil Coupling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122
2-35 Optional Manual Descent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124
2-36 Ground Control Box Installation (All Machines with Electric Boom Limit Switches Built Prior
to May 1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-126
2-37 Ground Control Box Installation (Gas/Diesel Machines with Hydraulic Boom Limit Switches
Built May 1988 to March 1990 & Electric Machines with Hydraulic Boom Limit Switches
Built March 1990 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-130
Built March 1990 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-134
2-39 Tilt Indicator, Light & Alarms Installation (Turntable Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-138
2-40 Hoods Installation (Gas/Diesel Machines Built Prior to March 1990 & All Electric Machines) . . 2-142
2-41 Hoods Installation (Gas/Diesel Machines Built March 1990 through 1992) . . . . . . . . . . . . . . . . 2-146
2-42 Hoods Installation (Gas/Diesel Machines Built 1993 to Present) . . . . . . . . . . . . . . . . . . . . . . . . 2-148
SECTION 3 - BOOM
3-1 Booms And Limit Switches Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Main Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 Tower Boom Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 Boom Wipers Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
SECTION 4 - PLATFORMS
4-1 Standard Platform and Footswitch Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Low Mount Platform and Footswitch Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-3 Fiberglass Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-4 Rotator Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-5 Console Box Assembly - PQ Controllers and Stepper Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-6 Console Box Assembly - PQ Controllers and Vickers Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-7 Console Box Assembly - PQ Controllers and Vickers Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-8 Console Box Assembly - OEM Controllers and Vickers Valves. . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
4-9 Console Box Assembly - OEM Controllers and Vickers Valves. . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-10 Optional Common Platform Mounted Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
SECTION 5 - CYLINDERS
5-1 Accumlator Assembly (Machines With Stepper Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Axle Lockout Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Level Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 Lift Cylinder Assembly (Main Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Lift Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 Platform Level Cylinder Assembly (Main Boom) (Prior to October 1992). . . . . . . . . . . . . . . . . . 5-12
5-7 Platform Level Cylinder Assembly (Main Boom) (October 1992 to Present). . . . . . . . . . . . . . . . 5-14
5-8 Steer Cylinder Assembly (2WD Double Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-9 Steer Cylinder Assembly (2WD Single Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-10 Steer Cylinder Assembly (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 Telescope Cylinder Assembly (Main Boom) (Prior to June 1991) . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-12 Telescope Cylinder Assembly (Main Boom) (June 1991 to Present). . . . . . . . . . . . . . . . . . . . . . 5-24
5-13 Telescope Cylinder Assembly (Tower Boom) (July 1988 to Present) . . . . . . . . . . . . . . . . . . . . . 5-26
ii 3120626
TABLE OF CONTENTS

5-14 Cylinder Bellows Installation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
SECTION 6 - HYDRAULICS
6-1 Axle Lockout Without Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Drive Hydraulic Diagram (2WD With Swivel & With Vickers Valves) . . . . . . . . . . . . . . . . . . . . . 6-4
6-3 Drive Hydraulic Diagram (4WD With Swivel & With Vickers Valves) . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 Lift & Level (Tower Boom) Hydraulic Diagram (Vickers Valves & Hydraulic Boom Limit
Switches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 Lift & Slave (Main Boom) Hydraulic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 Pump Hydraulic Diagram (Vickers Valves - Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . . . . 6-16
6-7 Pump Hydraulic Diagram (Vickers Valves - Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-8 Rotation Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-9 Steer With Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6-10 Swing Hydraulic Diagram (With Vickers Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6-11 Telescope (Main Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6-12 Telescope (Tower Boom) Hydraulic Diagram (Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . . 6-32
6-13 Telescope (Tower Boom) Hydraulic Diagram (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6-14 Hydraulic Diagram List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
SECTION 7 - ELECTRICAL
7-1 Electrical Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accessory Valve Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7-3 Contactor Box Wiring Diagram (Electric Machines). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
7-4 Dual Fuel Wiring Diagram (Ford Dual Fuel Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7-5 Generator Wiring Diagram (Deutz Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-6 Generator Wiring Diagram (Ford Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
7-7 Platform Wiring Diagram (Gas And Diesel Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-8 Platform Wiring Diagram (Electric Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
7-9 Standard Wiring Diagram (Deutz Diesel Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7-10 Standard Wiring Diagram (Ford Gas Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7-11 Standard Wiring Diagram (Electric Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
SECTION 8 - DECALS
8-1 Decals Installation (45HA Prior to August 1991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Decal Installation (45HA August 1991 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
SECTION 10 - SPECIAL OPTIONS

10-1 Miscellaneous Special Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-2 U/L Machines Special Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 440V Electric Pedestal Machines Special Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10-4 Japanese Machine Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
3120626 iii
TABLE OF CONTENTS (Continued)
iv 3120626
SECTION 1 FRAME
S
TABLE OF CONTENTS E
C
FIGURE DESCRIPTION PAGE
T
1-1 Frame & Steering Installation - 5’-9”/1.75M 2WD Frame (Single Rod Cylinder) . . . . . . . . . . . . . 1-2
I
O
1-2 Frame & Steering Installation - 6’-6”/2M 2WD Frame (Double Rod Cylinder) . . . . . . . . . . . . . . 1-6
1-3 Frame & Steering Installation - 6’-6”/2M 4WD Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 Tire and Wheel Drive Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 N
1-5 Drive Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-6 Drive Hub/Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
1-7 Drive Brake Assembly - Ausco . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 1
1-8 Drive Brake Assembly - Mico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
1-9
1-10
Drive Motor Assembly - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Motor Assembly - 4WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-38
1-42 F
1-11 Valves Installations (Frame Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46 R
1-12
1-13
Lockout Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tow Package Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-50
1-52
A
M
E
3120626 1-1
SECTION 1 FRAME
S FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75m 2WD FRAME
E (WITH SINGLE ROD CYLINDER)
C
T
I
O
N
F
R
A
M
E
1-2 3120626
SECTION 1 FRAME
S
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE
ROD CYLINDER)
E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. C
FRAME OPTIONS Ref. T
I
2360288
2360283
Fixed Axle (Standard Stability/Standard Platform)
Oscillating Axle (Standard Stability/Standard Platform
1
1 O
2360322 Fixed Axle (2 to 1 Stability/Low Mount Platform) 1 N
2360321 Oscillating Axle (2 to 1 Stability/Low Mount Platform) 1
0239196 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref. B 1

1
2
Not Used
4843094 Axle Weldment 1
F
3 Not Used R
4 2160002 Fitting, Grease 1
A
M
5 4842621 Pin, Pivot 1
6 3311601 Nut 3/8”-16NC 1
7 4761600 Lockwasher 3/8” 1 E
8 4751600 Flatwasher 3/8” 1
9 4300034 Stud (Welded on Part) 1
10 1681785 Lockout Cylinder Assembly (See Section 5 for 2
Breakdown)
11 4842622 Pin (Top) 2
12 4842794 Pin (Bottom) 2
13 0641406 Bolt 1/4”-20NC x 3/4” 4
14 4761400 Lockwasher 1/4” 4
4751400 Flatwasher 1/4” 4
STEERING INSTALLATION Ref.

0239197 ANSI Spec Ref. E
0252114 CSA Spec Ref. C
101 Spindle - Right Side Options: 1

4130207 ANSI Spec
4130264 CSA Spec
0960839 Bushing, Bronze 2
102 Spindle Left Side Options: 1
4130210 ANSI Spec
4130265 CSA Spec
103 2780153 Hub, Wheel (Includes Item 107) 2
105 1682020 Steer Cylinder Assembly (See Section 5 for 1
Breakdown)
106 3840962 Tie-Rod 1
107 0630137 Stud, Wheel (Part of Item 103) 18
108 3300012 Nut, Wheel 18
109 0721003 Bolt #10-24NC x 3/8” 6
110 4761000 Lockwasher #10 6
111 1120019 Cap, Hub 2
3120626 1-3
SECTION 1 FRAME
S FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE
E ROD CYLINDER) (CONTINUED)
C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
T
112 3450608 Pin, Cotter 3/16” x 2" 2
113 3322603 Nut, Slotted 1"-12NF 2
I 114 4740001 Washer, Hardened 2
O 115
116
0440112
0440113
Cup, Bearing
Cone, Bearing
2
2
N 117 3960373 Seal, Oil 2
118 3323003 Nut, Slotted 1 1/4”-12NF 2
1 119
120
3450609 Pin, Cotter 3/16” x 2 1/4”
Kingpin Options:
2
2
3421340 ANSI Spec
F 3421965 CSA Spec
R
121 0440162 Washer, Thrust 2
122 3431622 Pin, Clevis 1
A 123 3450608 Pin, Cotter 3/16” x 2" 1
M 124
125
4712600
0440091
Flatwasher 1"
Washer, Thrust
1
3
E 126 0642628 Bolt 1"-8NC x 3 1/2” 2
127 0560805 Block, Tie-Rod (Right Side) 1
128 3312602 Nut, Jam 1"-8NC 2
129 3300175 Locknut 1
130 0560804 Block, Tie-Rod (Left Side) 1
131 3300229 Nut, Jam (Left Hand Thread) 1
132 3323002 Nut, Jam 1 1/4”-12NF 1
133 2160003 Fitting, Grease - 45° 2
1-4 3120626
SECTION 1 FRAME
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5’-9”/1.75M 2WD FRAME (WITH SINGLE S
ROD CYLINDER) (CONTINUED) E
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C
T
I
O
N
F
R
A
M
E
3120626 1-5
SECTION 1 FRAME
S FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2m 2WD FRAME
E (WITH DOUBLE ROD CYLINDER)
C
T
I
O
N
F
R
A
M
E
1-6 3120626
SECTION 1 FRAME
S
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD
CYLINDER)
E
C
2360262 Fixed Axle I
2360274 Oscillating Axle
O
0238747 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref. A N
1
1 Not Used
2 4842982 Axle Weldment 1
3 0238390 Mounting Block Assembly - Steer Cylinder 2
4
5
2160002
4842621
Fitting, Grease
Pin, Pivot (Axle)
1
1
F
6 3311601 Nut 3/8”-16NC 1 R
7 4761600 Lockwasher 3/8” 1 A
8
9
4751600
4300034
Flatwasher 3/8”
Stud (Welded on Part)
1
1 M
10 1681785 Lockout Cylinder Assembly (See Section 5 for 2 E
Breakdown)
11 4842622 Pin (Top) (Lockout Cylinder) 2
12 4842794 Pin (Bottom) (Lockout Cylinder) 2
13 0641406 Bolt 1/4”-20NC x 3/4” 4
14 4761400 Lockwasher 1/4” 4

0238395 ANSI Spec Ref. 7
0252113 CSA Spec Ref. 3
101 Spindle Options: 2

4130197 ANSI Spec
4130263 CSA Spec
102 Steer Cylinder Assembly Options (See Section 5 for 1
Breakdown)
1681814 Prior to S/N 31941
1683511 S/N 31941 to Present
103 4842860 Tie-Rod 2
104 Kingpin Options: 2
3421340 ANSI Spec
3421965 CSA Spec
106 3300012 Nut, Wheel 1/2”-20NF 18
107 0630137 Bolt, Wheel (Part of Item 115) 18
108 0721004 Bolt #10-24 x 1/2” 6
109 4761000 Lockwasher #10 6
110 1120019 Cap, Hub 2
111 3322603 Nut, Slotted 1"-12NF 2
112 3450608 Pin, Cotter 3/16” x 2" 2
113 4740001 Washer, Hardened 2
114 4842624 Block, Tie-Rod 2
3120626 1-7
SECTION 1 FRAME
S FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD
E CYLINDER) (CONTINUED)
T
115 2780153 Hub, Wheel
116 0440112 Cup, Bearing 4
I 117 0440113 Cone, Bearing 4
O 118
119
3960373
3312205
Seal, Oil
Locknut 3/4”-10NC
2
6
N 120 Not Used
121 0642224 Bolt 3/4”-10NC x 3" 4
1 122
123
Not Used
2160002 Fitting, Grease - Straight 2
124 3323003 Nut, Slotted 1 1/4”-12NF 2
F 125 3450609 Pin, Cotter 3/16” x 2 1/4” 2
R
126 2160001 Fitting, Grease - 90° 4
A
M
E
1-8 3120626
SECTION 1 FRAME
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6’-6”/2M 2WD FRAME (WITH DOUBLE ROD S
CYLINDER) (CONTINUED) E
C
T
I
O
N
F
R
A
M
E
3120626 1-9
SECTION 1 FRAME
S FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2m 4WD FRAME
E
C
T
I
O
N
F
R
A
M
E
1-10 3120626
SECTION 1 FRAME
S
FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME E
2360277
2360392
Fixed Axle (Machines with 8.75" and 9.5" Tires)
Fixed Axle (Machines with 12" Tires)
1
1
I
2360272 Oscillating Axle (Machines with 8.75" and 9.5" Tires) 1 O
2360393 Oscillating Axle (Machines with 12" Tires) 1
N
0238631 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref. D
1
1 4842930 Axle Weldment 1
2 0961003 Bushing, Bronze (Axle Pivot) 2
3 0961029 Bushing, Bronze (Steer Pivot) 4 F
4 4740158 Washer, Thrust 2 R
5
6
0641630
4751600
Bolt 3/8”-16NC x 3 3/4”
Flatwasher 3/8”
1
1 A
7 3311605 Locknut 3/8”-16NC 1 M
8
9
3421500
Not Used
Pin, Pivot (Axle) 1
E
10 2160002 Fitting, Grease - Straight 1
11 1681785 Lockout Cylinder Assembly (See Section 5 for 2
Breakdown)
12 4842622 Pin, Attach (Top) (Lockout Cylinder) 2
13 4842794 Pin, Attach (Bottom) (Lockout Cylinder) 2
14 0641406 Bolt 1/4”-20NC x 3/4” 4
15 4761400 Lockwasher 1/4” 4
16 4220115 Stop, Axle 2
17 3311801 Nut 1/2”-13NC 4
18 4761800 Lockwasher 1/2” 4
19 4751800 Flatwasher 1/2” 4
21 4070690 Shim A/R
22 0961127 Bushing, Snap 2

0238637 ANSI Spec Ref. E
0252271 CSA Spec Ref. C
101 4130192 Spindle (Right Side) 1

102 4130190 Spindle (Left Side) 1
103 3300229 Nut, Jam (Left Hand Thread) 1
104 0560714 Block, Tie-Rod (Left Side) 1
105 3840861 Tie-Rod 1
106 1681892 Steer Cylinder Assy (See Section 5 for Breakdown) 1
107 3431622 Pin, Clevis 1
108 4712600 Flatwasher 1" Narrow 1
109 3450606 Pin, Cotter 3/16” x 1 1/2” 1
110 3323002 Nut, Jam 1 1/4”-12NF 1
3120626 1-11
SECTION 1 FRAME
S FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME (CONTINUED)
E FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
C 112 0560605 Block, Tie-Rod (Right Side) 1
T 113
114
0440091
0642628
Washer, Thrust
Bolt 1"-8NC x 3 1/2”
3
2
I 115 3312602 Nut, Jam 1"-8NC 3
O 116 Not Used
N
117 0630369 Bolt, Special 1
118 Kingpin Options: 4
3421190 ANSI Spec
1 3421887
3421190
CSA Spec Prior to S/N 26766
CSA Spec S/N 26766 to Present
119 0440161 Bearing, Thrust 2
F 120 Plate, Cover Options: 4
R
3530244 Prior to August 1992
3536410 August 1992 to Present
A 121 0641404 Bolt 1/4”-20NC x 1/2” (Prior to August 1992) 8
M 122
4300106
4761400
Drivescrew (August 1992 to Present)
Lockwasher 1/4” (Prior to August 1992 Only)
8
8
E 123 0630083 Bolt, Special 8
124 4761600 Lockwasher 3/8” 8
125 Not Used
126 4920096 Wire, Safety 4 ft./20cm
——————————
0100011 Loctite #242 A/R
1-12 3120626
SECTION 1 FRAME
FIGURE 1-3. FRAME AND STEERING INSTALLATION 6’-6”/2M 4WD FRAME (CONTINUED) S
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. E
C
T
I
O
N
F
R
A
M
E
3120626 1-13
SECTION 1 FRAME
S FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS
E
C
T
I
O
N
F
R
A
M
E
1-14 3120626
SECTION 1 FRAME
S
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS E
C
T
WHEEL DRIVE INSTALLATIONS (2WD) Ref.
0238521 Gas/Diesel Machines Built Prior to October 1992 & Ref. C
All Electric Machines Built to Present I
0253630 Gas/Diesel Machines Built October 1992 to Present
(Standard)
Ref. —
O
0270217 Gas/Diesel Machines (Post Production Alternative)
(Standard)
Ref. 1 N
0256126 Gas/Diesel Machines Built October 1992 to Present Ref. —
(15% Maximum Gradability) 1
0250218 Gas/Diesel Machines (Post Production Alternative) Ref. 1
(15% Maximum Gradability)
F
1 Drive Hub Assembly Options (See Figure 1-5 for
Breakdown):
2
R
Electric Machines: A
2780134
See Note
Prior to March 1989 (W1B1 Stamped on ID
Plate) M
Note: When replacing complete hub recommend
using 2780168 Hub Assembly.
E
2780168 March 1989 to Present (W1BF Stamped on ID
Plate)
Gas/Diesel Machines:
2780134 Prior to March 1989 (W1B1 Stamped on ID
See Note Plate)
Note: When replacing complete hub recommend
using 2780168 Hub Assembly.
2780168 March 1989 to October 1992 (W1BF Stamped
on ID Plate)
2780169 October 1992 to Present (Standard)
2780167 October 1992 to Present (15% Max Gradability)
2 3300012 Nut, Wheel 18
3 Drive Brake Assembly Options: 2
0920072 Prior to January 1992 (Ausco) (See Figure 1-7 for
Breakdown)
0920084 January 1992 to S/N 33476 (Mico) (See Figure 1-8
for Breakdown)
0920110 S/N 33476 to Present (Mico) (See Figure 1-8 for
Breakdown)
0920119 Optional Brake (Mico) (May be used as alternative)
(was p/n 0920117)
7018612 Repair Kit - 0920117/0920119 Brake (Includes 1
Case Seal, Piston Inner & Outer O-Rings &
Back-up Rings, Stator Disc, Rotor Disc, Return
Plate, Springs, Oil Seal, Bearing, 2 Retaining
Rings & 2 Mounting Face Gaskets) (1 Per
Assembly)
7000731 Gasket, Mounting Face 2
4 0642016 Bolt 5/8”-11NC x 2" 12
5 4762000 Lockwasher 5/8” 12
6 3311801 Nut 1/2”-13NC 4
7 4761800 Lockwasher 1/2” 4
3120626 1-15
SECTION 1 FRAME
S FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
C 8 Use 1001096405 Drive Motor Assembly (See Figure 1-9 for 2
T
Breakdown) (was p/n 3160132)
9 4300092 Stud 1/2” x 5 1/2” 4
I 10 4751800 Flatwasher 1/2” 4
O 0250432 WHEEL DRIVE INSTALLATION (4WD BUILT Ref. C

N SEPTEMBER 1989 TO PRESENT) (REAR DRIVE HAS
SEPARATE HUB AND BRAKE)
0270158 WHEEL DRIVE INSTALLATION (4WD) (POST Ref. 1
1 PRODUCTION ALTERNATIVE)
101 Drive Hub Assembly - Rear Options (See Figure 1-5 for 2
F Breakdown):
R 2780175
2780167
September 1989 to November 1992
November 1992 to Present
A 102 3300012 Nut, Wheel 36
M 103 Drive Brake Assembly Options: 2
E 0920072 September 1989 to January 1992 (Ausco) (See

Figure 1-7 for Breakdown)
0920084 January 1992 to S/N 33476 (Mico) (See Figure 1-8
for Breakdown)
0920110 S/N 33476 to Present (Mico) (See Figure 1-8 for
Breakdown)
0920119 Optional Brake (Mico) (May be used as alternative)
(was p/n 0920117)
7018612 Repair Kit - 0920117/0920119 Brake (Includes 1
Case Seal, Piston Inner & Outer O-Rings & Back-
up Rings, Stator Disc, Rotor Disc, Return Plate,
Springs, Oil Seal, Bearing, 2 Retaining Rings & 2
Mounting Face Gaskets) (1 Per Assembly)
7000731 Gasket, Mounting Face 2
104 0642014 Bolt 5/8”-11NC x 2" 24
105 4762000 Lockwasher 5/8” 24
106 3311801 Nut 1/2”-13NC 4
107 4761800 Lockwasher 1/2” 8
108 3160130 Drive Motor Assembly (See Figure 1-10 for Breakdown) 4
109 4300092 Stud 1/2”-13NC x 5 1/2” 4
110 4751800 Flatwasher 1/2” 8
111 0641810 Bolt 1/2”-13NC x 1 1/4” 4
112 Drive Hub/Brake Assembly - Front Options (See Figure 2
1-6 for Breakdown)
2780150 September 1989 to August 1992
2780193 August 1992 to November 1992
2780191 November 1992 to Present
0238859 WHEEL DRIVE INSTALLATION (4WD BUILT PRIOR TO 2

SEPTEMBER 1989) (REAR DRIVE HAS COMBINED
HUB & BRAKE)
201 2780150 Drive Hub/Brake Assembly - Front & Rear (See Figure 4
1-6 for Breakdown)
202 3160130 Drive Motor Assembly (See Figure 1-10 for Breakdown) 4
1-16 3120626
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
203 0642014 Bolt 5/8”-11NC x 1 3/4” 24 C
204
205
4762000
3300012
Lockwasher 5/8”
Nut, Wheel
24
36
T
206 0641810 Bolt 1/2”-13NC 8 I
207 4751800 Flatwasher 1/2” 8 O
208 4761800 Lockwasher 1/2” 8
N
TIRE AND WHEEL OPTIONS (2WD) Ref.
301 Tire and Wheel Options (2WD Front) (Not Shown) A/R
1
0237850 Tire and Wheel Assembly - Pneumatic - 8.75" x 16.5" 2
Use 4520143 Tire - 8.75" x 16.5" (Firestone Transport I) 2 F
0238769
Use 4520143
Tire and Wheel Assembly - Pneumatic - 8.75" x 16.5"
Tire - 8.75" x 16.5" (Goodyear Tracker LT11)
2
2
R
0239396 Tire and Wheel Assembly - Pneumatic - 9.50" x 16.5" 2 A
4520110 Tire - 9.50" x 16.5" (General Jumbo GLT) 2
M
E
0238135 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5" 2
(Firestone)
(Goodyear)
Use 0253131 Tire and Wheel Assembly - Foam Filled 8.75" x 2
16.5"LT (Goodyear Unisteel) (Prior to S/N 31086)
LT (Galaxy) (S/N 31086 to Present)
(General)
Note: Assemblies may require ballast/foam filling to Ref.
manufacture’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and
/or rim only if able to foam fill tire & wheel assem-
bly, otherwise, purchase complete assembly.
302 Tire and Wheel Options (2WD Rear) A/R
0237851 Tire and Wheel Assembly - Pneumatic 8.75" x 16.5" 2
Use 4520143 Tire - 8.75" x 16.5" (Firestone Town and Country) 2
(Prior to S/N 31086)
Use 4520199 Tire - 8.75" x 16.5" (Galaxy) (S/N 31086 to 2
Present)
Use 4520143 Tire - 8.75" x 16.5" (Goodyear Custom X-Tra Grip 2
Hi-Miller) (Prior to S/N 31086)
Present)
Rear (Optional)
4520111 Tire - 9.5" x 16.5" (General Jumbo GLT) 2
Rear (Firestone)
(Goodyear)
Use 0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5" 2
LT (Goodyear Unisteel) (Prior to S/N 31086)
3120626 1-17
SECTION 1 FRAME
S FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
C 302 (cont’d) 0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.5" 2
T
I (General)
O Note: Assemblies may require ballast/foam filling Ref.

N to manufacture’s specifications prior to installing
on a machine. Refer to Operation & Safety or Ser-
vice & Maintenance Manuals. Purchase individual
1 tire and /or rim only if able to foam fill tire & wheel
assembly, otherwise, purchase complete assem-
bly.
F 303
4842561
Rim Options:
Rim (8.75" Tires)
4
R 4842994 Rim (9.5" Tires)

A 304 4640392 Valve, Air 4
M TIRE AND WHEEL OPTIONS (4WD) Ref.

E
401 Tire and Wheel Options (4WD Front and Rear) A/R
Use 4520143 Tire - 8.75" x 16.5" (Firestone) (Prior to S/N 31086) 4
Present)
Use 4520143 Tire - 8.75" x 16.50" (Goodyear) (Prior to S/N 4
31086)
Present)
4520106 Tire - 9.5" x 16.50" (General GLT Traction II) 4
0251260 Tire and Wheel Assembly - LH Side Pneumatic 12" x 2
16.5" (NHS)
0251259 Tire and Wheel Assembly - RH Side Pneumatic 12" x 2
16.5" (NHS)
4520129 Tire - 12" x 16.5" (NHS) 4
(Firestone)
(Goodyear)
Use 0253131 Tire and Wheel Assembly - Foam-Filled 8.75" x 16.50 4
LT (Goodyear Unisteel) (Prior to S/N 31086)
(General)
Note: Assemblies may require ballast/foam filling Ref.
to manufacture’s specifications prior to installing
on a machine. Refer to Operation & Safety or Ser-
vice & Maintenance Manuals. Purchase individual
tire and /or rim only if able to foam fill tire & wheel
assembly, otherwise, purchase complete assem-
bly.
1-18 3120626
SECTION 1 FRAME
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) S
402 Rim Options: 4 C
4842561
4842994
Rim (8.75" Tires)
Rim (9.5" Tires)
T
4860126 Rim (12" Tires) 4 I
403 4640392 Valve, Air 4 O
N
F
R
A
M
E
3120626 1-19
SECTION 1 FRAME
S FIGURE 1-5. DRIVE HUB ASSEMBLIES
E
C
T
I
O
N
F
R
A
M
E
1-20 3120626
SECTION 1 FRAME
S
FIGURE 1-5. DRIVE HUB ASSEMBLIES E
C
T
DRIVE HUB ASSEMBLIES Ref.
1 Hub-Spindle Sub-Assembly Options: 1 I

7010428 All except 2780134 Hub 
(See Items 101-111 for Breakdown) O
7000245 2780134 Hub (See Items 151-162 for Breakdown) N
2 7000246 Gear, Internal 1
3 Carrier Assembly (See Items 201-207) 1
4 Gear, Ring (See Item 54 for Options) 1 1
5 7000230 O-Ring 2
6
7
Cover Assembly (Includes Items 301-308)
Input Shaft Assembly (See Item 57 for Options)
1
1
F
8 Gear, Input (See Item 58 for Options) 1 R
9 Spacer, Thrust (See Items 59 for Options) 1
A
M
10 Spacer, Thrust (See Item 60 for Options) 1
7017096 Spacer (Aluminum Cover (Service Replacement)) 1 E
12 Bolt Options: 12
7000217 Cast Cover (Original Equipment)
7017067 Aluminum Cover (Service Replacement)
13 Hardware Options: 4
7000214 Bolt Used on Cast Cover (Original Equipment)
7017080 Dowel Pin Used Aluminum Cover (Service Replace-
ment)
14 7000206 Coupling 1
15 Not Used
16 7007603 Flatwasher 16
DRIVE HUB ASSEMBLIES Ref.

Electric Machines: Ref.
2780134 Prior To March 1989 Ref. —
2780168 March 1989 To Present Ref. —
Gas/Diesel Machines Ref.
2780134 2WD Prior To March 1989 Ref. —
2780168 2WD March 1989 To October 1992 Ref. —
2780169 2WD October 1992 to September 1995 Ref. —
2780167 2WD September 1995 to Present Ref. —
2780175 4WD Rear Drive Only September 1989 To Ref. —
November 1992
2780167 4WD Rear Drive Only November 1992 To Present Ref. —
51 to 52 Not Used
53 Carrier Assembly Options (See items 201-207 for 1
Breakdown):
7000202 2780134/2780168/2780175 Hubs
7000247 2780167/2780169 Hubs
54 Gear, Ring Options: 1
7007634 2780134/2780175 Hubs
7000203 2780168 Hub
7000248 2780167/2780167 Hubs
3120626 1-21
SECTION 1 FRAME
S FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED)
C 55 to 56 Not Used
T 57 Input Shaft Assembly Options (See items 401-404

for Breakdown):
1
I 7000250 2WD Machines
O 58
7007650 4WD Machines
Gear, Input Options: 1
N 7000201 Electric Machines
7000201 2WD Gas/Diesel Machines (Prior to October
1992)
1 7000251 2WD Gas/Diesel Machines (October 1992 to
Present)
F
59 Spacer, Thrust Options: 1
R 7000252 2WD Machines
A 60
Spacer, Thrust Options: A/R
M Not Required 2WD Machines 0
E 7007654 4WD Machines 1
7010428 HUB - SPINDLE SUB-ASSEMBLY (2780167/2780168/ Ref.

2780169/2780175 HUBS)
101 7001997 Spindle 1

102 Use 2900034 Seal 1
103 Use 7010429 Cone, Bearing 1
104 Use 7010429 Cup, Bearing 1
105 7007697 Bolt, Wheel 9
106 7000242 Plug, Pipe 2
107 7007601 Hub 1
108 7000257 Cup, Bearing 1
109 7000258 Cone, Bearing 1
110 Use 2900034 Spacer 1
111 Use 2900034 Ring, Retaining 1
7000245 HUB - SPINDLE SUB-ASSEMBLY (2780134 HUBS) Ref.
151 7000254 Spindle 1

152 7000206 Coupling 1
153 Use 2900661 Seal 1
154 7000255 Cup, Bearing 1
156 7000257 Cup, Bearing 1
158 7000259 Hub 1
159 Use 2900661 Spacer 1
160 Use 2900661 Ring, Retaining 1
161 7000242 Pipe Plug 2
162 7000241 Stud 9
1-22 3120626
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED) S
CARRIER ASSEMBLY OPTIONS Ref. C
7000202
7000247
2780134/2780168/2780175 Hubs
2780167/2780169 Hubs
Ref.
Ref.
T
I
201 7001931 Carrier 1 O
202
203
7001911
7001913
Shaft
Pin, Roll
3
3 N
205
206
7001909
7000263
Roller, Needle
Spacer
96
3
1
207 Gear, Cluster Options: 3
7007643 2780134/2780168/2780175 Hubs F
7001912 2780167/2780169 Hubs
R
COVER ASSEMBLY Ref. A
See Kit Options Cast Cover (Original Equipment)
M
E
See Kit Options Aluminum Cover (Service Replacement)
301 Cover Options: 1

Use 70001111 Cast Cover (Original Equipment) 
(was p/n 7000226)
Use 70001349 Aluminum Cover (Service Replacement) 
(was p/n 7017091)
302 O-Ring Options: 1
Use 70001111 Cast Cover (Original Equipment)
(was p/n 7017070)
303 Cap, Cover 1
Not Required Aluminum Cover (Service Replacement)
(was p/n 7017095)
305 Rod, Disconnect Options: 1
(was p/n 7017092)
306 Cap, Disconnect 1
(was p/n 7017093)
307 Bolt Options: A/R
Use 70001111 Cast Cover (Original Equipment)  4
(was p/n 7017093)
Use 70001349 Aluminum Cover (Service Replacement)  2
(was p/n 7000216)
3120626 1-23
SECTION 1 FRAME
S FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED)
C 308 Plug, Pipe Options: A/R

Cast Cover (Original Equipment) 
T Use 70001111
(was p/n 7000243)
1
I Use 70001349 Aluminum Cover (Service Replacement)  2
O
(was p/n 7017094)
N INPUT SHAFT ASSEMBLY Ref.

7000250 2WD Ref.
7007650 4WD Ref.
1
401 Shaft Options: 1
F 7000260
7007651
2WD
4WD
R 402 7000263 Spacer 2
A 403 7000262 Spring 1
M
404 7000261 Ring, Retaining 1
——————————
E KIT OPTIONS: Ref.
7010429 Bearing Kit (Includes Items 103 and 104) 1
2900034 Seal Kit (Includes Items 5, 102, 110 and 111) 1
2900661 Seal Kit (Includes Items 5, 11, 153, 159 and 160) 1
See Note Disconnect and Seal Kit (Includes Items 5, 102, 110, 1
111& 302-306) (was p/n 2900137) 
(Note: Use Cover Kit as Replacement)
Cover Kit Options: (Note: Kit Replaces Items 5, 11 1
(Spacer), 12, 13 (Dowel Pins) & 301-308)
Use 70001111 Cast Cover (Original Equipment) (was p/n 7001989 &
p/n 7017099)
Use 70001349 Aluminum Cover (Service Replacement) (was p/n
7017090)
2901157 DISCONNECT HUB ASSEMBLY (CAST COVER (ORIG- Ref. —

INAL EQUIPMENT) ONLY) (OPTIONAL)
501 7002025 Cover 1

502 7000215 O-Ring 1
503 7007669 Pin, Spring 1
504 7010446 Seal 1
1-24 3120626
SECTION 1 FRAME
FIGURE 1-5. DRIVE HUB ASSEMBLIES (CONTINUED) S
505 7010444 Rod, Disconnect 1 C
506 7010447
7010448
Cap, Dust
O-Ring
1
1
T
I
O
N
F
R
A
M
E
3120626 1-25
SECTION 1 FRAME
S FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES
E
C
T
I
O
N
F
R
A
M
E
1-26 3120626
SECTION 1 FRAME
S
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES E
C
T
DRIVE HUB/BRAKE ASSEMBLIES - 4WD (FRONT Ref.
ONLY
I
O
1 Hub/Spindle/Brake Assembly (See items 101-113 for 1
Breakdown)
2 7007691 Gear, Internal 1 N
3 Carrier Assembly (See Item 53 for Options) 1
4 Gear, Ring (See Item 54 for Options) 1
5 7000230 O-Ring 2 1
6 Cover Assembly (Includes Items 301-308) 1
F
7 7007650 Input Shaft Assembly (See Items 401-404 for 1
Breakdown)
8 7007652 Gear, Input 1 R
9
10
7007653
7007654
Spacer, Input
Spacer, Input
1
1 A
11 7000253 Washer, Thrust 2 M
12
7017096 Spacer (Aluminum Cover (Service Replacement))
Bolt Options:
1
12
E
7000217 Cast Cover (Original Equipment)
7017067 Aluminum Cover (Service Replacement)
7000214 Bolt Used on Cast Cover (Original Equipment)
7017067 Dowel Pin Used on Aluminum Cover (Service
Replacement)
14 to 15 Not Used
16 7007603 Flatwasher 16
17 7007692 Gasket 1
18 Not Used
19 Coupling (See Item 55 for Options) 1
20 Not Used
21 Ring, Retainer (See Item 56 for Options) 1
22 Washer, Thrust (See Item 57 for Options) 1
DRIVE HUB/BRAKE ASSEMBLY Ref.

2780150 Prior To August 1992 Ref. —
2780193 August 1992 To November 1992 Ref. —
2780191 November 1992 To Present Ref. —
51 to 52 Not Used
53 Carrier Assembly Options (See Items 201-207 for 1
Breakdown):
7000202 Prior to November 1992
54 Gear, Ring Options: 1
7000203 August 1992 to November 1992
3120626 1-27
SECTION 1 FRAME
S FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)
C 55 Coupling Options: 1
T 7010455
7010470
Prior to August 1992
August 1992 to Present
I 56 Ring, Retainer Options: 1
O Not Required Prior to August 1992
N
57 Washer, Thrust Options: 1
Not Required Prior to August 1992
1 7001922 August 1992 to Present
HUB/SPINDLE/BRAKE SUB-ASSEMBLY Ref.

F
R
101 Brake Assembly Options: 1
7010469 2780193 & 2780191 Hubs with I.D. Plate (Item 309)
A Stamped June 1992 or Earlier (See Items 501-514
M
for Breakdown)
7010473 2780193 & 2780191Hubs with I.D. Plate (Item 309)
E Stamped July 1992 or Later (See Items 601-604 for
Breakdown)
7010453 2780150 Hub with I.D. Plate Stamped W1BJ4Y318
(See Items 701-704 for Breakdown) (No longer avail-
able - purchase 7010473 as complete replacement)
7010452 2780150 Hub with I.D. Plate Stamped W1BJ4U318
(See Items 701-704 for Breakdown) (No longer avail-
able - purchase 7010473 as complete replacement)
102 Kit Seal, Lip 1
103 7007683 Cup, Bearing 1
105 7007685 Cup, Bearing 1
107 7007687 Housing 1
108 7007688 Flatwasher, Tanged 1
109 7997689 Flatwasher, Tanged 1
110 7007690 Nut, Bearing 1
111 7000242 Plug, Pipe 1/4” NPT 2
112 7000241 Stud, Wheel 9
113 7007617 Plug, Pipe 3/8” NPT (Magnetic) 2
CARRIER ASSEMBLY Ref.

7000202 Prior to November 1992 Ref.
7000247 November 1992 to Present Ref.
201 7001931 Carrier 1

202 7001985 Washer, Thrust - Tanged 6
203 7001909 Bearing, Needle 96
204 7000263 Spacer, Thrust 3
205 7001911 Shaft, Planet 3
206 Gear, Cluster Options: 3
1-28 3120626
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) S
207 Rollpin Options: 3 C
7001913
7010474
Prior to August 1992
August 1992 to November 1992
T
7001913 November 1992 to Present I
O
See Kit Options
COVER ASSEMBLY
Cast Cover (Original Equipment)
Ref.
N
See Kit Options Aluminum Cover (Service Replacement)
301 Cover Options: 1

1
(was p/n 7000226)
Aluminum Cover (Service Replacement) 
F
R
Use 70001349
(was p/n 7017091)
302 O-Ring Options: 1 A
Use 70001111
Use 70001349
Cast Cover (Original Equipment)
Aluminum Cover (Service Replacement)  M
(was p/n 7017070) E
303 Cap, Cover 1
Not Required Aluminum Cover (Service Replacement)
(was p/n 7017095)
305 Rod, Disconnect Options: 1
(was p/n 7000212)
(was p/n 7017092)
306 Cap, Disconnect Options: 1
(was p/n 7000211)
(was p/n 7017093)
307 Bolt Options: A/R
(was p/n 7000220)
(was p/n 7000216)
308 Plug, Pipe Options: A/R
(was p/n 7000243)
(was p/n 7017094)
———————————
Cover Kit Options: (Note: Kit Replaces Items 5, 11 1
(Spacer), 12, 13 (Dowel Pins) & 301-308)
Use 70001111 Cast Cover (Original Equipment) (was p/n
7001989 & p/n 7017099)
Use 70001349 Aluminum Cover (Service Replacement) (was p/n
7017090)
3120626 1-29
SECTION 1 FRAME
S FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)
C 7007650 INPUT SHAFT ASSEMBLY Ref.
T 401 7007651 Shaft - 4WD Machines 1

I 402 7000261 Ring, Retaining 1
O 403 7000262 Spring 1
N
404 7000263 Spacer, Thrust 2
7010469 BRAKE ASSEMBLY - 2780193 AND 2780191 HUBS Ref.
1
WITH I.D. PLATE (ITEM 309) STAMPED JUNE 1992 OR
EARLIER
F 501
502
7014100
7014101
Spindle
Spacer
1
1
R 503 7014102 Disc, Stationary 7
A 504 7014103 Disc, Rotating 6
M
505 Kit Ring, Back-up 1
506 Kit O-Ring 1
E 507 Kit Ring, Back-up 1
508 Kit O-Ring 1
509 7014108 Piston 1
510 7014109 Spring 6
7014110 Spring 2
511 Kit O-Ring 1
512 7014112 Cover 1
513 Not Available Bolt, Socket Head 3/8”-16NC x 1 1/4” 8
514 7014113 Expander 1
——————————
2900816 Brake O-Ring Kit (Includes Items 505-508 and 511) 1
7010473 BRAKE ASSEMBLY - 2780193 AND 2780191 HUBS Ref.

WITH I.D. PLATE (ITEM 309) STAMPED JULY 1992
OR LATER
601 7010475 Brake Lining Kit 1

602 7010476 Brake O-Ring Kit 1
603 7010477 Brake Spring Repair Kit 1
604 7010478 Brake Piston Repair Kit 1
7010453 BRAKE ASSEMBLY - 2780150 HUBS Ref.

7010453 2780150 Hubs with I.D. Plate Stamped W1BJ4Y318 Ref.
7010452 2780150 Hubs with I.D. Plate Stamped W1BJ4U318 Ref.
701 7003087 Disc Stationary 2

702 7003089 Disc, Rotating 3
703 7003088 Piston 1
704 2900755 Brake Seal Kit (Includes Gaskets and Piston Rings) 1
——————————
2900754 Seal Kit - Hub (Includes Items 5,17,102,302 & 304)
1-30 3120626
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120626 1-31
SECTION 1 FRAME
S FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO
E
C
T
I
O
N
F
R
A
M
E
1-32 3120626
SECTION 1 FRAME
S
FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO E
C
T
0920072 DRIVE BRAKE ASSEMBLY - AUSCO Ref. D
1 7003047 Housing 1 I
2
3
Kit
7003049
Gasket
Bearing
1
1
O
4 Kit Seal, Oil 1 N
5 7003051 Retainer, Spring 1
6
7
7003052
7003070
Spring, Compression
Shaft, Splined
8
1 1
8 7000717 Pin, Torque 2
9
10
7003054
7003006
Disc, Primary
Spring, Separator
1
6
F
11 7003055 Disc, Rotating 3 R
12 7003056 Disc, Stationary 3 A
13
14
7003057
Kit
Piston
Ring, Backup
1
1
M
15 Kit O-Ring 1 E
16 Kit Ring, Backup 1
17 Kit O-Ring 1
18 7000760 Bearing 1
19 7000796 Screw, Bleeder 1
20 7003071 Plate, Power 1
21 7003007 Screw 4
22 7003059 Valve, Pressure 1
23 7000728 Plug 1
24 Kit Gasket 2
——————————
2900662 Seal Kit (Includes Items 2,4,14,15,16,17 and 24) 1
3120626 1-33
SECTION 1 FRAME
S FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO
E
C
T
I
O
N
F
R
A
M
E
1-34 3120626
SECTION 1 FRAME
S
FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO E
DRIVE BRAKE ASSEMBLY - MICO Ref. T
1 Kit Seal, Oil 1
I
2 Kit Bearing 1 O
3
4
7007977
Not Used
Ring, Retaining 1
N
5 Not Used
6 Not Used 1
7 Not Used
8 Not Used
9 Not Used F
10 Not Used R
11
12
Kit
Not Used
Seal, Case 1
A
13 7007986 Cover 1 M
14
7007914
Screw, Bleeder/Plug Options:
Bleeder - Prior to S/N 33476
1
E
7018609 Plug - S/N 33476 to Present
15 7011716 Ring, Retainer 1
16 7011717 Guide, Spring 1
17 7007987 Pin, Dowel 2
19 Kit O-Ring 1
21 Kit O-Ring 1
22 Kit Rotor 2
23 Kit Stator 2
24 Not Used
25 7007924 Plug, Pipe 1
26 to 27 Not Used
28 Kit O-Ring 2
29 7007933 Gasket 2
——————————
2900766 Seal Kit (Includes Items 1,11,18,19,20,21,28 & 29) 1
2900768 Bearing Kit (Includes Items 1,2,11,28 & 29) 1
DRIVE BRAKE ASSEMBLY - MICO Ref.

0920084 Prior to S/N 33476 Ref. A
0920110 S/N 33476 to Present Ref. C
51 7011712 Shaft 1
52 Spring Options: A/R
7007979 Prior to S/N 33476 Spring (Inner) 6
7007980 Prior to S/N 33476Spring (Outer) 6
Use Item 53 S/N 33476 to Present 0
3120626 1-35
SECTION 1 FRAME
S FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (CONTINUED)
C 53 Spring Options: A/R
T Use Item 52
7007970
Prior to S/N 33476
S/N 33476 to Present Spring (Red)
0
6
I 7018602 S/N 33476 to Present Spring (Blue) 3
O 54 Housing Options: 1
N
7011713 Prior to S/N 33476
7018605 S/N 33476 to Present
55 Bolt, Washer Head Options: 4
1 7007985
7018607
Prior to S/N 33476
S/N 33476 to Present
56 Guide, Spring Options: 1
F 7011717 Prior to S/N 33476
R
7018606 S/N 33476 to Present
57 Piston Options: 1
A 7007923 Prior to S/N 33476
M 58
7018603 S/N 33476 to Present
Return Plate/Separator Options: A/R
E Prior to S/N 33476 Components:
Kit Plate, Return 1
7011715 Separator Assembly 2
7011714 Pin 4
7007983 Separator 2
7018605 S/N 33476 to Present Components:
Kit Return Plate/Separator Assembly 1
——————————
Lining Kit Options (Includes Items 58, 11, 20, 21, 22, 1
23, 26 & 27):
2900767 Prior to S/N 33476
7018608 S/N 33476 to Present
1-36 3120626
SECTION 1 FRAME
FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120626 1-37
SECTION 1 FRAME
S FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD
E
C
T
I
O
N
F
R
A
M
E
1-38 3120626
SECTION 1 FRAME
S
SAUER-DANFOSS
E
C
128
127
129 T
124
125
126 139 137 I
O
105
136 N
135
123 102 106
1
121
108 F
120
105 122
R
114
A
117 M
115
116 E
109
111
110 113
112
104
107
101
131 131
132 101
132
133
134
118 130
138
119
103
140
141
103
151
3120626 1-39
SECTION 1 FRAME
C 3160132 DRIVE MOTOR ASSEMBLY - VICKERS Ref. B
T 1 7006766 Yoke 1
I 2 7006767 Roll Pin 1
O 3 7006768 Spherical Seat 1
N
4 7006769 Spring Seat 1
5 7006774 Yoke Spring 1
6 7006776 Yoke Stop 1
1 7
8
Use 2900659
7006786
Gasket
Housing
1
1
9 7006787 Washer 6
F 10 7006788 Screw 6
R
11 7006789 Screw 4
12 Shim (Included with Item 18) 1
A 13 7006790 Retaining Ring 1
M 14
15
7006796
7006791
Shaft
Bearing
1
2
E 16 7006792 Pintle Bearing 2
17 Use 2900659 O-Ring 2
18 7006794 Shim Kit (Includes Item 12) 1
19 7006795 Cover 2
20 7006719 Bearing 1
21 7006797 Piston 1
22 7006798 Piston Rod 1
23 7006703 Plug 1
24 Use 2900659 O-Ring 1
25 7009300 Screw 4
26 7009301 Control Block 1
27 Use 2900659 Gasket 1
28 Use 2900659 O-Ring 1
29 Use 2900659 Back-up Ring 1
30 7009305 Retaining Ring 1
31 7009306 Valve Block 1
32 7006706 Pin 1
33 7009307 Pin 2
34 7009308 Shaft 1
35 7006717 Piston and Shoes 9
36 7006716 Shoe Plate 1
37 7006715 Spherical Washer 1
38 7006714 Pin, Retainer 1
39 7006713 Pin 3
40 7006712 Cylinder, Block 1
41 7006711 Spring Washer 1
42 7006710 Spring 1
43 7006709 Spring Washer 1
44 7009309 Retaining Ring 1
45 7006707 Bearing Spacer Kit 1
46 7009310 Wafer Plate 1
47 7006704 Bearing S/A 1
1-40 3120626
SECTION 1 FRAME
FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD S
———————————— C
2900659 Seal Kit (Includes 7, 14,17,24,27,28 and 29) 1
T
1001096405 DRIVE MOTOR KIT - SAUER-DANFOSS Ref. 2 I
1001096406 DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS Ref. A O
101 7022302 Bearing 2 N
102 7007446 Pin 1
103
104
7007438
70000794
Ring, Retaining
Swashplate
2
1
1
105 N/S Dowel Locator 2
106 Use Item 51 Gasket 1 F
107
108
7027740
7024862
Cylinder Block Kit (Includes Items 110-117)
Plate, Valve
1
1
R
109 Use 7027740 Cylinder Block A
110 70000856 Guide, Slipper Retainer 1
M
E
111 7021275 Pin, Slipper Hold Down 3
112 7024865 Piston Assembly 9
113 70000857 Retainer, Slipper 1
115 7024867 Spring 1
116 7024868 Washer 1
118 7023910 Shaft 1
120 70000795 Cap, End - Axial 1
121 7022368 Screw 5
123 7022321 Plug (Includes Item 124) 1
124 7022322 O-Ring 1
126 7021256 O-Ring 1
128 7007418 O-Ring 2
129 Not Available Seat, Spring 1
130 N/S Housing 1
131 7007420 Plug (Items Item 132) 2
132 7021256 O-Ring 2
133 7022321 Plug (Items Item 134) 1
134 7022322 O-Ring 1
135 7022324 O-Ring 1
136 7022325 Ring, Seal 1
137 7024871 Piston, Servo 1
138 7007437 Bearing 1
139 7022326 Spring 1
140 7007459 Seal, Lip 1
141 7022371 Washer, Support 1
————————————
151 7022328 Seal Kit (Includes Items 106,124,126,128,132, 1
134,135,136 and 140)
3120626 1-41
SECTION 1 FRAME
E
C
T
I
O
N
F
R
A
M
E
1-42 3120626
SECTION 1 FRAME
S
FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD E
C
T
3160130 DRIVE MOTOR ASSEMBLY - 4WD Ref. A
1 7004938 Screw, Cap, Socket Head 4 I

2
3
7004939
Kit
Control Piston Housing Assembly (Includes Item 3)
O-Ring
1
1
O
4 7004933 Screw, Cap, Hex Head 4 N
5 7004941 Backplate Assembly (Includes Items 6-14) 1
6
7
7004942
Kit
Plug Assembly (Includes Item 7)
O-Ring
1
1 1
8 Not Used
9 7004944 Plug Assembly (Shuttle Spool) (Includes Items 8 and
9)
2
F
10 Kit O-Ring (1 Per Plug) 1 R
11 7004946 Spool, Shuttle 1
A
M
12 Kit O-Ring 1
13 7004918 Washer, Backup 1
14 7004917 Bearing, Needle 1 E
15 Not Used
17 7004929 Pin, Connector 2
18 7004948 Control Piston Assembly (Includes Items 19-21) 1
19 Kit Ring, Slippery 1
20 Kit O-Ring 1
21 Not Available Piston, Control 1
22 4100027 Spacer, Piston - .092" A/R
23 4100028 Spacer, Piston - .105" A/R
24 4100029 Spacer, Piston - .110" A/R
25 Kit Gasket, Housing 1
26 7004916 Rotating Kit Assembly (Includes Items 27-36) 1
28 7004950 Washer, Machined 2
29 7004951 Spring, Compression 1
30 7004952 Pin, Loading 3
31 7004953 Keeper, Pin 1
32 7004954 Piston, Assembly 9
33 7004955 Spider 1
34 7004956 Pivot 1
35 7004957 Washer, Wave 1
36 Not Available Block, Piston 1
37 7004928 Connector, Camplate 1
38 Kit Ring, Retaining 1
39 Kit Seal, Shaft 1
40 7004906 Washer 1
42 7004907 Race, Thrust 2
44 7004912 Shaft, Drive 1
46 7004913 Cover, Trunnion 2
3120626 1-43
SECTION 1 FRAME
S FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD (CONTINUED)
C 47 Kit O-Ring 2
T 48
49
7004911
7004914
Race, Inner
Bearing
1
2
I 50 7004927 Camplate 1
O 51 7004959 Housing Assembly (Includes Items 52 and 53) 1
N
52 7004960 Pin, Roll (1/4” Dia. x 1/2” Long) 2
53 7004910 Bearing
——————————
1 2900449 Seal Repair Kit (Includes Items

3,7,10,12,19,20,25,38,39, 1
41,45 and 47).
F
R
A
M
E
1-44 3120626
SECTION 1 FRAME
FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120626 1-45
SECTION 1 FRAME
S FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED)
E
C
T
I
O
N
F
R
A
M
E
1-46 3120626
SECTION 1 FRAME
S
FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) E
C
T
VALVES INSTALLATION (FRAME MOUNTED) Ref.
1281132 2WD (Standard Parts) Ref. C
1280931 4WD (Standard Parts) Ref. C I
1 4640529 Counterbalance Valve Assembly 1
O
4640729 Cartridge, Valve 2 N
7004293 Seal Kit - 4640729 Cartridge 2
2
3
2220594
2220435
Fitting Straight Swivel
Fitting, Straight
1
1 1
4 4640260 Flow Divider Valve Assembly 1
5
6
0641620
4751600
Bolt 3/8”-16NC x 2 1/2”
Flatwasher 3/8”
A/R
A/R
F
7 4761600 Lockwasher 3/8” A/R R
8 3311601 Nut 3/8”-16NC A/R A
DRIVE VALVES INSTALLATION (MACHINES WITH Ref.
M
VICKERS VALVE) (VARIABLE PARTS) E
0239963 2WD (Variable Parts Not Required) Ref. A
0238845 4WD Ref. C
50 Flow Divider Valve Assembly Options: A/R

4640260 Flow Divider Machines Built Prior to March 1992 2
Not Available Cartridge (Vickers/Modular Controls Version) 1
7009739 Seal Kit (Vickers/Modular Controls Version) 1
7007321 Cartridge (Fluid Controls Version) 1
7007323 Seal Kit (Fluid Controls Version) 1
4640671 Flow Divider Machines Built March 1992 to 2
Present
7010510 Cartridge (Vickers/Modular Controls Version) 1
Use 70003445 Cartridge (Fluid Controls Version)  1
(was p/n 7007322)
No Longer Seal Kit (Fluid Controls Version) (was p/n 1
Available 7007323)
0239969 DRIVE VALVES INSTALLATION (2WD WITH STEPPER Ref. B

VALVES) (VARIABLE PARTS)
101 0234960 Accumulator Assembly (See Section 5 for Breakdown) 1

102 1320011 Clamp 2
103 2220385 Fitting, Tee A/R
104 2220618 Fitting, Reducer A/R
105 2751434 Hose 1
106 2751435 Hose 1
107 2180651 Fitting 2
108 2180127 Fitting, Orifice 2
109 2220375 Fitting, Straight A/R
110 2220415 Fitting, Straight (Machines Built March 1992 to Present 1
Only)
3120626 1-47
SECTION 1 FRAME
S FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) (CONTINUED)
C ——————————
T 0100011 Loctite #242 A/R
I 0238844 DRIVE VALVES INSTALLATION (4WD WITH STEPPER Ref. C
O VALVES) (VARIABLE PARTS)
N 151 0234960 Accumulator Assembly (See Section 5 for 1

Breakdown)
152 1320011 Clamp 2
1 153 2220700 Fitting, Tee 1
154 2220609 Fitting, Reducer 1
F 155
156
2751434
2751010
Hose
Hose
1
1
R 157 2180651 Fitting 2
A 158 2180127 Fitting, Orifice 2
M
159 2220621 Fitting, Straight Adapter 1
160 Flow Divider Valve Assembly Options: A/R
E 4640260 Flow Divider Machines Built Prior to March 1992 2
Not Available Cartridge (Vickers/Modular Controls Version) 1
7007321 Cartridge (Fluid Controls Version) 1
7007323 Seal Kit (Fluid Controls Version) 1
4640671 Flow Divider Machines Built March 1992 to 2
Present
Use 70003445 Cartridge (Fluid Controls Version)  1
(was p/n 7007322)
No Longer Seal Kit (Fluid Controls Version) (was p/n 1
Available 7007323)
——————————
0100011 Loctite #242 A/R
0238908 OSCILLATION LOCKOUT VALVE INSTALLATION Ref. C
201 4640485 Lockout Valve Assembly (See Figure 1-12 for 1

Breakdown)
202 0181333 Angle, Mounting 2
203 0641634 Bolt 3/8”-16NC x 4 1/4” 2
204 4761600 Lockwasher 3/8” 6
205 3311601 Nut 3/8”-16NC 6
206 4751600 Flatwasher 3/8” 4
207 0641622 Bolt 3/8”-16NC x 2 3/4” 4
208 1100041 Cam (Welded to T/T) 1
209 4070410 Shim (1/16”-1.6mm) A/R
210 4070411 Shim (1/8”-3.1mm) A/R
211 4070412 Shim (3/16”-4.8mm) A/R
1-48 3120626
SECTION 1 FRAME
FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) (CONTINUED) S
C
T
I
O
N
F
R
A
M
E
3120626 1-49
SECTION 1 FRAME
S FIGURE 1-12. LOCKOUT VALVE ASSEMBLY
E
C
T
I
O
N
F
R
A
M
E
1-50 3120626
SECTION 1 FRAME
S
FIGURE 1-12. LOCKOUT VALVE ASSEMBLY E
C
T
4640485 LOCKOUT VALVE ASSEMBLY Ref. B
1 3860037 Roller, Cam 1 I

2 3430407
3450203
Pin, Clevis 1/4” x 1"
Pin, Cotter
1
1
O
3 3840833 Rod, Plunger 1 N
4 3960047 Seal, Rod 1
5
6
0560679
3790231
Block, Valve Top
O-Ring
1
1 1
7 3840854 Rod 4
8
9
0320008
4160078
Ball, Valve
Spring
4
4
F
10 3421284 Pin 2 R
11 3790116 O-Ring 1 A
12
13
2180658
0641518
Plug, Modified
Bolt 5/16”-18NC x 2 1/4”
4
2
M
14 4761500 Lockwasher 5/16” 2 E
15 0560467 Block, Valve 1
16 2200222 Plug 1/4” NPT 1
——————————
0100011 Loctite A/R
3120626 1-51
SECTION 1 FRAME
S FIGURE 1-13. TOW PACKAGE INSTALLATION
E
C
T
I
O
N
F
R
A
M
E
1-52 3120626
SECTION 1 FRAME
S
FIGURE 1-13. TOW PACKAGE INSTALLATION E
C
T
TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref.
1 3323002 Nut, Jam 1 1/4”-12NF 2 I

2
3
2880410
0900479
Keystock 1/4” x 1 1/4”
Bracket, Valve Mounting
1
1
O
4 4640261 Select Valve Assembly 1 N
5 0641507 Bolt 5/16”-18NC x 7/8” 2
6
7
4751500
4761500
Flatwasher 5/16”
Lockwasher 5/16”
2
2 1
8 2160001 Fitting, Grease - 90° 1
9
10
3250872
3250840
Nameplate - Tow Select
Nameplate - Instructions
1
1
F
11 3820001 Rivet 8 R
12 0361651 Bar 2 A
13
14
3532649
3420292
Plate
Pin, Quick Release
1
1
M
15 1260017 Chain 8"/20cm E
0238882 TOW PACKAGE INSTALLATION- 2WD 6’-6”/2M Ref. A
FRAME
WITHOUT STOP BLOCKS (VARIABLE PARTS)
101 2620029 Hitch 1

102 3040379 Lug 2
103 3421246 Pin, Hitch 1
104 0642234 Bolt 3/4”-10NC x 4 1/4” 1
105 4740032 Washer, Special 4
106 4762200 Lockwasher 2
107 Nut (Use Standard Nut) 1
108 0642220 Bolt 3/4”-10NC x 2 1/2” 1
109 3322202 Nut 3/4”-16NF 2
110 1360122 End, Rod 2
111 3840941 Tie-Rod 1
112 0360016 Tow Bar Assembly (See Items 301-305 for Breakdown) 1
0251060 TOW PACKAGE INSTALLATION- 2WD 6’-6”/2M Ref. A

FRAME WITH STOP BLOCKS (VARIABLE PARTS)
151 2620029 Hitch 1

152 4340597 Support, Tow Hitch 1
153 3421151 Pin, Hitch 1
155 4712200 Flatwasher, 3/4” Narrow 2
156 Not Used
157 3312202 Nut, Jam 3/4”-10NC 1
158 0642216 Bolt 3/4”-10NC x 2" 1
159 3322202 Nut, Jam 3/4”-16NF 2
160 1360122 End, Rod 2
161 3841065 Tie-Rod 1
3120626 1-53
SECTION 1 FRAME
S FIGURE 1-13. TOW PACKAGE INSTALLATION (CONTINUED)
C 162 0361891 Tow Bar Assembly (See Items 351-355 for Breakdown) 1
T 163
164
0560898
2551292
Block, Stop
Gusset
2
2
I
O TOW PACKAGE INSTALLATIONS - 2WD 5’-9”/11.75M
FRAME (VARIABLE PARTS)
Ref.
N 0239948 With Ball Hitch Ref. B

0256746 With Pental Hook Ref. —
1 201 2620029 Hitch 1

202 4340575 Plate, Hitch Support 1
F 203
204
3421151
0630424
Pin
Bolt, Special
1
1
R 205 4740032 Washer, Special 2
A 206 4762200 Lockwasher 3/4” 1
M 207
208
3312202
0642216
Nut, Jam 3/4”-10NC
Bolt 3/4”-10NC x 2"
1
1
E 209 3322202 Nut, Jam 3/4”-16NF 2
210 1360122 End, Rod 2
211 3841005 Tie-Rod 1
212 Tow Bar Assembly Options: 1
0360016 Tow Bar with Ball Hitch (See Items 301-305 for
Breakdown)
0361891 Tow Bar with Pental Hook (See Items 351-355 for
Breakdown)
213 Fitting, Grease - 1/8” NPT45° Options: A/R
Not Required With Ball Hitch 0
2160003 With Pental Hook 1
TOW PACKAGE INSTALLATION - 4WD FRAME Ref.

(VARIABLE PARTS)
0252053 With Oscillating Axle Ref. —
0256207 With Fixed Axle Ref. —
251 2620034 Hitch 1

252 Plate, Hitch Support Options: 2
4340625 With Oscillating Axle
4340575 With Fixed Axle
253 Pin, Hitch Options: 1
3421246 With Oscillating Axle
3421151 With Fixed Axle
254 0642636 Bolt 1"-8NC x 4 1/2” 1
255 4712600 Flatwasher 1" 3
256 4562346 Spacer, Tube 1
257 3312605 Locknut 1"-8NC 1
258 0642628 Bolt 1"-8NC x 3 1/2” 1
259 3323002 Nut, Jam 1 1/4”-12NF 2
260 1660114 End, Rod 2
261 3841137 Tie-Rod 1
1-54 3120626
SECTION 1 FRAME
FIGURE 1-13. TOW PACKAGE INSTALLATION (CONTINUED) S
262 0360016 Tow Bar Assembly (See Items 301-305 for 1 C
T
Breakdown)
263 3040520 Lug, Tie-Rod 1
I
0360016 TOW BAR ASSEMBLY (BALL HITCH) Ref. I
O
301 1660009 Coupling, Hitch 1 N
302 3420352 Pin, Towing 1
303
304
4752600
3420158
Flatwasher 1"
Hairpin
1
1
1
305 1260135 Chain A/R
F
R
0361891 TOW BAR ASSEMBLY (PENTAL HOOK) Ref. —
351 9981834 Lug, Hitch 1 A

352
353
3420352
4752600
Pin, Towing
Flatwasher 1"
1
1
M
354 3420158 Hairpin 1 E
355 1260017 Chain A/R
3120626 1-55
SECTION 1 FRAME
S FIGURE 1-13. TOW PACKAGE INSTALLATION (CONTINUED)
C
T
I
O
N
F
R
A
M
E
1-56 3120626
SECTION 2 TURNTABLE
S
E
TABLE OF CONTENTS C
T
I
2-1
2-2
Control Valves Installations - Stepper Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Control Valves Installations - Vickers Valves (Kohler Gas & Electric Machines) . . . . . . . . . . . . . 2-6
O
2-3 Control Valves Installations - Vickers Valves (Ford Gas, Deutz Diesel & Kubota Diesel) . . . . . . 2-10 N
2-4 Stepper Control Valves Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5
2-6
Valve Assembly - FPS (Steer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Valve Assembly - 4 Stack Racine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 2
2-7 Valve Assembly - FPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-8 Control Valve Assembly (Vickers) (Prior to October 1994) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
T
U
2-9 Control Valve Assembly (Vickers) (October 1994 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2-10 Valve Assembly - Single Stack Racine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
2-11 Accessory Valve Assembly (Miller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34 R
2-12
2-13
Accessory Valve Assembly (Hydraforce) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Turntable, Bearing and Swing Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
N
2-14 Swing Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42 T
2-15 Swing Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
A
B
2-16 Ford Engine Installation (With Electronic Ignition) (Prior to March 1990) . . . . . . . . . . . . . . . . . . 2-46
2-17 Ford Engine Installation (With DIS) (March 1990 To Present) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
2-18 Dual Fuel Installation (Ford with Electronic Ignition) (Prior to March 1990) . . . . . . . . . . . . . . . . 2-62 L
2-19
2-20
Dual Fuel Installation (Ford with DIS) (March 1990 To Present). . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Generator Installation - 110V (Ford Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
E
2-21 Deutz Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
2-22 Generator Installation - 110V (Deutz Machines) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
2-23 Pump Assembly - Barnes (Ford & Deutz Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-24 Kubota Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-25 Throttle & Fuel Shut-Off Installation (Kubota Engines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-26 Kohler Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-27 Dual Fuel Installation (Kohler). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-28 Generator Installation (Kohler) (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
2-29 Electric Powered Machines Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-104
2-30 Pump Assembly - Barnes (Kohler, Kubota & Electric Powered Machines) . . . . . . . . . . . . . . . . . 2-110
2-31 Battery Charger Assembly (Electric Powered Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-32 Double Battery Package & Inverter Installations (Electric Machines Options) . . . . . . . . . . . . . . 2-114
2-33 Tank Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116
2-34 Rotary Oil Coupling Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122
2-35 Optional Manual Descent Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124
2-36 Ground Control Box Installation (All Machines with Electric Boom Limit Switches Built Prior
to May 1988).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-126
Built May 1988 to March 1990 & Electric Machines with Hydraulic Boom Limit Switches
Built March 1990 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-130
Built March 1990 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-134
2-39 Tilt Indicator, Light & Alarms Installation (Turntable Mounted) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-138
2-40 Hoods Installation (Gas/Diesel Machines Built Prior to March 1990 & All Electric Machines) . . 2-142
2-41 Hoods Installation (Gas/Diesel Machines Built March 1990 through 1992) . . . . . . . . . . . . . . . . 2-146
2-42 Hoods Installation (Gas/Diesel Machines Built 1993 to Present) . . . . . . . . . . . . . . . . . . . . . . . . 2-148
2-1
S SECTION 2 TURNTABLE
E FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-2
SECTION 2 TURNTABLE S
E
FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES
C
T
Note: See Figure 2-8 for Vickers Valves. See
Options - Section 10 for Parker Valves.
Ref.
I
1280962 CONTROL VALVES INSTALLATION - PRIOR TO Ref. D
O
DECEMBER 1992 (STANDARD PARTS) N
1281898 CONTROL VALVES INSTALLATION - DECEMBER 1992 Ref. —
2
TO PRESENT (STANDARD PARTS)
1 4640541 Valve Assembly - Stepper (See Figure 2-4 for 1
2 4640375
Breakdown)
Valve Assembly - FPS (See Figure 2-5 for Breakdown) 1
T
3 4640543 Valve Assembly - Solenoid 1 U
7009745 Coil (Vickers/Modular Controls Version) 1
R
N
7004368 Coil (Hydraforce Version) 1
4 4640564 Valve Assembly - 4 Stack Bang-Bang (See Figure 2-6 1
for Breakdown) T
A
5 0641440 Bolt 1/4”-20NC x 5" 2
6 4751400 Flatwasher 1/4” 6
7 4761400 Lockwasher 1/4” 6 B
8
9
3311401
4300038
Nut 1/4”-20NC
8
8
L
10 to 11 Not Used E
13 0641506 Bolt 5/16”-18NC x 3/4” 4
14 0901455 Bracket, Mounting 2
15 Not Used
16 4640150 Valve, Check 1
18 4751500 Flatwasher 5/16” 8
19 3311501 Nut 5/16”-18NC 10
20 to 21 Not Used
22 4761500 Lockwasher 5/16” 14
23 to 24 Not Used
25 3533508 Bracket, Valve Mounting 1
26 Not Used
27 0641518 Bolt 5/16”-18NC x 2 1/4” 2
28 3311501 Nut 5/16”-18NC 2
29 4761500 Lockwasher 5/16” 2
2-3
E FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES (CONTINUED)
T CONTROL VALVES INSTALLATIONS (VARIABLE

PARTS)
Ref.
I 0239019 Gas Machines without Rotate Ref. B

O 0239022 Gas Machines with Rotate Ref. B
N
0239020 Electric Machines without Rotate Built Through Ref. B
1992
0253211 Electric Machines without Rotate Built 1993 to Ref. —
2
Present
0239021 Electric Machines with Rotate Built Through 1992 Ref. B
0253210 Electric Machines with Rotate Built 1993 to Present Ref. —
T 101 Valve Assembly - FPS Options (See Figure 2-7 for 1

U Breakdown)
R 4640556
4640544
Without Rotate (3 Stack)
With Rotate (4 Stack)
N 102 Pilot Valve Assembly Options: A/R
T Not Required Valve (Gas Machines) 0
A 4640533
7010529
Valve (Electric Machines)
Cartridge
1
1
B 2900698 Seal Kit - 7010529 Cartridge 1
L 103 Pressure Reducing Valve Assembly Options: A/R
E
4640522 Valve (Gas Machines) 1
4640522 Valve (Electric Machines Built Through 1992) 1
4640523 Cartridge 1
Not Required Valve (Electric Machines Built 1993 to Present) 0
104 Selector Valve Assembly Options: A/R
4640123 Valve (Gas Machines) 1
7000558 Coil (FPS Version) 1
7012518 Seal Kit (Hydraforce Version) 1
7006075 Seal Kit (FPS Version) 1
4640758 Valve (Electric Machines Built 1993 to Present) 1
7012906 Coil 1
7012907 Seal Kit 1
2-4
FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES (CONTINUED) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-5
E FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS &
C ELECTRIC MACHINES)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-6
E
FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS & ELECTRIC
MACHINES)
C
FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. T
Note: See Figure 2-1 for Stepper Valves. See I
Options - Section 10 for U/L Machines with Vickers
Valve. Also, See Options - Section 10 for Parker O
Valves. N
CONTROL VALVES INSTALLATION (STANDARD Ref.
PARTS) 2
1280941 Prior to December 1992 Ref. E
1281902 December 1992 to Present Ref. —
T
1 Not Used
U
R
2 4640375 Valve Assembly - FPS (Steer) (See Figure 2-5 for 1
Breakdown)
3 Not Used N
4
4640554
Control Valve Assembly Options (Vickers):
Prior to October 1994 (See Figure 2-8 for
1
T
Breakdown) A
4640914 October 1994 to Present (See Figure 2-9 for
Breakdown)
B
5 0641426 Bolt 1/4”-20NC x 3 1/4” 2 L
6
7
4751400
4761400
Flatwasher 1/4”
Lockwasher 1/4”
A/R
A/R
E
8 3311401 Nut 1/4”-20NC A/R
9 4300034 Stud (Welded on Part) A/R
10 4761600 Lockwasher 3/8” 10
11 3311601 Nut 3/8”-16NC 6
13 0641506 Bolt 5/16”-18NC x 3/4” 4
15 Not Used
18 4751500 Flatwasher 5/16” A/R
19 3311501 Nut 5/16”-18NC A/R
20 to 21 Not Used
22 4761500 Lockwasher 5/16” A/R
23 Not Used
24 4640360 Solenoid Dump Valve Assembly 1
7010637 Seal Kit 1
7004289 Cartridge (Vickers/Modular Control Version) 1
7010635 Cartridge (Hydraforce Version) 1
7003635 Valve, Check (Vickers/Modular Controls Only) 1
26 to 27 Not Used
28 0641524 Bolt 5/16”-18NC x 3" 2
29 0641708 Bolt 7/16”-14NC x 1" 3
30 Not Used
2-7
E FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS & ELECTRIC
C MACHINES) (CONTINUED)
T FIG & ITEM # PART NUMBER DESCRIPTION

Valve Assembly - Single Stack Bang-Bang (See
QTY. REV.
I 31 4640570
1
O 32 3533508 Plate, Valve Mounting 1
N
33 4761700 Lockwasher 7/16” 3
34 to 50 Not Used
51 4640543 Solenoid Valve Assembly A/R
2 With Electric Boom Limit Switches (Prior to July

1988)
6
With Hydraulic Boom Limit Switches (July 1988 to 1
T Present)
Coil (Vickers/Modular Controls Version) (1 Per
U 7009745
Assembly)
A/R
R 7004368 Coil (Hydraforce Version) (1 Per Assembly) A/R
N
52 Accessory Valve Assembly Options: 1
4640535 Valve for Machines Built Prior to June 1990)
T See Note Note: 4640535 Accessory Valve is no longer
available as a complete assembly. See Figure 2-11
A for Individual parts.
B 4640580
See Note
Valve for Machines Built June 1990 to September
1991
L Note: 4640580 Accessory Valve is no longer
E available as a complete assembly. See Figure 2-12

for Individual parts.
4640716 Valve for Machines Built September 1991 to Pres-
See Note ent
Note: 4640716 Accessory Valve is no longer
53 0901490 Bracket, Valve Mounting (Prior to July 1988 Only) 1
54 4300068 Stud (Welded on Part) (Prior to July 1988 Only) 2
CONTROL VALVE INSTALLATION (VARIABLE PARTS) Ref.

0238896 Kohler Gas Machines with Rotate Ref. G
0238898 Kohler Gas Machines without Rotate Ref. G
0238897 Electric Machines with Rotate Built Through 1992 Ref. G
0253229 Electric Machines with Rotate Built 1993 to Present Ref. A
0238899 Electric Machines without Rotate Built Through Ref. G
1992
0253230 Electric Machines without Rotate Built 1993 to Ref. A
Present
101 Valve Assembly - FPS Options (See Figure 2-7 for 1

Breakdown)
4640555 Without Rotate (2 Stack)
4640556 With Rotate (3 Stack)
102 Pilot Valve Assembly Options: A/R
Not Required Valve (Kohler Gas Machines) 0
4640533 Valve (Electric Machines) 1
7010529 Cartridge 1
2-8
FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS & ELECTRIC E
MACHINES) (CONTINUED) C
FIG & ITEM #
103
PART NUMBER DESCRIPTION
Pressure Reducing Valve Assembly Options:
QTY.
A/R
REV.
T
4640522 Valve (Kohler Gas Machines) 1 I
4640522 Valve (Electric Machines Built Through 1992) 1 O
4640523
2900698
Cartridge
Seal Kit - 4640523 Cartridge
1
1
N
Not Required Valve (Electric Machines Built 1993 to Present) 0
104
4640123
Selector Valve Assembly Options:
Valve (Kohler Gas Machines)
A/R
1
2
7004368 Coil (Hydraforce Version) 1 T
7000558
7012518
Coil (FPS Version)
Seal Kit (Hydraforce Version)
1
1
U
7006075 Seal Kit (FPS Version) 1 R
4640758 Valve (Electric Machines Built 1993 to Present) 1 N
T
7012906 Coil 1
7012907 Seal Kit 1
A
B
L
E
2-9
E FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ
C DIESEL AND KUBOTA DIESEL)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-10
E
FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND
KUBOTA DIESEL)
C
Note: See Figure 2-1 for Stepper Valves. See Figure Ref. I
2-2 for Kohler Gas and Electric Machines with
Vickers Valves. See Options - Section 10 for Parker O
Valves.
CONTROL VALVES INSTALLATION (STANDARD Ref.
N
PARTS)
1280941 Prior to December 1992 Ref. E 2
1281897 December 1992 to Present Ref. C
1 Not Used T
2 4640375 Valve Assembly - FPS (Steer) (See Figure 2-5 for 1
U
R
for Breakdown)
3 4640543 Solenoid Valve Assembly 1
7009745 Coil (Vickers/Modular Controls Version) 1 N
4
7004368
Not Used
Coil (Hydraforce Version) 1
T
5 0641420 Bolt 1/4”-20NC x 2 1/2” A/R A
6 4751400 Flatwasher 1/4” A/R B
L
7 4761400 Lockwasher 1/4” A/R
8 3311401 Nut 1/4”-20NC A/R
9 4300034 Stud (Welded on Part) 8 E
10 4761600 Lockwasher 3/8” 8
11 3311601 Nut 3/8” - 16NC 8
13 0641506 Bolt 5/16”-18NC x 3/4” 4
15 Not Used
18 4751500 Flatwasher 5/16” 6
19 3311501 Nut 5/16”-18NC 4
20 4761500 Lockwasher 5/16” 8
21 Not Used
22 4640360 Solenoid Dump Valve Assembly 1
7010637 Seal Kit 1
7010635 Cartridge (Hydraforce Version) 1
7003635 Valve, Check (Vickers/Modular Controls Only) 1
24 Not Used
25 0641708 Bolt 7/16”-14NC x 1" 3
26 4761700 Lockwasher 7/16” 3
27 Not Used
28 4640570 Valve Assembly - Single Stack Bang-Bang (See 1
29 4751700 Flatwasher 7/16” 3
2-11
E FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND
C KUBOTA DIESEL) (CONTINUED)
T FIG & ITEM #

30
PART NUMBER
Not Used
DESCRIPTION QTY. REV.
I 31 0641424 Bolt 1/4”-20NC x 3" 2

O 32 0641416 Bolt 1/4”-20NC x 2" 4
N 33
34 to 50
0641528
Not Used
Bolt 5/16”-18NC x 3 1/2” 2
51 Accessory Valve Assembly Options: 1
2 4640580
See Note
Valve for Machines Prior to September 1991
Note: 4640580 Accessory Valve is no longer
T 4640716
Valve for Machines September 1991 to Present
U See Note Note: 4640716 Accessory Valve is no longer
R
N 52 Control Valve Assembly (Vickers) Options: 1
T 4640554 Prior to October 1994 (See Figure 2-8 for

Breakdown)
A 4640914 October 1994 to Present (See Figure 2-9 for
B
Breakdown)
53 4640866 Valve, 2-Way Manual (October 1994 to Present Only) 1
L 2900708 Seal Kit - Cartridge 1
E 54
7012959
0902051
Knob
Bracket, Decal
1
1
55 3311405 Locknut 1/4”-20NC 2
0239541 CONTROL VALVE INSTALLATION (MACHINES WITH Ref. C

ROTATE AND WITHOUT NOISE REDUCTION - BUILT
THROUGH 1992) (VARIABLE PARTS)
101 4640556 Valve Assembly - FPS 3 Stack (See Figure 2-7 for 1
Breakdown)
102 4640522 Pressure Reducing Valve Assembly 1
4640523 Cartridge 1
103 4640123 Selector Valve Assembly 1
7004368 Coil Hydraforce Version) 1
7000558 Coil (FPS Version) 1
7012518 Seal Kit (Hydraforce Version) 1
7006075 Seal Kit (FPS Version) 1
0239542 CONTROL VALVE INSTALLATION (MACHINES WITH- Ref. C

OUT ROTATE AND WITHOUT NOISE REDUCTION -
BUILT THROUGH 1992) (VARIABLE PARTS)
Breakdown)
202 4640522 Pressure Reducing Valve Assembly 1
4640523 Cartridge 1
2-12
FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND E
KUBOTA DIESEL) (CONTINUED) C
FIG & ITEM #
203
PART NUMBER
4640123
DESCRIPTION
Selector Valve Assembly
QTY.
1
REV.
T
7004368 Coil (Hydraforce Version) 1 I
7000558 Coil (FPS Version) 1 O
7012518
7006075
Seal Kit (Hydraforce Version)
Seal Kit (FPS Version)
1
1
N
0253206 CONTROL VALVE INSTALLATION (MACHINES WITH
ROTATE AND WITH NOISE REDUCTION - 1993 TO
Ref. C
2
PRESENT)
T
Breakdown) U
302 Not Used R
303 4640758
7012906
Selector Valve Assembly
Coil
1
1
N
7012907 Seal Kit 1 T
304 4060806 Shield, Flex Trim 7 ft./2m A
0253207 CONTROL VALVE INSTALLATION (MACHINES Ref. C B
WITHOUT ROTATE AND WITH NOISE REDUCTION - L
E
1993 TO PRESENT)
Breakdown)
402 Not Used
403 4640758 Selector Valve Assembly 1

7012906 Coil 1
7012907 Seal Kit 1
404 4060806 Shield, Flex Trim 7 ft./2m
2-13
E FIGURE 2-4. STEP CONTROL VALVE ASSEMBLY
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-14
E
FIGURE 2-4. STEP CONTROL VALVE ASSEMBLY
C
T
4640541 STEP CONTROL VALVE ASSEMBLY Ref. C
I
1 Body (Not Sold Separately) 1
O
N
2 7009740 Valve, Cartridge 2
7009742 Coil (1 Per Cartridge) 2
2900503 Seal Kit (1 Per Cartridge) 2
3 7009741
7009742
Valve, Cartridge
Coil (1 Per Cartridge)
4
4
2
2900503 Seal Kit (1 Per Cartridge) 4
4 7003635 Valve, Check 1 T
U
2900503 Seal Kit 1
5 7004225 Valve, Cartridge Relief 1
2900503 Seal Kit 1 R
6 7004233
7009768
Valve, Compensator Cartridge
Seal Kit
1
1
N
7 7009765 Orifice (.063) 1 T
8 7009766 Orifice (.070) 1 A
9 7009778 Orifice (.090) 1
B
L
E
2-15
E FIGURE 2-5. VALVE ASSEMBLY - FPS (STEER)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-16
E
FIGURE 2-5. VALVE ASSEMBLY - FPS (STEER)
C
T
4640375 VALVE ASSEMBLY - FPS (STEER) Ref. C
I
1 7000585 Nut 6
O
N
2 7000586 Washer 2
3 7006043 Rod, Tie 3
5
6
7000600
Kit
Section, Valve - Outlet
O-Ring
1
5
2
7 7006041 Section, Valve - Complete (Includes Items 8-16) 1
8 Spool (Not Sold Separately) 1 T
U
10 7006036 Spring 2
11 7006034 Tube Assembly 2 R
12
13
Kit
Kit
O-Ring
O-Ring
2
2
N
14 4640049 Coil, Solenoid 2 T
15 Nameplate (Not Sold Separately) 2 A
16
17
7006033
Kit
Nut
O-Ring
2
2
B
18 Kit O-Ring 5 L
19
20
7006040
7006053
Section, Valve - Inlet (Includes Items 20)
Relief, Inlet
1
1
E
——————————
7000549 Seal Kit - Single Section (Includes Items 12,13,17 & 18) 4
7006047 Seal Kit - Standard Outlet (Includes Item 6.) 1
7000550 Seal Kit - Inlet Relief 1
2-17
E FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-18
E
FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG
C
T
4640564 VALVE ASSEMBLY - 4 STACK BANG-BANG Ref. A
I
1 7004894 Drive Section - Complete (Refer to Items 9-25 for 1
O
N
Serviced Parts)
2 7003841 Tower Lift Section - Complete With Relief Valve (Refer 1
to Items 9-25 for Serviced Parts)
3 7002262 Dual Pilot Check Valve Assembly (Due to various sup-
pliers, internal components are no longer field service-
1
2
able)
4
7002325
Screw
O-Ring
2
2
T
—————————— U
5 7004894 Tower Tele Section - Complete (Refer to items 9-25 for 1
R
N
Serviced Parts.)
6 7003832 Swing Section - Complete With Relief Valve (Refer to 1
Items 9-25 for Serviced Parts) T
7 7000468 Crossover Relief Valve Block Assembly (Due to vari-
ous suppliers, internal components are no longer
1
A
field serviceable) B
8
7002325
Screw
O-Ring
2
2
L
—————————— E
7003833 Swing Section - Complete Without Relief Valve 1
(Refer to Items 9-25 for Serviced Parts)
9 7003825 Seat, Washer (Drive, Tele and Swing Sections - 2 6
per Section)
7002274 Seat, Washer (Lift Section) 2
10 7002348 Spring (2 Per Section) 8
11 7003828 Nameplate (Drive, Tower Tele and Swing Sections) 6
7002327 Nameplate (Tower Lift Sections) 2
——————————
7004896 Solenoid Assembly (Drive & Tower Tele Sections) 4
7004859 Solenoid Assembly (Tower Lift Section) 2
7003840 Solenoid Assembly (Swing Section) 2
12 7002339 Screw 4
13 7002338 Plate, End 1
14 7000418 Coil 1
15 7002335 Case, Solenoid 1
16 7002336 Sleeve, Outer Flux 1
17 7002334 Spring 1
18 7002333 Sleeve, Inner Flux 1
19 7004821 Guide Tube Assembly (Drive, Tower Lift and 1
Tower Tele Sections)
7003837 Guide Tube Assembly (Swing Section) 1
20 7000470 Tube, Guide 1
21 7002344 Plunger 1
22 7002346 Pin, Push 1
2-19
E FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG (CONTINUED)
T 23 7003830 Cone Assembly 1
I
7002345 Cone 1
Kit O-Ring 11/16” OD 1
O Kit O-Ring 3/4” OD 1
N 24 7003831 Pin and Guide Assembly (Drive, Tower Lift and

Tower Tele Sections)
1
7003836 Pin and Guide Assembly (Swing Section) 1

2 7002340
Kit
Guide
O-Ring 11/16” OD
1
1
25 7003829 Pin Assembly (Drive, Tower Lift & Tower Tele 1
T Sections)
U 7003835
Kit
Pin Assembly (Swing Section)
Seal, Pin
1
1
R ——————————
N 7002347 O-Ring 3/4” OD (Use Between Sections - Not Shown) 3
T
O-Ring 1 1/16” OD (use Between Sections - Not
7000448 3
Shown)
A 7000437 Seal Kit - Valve Section 3
B
L
E
2-20
FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG (CONTINUED) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-21
E FIGURE 2-7. VALVE ASSEMBLY - FPS
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-22
E
FIGURE 2-7. VALVE ASSEMBLY - FPS
C
T
VALVE ASSEMBLY - FPS
4640544 4 STACK (Machines with Stepper Valves & Rotate) Ref. C I
4640556 3 STACK (Machines with Stepper Valves & without
Rotate/Machines with Vickers Valves & with Rotate)
Ref. C
O
4640555 2 STACK (Machines with Vickers Valves & without Ref. C N
Rotate)
1 7000585 Nut 6 2
2 7000586 Washer 2
3
7006002
Rod, Tie Options:
4 Stack
3
T
7006059 3 Stack U
7006061 2 Stack
R
N
5 7006058 Section, Valve - Outlet 1
7006055 Plug, Closed Center (Not Shown) 1 T
6
7
Kit O-Ring
Valve Section - Complete Options (Includes 8-16)
5
A/R
A
7006063
Section, Valve - Complete (Main Lift - 4 Stack Used
1
B
7006041
on Stepper Valve Machines)
Section, Valve - Complete (Main Tele, Rotate & 3
L
Level - 4 Stack Used on Stepper Valve Machines) E
7006041 Section, Valve - Complete (Main Lift, Main Tele & 3
Level - 3 Stack Used on Stepper Valve Machines)
7006041 Section, Valve - Complete (Main Tele, Level & 3
Rotate - 3 Stack Used on Vickers Valve Machines)
7006041 Section, Valve - Complete (Main Tele & Level - 3
2 Stack Used on Vickers Valve Machines)
8 Not Available Spool (1 per Valve Section) A/R
9 7006037 Retainer, Spring (2 per Valve Section) A/R
10 7006036 Spring (2 per Valve Section) A/R
11 7006034 Tube Assembly (2 per Valve Section) A/R
12 Kit O-Ring (2 per Valve Section) A/R
14 4640049 Coil, Solenoid (2 per Valve Section) A/R
15 Not Available Nameplate (2 per Valve Section) A/R
16 7006033 Nut (2 per Valve Section) A/R
18 7006060 Port Block Attachment (Level Section Only) 1
19 7000598 Bolt 4
20 7000597 Washer 4
21 Kit O-Ring (5 per Stack) A/R
22 Inlet Valve Section Options: 1
7006056 1987-1991 (Without Relief Cartridge)
7006074 1992 to Present (With Relief Valve)
—————————
7000549 Seal Kit - Single Section (Includes 12,13,17 & 21) A/R
7006062 Seal Kit - Standard Outlet (Includes Item 6) 1
Seal Kit - Level Section Port Block (Includes Item 17
7000581
and Check Valves O-Rings)
2-23
E FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER
C 1994)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-24
E
FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)
C
T
4640554 CONTROL VALVE ASSEMBY (VICKERS) (PRIOR TO Ref. A
OCTOBER 1994) I
O
N
1 7006724 Inlet Body 1
2 7006725 Setscrew 1
3 7006733 Plug 1
4
5
Kit
Kit
O-Ring
O-Ring
1
5
2
6 Kit O-Ring 1
7 7006760
Working Section - Complete (Drive) (Includes Items 11-
47)
1 T
8 7009327
Working Section - Complete (Main Lift) (Includes Items
1
U
11-47)
R
N
Working Section - Complete (Tower Lift) (Includes
9 7009327 1
Items 11-47)
10 7006763
Working Section - Complete (Swing) (Includes Items
11-47)
1 T
Use 7012325 &
Nut, Retaining (was p/n 7009317) (Note: When A
11
7020361
replacing this nut (7009317) you must order
(7012325 & 7020361).
8
B
12 Kit O-Ring (2 Per Section) 8 L
13
14
7009316
7009315
Core Tube (Includes O-Ring) (2 Per Section)
Coil and Frame (2 Per Section)
8
8
E
15 7009319 Pin (2 Per Section) 8
16 Kit O-Ring (2 Per Section) 8
17 7006744 Spool (2 Per Section) 8
18 7006726 Plug, Torque (2 Per Section) 8
19 7006727 O-Ring (2 Per Section) 8
20 7006728 Shim Kit (2 Per Section) 8
22 7006730 Poppet (2 Per Section) 8
23 7006731 Ball (2 Per Section) 8
24 7006745 Screw (8 Per Section) 32
25 Cap, End (Not Sold Separately) (2 Per Section) 8
26 7006746 Ball (2 Per Section) 8
28 7009323 Plug (2 Per Section) 8
29 7006748 Gasket (2 Per Section) 8
31 7009325 Retainer (2 Per Section) 8
32 Spool (Not Sold Separately) (1 Per Section) 4
33 7006757 Seat (2 Per Section) 8
34 Kit Ring, Back-Up (2 Per Section) 8
36 7009320 Servo Stem Assembly (2 Per Section) 8
37 7006737 Poppet (2 Per Section) 8
2-25
E FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED)
T 38 7009321
Retainer (13/16”-2.1cm length) (Design A) (1 Per Sec-
tion)
4
I 7009363
Retainer (1 3/16”-3cm Length) (Design B) (1 Per Sec-
4
O Not Required
tion)
Retainer (Design C) 0
N Kit O-Ring (1 Per Section) 4
39 7006752 Retainer (2 Per Section) 8
2 40
41
Kit
Kit
Ring, Back-Up (2 Per Section)
O-Ring (2 Per Section)
8
8
T 43 7006756 Poppet (Drive and Swing Sections) (2 Per Section) 6
U
7009328 Poppet (Lift Sections) (2 Per Section) 2
44 7006771 Plug, Torque (2 Per Section) 8
R 45 Kit O-Ring (2 Per Section) 8
N 46 7006761
Ball (Design A - All Sections Except Swing) (2 Per Sec-
tion)
6
T 7006761 Ball (Design A - Swing Section) (4 Per Section) 4
A 7006761
7009369
Ball (Design B - All Sections) (8 Per Section)
Poppet (Design C - All Sections) (8 Per Section)
8
8
B 7009368 Spring (Design C - All Sections) (4 Per Section) 4
L 47 7006777 Pin, Solid (Design A - Swing Section Only) 1
E 48
Not Required
7006780
Pin, Solid (Design B and Design C)
Cover, End
0
1
49 7006778 Plug, Torque 1
50 Kit O-Ring 1
51 7009329 Rod, Tie 3
52 7006782 Nut 6
——————————
Seal Kit (Includes Items 4,5,6,12,16,27,34,35,38,
7009330
40,41,45, 50 and Servo Stem O-Rings)
7009395 Seal Kit - Valve Face (Includes Items 4,5 and 6) 5
2-26
FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) (CONTINUED) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-27
E FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO
C PRESENT)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-28
E
FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)
C
4640914 VICKERS VALVE ASSEMBLY - 4 SECTION Ref. — I
Inlet Section Ref.
O
1 7006724 Inlet Body 1 N
2 7006733 Plug 1
2
3 Kit O-Ring 1
4 Kit O-Ring 1
5 Kit O-Ring 1
6 7006725 Setscrew 1
T
Working Sections (Standard Parts) Ref. U
100 Kit Cap (2 Per Section) A/R R
101
102
7012319
Kit
Screw (2 Per Section)
Nut (2 Per Section)
A/R
A/R
N
103 Kit Plug (2 Per Section) A/R T
104 Kit Packing (2 Per Section) A/R
A
B
105 7012322 Packing (2 Per Section) A/R
106 Kit Piston (2 Per Section) A/R
107 Kit Spring (2 Per Section) A/R L
108
109
7006730
7012325
Poppet (2 Per Section)
Nut, Retaining (2 Per Section)
A/R
A/R
E
110 7012339 Coil (2 Per Section) A/R
111 7009319 Pin (2 Per Section) A/R
112 7012326 Core Tube Sub Assembly (2 Per Section) A/R
113 7012327 Spool A/R
114 7006745 Screw (8 Per Section) A/R
115 7006731 Ball A/R
116 Kit Gasket A/R
117 7006746 Ball A/R
118 7009323 Plug (2 Per Section) A/R
119 7012330 Shim (A/R Per Section) A/R
120 7012329 Retainer (2 Per Section) A/R
121 7012328 Shim (A/R Per Section) A/R
122 7009324 Spring (2 Per Section) A/R
123 7009320 Stem Servo Sub Assembly (2 Per Section) A/R
124 7006737 Poppet (2 Per Section) A/R
125 7006757 Seat (2 Per Section) A/R
126 Not Used
127 7006773 Spring (2 Per Section) A/R
128 Kit O-Ring (2 Per Section) A/R
129 Kit Back-up (2 Per Section) A/R
130 7009398 Retainer (2 Per Section) A/R
131 Kit Back-up Ring (2 Per Section) A/R
133 7012333 Load Sense (2 Per Section) A/R
2-29
E FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)
C (CONTINUED)
T FIG & ITEM #

137
PART NUMBER
Kit
DESCRIPTION
O-Ring (2 Per Section)
QTY.
A/R
REV.
I 138 Not Serviced Cap, End (2 Per Section) A/R

O —————————
N 7009330
7012383
Seal Kit (1 Per Section)
Piston/Spring Kit (Includes 1 each of items 100, 102,
A/R
A/R
103,106 and 107) (2 Per Section)
2 150 Working Section Options: Ref.

7012332 Drive
T 7012334 Lift
U 7012334
7012335
Lift
Swing
R 151 Spool Options: 1
N 7012331 Spool for Drive & Lift Sections
T
7012340 Spool for Swing Section
152 Poppet Options: 2
A 7009399 Poppet for Drive & Swing Sections
B 153
7009397 Poppet for Lift Sections
Piston Options: A/R
L Not Required Piston for Drive & Lift Sections 0
E 7012300 Piston for Swing Section 2
Outlet Section Ref.

201 7006782 Nut 6
202 7009361 Rod, Tie 3
203 7012337 Cover End 1
204 Kit O-Ring 2
205 7006778 Plug 2
206 7012338 Setscrew Orifice Sub-Assembly 1
207 Not Used
208 7012336 Plug 1
209 Kit O-Ring 1
2-30
FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) E
(CONTINUED) C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-31
E FIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANG
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-32
E
FIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANG
C
T
4640570 VALVE ASSEMBLY - SINGLE STACK BANG-BANG Ref. —
I
1 7004894 Drive Section - Complete (Includes Items 2-18) 1
O
N
2 7003825 Seat, Washer 2
3 7002348 Spring 2
4 7003828 Nameplate 2
7004896
——————————
Solenoid Assembly (Includes Items 5-18) 2
2
5 7002339 Screw (4 Per Assembly) 8
6 7002338 Plate, End (1 Per Assembly) 2 T
U
7 7000418 Coil (1 Per Assembly) 2
8 7002335 Case, Solenoid (1 Per Assembly) 2
9 7002336 Sleeve, Outer Flux (1 Per Assembly) 2 R
10
11
7002334
7002333
Spring (1 Per Assembly)
Sleeve, Inner Flux (1 Per Assembly)
2
2
N
12 7004821 Guide Tube Assembly (Includes Items 13-18) 2 T
(1 Per Assembly) A
13
14
7000470
7002344
Tube, Guide (1 Per Assembly)
Plunger (1 Per Assembly)
2
2
B
15 7002346 Pin, Push (1 Per Assembly) 2 L
16 7003830
7002345
Cone Assembly (1 Per Assembly)
Cone (1 Per Assembly)
2
2
E
Kit O-Ring 11/16” OD (1 Per Assembly) 2
17 7003831 Pin and Guide Assembly (1 Per Assembly) 2
7002340 Guide (1 Per Assembly) 2
18 7003829 Pin Assembly (1 Per Assembly) 2
Kit Seal, Pin (1 Per Assembly) 2
——————————
O-Ring 3/4” OD (Use Between Sections - Not
7002347 1
Shown)
O-Ring 1 1/16” OD (Use Between Sections - Not
7000448 1
Shown)
7000437 Seal Kit - Valve Section 4
2-33
E FIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-34
E
FIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER)
C
T
4640535 ACCESSORY VALVE ASSEMBLY (MILLER) Ref. A
(ELECTRIC AND KOHLER MACHINES BUILT PRIOR I
O
TO JUNE 1990)
Note: Not sold as a complete assembly. Ref. N

1 Body (Not Sold Separately) 1
2 7009755 Cartridge, Pressure Reducing/Relieving 1 2
3 7009759 O-Ring 1
4
5
7007760
3790015
Ring, Back-Up
O-Ring
2
1
T
6 7009761 Ring, Back-Up 2 U
7 3790014 O-Ring 1
R
N
8 7009756 Cartridge, Sequence 1
9 3790118 O-Ring 1
10 3790211 O-Ring 2 T
11
12
3790016
7009762
O-Ring
Ring, Back-Up
2
2
A
13 7009757 Cartridge, 2-Position 1 B
14 7009758 Coil (Includes Nut and Washer) 1 L
E
2-35
E FIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-36
E
FIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE)
C
T
4640580 ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) Ref. —
(ELECTRIC & KOHLER MACHINES JUNE 1990 TO I
O
SEPTEMBER 1991 MODELS /ALL FORD & KUBOTA
MACHINES PRIOR TO SEPTEMBER 1991)
Note: Not sold as a complete assembly. Ref. N
1 7004365 Cartridge - Sequence 1
2 7004366 Cartridge - Pressure Reducing 1 2
3 7004367 Cartridge - Main Relief 1
T
4 7004369 Cartridge Less Coil - Dump 1
5 7004368 Coil 1
—————————— U
2900707
2900708
Seal Kit (Sequence and Pressure Reducing)
Seal Kit (Main Relief)
2
1
R
2900709 Seal Kit (Dump) 1 N
T
A
4640716 ACCESSORY VALVE ASSEMBLY (SEPTEMBER 1991 Ref. —
TO PRESENT MODELS)
Note: Refer to P/N stamped on cartridge hex nut for Ref. B
L
identification.
101 Cartridge - Sequence Options: 1 E

7012506 Hydraforce PS10-34A
7010552 Vickers/Modular Controls PSV7-10V
102 Cartridge - Pressure Reducing Options: 1
7012505 Hydraforce PR10-32A
7010553 Vickers/Modular Controls PRV1-10V
103 Cartridge - Main Relief Options: 1
7012507 Hydraforce RV50-26A
7010554 Vickers/Modular Controls RV5-10V
104 Cartridge - Dump Options: 1
7004369 Cartridge Less Coil (Hydraforce SV16-21)
7010556 Cartridge with Coil (Vickers/Modular Controls SV3-
16V)
105 Coil Options: 1
7004368 Hydraforce 6352012
7010555 Vickers/Modular Controls 565966
——————————
Seal Kit - Sequence Options: 1
7012509 Hydraforce Version
7010557 Vickers/Modular Controls Version
Seal Kit - Pressure Reducing Options: 1
Seal Kit - Main Relief Options: 1
Seal Kit - Dump Options: 1
2-37
E FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-38
E
FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION
C
T
TURNTABLE OPTIONS Ref.
Ford & Deutz Powered Machines: Ref. I
4620051 6’-6”/2m Wide ANSI Spec Machines Built through
1992
O
4620079 6’-6”/2m Wide ANSI Spec Machines Built 1993 to N
Present
4620105 6’-6”/2m Wide ANSI Spec Machines with 12" x 16.5"
Tires 2
4620064 6’-6”/2m Wide CSA Spec Machines Built through
1992
4620080 6’-6”/2m Wide CSA Spec Machines with Built 1993 to T
4620064
Present
5’-9”/1.75m Wide CSA Spec Machines Built through
U
1992 R
4620080 5’-9”/1.75m Wide CSA Spec Machines Built 1993 to
Present
N
Kubota & Kohler Powered Machines: Ref. T
4620039 6’-6”/2m Wide ANSI Spec Machines A
B
4620040 6’-6”/2m Wide CSA Spec Machines
4620042 5’-9”/1.75m Wide Machines
Electric Machines: Ref. L
4620030 6’-6”/2m Wide ANSI Spec Machines Built Prior to
February 1988
E
4620036 6’-6”/2m Wide ANSI Spec Machines Built February
1988 to January 1990
4620056 6’-6”/2m Wide ANSI Spec Machines Built January
1990 To December 1992
4620082 6’-6”/2m Wide ANSI Spec Machines Built December
1992 to Present
4620040 6’-6”/2m Wide CSA Spec Machines
4620042 5’-9”/1.75m CSA Spec Machines
TURNTABLE BEARING INSTALLATION Ref.

0238511 Machines with 8.75" & 9.5" Tires Ref. B
0250860 Machines with 8.75" & 9.5" Tires Ref. B
0255117 Machines with 12" Tires Ref. —
1 0440067 Bearing, Turntable 1

2 3538437 Spacer, Bearing (Machines with 12" Tires Only) 1
3 0682020 Bolt 5/8”-11NC x 2 1/2” (Grade 8) 14
5 3300183 Nut 5/8”-11NC (Grade 8) 14
6 0681820 Bolt 1/2”-13NC x 2 1/2” (Grade 8) (8.75" x 9.5" Tires) 12
0681844 Bolt 1/2”-13NC x 5 1/2” (Grade 8) (12" Tires) 12
8 Not Used
9 4740048 Washer, Special 3
10 2160001 Fitting, Grease - 90°
——————————
0100019 Loctite #271 A/R
2-39
E FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION (CONTINUED)
T 0100004 Devcon (Not Required on Machines with Milled A/R
I
Frame and Turntable)
O 0238523 SWING DRIVE INSTALLATION - MACHINES BUILT Ref. E
N
THROUGH 1992
101 0920074 Swing Brake Assy (See Figure 2-14 for Breakdown) 1
2 102
103
3160147
2440056
Swing Motor Assy (See Figure 2-15 for Breakdown)
Pinion
1
1
104 0080148 Adapter 1
T 105 0560793 Block, Clamp 1
U 106
107
4740018
0641608
Washer
Bolt 3/8”-16NC x 1"
1
1
R 108 Not Used
N 109 3931856 Bolt, Socket Head 1/2”-13NC x 3 1/2” 4
T
110 4740189 Lockwasher 1/2” Hi-Collar 4
111 0641810 Bolt 1/2”-13NC x 1 1/4” 4
A 112 4761800 Lockwasher 1/2” 4
B 113
114
0641610
4761600
Bolt 3/8”-16NC x 1 1/4”
Lockwasher 3/8”
2
2
L 115 4751600 Flatwasher 3/8” 2
E 116
117
4563923
Not Used
Spacer 1
118 3790045 O-Ring 1

——————————
0100011 Loctite #242 A/R
0100020 Sealant, Pipe A/R
SWING DRIVE INSTALLATION - MACHINES BUILT Ref.

1993 TO PRESENT
0252578 Machines Built 1993 to May 1994 Ref. D
0255010 Machines Built May 1994 to Present Ref. —
151 Swing Brake Assembly Options: 1

0920089 Brake Used 1993 to May 1994
7012570 Seal Kit - 0920089 Brake (Includes Seals,
1
O-Rings, 1 Back-up Rings & Retaining Ring)
7012571 Rebuild Kit - 0920089 Brake (Includes 7012570
1
Seal Kit, Inner & Outer Discs & Pressure Plate)
0920095 Brake Used May 1994 to Present
7012651 Seal Kit - 0920095 Brake (Includes Seals,
O-Rings, 1 Back-up Rings & Retaining Ring)
7012650 Rebuild Kit - 0920095 Brake (Includes 7012651
1
Seal Kit, Inner & Outer Discs & Pressure Plate)
152 3160183 Swing Motor Assy (See Figure 2-15 for Breakdown) 1
153 3535607 Plate, Mounting 1
154 4300107 Stud 1/2”-13NC x 2" (1993 to May 1994 Only) 4
3311801 Nut 1/2”-13NC 4
2-40
FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION (CONTINUED) E
155 Lockwasher 1/2” Options: 8
T
I
4761800 1993 to May 1994
4740252 May 1994 to Present
156 Not Used O
157
158
0642014
4740004
Bolt 5/8”-11NC x 1 3/4”
Washer, Hardened
4
4
N
159 Not Used
160
0641830
Bolt Options:
1993 to May 1994
4 2
161 3790155 O-Ring 1 T
0100019
——————————
Loctite #271 A/R
U
0100021 Primer A/R R
N
0238164
TURNTABLE LOCK INSTALLATION
Machines with 8.75" & 9.5" Tires
Ref.
Ref. B
T
0255148 Machines with 12" Tires Ref. — A
B
L
201 Pin, Lock Options: 1
3421452 Machines with 8.75" & 9.5" Tires
3422414 Machines with 12" Tires E
202 3760215 D-Ring 1
203 3421453 Snap-Pin 1
204 Bushing (Welded on Part) 1
4842998 Machines with 8.75" & 9.5" Tires
0961945 Machines with 12" Tires
205 Not Used
206 3760170 Ring, Quick Release 1
207 1260017 Chain 6 in./15cm
2-41
E FIGURE 2-14. SWING BRAKE ASSEMBLY
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-42
FIGURE 2-14. SWING BRAKE ASSEMBLY E
C
T
0920074 SWING BRAKE ASSEMBLY (MACHINES BUILT Ref. B
THROUGH 1992) I
Note: For Service Parts on Machines Built 1993 to
Present refer to Turntable, Bearing and Swing Drive
Ref.
O
Installation) N
1 7007960 Shaft 1
2 Kit Seal, Oil 1 2
3 Kit Ring, Back-up (Units Built through 1989 only) 1
T
4 Kit Ring, Quad 1
6 7007955 Plate, Cover 1 U
7
7007954
Ring, Retaining Options:
Machines Built through 1989
1
R
7007991 Machines Built 1990 to Present N
8 Spline, Outer Options: 1 T
A
7007953 Machines Built through 1989
7007992 Machines Built 1990 to Present
9 7007952 Stator 7 B
10
11
7007951
7007950
Rotor
Piston
6
1
L
12 Kit O-Ring 1 E
13 Kit O-Ring 1
14 Kit O-Ring 1
15 7007946 Plate, Pressure 1
16 7007945 Spring, Belleville 1
17 Kit Ring, Quad 1
19 Kit Ring, Back-up (Units Built through 1989 only) 1
20 7007941 Bearing 1
22 7007939 Ring, Retaining (Units Built through 1989 only) 1
23 7007938 Pin, Dowel (Units Built through 1989 only) 1
24 Bolt, Socket Head Options: 8
7007937 Machines Built through 1989
25 Kit Gasket 1
26 Kit O-Ring 1
——————————
2900774 Seal Kit (Includes Items 2,3,4,12,13,14,17,19,25 &
1
26)
2-43
E FIGURE 2-15. SWING MOTOR ASSEMBLY
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-44
E
FIGURE 2-15. SWING MOTOR ASSEMBLY
C
T
SWING MOTOR ASSEMBLY Ref.
I
1 Kit Seal 3
O
N
2 Kit O-Ring 1
3 7009984 Flange, Mounting 1
4 Not Used
5
6
Not Used
7009905 Drive, Valve 1
2
7 7009983 Plate, Valve 1
8 7009927 Valve 1 T
U
9 7009909 Ring, Balance 1
10 Kit Seal, Face - Inner 1
11 Kit Seal, Face - Outer 1 R
12
13
7009912
7009913
Pin
Spring
2
2
N
14 Not Used T
15 7009930 Housing, Valve 1 A
16 7002157
Kit
Plug Assembly
O-Ring
1
1
B
—————————— L
7009987 Seal Kit (Includes Items 1,2,10,11 and 16 O-Ring) 1
E
3160147 SWING MOTOR ASSEMBLY (MACHINES BUILT Ref. —
101 7009903 Drive 1

102 7009985 Geroler 1
103 7009986 Bolt 4
3160183 SWING MOTOR ASSEMBLY (MACHINES BUILT 1993 Ref. —

TO PRESENT) (VARIABLE PARTS)
201 7009988 Drive 1

202 7009989 Geroler 1
203 7009990 Bolt 4
2-45
E FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION
C (PRIOR TO MARCH 1990)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-46
E
FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH
1990)
C
FORD ENGINE INSTALLATION - WITH ELECTRONIC Ref. I
IGNITION (PRIOR TO MARCH 1990)
O
FORD ENGINE ASSEMBLY (STANDARD PARTS) Ref. N
1
2
2000093
Not Used
Engine - Ford VSG-411 1
2
3 2720341 Hose, Air Cleaner Outlet 1
4 0641509 Bolt 5/16”-18NC x 1 1/8” 2
T
U
5 4761500 Lockwasher 5/16” 2
6 to 8 Not Used
9 Pump Assembly Options: 1 R
3600152
2900660
Pump Assembly (Vickers)
Shaft Seal Kit (Vickers)
1
1
N
3600200 Pump Assembly (Barnes) (1 each of fittings p/n’s 1 T
2220376 & 2210014 are required when replacing
Vickers pump with Barnes pump) (See Figure 2-23
A
for Breakdown) B
10 0641812 Bolt 1/2”-13NC x 1 1/2” 2
L
E
11 4761800 Lockwasher 1/2” 3
12 2180623 Fitting, Tee 1
13 4843272 Exhaust Weldment 1
14 1320014 Clamp, Hose 4
15 4751800 Flatwasher 1/2” 2
16 3311801 Nut 1/2”-13NC 2
17 2720264 Hose, Radiator - Upper 1
18 0701014 Bolt 10mm x 30mm 5
19 4761700 Lockwasher 7/16” 5
20 2420024 Sender, Temperature 1
21 4843287 Plate, Mounting - Governor 1
22 0641408 Bolt 1/4”-20NC x 1" 13
23 4761400 Lockwasher 1/4” 15
24 3311401 Nut 1/4”-20NC 11
25 4751400 Flatwasher 1/4” 4
26 2500004 Governor, Electronic (Precision Governor) 1
27 2420033 Sender, Oil Pressure 1
29 Not Used
30 4751500 Flatwasher 5/16” 2
32 4360037 Switch, Pressure 1
33 2200101 Plug, Pipe 1
34 3840906 Rod, Throttle Control 1
35 3321001 Nut #10-32NF 2
36 0310003 Balljoint 1
38 0901385 Bracket 1
39 4564367 Tube, Dipstick 1
2-47
E FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH
C 1990) (CONTINUED)
T FIG & ITEM #

40
PART NUMBER
1320058 Clamp, Hose
DESCRIPTION QTY.
1
REV.
I 41 0080092 Adaptor, Choke 1

O 42 1600111 Controller, Temperature 1
N 43
44
2060016
0080168
Fan
Adaptor, Fan Spacer
1
1
45 4240096 Strap, Fan 1
2 46
47
4031713
Not Used
Bolt, Socket head 6mm x 45mm 4
48 2420117 Gauge, Oil Level Indicator (Dipstick) 1

T 49 Not Used
U 0239590 FORD ENGINE ASSEMBLY - STANDARD GAS Ref. G

R (VARIABLE PARTS)
N
T
50 4843497 Bracket, Engine Mounting 1
51 0641440 Bolt 1/4”-20NC x 5" 1
A
B 0239597 FORD ENGINE ASSEMBLY - DUAL FUEL
(VARIABLE PARTS)
Ref. G
L
E 60 4843416 Bracket, Engine Mounting 1
61 3840979 Rod 1
FORD ENGINE INSTALLATION (STANDARD PARTS) Ref.
151 3200202 Mount, Engine - Rear 2

152 0641728 Bolt 7/16”-14NC x 3 1/2” 2
153 Not Used
154 4751700 Flatwasher 7/16” 4
155 0641612 Bolt 3/8”-16NC x 1 1/2” 6
156 4761600 Lockwasher 3/8” 9
157 3311601 Nut 3/8”-16NC 9
158 3200201 Mount, Engine - Front 1
159 0641828 Bolt 1/2”-13NC x 3 1/2” 1
160 Not Used
161 4751800 Flatwasher 1/2” 4
162 3311805 Locknut 1/2”-13NC 1
163 0630403 Bolt, Carriage 7/16”-14NC x 1 1/2” 2
164 0630360 Bolt, Carriage 5/16”-18NC x 1 1/4” 1
165 4751500 Flatwasher 5/16” 7
166 4761500 Lockwasher 5/16” 6
167 3311501 Nut 5/16”-18NC 6
168 3620027 Radiator 1
169 Muffler Options: 1
3220052 Muffler (Prior to February 1990)
3220067 Muffler (February 1990 to March 1990)
170 2720058 Hose, Low Pressure 1 ft./30cm
171 1320022 Clamp 4
172 2220317 Fitting, 90° 1
2-48
FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH E
1990) (CONTINUED) C
FIG & ITEM #
173
PART NUMBER
Not Used
T
174 0400003 Battery 1 I
175 3980003 Seat, Battery 1 O
176
177
3311705
0400002
Locknut 7/16”-14NC
Hold-Down, Battery
5
1
N
2910479 Replacement Clip Kit for 0400002 1
178
179
0236768
4711600
Rod, Hold-Down
Flatwasher 3/8”
2
5
2
180 3300029 Wingnut 3/8”-16NC 2
181 3600050 Auxiliary Pump Assembly Options - Vendors Vary 1 T
7004248
John S. Barnes Brand Pump:
Motor (Bosch or Prestolite) 1
U
7004249 Coupling 1 R
7010923 Pump 1 N
T
Stone Industries Brand Pump:
7000482 Motor 1
7004412 Coupling 1 A
182
7004414 Pump
Adapter, Exhaust Options:
1
1
B
0080166 Prior to February 1990 L
0080180 February 1990 to March 1990 E
183 2180552 Fitting 1
184 0901579 Support, Radiator 1
185 0901578 Bracket, Radiator Side 1
186 2720178 Hose, Air Cleaner 18in/45.5cm
187 1340004 Air Cleaner Assembly 1
2120034 Element, Filter 1
188 4843270 Bracket, Air Cleaner 1
189 1060221 Cable, Battery (Engine to Ground) 1
190 1320026 Clamp, Muffler - 1 3/4” 1
191 1320019 Clamp, Muffler - 2" 2
193 4842365 Tube, Air Intake 1
194 0901580 Bracket, Mounting - Gauge 1
195 2420019 Gauge, Temperature 1
196 2420035 Gauge, Oil Pressure 1
197 2420091 Gauge, Ammeter 1
198 1320031 Clamp, Hose 3
200 3311401 Nut 1/4”-20NC 2
201 4761400 Lockwasher 1/4” 2
202 1320122 Clamp 5 1/8”-6” 1
203 1060092 Cable, Battery (Start Relay to Aux. Relay) 1
204 Not Used
205 1060130 Cable, Battery (Aux. Power to Aux. Relay) 1
206 1060146 Cable, Battery (Battery to Ground) 1
207 1060119 Cable, Battery (Battery to Aux. Relay)
208 2720058 Hose, Low Pressure (Fuel Line) 9 ft./3m
209 2720299 Hose, Radiator 6in/15cm
2-49
E FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH
C 1990) (CONTINUED)
T FIG & ITEM #

210
PART NUMBER
0901455 Bracket, Relay
DESCRIPTION QTY.
1
REV.
I 211 3740067 Relay, Auxiliary 1

O 212 4300038 Stud (Welded on Part) 2
N 213
214
0641508
0080170
Bolt 5/16”-18NC x 1"
Adapter, Air Intake
2
1
215 3740061 Relay, Lock-out 1
2 216 1600098 Controller, Electronic 1
0238167 CHOKE INSTALLATION Ref. —

T
U 301
302
0237568
3910812
Choke Assembly
Screw, Machine #8-32NC x 3/4”
1
2
R 303 4760800 Lockwasher #8 2
N 304 2720016 Hose 1ft./30.5cm
T
305 2220317 Fitting 1
A PUMP COUPLING INSTALLATION - STEEL DISC Ref.
B (PRIOR TO SEPTEMBER 1989)
L 401 1760117 Disc, Pump Drive 1

E 402 0641509 Bolt 5/16”-18NC x 1 1/8” 6
403 4761500 Lockwasher 5/16” 6
404 0080134 Adapter, Pump 1
405 0641609 Bolt 3/8”-16NC x 1 1/8” 8
406 4761600 Lockwasher 3/8” 8
0239972 PUMP COUPLING INSTALLATION - LOVEJOY Ref. —

OPTION (SEPTEMBER 1989 TO MARCH 1990)
410 1660176 Coupling 1

Not Available Disc, Coupling 1
Not Available Hub, Coupling 1
411 0641510 Bolt 5/16”-18NC x 1 1/4” 6
412 4761500 Lockwasher 5/16” 6
414 0641610 Bolt 3/8”-16NC x 1 1/4” 8
415 4761600 Lockwasher 3/8” 8
0250595 PUMP COUPLING INSTALLATION - HAYES OPTION Ref. —

(DECEMBER 1989 TO MARCH 1990)
420 1660182 Coupling 1

Note: Coupling Internal Spines must be lubed with
Lithium based grease prior to Installation.
421 0641507 Bolt 5/16”-18NC x 7/8” 6
422 4761500 Lockwasher 5/16” 6
424 0641610 Bolt 3/8”-16NC x 1 1/4” 8
425 4761600 Lockwasher 3/8” 8
2-50
FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH E
1990) (CONTINUED) C
FIG & ITEM # PART NUMBER
——————————
T
3020021 Grease, Coupling A/R I
O
ENGINE COMPONENTS Ref.
N
501 Carburetor - Ford VSG-411 Options: 1
2900397
7000892
Carburetor Without Built-in Choke (1989)
Carburetor With Built-in Choke (1990)
1
1
2
Rebuild Kit - Carburetor (All Models) (was p/n
T
Use 7019933 1
7000878)
U
7000894 Automatic Choke 1
7012577 Fitting, Carburetor Vacuum Line (1990) 1
7012578 Carburetor Vacuum Line Assembly (1990) 1 R
7000646
7000877
Gasket, Carburetor
Fuel Shut-Off - Has Wire Connection
1
1
N
7000884 Fuel Shut-Off - Has Terminal Post 1 T
7012564 Engine Wiring Harness 1 A
7000893
Alternator Options:
Alternator - Bosch Version
1
B
Use 7019670 Alternator - Prestolite Version (Was 7012653) L
7019670
7014500
Alternator - Leese Nuville Version
Oil Filter (Case of 12) 1
E
7019666 Pump, Fuel 1
7019668 Starter 1
7019665 Control, Ignition 1
7020028 Gasket Set (Lower) 1
7020029 Gasket Set (Upper) 1
7020030 Gasket, Head 1
——————————
7014680 Main Components Kit (Includes 1 each of Carburetor, 1
Fuel and Water Pumps, Alternator, Starter, and
Ignition Control)
7014681 Engine Kit (Includes Hoses, Gasket Set, Thermostat, 1
V-Belt and Coil)
7014682 Tune-up Kit (Includes Oil and Fuel Filters, Plugs and 1
Ignition Wire Set)
2-51
E FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION
C SYSTEM (MARCH 1990 TO PRESENT)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-52
E
FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM
(MARCH 1990 TO PRESENT)
C
FORD ENGINE INSTALLATION - WITH DISTRIBUTOR-
Ref. I
LESS IGNITION SYSTEM (MARCH 1990 TO PRESENT)
See Section 10 for Ford VSG-413 used August 1998 Ref. O
to Present N
FORD ENGINE ASSEMBLY (STANDARD PARTS) Ref.
1 Engine - Ford VSG-411 Options: 1 2
2000109 March 1990 to August 1992 (Industrial Flywheel)
T
2000117 August 1992 to October 1994 (Automotive
Flywheel & Bosch Alternator)
2000129 October 1994 to March 1995 (Automotive U
R
Flywheel & Prestolite Alternator)
2000130 March 1995 to July 1995 (Automotive Flywheel &
Prestolite Alternator) N
T
2000135 July 1995 to Present (Automotive Flywheel and
Prestolite Alternator)
2 Pump Assembly Options: 1 A
3600152
2900660
B
3600200 Pump Assembly (Barnes) (1 each of fittings p/n’s L
Vickers pump with Barnes pump) (See Figure 2-23 E
for Breakdown)
3 Not Used
4 Bracket, Engine Mounting - Front Options: 1
4843416 Prior to February 1992
4843497 February 1992 to Present
5 3533445 Plate, Mounting - Governor and Carburetor 1
6 0641812 Bolt 1/2”-13NC x 1 1/2” 1
7 2500005 Governor, Precision 1
8 0641410 Bolt 1/4”-20NC x 1 1/4” 4
9 4761400 Lockwasher 1/4” 5
10 3311401 Nut 1/4”-20NC 5
12 4761800 Lockwasher 1/2” 1
13 0641610 Bolt 3/8”-16NC x 1 1/4” 2
14 0700814 Bolt, Metric 8mm x 30mm 3
15 4831900 Lockwasher, Metric 8mm 3
16 4300090 Stud 2
17 3321501 Nut 5/16”-24NF 2
18 3533291 Plate 1
19 0701014 Bolt, Metric 10mm x 30mm A/R
0701012 Bolt, Metric 10mm x 25mm A/R
21 3200318 Mount, Engine 3
22 3911012 Screw, Machine #10-24NC x 3/4” 2
23 4740273 Washer, Snubbing 3
24 4751700 Flatwasher 7/16” 6
2-53
E FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM
C (MARCH 1990 TO PRESENT) (CONTINUED)
T FIG & ITEM #

25
PART NUMBER
0641728
DESCRIPTION
Bolt 7/16”-14NC x 3 1/2”
QTY.
A/R
REV.
I 0641724 Bolt 7/16”-14NC x 3" A/R

O 26 3311705 Locknut 7/16”-14NC 3
N 27
28
4761000
3311001
Lockwasher #10
Nut #10-24NC
2
2
29 Not Used
2 30
31
0641608
4761600
Bolt 3/8”-16NC x 1"
Lockwasher 38"
6
8
32 3311601 Nut 3/8”-16NC 6
T 33 1060221 Cable, Battery (Engine to Ground) 1
U 34 to 35
36
Not Used
0080182 Adapter, Carburetor 1
R 37 3841049 Rod, Throttle 1
N 38 3321401 Nut, Jam 1/4”-20NC 2
T
40 to 42 Not Used
A 43 4360037 Switch, Oil Pressure 1
B 44
45
2220273
2180360
Fitting, Reducer
Fitting, Tee
1
1
L 46 2420131 Sender, Oil Pressure 1
E 47 4564591 Tube, Mounting 2
48 1320014 Clamp, Hose 4
49 Not Used
50 2720341 Hose, Air Cleaner 1
51 1320058 Clamp, Hose 1
52 2420130 Sender, Temperature 1
53 3620027 Radiator 1
54 4751800 Flatwasher 1/2” 1
55 3311801 Nut 1/2”-13NC 1
0250645 FORD ENGINE ASSEMBLY (WITHOUT NOISE Ref. H

REDUCTION PACKAGE - MACHINES BUILT
60 4031713 Bolt, Metric Socket Head 6mm x 45mm 3

62 2060016 Fan 1
63 4240096 Strap, Fan 1
64 4564682 Tube, Exhaust 1
65 0080168 Adapter, Fan 1
FORD ENGINE ASSEMBLY (WITH NOISE Ref.

REDUCTION
0252775 MACHINES BUILT 1993 TO JULY 1995 Ref. F
0255762 MACHINES BUILT JULY 1995 TO PRESENT Ref. A
70 2060019 Fan Kit 1

72 4640750 Valve, Oil Drain 1
2-54
FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM E
(MARCH 1990 TO PRESENT) (CONTINUED) C
FIG & ITEM #
73
PART NUMBER
2750532
DESCRIPTION
Hose, Low Pressure
QTY.
18in/46cm
REV.
T
74 2720264 Hose, Radiator - Upper 1 I
75 2680402 Shroud, Radiator 1 O
76
77
3536015
3941005
Plate, Baffle
Screw, Self-Tapping #10 x 5/8”
1
10
N
78 4761000 Lockwasher #10 10
79
80
4565830
3100073
Tube, Exhaust
Manifold, Exhaust (January 1993 to March 1995
1
1
2
Only)
81 2720042 Hose 1 T
U
82 1320032 Clamp, Hose 3
FORD ENGINE INSTALLATION (STANDARD PARTS) Ref. R

101 3311601 Nut 3/8”-16NC 3
N
102 0641807 Bolt 1/2”-13NC x 7/8” 6 T
103 4751800 Flatwasher 1/2” 6 A
104
105
4761800
0630403
Lockwasher 1/2”
Bolt, Carriage 7/16”-14NC x 1 1/2”
6
2
B
106 4751700 Flatwasher 7/16” 2 L
107
108
3311705
2180104
Fitting, Nipple
2
1
E
109 2220273 Bushing, Reducer 1
110 1320022 Clamp 2
111 2720058 Hose, Fuel Line 9ft./2.75m
112 Auxiliary Pump Assembly Options - Vendors Vary: 1
3600050 John S. Barnes Brand Pump Version:
7004248 Motor (Bosch or Prestolite) 1
7004249 Coupling 1
7010923 Pump 1
3600050 Stone Industries Brand Pump Version:
7000482 Motor 1
7004412 Coupling 1
7004414 Pump 1
3600208 Fenner Fluid Power Brand Pump Version:
7013710 Motor 1
7013711 Coupling 1
7013712 Pump 1
113 4761600 Lockwasher 3/8” 3
114 0641612 Bolt 3/8”-16NC x 1 1/2” 3
115 3740067 Relay 1
117 4761000 Lockwasher #10 2
118 3311001 Nut #10-24NC 2
119 4751000 Flatwasher #10 2
120 3520046 Plug, Tapered 1
121 0400003 Battery 1
122 3980003 Seat, Battery 1
2-55
T FIG & ITEM #

123
PART NUMBER
0400002 Hold-down, Battery
DESCRIPTION QTY.
1
REV.
I 2910479 Replacement Clip Kit for 0400002 1

O 124 0236768 Rod, Hold-down 2
N 125
126
4751600
3300029
Flatwasher 3/8”
Wingnut 3/8”-16NC
4
2
127 1060172 Cable, Battery (Battery to Aux. Relay) 1
2 128
129
1060149
1060103
Cable, Battery (Aux. Relay to Aux. Pump)
Cable, Battery (Aux. Relay to Starter)
1
1
T 131 4751500 Flatwasher 5/16” 2
U 132
133
3311505
1320026
Clamp, Muffler
1
1
R 134 1320031 Clamp, Hose 5
N 135 4300068 Stud (Welded on Part) 4
T
136 4761400 Lockwasher 1/4” 4
137 3311401 Nut 1/4”-20NC 4
A
B 0250646 FORD ENGINE INSTALLATION (WITHOUT NOISE
REDUCTION PACKAGE - BUILT THROUGH 1992)
Ref. E
L (VARIABLE PARTS)
E
151 Not Used
152 Not Used
153 3220076 Muffler 1
154 1320020 U-Clamp 1
155 0901387 Bracket, Exhaust 1
156 4843654 Tube, Air Intake 1
157 Not Used
158 2220314 Fitting, Barbed 1
159 2720354 Elbow 1
7012661 Element, Filter 1
161 0340016 Band, Air Cleaner 2
162 1120370 Cap, Air Inlet 1
163 4060741 Shield 1
165 1120218 Cap, Rain - Exhaust 1
167 2720042 Hose, Heater 15in/38cm
168 1320032 Clamp, Hose 2
0252776 FORD ENGINE INSTALLATION (WITHOUT NOISE Ref. C

REDUCTION PACKAGE - BUILT 1993 TO JULY 1995)
0254843 EXHAUST INSTALLATION (WITH NOISE REDUC- Ref. —
TION PACKAGE - BUILT 1993 TO JULY 1995)
0255763 EXHAUST INSTALLATION (WITH NOISE REDUC- Ref. 2
TION PACKAGE - BUILT JULY 1995 TO PRESENT)
171 Not Used
2-56
FIG & ITEM #
172
PART NUMBER
3220084 Muffler
DESCRIPTION QTY.
1
REV.
T
173 Not Used I
174 0901858 Bracket, Muffler 1 O
175
176
4565829
3220083
Tube, Exhaust
Arrestor, Spark
1
1
N
177 4844209 Stack, Exhaust 1
178
179
4751400
0641406
Flatwasher 1/4”
Bolt 1/4”-20NC x 3/4”
4
4
2
180 3311405 Locknut 1/4”-20NC 4
181 4844211 Intake, Air 1 T
182
183
Not Used
0080046 Elbow 1
U
184 1340020 Air Cleaner Assembly 1 R
7004214 Element, Filter 1 N
T
185 0340002 Band, Mounting - Air Cleaner 2
186 1120161 Cap, Air Inlet 1
187 1320026 Clamp, Muffler 1 A
188
189
3536021
3820001
Plate, Inlet Adapter
Rivet
1
8
B
190 3960483 Seal 15in/38cm L
191 3960418 Seal 5ft/1.5m E
192 1320131 Clamp 1
193 0641508 Bolt 5/16”-18NC x 1" 1
194 4060807 Hose Protection, Trim Flex (S/N 32166 to Present) 4in/9cm
0239972 PUMP COUPLING INSTALLATION - LOVEJOY WITH Ref. —

INDUSTRIAL FLYWHEEL (MARCH 1990 TO
AUGUST 1992)
201 1660176 Coupling 1

Not Available Disc, Coupling 1
Not Available Hub, Coupling 1
203 0641510 Bolt 5/16”-18NC x 1 1/4” 6
204 4761500 Lockwasher 5/16” 6
205 0641610 Bolt 3/8”-16NC x 1 1/4” 8
206 4761600 Lockwasher 3/8” 8
0250595 PUMP COUPLING INSTALLATION - HAYES WITH Ref. —

INDUSTRIAL FLYWHEEL (MARCH 1990 TO
AUGUST 1992)
211 1660182 Coupling 1

213 0641507 Bolt 5/16”-18NC x 7/8” 6
214 4761500 Lockwasher 5/16” 6
215 0641610 Bolt 3/8”-16NC x 1 1/4” 8
2-57
T FIG & ITEM #

216
PART NUMBER
4761600 Lockwasher 3/8”
DESCRIPTION QTY.
8
REV.
I ——————————
O 3020021 Grease, Coupling A/R
N 0252807 PUMP COUPLING INSTALLATION - HAYES WITH Ref. —

AUTOMOTIVE FLYWHEEL (AUGUST 1992 TO
2 PRESENT)
221 1660206 Coupling 1

T Note: Coupling, Internal Spines must be lubed with
U 222 0080169
Adapter, Pump 1
R 223 0700808 Bolt, Metric 8mm x 16mm 6
N 224 4831900 Lockwasher, Metric 8mm 6
T
225 0641610 Bolt 3/8”-16NC x 1 1/2” 8
226 4761600 Lockwasher 3/8” 8
A ——————————
B 3020021 Grease, Coupling A/R
L ENGINE COMPONENTS Ref.

E
301 7000892 Carburetor - Ford VSG-411 1
Rebuild Kit - Carburetor (All Models) (was p/n
Use 7019933 1
7000878)
7012577 Fitting, Carburetor Vacuum Line 1
7012578 Carburetor Vacuum Line Assembly 1
7027607 Gasket, Carburetor (Bottom) 1
7024321 Gasket, Carburetor (Top) 1
70000163 Needle, Spring Load Fuel Valve 1
7027646 Gasket, Carburetor 2
7023471 Float Assembly 1
7000894 Choke, Automatic 1
7000877 Fuel Shut-Off - Has Wire Connection 1
7000884 Fuel Shut-Off - Has Terminal Post 1
7022174 Filter, Fuel 1
7019939 Filter, Fuel 1
2120112 Separator, Fuel 1
7019666 Pump, Fuel 1
7025153 Gasket, Fuel Pump 1
7012564 Engine Wiring Harness 1
Alternator Options: 1
7000893 Alternator - Bosch Version
Use 7019670 Alternator - Prestolite Version (was p/n 7012653)
7019670 Alternator - Leese Nuville Version
7019934 Belt, Alternator 1
7019935 Pulley, Alternator 1
7019936 Pulley, Crankshaft 1
7019951 Pump, Water 1
7019937 Pulley, Water Pump 1
2-58
7019938 Outlet, Water
DESCRIPTION QTY.
1
REV.
T
7019942 Hose, Water Pump/Intake Inlet 1 I
7019950 Themostat, 160-Degree 1 O
7019941
7019943
Hose, Radiator (Upper)
Hose, Radiator (Lower)
1
1
N
7019945 Hose, Bypass 1
7019959
7019960
Dipstick
Tube, Dipstick
1
1
2
7019917 Pump, Oil 1
7014500 Oil Filter (Case of 12) 1 T
7022173
7019949
Oil Filter (Individual Filter)
Oil Filter (Individual Filter)
1
1
U
7019667 Cap, Oil Filler R
7019668 Starter 1 N
T
Use 7023670 Control, Ignition (was p/n 7019665) 1
7019954 Harness, Ignition Module Patch
Spark Plug Wire Set Options: A/R A
7019989
Use 7019989
Machines Built Through 1999 (Clip-on Style)
#1 Plug Wire (was p/n 7019955)
1
1
B
Use 7019989 #2 Plug Wire (was p/n 7019956) 1 L
Use 7019989 #3 Plug Wire (was p/n 7019957) 1 E
Use 7019989 #4 Plug Wire (was p/n 7019958) 1
7022176 Machines Built 2000 to Present (Push-on Style) A/R
7022103 #1 Plug Wire 1
7022101 #2 Plug Wire 1
7022102 #3 Plug Wire 1
7022104 #4 Plug Wire 1
Coil Options: 1
7019987 Machines Built Through 1999 (Wires Clip On)
7019998 Machines Built 2000 to Present (Wires Push On)
7016602 Flywheel 1
7019919 Gear, Ring (Flywheel) 1
7022180 Gear, Ring (132 Teeth) (Flywheel) 1
Block Assembly, 11-Stud Terminal (Located on
7019944 1
Rear of Engine)
7019946 Flange, Exhaust Pipe 1
7019947 Gasket, Exhaust Pipe Flange 1
7019948 Manifold, Exhaust Outlet 1
70000929 Sensor, Crankshaft 1
——————————
7014680 Main Components Kit (Includes 1 each of Carburetor, 1
Fuel and Water Pumps, Bosch Alternator, Starter, &
Ignition Control)
7014687 Main Components Kit (Includes 1 each of Carburetor,
1 Fuel & Water Pumps, Prestolite Alternator, Starter
& Ignition Control)
7014681 Engine Kit (Includes Hoses, Gasket Set, Thermostat, 1
V-Belt & Coil)
2-59
T FIG & ITEM # PART NUMBER DESCRIPTION

Tune-up Kit Options (Includes Oil and Fuel Filters,
QTY.
1
REV.
I Plugs & Ignition Wire Set)
O 7014682 Machines Built Through 1999
N
2 0252625 OPTIONAL ENGINE DISTRESS INSTALLATION Ref. 5/E
401 to 402 Not Used

T 403 2180360 Fitting, Tee 1
U
404 4360182 Switch, Oil Pressure 1
405 0080200 Fitting, Adapter 1
R 406 3960423 Gasket 1
N 407
408
0700819
4831900
Bolt, Metric 8mm x 55mm
Lockwasher 8mm
2
2
T 409 4360157 Switch, Water Temperature 1
A
B 0252045 OPTIONAL CATALYST EXHAUST INSTALLATION
(NOT SHOWN) (PRIOR TO APRIL 1994)
Ref. A
L
E 501
502
3220081
4565298
Muffler, Catalyst
Tube, Exhaust (90°)
1
1
503 4565297 Tube, Exhaust (Manifold to Venturi) 1
504 1320020 Clamp, Exhaust 3
505 4564711 Tube, Exhaust (Catalyst to Muffler) 1
506 3220076 Muffler 1
507 1320026 Clamp, Exhaust 1
0254840 OPTIONAL CATALYST EXHAUST INSTALLATION Ref. 2/B

(NOT SHOWN) (APRIL 1994 TO PRESENT)
551 3220081 Muffler, Catalyst 1

552 4566519 Tube, Exhaust (90°) 1
553 Tube, Exhaust (Manifold to Venturi) Options: 1
4566518 Prior to April 1999
4567819 April 1999 to Present
554 1320020 Clamp, Muffler 5
555 4564711 Tube, Exhaust (Catalyst to Muffler) 1
556 3220076 Muffler, Spark Arrester 1
558 1120218 Cap, Rain 1
559 3520034 Plug, Hole (Located on Item 556) 4
560 0641406 Bolt 1/4”-20NC x 3/4” 2
561 4751400 Flatwasher 1/4” 2
562 3311405 Locknut 1/4”-20NC 2
2-60
0251050
DESCRIPTION
AIR HORN INSTALLATION - STANDARD GAS
QTY.
Ref.
REV.
—
T
Note: See Dual Fuel Installation for Dual Fuel & Ref. I
Straight LP Machines.
O
601 0080175 Adapter, Air Horn 1 N
602 3960388 Gasket 1
603 3840979 Rod, Adapter 1
2
T
U
R
N
T
A
B
L
E
2-61
E FIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR
C TO MARCH 1990)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-62
E
FIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR TO MARCH
1990)
C
DUAL FUEL INSTALLATION (FORD ELECTRONIC Ref. I
IGNITION - PRIOR TO MARCH 1990)
O
1 2180387 Fitting - LP Connector 1 N
0100020 Loctite A/R
2
3
2720190
1700819
Hose
Decal - LP Vapor Withdrawal System
1
1
2
4 2180418 Fitting, Straight 1
5 2220648 Fitting, 90° 1
T
U
0100020 Loctite A/R
6 2120077 Filter Lock - LP 1
0100020 Loctite A/R R
7
8
3720011
0641405
Regulator (Ford - Vapor Withdrawal)
Bolt 1/4”-20NC x 5/8”
1
2
N
9 4761400 Lockwasher 1/4” 2 T
10 4751400 Flatwasher 1/4” 2 A
B
11 2220675 Fitting, 90° Barbed 2
0100020 Loctite A/R
12 1320032 Clamp 8 L
13
14
2720112
0080167
Hose
Adapter, Carburetor
2 ft./61cm
1
E
15 1320022 Clamp 4
16 2720015 Hose 6 ft./1.8m
18 4640391 Fuel Lock - Gas 1
0100020 Loctite A/R
19 1320060 Clamp 1
20 2220315 Fitting, Straight Barbed 1
0100020 Loctite A/R
22 4360188 Switch, Vacuum Safety 1
23 2180537 Fitting, Nipple 1
25 2220124 Fitting, 90° 1
27 2720016 Hose 2 ft./61cm
28 2220364 Fitting, 90° 1
30 2720160 Hose 2 ft./61cm
2-63
E FIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION -
C MARCH 1990 TO PRESENT)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-64
E
FIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO
PRESENT)
C
1281296 DUAL FUEL INSTALLATION (FORD DISTRIBUTOR- Ref. H I
LESS IGNITION - MARCH 1990 TO PRESENT)
O
1 3720011 Regulator 1 N
7017516 Kit, Rebuilding 1
2
2 0641405 Bolt 1/4”-20NC x 5/8” 2
3 4761400 Lockwasher 1/4” 2
4 0901664 Bracket (Prior to August 1995) 1
5
0902184
2220364
Bracket (August 1995 to Present)
Fitting, Adapter
1
2
T
6 2180535 Fitting, Barbed 2 U
7 1320032 Clamp 4 R
N
8 2720042 Hose 32in/82cm
9 2220648 Fitting, 90° 1
10 2120077 Filterlock 1 T
11
12
2180418
2720149
Fitting, Swivel
Hose
1
1
A
13 2180387 Fitting, Tank 1 B
14 2220675 Fitting, 90° Barbed 1 L
15
16
1320017
2720112
Clamp
Hose
2
2ft/61cm
E
17 0080167 Adapter 1
3960388 Gasket 1
20 4360188 Switch, Vacuum 1
22 Hose (Supplied with Engine) A/R
24 Not Used
26 2180389 Fitting, Pressure Relief 1
27 0641608 Bolt 3/8”-16NC x 1" 2
28 4761600 Lockwasher 3/8” 2
29 3311601 Nut 3/8” x 16NC 2
0250939 DUAL FUEL INSTALLATION Ref. F
50 1320022 Clamp 4
51 4640391 Valve, Gas Lock 1
52 1320095 Clamp, Mounting 1
54 2720058 Hose, Fuel Line 6ft/1.8m
0251728 STRAIGHT LP GAS INSTALLATION Ref. E
2901184 Blanking Plate Kit (Cover Fuel Pump Location) (Not 1
2-65
E FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-66
E
FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)
C
T
GENERATOR INSTALLATION (STANDARD PARTS) Ref.
I
1 2460011 Generator Assembly with Control Box 1
O
N
3580134 Pulley 1
7012558 Generator Assembly Only 1
7020108 Brush 4
7020109
7012513
Holder, Brush
Caps, Brush Holder
4
4
2
7012514 Fan 1
7020193 Cord, Power 1 T
U
7026199 Armature 1
7020110 End Bell, Front 1
7020111 End Bell, Rear 1 R
7020190
7003657
Bearing
Control Box Assembly
2
1
N
Note: Replacement 110V Control Box comes T
with 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
A
must be ordered separately. B
2420203
4360542
Voltmeter
Breaker, Circuit
1
1
L
4460190 Receptacle 2 E
2920162 Lamp 1
7020191 Switch, Toggle 1
3520028 Plug, Hole 1
2 4340569 Support, Adjustable 1
3 Not Used
4 2860012 Key, Woodruff 1
5 4751500 Flatwasher 5/16” A/R
8 3311601 Nut 3/8”-16NC 2
9 0641508 Bolt 5/16”-18NC x 1" 1
10 0721006 Bolt #10-24NC x 3/4” 2
11 3251476 Nametag 1
12 4751000 Flatwasher #10 2
13 4761000 Lockwasher #10 2
14 3311001 Nut #10-24NC 2
15 1060268 Cable, Electrical - 12/3 10ft/3m
0239739 GENERATOR INSTALLATION (MACHINES BUILT Ref. C

PRIOR TO MAY 1991) (VARIABLE PARTS)
51 0480056 V-Belt 1
52 3311501 Nut 5/16”-18NC 1
53 4843156 Bracket, Mounting - Generator 1
54 0641609 Bolt 3/8”-16NC x 1 1/8” 2
56 4761400 Lockwasher 1/4” 2
57 3311401 Nut 1/4”-20NC 2
2-67
E FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)
T 58 0901584 Bracket, Control Box 1
I 0251950 GENERATOR INSTALLATION (MACHINES BUILT Ref. 5

O MAY 1991 TO PRESENT) (VARIABLE PARTS)
N 71
72
0480057
0641511
V-Belt
Bolt 5/16”-18NC x 1 3/8”
1
1
2 74
75
0961247
4751600
Bushing
Flatwasher 3/8”
1
4
76 0681610 Bolt 3/8”-16NC x 1 1/4” Grade 8 2
T
U
R
N
T
A
B
L
E
2-68
FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-69
E FIGURE 2-21. DEUTZ ENGINE INSTALLATION
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-70
E
FIGURE 2-21. DEUTZ ENGINE INSTALLATION
C
T
DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Ref.
I
1 Engine - Deutz F2L-1011 Diesel Options: 1
O
N
2 Pump Assembly Options: 1
3600152
2900660
2
3600200 Pump Assembly (Barnes) (1 each of fittings p/n’s
Vickers pump with Barnes pump) (See Figure 2-23
T
for Breakdown) U
3
4
0641509
4761500
Bolt 5/16”-18NC x 1 1/8”
Lockwasher 5/16”
2
2
R
5 2180730 Fitting, Special 1 N
6 to 7 Not Used T
A
9 4751500 Flatwasher 5/16” 2
10 Adapter, Throttle Options: 1 B
0080172
4460302
Prior to September 1995
September 1995 to Present
L
11 3450203 Pin, Cotter 1/16” x 3/4” 1 E
12 Component Options: 1
3951003 Setscrew #10-24NC x 3/8” (Prior to September 1995)
0902244 Bracket, Throttle (September 1995 to Present)
13 0080177 Adapter Weldment 1
14 3311501 Nut 5/16”-18NC 3
15 4761500 Lockwasher 5/16” 3
16 0641512 Bolt 5/16”-18NC x 1 1/2” 3
17 3960407 Gasket, Intake Adapter 1
0250828 DEUTZ ENGINE ASSEMBLY (MACHINES WITHOUT Ref. B

NOISE REDUCTION PACKAGE WERE BUILT
0252777 DEUTZ ENGINE ASSEMBLY (MACHINES WITH Ref. G

NOISE REDUCTION PACKAGE WERE BUILT 1993 TO
PRESENT) (VARIABLE PARTS)

72 Not Used
73 0901838 Bracket, Air Cleaner 1
76 4832000 Lockwasher 10mm 2
77 4711600 Flatwasher 3/8” 1
78 4640751 Valve, Oil Drain 1
2-71
E FIGURE 2-21. DEUTZ ENGINE INSTALLATION (CONTINUED)
T 79 2750532 Hose, Low Pressure 18in/46cm
I
7004214 Element 1
O 81 1320016 Clamp, Hose 2
N 82
83
0080039
0641408
Adapter, Elbow
Bolt 1/4”-20NC x 1"
1
4
84 4761400 Lockwasher 1/4” 4
2 85
86
3311401
1320022
Nut 1/4”-20NC
Clamp
4
1
87 4711400 Lockwasher 1/4” 1
T 88 0641512 Bolt 6MM x 10MM 2
U 89
90
2180104
2200261
Fitting, Nipple
Fitting, Coupling
1
1
R
N DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Ref.
T 151 1320041 Clamp 1

A 152 2720271 Line, Fuel Return 7 ft./2m
B 153 2720058 Line, Fuel Supply 6 ft./1.8m
L
155 4761400 Lockwasher 1/4” A/R
E 156 3311401 Nut 1/4”-20NC A/R
157 1320022 Clamp 4
2220536 Fitting, Barbed 1
159 2220063 Fitting, 90° Swivel 1
2220273 Fitting, Reducer 2
160 4420001 Tape, Sealant A/R
161 Not Used
162 Auxiliary Pump Assembly Options - Vendors Vary: 1
3600050 John S. Barnes Brand Pump Version:
7004248 Motor (Bosch or Prestolite) 1
7004249 Coupling 1
7010923 Pump 1
3600050 Stone Industries Brand Pump Version:
7000482 Motor 1
7004412 Coupling 1
7004414 Pump 1
3600208 Fenner Fluid Power Brand Pump Version:
7013710 Motor 1
7013711 Coupling 1
7013712 Pump 1
164 0400075 Battery 1
165 Scoop, Air Intake Options: 1
1840005 Prior to April 1995
166 3960389 Seal, Rubber Grip 51in/1.3m
2-72
FIGURE 2-21. DEUTZ ENGINE INSTALLATION (CONTINUED) E
168 Not Used
T
I
169 4761600 Lockwasher 3/8” 4
170 Not Used
171 1060154 Cable, Battery (Battery to Starter) 1 O
172
173
1060054
0641628
Cable, Battery (Starter to Auxiliary Power Relay)
Bolt 3/8”-16NC x 3 1/2”
1
1
N
174 Not Used
175
176
1320019
4300034
Clamp, Exhaust
Stud (Welded on Parts)
A/R
2
2
177 3311601 Nut 3/8”-16NC 2
178 0641856 Bolt 1/2”-13NC x 7" 3 T
179
180 to 181
4761800
Not Used
Lockwasher 1/2” 4
U
182 0641406 Bolt 1/4”-20NC x 3/4” 4 R
183 0080178 Adapter, Engine Mounting 4 N
184
185
1120161
Not Used
Cap, Air Inlet 1
T
186 0361810 Holddown, Battery 1 A
187 4751600 Flatwasher 3/8” 2
B
L
188 Not Used
189 0236768 Rod, Holddown 1
190 3300029 Wingnut 3/8”-16NC 2 E
191 3740067 Solenoid 1
193 0641614 Bolt 3/8”-16NC x 1 3/4” 2
194 1320059 Clamp (Prior to March 1995) 1
195 Not Used
196 3311001 Nut #10-24NC 2
197 4300081 Stud (Welded on Parts) 2
198 4751000 Flatwasher #10 2
199 4761000 Lockwasher #10 2
200 0901361 Bracket, Fuel Filter 1
201 0641408 Bolt 1/4”-20NC x 1" (Prior to September 1995) 2
0641418 Bolt 1/4”-20NC x 2 1/4” (September 1995 to Present) 2
202 1060093 Cable, Battery (Auxiliary Relay to Auxiliary Pump) 1
203 0100011 Loctite A/R
204 0641852 Bolt 1/2”-13NC x 6 1/2” 1
0250829 DEUTZ ENGINE INSTALLATION (MACHINES Ref. E

WITHOUT NOISE REDUCTION PACKAGE WERE
BUILT THROUGH 1992) (VARIABLE PARTS)
Note: See Section 10 for Optional Exhaust
Ref.
Systems.
251 4564655 Tube, Air Inlet 1

254 1320031 Clamp, Hose 4
255 2720351 Hose, Rubber 1 Ft./.3m
256 4843620 Snorkel Weldment 1
2-73
T 257 1340020 Air Cleaner Assembly 1
I
7004214 Element 1
O 0252778 DEUTZ ENGINE INSTALLATION (MACHINE WITH Ref. F
N NOISE REDUCTION PACKAGE WERE BUILT 1993 TO

PRESENT) (VARIABLE PARTS)
Note: See Section 10 for Optional Exhaust
Ref.
2 Systems.
271 1120405 Cap, Rain 1
T 272 Not Used
U
273 2720334 Hose 1
R 275 1320016 Clamp 4
N 276
277
4565270
Not Available
Tube
Snorkel, Exhaust
4
1
T 278 Not Used
A 279 4565718 Tube, Extension 1
B
280 0080046 Adapter, Tube 1
281 1670639 Cover, Base Plate 1
L 282 1670638 Cover, Hood Support 1
E 283
284
1670616
4844132
Cover, Side
Intake Box Weldment
1
1
285 2820048 Foam, Acoustical 1
286 2820049 Foam, Acoustical 1
287 3536248 Plate 1
288 1670321 Plate, Adapter 1
289 3820019 Rivet 8
290 3941406 Screw, Self-Tapping 1/4”x 3/4” 2
291 3300151 Nut, Acorn 2
292 4751400 Flatwasher 1/4” 21
293 3536132 Plate, Baffle 1
294 0641412 Bolt 1/4”-20NC x 1 1/2” 2
0239972 COUPLING INSTALLATION - LOVEJOY OPTION Ref. —
301 1660176 Coupling, Lovejoy 1

302 0641510 Bolt 5/16”-18NC x 1 1/4” 6
303 4761500 Lockwasher 5/16” 6
305 0641610 Bolt 3/8”-16NC x 1 1/4” 8
306 4761600 Lockwasher 3/8” 8
0250595 COUPLING INSTALLATION - HAYES OPTION Ref. —
351 1660182 Coupling, Hayes 1

Lithium based grease prior to installation.
2-74
T
I
355 0641610 Bolt 3/8”-16NC x 1 1/4” 8
356 4761600 Lockwasher 3/8” 8
O
0251537
0251682
OPTIONAL ENGINE DISTRESS INSTALLATION
OPTIONAL ENGINE SHUTDOWN INSTALLATION
Ref.
Ref.
D
—
N
400
401
2180360 Fitting, Tee
Fitting Options:
1
A/R
2
2180749 Fitting, 45° (Engine Distress) 1
2180693 Fitting, Nipple (Engine Shutdown) 1 T
402
2220318
Not Used
Fitting, 90° (Engine Shutdown) 1
U
403 4360065 Switch, Pressure 1 R
N
ENGINE COMPONENTS Ref.
T
Engine 2000106 A
7000693 Muffler - Deutz F2L1011 1
B
L
7000699 Seal, Exhaust (Doughnut) 1
7012598 Fuel Filter 1
7012599 Injector, Fuel 2 E
7012698 Fuel Pump - Main 1
7016331 Oil Filter 1
7012626 Starter 1
7020465 Cap, Oil Filler 1
Use 3600213 Pump, Drive (was p/n 7012572) 1
Use 3520078 Plug (was p/n 7012573) 1
Use 1670680 Cover, Timing Chain (was p/n 7012574) 1
Use 7012575 Pulley, Crankshaft 1
7016308 Ring, Air Intake 1
Use 7019607 Shutdown Device (was p/n 7016359 1
7020414 V-Belt 1
7020437 Flywheel 1
7020496 Gear, Ring (Flywheel) 1
7020456 Dipstick 1
——————————
Oil Change and Gasket Kit (Includes Fuel Line
7014683 Washer, or Plug Washer, Oil Filter, Fuel Filter Injector 1
Tip Gasket and Valve Cover Gasket)
Engine 2000137
7020417 Alternator 1
7000693 Muffler - Deutz F2L1011 1
7000699 Seal, Exhaust (Doughnut) 1
Use 8320270 Fuel Filter (was p/n 7016328 1
7012599 Pump, Fuel Injector 1
7020426 Injector, Fuel 1
7020425 Nozzle, Injector 1
7020424 Gasket, Injector Tip 1
2-75
T 7016309 Washer, Sealing (Copper) 1
I
7024413 Fuel Pump - Main 1
7020411 Gasket, Lift
O Use 7016332 Starter (was p/n 7016678) 1
N 7020465
7020467
Cap, Oil Filler
Pump, Oil
1
1
7016331 Oil Filter 1
2 Use 7019607
7020414
Shutdown Device (was p/n 7016359
V-Belt
1
1
7020027 Flywheel/Ring Gear Assembly 1
T 7020477 Gear, Ring (Flywheel) 1
U 7020434
7020429
Dipstick
Gasket, Vale Cover
1
1
R Gasket, Head Options: 1
N 70003160 1 Notch
T 70003161
70003162
2 Notch
3 Notch
A 7020404 Washer, Oil Pan 1
B 7020406 Ring, Sealing 1
L
70001138 Mounting, Motor (Rear) 2
70001136 Mounting Kit, Motor (Front - LH) 1
E 70001137 Mounting Kit, Motor (Front - RH) 1
2-76
T
I
O
N
T
U
R
N
T
A
B
L
E
2-77
E FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-78
E
FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)
C
T
0251880 GENERATOR INSTALLATION - 110 VOLT (DEUTZ) Ref. 9
I
O
N
2 Not Used
3 2460011 Generator Assembly with Control Box 1
3580134 Pulley 1
7012558
7020108
Generator Assembly Only
Brush
1
4
2
7020109 Holder, Brush 4
7012513 Caps, Brush Holder 4 T
U
7012514 Fan 1
7020193 Cord, Power 1
7026199 Armature 1 R
7020110
7020111
End Bell, Front
End Bell, Rear
1
1
N
7020190 Bearing 2 T
7003657 Control Box Assembly 1 A
Note: Replacement 110V Control Box comes
with 2 std Receptacles p/n 4460190. Optional B
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
L
2420203 Voltmeter 1 E
4360542 Breaker, Circuit 1
4460190 Receptacle 2
2920162 Lamp 1
4 3251476 Nametag - Generator On/Off 1
5 Use 1060515 Cable, Electrical - 12/4 (was p/n 1060012) 1
6 Not Used
7 4460023 Terminal, Connector 1
9 0100011 Loctite A/R
10 4751500 Flatwasher 5/16” 1
11 4761500 Lockwasher 5/16” 2
12 0361815 Arm, Adjustment 1
15 0480059 V-Belt 1
16 3580158 Pulley 1
17 Not Used
18 0681510 Bolt 5/16”-18NC x 1 1/4” 2
19 3311501 Nut 5/16”-18NC 1
20 0901584 Bracket, Mounting - Control Box 1
22 4751400 Flatwasher 1/4” 4
23 4761400 Lockwasher 1/4” 6
24 3311401 Nut 1/4”-20NC 4
25 0641406 Bolt 1/4”-20NC x 3/4” 2
2-79
E FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)
T 26 4812000 Flatwasher, Metric 10mm 2
I
27 2180730 Fitting, Adapter (Prior to October 1, 1992 Only) 1
28 2180749 Fitting, 45° 1
O 29 2180537 Fitting, Nipple (Prior to S/N 23307) 1
N 30
2180730
2180360
Fitting, Adapter (S/N 23307 to Present)
Fitting, Tee (Prior to S/N 23307)
1
1
31 2200261 Fitting, Coupling (Prior to S/N 23307) 1
2 32
33
4360037
0681610
Switch, Oil Pressure
Bolt 3/8”-16NC x 1 1/4”
1
2
34 4761600 Lockwasher 3/8” 2
T 35 4751600 Flatwasher 3/8” 2
U
R
N
T
A
B
L
E
2-80
FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-81
E FIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED
C MACHINES)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-82
E
FIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES)
C
T
3600200 PUMP ASSEMBLY - BARNES (FORD AND DEUTZ Ref.
POWERED MACHINES) I
O
N
2 Kit Seal, Shaft 1
4
5
Kit
Kit
Ring, Backup
E-Seal
6
6
2
6 7010957 Bearing 6
7 Kit O-Ring 6 T
U
8 7010959 Pin, Dowel 12
9 7010980 Gear, Idler (Section 1) 1
10 7010981 Gear, Idler 1 R
11
12
7010982
7010976
Gear, Idler
Gear, Idler (Section 3)
1
1
N
13 7010954 Gear, Idler 1 T
14 7010979 Gear, Drive 1 A
15
16
7010965
7010960
Coupling
Cover, End
2
1
B
17 7010966 Bolt 4 L
18
19
7010967
7010968
Housing (Section 1)
Housing (Section 2)
1
1
E
20 7010969 Housing (Section 3) 1
21 7010970 Plate, Distance (Section 2) 1
——————————
7010962 Seal Kit (Includes Items 2,4,5 and 7) 1
2-83
E FIGURE 2-24. KUBOTA ENGINE INSTALLATION
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-84
E
FIGURE 2-24. KUBOTA ENGINE INSTALLATION
C
T
KUBOTA ENGINE ASSEMBLY (STANDARD PARTS) Ref.
I
1 2000101 Engine, Kubota Diesel 1
O
N
2 Not Used
3 3600142 Pump Assembly (Vickers) 1
2900660 Shaft Seal Kit (Vickers) 1
3600201 Pump Assembly (Barnes) (Some additional Fittings
may be required for installation) (See Figure 2-30 for
1
2
Breakdown)
4 to 5 Not Used T
U
6 4761500 Lockwasher 5/16” 2
7 Not Used
8 4761600 Lockwasher 5/16” A/R R
10
9 0641607
0630394
Bolt 3/8”-16NC x 7/8”
Bolt, Metric M10-1.25 x 25mm
2
A/R
N
11 4740116 Lockwasher, Metric 10mm 9 T
12 3200276 Bracket, Engine (Front) 2 A
13
14
0641810
4761800
Bolt 1/2”-13NC x 1 1/4”
Lockwasher 1/2”
8
8
B
15 3200277 Bracket, Engine (Rear) 2 L
16
17
3200202
0641608
Mount, Engine (Rear)
Bolt 3/8”-16NC x 1"
4
8
E
18 3311601 Nut 3/8”-16NC 8
19 to 22 Not Used
24 Not Used
25 3290801 Nut, Metric 8mm 4
26 to 28 Not Used
29 2720058 Hose, Low Pressure 18in/46cm
30 1320022 Clamp 3
31 Not Used
32 2750532 Hose, Low Pressure 24in/61cm
33 3520068 Plug 1
34 2200201 Fitting, Plug 1
36 4740351 Washer, Metric #12 2
37 4843180 Tube, Dipstick 1
38 0630416 Bolt, Metric M10-1.25 x 16mm 1
39 1320012 Clamp, Hose 1
40 Not Used
41 2420108 Sender, Water Temperature 1
2-85
E FIGURE 2-24. KUBOTA ENGINE INSTALLATION (CONTINUED)
T KUBOTA ENGINE ASSEMBLY (VARIABLE PARTS) Ref.
I
0239084 Standard Machines Ref. F
0239777 U/L Machines Ref. E
O
N 50
1120218
Cap, Rain Options:
Standard Machines
A/R
1
Not Required U/L Machines 0
2 51
3220027
Muffler Options:
Standard Muffler (Standard Machines)
1
3220067 Optional Spark Arrestor Muffler (Standard

T Machines)
U 52
3220074 Standard Spark Arrestor Muffler (U/L Machines)
Exhaust Weldment Options: 1
R 4843088 Standard Machines
N 4843441 U/L Machines
T
53 Hose/Tubing Options: 1
2720331 Standard Machines
A 4564466 U/L Machines
B 54
55
2120113
1320132
Base, Filter (U/L Machines Only)
Clamp, Muffler (U/L Machines Only)
1
1
L 56 0701014 Bolt, Metric M10-1.5 x 30mm (U/L Machines Only) 4
E 57 0160011 Alternator, Totally Enclosed (Not Shown) (U/L
Machines Only)
1
0901598 Bracket (U/L Machines Only) 1

4340571 Support, Adjustable (U/L Machines Only) 1
0641412 Bolt 1/4”-20NC x 1 1/2” (U/L Machines Only) 1
0641528 Bolt 5/16”-18NC x 3 1/2” (U/L Machines Only) 1
4751500 Flatwasher 5/16” (U/L Machines Only) 2
58 2120114 Element, Filter (U/L Machines Only) 1
59 4300032 Stud (Welded on Part) (U/L Machines Only) 3
4761400 Lockwasher 1/4” (U/L Machines Only) 3
3311401 Nut, 1/4”-20NC (U/L Machines Only) 3
KUBOTA ENGINE INSTALLATION (STANDARD

Ref.
PARTS)
101 0641730 Bolt 7/16”-14NC x 3 3/4” 3

102 4740273 Washer, Snubbing 4
103 4761700 Lockwasher 7/16” 4
104 3311701 Nut 7/16”-14NC 3
105 3600050 Auxiliary Pump Assembly (Vendors Vary): 1
John S. Barnes Version:
7004248 Motor 1
7004249 Coupling 1
7010923 Pump 1
Stone Industries Version:
7000482 Motor 1
7004412 Coupling 1
7004414 Pump 1
106 0641612 Bolt 3/8”-16NC x 1 1/2” 3
2-86
FIGURE 2-24. KUBOTA ENGINE INSTALLATION (CONTINUED) E
107 4761600 Lockwasher 3/8” 3
T
I
108 0239092 Electrical Panel Assembly (See Items 201- 212 for 1
Breakdown)
109 4300032 Stud (Welded on Part) A/R O
110
111
4751400
4761400
Flatwasher 1/4”
Lockwasher 1/4”
A/R
A/R
N
112 3311401 Nut 1/4”-20NC A/R
113
114
3980003
0400003
Seat, Battery
Battery
1
1
2
115 0236768 Rod, Hold-Down 2
116 0400002 Hold-Down, Battery 1 T
117
2910479
3300029
Replacement Clip Kit for 0400002
Wing-Nut 3/8”-16NC
1
2
U
118 4711600 Flatwasher 3/8” Narrow 2 R
119 1060146 Cable, Battery (Negative to Ground) 1 N
120 1060172 Cable, Battery (Positive to Aux Relay - Standard/
Contactor - U/L Listed Machines)
1
T
121 1060221 Cable, Battery (Aux. Relay to Aux. Pump) 1 A
122 1060093 Cable, Battery (Aux. Relay to Starter Solenoid/ A/R
B
L
Contactor to Aux. Relay - U/L Machines/Starter
Solenoid to Glow Plugs)
123 1320022 Clamp 4 E
124 2720058 Hose A/R
Standard Machines 4.5ft/1.4m
U/L Listed Machines 9in/23cm
125 Not Used
126 0100020 Loctite A/R
128 Not Used
129 2720271 Hose A/R
Standard Machines 3.5ft/1.1m
U/L Listed Machines 9in/23cm
130 0641718 Bolt 7/16”-14NC x 2 1/4” 1
131 Not Used
132 Not Used
133 3311601 Nut 3/8”-16NC 1
135 Bracket, Air Cleaner Options: 1
0901510 Design A - Prior to November 1988
0901551 Design B - November 1988 to Present
136 4564215 Tube - Air Intake (November 1988 to Present Only) 1
137 1320012 Clamp 3
138 0641406 Bolt 1/4”-20NC x 3/4” A/r
139 Not Used
140 2420107 Gauge - Water Temperature 1
141 2420074 Gauge - Oil Pressure 1
142 2420091 Gauge - Volt 1
143 2680374 Hood, Shroud (Top) 1
144 2680373 Hood, Shroud (Side) 1
2-87
E FIGURE 2-24. KUBOTA ENGINE INSTALLATION (CONTINUED)
T 145 2680375 Hood, Shroud (Bottom) 1
I
146 0641404 Bolt 1/4”-20NC x 1/2” 2
O KUBOTA ENGINE INSTALLATION (STANDARD Ref.
N
MACHINES) (VARIABLE PARTS)
0239085 Standard Machines Ref. C
0239778 U/L Listed Machines Ref. B
2 151 Fitting, 90° Options: A/R

2220317 Standard Machines 1
T 2180704 U/L Listed Machines 3
U 152
2220805
Fitting, 90° Options:
Standard Machines
2
1
R 2180703 U/L Listed Machines 2
N 153 Bracket, Gauge Mounting Options: 1
T
0901552 Standard Machines
4843422 U/L Listed Machines
A 154 4564079 Tube, Fuel Line (U/L Listed Machines Only) 5 ft./1.5m
B 155
2180705
4564078
Fitting, Nut (U/L Listed Machines Only)
Tube, Fuel Line (U/L Listed Machines Only)
3
5 ft./1.5m
L 2180706 Fitting, Nut (U/L Listed Machines Only) 2
E 156
157
0840029
0840027
Boot, Battery Post (U/L Listed Machines Only)
Boot, Battery Cable End (U/L Listed Machines Only)
1
7
158 0840025 Boot, Battery Cable End (U/L Listed Machines Only) 2
159 0860595 Box Assembly (U/L Listed Machines Only) 1
160 3740065 Contactor - 300 Amp (U/L Listed Machines Only) 1
161 3740049 Relay (U/L Listed Machines Only) 1
162 4460052 Connector, Strain Relief (U/L Listed Machines Only) 1
163 4460051 Connector, Strain Relief (U/L Listed Machines Only) 2
164 3300047 Locknut, Conduit (U/L Listed Machines Only) 1
165 3300048 Locknut, Conduit (U/L Listed Machines Only) 2
166 3600094 Pump, Electric Fuel (U/L Listed Machines Only) 1
167 4300031 Stud (Welded on Part) (U/L Listed Machines Only) 2
168 Not Used
169 3251292 Nametag - Primer (Not Shown) (U/L Listed Machines 1
Only)
170 4360200 Switch, Toggle (U/L Listed Machines Only) 1
171 Not Used
172 4564467 Tube, Air Intake (U/L Listed Machines Only) 1
173 3533683 Plate (U/L Listed Machines Only) 1
174 4640618 Valve, Shut-Off (U/L Listed Machines Only) 2
175 2220265 Fitting, Reducer (U/L Listed Machines Only) 2
176 2180371 Fitting, Barbed (U/L Listed Machines Only) 1
177 2220261 Fitting, Nipple (U/L Listed Machines Only) 1
178 2220648 Fitting, 90° (U/L Listed Machines Only) 1
179 1120367 Cap, Fuel Tank (U/L Listed Machines Only) 1
2-88
FIGURE 2-24. KUBOTA ENGINE INSTALLATION (CONTINUED) E
0239092 ELECTRICAL PANEL ASSEMBLY Ref. —
T
201 3532675 Panel, Mounting 1 I
202 3740067 Relay 2 O
203
204
3740059
3310801
Relay, Start
Nut #8-32NC
1
1
N
205 4760800 Lockwasher #8 1
206
207
3300220
3321001
Nut, Special
Nut #10-32NF
6
3
2
208 4761000 Lockwasher #10 3
209 0641406 Bolt 1/4”-20NC x 3/4” 4 T
210
211
4751400
4761400
Flatwasher 1/4”
Lockwasher 1/4”
8
4
U
212 3311401 Nut 1/4”-20NC 4 R
N
Not Available
COUPLING INSTALLATION - OPTION
Steel Disc (Prior to September 1989) (Design A)
Ref.
Ref.
T
0239964 Lovejoy (September 1989 to Present) (Design B) Ref. — A
0220596 Hayes (September 1989 to Present) (Design C) Ref. —
B
301 Coupling Options: 1 L
1760117 Steel Disc (Prior to September 1989) (Design A) E
1660176 Lovejoy (September 1989 to Present) (Design B)
1660182 Hayes (September 1989 to Present) (Design C)
302 0641506 Bolt 5/16”-18NC X 3/4” 6
0641509 Bolt 5/16”-18NC x 1 1/8” 6
4761500 Lockwasher 5/16” 6
303 Adapter, Pump Mounting Options: 1
0080152 Steel Disc (Prior to September 1989) (Design A)
0080169 Lovejoy (September 1989 to Present) (Design B)
0080169 Hayes (September 1989 to Present) (Design C)
304 0641607 Bolt 3/8”-16NC x 7/8” 8
0641609 Bolt 3/8”-16NC x 1 1/8” (When Required) 8
4761600 Lockwasher 3/8” 8
KUBOTA ENGINE COMPONENTS Ref.
Harness, Engine and Valve Options: 1

4921143 Stepper Valve Machines
4921144 Vickers Valve Machines
7004393 Alternator 1
2-89
E FIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-90
E
FIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA)
C
T
0239116 THROTTLE AND FUEL SHUT-OFF INSTALLATION Ref. —
(CHAIN CONTROLLED) (KUBOTA) I
O
N
1 3740048 Solenoid 1
2 0641406 Bolt 1/4”-20NC x 3/4” 4
4761400
3311401
Lockwasher 1/4”
Nut 1/4”-20NC
4
4
2
3 0901511 Bracket 1
4 0641506 Bolt 5/16”-18NC x 3/4” 2 T
U
4761500 Lockwasher 5/16” 2
5 3840765 Rod 1
3311401 Nut 1/4”-20NC 2 R
6
7
1360061
0721005
Yoke Assembly (Includes Chain, Clevis & Cotter Pins)
Bolt #10-24NC x 5/8”
1
1
N
4761000 Lockwasher #10 1 T
3311001 Nut #10-24NC 1 A
0239116 THROTTLE AND FUEL SHUT-OFF INSTALLATION Ref. A
B
(ROD CONTROLLED) (KUBOTA) L
101 3740028 Solenoid 1
E
102 0641406 Bolt 1/4”-20NC x 3/4” 2
3311401 Nut 1/4”-20NC 2
103 0901532 Bracket 1
104 3840979 Rod, Stop 1
3311401 Nut 1/4”-20NC 3
105 3321401 Nut 1/4”-28NF 3
106 0361700 Bar, Stop 1
107 3300134 Nut, Barrel 1
108 3840898 Rod 1
109 1360112 Clevis, Yoke 1
110 3740071 Solenoid, Engine Shut-Down 1
U/L COMPONENTS (WHEN REQUIRED) Ref.
201 0840026 Boot, Cable End 2
2-91
E FIGURE 2-26. KOHLER ENGINE INSTALLATIONS
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-92
E
FIGURE 2-26. KOHLER ENGINE INSTALLATIONS
C
T
KOHLER ENGINE ASSEMBLY (STANDARD PARTS)
I
1 to 2 Not Used
O
N
3 Not Available Coupling Half (Front) (Use Item 31 Instead) 1
4 Not Available Coupling Half (Rear) (Use Item 31 Instead) 1
5 2880416 Key 1
6
7
Not Available Chain (Use Item 31 Instead)
Pump Assembly Options:
1
1
2
3600142 Pump Assembly (Vickers)
2900660 Shaft Seal Kit (Vickers) T
U
3600201 Pump Assembly (Barnes) (Some Additional Fittings
Required for Installation) (See Figure 2-30 for
Breakdown) R
8
9
0641708
4761700
Bolt 7/16”-14NC x 1"
Lockwasher 7/16”
4
4
N
10 0641608 Bolt 3/8”-16NC x 1" A/R T
11 4761600 Lockwasher 3/8” 8
A
B
12 0237795 Throttle and Choke Assembly (See Items 201-212 for 1
Breakdown)
13 4843044 Motor Mount Weldment 1 L
14
15
3311601
0700816
Nut 3/8”-16NC
Bolt, Metric 8mm x 40mm
4
1
E
16 4751500 Flatwasher 5/16” 1
17 4761500 Lockwasher 5/16” 5
18 3931512 Bolt, Socket Head 5/16”-18NC x 3/4” 4
19 3220069 Muffler 1
20 2720015 Hose, Low Pressure (Fuel LIne) 5 ft./1.5m
21 1320022 Clamp, Hose 3
22 2120042 Filter, Fuel 1
23 3580138 Pulley (Top) 1
24 4740273 Washer 1
25 0480024 V-Belt 1
26 2880408 Key 1
27 3580100 Pulley (Bottom) 1
28 0960807 Bushing 1
29 0641620 Bolt 3/8”-16NC x 2 1/2” 1
30 2460015 Alternator 1
31 Coupling, Flex Options: 1
1660161 Standard
1660166 Dual Fuel
32 1060130 Cable, Battery (Relay to Starter) 1
2-93
E FIGURE 2-26. KOHLER ENGINE INSTALLATIONS (CONTINUED)
T KOHLER ENGINE ASSEMBLY (VARIABLE PARTS) Ref.
I
0238463 Standard 18HP Ref. E
0238461 Dual Fuel 18 HP Ref. G
O 0239075 Standard 20HP Ref. A
N 0239073 Dual Fuel 20 HP Ref. B
51 Engine Options: 1
2 2000102
2000098
18HP
20HP
52 Adapter, Pump Options: 1
T 0080159 18HP
U 0080096 20HP
R KOHLER ENGINE INSTALLATION (STANDARD Ref.

N PARTS)
T 101 3380362 Panel, Shroud 1

A 102 0400003 Battery 1
B 103 0400002
2910479
Hold-Down, Battery
Replacement Clip Kit for 0400002
1
1
L 104 3980003 Seat, Battery 1
E 105
106
0236768
4751600
Rod, Hold-Down
Flatwasher 3/8”
2
2
107 3300029 Wingnut 3/8”-16NC 2
108 3600050 Auxiliary Pump Assembly (Vendors Vary): 1
7004248 Motor 1
7004249 Coupling 1
7010923 Pump 1
Stone Industries:
7000482 Motor 1
7004412 Coupling 1
7004414 Pump 1
109 0641612 Bolt 3/8”-16NC x 1 1/2” 2
110 4761600 Lockwasher 3/8” 6
111 3740067 Relay 1
112 3740059 Relay 1
114 4761400 Lockwasher 1/4” 10
115 3311401 Nut 1/4”-20NC 10
116 3300220 Nut, Special 2
117 3311001 Nut #10-24NC 1
118 0641615 Bolt 3/8”-16NC x 1 3/4” 4
119 3311601 Nut 3/8”-16NC 4
120 1060146 Cable, Battery (Negative to Ground) 1
121 1060154 Cable, Battery (Positive to Starter Solenoid) 1
122 1060221 Cable, Battery (Starter Solenoid to Aux. Solenoid) 1
123 Not Used
124 1060080 Cable, Battery (Aux. Solenoid to Aux. Pump) 1
125 3532007 Plate, Heat Shield 1
2-94
FIGURE 2-26. KOHLER ENGINE INSTALLATIONS (CONTINUED) E
126 0641406 Bolt 1/4”-20NC 5
T
I
127 4751400 Flatwasher 1/4” 1
128 1320020 Clamp 1
129 4563827 Tube, Exhaust 1 O
130
131
1120218
1320022
Cap, Rain
Clamp
1
1
N
133
134
0100020
3960270
Sealant, Pipe
Seal, Foam
A/R
27in/67cm
2
135 0100001 Adhesive A/R
T
0237795 THROTTLE AND CHOKE ASSEMBLY Ref. E
U
201 3200257 Bracket 1 R
202 3740028 Solenoid 2 N
203 0641406
4751400
Bolt 1/4”-20NC x 3/4”
Flatwasher 1/4”
4
4
T
4761400 Lockwasher 1/4” 4 A
3311401 Nut 1/4”-20NC 4
B
L
204 3840765 Rod 1
3311401 Nut 1/4”-20NC 2
205 1360061 Clevis (Includes Yoke, Chain and Hardware) 2 E
206 0721005 Screw #10-24NC x 5/8” 2
4761000 Lockwasher #10 2
3311001 Nut #10-24NC 2
207 3531512 Plate 2
208 0721014 Bolt #10-24NC x 1 3/4” 2
4751000 Flatwasher #10 2
3311001 Nut #10-24NC 2
4563626 Spacer 2
209 4460302 Terminal, Cable Pivot 2
3450303 Pin, Cotter 2
210 3840897 Rod, Linkage 2
211 4160022 Spring 1
212 0750804 Screw, Pan Head #8 x 1/2” 1
0238892 SPARK ARRESTOR INSTALLATION (OPTIONAL) Ref. —
301 3220067 Muffler, Spark Arrestor 1

302 1320132 Clamp 1
2-95
E FIGURE 2-26. KOHLER ENGINE INSTALLATIONS (CONTINUED)
T ENGINE COMPONENTS Ref.
I Harness, Engine and Valve Options: 1

O 4921118 Stepper Machines
N 4921122
7000879
Vickers Machines
Regualator, Voltage (Engine 2000098 Only) 1
7000891 Starter (Model - M20) (Engine 2000098 Only) 1
2 7000899
7009784
Filter, Oil (Engine 2000098 Only)
Solenoid (Engine 2000098 Only)
1
1
7020132 Element, Air Cleaner (Engine 2000098 Only) 1
T 7020133
Precleaner, Air Cleaner Element (Engine 2000098
1
U Only)
R
N
T
A
B
L
E
2-96
FIGURE 2-26. KOHLER ENGINE INSTALLATIONS (CONTINUED) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-97
E FIGURE 2-27. DUAL FUEL INSTALLATION - KOHLER
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-98
E
FIGURE 2-27. DUAL FUEL INSTALLATION - KOHLER
C
T
DUAL FUEL INSTALLATION (STANDARD PARTS) Ref.
I
1 0100020 Sealant, Pipe A/R
O
N
2 2220675 Fitting, 90° 1
3 0080142 Adaptor, Carburetor 1
4 2720016 Hose, Vacuum 9in/23cm
5
6
0901415
2180536
Bracket, Mounting
Fitting, Barbed
1
1
2
7 4360188 Switch, Vacuum Safety 1
8 2220296 Fitting, 90° Barbed 1 T
U
9 0641405 Bolt 1/4”-20NC x 5/8” 2
10 4761400 Lockwasher 1/4” 2
11 4751400 Flatwasher 1/4” 2 R
12
13
1320032
2720112
Clamp
Hose
2
2 ft./61cm
N
14 2220675 Fitting, 90° Barbed 1 T
15 2120077 Filter, LP Gas 1 A
16
17
2120042
1320022
Filter, In-Line Fuel
Clamp
1
5
B
18 1320060 Clamp 1 L
19
20
4640391
2220315
Fuel-Lock
Fitting, Barbed
1
1
E
21 2720015 Hose, Fuel Line 8 ft./2.4m
22 2220317 Fitting, 90° 1
23 1320041 Clamp, Hose 2
DUAL FUEL INSTALLATION (VARIABLE PARTS) Ref.

1280969 Vapor Withdrawal System Ref. B
1280853 Liquid Withdrawal System Ref. F
51 Regulator Options: 1
3720012 Vapor Withdrawal System
4700003 Liquid Withdrawal System
52 Bracket, Mounting Options: A/R
0901416 Vapor Withdrawal System 1
Not Required Liquid Withdrawal System 0
53 Decal Options: 1
1700819 LP Gas Vapor Withdrawal System
1700818 LP Gas Liquid Withdrawal System
54 2200202 Fitting, Plug (Liquid Withdrawal System Only) 1
55 2220251 Fitting, Reducer (Liquid Withdrawal System Only) 1
56 2220399 Fitting, Straight (Liquid Withdrawal System Only) 1
0238585 TANK LINES INSTALLATION Ref. B
101 2180387 Fitting, LP Connector 1

102 2720176 Hose, Gas 1
103 2220648 Fitting, 90° 1
2-99
E FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-100
E
FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)
C
T
0238925 GENERATOR INSTALLATION (KOHLER) Ref. D
I
1 2460011 Generator - Powermite 110 (Includes Item 20 also) 1
O
N
3580134 Pulley 1
7012558 Generator Assembly Only 1
7020108 Brush 4
7020109
7012513
Holder, Brush
Caps, Brush Holder
4
4
2
7012514 Fan 1
7020193 Cord, Power 1 T
U
7026199 Armature 1
7020110 End Bell, Front 1
7020111 End Bell, Rear 1 R
2
7020190
0641508
Bearing
Bolt 5/16”-18NC x 1"
2
2
N
3 4761500 Lockwasher 5/16” 2 T
4 0641506 Bolt 5/16”-18NC x 3/4” 1 A
5
6
4761500
4751500
Lockwasher 5/16”
Flatwasher 5/16”
1
1
B
7 0361610 Bracket (Lower) 1 L
8
9
0641508
4751500
Bolt 5/16”-18NC x 1"
Flatwasher 5/16”
1
1
E
10 4761500 Lockwasher 5/16” 1
11 3311501 Nut 5/16”-18NC 1
12 0901491 Bracket (Upper) 1
13 0641608 Bolt 3/8”-16NC x 1" 2
14 4751600 Flatwasher 3/8” 2
15 4761600 Lockwasher 3/8” 2
16 3311601 Nut 3/8”-16NC 2
17 Not Used
18 2880408 Key 1
19 0480047 Belt 1
20 7003657 Box, Electrical (Supplied with Generator) 1
Note: Replacement 110V Control Box comes with
2 std Receptacles p/n 4460190. Optional Indus-
trial Twist Lock Receptacles p/n 4460027 must be
ordered separately.
2420203 Voltmeter 1
4460190 Receptacle 2
2920162 Lamp 1
21 0641406 Bolt 1/4”-20NC x 3/4” 2
22 4751400 Flatwasher 1/4” 2
23 4761400 Lockwasher 1/4” 2
24 3311401 Nut 1/4”-20NC 2
25 0901492 Bracket 1
26 3311401 Nut 1/4”-20NC 3
2-101
E FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)
T 27 4761400 Lockwasher 1/4” 3
I
O
N
T
U
R
N
T
A
B
L
E
2-102
FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-103
E FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-104
E
FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION
C
T
Note: See Options - Section 10 for U/L and 440VAC Ref.
Machines. I
O
N
0258465 MOTOR & PUMP INSTALLATION (STANDARD PARTS) Ref. G
1 Motor, Electric Options: 1

3160145
3160153
Flex Coupling Mount (Used Prior to November 1989)
Direct Mount (Used November 1989 to Present)
2
7012588 Brush (3160153 Motor) 8
7012589 Spring (3160153 Motor) 8 T
U
2 4761500 Lockwasher 5/16” 6
3 3311501 Nut 5/16”-18NC 6
4 Auxiliary Pump Assembly (Vendors Vary): A/R R
3600050
7004248
Motor
1
1
N
7004249 Coupling 1 T
7010923 Pump 1 A
3600050
7000482
Stone Industries Version:
Motor
1
1
B
7004412 Coupling 1 L
7004414
3600208
Pump
Fenner Fluid Power Version:
1
1
E
7013710 Motor 1
7013711 Coupling 1
7013712 Pump 1
5 2880416 Key (Used Prior to November 1989 Only) 1
6 1660166 Coupling, Flex (Used Prior to November 1989 Only) 1
7 Not Used
8 4761600 Lockwasher 3/8” 4
9 0641610 Bolt 3/8”-16NC 4
10 4751600 Flatwasher 3/8” 4
11 Pump Assembly Options: 1
3600142 Pump Assembly - Vickers (Not Field Serviceable) 1
2900660 Shaft Seal Kit - Vickers
3600201 Pump Assembly - Barnes (1 each of fittings p/n’s 1
Vickers Pump with Barnes Pump) (See Figure 2-30
for Breakdown)
13 4761400 Lockwasher 1/4” 2
14 3311401 Nut 1/4”-20NC 2
15 3740067 Relay 1
16 0400003 Battery 1
18 0236768 Rod, Hold-down 2
19 0400002 Hold-down, Battery 1
2910479 Replacement Clip Kit for 0400002 1
20 3300029 Wingnut 3/8”-16NC 2
21 0641504 Bolt 5/16”-18NC x 1/2” 2
2-105
E FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED)
T 22 0100009 Silicone RTV A/R
I
23 Not Used
24 2820030 Tubing, Heat Shrink 12in/30cm
O 25 1060221 Cable, Battery (Motor to Ground) 1
N 26
27
1060146
1060133
Cable, Battery (Negative to Ground & Positive to Relay)
Cable, Battery (Relay to Aux. Pump)
2
1
2 0238522 BATTERIES INSTALLATION (MACHINES BUILT PRIOR

TO NOVEMBER 1991)
Ref. C
T 101 Tray Weldment Options: 1
U 4843427
4842925
January 1990 to November 1991
Prior to January 1990
R 102 0641612 Bolt 3/8”-16NC x 1 1/2” 2
N 103 4761600 Lockwasher 3/8” 2
T 104
105
3311601
3980003
Nut 3/8” - 16NC
Seat, Battery
2
8
A 106 Battery Options; 8
B 0400067 Battery (Wet) (Standard Equipment)
L
0400113 Battery (Dry) (Optional)
107 0236768 Rod, Hold-Down 3
E 108 4740273 Washer, Special 3
109 3300029 Wingnut 3/8”-16NC 3
110 1060084 Cable, Battery 7
111 1060277 Cable Assembly 1
112 0840016 Boot, Terminal 16
113 0100001 Adhesive A/R
0252482 BATTERIES INSTALLATION (MACHINES BUILT Ref. —

NOVEMBER 1991 TO PRESENT)
151 4844054 Tray Weldment 1

152 0641612 Bolt 3/8”-16NC x 1 1/2” 2
153 4761600 Lockwasher 3/8” 2
154 3311601 Nut 3/8”-16NC 2
156 Battery Options; 8
0400055 Battery (Wet) (Standard Equipment)
157 0362075 Bar, Tee 1
158 0181554 Angle, Retaining 2
159 0641408 Bolt 1/4”-20NC x 1" 4
160 3311405 Locknut 1/4”-20NC 4
161 4751400 Flatwasher 1/4” 4
162 1060352 Cable, Battery 7
163 1060277 Cable Assembly 1
165 0840032 Boot Terminal 8
2-106
FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED) E
BATTERY CHARGER INSTALLATION (STANDARD
PARTS)
Ref. T
I
201 0239003 Contactor Box Assembly (See Items 301-320 for 1
O
N
Breakdown)
203 4761500 Lockwasher 5/16” 5
204
205
3311501
Not Used
Nut 5/16”-18NC 5
2
206 1060276 Cable Assembly (Contactor to Batteries to Ground) 1
207 1060197 Cable, Battery (Motor to Contactor) 1 T
208
209
0641504
2820030
Bolt 5/16”-18NC x 1/2”
Tubing, Heat Shrink
1
12in/30cm
U
210 Not Used R
211 3252163 Nameplate - Instruction 1
N
T
212 4751500 Flatwasher 5/16” 4
213 3311401 Nut 1/4”-20NC 4
214 4761400 Lockwasher 1/4” 4 A
BATTERY CHARGER INSTALLATION (VARIABLE Ref.
B
PARTS) L
0238619
0252481
Prior to November 1991
November 1991 to Present
Ref.
Ref.
C
C
E
251 Battery Charger Assembly Options (See Figure 2-31 1
for Breakdown)
0239003 CONTACTOR BOX ASSEMBLY Ref. B
301 0901477 Bracket 1

303 4761000 Lockwasher #10 1
304 3311001 Nut #10-24NC 1
305 3740049 Relay 1
306 0641403 Bolt 1/4”-20NC x 3/8” 4
307 4761400 Lockwasher 1/4” 4
308 3740064 Contactor 1
309 4760600 Lockwasher #6 2
311 4120002 Socket, Relay 1
312 3740035 Relay - DPDT 1
313 4460052 Connector, Strain Relief 1
314 3300047 Locknut, Conduit 1
315 0960239 Bushing 1
317 3300048 Locknut, Conduit 2
318 0960238 Bushing 2
319 1670471 Cover 1
2-107
E FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED)
T 320 3941003 Screw, Self-Tapping #10-24NC x 3/8” 2
I 0250775 CONVERTOR INSTALLATION (STANDARD PARTS ON Ref. B

O MACHINES BUILT APRIL 1990 TO PRESENT)
N 401 1600119 Convertor Assembly 1

402 0721014 Bolt #10-24NC x 1 3/4” 4
2 403
404
4761000
3311001
Lockwasher #10
Nut #10-24NC
4
4
405 4751000 Flatwasher #10 4
T
U
R
N
T
A
B
L
E
2-108
FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION (CONTINUED) E
T
I
O
N
T
U
R
N
T
A
B
L
E
2-109
E FIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC
C POWERED MACHINES)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-110
E
FIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED
MACHINES)
C
3600201 PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA & Ref. I
ELECTRIC POWERED MACHINES)
O
1 7010955 Ring, Retaining 1 N
2 Kit Seal, Shaft 1
3
4
7010956
Kit
Flange, Mounting
Ring, Backup
1
6
2
5 Kit E-Seal 6
6 7010957 Bearing 6
T
U
7 Kit O-Ring 6
8 7010959 Pin, Dowel 12
9 7010954 Gear, Idler 3 R
10
11
7010975
7010976
1
1
N
12 7010977 Gear, Drive 2 T
13 7010965 Coupling 2 A
B
14 7010960 Cover, End 1
15 7010972 Bolt 4
16 7010958 Housing (Section 1) 1 L
17
18
7010974
7010969
Housing (Section 2)
Housing (Section 3)
1
1
E
——————————
7010962 Seal Kit (Includes Items 2,4,5 and 7) 1
2-111
E FIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-112
E
FIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)
C
T
BATTERY CHARGER ASSEMBLY Ref.
0400068 Manual Timer (Prior to November 1991) Ref. — I
0400077 Automatic Timer (November 1991 to Present) Ref. —
O
1 7005955 Case Assembly 1 N
2 7005956 Transformer Assembly 1
3
4
7005957
7005958
Heat Sink Assembly
Diode
2
4
2
5 7005959 Ammeter 2
6 Not Used T
U
7 Not Used
8 7005928 Capacitor 1
9 7005935 Bushing 3 R
10
11
7005960
7005937
Bushing
Cord Set, AC
2
1
N
12 7005961 Cord Set, 12VDC 1 T
13 7005962 Auxiliary Relay Cable Assembly 48VDC 1 A
14
15 to 50
7005963
Not Used
Fuse Assembly 2
B
51 Timer Options: 1 L
7005951
7005941
Timer (Manual Timer - Prior to November 1991)
Knob (Manual Timer - Prior to November 1991)
E
7005969 Timer (Automatic Timer - November 1991 to Pres-
ent)
2-113
E FIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS
C (ELECTRIC MACHINE OPTIONS)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-114
E
FIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS (ELECTRIC
MACHINE OPTIONS)
C
0239421 DOUBLE BATTERY PACKAGE Ref. C I
1 Battery Options: 16
O
0400067 Battery (Wet) (Standard) N
2
3
3300029
4740273
Wingnut 3/8”-16NC
Washer, Special
6
6
2
4 0236768 Rod, Holddown 6
5 3980003 Seat, Masonite 16
T
U
7 1060084 Cable 14
8 1060197 Cable, Battery 2 R
9
10
1060105
2820025
Cable Assembly - Battery
Guard, Cable
1
1
N
11 4843150 Try 2 T
12 3420158 Hairpin (Top Tray Only) 2 A
B
13 3421594 Pin, Flathead 1
14 3420157 Pin, Quick Release 1
15 2540014 Grommet, Flex Trim 4 ft. L
16
17
3532913
3532914
Plate, Side (Right Hand)
Plate, Side (Left Hand)
1
1
E
18 3311601 Nut 3/8”-16NC 8
19 4761600 Lockwasher 3/8” 8
4300034 Stud (Welded on Parts) 6
20 4751600 Flatwasher 3/8” 2
21 0641612 Bolt 3/8”-16NC x 1 1/2” 2
22 3200285 Slide, Box 1 pr.
23 0640413 Screw, Button Head 16
0100011 Loctite A/R
24 4843198 Box Weldment 1
0239403 INVERTOR INSTALLATION Ref. A
101 2460017 Invertor 1

102 0641403 Bolt 1/4”-20NC x 3/8” 4
103 4761400 Lockwasher 1/4” 4
0560816 Block, Mounting (Welded on Part) (Not Shown) 4
104 1670484 Cover Weldment 1
105 3311401 Nut 1/4”-20NC 4
106 4761400 Lockwasher 1/4” 4
4300031 Stud (Welded on Part) (Not Shown) 4
107 2940048 Latch 2
3820019 Rivet 2
2-115
E FIGURE 2-33. TANKS INSTALLATION
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-116
E
FIGURE 2-33. TANKS INSTALLATION
C
T
FUEL & HYDRAULIC TANKS INSTALLATION (GAS, Ref.
DUAL FUEL, LP ONLY & DIESEL) I
0238534
Note: For Electric Machines See Items 75-85.
Tanks With Sight Level Gages & Without Heaters
Ref.
Ref. 3
O
0239334 Tanks With Mechanical Fuel Level Gage/Hydraulic Ref. 3 N
Sight Level Gage & Without Heaters
0238977 Tanks With Sight Level Gages & With Heaters Ref. 3
0255603 Tanks With Low Fuel Indicator & 10 Micron Return Ref. 2 2
Filter
T
0239437 Tanks for LP Only Machines Ref. 2/B
1 to 2 Not Used U
3
4
4300078
4751500
Flatwasher 5/16”
8
8
R
5 4761500 Lockwasher 5/16” 8 N
6 3311501 Nut 5/16”-18NC 8 T
A
7 4070679 Shim 1/16”- 1.6mm 4
8 4070410 Shim 1/16”- 1.6mm A/R
9 4070411 Shim 1/8”- 3.2mm A/R B
10
11
4070412
2180644
Shim 3/16”-4.8mm
Fitting, Nipple
A/R
1
L
12 Filter Assembly Options: A/R E
2120109 Filter Assembly (Standard - 25 Micron) 1
2120110 Element, Filter - 25 Micron 1
2120151 Filter Assembly (Optional - 10 Micron) 1
2120129 Element, Filter - 10 Micron 1
14 1340046 Breather (Not Shown) (S/N 32921 to Present) A/R
15 to 50 Not Used
51 Hydraulic Tank Assembly Options (See Items 101- 1
153 for Breakdown):
4400289 Tanks Without Heaters
4400253 Tanks With Heaters
52 Fuel Tank Assembly (See Items 201-255 for 1
Breakdown)
4400239 Tanks With Sight Level Gages & Without Heaters
0239331 Tanks With Mechanical Fuel Level Gage/Hydraulic
Sight Level Gage & Without Heaters
4400239 Tanks With Sight Level Gages & With Heaters
4400379 Tanks With Low Fuel Indicator & 10 Micron Return
Filter
0239437 Tanks for LP Only Machines (Filler Panel) (Not
Shown)
Hardware to Install Filler Panel:
3300151 Nut, Acorn 1/4”-20NC (Not Shown) 2
4300031 Stud (Welded on Part) (Not Shown) 2
4761400 Lockwasher 1/4” (Not Shown) 2
2-117
E FIGURE 2-33. TANKS INSTALLATION (CONTINUED)
T 0238465 HYDRAULIC TANK INSTALLATION (ELECTRIC

MACHINES)
Ref F
I Note: See Section 10 - Options for Electric U/L

Ref.
O Machines.
N 75 4751500 Flatwasher 5/16” 3

76 3311501 Nut 5/16”-18NC 3
2 77
78
4761500
0641512
Lockwasher 5/16”
Bolt 5/16”-18NC x 1 1/2”
3
3
79 4400241 Hydraulic Tank Assembly (See Items 171-185 for 1
T Breakdown)
U
80 Not Used
81 2200447 Fitting, 90° 1
R 82 2180644 Fitting, Nipple 1
N 83 2120109
2120110
Filter Assembly
Element, Filter
1
1
T 84 0100020 Sealant, Pipe A/R
A 85 1340046 Breather 1
B HYDRAULIC TANK ASSEMBLY Ref.

L 4400289 Tank without Heaters Ref. B
E 4400253 Tank with Heaters Ref. A
101 Not Used

102 1670446 Lid, Tank 1
103 3960369 Gasket, Lid 1
104 2180467 Fitting, 90° 2
105 1320022 Clamp 2
106 4562516 Tube, Sight 19in/48cm
108 3520022 Plug, Magnetic 1
109 4751400 Flatwasher 1/4” 12
110 4761400 Lockwasher 1/4” 12
111 3311401 Nut 1/4”-20NC 12
112 1340045 Cap, Fill 1
113 4740338 Washer, Sealing 6
114 2120106 Filter, Suction 1
115 2220242 Fitting, Plug 1
116 to 150 Not Used
151 Tank Weldment Options: 1
4400276 Tank without Heaters
4400254 Tank with Heaters
152 Element, Heater Options: A/R
Not Required Tank without Heaters 0
2580018 Tank with Heaters 1
153 Controller, Thermostat A/R
Not Required Tank without Heaters 0
1600043 Tank with Heaters 1
2-118
FIGURE 2-33. TANKS INSTALLATION (CONTINUED) E
4400241 HYDRAULIC TANK ASSEMBLY - ELECTRIC
MACHINES
Ref. D
T
I
171 4400242 Tank Weldment 1
O
N
172 3532064 Lid, Tank 1
173 3960372 Gasket, Lid 1
174 2120120 Filter, Suction 1
175
176
0100020
3520022
Sealant, Pipe
Plug, Magnetic
A/R
1
2
177 4751400 Flatwasher 1/4” 12
178 4761400 Lockwasher 1/4” 12 T
179
180
3311401
4562516
Nut 1/4”-20NC
Tube, Sight
12
8in/20cm
U
181 1320022 Clamp 2 R
182 2180467 Fitting, 90° 2
N
T
183 4740338 Washer, Sealing 6
184 1340047 Fill Cap/Breather 1
A
FUEL TANK ASSEMBLY (STANDARD PARTS) Ref.
B
201 Tank Weldment Options: 1 L
4400240
4400380
Standard Tank
Tank with Low Level Indicator
E
202 Not Required
203 2200052 Plug, Pipe 1
4400239 FUEL TANK ASSEMBLY - WITH SIGHT LEVEL GAGE Ref. A

(VARIABLE PARTS)
4400379 FUEL TANK ASSEMBLY - WITH SIGHT GAGE & LOW Ref. —
LEVEL INDICATOR KIT (VARIABLE PARTS)
251 2180467 Fitting, 90° 2

252 1320022 Clamp 2
253 4562516 Tube, Sight 8in/20cm
254 Not Required
255 Not Required
0239331 FUEL TANK ASSEMBLY - WITH MECHANICAL GAGE Ref. A

(VARIABLE PARTS)
251 to 253 Not Required

254 2180043 Coupling 1
255 2420002 Gage, Mechanical 1
2-119
E FIGURE 2-33. TANKS INSTALLATION (CONTINUED)
T OPTIONAL COLD WEATHER PACKAGE

INSTALLATION (GAS AND DUAL FUEL MACHINES)
Ref.
I 0238986 Kohler Engine Ref. C

O 0250439 Ford Engine Ref. B
N
0256384 Deutz Engine Ref. —
301 0231756 Junction Box Assembly 1
2 302
303
4300031
4761400
Lockwasher 1/4”
4
4
304 3311401 Nut 1/4”-20NC 4
T 305 Not Used
U 306
307 to 308
2580001
Not Used
Heater, Battery (Not Shown) 1
R 309 3251243 Decal 1
N 310 to 350 Not Used
T
351 Nameplate - Heaters Options: 1
3251837 Kohler Engine
A 3251228 Ford Engine
B 352
3251228 Deutz Engine
Heater Kit - Engine Coolant Options (Not Shown): A/R
L Not Required Kohler Engine 0
E 2580026
2901111
Ford Engine
Deutz Engine (Cold Start Kit - Not Shown)
1
1
353 0700808 Bolt, Metric (Not Shown) (Use to Bolts on E.T.S. 1
Switch on Deutz Machines Only)
354 4761500 Lockwasher (Not Shown) (Use to Bolts on E.T.S. 1
Switch on Deutz Machines Only)
LP TANK INSTALLATION (DUAL FUEL & STRAIGHT Ref.

LP ONLY MACHINES)
0250990 April 1990 to Present Ref. B

401 1320023 Clamp, LP Tank 2 pr.
403 4751600 Flatwasher 3/8” 16
404 0641608 Bolt 3/8”-16NC x 1" 4
405 3311605 Locknut 3/8”-16NC 12
406 0901701 Bracket, Tank 2
407 4070744 Shim - 1/4” 1
408 4751800 Flatwasher 1/2” 4
409 Tank Options: 2
4400164 LP Tank - 20 Lb. (Liquid Withdrawal)
4400281 LP Tank - Aluminum 33.5 Lb. (Liquid Withdrawal)
(Was p/n 4400040)
4400421 LP Tank - Steel 33.5 Lb. (Liquid Withdrawal)
4400275 LP Tank - Aluminum 43.5 Lb. (Liquid Withdrawal)
(Was p/n 4400038)
4400420 LP Tank - Steel 43.5 Lb. (Liquid Withdrawal)
0238585 Prior to April 1990 Ref. C
2-120
FIGURE 2-33. TANKS INSTALLATION (CONTINUED) E
452 1320023 Clamp, LP Tank 1 pr.
T
I
454 4761600 Lockwasher 3/8” 8
455 3311601 Nut 3/8”-16NC 8 O
456
457
4751600
0641608
Flatwasher 3/8”
Bolt 3/8”-16NC x 1"
4
4
N
458 LP Tank Options: 2
4400164
4400040
LP Tank - 20 Lb. (Liquid Withdrawal)
LP Tank - 33.5 Lb. (Liquid Withdrawal)
2
4400275 LP Tank - 43.5 Lb. (Liquid Withdrawal)
4400038 LP Tank - 43.5 Lb. (Vapor Withdrawal) T
FUEL CAP ASSEMBLY Ref.
U
0236285 Prior to June 1995 Ref. 5/E R
0255823 June 1995 to S/N 30382 Ref. 2/B N
0257365
0257366
S/N 30382 to Present with Standard Cap
S/N 30382 to Present with Locking Red Cap
Ref.
Ref.
1
1
T
0258626 S/N 30382 to Present with Locking Blue Cap Ref. 1 A
B
L
501 Cap, Fill Options: 1
1120314 Prior to S/N 30382
1120314 S/N 30382 to Present with Standard Cap E
1120367 S/N 30382 to Present with Locking Red Cap
1120512 S/N 30382 to Present with Locking Blue Cap
2-121
E FIGURE 2-34. ROTARY OIL COUPLING INSTALLATION
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-122
E
FIGURE 2-34. ROTARY OIL COUPLING INSTALLATION
C
T
0238615 ROTARY OIL COUPLING INSTALLATION Ref. A
I
1 1440154 Collar 1
O
N
2 0641512 Bolt 5/16”-18NC x 1 1/2” 4
3 4761500 Lockwasher 5/16” 4
4 3530403 Plate, Retaining 1
5
6
0641807
4761800
Bolt 1/2”-13NC x 7/8”
Lockwasher 1/2”
2
2
2
0100003 Loctite TL277-41 A/R
7 3951820 Setscrew 1/2”-13NC x 7/8” 2 T
U
0100011 Loctite #242 A/R
8 1660160 Coupling Assembly (Includes Items 101-105) 1
R
1660160 COUPLING ASSEMBLY Ref. A
N
101 2760091 Housing, Swivel 1 T
102 0620058 Body, Swivel 1 A
103
104
Kit
Kit
O-Ring
T-Seal
7
1
B
105 3760004 Ring, Retaining 1 L
——————————
Seal Kit Options: 1
E
1660154, 1660160 & 1660185 Couplings (Includes
2901146
Items 103 & 105)
Use 1660213EX 1660213 Couplings (was p/n 7013175)
Note: Due to complexity of repair, seal kit no longer
available. Use rebuilt unit as replacement.
2-123
E FIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATION
C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-124
E
FIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATION
C
T
0252119 OPTIONAL MANUAL DESCENT INSTALLATION Ref. C
I
1 3600179 Hand Pump Assembly 1
O
N
2900779 Seal Kit 1
7010652 Handle 1
Use 3600179 Pump, w/o Handle (was p/n7016673) 1
2
0902425
4300038
Cover (Not Shown) (S/N 34879 to Present Only)
1
2
2
3 4751500 Flatwasher 5/16” 4
4 4761500 Lockwasher 5/16” 4 T
U
5 3311501 Nut 5/16”-18NC 4
6 1380136 Clip, Gripper 2
7 3941003 Screw, Self-Tapping #10 x 3/8” 2 R
8
9
0901763
4640005
Bracket, Valve Mounting
Valve, Manual
1
3
N
10 2900062 Mounting Kit - Valve 2 T
11 4300068 Stud (Welded on Part) 2 A
12
13
4751400
4761400
Flatwasher 1/4”
Lockwasher 1/4”
2
2
B
14 3311401 Nut 1/4”-20NC 2 L
15
16
2220820
4640521
Fitting, Straight
Valve Assembly
1
1
E
4640771 Cartridge 1
2-125
E FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH 
C ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MAY 1988)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-126
E
FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT
SWITCHES BUILT PRIOR TO MAY 1988)
C
GROUND CONTROL BOX ASSEMBLY Ref. I
0238564
0238565
Gas & Diesel Machines
Electric Machines
Ref.
Ref
C
A
O
N
1 to 6 Not Used
7
8
4842906
Not Used
Control Box Weldment 1
2
9 0750806 Screw, Self-Tapping #8 x 3/4” 6
10 4760800 Lockwasher #8 6
T
U
11 3300177 Fastener, Self Retaining 6
12 4360200 Switch, Toggle (Auxiliary Power) 1
13 4360016 Switch, Pushbutton (Choke or Run) 1 R
14 4360003
2860002
Switch, Master
Key, Replacement
1
1
N
15 4360202 Switch, Toggle (Main Lift) 1 T
16 4360202 Switch, Toggle (Main Telescope) 1 A
B
17 2420009 Hourmeter 1
18 2920028 Lamp, Indicator 1
19 4360202 Switch, Toggle (Swing) 1 L
20
21
4360202 Switch, Toggle (Tower Lift Telescope)
Component Options:
1
1
E
4360201 Switch, Toggle (Dual Fuel Machines) 1
3520028 Plug, Dot (Diesel, Regular Gas & Electric) 1
22 4360201 Switch, Toggle (Select Switch) 1
23 3740049 Relay (Gas Machines Only) A/R
3311001 Nut #10-24NC 1
24 4360216 Breaker, Circuit - 30 Amp 1
3311001 Nut #10-24NC 1
3311001 Nut #10-24NC 1
26 4460051 Connector 3
0960238 Bushing 3
3300048 Locknut, Conduit 3/4” 3
0960238 Bushing 1
28 3640555 Rail, Mounting 2
3910808 Screw, Round Head #8-32NC x 1/2” 2
3310801 Nut #8-32NC 2
29 4460299 Stop, Terminal 4
30 3740058 Relay (Lift and Swing) 2
4120013 Socket, Relay 2
3740063 Spring, Relay 2
2-127
E FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT
C SWITCHES BUILT PRIOR TO MAY 1988) (CONTINUED)
T FIG & ITEM #

31
PART NUMBER
4460298 Strip, Terminal
DESCRIPTION QTY.
18
REV.
I 4460301 Strip, Terminal Marking 1

O 32 4460309 Bar, Terminal Connecting 1
N 4460305
4460306
Screw, Block
Washer, Block
3
3
4460307 Sleeve, Block 3
2 33 4460308
4460305
Bar, Terminal Connecting
Screw, Block
3
2
4460306 Washer, Block 2
T 4460307 Sleeve, Block 2
U 34
35
4460300
1320044
Barrier, Terminal
Clamp
4
1
R 36 1320130 Clamp 1
N 37 to 50 Not Used
T
51 Panel, Front Options: 1
3251778 Gas & Diesel Machines
A 3251779 Electric Machines
B 52
2920029
Bulb, Light Options:
Gas & Diesel Machines (12V)
1
L 2920060 Electric Machines (18V)

E
GROUND CONTROL BOX INSTALLATIONS Ref.
0238558 Gas Machines with Stepper Valves Ref.

0239353 Diesel Machines with Stepper Valves Ref.
0238560 Electric Machines with Stepper Valves Ref.
0259061 Gas Machines with Vickers Valves Ref.
0259354 Diesel Machines with Vickers Valves Ref.
0250608 Electric Machines with Vickers Valves Ref.
0250695 Electric Machines with Vickers Valves (440VAC) Ref.
101 0641406 Bolt 1/4”-20NC x 3/4” 3

102 4711400 Flatwasher 1/4” 3
103 Not Used
104 0741405 Screw, Flat Head 1/4”-20NC x 5/8” 3
105 4761400 Lockwasher 1/4” 3
106 3311401 Nut 1/4”-20NC 3
2-128
FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT E
SWITCHES BUILT PRIOR TO MAY 1988) (CONTINUED) C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-129
E FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES
C WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 &
T ELECTRIC MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY
1988 TO PRESENT)
I
O
N
T
U
R
N
T
A
B
L
E
2-130
E
FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH
HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 & ELECTRIC MACHINES
C
WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO PRESENT) T
I
GROUND CONTROL BOX ASSEMBLY (STANDARD
PARTS)
Ref.
O
0239023 Kohler Gas with Stepper Valves Ref. D N
0239060 Kohler Gas with Vickers Valves Ref. C
2
0239780 Ford Gas with Vickers Valve Ref. A
0239351 Kubota Diesel with Stepper Valves Ref. B
0239352 Kubota Diesel with Vickers Valves Ref. B
0239024 Electric Machines with Stepper Valves Built May
1988 to April 1990
Ref. D
T
0250992 Electric Machines with Stepper Valves Built April Ref. C U
0250610
1990 to Present
Electric Machines with Vickers Valves Built May Ref. B
R
1988 to Present N
1 to 6 Not Used
T
7 4842906 Control Box Weldment 1 A
8 Not Used B
10
9 0750806
4760800
Screw, Self Tapping #8 x 3/4”
Lockwasher #8
6
6
L
11 3300177 Fastener, Self Retaining 6 E
13 Not Used
14 4360003 Switch, Master 1
2860002 Key, Replacement 1
15 4360202 Switch, Toggle (Main Lift) 1
16 4360202 Switch, Toggle (Main Telescope) 1
17 2420009 Hourmeter 1
18 4360202 Switch, Toggle (Swing) 1
19 4360202 Switch, Toggle (Tower Lift) 1
20 4360202 Switch, Toggle (Tower Telescope) 1
21 Not Used
22 4360201 Switch, Toggle (Select Switch) 1
23 3740049 Relay A/R
3311001 Nut #10-24NC 1
3311001 Nut #10-24NC 1
3311001 Nut #10-24NC 1
0960238 Bushing 3
0960238 Bushing 1
2-131
E FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH
C HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 & ELECTRIC MACHINES
WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO PRESENT) (CONTINUED)
T FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
I 28 3640555 Rail, Mounting 2
O 3910608 Screw, Round Head #6-32NC x 1/2” 2
N
3310601 Nut #6-32NC 2
2 30 3740058
4120013
Relay (Lift, Swing and Tele)
Socket, Relay
A/R
A/R
3740063 Spring, Relay A/R
T 31 4460298 Strip, Terminal 12
U 32
4460301
4460309
Strip, Terminal Marking
Bar, Terminal Connecting
1
1
R 4460305 Screw, Block 3
N 4460306 Washer, Block 3
T
4460307 Sleeve, Block 3
33 4460300 Barrier, Terminal 2
A 34 1320044 Clamp 1
B 35
36 to 50
1320130
Not Used
Clamp 1
L 51 Panel, Front Options: 1

E 3251840
3251841
Gas and Diesel Machines
Electric Machines Prior to May 1994
3252381 Electric Machines May 1994 to Present
4360274 Switch, Push Button (Choke) (Kohler Gas)
3520026 Plug (Ford Gas)
4360274 Switch, Push Button (Glow Plug) (Kubota Diesel)
3251872 Nameplate - Glow Plug (Kubota Diesel)
4360274 Switch, Push Button (Run) (Electric Machines)
4360201 Switch, Toggle (With Dual Fuel)
3520028 Plug (Without Dual Fuel)
54 Board, PC - Remote Speed Set A/R
Not Required Kohler, Kubota & Electric Machines 0
4360228 Ford Machines 1
3310601 Nut #6-32NC 2
4564088 Tube, Spacer 2
GROUND CONTROL BOX INSTALLATION Ref.

With Stepper Valves: Ref.
0239353 Diesel Machines with Stepper Valves Ref.
With Vickers Valves: Ref.
2-132
FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH E
HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 & ELECTRIC MACHINES
WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO PRESENT) (CONTINUED)
C
0259354 Diesel Machines with Vickers Valves Ref. I
0250608 Electric Machines with Vickers Valves Ref.
O
N
0250695 Electric Machines with Vickers Valves (440VAC) Ref.
101 0641406 Bolt 1/4”-20NC x 3/4” 3

102
103
4711400
Not Used
Flatwasher 1/4” Narrow 3
2
104 0741405 Screw, Flat Head 1/4”-20NC x 5/8” 3
105 4761400 Lockwasher 1/4” 3 T
106 3311401 Nut 1/4”-20NC 3
U
R
N
T
A
B
L
E
2-133
E FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES
C WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-134
E
FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH
HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT)
C
GROUND CONTROL BOX ASSEMBLY Ref. I
0860657/0860646
0860846
Gas Machines Built March 1990 to January 1993
Gas Machines Built January 1993 to October 1994
Ref.
Ref.
D/E
C
O
0860955 Gas Machines Built October 1994 to Present Ref. 2 N
0860653 Diesel Machines Built March 1990 to January 1993 Ref. C
0860845 Diesel Machines Built January 1993 to Present Ref. 3
2
1 3251895 Lid 1
4420037 Strip, Rubber (Not Shown) 38 in./1m
T
U
2 0750806 Screw, Self-Tapping #8 x 3/4” 2
3 4740120 Washer, Fiber 2
4 3300177 Nut, Tinnerman 2 R
5
6
3911412
4751400
Screw, Round Head 1/4”-20NC x 3/4”
Flatwasher 1/4”
3
3
N
7 4761400 Lockwasher 1/4” 3 T
8 3311401 Nut 1/4”-20NC 3 A
B
9 0860645 Box 1
10 to 13 Not Used
14 2420009 Hourmeter 1 L
15
16
2420129 Voltmeter
Gage, Oil Pressure Options:
1
1
E
2420128 Gage, Oil Pressure (0-80 PSI)
2420111 Gage, Oil Pressure (0-100 PSI)
17 to 18 Not Used
19 4360003 Switch, Key (Master Switch) 1
2860002 Key, Replacement 1
20 4360073 Switch, Toggle - Center Off (Select) 1
3790012 O-Ring 1
21 Not Used
22 4360199 Switch, Toggle (Ignition) 1
4360141 Guard, Switch 1
3790012 O-Ring 1
23 4360274 Switch, Push Button (Start) 1
3790015 O-Ring 1
24 3520028 Plug, Hole (Ford and Deutz) 1
25 3520026 Plug, Hole 1
26 4360202 Switch, Toggle (Tower Lift) 1
3790012 O-Ring 1
3790012 O-Ring 1
28 4360202 Switch, Toggle (Swing) 1
3790012 O-Ring 1
29 4360202 Switch, Toggle (Platform Level) 1
3790012 O-Ring 1
30 4360202 Switch, Toggle (Tower Tele) 1
3790012 O-Ring 1
31 4360202 Switch, Toggle (Main Tele) 1
3790012 O-Ring 1
2-135
E FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH
C HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT) (CONTINUED)
T FIG & ITEM #

32
PART NUMBER
4360202
DESCRIPTION
Switch, Toggle (Platform Rotate)
QTY.
1
REV.
I 3790012 O-Ring 1
O 33 4360200 Switch, Toggle (Auxiliary Power) 1
N 34
3790012
3740049
O-Ring
Relay - SPDT
1
10
3311001 Nut #10-24NC 10
2 4761000
4751000
Lockwasher #10
Flatwasher #10
10
10
35 4360216 Switch, Circuit Breaker - 30 Amp 1
T 36 4360232 Switch, Circuit Breaker - 15 Amp 1
U 37
38
Not Used
3640711 Rail (16 5/8” - 42cm Length) 1
R 3910606 Screw #6-32NC x 3/8” 2
N 4750600 Flatwasher #6 2
T
3310601 Nut #6-32NC 2
A 39 4460299 Stop, Terminal 2
B 40 3740058
4120013
Relay - 4PDT
Base, Relay
3
3
L 3740063 Spring 3
E 41 4460300 Barrier, Terminal 2
42 4460298 Block, Terminal 45
43 4460301 Marker, Terminal 1
44 4460308 Bar, Buss (2 Position) A/R
4460305 Screw A/R
4460306 Washer A/R
4460307 Sleeve A/R
45 4460311 Bar, Buss A/R
4460305 Screw A/R
4460306 Washer A/R
4460307 Sleeve A/R
0960238 Bushing 4
3300048 Nut, Conduit 4
47 3740077 Relay, Bosch 1
3311001 Nut #10-24NC 1
48 2420024 Light, Panel (Optional) 1
0960238 Bushing 1
50 Not Used
51 Gage, Water Temperature 1
2420127 Gas Machines
2420125 Diesel Machines
52 Breaker, Circuit Options: 1
3520026 Plug, Hole (Gas Machines)
4360212 Breaker, Circuit (Diesel Machines)
2-136
FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH E
HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT) (CONTINUED) C
FIG & ITEM #
53
Switch, Toggle Options:
QTY.
1
REV.
T
3520026 Plug, Hole (Standard Gas & Diesel Machines) I
4360201 Switch, Toggle (Dual Fuel Machines) O
54 3311001
4761000
Nut #10-24NC
Lockwasher #10
A/R
A/R
N
4751000 Flatwasher #10 A/R
55
1600117
Controller, Engine Options:
Gas Machines
A/R
1
2
Not Required Diesel Machines 0
Harness, Engine (Not Shown) A/R T
4921282
Not Required
Gas Machines
Diesel Machines
1
0
U
56 Actuator, Adeco Throttle Options: A/R R
Not Required Gas Machines 0 N
T
0060023 Actuator, Adeco Throttle (Diesel Machines) 1
7008829 PC Board 1
7008821 Motor 1 A
7008828 Cable 1
B
GROUND CONTROL BOX INSTALLATION Ref. L
0250936 Gas Machines (March 1990 to January 1993) Ref. E
0253783 Gas Machines (January 1993 to October 1994) Ref.
0255155 Gas Machines (October 1994 to Present) Ref.
0250937 Diesel Machines (March 1990 to January 1993) Ref.
0253782 Diesel Machines (January 1993 to Present) Ref.
101 0641408 Bolt 1/4”-20NC x 1" 4

102 4751400 Flatwasher 1/4” 4
103 3311405 Locknut 1/4”-20NC 4
2-137
E FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS 
C (TURNTABLE MOUNTED)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-138
E
FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)
C
T
TILT INDICATOR INSTALLATIONS Ref.
0238515 5° Tilt (Standard - Prior to March 1990) Ref. C I
0250913 5° Tilt (Standard - March 1990 to Present) Ref. B
O
N
0251087 3° Tilt (Optional May 1990 to Present) Ref. A
1 Tilt Indicator Options: 1

4360171
4360280
5° Tilt Indicator - Standard
3° Tilt Indicator - Optional
2
4300106 Drive Screw 2
2 2820022 Tubing, Vinyl 6in/15cm T
ALARMS INSTALLATION (OPTIONAL - PRIOR TO MAY Ref. U
1990) (VARIABLE PARTS) R
0238789
0239401
Descent Alarm
Motion Alarm
Ref.
Ref.
N
0251287 Motion Alarm (U/L) Ref. A T
0238988 Tilt Alarm Ref. A
0238787
0251286
Travel Alarm
Travel Alarm (U/L)
Ref.
Ref. A
B
L
101
0140024
Alarm, Horn Options:
Alarm, Horn (Standard Machines)
1
E
0140025 Alarm, Horn (U/L Machines)
102 0140016 Alarm, Tilt (Optional) 1
0251070 ALARMS INSTALLATION (OPTIONAL - MAY 1990 TO Ref. A

OCTOBER 1992) (VARIABLE PARTS)
103 0140024 Alarm, Horn 1
ALARMS INSTALLATION (OPTIONAL - OCTOBER Ref.

1992 TO PRESENT) (VARIABLE PARTS)
0253609 Travel Alarm Ref.
104 0140032 Alarm, Horn 1

105 2590016 Grommet 1
BEACON LIGHT INSTALLATION (OPTIONAL) Ref.

0238864 Amber Beacon (Gas/Diesel Machines) Ref.
0238865 Red Beacon (Gas/Diesel Machines) Ref.
0238868 Amber Beacon (Electric Machines) Ref.
0251424 Amber Beacon (U/L Electric Machines) Ref.
0238869 Red Beacon (Electric Machines) Ref.
0251609 Red Beacon (U/L Electric Machines) Ref.
201 Light, Beacon Options: 1

2920009 Light, Beacon (Red)
2920018 Light, Beacon (Amber - Standard Machines)
2920096 Light, Beacon (Amber - U/L Machines)
2-139
E FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)
T STROBE LIGHT INSTALLATION (OPTIONAL) Ref. A
I
0253607 Amber Beacon Ref.
0253608 Red Beacon Ref.
O
N 301
2920109
Light, Strobe Options:
Light, Strobe (Red)
1
2920105 Light, Strobe (Amber)

2 302
303
4060829
3536597
Guard, Light
Bracket, Mounting
1
1
2540016 Grommet 2
T
U HEADLIGHT & TAILLIGHT INSTALLATION - 12 VDC
(OPTIONAL)
Ref.
R 0239619 12VDC Lights - Machines Built Through 1992 Ref. C
N 0254940 12VDC Lights - Machines Built 1993 to Present Ref. 2
T
0254031 48VDC Lights Ref. —
A 401 Headlight Components: A/R
B 12VDC Lights
Headlight Options: 2
L 2920001 Prior to S/N 40415
E 2920001
3311501
(S/N 40415 to Present)
Nut 5/16”-18NC (Prior to 1993) 2
4761500 Lockwasher 5/16” (Prior to 1993) 2
4300038 Stud (Welded on Part) (Prior to 1993) 2
3941406 Screw, Self-Tap 1/4” x 3/4” (1993 to Present) 4
4761400 Lockwasher 1/4” (1993 to Present) 4
4751400 Flatwasher 1/4” (1993 to Present) 4
48VDC Lights
2920106 Headlight 2
0901927 Bracket 2
3941404 Screw, Self-Tap 1/4” x 1/2” 4
2540016 Grommet 2
402 Taillight Components Options: 2
2920019 12VDC Taillight
2920118 48VDC Taillight
0641404 Bolt 1/4”-20NC x 1/2” 6
3311405 Locknut 1/4”-20NC 6
403 Angle (Prior to October 1990) Options: A/R
0181386 Angle for 12VDC Light 2
Not Required Angle for 48VDC Light 0
404 Angle (October 1990 through 1992) Options: 2
0181592 Angle for 12VDC Light
0901964 Angle for 48VDC Light
2-140
FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED) E
0250008 ENGINE DISTRESS INSTALLATION - FORD
(OPTIONAL - PRIOR TO NOVEMBER 1991)
Ref. A
T
Note: For Machines built November 1991 to Present Ref. I
501 2920034
see Platform Console Box Installation.
Light 1
O
502 0140001 Horn (Attached to Hood) 1 N
0252096 HORN INSTALLATION (STANDARD ELECTRIC
MACHINES)
Ref. —
2
601 0140001 Horn (Attached at Steer Valve) 1
T
U
R
N
T
A
B
L
E
2-141
E FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO
C MARCH 1990 AND ALL ELECTRIC MACHINES)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-142
E
FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990
AND ALL ELECTRIC MACHINES)
C
HOODS INSTALLATION Ref. I
0239708
0238721
Ford Gas, Dual Fuel & Straight LP Only
Kohler Gas
Ref.
Ref.
C
C
O
0238686 Kohler Dual Fuel Ref. C N
0239543 Kubota Diesel Ref. C
0238687
0250191
Electric Machines Prior to December 1989
Electric Machine December 1989 to November 1991
Ref.
Ref.
D
C
2
0252480 Electric Machines November 1991 to Present Ref. A
Note: Replacement Decals Must Be Ordered Sep-
arately - See Section 8.
Ref. T
U
1 to 2 Not Used R
N
3 4842885 Door Weldment 1
4 2940057 Latch, Sliding 1
5 0641406 Bolt 1/4”-20NC x 3/4” 4 T
6
7
4711400
3311405
Flatwasher 1/4” Narrow
Locknut 1/4”-20NC
A/R
A/R
A
8 Not Used B
9 4300073 Stud (Welded on Part) 2 L
10
11
4751500
3311505
Flatwasher 5/16”
2
2
E
12 4070410 Shim 1/16”-16.6mm Thickness A/R
15 3532202 Plate, Cover 2
16 3941406 Screw, Self-Tapping 1/4” x 3/4” A/R
18 0641408 Bolt 1/4”-20NC x 1" A/R
19 4751400 Flatwasher 1/4” A/R
21 3300151 Nut, Acorn 1/4”-20NC A/R
22 2940050 Latch 1
23 3820019 Rivet A/R
24 2940048 Latch A/R
26 3820012 Rivet 2
27 to 50 Not Used
51 Hood (Right Side) Options: 1
4843265 Ford Gas, Dual Fuel & Straight LP Only
4842964 Kohler Gas & Dual Fuel
4843209 Kubota Diesel
4842964 Electric Machines
52 Ventilator Options: 1
4843267 Ford Gas, Dual Fuel & Straight LP Only
2-143
E FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990
C AND ALL ELECTRIC MACHINES) (CONTINUED)
T FIG & ITEM #

53
Plate, Mounting - Valves Options:
QTY.
1
REV.
I 3532212 Ford Gas, Dual Fuel & Straight LP Only

O 3536298 Kohler Gas & Dual Fuel
N 3532212
3536298
Kubota Diesel
Electric Machines Prior to December 1990
3532212 Electric Machines December 1990 to Present
2 54
0901575
Bracket, Hood Options:
A/R
1
0901574 Ford Gas, Dual Fuel & Straight LP Only 1
T Not Required Kohler Gas & Dual Fuel 0
U Not Required
Not Required
Kubota Diesel
Electric Machines
0
0
R 55 Hood (Left Side) Options: 1
N 4843204 Ford Gas, Dual Fuel & Straight LP Only
T
A 4842965 Electric Machines
B 56
0181396
Angle, Mounting Options:
A/R
2
L 0181396 Kohler Gas & Dual Fuel 2
E 0181396 Kubota Diesel 2
Not Required Electric Machines 0
57 0940036 Bumper, Door (Ford Gas, Dual Fuel & Straight LP 2
Only)
58 3532981 Panel, Filler (Straight LP Only) 1
59 Panel Options: A/R
Not Required All Except Electric Machines 0
4842881 Panel, Filler - Electric Machines Prior to December 1
1990
3533638 Door, Access - Electric Machines December 1989 1
to Present
3534432 Frame, Hood/Door Frame - Electric Machines 2
December 1989 to Present
60 Cover, Battery Options: A/R
Not Required All Except Electric Machines 0
4842929 Electric Machines Prior to December 1989 1
4843402 Electric Machines December 1989 to November 1
1991
4844055 Electric Machines November 1991 to Present 1
61 2560003 Handle, Hood (Electric Machines Only) 1
0239470 COUNTERWEIGHT COVER INSTALLATION Ref.

—
(ELECTRIC MACHINES ONLY)
101 3533031 Cover 1

102 3900161 Screw, Lag 3/8” x 1 1/4” 4
103 4751600 Flatwasher 3/8” 4
2-144
FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 E
AND ALL ELECTRIC MACHINES) (CONTINUED) C
T
I
O
N
T
U
R
N
T
A
B
L
E
2-145
E FIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH
C 1990 THROUGH 1992)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-146
E
FIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH 1990 THROUGH
1992)
C
HOODS INSTALLATION Ref. I
0250907
0250849
Ford Gas Machines
Deutz Diesel Machines
Ref.
Ref.
C
B
O
Note: Replacement Decals Must Be Ordered Sep-
Ref.
N
arately - See Section 8.
1 Not Used 2
3
4
3532260
3941406
Plate, Cover
Screw, Self-Tapping 1/4” x 3/4”
1
33
T
5 4761400 Lockwasher 1/4” 4 U
6 2940048 Latch A/R R
N
7 3820019 Rivet A/R
9 3300151 Nut, Acorn 1/4”-20NC 9 T
10
11
4751400
0100011
Flatwasher 1/4”
Loctite #242
17
A/R
A
12 4843204 Hood (Left Side) 1 B
13 0181396 Angle, Mounting 2 L
14
15
3311405
4711400
Locknut 1/4”-20NC
Flatwasher 1/4” Narrow
A/R
A/R
E
16 0641408 Bolt 1/4”-20NC x 1" 2
18 to 50 Not Used
51 Hood (Right Side) Options: 1
4843647 Ford Gas Machines
4843601 Deutz Diesel Machines
52 0641406 Bolt 1/4”-20NC x 3/4” A/R
53 Door Panel Options: A/R
4843648 Ford Gas Machines 1
Not Required Deutz Diesel Machines 0
54 Latch Options: 1
2940045 Ford Gas Machines (Flush Mount)
2940048 Deutz Diesel Machines (Turn Knob)
55 Chain Options: A/R
1260017 Ford Gas Machines 1
Not Required Deutz Diesel Machines 0
1281340 GROUND CONTROL BOX COVER INSTALLATION Ref. F

(STANDARD PARTS)
101 Not Used
102 1780245 Door 1
103 2600157 Hinge 1
104 Not Used
105 3311405 Locknut 1/4”-20NC 4
106 4751400 Flatwasher 1/4” 8
107 0641405 Bolt 1/4”-20NC x 5/8” 4
2-147
E FIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO
C PRESENT)
T
I
O
N
T
U
R
N
T
A
B
L
E
2-148
E
FIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)
C
T
0252774 HOODS INSTALLATION Ref. F/6
Note: Replacement Decals Must Be Ordered Sepa-
Ref.
I
rately - See Section 8.
O
1 4844130 Hood (Right Side) 1 N
2
4 3941406 Screw, Self-Tapping 1/4” x 1/2” 32
5 4761400 Lockwasher 1/4” 36
6
7
2940051
Not Used
Latch, Slam 1
T
8 4300031 Stud (Welded on Part) 6 U
9 3300151 Nut, Acorn 1/4”-20NC 4 R
10
11
4751400
0100011
Flatwasher 1/4”
Loctite #242
55
A/R
N
12 4844210 Hood (Left Side) 1 T
13 0181396 Angle, Mounting 2
A
B
14 3311405 Locknut 1/4”-20NC 24
15 4711400 Flatwasher 1/4” 4
16 4160110 Spring, Gas 2 L
17
18
3536017
4220153
Plate, Filler
Stop, Door
1
2
E
19 4843945 Door 1
20 4070798 Shim 1
21 0641408 Bolt 1/4”-20NC x 1" 4
23 Latch 5
Use 2940113 Prior to S/N 33711(Was p/n 2940042)
2940113 S/N 33711 to Present
24 Not Used
25 3311505 Locknut 5/16”-18NC 4
26 1670612 Cover, Access (110 Volt) 1
27 3910812 Bolt #10-24NC x 1" 4
28 4760800 Lockwasher #10 4
29 4750800 Flatwasher #10 4
30 3310801 Nut #10-24NC 4
31 4060832 Shield, Seal 2
32 Not Used
33 3960417 Seal, Door 5ft/1.5m
34 3960418 Seal 15ft/4.6m
35 0100040 Sealant A/R
36 3520054 Plug, Hole 7/16”-11mm 1
37 3520034 Plug, Hole 5/16”-8mm 4
38 2940070 Pawl, Latch (Prior to S/N 22711 Only) 1
39 0641406 Bolt 1/4”-20NC x 3/4” 14
40 1260017 Chain 6in/15cm
2-149
E FIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)
T 1281340 GROUND CONTROL BOX COVER INSTALLATION Ref. H
I 101 Not Used

O 102 1780245 Door 1
N 103
104
2600157
0641406
Hinge
Screw, 1/4”-20NC x 3/4”
1
4
105 3311401 Nut, 1/4”-20NC 4
2 106
107
4751400
Not Used
Flatwasher 1/4” 16

T 109 4761400 Lockwasher 1/4” 4
U 110
111
Not Used
0940083 Bumper 2
R
N
T
A
B
L
E
2-150
SECTION 3 BOOM
S
E
TABLE OF CONTENTS C
T
I
3-1
3-2
Booms And Limit Switches Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
3-6
O
3-3 Tower Boom Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 N
3-4 Boom Wipers Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
B
O
O
M
3120626 3-1
S SECTION 3 BOOM
E FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS
C
T
I
O
N
B
O
O
M
3-2 3120626
SECTION 3 BOOM S
E
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS
C
T
BOOMS INSTALLATION (STANDARD PARTS) Ref.
0238593 ANSI Spec with Electric Limit Switches Built Prior Ref. B I
0238987
to May 1988
ANSI Spec with Hydraulic Limit Switches Built May Ref. H
O
1988 to Present N
0252269 CSA Spec with Hydraulic Limit Switches Built Prior Ref. A
to May 1988
3
1 Not Used
B
2 3421481 Pin, Pivot 1
3 1681840 Lift Cylinder Assembly - Main Boom (See Section 1
5 for Breakdown) O
4
5
3421480
3421482
Pin, Attach
Pin, Attach
1
1
O
6 Not Used M
7 3421478 Pin, Pivot 4
8 1681962 Level Cylinder Assembly (See Section 5 for 1
Breakdown)
9 to 12 Not Used
13 3531946 Plate, Retainer 4
14 0641508 Bolt 5/16”-18NC x 1" 8
15 4761500 Lockwasher 5/16” 8
16 1681960 Lift Cylinder Assembly - Tower Boom (See Section 1
5 for Breakdown)
17 to 50 Not Used
51 Boom Assembly - Tower Boom Options (See Figure 1
3-3 for Breakdown)
0800530 Machines with Electric Limit Switches Built Prior to
May 1988
0800567 Machines with Hydraulic Limit Switches Built May
1988 to Present
52 Upright Weldment Options: 1
4842862 Machines Built Prior to January 1991
4843804 Machines Built January 1991 to Present
53 Pin, Attach Options: 1
3421483 ANSI Spec
3421993 CSA Spec
54 Boom Assembly - Main Boom Options (See Figure 1
3-2 for Breakdown)
0800537 Machines with Electric Limit Switches Built Prior to
May 1988
0800572 Machines with Hydraulic Limit Switches Built May
1988 to Present
3421489 ANSI Spec with Electric Limit Switches Built Prior
to May 1988
3421780 ANSI Spec with Hydraulic Limit Switches Built May
1988 to Present
3421994 CSA Spec with Hydraulic Limit Switches Built Prior
to May 1988
3120626 3-3
S SECTION 3 BOOM
E FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED)
T 56 Hardware Options: 4
I
3421475 Pin, Grooved Used Machines with Electric Limit
Switches Built Prior to May 1988 (Not Shown)
O 0641522 Bolt 5/16”-18NC x 2 3/4” Used Machines with
Hydraulic Limit Switches Built May 1988 to Present
N 57 3311505 Locknut 5/16”-18NC (Machines with Hydraulic Limit 5
Switches Built May 1988 to Present Only)
3
3421475 Pin, Grooved Used Machines with Electric Limit
Switches Built Prior to May 1988 (Not Shown)
B
0641544 Bolt 5/16”-18NC x 5 1/2” Used Machines with
Hydraulic Limit Switches Built May 1988 to Present
O 59 4751500 Flatwasher 5/16” (Machines with Hydraulic Limit 2
O
Switches Built May 1988 to Present Only)
M 0238988 HORIZONTAL CUT-OUT VALVES INSTALLATION - Ref. D

HYDRAULIC LIMIT SWITCH (MACHINES BUILT MAY
1988 TO PRESENT)
101 0239015 Valve Actuator Assembly (See Items 201-208 for 1

Breakdown)
102 0641609 Bolt 3/8”-16NC x 1 1/8” 4
103 4751600 Flatwasher 3/8” 4
104 4640310 Valve, Check 2
7012649 Seal Kit (1 Per Valve) 1
105 0630427 Screw, Flathead 1/2”-13NC x 2 1/2” 1
0630415 Screw, Flathead 3/8”-16NC x 1 3/4” 1
106 3311805 Locknut 1/2”-13NC 1
3311605 Locknut 3/8”-16NC 1
107 0100003 Loctite A/R
0238742 HORIZONTAL CUT-OUT SWITCH INSTALLATION - Ref. B

ELECTRIC LIMIT SWITCH (MACHINES BUILT PRIOR
TO MAY 1988)
151 Not Used
152 4360236 Head, Switch 4
4360277 Switch 4
153 4360237 Roller and Arm Assembly 4
154 0901478 Bracket 1
155 0901479 Bracket 1
156 0731004 Screw, Machine #10-32NF x 1/2” 4
157 4761000 Lockwasher #10 10
159 4761400 Lockwasher 1/4” 4
160 4751400 Flatwasher 1/4” 4
161 3911020 Screw #10-24NC x 1 1/2” 4
162 3311401 Nut 1/4”-20NC 4
163 4360057 Switch, Limit 1
164 0200333 Arm, Lever 1
165 3911028 Screw, #10-24NC x 1 3/4” 2
3-4 3120626
SECTION 3 BOOM S
FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS (CONTINUED) E
0238976 SWITCH SPRINGS AND SHIELDS INSTALLATION Ref. —
T
I
(MACHINES BUILT PRIOR TO MAY 1988)
181 4160040 Spring, Extension 4 O

182
183
0181414
4060679
Angle, Spring Clip (Welded on Part - Not Shown)
Shield (Lower)
1
1
N
185
186
4761400
3311401
Lockwasher 1/4”
Nut 1/4”-20NC
6
6
3
187 3911028 Screw #10-24NC x 1 3/4” 2
188 4843049 Bracket 1 B
189
190
4060680
4751400
Shield (Upper)
Flatwasher 1/4”
1
2
O
O
0239015 HYDRAULIC VALVE ACTUATOR ASSEMBLY Ref. C M
(MACHINES BUILT MAY 1988 TO PRESENT)
201 3311605 Locknut 3/8”-16NC 2

202 0361630 Bar, Mounting 1
205 0641620 Bolt 3/8”-16NC x 2 1/2” 1
206 4751600 Flatwasher 3/8” 1
207 0630415 Screw, Flathead 3/8”-16NC x 1 3/4” 1
208 4563996 Spacer, Tube 2
0239298 ABOVE HORIZON LIMIT SWITCH INSTALLATION Ref. B

(MACHINES BUILT MAY 1988 TO PRESENT)
301 4761000 Lockwasher #10 2

302 3911028 Screw #10-24NC x 1 3/4” 2
303 0200333 Arm, Lever 1
3120626 3-5
S SECTION 3 BOOM
E FIGURE 3-2. MAIN BOOM ASSEMBLY
C
T
I
O
N
B
O
O
M
3-6 3120626
SECTION 3 BOOM S
E
FIGURE 3-2. MAIN BOOM ASSEMBLY
C
T
MAIN BOOM ASSEMBLY Ref.
0800537 Machines with Electric Limit Switches Built Prior to Ref. B I
0800572
May 1988
Machines with Hydraulic Limit Switches Built May Ref. 13
O
1988 to Present N
1 Base Weldment Options: 1 3

0800539 Prior to May 1988
0800573
0961597
May 1988 to Present
Bushing, Pivot 2
B
2 Fly Weldment Options: 1 O
O
M
3 Telescope Cylinder Assembly Options (See Section 5 1
for Breakdown):
1681880 Prior to June 1991
1682492 June 1991 to Present
3421493 Prior to February 1992
3421771 February 1992 to Present
5 3532054 Plate, Retainer (Machines Built Prior to February 1
1992 Only)
6 0641506 Bolt 5/16”-18NC x 3/4” (Machines Built Prior to 2
February 1992 Only)
7 3421492 Pin, Attach 1
8 3760133 Ring, Retaining A/R
9 Tube, Hose Options: 1
10 Cover, Hose Options: 1
1670450 Prior to March 1990
1670576 March 1990 to Present
11 3340473 Pad, Wear 4
12 4070676 Shim - 1/8” A/R
13 4070677 Shim - 1/16” A/R
14 4070678 Shim - 1/32” A/R
15 3340552 Pad, Wear 12
16 4070670 Shim - 1/32” A/R
17 4070671 Shim - 1/16” A/R
18 4070672 Shim - 1/8” A/R
19 0641607 Bolt 3/8”-16NC x 7/8” 16
20 4761600 Lockwasher 3/8” 46
21 Not Used
24 3311405 Locknut 1/4”-20NC 8
25 4751400 Flatwasher 1/4” 16
26 4761400 Lockwasher 1/4” 16
3120626 3-7
S SECTION 3 BOOM
E FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED)
T 27 0641406 Bolt 1/4”-20NC x 3/4” (Prior to May 1988 Only) 4
I
28 Cover, Hose Options: 1
4842916 Prior to March 1990
O 4843068 March 1990 to Present
N 29
30
0641608
Use 1060516
Bolt 3/8”-16NC x 1"
Cable, Ground - 16/30 (was p/n 1060229)
22
70Ft/21.4m
31 4921063 Harness - 110 Volt 1
3 32
1180173
Carrier Options:
Carrier for Machines Built Prior to May 1988:
A/R
1
7004396 1 Foot Repair Section A/R
B 7004397 1 Foot Repair Section with Mounting Feet 2
O Use 1001119695
Carrier for Machines Built 1990 to Present 
(was p/n 1180179)
1
O Power Track Repair Components A/R
M 7006187
Gemco Replacement Parts
Powertrack - One Foot Section A/R
7006151 Mounting Feet 2 Pair
7006152 Pin Kit (Includes 1 pin, 1 Retaining Ring & 4
A/R
Washers)
Gortrac Replacement Parts
70003153 Powertrack - 1 Section Repair Kit A/R
70003154 Power Track - Bracket Kit 2 Pair
33 0641609 Bolt 3/8”-16NC x 1 1/8” 6
34 0641405 Bolt 1/4”-20NC x 5/8” 8
35 1060018 Cable, Electrical - 16/10 40Ft/12.2m
36 Use 1060515 Cable, Electrical - 12/4 (was p/n 1060012) 70Ft/21.4m
37 Not Used
38 4751600 Flatwasher 3/8” (May 1988 to Present Only) 12
39 0560923 Block (May 1988 to Present Only) 1
40 4070559 Shim (May 1988 to Present Only) A/R
41 3311605 Locknut 3/8”-16NC (May 1988 to Present Only) 8
42 0641606 Bolt 3/8”-16NC x 3/4” (May 1988 to Present Only) 4
43 4460052 Connector (May 1988 to Present Only) 1
44 3300047 Nut, Conduit (May 1988 to Present Only) 1
45 0960239 Bushing (May 1988 to Present Only) 1
——————————
0100019 Loctite #271 A/R
3-8 3120626
SECTION 3 BOOM S
FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) E
T
I
O
N
B
O
O
M
3120626 3-9
S SECTION 3 BOOM
E FIGURE 3-3. TOWER BOOM ASSEMBLIES
C
T
I
O
N
B
O
O
M
3-10 3120626
SECTION 3 BOOM S
E
FIGURE 3-3. TOWER BOOM ASSEMBLIES
C
T
TOWER BOOM ASSEMBLY Ref.
0800530 Machines with Electric Limit Switches Built Prior to Ref. A I
0800567
May 1988
Machines with Hydraulic Limit Switches Built May Ref. F
O
1988 to Present N
1 Base Weldment Options: 1
0800533 Prior to May 1988 3
2
0961029
0800532
Bushing, Bronze
Mid Weldment
2
1
B
3 Fly Weldment Options: 1 O
O
M
4 Telescope Cylinder Assembly Options: 1
Not Available Dana Cylinder (Note: Dana cylinder no longer
available. Replace with 1681980 cylinder.)
1681980 Commercial Shearing Cylinder (See Section 5 for
Breakdown)
3421991 Pin, Attach (Lower) 1
6 0961268 Bushing, Spacer 2
8 3531908 Plate, Stop 2
9 3340550 Pad, Wear 32
10 4070670 Shim 1/32” A/R
11 4070854 Shim 5/64” A/R
12 4070855 Shim 1/8” A/R
13 0641807 Bolt 1/2”-13NC x 7/8” 4
14 0100019 Loctite #271 (Not Shown) A/R
15 0641607 Bolt 3/8”-16NC x 7/8” 32
16 0641608 Bolt 3/8”-16NC x 1" 16
17 4761600 Lockwasher 3/8” 64
18 3421992 Pin, Attach (Upper) 1
19 3421475 Pin, Grooved (Machines Built Prior to October 1991) 1
20 0361645 Bar, Stop (May 1988 to Present Only) 1
21 0641812 Bolt 1/2”-13NC x 1 1/2” (May 1988 to Present Only) 2
22 4761800 Lockwasher 1/2” (May 1988 to Present Only) 6
23 0641609 Bolt 3/8”-16NC x 1 1/8” (May 1988 to Present Only) 16
24 0641522 Bolt 5/16”-18NC x 2 3/4” (Machines Built October 1
1991 to Present)
25 3311505 Locknut 5/16”-18NC (Machines Built October 1991 to 1
Present)
3120626 3-11
S SECTION 3 BOOM
E FIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED)
T LOWER CARRIER INSTALLATIONS Ref.
I
0238650 Prior to May 1988 Ref. C
0239039 May 1988 to January 1991 Ref. A
O 0251524 January 1991 to Present Ref. B
N 101 to 102 Not Used

103 0641408 Bolt 1/4”-20NC x 1" 4
3 104
105
4751400
3311405
Flatwasher 1/4”
Locknut 1/4”-20NC
16
4
106 Not Used
B 107 4751600 Flatwasher 3/8” 6
O 108
109
3311605
0641616
Locknut 3/8”-16NC
Bolt 3/8”-16NC x 2"
4
2
O 110 to 111 Not Used
M 112 3760254 Ring, Retainer 1
113 Not Used
114 3300246 Nut, Push 1/2” 1
115 Not Used
116 0641506 Bolt 5/16”-18NC x 3/4” 2
117 4751500 Flatwasher 5/16” 2
118 to 121 Not Used
122 3300151 Nut, Acorn 1/4”-20NC 4
123 0630407 Screw, Cap Button 1/4”-20NC x 5/8” 4
124 4761400 Lockwasher 1/4” 4
125 1760131 Disc 1
126 0741408 Screw, Machine 1/4”-20NC x 1" 2
127 0360321 Bar, Spacer (Machines Built From March 1988 to 1
April 1993)
128 to 150 Not Used
151 Carrier Options: A/R
1180174 Carrier for Machines Built Prior to May 1988 1
7004396 1 Foot Repair Section A/R
7004397 1 Foot Repair Section with Mounting Feet 2
Carrier for Machines Built May 1988 through 1989
Use 1001119694 1
(was p/n 1180178)
Power Track Repair Components A/R
Gemco Replacement Parts
7006139 Powertrack - One Foot Section A/R
7006151 Mounting Feet 2 Pair
Pin Kit (Includes 1 pin, 1 Retaining Ring & 4
7006152 A/R
Washers)
Gortrac Replacement Parts
70003151 Powertrack - 1 Section Repair Kit A/R
70003152 Power Track - Bracket Kit 2 Pair
152 Plate, Mounting Options: 1
3532641 May 1988 to January 1991
4843803 January 1991 to Present
153 2160006 Fitting, Grease (January 1991 to Present Only) 1
154 3760140 Ring, Retaining (January 1991 to Present Only) 1
3-12 3120626
SECTION 3 BOOM S
FIGURE 3-3. TOWER BOOM ASSEMBLIES (CONTINUED) E
155 Roller, Tube Options: 1
T
I
156 Bracket Options: 1 O
4842912
4843071
Prior to May 1988
May 1988 to Present
N
157 Hose, Clamp Options: 2
1320148
1320152
Prior to May 1988
May 1988 to Present
3
158 Shrink, Heat A/R
4420037 Prior to January 1991 9.5in/24cm B
159
2820031 January 1991 to Present
Shield, Hose Options:
18in/46cm
1
O
4843021 Prior to May 1988 O
4843075 May 1988 to Present M
160 4740067 Washer, Thrust (January 1991 to Present) 1
161 0630406 U-Bolt (Prior to January 1991 Only) 1
162 Block, Stop Options: A/R
0560772 Prior to May 1988 1
0560807 May 1988 to January 1991 1
Not Required January 1991 to Present
163 3532046 Plate, Cover (Prior to January 1991 Only) 1
164 4842905 Support, Sliding (Prior to January 1991 Only) 1
3120626 3-13
S SECTION 3 BOOM
E FIGURE 3-4. BOOM WIPERS INSTALLATION
C
T
I
O
N
B
O
O
M
3-14 3120626
SECTION 3 BOOM S
E
FIGURE 3-4. BOOM WIPERS INSTALLATION
C
T
0238888 BOOM WIPERS INSTALLATION Ref. B
I
1 2660065 Holder, Boom Wiper (Top and Side) 1
O
N
2 0641608 Bolt 3/8”-16NC x 1" (Replaces Standard Wear Pad 6
Bolts)
3 0540070 Blade, Wiper (Top) 1
3
4 4280188 Retainer 1
5 0641407 Bolt 1/4”-20NC x 7/8” 3
6 4761400 Lockwasher 1/4” 3
7
8
3311401
0540071
Nut 1/4”-20NC
Blade, Wiper (Side)
3
2
B
9 4280260 Retainer 1 O
10 0641407 Bolt 1/4”-20NC x 7/8” 3 O
11
12
4761400
3311401
Lockwasher 1/4”
Nut 1/4”-20NC
3
3
M
13 2660066 Holder, Boom Wiper (Bottom) 1
14 0641610 Bolt 3/8”-16NC x 1 1/4” (Replaces Standard Wear Pad 2
Bolts)
15 0540072 Blade, Wiper (Bottom) 1
16 4280188 Retainer 1
17 0641407 Bolt 1/4”-20NC x 7/8” 3
18 4761400 Lockwasher 1/4” 3
19 3311401 Nut 1/4”-20NC 3
3120626 3-15
S SECTION 3 BOOM
E FIGURE 3-4. BOOM WIPERS INSTALLATION (CONTINUED)
T
I
O
N
B
O
O
M
3-16 3120626
SECTION 4 PLATFORM
S
E
TABLE OF CONTENTS C
T
I
4-1
4-2
Standard Platform and Footswitch Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Mount Platform and Footswitch Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
4-8
O
4-3 Fiberglass Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 N
4-4 Rotator Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-5
4-6
Console Box Assembly - PQ Controllers and Stepper Valves . . . . . . . . . . . . . . . . . . . . . . . . . .
Console Box Assembly - PQ Controllers and Vickers Valves . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-16
4-20 4
4-7 Console Box Assembly - PQ Controllers and Vickers Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4-8 Console Box Assembly - OEM Controllers and Vickers Valves . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
P
L
4-9 Console Box Assembly - OEM Controllers and Vickers Valves . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4-10 Optional Common Platform Mounted Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
A
T
F
O
R
M
S
3120626 4-1
S SECTION 4 PLATFORM
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION
C
T
I
O
N
P
L
A
T
F
O
R
M
S
4-2 3120626
SECTION 4 PLATFORM S
E
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION
C
T
0238727 FIXED SUPPORT INSTALLATION Ref. 6
I
1 4842978 Support Weldment 1
O
N
2 4761500 Lockwasher 5/16” 2
3 0681610 Bolt 3/8”-16NC x 1 1/4” (Grade 8) 8
4
5
4751600
3300143
Flatwasher 3/8”
Locknut 3/8”-16NC
16
8
4
7 0641522 Bolt 5/16”-18NC x 2 3/4” 2 P
L
8 3421490 Pin, Nose 1
9 Platform Level Cylinder Assembly (See Section 5 for 1
Breakdown) A
1681866
1682178
January 1990 to October 1992
T
1682793 October 1992 to S/N 33105 (TUV Style) F
1683526 S/N 33105 to Present (TUV Style)
O
R
10 3421491 Pin, Attach (Lower) 1
12 3532054 Plate, Retainer 1 M
13
14
0641506
4060804
Bolt 5/16”-18NC x 3/4”
Shield, Hose
2
10in/26cm
S
15 3311505 Locknut 5/16”-18NC 2
ROTATING SUPPORT INSTALLATION Ref.

0238568 ANSI Spec Ref. 14
0252220 CSA Spec Ref. 5
101 4843636 Support Weldment 1

102 Pivot Attach Weldment Options: 1
0238540 Prior to October 1992
0253730 October 1992 to Present (TUV Style Cylinders)
103 1120299 Cap 1
104 Shaft Weldment Options: 1
4842915 ANSI Spec
4040220 CSA Spec
105 0235238 Rotator Assembly (See Item 201-225 for Breakdown) 1
106 Block, Stop Options: 1
4220114 Block, Stop with Studs (Prior to August 1988)
0361675 Block, Stop with Tapped Holes (August 1988 to
Present
107 4070705 Shim 1/8” A/R
108 4070706 Shim 1/16” A/R
109 4751500 Flatwasher 5/16” 2
110 4761500 Lockwasher 5/16” 4
111 3311501 Nut 5/16”-18NC 2
112 3340454 Pad, Brake 2
3120626 4-3
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)
T 113 4160026 Washer, Bellville 8
I
114 2880404 Key, Square 1
115 0652014 Bolt 5/8”-18NF x 1 3/4” 1
O 116 4752000 Flatwasher 5/8” 1
N 117
118
0681610
4751600
Bolt 3/8”-16NC x 1 1/4”
Flatwasher 3/8”
8
16
119 3300143 Locknut 3/8”-16NC 8
4 120
121
0641836
4751800
Bolt 1/2”-13NC x 4 1/2”
Flatwasher 1/2”
1
1
122 3311805 Locknut 1/2”-13NC 1
P 123 2160002 Fitting, Grease 4
L 124
125
0641522 Bolt 5/16”-18NC x 2 3/4”
Pin, Attach Options:
2
1
A 3421490 ANSI Spec
T 3421968 CSA Spec
F 126
127
4740158
1670451
Washer, Thrust
Cover, Rotator
1
1
O 128 4300038 Stud (Welded on Part) 2
R 129 Platform Level Cylinder Assembly (See Section 5 for

Breakdown)
1
M 1681866 Prior to January 1990

S 1682178
1682793
October 1992 to S/N 33105 (TUV Style)
133 0641506 Bolt 5/16”-18NC x 3/4” 2
134 4060804 Shield, Hose (1/2” Flexguard) 10in/26cm
135 4070707 Shim 1/32” A/R
136 3520035 Plug 1
137 0641816 Bolt 1/2”-13NC x 2" 2
138 4761800 Lockwasher 1/2” 2
139 3311505 Locknut 5/16”-18NC 2
0235238 ROTATOR ASSEMBLY Ref. E

NOTE: For Machines Built Prior to September 1991 Ref.
Refer to Service Information Bulletin #91-5 for
Required Upgrade.
201 3160083 Rotator Motor Assy (See Figure 4-4 for Breakdown) 1
202 0080099 Adapter, Motor 1
203 2760064 Housing, Gear 1
204 0440134 Bearing, Sleeve 2
207 2440043 Gear, Worm 1
208 3440816 Rollpin 1/4” x 1" 4
209 0080098 Adapter, Motor to Worm Gear 1
4-4 3120626
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) E
210 2440044 Gear, Worm 1
T
I
213 1760068 Disc, Brake 1 O
214
215
Not Used
3931010 Bolt, Socket Head #10-24NC x 5/8” 5
N
216 3441228 Rollpin 3/8” x 1 3/4” 2
217
218
3931620
4761600
Bolt, Socket Head 3/8”-16NC x 1 1/4”
Lockwasher 3/8”
2
6
4
220 4070585 Shim .010 A/R P
221
222
4070586
4070587
Shim .005
Shim .002
A/R
A/R
L
223 0100019 Loctite #271 (Not Shown) A/R A
224 0100021 Primer (Not Shown) A/R T
225
226
2160001
3020025
Fitting, Grease - 90°
Grease (Not Shown)
1
A/R
F
O
PLATFORM WELDMENTS Ref.
R
M
Ref.
301 Standard Platform Options: 1

S
30" x 48" Platforms:
Use 3510236 Platform for Machines with Stepper Valves
Built Prior to October 1990 (Was p/n 3510176)
Use 3510236 Platform for Machines with Vickers Valves
Valves Built Prior to October 1990 (Was p/n
3510180)
3510236 Platform for Machines Built October 1990 to
Present
Use 3510257 Platform for Ford Spec Machines Built Prior to
April 1991 (Was p/n 3510212)
3510257 Platform for Ford Spec Machines Built April 1991
to Present)
Use 3510237 Platform for Machines with Stepper Valves
Built Prior to October 1990 (Was p/n 3510170)
Use 3510237 Platform for Machines with Vickers Valves Built
Prior to October 1990 (Was p/n 3510181)
3510237 Platform for Machines Built October 1990 to
Present
3510256 Platform with Slide Bar Gate
Use 3510258 Platform for Ford Spec Machines Built Prior to
April 1991 (Was p/n 3510246)
3510258 Platform for Ford Spec Machines Built April 1991
to Present
3510252 Platform for Machines with Mesh to Mid-Rail Built
Prior to April 1991
3120626 4-5
E FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED)
T 3510260 Platform for Machines with Mesh from Kickplate
I
to Mid-Rail Built April 1991 to Present
3510481 Platform for Machines with Mesh from Bottom
O Rail to Midrail Built April 1991 to Present
N Use 3510259 Platform for Machines with mesh to Top-Rail Built

Prior to April 1991 (Was p/n 3510216)
3510259 Platform for Machines with Mesh from Kickplate
4 3510483
to Top-Rail Built April 1991 to Present
Platform for Machines with Mesh from Bottom
Rail to Top-Rail Built April 1991 to Present
P 30" x 72" Platforms:
L Use 3510238 Platform for Machines with Stepper Valves Built

Prior to October 1990 (Was p/n 3510177)
A Use 3510238 Platform for Machines with Vickers Valves Built
T Prior to October 1990 (Was p/n 3510182)
F 3510238 Platform for Machines Built October 1990 to

Present
O 3510656 Platform for Machines with Mesh from Bottom
R Rail to Top-Rail Built April 1991 to Present
M
3510288 Platform with Bumpers
S
Standard Platform Components A/R
302 2600143 Pin, Hinge 2
303 3311805 Locknut 1/2”-13NC 2
305 Door Weldment Options: 1
1780250 October 1990 to Present
306 2940006 Latch, Door 1
307 2560010 Handle 1
0237963 FOOTSWITCH INSTALLATION Ref. F
401 0641408 Bolt 1/4”-20NC x 1" 3

3311405 Locknut 1/4”-20NC 3
4740362 Washer, Fender 3
4360031 Footswitch 1
7000625 Block, Contact 2
4460071 Connector, Strain Relief 1
4-6 3120626
FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION (CONTINUED) E
T
I
O
N
P
L
A
T
F
O
R
M
S
3120626 4-7
E FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS
C
T
I
O
N
P
L
A
T
F
O
R
M
S
4-8 3120626
E
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS
C
T
SUPPORT INSTALLATION - DOMESTIC Ref.
0250593 ANSI Spec with Rotating Platform Ref. 9 I
1281433 ANSI Spec with Fixed Platform (Not Shown) Ref. B
O
N
0252135 CSA Spec with Rotating Platform Ref. 4
0252136 CSA Spec with Fixed Platform (Not Shown) Ref. 2
1 0238540
0961257
Pivot Attach Weldment
Bushing, Bronze
1
2
4
2 Shaft Weldment Options: 1
4040215 ANSI Spec with Rotating Platform P
L
4564579 ANSI Spec with Fixed Platform
4040222 CSA Spec with Rotating Platform
4040227 CSA Spec with Fixed Platform A
3
4
1120299
0235238
Cap (Rotating Platform Only)
Rotator Assembly (See Item 101-126 for Breakdown)
1
1
T
(Rotating Platform Only) F
5 3340454 Pad, Brake (Rotating Platform Only) 2
O
R
6 2880404 Key (Rotating Platform Only) 1
7 4160026 Washer, Belleville (Rotating Platform Only) 8
8 4752000 Flatwasher 5/8” (Rotating Platform Only) 1 M
9
10
0652014
0641836
Bolt 5/8”-18NF x 1 3/4” (Rotating Platform Only)
Bolt 1/2”-13NC x 4 1/2”
1
1
S
11 4751800 Flatwasher 1/2” 3
12 3311805 Locknut 1/2”-13NC 1
13 0901756 Bracket (Rotating Platform Only) 1
14 0641811 Bolt 1/2”-13NC x 1 3/8” (Rotating Platform Only) 2
15 4761800 Lockwasher 1/2” (Rotating Platform Only) 2
16 0641404 Bolt 1/4”-20NC x 1/2” (Rotating Platform Only) 1
17 4761400 Lockwasher 1/4” (Rotating Platform Only) 2
18 4751400 Flatwasher 1/4” (Rotating Platform Only) 2
19 0641408 Bolt 1/4”-20NC x 1" (Rotating Platform Only) 1
20 4562083 Tube, Spacer (Rotating Platform Only) 1
21 1670630 Cover (Rotating Platform Only) 1
22 Pin, Nose Options: 1
3421490 ANSI Spec
3421968 CSA Spec
23 0641522 Bolt 5/16”-18NC x 2 3/4” 2
24 3311505 Locknut 5/16”-18NC 2
Platform Level Cylinder Assy (See Section 5 for
27 1
Breakdown)
1682793 October 1992 to S/N 33105 (TUV Style)
29 0641506 Bolt 5/16”-18NC x 3/4” 2
30 4761500 Lockwasher 5/16” 2
3120626 4-9
E FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS (CONTINUED)
T 32 4740158 Washer, Thrust 1
I
33 4220137 Bar, Stop (Fixed Platform Only) 2
34 1320160 Clamp (Fixed Platform Only) (Not Shown) 1
O 35 3520035 Plug (Fixed Platform Only) 1
N 36
37
1380137
4920986
Clip Retainer (Rotating Platform Only)
Wire, Mechanics (Rotating Platform Only)
1
1 Ft./.3m
4 0235238 ROTATOR ASSEMBLY:

Note: For Machines Built Prior to September 1991
Ref.
Ref.
E
refer to Service Information Bulletin #91-5 for

P required upgrade.
L 101 3160083 Rotator Motor Assy (See Figure 4-4 for Breakdown) 1
A 102 0080099 Adapter, Motor 1
T 103
104
2760064
0440134
Housing, Gear
Bearing, Sleeve
1
2
F 105 4740199 Washer, Thrust 4
O 106 0440120 Bearing, Thrust 2
R
107 2440043 Gear, Worm 1
108 3440816 Rollpin 1/4” x 1" 4
M 109 0080098 Adapter, Motor to Worm Gear 1
S 110
111
2440044
4740256
Gear, Worm
Washer, Thrust
1
2
113 1760068 Disc, Brake 1
114 Not Used
115 3931010 Bolt, Socket Head #10-24NC x 5/8” 5
116 3441228 Rollpin 3/8” x 1 3/4” 2
117 3931620 Bolt, Socket Head 3/8”-16NC x 1 1/4” 2
118 4761600 Lockwasher 3/8” 6
120 4070585 Shim .010 A/R
121 4070586 Shim .005 A/R
122 4070587 Shim .002 A/R
123 0100019 Loctite #271 A/R
124 0100021 Primer A/R
125 2160001 Fitting, Grease - 90° 1
126 3020025 Grease A/R
4-10 3120626
FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS (CONTINUED) E
PLATFORM WELDMENTS Ref.
T
I
Ref.
O
N
201 Low Mount Platform Options: 1
Use 3510239 Platform for Machines Built Prior to April 1990
3510239
(Was p/n 3510233)
Platform for Machines Built April 1990 to Present
4
30" x 60" Platforms: P
3510240
3510261
Platform
Platform with Bumpers
L
3510480 Platform with Mesh to Mid-Rail A
3510482 Platform with Mesh to Top Rail
T
F
3510241 Platform
30" x 96" Platforms: O
Standard Platform Components A/R
R
202 2600143 Pin, Hinge 2 M
203
204
3311805
2160006
Locknut 1/2”-13NC
Fitting, Grease
2
2
S
205 Door Weldment Options: 1
1780224 Door with no Mesh Prior to April 1990
1780250 Door with no Mesh April 1990 to Present
1780285 Door with Mesh to Mid Rail
1780286 Door with Mesh to Top Rail
206 2940006 Latch, Door 1
207 2560010 Handle 1
208 0961450 Bushing, Bronze (Top) 1
209 0961259 Bushing, Bronze (Bottom) 1
0237963 FOOTSWITCH INSTALLATION Ref. F
301 0641408 Bolt 1/4”-20NC x 1" 3

3311405 Locknut 1/4”-20NC 3
4740362 Washer, Fender 1/4” 3
4360031 Footswitch 1
7000625 Block, Contact 2
3120626 4-11
E FIGURE 4-3. FIBERGLASS PLATFORM INSTALLATION
C
T
I
O
N
P
L
A
T
F
O
R
M
S
4-12 3120626
E
FIGURE 4-3. FIBERGLASS PLATFORM INSTALLATION
C
T
0250510 FIBERGLASS PLATFORM INSTALLATION Ref. D
I
1 3510117 Bucket, Fiberglass - 36" x 48" 1
O
N
2 0681622 Bolt 3/8”-16NC x 2 3/4” (Grade 8) 8
3 3300143 Locknut 3/8”-16NC (Grade 8) 8
4 3533949 Plate 4
5
6
4843523
0641812
Step Weldment
Bolt 1/2”-13NC x 1 1/2”
1
2
4
7 4751800 Flatwasher 1/2” 2
8 4761800 Lockwasher 1/2” 2 P
L
9 3311801 Nut 1/2”-13NC 2
10 0230472 Support, Safety Belt 1
11 0642018 Bolt 5/8”-11NC x 2 1/4” 2 A
12
13
4752000
3312005
Flatwasher 5/8”
Locknut 5/8”-11NC
4
2
T
14 4340593 Support, Console 1 F
15 0642016 Bolt 5/8”-11NC x 2" 2 O
16
17
4752000
4762000
Flatwasher 5/8”
Lockwasher 5/8”
2
2
R
18 3312001 Nut 5/8”-20NC 2 M
19
20
Not Used
4844196 Support Plate/Tube Guard Weldment 1
S
21 0641816 Bolt 1/2”-13NC x 2" 6
22 4751800 Flatwasher 1/2” 6
23 4761800 Lockwasher 1/2” 6
24 3311801 Nut 1/2”-13NC 6
25 3250894 Nameplate - Danger 2
26 3251980 Nameplate - Warning 1
27 1700477 Decal - “Attach Safety Belt Here” 1
28 Not Used
29 4420039 Tape, Safety (Not Shown) 8 Ft.
30 3251981 Nameplate - 430 Lbs. Capacity (Located on Control 1
Console - Not Shown)
31 3251982 Nameplate - 430 Lbs. Capacity (Located on Control 1
Console - Not Shown)
3120626 4-13
E FIGURE 4-4. ROTATOR MOTOR ASSEMBLY
C
T
I
O
N
P
L
A
T
F
O
R
M
S
4-14 3120626
E
FIGURE 4-4. ROTATOR MOTOR ASSEMBLY
C
T
3160083 ROTATOR MOTOR ASSEMBLY Ref. A
I
O
N
2 7002123 Screw, Cap 4
3 Kit Seal, Dust 1
5
6
7002111
7002117
Bearing, Thrust Needle
Thrust, Bearing Race
1
1
4
7 Kit Seal, O-Ring 1
8 Kit Seal, Pressure 1 P
L
9 7002116 Shaft, Output 1
10 7002103 Housing 1
11 Kit Seal 1 A
12
13
7009992
Kit
Plug, Housing
Seal, O-Ring
1
3
T
14 7002112 Drive 1 F
15 7002107 Cap, End 1 O
16
17
7002100
7000166
Screw, Cap
Lockwasher
7
7
R
18 7002125 Gerotor Sub-Assembly 1 M
19 7002110 Plate, Spacer
——————————
1
S
Seal Kit Options (Includes Items 3,7,8,11 & 13): 1
2900455 Rotator P/N 101-1009-007
2900733 Rotator P/N’s 101-1009-008 and 101-1009-009
Note: Identify by P/N stamped on nameplate Ref.

located on Item 10.
3120626 4-15
E FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER
C VALVES
T
I
O
N
P
L
A
T
F
O
R
M
S
4-16 3120626
E
FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES
C
CONSOLE BOX ASSEMBLY - PQ CONTROLLERS Ref. I
0238495
AND STEPPER VALVES
Gas Machines With Electric Boom Limit Switches - Ref. B
O
Built Prior To May 1988 N
0239029 Gas Machines With Hydraulic Boom Limit Switches Ref. D
May 1988 to Present
0238496 Electric Machines With Electric Boom Limit Ref. B 4
Switches - Built Prior To May 1988
0239030 Electric Machines With Hydraulic Boom Limit Ref. F
Switches May 1988 to Present P
0254438 Receptacle Installation - 110V Ref. 3
L
1 4842892 Box, Console 1 A
2 Decal/Lid Plate Components: A/R T
3538390 Plate, Lid (Top Lid) (Hydraulic Boom Limit Switches
- November 1994 to Present)
1
F
1702400 Decal (Top Lid) (Hydraulic Boom Limit Swathes - 1 O
November 1994 to Present) R
M
3252368 Lid, Box (Top Lid) (Hydraulic Boom Limit Switches 1
- May 1994 to November 1994)
3251842 Lid, Box (Top Lid) (Hydraulic Boom Limit Switches- 1 S
Prior to May 1994)
3251773 Lid, Box (Bottom Lid) (Electric Boom Limit 1
Switches)
3 0751006 Screw, Pan Head #10-24NC x 3/4” 6
4 3300177 Nut, Tinnerman 6
5 2920015 Lamp 1
3790012 O-Ring 1
7 4360199 1
Switch, Toggle (High Engine) (Gas Machines)
3790012 O-Ring 1
3520028 Plug, Hole (Electric Machines) 1
8 4360199 Switch, Toggle (Pump Volume) 1
3790012 O-Ring 1
9 4360199 Switch, Toggle (Wheel Motor Speed) 1
3790012 O-Ring 1
10 4360274 Switch, Pushbutton (Horn) 1
11 4360274 Switch, Pushbutton (Choke) (Gas Machines) 1
12 4360274 Switch, Pushbutton (Start) (Gas Machines) 1
13 4360198 Switch, Toggle (Steer) 1
4060087 Shield, Switch 1
3790012 O-Ring 1
14 4360202 Switch, Toggle (Main Telescope) 1
3790012 O-Ring 1
3120626 4-17
E FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES
C (CONTINUED)
T FIG & ITEM #

15
PART NUMBER
4360202
DESCRIPTION
Switch, Toggle (Swing)
QTY.
1
REV.
I 4060087 Shield, Switch 1

O 3790012 O-Ring 1
N 16 4360234
4360233
Switch, 3 Position (Function Speed Control)
Block, Contact
1
1
17 4360202 Switch, Toggle (Rotate) 1
4 4060087
3790012
Shield, Switch
O-Ring
1
1
18 4360202 Switch, Toggle (Level) 1
P 4060087 Shield, Switch 1
L 19
3790012
2920028
O-Ring
Light, Indicator (Tower Operation) (Electric Boom
1
1
A Limit Switches Only)
T 2920029 Lamp, Bulb (Electric Boom Limit Switches Only) 1
F
O 3790012 O-Ring 1
R 21 4360202
4060087
Switch, Toggle (Tower Lift & Telescope)
Shield, Switch
1
1
M 3790012 O-Ring 1
S 22 4360229 Switch, Toggle (Auxiliary Power) 1
3790012 O-Ring 1
23 1600079 Controller (Drive) (Note: Refer to JLG Manual 1
3120351 for more information)
7003750 Electrical Assembly 1
7003714 Switch, Micro 5
2560041 Knob 1
3311001 Nut #10-24NC 1
25 3740049 Relay - SPDT 2
3311001 Nut #10-24NC 1
3300048 Nut, Pipe 3/4” 1
0960238 Bushing, Plastic 1
3300047 Nut, Pipe 1/2” 4
0960239 Bushing, Plastic 4
28 0140001 Horn (Includes Attaching Hardware) 1
29 0860038 Box, Electrical 1
4460190 Receptacle - 110 VAC ( 1
4060092 Cover - 110 VAC 1
3910608 Screw, Pan Head #6-32NC x 1/2” 4
1060514 Cable, Electric - 12/3 (Was p/n 1060268) 70ft/21.3m
4-18 3120626
FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES E
(CONTINUED) C
FIG & ITEM #
30
PART NUMBER
3640536 Rail, Mounting
DESCRIPTION QTY.
1
REV.
T
3910606 Screw, Machine #6-32NC x 3/8” 2 I
4760600 Lockwasher #6 2 O
3310601 Nut #6-32NC
——————————
2
N
32 3740058 Relay (Cutout and Upper Select) (Electric Boom
Limit Switches)
2
4
4120013 Socket, Relay (Electric Boom Limit Switches) 2
3740063 Spring, Relay (Electric Boom Limit Switches) 2 P
3740058
Relay (Upper Select) (Hydraulic Boom Limit
Switches)
1 L
4120013 Socket, Relay (Hydraulic Boom Limit Switches) 1 A
33
3740063
3740057
Spring, Relay (Hydraulic Boom Limit Switches)
Relay (Step Cutout) 1
1
T
4120012 Socket, Relay 1 F
3740066 Spring, Relay 1 O
34 4460298
4460301
Block, Terminal
Strip, Marking
10
1
R
35 4460309 Bar, Buss 3 M
4460307
4460305
Sleeve
Screw, Special 3
3
S
4460306 Washer, Special 3
36 4460300 Barrier, Terminal 1
3120626 4-19
E FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS
C VALVES
T
I
O
N
P
L
A
T
F
O
R
M
S
4-20 3120626
E
FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES
C
CONSOLE BOX ASSEMBLY - PQ CONTROLLERS & Ref. I
0250203
VICKERS VALVES
Gas, Diesel & Dual Fuel Machines Built Prior To Ref. 8
O
April 1990 N
0250607 All Electric Machines Built To Present Ref. E
4
1 Lid Options: 1
3251894
3252392
Lid (Prior to May 1994)
Lid (May 1994 to Present)
P
2 0751006 Screw, Pan Head #10-24NC x 3/4” 18 L
3 4740120 Washer, Nylon 18 A
T
4 3300177 Nut, Tinnerman 18
5 4420038 Tape, Insulation 3 1/4 Ft.
0100001 Adhesive A/R F
6
7
0860538
3311505
Box, Control Includes Items 10-12)
Nut 5/16”-18NC
1
A/R
O
8 4751500 Flatwasher 5/16” 8 R
9 4320002 Stud, Mounting A/R M
10
0641508
2940052
Bolt 5/16”-18NC x 1"
Latch
A/R
2
S
11 2600132 Hinge (Top to Bottom) 1
12 2600105 Hinge (Access Door) 1
13 1600094 Controller, PQ (Note: Refer to JLG Manual 3120351 4
for more information)
14 4360274 Switch, Push Button (Horn) 1
3790015 O-Ring 1
3790012 O-Ring 1
16 4360274 Switch, Push Button (Start) (Gas, Diesel & Dual Fuel 1
Only)
3790015 O-Ring 1
3520026 Plug, Hole (Electric) 1
17 3520026 Plug, Hole 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
21 2920015 Lamp (Chassis Out of Level) 1
3120626 4-21
E FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES
C (CONTINUED)
T FIG & ITEM #

22
Switch, Toggle Options (Auxiliary Power):
QTY.
1
REV.
I 4360200 Prior to October 1991

O 4360229 October 1991 to Present
N 4060229
3790012
Shield
O-Ring
1
1
4 4060229
3790012
Shield
O-Ring
1
1
P 4060229 Shield 1
L 25
3790012
4360199
O-Ring
Switch, Toggle (High Engine) (Gas, Diesel &
1
1
A Dual Fuel Only)
T 3790012 O-Ring 1
F
3790012 O-Ring 1
O 27 4360199 Switch, Toggle (Wheel Motor Speed) 1
R 28
3790012
4360209
O-Ring
Breaker, Circuit - 20 Amp
1
1
M 3910608 Screw #6-32NC x 1/2” 1
S 4750600 Flatwasher #6 1
3310601 Nut #6-32NC 1
3310601 Nut #6-32NC 2
30 4460299 Stop, Terminal Strip 2
31 4460300 Barrier, Terminal End 1
33 4460301 Strip, Marking 1
34 4460309 Bar, Buss 1
4460305 Screw, Terminal Block 3
4460306 Washer, Terminal Block 3
4460307 Sleeve, Terminal Block 3
35 3440058 Relay 1
4120013 Socket, Relay 1
3740063 Spring 1
0960239 Bushing 1
3300047 Nut 1
0960238 Bushing 1
3300048 Nut 1
0960238 Bushing 2
3300048 Nut 2
4-22 3120626
FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES E
(CONTINUED) C
FIG & ITEM #
39
PART NUMBER
0860038 Box, Receptacle
DESCRIPTION QTY.
1
REV.
T
4460190 Receptacle - 110 VAC 1 I
3900294 Screw, Self-Tapping #10-16NC x 1" 4 O
4761000
4060092
Lockwasher #10
Shield, Weatherproof - 110 VAC
4
1
N
40 3740049
1060309
Relay - SPDT
Cable, Control 12/4 (To Footswitch)
1
8 Ft.
4
1281056 OPTIONAL LIGHTS SWITCH INSTALLATION Ref. C P
L
(NOT SHOWN)
4360199 Switch, Toggle (Located on Front of Item 6) 1 A

T
F
O
R
M
S
3120626 4-23
E FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS
C VALVE
T
I
O
N
P
L
A
T
F
O
R
M
S
4-24 3120626
E
FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE
C
T
CONSOLE BOX ASSEMBLY - PQ CONTROLLERS & Ref.
VICKERS VALVE I
0860659 Gas, Diesel & Dual Fuel Machines Built April 1990 Ref. D
O
N
to January 1993
0860837 Gas, Diesel & Dual Fuel Machines Built January Ref. 5
1993 to Present without Steer In Drive Controller
0860850 Gas, Diesel & Dual Fuel Machines Built January
1993 To Present with Steer In Drive Controller
Ref. 5
4
1 Decal/Lid Plate Options: A/R P
L
3251894 Lid (English Language) (Prior to January 1993) 1
3252224 Lid (International Symbols) (January 1993 to May 1
1994) A
3252382 Lid (International Symbols) (May 1994 to Novem-
ber 1994)
1
T
3538392 Plate, Lid (November 1994 to Present) 1 F
2
1702402
0751006
Decal, Console (November 1994 to Present)
Screw, Pan Head #10-24NC x 3/4”
1
18
O
3 4740120 Washer, Nylon 18 R
4 3300177 Nut, Tinnerman 18 M
S
5 4420037 Tape, Insulation 14 Ft.
6 0860538 Box, Control (Includes Items 10, 11 & 12) 1
7 3311505 Nut 5/16”-18NC 4
8 4751500 Flatwasher 5/16” 4
9 0641508 Bolt 5/16”-18NC x 1" 4
10 2940052 Latch 2
11 2600132 Hinge (Top to Bottom) 1
12 2600105 Hinge (Access Door) 1
13 Controller Assembly Options (Note: Refer to JLG A/R
Manual 3120351 for more information):
1600094 Controller, PQ (April 1990 to January 1993) 4
7003737 Electric Assembly 4
1600141 Controller, PQ (Switch & Lift Machines Built 3
January 1993 to Present)
7003751 Potentiometer 1
1600140 Controller, PQ - With Steer Switch in Controller 1
(Drive) (Machines Built January 1993 to Present)
7003789 Switch, Roller 1
1600141 Controller, PQ - Without Steer Switch in Controller 4
(Drive) (Machines Built January 1993 to Present)
2560038 Knob (Lift) A/R
2560040 Knob (Swing) A/R
2560041 Knob (Drive) A/R
2560112 Knob (Plain) A/R
3120626 4-25
E FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE (CONTINUED)
T 14 4360274 Switch, Push Button (Horn) 1
I
3790015 O-Ring 1
15 4360289 Switch, Push-Pull (Emergency Stop) (Machines Built 1
O January 1993 to Present)
N 7012611
7012612
Mushroom Head
Boot
1
1
Block, Contact - 2 P.N.C. (Machines Built January
4360282 1
4 16 4360199
1993 to Present)
Switch, Toggle (Emergency Stop) (Machines 1
Built Prior to January 1993)
P 3790012 O-Ring 1
L 4060229
4360141
Shield
Guard
1
1
A 17 4360274 Switch, Push Button (Start) 1
T 3790015 O-Ring 1
F
18 3520026 Plug, Hole (Standard) 1
4360199 Switch, Toggle (Glow Plug - Optional) 1
O 3790012 O-Ring (Glow Plug - Option) 1
R 19
3251872 Nameplate (Glow Plug Option)
Lamp Options (Engine Distress) (Optional):
1
1
M 2920015 January 1993 to Present
S 2920026
2920029
Bulb 1
3252074 Nameplate 1
3740049 Relay 1
4921361 Harness (Deutz Only) 1
3790012 O-Ring 1
4060229 Shield 1
22 4360199 Switch, Toggle (Lights) (Optional) 1
3790012 O-Ring 1
23 3520028 Plug, Hole 1
24 4360202 Switch, Toggle (Rotate) (Optional) 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
26 Switch, Toggle (Steer) Options: 1
4360198 Prior to January 1993 1
4360202 January 1993 to Present 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
28 4360199 Switch, Toggle (Engine Speed) 1
3790012 O-Ring 1
4-26 3120626
FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE (CONTINUED) E
29 (cont’d) 3790012 O-Ring 1
T
I
30 4360199 Switch, Toggle (Wheel Speed) 1
3790012 O-Ring 1
31 4360209 Breaker, Circuit - 20 Amp 1 O
32 3640500
3910608
Rail, Mounting
Screw, Round Head #6-32NC x 1/2”
1
2
N
4760600
3310601
Lockwasher #6
Nut #6-32NC
2
2
4
34 4460300 Barrier, Terminal End 1 P
35
36
4460298
4460301
Block, Terminal
Strip, Marking
A/R
1
L
37 4460311 Bar, Buss 1 A
4460305 Screw, Terminal Block 3 T
4460306
4460307
Washer, Terminal Block
Sleeve, Terminal Block
3
3
F
38 4460052 Connector 1 O
0960239 Bushing, Insulating 1
R
M
0960238 Bushing, Insulating 1 S
41 3740049 Relay - SPDT A/R
3311001 Nut #10-24NC 1
42 1060309 Cable, Control - 12/4 (To Footswitch) 2.4m
43 4360199 Switch, Toggle - SPST (Creep) (Machines Built 1
January 1993 to Present Only)
4060229 Shield 1
3790012 O-Ring 1
44 Switch, Toggle (Tower Tele) Options: 1
4360198 Prior to January 1993 1
4360202 January 1993 to Present 1
4060229 Shield 1
3790012 O-Ring 1
45 0860038 Box, Receptacle 1
4460190 Receptacle - 110VAC 1
4060092 Cover, Weatherproof - 110VAC 1
3900294 Screw, Self-Tapping #10-16NC x 1" 2
3311001 Nut #10-24NC 2
0253077 TILT ALARM INSTALLATION Ref. —
101 0140026 Alarm 1
3120626 4-27
E FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS
C VALVE (MACHINES BUILT PRIOR TO OCTOBER 1990)
T
I
O
N
P
L
A
T
F
O
R
M
S
4-28 3120626
E
FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES
BUILT PRIOR TO OCTOBER 1990)
C
0239049 CONSOLE BOX ASSEMBLY - OEM CONTROLS & Ref. 5 I
VICKERS VALVE (MACHINES BUILT PRIOR TO
OCTOBER 1990) O
0254438 RECEPTACLE INSTALLATION - 110V Ref. 2 N
4
1 0860538 Box Weldment 1
4420038 Tape, Insulation A/R
0100001 Adhesive, Weatherstrip A/R
2
3
3251843
0751006
Nameplate
Screw, Pan Head #10-24NC x 3/4”
1
18
P
4740120 Washer, Nylon 18 L
3300177 Nut, Tinnerman 18 A
T
4 3531023 Plate, Backing 1
4740120 Washer, Nylon 3 F
6
3300177
0860535
Nut, Tinnerman
Box, Bottom
3
1
O
7 2940052 Latch 2 R
8 Use 1600247 Controller - OEM (Swing, Main Lift, Tower Lift and 4 M
9 4360274
Tele and Drive) (Was p/n 1600092)
Switch, Pushbutton (Horn) 1
S
3790015 O-Ring 1
10 4360199 Switch, Toggle (Emergency Stop) 1
3790012 O-Ring 1
4360141 Guard 1
11 4360199 Switch, Toggle (High Engine) 1
3790012 O-Ring 1
3790012 O-Ring 1
13 4360199 Switch, Toggle (Wheel Motor Speed) 1
3790012 O-Ring 1
14 4360274 Switch, Pushbutton (Start) 1
3790015 O-Ring 1
15 4360274 Switch, Pushbutton (Choke) 1
3790015 O-Ring 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
19 4360199 Switch, Toggle (Creep) 1
3790012 O-Ring 1
4060229 Shield 1
20 2920015 Lamp (Out of Level) 1
3120626 4-29
E FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES
C BUILT PRIOR TO OCTOBER 1990) (CONTINUED)
T FIG & ITEM #

21
PART NUMBER
4360200
DESCRIPTION
Switch, Toggle (Aux. Power)
QTY.
1
REV.
I 3790012 O-Ring 1
O 4060229 Shield 1
N 22 4360198
3790012
Switch, Toggle (Steer)
O-Ring
1
1
4060229 Shield 1
4 23 1600092
4360202
Controller - OEM (Main Tele) (Optional - Not Shown)
Switch, Toggle (Main Tele) (Standard)
1
1
3790012 O-Ring 1
P 4060229 Shield 1
L 24 4460052
0960239
Connector
Bushing, Insulating
1
1
A 3300047 Nut, Conduit 1
T 25 4460051 Connector 1
F
O 26 4460071 Connector 2
R 0960238
3300048
Bushing, Insulating
Nut, Conduit
2
2
M 27 4360209 Breaker, Circuit - 20 Amp 1
S 28 3740049 Relay 1
29 3911012 Screw, Round Head #10-24NC x 3/4” 1
30 4761000 Lockwasher #10 1
31 3311001 Nut #10-24NC 1
3310601 Nut #6-32NC 2
34 4460300 Barrier, Terminal End 1
37 4460309 Bar, Buss 1
38 3740058 Relay (Upper Select) 1
3740063 Spring 1
4120013 Socket 1
39 4320002 Mount, Rubber A/R
0641508 Bolt 5/16”-18NC x 1" A/R
40 3311505 Locknut 5/16”-18NC A/R
41 4751500 Flatwasher 5/16” 8
4460190 Receptacle (Not Shown) 1
43 3911008 Screw, Round Head #10-24NC x 1/2” 4
44 4761000 Lockwasher #10 4
45 4060092 Shield, Weatherproof 1
4-30 3120626
FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES E
BUILT PRIOR TO OCTOBER 1990) (CONTINUED) C
FIG & ITEM #
46
PART NUMBER
4460071 Connector, Terminal
DESCRIPTION QTY.
1
REV.
T
1060514 Cable, Electric - 12/3 (Was p/n 1060268) 70ft/21.3m I
O
N
P
L
A
T
F
O
R
M
S
3120626 4-31
E FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS
C VALVE (MACHINES BUILT OCTOBER 1990 TO PRESENT)
T
I
O
N
P
L
A
T
F
O
R
M
S
4-32 3120626
E
FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES
BUILT OCTOBER 1990 TO PRESENT)
C
0860691 CONSOLE BOX ASSEMBLY - OEM CONTROLLERS & Ref. 2 I
VICKERS VALVE (MACHINES BUILT OCTOBER 1990
TO PRESENT) O
0254438 RECEPTACLE INSTALLATION - 110V Ref. 2 N
4
1 3251843 Lid 1
3 4740120 Washer, Nylon 18
4
5
3300177
4420038
Nut, Tinnerman
Tape, Insulation
18
3 1/4 ft.
P
0100001 Adhesive A/R L
6 0860538 Box, Control (Includes Items 10-12) 1 A
T
7 3311505 Nut 5/16”-18NC 8
8 4751500 Flatwasher 5/16” 8
9 4320002 Stud, Mounting 4 F
10
0641508
2940052
Bolt 5/16”-18NC x 1"
Latch
4
2
O
11 2600132 Hinge (Top to Bottom) 1 R
12 2600105 Hinge (Access Door) 1 M
13
14
Use 1600247
4360274
Controller, OEM (Was p/n 1600092)
Switch, Push Button (Horn) 1
4
S
3790015 O-Ring 1
3790012 O-Ring 1
16 4360274 Switch, Push Button (Start) 1
3790015 O-Ring 1
17 3520026 Plug, Hole 1
2920026 Light, Indicator - Red (Engine Distress) (Optional) (Not 1
Shown)
3252074 Nametag - Engine Distress 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
4060229 Shield 1
3790012 O-Ring 1
3120626 4-33
E FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES
C BUILT OCTOBER 1990 TO PRESENT) (CONTINUED)
T FIG & ITEM #

24
PART NUMBER
4360202
DESCRIPTION
Switch, Toggle (Main Tele)
QTY.
1
REV.
I 4060229 Shield 1
O 3790012 O-Ring 1
N 25 4360199
3790012
Switch, Toggle (High Engine)
O-Ring
1
1
4 27
3790012
4360199
O-Ring
Switch, Toggle (Wheel Motor Speed)
1
1
3790012 O-Ring 1
P 28 4360209 Breaker, Circuit - 20 Amp 1
L 3910608
4750600
Screw #6-32NC x 1/2”
Flatwasher #6
1
1
A 4760600 Lockwasher #6 1
T 3310601 Nut #6-32NC 1
F
O 4750600 Flatwasher #6 2
R 4760600
3310601
Lockwasher #6
Nut #6-32NC
2
2
M 30 4460299 Stop, Terminal Strip 2
S 31 4460300 Barrier, Terminal End 1
34 4460311 Bar, Buss 1
4460190 Receptacle (Not Shown) 1
4060092 Shield, Weatherproof 1
4460071 Connector, Terminal 1
39 4360199 Switch, Toggle (Creep) 1
4060229 Shield 1
3790012 O-Ring 1
1060309 Cable, Control - 12/4 (To Footswitch) 8 ft.
40 2920024 Light, Panel (Optional) 1
41 3740049 Relay 1
4-34 3120626
FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES E
BUILT OCTOBER 1990 TO PRESENT) (CONTINUED) C
T
I
O
N
P
L
A
T
F
O
R
M
S
3120626 4-35
E FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
C
T
I
O
N
P
L
A
T
F
O
R
M
S
4-36 3120626
E
FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
C
T
CONSOLE BOX COVER INSTALLATION Ref.
0252054 Black Vinyl Ref. 2 I
0251203 Yellow Vinyl Ref. 2
O
N
0252848 Clear Plexiglass Ref. —
0253634 Metal Ref. —
1 1670607
1670607
Cover Options:
Cover (Black Vinyl)
1
4
1670526 Cover (Yellow Vinyl)
1670641 Cover, Plexiglass (Not Shown) P
L
Not Available Cover (Metal - Not Shown) (Purchase Individual
Pieces)
1670674 Cover, Top A
1670676
1670677
Cover, Hinged Mid
Cover, Bottom
T
3252369 Nameplate - Caution/Danger F
3941406 Screw, Self-Tapping 1/4”x20 4
O
R
0901842 Bracket (Right Side) (Use with Plexiglass Cover 1
Only) M
S
0901843 Bracket (Left Side) (Use with Plexiglass Cover Only) 1
0239762 HORN INSTALLATION (OEM CONTROLLERS) Ref. —
2 0140001 Horn 1
BATTERY CAPACITY GAGE INSTALLATION Ref.

ELECTRIC MACHINES
0238951 Gage Installation - Standard Ref.
0239195 Gage Installation - With Interrupt Ref.
0251425 Gage Installation - U/L Ref.
3 Gage Options: 1
2420075 Gage - Battery Capacity
2420049 Gage - Battery Capacity with Interrupt
2420106 Gage - Battery Capacity (U/L)
4 0860530 Box, Mounting 1
BEACON LIGHT OPTIONS Ref.

0252210/0252211 Beacon Mounted Under Console (September 1991 Ref. 3
to Present)
5 Beacon Options:
2920009 Beacon (Red)
2920018 Beacon (Amber)
Beacon Mounted in Front of Console (Prior to
Ref.
September 1991)
0238864 Amber Beacon (Gas/Diesel Machines) Ref.
0238865 Red Beacon (Gas/Diesel Machines) Ref.
0238868 Amber Beacon (Electric Machines) Ref.
3120626 4-37
E FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
T 0238869 Red Beacon (Electric Machines) Ref.
I
0251609 Red Beacon (U/L Electric Machines) Ref.
6 Beacon Options:
O 2920009 Beacon (Red)
N 2920100
2920018
Beacon (Red) (U/L)
Beacon (Amber)
2920096 Beacon (Amber) (U/L)
4 7 0901449 Bracket, Mounting
WORKLIGHT INSTALLATIONS (OPTIONAL) Ref.

P 2900068 Prior To November 1992 Ref. F
L 0253987
0254748
November 1992 To Present
Worklight Options With Padding
Ref.
Ref.
C
—
A
T 8 Floodlight Options: 2
F 2920013
2920111
Floodlight (Electric/Gas/Diesel Machines)
Halogen Light (Electric/Gas/Diesel Machines)
2
2
O (Uses P/N 3536089 Mounting Plate)
R
M
0250143 SELF-CLOSING GATE INSTALLATION (WELDED-ON) Ref. A
0256829 SELF-CLOSING GATE INSTALLATION (BOLT-ON) Ref. A
S
9 4160028 Spring 1
0900232 Bracket (Door Mounted) (Welded-On Models) 1
0901056 Bracket (Platform Mounted) (Welded-On Models) 1
4220007 Stop, Door 1
0630515 Eyebolt (Bolted-On Model) 2
3300151 Nut, Acorn (Bolted-On Model) 2
MESH TO MIDRAIL INSTALLATION Ref.

0253846 Mesh to Midrail Installation (Low Mount Platform) Ref. —
0254130 Mesh To Midrail Installation (Standard 30" X 60" Ref. —
Platform)
0254796 Mesh To Midrail Installation (Standard 30" X 48" Ref. —
Platform)
10 Mesh (Sides) Options: A/R

0480083 Mesh (Sides) (Low-Mount Platform) 2
0480086 Mesh (Sides) (Standard 30" x 60" Platform) 2
0480088 Mesh (Sides) (Standard 30" x 48" Platform) 1
11 0480084 Mesh (Door) 1
4-38 3120626
FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED) E
PLATFORM BUMPERS INSTALLATION Ref.
T
I
0251611 Platform Bumpers Installation (30" X 48" Platform) Ref.
0254178 Platform Bumpers Installation (30" X 60" Fixed Ref.
Platform) O
0251024 Platform Bumpers Installation (30" X 60" Rotating
Platform)
Ref.
N
Platform Bumpers Installation (30" X 96" Platform) Ref.
12 Switch, Proximity Options 4

4
4360305 Switch, Proximity - U/L Machines
4360215 Switch, Proximity - Standard Machines P
13
4460521
0940038
Connector, Strain Relief
Padding, Bumper
4
A/R
L
14 4360274 Switch, Push Button (Override) 1 A
3251596 Nameplate - Override 1 T
3740049 Relay (Not Shown) 1
F
PLATFORM BUMPERS INSTALLATION - SOFT TOUCH Ref. O
SYSTEM (CHAIN MOUNTED TYPE)
R
M
0254728 Platform Bumpers Installation (30" X 96" Platform) Ref. B
0254948 Platform Bumpers Installation (30" X 72" Platform) Ref. —
S
15 0630440 Eyebolt 8
3010088 Link, Quick 8
1260136 Chain A/R
0200048 Arm, Actuator 1
17 Padding Components: A/R
0940038 Padding (Bottom Rail) A/R
1670663 Padding (Rail Behind Console Box) 1
1670733 Padding (LH Top Rail - 36" x 72" Platform) 1
1670699 Padding (LH Top Rail - 36" x 96" Platform) 1
1670665 Padding (Vertical Rails) 4
1670666 Padding (Gate) 1
1670734 Padding (RH Top Rail - 36" x 72" Platform) 1
1670700 Padding (RH Top Rail - 36" x 96" Platform) 1
1670735 Padding (LH Mid Rail - 36" x 72" Platform) 1
1670701 Padding (LH Mid Rail - 36" x 96" Platform) 1
1670736 Padding (RH Mid Rail - 36" x 72" Platform) 1
1670702 Padding (RH Mid Rail - 36" x 96" Platform) 1
1670737 Padding (Bumper Rail - 36" x 72" Platform) 1
1670703 Padding (Bumper Rail - 36" x 96" Platform) 1
18 4360274 Switch, Push Button 1
3252238 Decal - Soft Touch System 1
3120626 4-39
E FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS (CONTINUED)
T
I
O
N
P
L
A
T
F
O
R
M
S
4-40 3120626
SECTION 5 CYLINDER
S
E
TABLE OF CONTENTS C
T
I
5-1
5-2
Accumulator Assembly (Machines With Stepper Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Lockout Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2
5-4
O
5-3 Level Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 N
5-4 Lift Cylinder Assembly (Main Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5
5-6
Lift Cylinder Assembly (Tower Boom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Platform Level Cylinder Assembly (Main Boom) (Prior to October 1992) . . . . . . . . . . . . . . . . . .
5-10
5-12 5
5-7 Platform Level Cylinder Assembly (Main Boom) (October 1992 to Present) . . . . . . . . . . . . . . . 5-14
5-8 Steer Cylinder Assembly (2WD Double Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
C
Y
5-9 Steer Cylinder Assembly (2WD Single Acting Rod) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-10 Steer Cylinder Assembly (4WD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-11 Telescope Cylinder Assembly (Main Boom) (Prior to June 1991). . . . . . . . . . . . . . . . . . . . . . . . 5-22 L
5-12
5-13
Telescope Cylinder Assembly (Main Boom) (June 1991 to Present) . . . . . . . . . . . . . . . . . . . . .
Telescope Cylinder Assembly (Tower Boom) (July 1988 to Present) . . . . . . . . . . . . . . . . . . . . .
5-24
5-26
I
5-14 Cylinder Bellows Installation (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28 N
D
E
R
S
5-1
S SECTION 5 CYLINDER
E FIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-2
SECTION 5 CYLINDER S
E
FIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES)
C
T
0234960 ACCUMULATOR ASSEMBY (MACHINES WITH Ref. —
STEPPER VALVES) I
O
N
1 4560718 Tube 1
2 1120110 Cap, End 2
0100011 Loctite #242 A/R
3
4
1680851
3790326
Head
O-Ring
2
2
5
5 4160029 Spring 2
6 3480081 Piston 1 C
Y
7 3780132 Ring, Wear 2
8 3960016 Seal 1
L
I
N
D
E
R
S
5-3
E FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-4
E
FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY
C
T
1681785 AXLE LOCKOUT CYLINDER ASSEMBLY Ref. D
I
1 1681787 Rod 1
O
N
2 1681788 Barrel 1
3 1120179 Retainer 1
4 1680892 Head 1
5
6
3480120
Not Used
Piston 1
5
7 4563647 Tube, Spacer 1
8 Kit Seal, Wiper 1 C
Y
9 Kit Seal, Rod 1
10 Kit Ring, Wear 1
11 Kit O-Ring 1 L
12
13
Kit
Kit
Ring, Back-up
O-Ring
2
1
I
14 Kit Seal, Piston 1 N
15 Kit Ring, Wear 1 D
16
17
Not Used
0100011 Loctite A/R
E
18 3900175 Setscrew 1/4”-28NF x 3/4” 2 R
3960416
3321401
Seal, Thread
Nut 1/4”-28NF
2
2
S
Note: Replace existing bleeders with these
components when ordering parts.
20 to 50 Not Used
51 Nut Options: 1
3300187 Prior to April 1992 to Present
52 Setscrew Options: 1
3900141 Prior to April 1992 to Present Ref.
53 0100035 Compound, Locking A/R
54 0100038 Primer, Locking A/R
——————————
2900381 Seal Kit (Includes Items 8-15) 1
5-5
E FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-6
E
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)
C
T
1681962 LEVEL CYLINDER ASSEMBLY (TOWER BOOM) Ref. E
I
1 1681962 Barrel Assembly 1
O
N
2 0960946 Bushing, Bronze 2
3 4640509 Valve 1
2900792 Seal Kit - 4640509 Valve 1
4 2200202
2200201
Plug 1/4”
Plug 1/8”
2
4
5
0100020 Sealant A/R
5 3300281 Nut, Hex 1 C
Y
0100011 Loctite #242 A/R
0100038 Primer, Locking A/R
6 3900170 Setscrew 3/8”-16NC x 3/8” 1 L
7
0100011
Kit
Loctite
Ring, Guidelock
A/R
2
I
8 Kit Seal 2 N
9 Kit O-Ring 1 D
10
11
3480102
4563828
Piston
Spacer
1
1
E
12 3900141 Setscrew 1/4”-20NC x 3/8” 1 R
13
0100011
Kit
Loctite
Ring, Wear
A/R
1
S
14 Kit Seal 1
15 Kit T-Seal 1
16 1681843 Head 1
17 Kit Ring, Wiper 1
18 1120336 Cap 1
0100011 Loctite A/R
19 1681848 Rod Assembly 1
22 4640509 Valve 1
2900792 Seal Kit - 4640509 Valve 1
——————————
5-7
E FIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-8
E
FIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM)
C
T
1681840 LIFT CYLINDER ASSEMBLY (MAIN BOOM) Ref. I
I
O
N
3 4640634 Valve, Holding 1
2900792 Seal, Kit - 4640634 Valve 1
4 2200202
2200222
Plug 1/4” (Prior to S/N 27346)
Plug 1/4” (S/N 27346 to Present)
1
1
5
2200213 Plug 3/8” (Prior to S/N 27346) 4
2200233 Plug 3/8” (S/N 27346 to Present) 4 C
Y
2180448 Fitting, Orifice (.062) (MO Port) (Prior to S/N 27346) 1
2180380 Fitting, Orifice (.062) (MO Port) (S/N 27346 to Present) 1
0100034 Loctite A/R L
5
0100020
3300281
Sealant
Nut, Hex
A/R
1
I
6 3900170 Setscrew 3/8”-16NC x 3/8” 1 N
0100011 Loctite #242 A/R D
7
0100038
Kit
Primer, Locking
Ring, Guidelock
A/R
2
E
8 Kit Seal 2 R
9
10
Kit
3480102
O-Ring
Piston
1
1
S
11 4563769 Spacer 1
12 3900141 Setscrew 1/4”-20NC x 3/8” 1
0100011 Loctite A/R
13 Kit Ring, Wear 1
14 Kit Seal 1
15 Kit T-Seal 1
16 1681843 Head 1
18 1120340 Cap 1
0100011 Loctite A/R
21 2160001 Fitting, Grease - 90° 1
22 2160003 Fitting, Grease - 45° 1
——————————
5-9
E FIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-10
E
FIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM)
C
T
1681960 LIFT CYLINDER ASSEMBLY (TOWER BOOM) Ref. E
I
O
N
3 4640509 Valve 1
2900792 Seal Kit - 4640509 Valve 1
4 2200202
2200201
Plug 1/4”
Plug 1/8”
2
4
5
0100020 Sealant A/R
5 3300283 Nut, Hex 1 C
Y
0100011 Loctite #242 A/R
6 3900170 Setscrew 3/8”-16NC x 3/8” 1 L
7
0100011
Kit
Loctite
Ring, Guidelock
A/R
2
I
8 Kit Seal 2 N
9 Kit O-Ring 1 D
10
11
3480102
4563769
Piston
Spacer
1
1
E
12 3900141 Setscrew 1/4”-20NC x 3/8” 1 R
13
0100011
Kit
Loctite
Ring, Wear
A/R
1
S
14 Kit Seal 1
15 Kit T-Seal 1
16 1681843 Head 1
18 1120340 Cap 1
0100035 Loctite A/R
21 2160001 Fitting, Grease - 90° 1
2160003 Fitting, Grease - 45° 1
22 4640605 Valve, Vented 1
2900792 Seal Kit - 4640605 Valve 1
——————————
5-11
E FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) 
C (PRIOR TO OCTOBER 1992)
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-12
E
FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992)
C
T
PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN
BOOM)
Ref.
I
1681866
1682178
Ref.
Ref.
C
C
O
N
5
3 4640509 Valve 2
2900792 Seal Kit - 4640509 Valve 1
4
3300271
Nut, Hex Options:
1
C
3300284 January 1990 to October 1992 Y
0100011 Loctite #242 A/R L
5
0100038
3900170
Primer, Locking
Setscrew 3/8”-16NC x 3/8”
A/R
1
I
0100011 Loctite #242 A/R N
6 Kit Lock-Ring 2
D
E
7 Kit Seal, Piston 2
8 Piston Options: 1
3480130 Prior to January 1990 R
9
3480141
Kit
O-Ring 1
S
10 4563771 Spacer, Tube 1
11 3900141 Setscrew 1/4”-20NC x 3/8” 1
0100011 Loctite A/R
12 Kit T-Seal 1
13 Kit Ring, Wear 1
14 1681847 Head 1
15 Kit Seal, Rod 1
16 Kit Wiper, Rod 1
17 1120336 Cap 1
0100035 Loctite A/R
18 Rod Assembly Options: 1
1681867 Prior to January 1990
1682177 January 1990 to October 1992
21 2200202 Plug 1/4” 2
2200201 Plug 1/8” 2
——————————
2901103 Seal Kit (Includes Items 6,7,9,12,13,15 and 16.) 1
Note: Refer to number stamped on barrel for Ref.

identification.
5-13
E FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) 
C (OCTOBER 1992 TO PRESENT)
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-14
E
FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO
PRESENT)
C
PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN
Ref. I
1682793
BOOM)
October 1992 to S/N 33105 Ref. A O
1683526 S/N 33105 to Present Ref. A/1 N
5
1 Barrel Weldment (Machine Built Prior to S/N 33105) 1
1682794 October 1992 to S/N 33105
1683525 Barrel Weldment (Machine Built S/N 33105 to
C
Present)
2 1682177 Rod Weldment 1 Y
3
0961254
1120336 Cap
Bushing, Bronze 2
1
L
0100035 Loctite #222 A/R I
4 1681847 Head 1 N
5
6
3480141
3300284
Piston
Nut, Hex
1
1
D
0100011 Loctite #242 A/R E
0100038 Primer, Loctite A/R
R
S
7 4563771 Spacer 1
8 4640634 Cartridge, Vented Valve 2
2900770 Seal Kit - 4640634 Valve (1 Per Cartridge) 2
9 3900170 Setscrew 3/8”-16NC x 3/8” 1
10 3900141 Setscrew 1/4”-20NC x 3/8” 1
0100011 Loctite #242 A/R
12 2220885 Plug, O-Ring 2
13 Kit Wiper, Rod 1
14 Kit Seal, Rod 1
15 Kit Ring, Wear 1
16 Kit T-Seal 1
17 Kit Ring, Lock 2
18 Kit Seal 2
19 Kit O-Ring 1
——————————
2901103 Seal Kit - Cylinder (Includes Items 13-19) 1
5-15
E FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-16
E
FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)
C
T
STEER CYLINDER ASSEMBLY (2WD - DOUBLE ROD)
1681814 Prior to S/N 31941 Ref. A I
1683511 S/N 31941 to Present Ref. 2/B
O
1 1680654 Barrel 1 N
2 Kit O-Ring 2
3
1120229
Head Options”
Prior to S/N 31941
2
5
1682364 S/N 31941 to Present
4 Kit Seal 2 C
Y
5 Kit Seal, Wiper 2
6 Head, Retainer 2
1120228 Prior to S/N 31941 L
1120387
0100011
S/N 31941 to Present
Loctite A/R
I
7 4563681 Spacer, Tube 2 N
8 3760141 Ring, Retaining 2 D
9
10
3480098
Kit
Piston
T-Seal
1
1
E
11 3840561 Rod 1 R
12
13
Kit O-Ring
Ring, Wear Options:
1
A/R
S
Not Required Prior to S/N 31941 0
Kit S/N 31941 to Present 2
——————————
Repair Kit Options: 1
2900099 Prior to S/N31941 Kit (Includes Item 2,4,5,10 & 12)
S/N 31941 to Present Kit (Includes Items 2,4,5,10,
2901178
12 and 13) (Was p/n 2901508)
5-17
E FIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-18
E
FIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)
C
T
1682020 STEER CYLINDER ASSEMBLY - 2WD SINGLE ROD Ref. C
I
1 1682084 Barrel 1
O
N
2 3300273 Nut, Hex 1
0100011 Loctite #242 A/R
3 3900170
0100011
Loctite
2
A/R
5
4 Kit Ring, Wear 2
5 Kit T-Seal 1 C
Y
6 Kit O-Ring 1
7 3480120 Piston 1
8 4564134 Spacer 1 L
9
10
3760176
Kit
Ring
O-Ring
2
1
I
11 Kit Ring, Wear 1 N
12 1680892 Head, Cylinder 1 D
13
14
Kit
Kit
Seal, Rod
Wiper, Rod
1
1
E
15 1120179 Cap 1 R
16
0100038
1680739
Loctite #222
Rod
A/R
1
S
——————————
2901119 Kit, Seal (Includes Items 4,5,6,9,10,11,13 and 14) 1
5-19
E FIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-20
E
FIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD)
C
T
1681892 STEER CYLINDER ASSEMBLY (4WD) Ref. B
I
1 1681413 Barrel 1
O
N
2 3300273 Nut 1
0100011 Loctite #242 A/R
3 3900170
0100011
Loctite
1
A/R
5
4 Kit Ring, Wear 1
5 Kit Seal 1 C
Y
6 Kit O-Ring 1
7 3480134 Piston 1
8 4563864 Spacer 1 L
9 3900141
0100011
Loctite #242
1
1
I
10 Kit O-Ring 1 N
11 Kit Ring, Wear 1 D
12
13
1681344
Kit
Head, Cylinder
Seal, Rod
1
1
E
14 Kit Wiper, Rod 1 R
15 1120108
0100035
Cap
Loctite #222
1
A/R
S
16 1681411 Rod 1
17 2160006 Fitting, Grease (Prior to S/N 27513) 1
2160002 Fitting, Grease (S/N 27513 to Present) 1
——————————
2901123 Kit, Seal (Includes Items 4,5,6,9,10,11,13 and 14) 1
5-21
E FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE
C 1991)
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-22
E
FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991)
C
T
1681880 TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) Ref. B
(PRIOR TO JUNE 1991) I
O
N
2 Cartridge, Valve Options: 1
4640495 Cartridge Used Prior to June 1990
4640634
2900770
Cartridge Used June 1990 to Present
Seal Kit - 4640495 and 4640634 Valves 1
5
3 1120108 End Cap 1
0100035 Loctite #222 A/R C
Y
4 1681283 Head 1
5 Kit Ring, Wear 1
6 Kit Seal, Wiper 1 L
7
8
Kit
Kit
Seal, Rod
O-Ring
1
1
I
9 4563330 Spacer, Tube 1 N
3951603 Setscrew 3/8”-16NC x 3/8” 2 D
10
0100011
3480092
Loctite #242
Piston
A/R
1
E
11 3300282 Nut, Hex 1 R
0100011
0100038
Loctite #242
Primer, Locking
A/R
A/R
S
12 3900170 Setscrew 1/4”-20NC x 3/8” 2
13 Kit O-Ring 1
14 Kit Ring, Guidelock 2
17 2200201 Plug 1/8” 1
18 2200222 Plug 1/4” 2
——————————
2900396 Seal Kit (Includes Items 5,6,7,8,13,14 and 15)
Note: Refer to number stamped on cylinder barrel Ref.

for identification.
5-23
E FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO
C PRESENT)
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-24
E
FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO PRESENT)
C
T
1682492 TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) Ref. A
(JUNE 1991 TO PRESENT) I
O
N
2 4640634 Valve, Vented Counterbalance 1
2900770 Seal Kit - Cartridge Valve 1
3 1120108
0100035
End Cap
Loctite #222
1
A/R
5
4 1681283 Head 1
5 Kit Ring, Wear 1 C
Y
6 Kit Seal, Wiper 1
7 Kit Seal, Rod 1
8 Kit O-Ring 1 L
9 4563330
3951603
Spacer, Tube
1
2
I
0100011 Loctite #242 A/R N
10 3480092 Piston 1 D
11 3300286
0100011
Nut, Hex
Loctite #242
1
A/R
E
0100038 Primer R
12
13
3900170
Kit
O-Ring
1
1
S
14 Kit Ring, Guidelock 2
17 2180527 Plug 1/16” 4
18 2200222 Plug 1/4” 2
19 4640495 Valve, Counterbalance 1
2900770 Seal Kit - Cartridge Valve 1
20 3340545 Pad, Wear (May 1994 to Present Only) 1
21 0641604 Bolt 3/8”-16NC x 1/2” 1
22 4761600 Lockwasher 3/8” 1
——————————
5-25
E FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO
C PRESENT)
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-26
E
FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO PRESENT)
C
T
1681980 TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM Ref. —
Note: Dana Telescope Cylinder (used prior to July Ref. I
1988) and associated repair parts are no longer
available. When replacing complete cylinder use p/ O
n 1681980 Commercial Shearing Cylinder (used
July 1988 to present).
N
1 Kit Ring, Wiper 1 5
2 Kit Ring, Wiper 1
3 7009564 Nut, Packing 1
4 7009563 Nut, Packing 1 C
5 7009562 Ring, Bearing 1 Y
L
6 7009561 Ring, Bearing 1
7 Kit Packing Assembly 1
8 Kit Packing Assembly 1 I
9
10
7009558
7009557
Spring, Wave
Spring, Wave
1
1
N
11 7009556 Ring, Stop 1 D
12 7009555 Ring, Stop 1 E
13
14
7009554
7009553
Bearing, Piston
Bearing, Piston
2
2
R
15 7009552 Ring, Piston 2 S
16 7009551 Ring, Piston 2
17 Not Used
18 Not Used
19 7009550 Ball, Nylon 2
20 7009549 Setscrew 1/4”-20NC 2
21 7009548 Piston 1
22 Kit O-Ring 2
23 7009546 Setscrew 1
24 Kit Seal, O-Ring Piston 1
25 Kit Seal, O-Ring Piston 1
26 Pin
27 7009537 Release, Air 1
28 4640509 Valve, Holding 1
2900792 Seal Kit - 4640509 Valve 1
7009569 Plunger Assembly 1
7009568 1st Sleeve Assembly 1
7009567 Cylinder, Main 1
——————————
5-27
E FIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL)
C
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-28
E
FIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL)
C
T
CYLINDER BELLOWS INSTALLATION (OPTIONAL) Ref.
0238887 2WD 6’-6”/2M Machines with Fixed Axle Ref. C I
0238950 2WD 6’-6”/2M Machines with Oscillating Axle Ref. C
O
N
0239000 2WD 5’-9”/1.75M Machines with Fixed Axle Ref. C
0238889 2WD 5’-9”/1.75M Machines with Oscillating Axle Ref. C
0239000 4WD Machines with Fixed Axle Ref. C
0238999 4WD Machines with Oscillating Axle Ref. C
5
1 0460093 Bellows (With Zipper) (Tower Lift, Main Lift and Slave 3
Cylinders) C
Y
2 Not Used
3 0460084 Bellows (With Zipper) (Slave Cylinder) 1
4 Bellows (With Zipper) (Steer Cylinder) Options: 2 L
0460082
0460075
2WD 6’-6”/2M Machines
2WD 5’-9”/1.75M Machines
I
0460075 4WD Machines N
5 Bellows (With Zipper) (Lockout Cylinder) A/R D
Not Required
0460083
Fixed Axle
Oscillating Axle
0
2
E
6 1320037 Clamp, Worm Gear (3"- 4 1/8” Dia.) (Oscillating Axle 2 R
7 1320122
Machines Only)
Clamp, Worm Gear (5 1/8”- 6" Dia.) 6
S
5-29
E FIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL) (CONTINUED)
T
I
O
N
C
Y
L
I
N
D
E
R
S
5-30
SECTION 6 HYDRAULIC
S
E
TABLE OF CONTENTS C
T
I
6-1
6-2
Axle Lockout Without Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Hydraulic Diagram (2WD With Swivel & With Vickers Valves) . . . . . . . . . . . . . . . . . . . . .
6-2
6-4
O
6-3 Drive Hydraulic Diagram (4WD With Swivel & With Vickers Valves). . . . . . . . . . . . . . . . . . . . . . 6-8 N
6-4 Lift & Level (Tower Boom) Hydraulic Diagram (Vickers Valves & Hydraulic Boom Limit
6-5
Switches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift & Slave (Main Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-12
6-14 6
6-6 Pump Hydraulic Diagram (Vickers Valves - Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . . . 6-16
6-7 Pump Hydraulic Diagram (Vickers Valves - Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
H
Y
6-8 Rotation Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-9 Steer With Swivel Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
6-10 Swing Hydraulic Diagram (With Vickers Valves) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 D
6-11
6-12
Telescope (Main Boom) Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Telescope (Tower Boom) Hydraulic Diagram (Ford Gas & Deutz Diesel) . . . . . . . . . . . . . . . . . .
6-30
6-32
R
6-13 Telescope (Tower Boom) Hydraulic Diagram (Electric Machines). . . . . . . . . . . . . . . . . . . . . . . . 6-34 A
6-14 Hydraulic Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
U
L
I
C
S
3120626 6-1
S SECTION 6 HYDRAULIC
E FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-2 3120626
SECTION 6 HYDRAULIC S
E
FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT
C
T
2791883 HYDRAULIC DIAGRAM - AXLE LOCKOUT WITH Ref. —
SWIVEL I
1 2220773 Fitting, 90° 4
O
2 2220371 Fitting, Straight 5 N
6
7
8
2220619
2750900
Fitting, Reducer
Hose
1
1
H
9 2751006 Hose 2 Y
10 2751005 Hose 2 D
11
12
Not Used
2751004 Hose 1
R
—————————— A
0100020 Sealant A/R
U
L
I
C
S
3120626 6-3
E FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH 
C VICKERS VALVES)
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-4 3120626
E
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES)
C
DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL &
Ref. I
2791976
WITH VICKERS VALVES)
Gas & Diesel Machines Ref. B O
2791391 Electric Machines Ref. F N
6
1 Not Used
3 2220500 Fitting, 45° (Electric Machines) 2
2220386
2220471
Fitting, 90° (Gas and Diesel)
Fitting, Long 90° (Gas and Diesel)
1
1
H
4 2220811 Fitting, Reducer (Electric Machine) 2 Y
2220375 Fitting, Straight (Gas and Diesel) 2 D
R
6 Not Used
7 Not Used A
8
9
2220375
2220609
Fitting, Straight
Fitting, Reducer
5
1
U
10 2220582 Fitting, Straight 1 L
11 2220909 Fitting, Orifice (.015) 1 I
12
13
Not Used
2220472 Fitting, 90° 1
C
14 2220800 Fitting, Straight 4 S
16 2220466 Fitting, 90° 3
18 2751492 Hose (Electric Machines) 2
2750927 Hose 52" (Gas and Diesel Machines) 1
2750757 Hose 36" (Gas and Diesel Machines) 1
19 2751013 Hose 1
20 Not Used
21 2750972 Hose 1
23 2750929 Hose 1
24 2750976 Hose 2
25 Not Used
26 2751502 Hose 2
28 2751015 Hose 2
2750889 Hose (Gas and Diesel) 1
31 2750889 Hose 1
32 2750928 Hose 2
33 2750777 Hose 1
34 2751021 Hose 1
35 Not Used
36 2220679 Fitting, Tee (Electric Machines) 1
2220659 Fitting, Straight (Gas and Diesel Machines) 1
3120626 6-5
E FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES)
C (CONTINUED)
T FIG & ITEM #

37
PART NUMBER
2220386
DESCRIPTION
Fitting, 90° (Electric Machines Only)
QTY.
1
REV.
I 38 2751010 Hose 1
O 39 Not Used
N 40 2200222
2200102
Plug (Electric Machines)
Plug (Gas and Diesel Machines)
2
2
6 42
43
Not Used
2751018 Hose (Electric Machines) 1
2751427 Hose (Gas and Diesel Machines) 1
H 44 Not Used
Y 45
46
2220605
Not Used
Fitting, Tee 2
D 47 2220618 Fitting, Reducer 1

R 48 2751502 Hose 2
A
49 2220236 Plug 1
——————————
U 0100020 Sealant A/R
L
I
C
S
6-6 3120626
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES) E
(CONTINUED) C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
3120626 6-7
E FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH 
C VICKERS VALVES)
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-8 3120626
E
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES)
C
2791971 DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL Ref. C I
AND WITH VICKERS VALVES)
O
2 2220596 Fitting, 90° 4
6
4 Not Used
6
7 to 9
2220504
Not Used
Fitting, Tee 4
H
10 2220711 Fitting 1 Y
11 2220362 Fitting, Tee 4 D
R
14 2220345 Fitting, Swivel 1 A
15 to 16
17
Not Used
2750791 Hose 1
U
18 2750976 Hose 2 L
19 2751412 Hose 1 I
20
21
2750889
Not Used
Hose 1
C
22 2751899 Hose 3 S
23 2751017 Hose 1
24 2751409 Hose 1
25 2750777 Hose 1
26 2750759 Hose 2
27 Not Used
28 2751490 Hose 1
29 2751494 Hose 1
30 2750968 Hose 1
31 2751021 Hose 1
32 Not Used
33 2220366 Fitting, 90° 4
34 2750927 Hose 1
35 2220367 Fitting, 90° 1
36 2220472 Fitting, 90° 1
37 Not Used
39 to 40 Not Used
41 2750766 Hose 4
42 Not Used
43 2751026 Hose 3
44 Not Used
45 2750773 Hose 2
46 2750762 Hose 1
47 to 49 Not Used
3120626 6-9
E FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES)
C (CONTINUED)
T FIG & ITEM #

52
PART NUMBER
2750972 Hose
DESCRIPTION QTY.
1
REV.
I 53 2220659 Fitting, 90° 1

O 54 2750928 Hose 3
N 55
56
Not Used
2750756 Hose 1
57 2220469 Fitting, Cross 1
6 58
59 to 65
2220619
Not Used
Fitting, Reducer 1
66 to 71 2220385 Fitting, Tee 1

H 72 2750929 Hose 2
Y 73
74
2750757
2220582
Hose
Fitting
1
1
D 75 2220909 Fitting, Orifice (.015) 1
R 76 Not Used
A
77 2220235 Fitting 3
78 4100026 Sleeve, Nylon 2
U 79 Not Used
L 80
81
2751010
2750889
Hose
Hose
1
1
I
C
S
6-10 3120626
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES) E
(CONTINUED) C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
3120626 6-11
E FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS
C VALVES & HYDRAULIC BOOM LIMIT SWITCHES)
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-12 3120626
E
FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES &
HYDRAULIC BOOM LIMIT SWITCHES)
C
LIFT AND LEVEL (TOWER BOOM) HYDRAULIC Ref. I
DIAGRAM (VICKERS VALVES AND HYDRAULIC
BOOM LIMIT SWITCHES) O
2791487 Gas and Diesel Machines Ref. D N
2791387 Electric Machines Ref. E
1 2220577 Fitting, Straight 2 6

2 Not Used
H
3 2750991 Hose 1
4 2220343 Fitting, Straight (Gas and Diesel Machines) 1
2180423 Fitting, Orifice (.078) (Electric Machines) 1 Y
5
2180548
2220604
Fitting, Modified Straight (Electric Machines)
Fitting, Tee
1
2
D
6 2751163 Hose 1 R
7 2220399 Fitting, Straight 2 A
8
9
2751164
2200283
Hose
Fitting, Coupling
1
1
U
10 2751133 Hose 1 L
11 4640160 Valve, Relief 1
I
C
12 2751110 Hose 1
13 2220635 Fitting, Tee (Gas and Diesel Machines) 1
14 2220703 Fitting, 90° 2 S
15 2750911 Hose 1
18 2220609 Fitting, Reducer (Gas and Diesel Machines) 1
19 2750891 Hose (Gas and Diesel Machines) 1
20 2220472 Fitting, 90° (Gas and Diesel Machines) 1
22 2220385 Fitting, Tee (Gas and Diesel Machines) 1
——————————
Resynchronizing Kit (Standard January 1995 to
2901310 1
Present)
3120626 6-13
E FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-14 3120626
E
FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
LIFT AND SLAVE (MAIN BOOM) HYDRAULIC Ref.
DIAGRAM I
2792009
2792011
Electric Machines
Ref.
Ref.
—
B
O
N
6
3 2220473 Fitting, 90° 3
4 2180548 Fitting, Modified (Gas and Diesel Machines) 1
2180448 Fitting, Orifice (.062) (Gas and Diesel Machines)
(Prior to S/N 27346)
1
H
2180380 Fitting, Orifice (.062) (Gas and Diesel Machines) 1 Y
(S/N 27346 to Present) D
5
2220343
Not Used
Fitting, Straight (Electric Machines) 1
R
6 2220899 Fitting, Tee 2 A
7 2751113 Hose 2
U
L
8 2751161 Hose 2
9 2750910 Hose 1
10 2220501 Fitting, Reducer (Gas and Diesel Machines Only) 2 I
11
12
2220221
2751912
Fitting, Reducer
Hose (Gas and Diesel Machines)
2
1
C
2751911 Hose (Electric Machines) 1 S
13 to 15 Not Used
16 2220472 Fitting, 90° 1
2180630 Fitting, 90° Modified (Electric Machines) 1
2180631 Fitting, Orifice (.062) (Electric Machines) 1
2220582 Fitting, Straight (Electric Machines) 2
2751912 Hose (Electric Machines) 1
20 2220654 Fitting, 90° 1
21 2750918 Hose 2
2180480 Fitting, Modified Straight (Electric Machines) 1
2180724 Fitting, Orifice (Electric Machines) 1
2180480 Fitting, Modified Straight (Electric Machines) 1
2180615 Fitting, Orifice (.047) (Electric Machines) 1
3120626 6-15
E FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND
C DEUTZ DIESEL MACHINES)
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-16 3120626
E
FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL
MACHINES)
C
2791977 HYDRAULIC DIAGRAM - PUMP (VICKERS VALVES Ref. B I
(FORD GAS AND DEUTZ DIESEL MACHINES)
O
2 2750972 Hose 1
3
4
2180479
2220372
Fitting, Straight (Modified)
Fitting, Straight
1
1
6
5 2751467 Hose 1
6 2750970 Hose 1
H
Y
7 Not Used
9 Not Used D
10
11
2220609
Not Used
Fitting, Reducer 4
R
13 Not Used U
L
14 2220628 Fitting, 90° 1
15 Not Used
16 2751004 Hose 1 I
17
18
Not Used
2220619 Fitting, Reducer 1
C
19 Not Used S
21 2751165 Hose 2
23 2220399 Fitting 1
24 Not Used
26 2751341 Hose 1
27 2750968 Hose 1
28 2220596 Fitting, 90° 2
29 2751015 Hose 2
32 2750900 Hose 1
33 2220366 Fitting, 90° 2
34 2220052 Fitting, Swivel 1
36 2220428 Fitting, Coupling 3
37 2220429 Cap, Dust 3
38 2220773 Fitting, 90° 2
39 2750991 Hose 1
40 to 45 Not Used
46 1320033 Clamp 8
47 Not Used
48 2720343 Hose (2 Lengths 69" Each) 138"/3.5m
49 Not Used
50 Not Used
3120626 6-17
E FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL
C MACHINES) (CONTINUED)
T FIG & ITEM #

51
PART NUMBER
2220275 Fitting, Reducer
DESCRIPTION QTY.
1
REV.
I 52 Not Used
O 53 Not Used
N 54
55
4640574
Not Used
Valve, Shuttle 3
6 57
58
2750990
2750928
Hose
Hose
1
1
H 60 2180663 Fitting, Modified Tee 1
Y 61
62
2220820
2220605
Fitting, 90°
Fitting, Tee
1
2
D 63 Not Used
R 64 2751021 Hose 1
A
65 Not Used
66 Not Used
U 67 2220582 Fitting, Straight 1
L 68
69
2751020
Not Used
Hose 1
I 70 Not Used
C 71 2220385 Fitting, Tee 1
S 72
73
2751010
Not Used
Hose 1
74 Not Used
75 2750902 Hose 1
76 2750916 Hose 1
77 Not Used
79 2220377 Fitting, Modified 2
80 2210003 Fitting, Straight Barbed 2
81 2180682 Fitting, Orifice (.109) 1
82 Not Used
83 2751394 Hose 2
84 2220473 Fitting, 90° 1
85 Not Used
86 Not Used
87 Not Used
88 Not Used
89 2751002 Hose 1
91 2180642 Fitting, Modified Tee 1
94 2750757 Hose 1
96 Not Used
98 2220414 Fitting 1
99 2220727 Fitting 1
6-18 3120626
FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL E
MACHINES) (CONTINUED) C
FIG & ITEM #
100
PART NUMBER
2220584
DESCRIPTION
Fitting, Tee
QTY.
1
REV.
T
101 2750901 Hose 1 I
102 2750759 Hose 1 O
103
104
2751017
2220376
Hose
Fitting
1
2
N
105 2210014 Fitting 2
106
107
2220810
2220374
Fitting
Fitting
1
1
6
——————————
0100020 Sealant, Thread A/R H
Y
D
R
A
U
L
I
C
S
3120626 6-19
E FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC
C MACHINES)
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-20 3120626
E
FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES)
C
2791607 HYDRAULIC DIAGRAM - PUMP (VICKERS VALVES - Ref. C I
ELECTRIC MACHINES)
O
2 Not Used
3
4
2220372
2751003
Fitting, Straight
Hose
2
1
6
5 2220703 Fitting, 90° 1
6 2750970 Hose 2
H
Y
7 Not Used
9 Not Used D
10
11
2220609
2220602
Fitting, Reducer
Fitting, Tee
1
4
R
13 2220472 Fitting, 90° 1 U
L
16 2220820 Fitting, 90° 2 I
17
18
2220618
2220619
Fitting, Reducer
Fitting, Tee
3
2
C
19 Not Used S
21 2751165 Hose 2
23 2180325 Fitting, Modified Tee 1
4 2220473 Fitting, 90° 1
26 Not Used
27 Not Used
28 2220596 Fitting, 90° 1
29 Not Used
32 2750834 Hose 1
33 2750910 Hose 1
36 2220428 Fitting, Coupling 4
37 2220429 Cap, Dust 4
39 2750990 Hose 1
40 to 49 Not Used
50 2750976 Hose 1
52 Not Used
54 4640013 Valve, Shuttle 3
3120626 6-21
E FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES)
C (CONTINUED)
T FIG & ITEM #

55 to 56
PART NUMBER
Not Used
I 57 2750889 Hose 2
O 58 2750763 Hose 1
N 59
60
2750977
Not Used
Hose 1
61 2751502 Hose 1
6 62
63 to 64
2750972
Not Used
Hose 1
65 2751018 Hose 2
H 66 2751412 Hose 2
Y 67
68
2751017
2751020
Hose
Hose
1
2
D 69 2220416 Fitting, 90° 5
R 70 2751003 Hose 1
A
72 2180540 Fitting, Modified Straight 1
U 73 to 78 Not Used
L 79
80
2180660
2220408
Fitting, Orifice (.047)
Fitting, Straight
1
2
I 81 2210005 Fitting, Barbed 4
C 82 1320030 Clamp 4
S 83
84
2720292
2720298
Hose, Suction
Hose, Suction
23"
18"
85 2220356 Fitting, 45° 2
86 2750757 Hose 2
89 2750968 Hose 1
91 2220600 Fitting 1
93 2751851 Hose 1
95 2751010 Hose 1
96 2220605 Fitting 1
97 2220681 Fitting 1
98 2220621 Fitting 1
99 2220507 Fitting 1
——————————
0100020 Sealant A/R
6-22 3120626
FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES) E
(CONTINUED) C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
3120626 6-23
E FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-24 3120626
E
FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM
C
T
2791361 HYDRAULIC DIAGRAM - ROTATION Ref. —
I
1 2220816 Fitting, Adapter 2
O
N
3 4640383 Valve, Restrictor 2
4 2220416 Fitting, 90° 2
5
6
2220582
2751897
Fitting, Straight
Hose
2
2
6
——————————
0100020 Sealant A/R H
Y
D
R
A
U
L
I
C
S
3120626 6-25
E FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-26 3120626
E
FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM
C
T
HYDRAULIC DIAGRAM - STEER WITH SWIVEL Ref.
2791383 2WD 6’-6” Wide Machines with Fixed Axle Ref. B I
2791473 2WD 5’-9” Wide Machines With Fixed Axle Ref. —
O
N
2791382 2WD 6’-6” Wide Machines With Oscillating Axle Ref. B
2791474 2WD 5’-9” Wide Machines With Oscillating Axle Ref. —
2791397 4WD 6’-6” Wide Machines With Oscillating Axle Ref. A
1 2180699 Fitting, 90° Modified (2WD 6’-6” Wide Machines) 2

6
2 2180660 Orifice (.0469) (2WD 6’-6” Wide Machines) 2
0100011 Loctite A/R H
Y
2220472 Fitting, 90° (2WD 5’-9” Wide Machines and all 4WD) 2
3 Not Used
4 2750899 Hose (4WD) 2 D
5
2750760
2220414
Hose (2WD)
Fitting, Straight
2
4
R
6 2751428 Hose (2WD with Fixed Axle) 2 A
2751026 Hose (2WD with Fixed oscillating Axle) 2 U
7
2750756
2220414
Hose (4WD - All Machines)
Fitting, Straight (2WD with Fixed Axle)
2
2
L
2220416 Fitting, 90° (2WD With Oscillating Axle and all 4WD) 2 I
——————————
C
S
0100020 Sealant A/R
3120626 6-27
E FIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES)
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-28 3120626
E
FIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES)
C
T
SWING HYDRAULIC DIAGRAM (WITH VICKERS Ref.
VALVES) I
2791964
2791965
Electric Machines
Ref.
Ref.
A
C
O
N
6
5
2752435
2220415
Fitting, Straight
2
5
H
6 4640752 Valve, Restrictor (Electric Machines) 2 Y
4640778 Valve, Restrictor (Gas and Diesel Machines) 2 D
7
8
2752445
2220497
Hose
Fitting, Straight
2
2
R
9 2752437 Hose 1 A
10 Not Used
U
L
11 4640574 Valve, Shuttle 1
12 2752433 Hose 2
13 2750899 Hose (Electric Machines) 1 I
14
2752437
2220415
Fitting, Straight (Electric Machines)
1
1
C
2220466 Fitting, 90° (Gas and Diesel Machines) 1 S
15 4640213 Valve, Restrictor0 (.015) 1
18 2220110 Fitting, 90° 1
3120626 6-29
E FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-30 3120626
E
FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM
C
T
2791370 TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM Ref. A
I
1 2220416 Fitting, 90° 2
O
N
3 2750889 Hose 2
——————————
0100020 Sealant A/R
6
H
Y
D
R
A
U
L
I
C
S
3120626 6-31
E FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS &
C DEUTZ DIESEL)
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-32 3120626
E
FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS & DEUTZ DIESEL)
C
T
2791489 TELESCOPE (TOWER BOOM) HYDRAULIC Ref. D
DIAGRAMS I
1 2751006 Hose 1
O
2 2220473 Fitting, 90° 2 N
3 2220507 Fitting, 90° 1
6
4 2220741 Fitting 1
6 2751111 Hose 1
7
8
2220446
2751155
Fitting
Hose
2
1
H
9 2220604 Fitting, Tee 3 Y
10 2220703 Fitting, 90° 2 D
11
12
4640037
2750911
Valve, Check
Hose
1
1
R
13 2220280 Fitting, Nipple 1 A
U
L
——————————
I
C
S
3120626 6-33
E FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC
C MACHINES)
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-34 3120626
E
FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES)
C
T
2791419 HYDRAULIC DIAGRAM - TELESCOPE - TOWER Ref. D
BOOM (ELECTRIC MACHINES) I
O
1 2220473 Fitting, 90° 2 N
2 2220507 Fitting, 90° 1
6
3 2750916 Hose 1
4 2751834 Hose 2
5 2220446 Fitting 2
6
7
2220604
2220619
Fitting, Tee
Fitting, Reducer
2
2
H
8 2220741 Fitting, Adapter 2 Y
9 2220280 Fitting, Nipple 1 D
10
11
2220608
2220703
Fitting, Tee
Fitting, 90°
2
2
R
12 4640037 Valve, Check 1 A
U
L
14 2750911 Hose 1
——————————
0100020 Sealant A/R I
C
S
3120626 6-35
E FIGURE 6-14.HYDRAULIC DIAGRAM LIST
T NOTE: DIAGRAMS WITH ASTERISK (*) ARE SHOWN Ref.
I
IN THE PRECEDING PAGES. INFORMATION ON DIA-
GRAMS NOT SHOWN IS AVAILABLE FROM JLG SER-
O VICE/PARTS DEPARTMENTS.
N Axle Lockout Hydraulic Diagrams: Ref.

With Swivel: Ref.
6 2791400
2791883
2WD 6’-6” Wide Machines Prior to June 1997
2WD 6’-6” Wide Machines June 1997 to Present
2791475 2WD 5’-9” Wide Machines
H 2791394 4WD 6’-6” Wide Machines Prior to June 1991
Y
2791400 4WD 6’-6” Wide Machines June 1991 to June 1997
2791883* 4WD 6’-6” Wide Machines June 1997 to Present
D Without Swivel: Ref.
R 2791384
2791470
2WD 6’-6” Wide Machines
2WD 5’-9” Wide Machines
A
U Brake With Pressure Reducing Valve Hydraulic
Diagrams:
Ref.
L 2791547 2WD Prior to January 1992 Ref.

I 2791547 4WD September 1989 to August 1992 Ref.
C 4640522
4640523
Valve, Pressure Reducing
Cartridge
S 2900698 Seal Kit
Drive Hydraulic Diagrams - Stepper Valves: Ref.

With Swivel: Ref.
2791363 2WD 6’-6” Wide Machines (Kohler, Ford, Deutz
and Electric Machines)
2791457 2WD 6’-6” Wide Machines (Kubota Machines)
2791972/1281915 4WD 6’-6 Wide Machines
Drive Hydraulic Diagrams - Vickers Valves: Ref.

With Swivel: Ref.
2791391* 2WD 6’-6” Wide Machines (Kohler and Electric
Machines)
2791485 2WD 6’-6” Wide Machines (Ford and Deutz
Machines Built Through 1992)
2791976* 2WD 6’-6” Wide Machines (Ford and Deutz
Machines Built 1993 to Present)
2792057 2WD 5’-9” Wide Machines (Electric Machines)
Machines Built Through 1992)
Machines Built 1993 to Present)
2791375/1280923 4WD 6’-6” Wide Machines (Built Through 1992)
2791971/1281915* 4WD 6’-6” Wide Machines with 8.75" and 9.5"
Tires (Built 1993 to Present)
6-36 3120626
E
2792173/1281915 4WD 6’-6” Wide Machines with 12.5" Tires (Built C
1993 to Present)
T
I
Drive Hydraulic Diagrams - Vickers Valves: Ref.
Without Swivel: Ref.
2791392 2WD 6’-6” Wide Machines (Kohler and Electric O
2791486
Machines)
2WD 6-6” Wide Machines (Ford and Deutz
N
Machines)
2791378/1280924 4WD 6-6” Wide Machines (Ford & Deutz
Machines) 6
2791367
Lift And Level (Tower Boom) Hydraulic Diagrams:
Stepper Valves and Electric Boom Limit Switches
Ref.
H
(Prior to April 1988) Y
2791417 Stepper Valves and Electric Boom Limit Switches
(April 1988 to May 1988
D
2791407 Stepper Valves and Hydraulic Boom Limit Switches R
2791387*
(May 1988 to Present)
Vickers Valves and Hydraulic Boom Limit Switches
A
(Kohler and Electric Machines) U
2791487* Vickers Valves and Hydraulic Boom Limit Switches
(Ford and Deutz Machines)
L
I
Lift and Slave (Main Boom) Hydraulic Diagrams: Ref. C
S
2791364 Stepper Valves (Prior to October 1992)
2792010 Stepper Valves and TUV Cylinders (October 1992 to
Present)
2791390 Vickers Valves (Kohler and Electric Machines Built
Prior to October 1992)
2792011* Vickers Valves and TUV Cylinders (Kohler and Elec-
tric Machines Built October 1992 to Present)
2791488 Vickers Valves (Ford and Deutz Machines Built Prior
to October 1992)
2792009* Vickers Valves and TUV Cylinders (Ford and Deutz
Machines Built October 1992 to Present)
Ref.
Lift-Up Relief Hydraulic Diagrams:
2791658 Ford Powered Machines (Ford Spec Only)
2791543 Kohler Powered Machines (Ford Spec Only)
Manual Descent Hydraulic Diagrams: Ref.

2791846 Domestic Option
0251953 Japanese Standard
0251664 Oil Cooler Hydraulic Diagram Ref.
2791597 Power Tool Hydraulic Diagram Ref.
Pump Hydraulic Diagrams - Stepper Valves: Ref.

2791365 Kohler Machines
2791455 Kubota Machines
3120626 6-37
C Pump Hydraulic Diagrams - Vickers Valves: Ref.
T 2791484 Ford and Kubota Machines (Prior to March 1990)
I 2791674 Ford and Deutz Machines (March 1990 Through

1992)
O 2791977* Ford and Deutz Machines (1993 to Present)
N 2791386
2791607*
Kohler Machines
Electric Machines
2792079 Electric U/L Machines
6
2791361* Rotate Hydraulic Diagram Ref.
H 2791701/1281353 Sequence Line Hydraulic Diagram (Ford Machines) Ref.
Y
D
Steer Hydraulic Diagrams: Ref.
With Swivel: Ref.
R 2791383/128026* 2WD 6’-6” Wide Machines with Fixed Axle
A 2791382/128026*
2791473/128026*
2WD 6’-6” Wide Machines with Oscillating Axle
2WD 5’9” Wide Machines with Fixed Axle
U 2791474/128026* 2WD 5’-9” Wide Machines with Oscillating Axle
L 2791397* 4WD 6’-6” Wide Machines with 8.75” & 9.5” Tires
I
2792172 4WD 6’-6” Wide Machines with 12” Tires
Without Swivel: Ref.
C 2791381/128025 2WD 6’-6” Wide Machines with Fixed Axle
S 2791380/128025
2791471/128025
2WD 6’-6” Wide Machines with Oscillating Axle
2WD 5’9” Wide Machines with Fixed Axle
2791472/128025 2WD 5’-9” Wide Machines with Oscillating Axle
Swing Hydraulic Diagrams: Ref.

With Stepper Valves Ref.
2791368 Ford, Kohler and Kubota Machines
2791398 Electric Machines Built Through 1992
2791966 Electric Machines Built 1993 to Present
With Vickers Valves Ref.
2791389 Kohler and Electric Machines Built Through 1992
2791965* Electric Machines Built 1993 to Present
2791491 Ford and Deutz Machines Built Through 1992
2791964* Ford and Deutz Machines Built 1993 to Present
2791370* Telescope (Main Boom) Hydraulic Diagram Ref.
Telescope (Tower Boom) Hydraulic Diagrams: Ref.

With Stepper Valves: Ref.
2791418 Machines with Electric boom Limit Switches (Prior
to May 1988)
2791408 Machines with Hydraulic Boom Limit Switches &
Rev A Dana Cylinder (May 1988 to July 1988)
2791408 Machines with Hydraulic Boom Limit Switches &
Rev B & C Commercial Cylinder (July 1988 to Present)
6-38 3120626
E
Telescope (Tower Boom) Hydraulic Diagrams: Ref. C
With Vickers Valves: Ref. T
2791419*
2792078
Kohler and Electric Machines
Electric U/L Machines
I
2791489* Ford and Deutz Machines O
2791388 Special for S/Ns 11407, 11416 &11418 N
Tow Hydraulic Diagrams: Ref.
2791789 2WD 6’-6” Wide Machines without Stop Blocks 6
2791788 2WD 5’-9” Wide Machines without Stops Blocks
2791295 2WD 6’-6” Wide Machines with Stop Blocks
2791764 4WD 6’-6” Wide Machines H
Y
D
R
A
U
L
I
C
S
3120626 6-39
C
T
I
O
N
H
Y
D
R
A
U
L
I
C
S
6-40 3120626
SECTION 7 ELECTRICAL
S
E
TABLE OF CONTENTS C
T
I
7-1
7-2
Electrical Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessory Valve Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-2
7-9
O
7-3 Contactor Box Wiring Diagram (Electric Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 N
7-4 Dual Fuel Wiring Diagram (Ford Dual Fuel Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7-5
7-6
Generator Wiring Diagram (Deutz Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Wiring Diagram (Ford Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-12
7-13 7
7-7 Platform Wiring Diagram (Gas And Diesel Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-8 Platform Wiring Diagram (Electric Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
E
L
7-9 Standard Wiring Diagram (Deutz Diesel Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7-10 Standard Wiring Diagram (Ford Gas Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7-11 Standard Wiring Diagram (Electric Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 E
C
T
R
I
C
A
L
3120626 7-1
S SECTION 7 ELECTRICAL
E FIGURE 7-1.ELECTRICAL DIAGRAM LIST
T Note: Diagrams with asterisks (*) are shown in the Ref.
I following pages. Diagrams not shown are available
from the JLG Service Department.
O
N 4931797* ACCESSORY VALVE WIRING DIAGRAM Ref. A
0250697 AC MOTOR CONTROL WIRING DIAGRAM - 440V Ref. A

7 ELECTRIC MACHINES
4360270 Starter 1
E
1060343 Cable, Electrical - 10/4 17 Ft.
L 2400028 Fuse - 20 Amp 1
E 4360271
3160169
Heater
Motor
1
1
C
T ALARMS WIRING DIAGRAM OPTIONS Ref.
R
Machines Built Prior to May 1990:
4931778 Descent Alarm Wiring Diagram Ref. A
I 3990001 Diode - 1 Amp 3
C 4360089
3740049
Flasher
Relay
1
1
A 4932098 Motion Alarm Wiring Diagram Ref. A
L 3990010 Diode 6 Amp 3
4931780 Tilt Alarm Wiring Diagram Ref. A
3740049 Relay 1
4360089 Flasher 1
4931779 Travel Alarm Wiring Diagram Ref. A
Machines Built May 1990 to October 1992:
4932595/1281985 Motion Alarm Wiring Diagram Ref. A
3740049 Relay 1
3990010 Diode - 6 Amp 2
4931947/ Travel/Back-up/Swing/Descent Wiring Dia-
Ref. G
1281985 gram
3740049 Relay 1
Machines Built October 1992 to Present:
4932639 Motion Alarm Wiring Diagram (All except Ref.
2
Electric Machines with Stepper Valves)
3740049 Relay 1
3990010 Diode 6 Amp 1
4932640 Motion Alarm Wiring Diagram (Electric Ref. —
Machines with Stepper Valves Only)
0253077 Tilt Alarm Wiring Diagram Ref. —
0140026 Alarm 1
4932637 Travel Alarm Wiring Diagram (All except Elec- Ref. —
tric Machines with Stepper Valves)
0610104 Card, Circuit 1
4932639 Travel Alarm Wiring Diagram (Electric Ref. —
Machines with Stepper Valves Only)
7-2 3120626
SECTION 7 ELECTRICAL S
FIGURE 7-1.ELECTRICAL DIAGRAM LIST E
4931735 BATTERY CAPACITY INDICATOR WIRING Ref. B T
I
DIAGRAM
4931824 BATTERY CAPACITY INDICATOR WITH Ref. B O

N
INTERRUPT WIRING DIAGRAM
3740058 Relay - 4PDT 1
4120013 Base, Relay - 4PDT 1
3740066 Spring 1
7
BEACON LIGHT WIRING DIAGRAM Ref.
4931740 Gas and Diesel Machines Ref. A E
4931703
4931942
Electric Machines
BEACON/STROBE LIGHT WIRING DIAGRAM -
Ref.
Ref.
B
5
L
ELECTRIC MACHINES E
CONTACTOR BOX WIRING DIAGRAM Ref. B
C
0239003* Standard Electric Machines Ref. B T
4932341 U/L Electric Machines Ref. B R
DUAL FUEL WIRING DIAGRAM Ref. I
4931749 Kohler Machines Ref. — C
4931749
4932047/1281479*
Ford Machines Built through Early 1990
Ford Machines Built1990 to Present
Ref.
Ref.
—
B
A
4360201 Switch, Toggle (Select) 1 L
4921305 Harness, Dual Fuel 1
4932335/1281479 Straight LP Wiring Diagram Ref. —
4931888 ELECTRIC FUEL PUMP WIRING DIAGRAM - Ref. —

FORD MACHINES
4931992 ENGINE WIRING DIAGRAM - DEUTZ F2L1011 Ref. —
ENGINE DISTRESS / SHUTDOWN WIRING Ref.

DIAGRAMS:
0251537/ Engine Distress Wiring Diagram - Deutz Ref. D
1281525 Machines
4921361 Harness 1
4360065 Switch, Pressure 1
0250008/ Engine Distress Wiring Diagram - Ford Ref. B
4931598 Machines (Built Prior to November 1991) (Hood
Mounted Distress Light)
3740013 Relay 1
4360089 Flasher 1
2920034 Light 1
4360182 Switch, Oil Pressure 1
4360157 Switch, Water Temperature 1
3120626 7-3
T 0252625 Engine Distress Wiring Diagram - Ford Ref. 5/E
I
Machines (Built November 1991 to Present)
(Platform Console Mounted Distress Light)
O 2920026 Light 1
N
4360182 Switch, Oil Pressure 1
4360157 Switch, Water Temperature 1
3740049 Relay 1
7 2920029
0251682
Bulb
Engine Shutdown Wiring Diagram - Deutz
1
Ref. —
Machines
E 3740049 Relay 1
L
4360065 Switch, Pressure 1
E 0251048 FUEL INDICATOR AT PLATFORM WIRING Ref. A
C
DIAGRAM
4360265 Switch, LPG 1
T 2920026 Light, Indicator 1
R 2920029 Bulb 1
I GENERATOR WIRING DIAGRAM - 110V Ref.

C 4931945* Deutz Ref. A
A 4931934*
4931770
Ford
Kohler
Ref.
Ref.
C/4
—
L 3990001 Diode - 3.5 Amp (Deutz) 1
3990010 Diode - 6 Amp (Ford) 4
3740049 Relay, Bosch 2
4360294 Breaker, Circuit (Deutz) 1
4460027 Receptacle, Twist Lock (Ford) 1
HEADLIGHT/TAILLIGHT WIRING DIAGRAM Ref.

4931913 12VDC Ref. A/2
4932647 48VDC Ref. A
HEATERS WIRING DIAGRAM Ref.

4931998 Ford/Deutz Machines Ref.
4931784 Kohler Machines Ref.
1060016 Cable, Electrical - 16/3 A/R
1060012 Cable, Electrical - 12/4 A/R
4931867 INVERTOR/DOUBLE BATTERY PACK WIRING Ref. —

DIAGRAM
4932490 JAPANESE SPEC WIRING MODIFICATION Ref.
0251664 OIL COOLER WIRING DIAGRAM Ref. B

4360181 Switch, Temperature 1
3740080 Relay, Sealed 1
7-4 3120626
0251619/1281525 PANEL LIGHTS WIRING DIAGRAM Ref. A T
2920024 Light, Panel 3
I
PLATFORM WIRING DIAGRAMS OPTIONS Ref. O
4931743
Stepper Valve Machines:
Gas/Diesel Machines with Electric Boom Ref. B
N
Limit Switches (Built Prior to May 1988)
4931786 Gas/Diesel Machines with Hydraulic Boom Ref. B 7
Limit Switches (Built May 1988 to Present)
4931744 Electric Machines with Electric Boom Limit Ref. B
Switches (Built Prior to May 1988) E
4931788 Electric Machines with Hydraulic Boom Limit Ref. L
E
Switches (Built May 1988 to Present)
3990010 Diode - 6 Amp 9
1060012 Cable, Electrical - 12/4 9 Ft. C
PLATFORM WIRING DIAGRAMS OPTIONS Ref.
T
Vickers Valve Machine with PQ Controllers: Ref. R
4931984
Gas/Diesel Machines (Built Prior to April
Ref. A I
C
1990)
Gas/Diesel Machines (Built April 1990 to Jan-
A
4932070 Ref. D
uary 1993)
L
4932598/ Gas/Diesel Machines (Built January 1993 to
Ref. B/—
1282002* Present)
3990010 Diode - 6 Amp A/R
Capacitor - 1000mf 25V (April 1990 to
1540002 1
Present)
1060309 Cable, Electrical - 12/4 (Prior to July 1995) 8 Ft.
1060515 Cable, Electrical - 12/4 (July 1995 to Present) 8 Ft.
4931793* Electric Machines (Standard) Ref. C
4932338 Electric Machines (U/L) Ref. B
4932092 Electric machines (440 VAC) Ref. —
3990010 Diode - 6 Amp 3
1060012 Cable, Electrical - 12/4 (Standard) 7 Ft.
1060316 Cable, Electrical - 16/5 (U/L) 7 Ft.
PLATFORM WIRING DIAGRAMS OPTIONS Ref.

Vickers Valve Machine with OEM Controllers: Ref.
4931791 Machines Built Prior to October 1990 Ref. B
4932325 Machines Built October 1990 to Present Ref. —
3990010 Diode - 6 Amp 3
2400026 Fuse - 5 Amp 1
3120626 7-5
T PLATFORM BUMPER PROXIMITY SWITCHES Ref.
I
ELECTRICL DIAGRAM OPTIONS:
1282190 Chain Attach Bumper Proximity Switch (Soft Ref. B
O Touch System) (Electrical Diagram)
N 4360057
4360274
Switch, Limit
Switch, Push-Button (Override)
1
1
3740049 Relay 2
7 4932075 Welded-on Bumper Proximity Switch Electrical
Diagram
Ref. B
3740045 Relay 1
E 4360274 Switch, Push Button (Override) 1
L PLATFORM WORKLIGHT WIRING DIAGRAM Ref.

E OPTIONS:
C 2900068 Machines Built Prior to November 1992 Ref. F
T
0253987 Machines Built November 1992 to Present Ref. C
0251610 Machines with 48V U/L Options Ref. —
R 2920095 Worklight 2
I 4931887 POWER TOOL WIRING DIAGRAM Ref. —

C 4932025 POWER TOOL WIRING DIAGRAM Ref. —
A
L
PROXIMITY WIRING DIAGRAM Ref.
4932075 Standard Machines Ref. B
4932661 U/L Machines Ref. A
0250698 RECEPTACLE BOX WIRING DIAGRAM - 120VAC Ref. —

(440 VAC MACHINES)
STANDARD WIRING DIAGRAMS - DEUTZ: Ref.

4932056 Prior to January 1993 Ref. G
4932613* January 1993 to Present Ref. D
4921265 Engine and Valve Harness 1
3990010 Diode - 6 Amp 5
3730095 Resistor 7.5 Ohm 10 Watt 1
STANDARD WIRING DIAGRAMS - FORD: Ref.

4931926 Prior to March 1990 Ref. B
4932071 March 1990 to January 1993 Ref. D
4932614 January 1993 to October 1994 Ref. D
4932755* October 1994 to Present Ref. B
4921167 Engine and Valve Harness (Prior to March 1990) 1
4921282 Engine and Valve Harness (March 1990 to 1
Present)
3990010 Diode - 6 Amp 6
7-6 3120626
STANDARD WIRING DIAGRAMS - KOHLER: Ref. T
4931741
4931785
Stepper Valve Machines Built Prior to May 1988
Stepper Valve Machine Built May 1988 to
Ref.
Ref.
D
A I
Present O
4931789 Vickers Valve Machines Built May 1988 to
Present
Ref. —
N
3990010 Diode - 6 Amp 10
3990001 Diode - 3.5 Amp (Prior to May 1988) 10 7
4921054 Harness - Boom Angle (Prior to May 1988) 1
4921055 Harness - Length (Prior to May 1988) 1
4921056 Harness - Engine and Valve (Prior to May 1988) 1 E
4921118
Harness - Engine and Valve (May 1988 to
Present -
1 L
Stepper Valves) E
4921122
Harness - Engine and Valve (May 1988 to
1 C
T
Present -
Vickers Valves)
1060016 Cable, Electrical - 16/3 20 Ft. R
3730095 Resistor 7.5 Ohm 10 Watt (Vickers Valves) 1
I
STANDARD WIRING DIAGRAMS - KUBOTA
Ref.
C
4931795
MACHINES:
Stepper Valve Machines Ref. A
A
4931796 Vickers Valve Machines Ref. B L
4921143 Harness - Engine and Valves (Stepper Valves) 1
4921144 Harness - Engine and Valves (Vickers Valves) 1
3990010 Diode - 6 Amp 9
3730095 Resistor - 7.5 Ohm 10 Watt (Vickers Valves) 1
STANDARD WIRING DIAGRAMS - ELECTRIC Ref.

MACHINES:
4931742 Standard Electric Machines with Stepper Ref. A
Valves (Built Prior to May 1988)
4931787 Standard Electric Machines with Stepper Ref. A
Valves (Built May 1988 to October 1989)
4931964 Standard Electric Machines with Stepper Ref. B
Valves (Built October 1989 to Present)
3990010 Diode - 6 Amp 9
3990001 Diode - 3.5 Amp (Prior to May 1988) 10
1540003 Capacitor - 1600mf 50VDC 1
4921054 Harness - Boom Angle (Prior to May 1988) 1
4921055 Harness - Length (Prior to May 1988) 1
4921057 Harness - Motor and Valves (Prior to May 1988) 1
4921119 Harness - Motor and Valves (May 1988 to 1
October 1989)
4921192 Harness - Motor and Valves (October 1989 to 1
Present)
1060016 Cable, Electrical 16/3 (Prior to October 1989) 20 Ft.
3120626 7-7
T 1060300 Cable, Electrical - 16/13 (October 1989 to 20 Ft.
I
Present)
O 4931792 Standard Electric Machines with Vickers Valves Ref. —
N 4931967*
(Prior to October 1989)
Standard Electric Machines with Vickers Valves Ref. B
(October 1989 to Present)
7 3990010
3730095
Diode - 6 Amp
Resistor 7.5 Ohm 10 Watt
2
1
4921123 Harness - Motor and Valves (Prior to October 1
E 1989)
L 4921193 Harness - Motor and Valves (October 1989 to

Present)
1
E 1060016 Cable, Electrical - 16/3 (Prior to October 1989) 20 Ft.
C 1060300
4932336
Cable, Electrical - 16/3(October 1989 to Present)
U/L Electric Machines with Vickers Valves
20 Ft.
Ref. D
T 4921328 Harness - Motor and Valves 1
R 1060308 Cable, Electrical - 12/3 20 Ft.
I
3990010 Diode 6 Amp 2
C 2400033 Fuse - 20 Amp 1
A 4932036 440 VAC Electric Machines Ref. C
L 4932008 Start Lockout Wiring Diagram - Kohler Machines Ref. —
7-8 3120626
FIGURE 7-2. ACCESSORY VALVE WIRING DIAGRAM E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120626 7-9
E FIGURE 7-3. CONTACTOR BOX WIRING DIAGRAM (ELECTRIC MACHINES)
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-10 3120626
FIGURE 7-4. DUEL FUEL WIRING DIAGRAM (FORD MACHINES OPTION) E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120626 7-11
E FIGURE 7-5. GENERATOR WIRING DIAGRAM (DEUTZ MACHINES OPTION)
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-12 3120626
FIGURE 7-6. GENERATOR WIRING DIAGRAM (FORD MACHINES OPTION) E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120626 7-13
E FIGURE 7-7. PLATFORM WIRING DIAGRAM (GAS AND DIESEL MACHINES)
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-14 3120626
FIGURE 7-8. PLATFORM WIRING DIAGRAM (ELECTRIC MACHINES) E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120626 7-15
E FIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES)
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-16 3120626
FIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES) E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120626 7-17
E FIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES)
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-18 3120626
FIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES) E
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
3120626 7-19
E FIGURE 7-11. STANDARD WIRING DIAGRAM (ELECTRIC MACHINES)
C
T
I
O
N
E
L
E
C
T
R
I
C
A
L
7-20 3120626
SECTION 8 DECALS
S
E
TABLE OF CONTENTS C
T
I
8-1
8-2
Decals Installation (45HA Prior to August 1991). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Decal Installation (45HA August 1991 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
O
N
D
E
C
A
L
S
3120626 8-1
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991)
C
T
I
O
N
D
E
C
A
L
S
8-2 3120626
SECTION 8 DECALS S
E
FIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991)
C
T
DECAL INSTALLATION Ref.
0238618 Gas & Diesel Machines (Brown) Ref. E I
0239577 Gas & Diesel Machines (Black & White) Ref. A
O
N
0238659 Electric Machines Ref. E
1 1700585 Decal - Crushing 3

2
1700976
Decal - Tie Down Lug Options:
Brown Decals
4
8
1700743 White Decals
3 Decal - Lift Here Options: 4 D
E
1700975 Brown Decals
4 1700643 Decal - Caution 1 C
5
1700582
1700037
Decal - Ground Control Operation
Decal - Ground Control
1
1
A
6 Decal - 45HA Options: 3 L
1700982 Brown Decals S
1701193 Black Decals
7 Decal Options: 1
1700980 Decal - Top Gun (Brown Decals)
1701199 Decal - 45HA (Black Decals)
8 Decal, Arrow Options: 4
9 Decal - FWD Options: 4
10 0860520 Box, Manual Storage 1
3311405 Locknut 1/4”-20NC 4
1060279 Lanyard 1
0641408 Bolt 1/4”-20NC x 1" 1
3311405 Locknut 1/4”-20NC 1
1700157 Decal - Manual 1
3251569 Nameplate - Handbook Location 1
11 Decal - Fuel Options: 1
1700430 Gasoline Petro (Brown)
1700194 Gasoline Petro (Black)
1700428 Diesel (Brown)
1700196 Diesel (Black)
12 Decal - Hydraulic Fluid Options: 1
13 1700476 Decal - No Hands 2
14 1700477 Decal - Attach Belt 2
15 3251766 Nameplate, Footswitch 1
3820001 Rivet 4
16 1700593 Decal, Inspection 1
3120626 8-3
S SECTION 8 DECALS
E FIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991) (CONTINUED)
T 17 Not Available Nameplate - Serial Number 1
I
3820001 Rivet 4
18 Not Available Decal - Patent 1
O 19 1700640 Decal - Crushing 3
N 20
21
1700431 Decal, Stripe
Decal - JLG Options:
48 ft.
2
8 22
Decal - Top Gun Options: 2
D 1701194 Black Decals
E 23
24
1700580
3251028
Decal - Electrocution
Decal - Caution (LP and Dual Machines Only)
2
1
C 25 Decal - LP Gas Options: 1
A 1700429 Brown Decals
L 26
Decal - LP Options (LP and Dual Fuel Only): 1
S 1700819 Decal - LP Vapor Withdrawal System
1700818 Decal - LP Liquid Withdrawal System
27 0961127 Bushing 1
0100010 Loctite A/R
3251243 Nameplate - 120V 1
28 1700756 Decal - Full/Add 1
29 Not Used
30 Not Used
31 3251813 Decal - USA 1
32 3250914 Nameplate - Caution “Fan Blade” 1
——————————
Decal Kit Options: 1
2900705 Brown Decals (Gas & Diesel Machines)
Not Available Black Decals (Gas & Diesel Machines)
Not Available Brown Decals (Electric Machines)
Not Available Black Decals (Electric Machines)
8-4 3120626
SECTION 8 DECALS S
FIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991) (CONTINUED) E
T
I
O
N
D
E
C
A
L
S
3120626 8-5
S SECTION 8 DECALS
E FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT)
C
T
I
O
N
D
E
C
A
L
S
8-6 3120626
SECTION 8 DECALS S
E
FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT)
C
T
DECALS INSTALLATION Ref.
0238618 Brown Decals (Gas And Diesel Machines) Ref. 18 I
0239577 Black & White Decals (Gas And Diesel Machines) Ref. 14
O
N
0238659 Brown Decals (Electric Machines) Ref. H
1 Not Used
2
Use 1701504
Decal - Hydraulic Fluid Options:
Brown Decals (Was p/n 1700419)
1
8
Use 1701504 Black Decals (Was p/n 1700195)
3 Decal - Forward Components (Prior to January 1993) A/R D
E
1700977 Forward (Brown Decal) 4
1700053 Forward (Black Decal) 4
1700107 Forward (White Decal) 4 C
4
1700978
1701529
Arrow
Decal - Arrow (January 1993 to Present)
4
4
A
5 Decal - Crushing Options: 3 L
1700585 Prior to May 1994 S
6 1700037 Decal - Ground Control 1
7 Decal - Caution Options: 1
8 1700584 Decal - Patent 1
9 Decal - Inspection Options: 1
10 Not Available Nameplate - Serial Number 1
11 Decal - Crushing Options: 3
12 Decal - Lift Here Options: 4
1700975 Prior to S/N 27521(Brown Decal)
1700232 Prior to S/N 27521(Black Decal)
1701500 S/N 27521 to Present
13 Decal - Tie Down Options: 4
1700976 Prior to S/N 27521(Brown Decal)
1701326 Prior to S/N 27521(Black Decal)
1702300 S/N 27521 to Present
14 Not Used
15 Decal - Electrocution Options: 2
16 Decal - Attach Belt Options: 2
1702276 May 1994 to September 1995
Use 1704277 September 1995 to Present (Was p/n 1702612)
17 Decal - No Hands Options: 2
3120626 8-7
S SECTION 8 DECALS
E FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT) (CONTINUED)
T 18 3251766 Nameplate - Footswitch 1
I
19 3820001 Rivet 8
20 Decal - Strip Options: 55 ft.
O 1700431 Prior to September 1995 (Brown Decal)
N 1701703
1701334
September 1995 to Present (Brown Decal)
All (Black Decal)
21 Decal - JLG Options: 2
8 1700981
1701196
Brown Decal
Black Decal
22 Decal - 45HA Options: 2
D 1701469 Brown Decal
E 23
1701549
Not Used
Black Decal
C 24 Decal - JLG Lift Options: 2

A 1701441 Brown Decal
L 25
1701550
0860520
Black Decal
Box, Manual Storage 1
S 26 4751400 Flatwasher 1/4” 6
27 3311405 Locknut 1/4”-20NC 5
28 1060279 Cable, Lanyard 1
29 0641408 Bolt 1/4”-20NC x 1" 1
30 Decal - Manual Options: 1
31 0961127 Bushing, Snap 1
32 0100010 Loctite A/R
33 3251243 Nameplate - 120V 1
34 Decal - Full/Add (Gas/Diesel Only) Options: 1
Use 1701502 & Brown Decal (Was p/n 1700756)
1701503
Use 1701502 & Black Decal (Was p/n 1701336)
1701503
35 3251813 Decal - USA 1
36 Decal - Ground Control Operation Options: 1
1700582 Prior to May 1994)
1702293 May 1994 to Present)
37 3251569 Nameplate - Handbook Location 1
38 3250914 Nameplate - Caution “Fan Blade” (Gas/Diesel Only) 1
39 to 40 Not Used
41 Decal - Caution Options: A/R
1701460 Prior to May 1994 2
1702280 May 1994 to Present 1
42 Decal - JLG Options: 1
1701376 Brown Decal
1701548 Black Decal
43 Decal - Model 45HA Options: 1
1700982 Prior to May 1994 (Brown Decals)
1701193 Prior to May 1994 (Black Decals)
1701469 May 1994 to Present (Brown Decals)
1701549 May 1994 to Present (Black Decals)
8-8 3120626
SECTION 8 DECALS S
FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT) (CONTINUED) E
44 1702282 Decal - Warning (Machines Built May 1994 to 1
T
I
Present Only)
45 1702265 Decal - Important (Machines Built January 1995 to 1
Present Only) O
46 Not Available Decal - Bar Code (Machines Built September 1995 to
Present Only)
1
N
47 1702688 Decal - 500 LBS Max Cap (Machines Built 2
September 1995 to Present)
—— — — — — — — — —
8
Decal Kit Options: 1
2900705 Brown D
Not Available Black & White
E
DECAL INSTALLATION - OPTIONS Ref. C
A
101
Use 1701505
Decal - Fuel Options:
Diesel (Brown) (Was p/n 1700428)
1
L
Use 1701505 Diesel (Black) (Was p/n 1700196) S
Use 1701542 Gasoline (Brown) (Was p/n 1700430)
Use 1701542 Gasoline (Black) (Was p/n 1700194)
1700429 LP Gas (Brown)
1700197 LP Gas (Black)
102 1700818 Decal - Liquid Withdrawal (LP Gas Only) 1
3252356 Decal - Dual Fuel (Dual Fuel Machines Only) 1
103 3251028 Decal - Caution (LP Gas Only) 1
0252119 DECALS INSTALLATION - MANUAL DESCENT Ref. C
201 1701561 Decal - Manual Descent 1

202 1701428 Decal - Tag #1 (Prior to July 1993 Only) 1
203 1701494 Decal - Tag #2 1
204 1701426 Decal - Tag #3 1
205 1701463 Decal - Tag #4 1
0253639 NAMEPLATE INSTALLATION (MACHINES BUILT Ref. —

JANUARY 1993 TO PRESENT)

302 3252144 Nameplate - Caution/Danger 1
303 1701881 Decal - Symbols 1
PROP 65 DECAL INSTALLATION Ref.

0256488 Prop 65 Decal Installation - Gas Machines Ref. —
0256487 Prop 65 Decal Installation - Diesel Machines Ref. —
401 Decal - Prop 65 Options: 1

1702961 Gas Machines
1702962 Diesel Machines
3120626 8-9
S SECTION 8 DECALS
E FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT) (CONTINUED)
T
I
O
N
D
E
C
A
L
S
8-10 3120626
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
E
MODELS 45HA GAS & DIESEL MACHINES WITH VICKERS VALVES C
T
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
I
O
JLG PART
NUMBER
DESCRIPTION
QTY PER FLEET N
1-10 10-20 20 OR MORE
STANDARD PARTS 9
7012906 Coil (Figure 2-3) 1 1 1 R
4640049
7000418
Coil (Figures 2-5 and 2-7)
Coil (Figure 2-6)
1
1
1
1
1
1
E
7012339 Coil (Figure 2-9) 1 1 1 C
7004214 Element, Air Cleaner (Figures 2-16 and 2-21) 12 12 12 O
2120110
1340046
Element, Hydraulic Oil (Figure 2-33)
Breather, Hydraulic Oil (Figure 2-33) 1
4
1
8 12
1
M
4360003 Switch, Key (Figure 2-38) 1 1 1 M
2860002 Key, Replacement (Figure 2-38) 1 1 1
E
N
4360073 Switch, Toggle (Figure 2-38) 1 1 1
4360199 Switch, Toggle (Figures 2-38 and 4-7) 1 1 1
4360202 Switch, Toggle (Figures 2-38 and 4-7) 1 1 1 D
4360200
3740049
Switch, Toggle (Figures 2-38 and 4-7)
Relay (Figure 2-38)
1
1
1
1
1
1
E
4360216 Breaker, Circuit (Figure 2-38) 1 1 1 D
4360232 Breaker, Circuit (Figures 2-38 and 4-6) 1 1 1
3740058 Relay (Figure 2-38 and 4-6) 1 1 1 S
3740077 Relay (Figure 2-38) 1 1 1 E
R
70003151 Powertrack - 1 Foot Section (Figures 3-2 and 3-3) 2 2 2
2940006 Latch, Platform Door (Figures 4-1 and 4-2) 1 1 1
7011907 Electrical Assembly - 1600141 Controller (Figure 4-7) 1 1 1 V
7003751
4360274
Potentiometer - 1600141 Controller (Figure 4-7)
Switch, Push Button (Figures 4-7 and 2-38)
1
1
1
1 1
1
I
4360289 Switch, Emergency Stop (Figure 4-7) 1 1 1 C
4360282 Block, Contact (Figure 4-7) 1 1 1 E
4360209 Breaker, Circuit (Figure 4-7) 1 1 1
3990010 Diode - 6 Amp (Figure 7-1) 2 2 2 P
VARIABLE PARTS
A
4360201 Switch, Toggle (With Dual Fuel) (Figure 2-38) 1 1 1 R
4360212 Breaker, Circuit (Deutz Machines) (Figure 2-38) 1 1 1
T
S
7014500 Engine Oil Filters (Ford Machines) (Figure 2-16) 1 case 1 case 1 case
7014502 Engine Oil Filters (Deutz Machines) (Figure 2-21) 1 case 1 case 1 case
S
7022174 Filter, Fuel (Ford Machines) (Figure 2-16) 1 1 1
7012598 Filter, Fuel (Deutz Machines) (Figure 2-21) 1 1 1
4360057 Switch, Limit (Figures 3-1 and 4-10) 1 1 1 T
O
C
K
3120626 9-1
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
S
E MODELS 45HA GAS & DIESEL MACHINES WITH VICKERS VALVES
C The following list will service fleets of machines (built to current production per date on the front cover) with
T emergency repair parts which can be installed in the field. Parts from the list should be replaced when inven-
tory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
I JLG Industries Parts Department.
O JLG PART QTY PER FLEET

N NUMBER
DESCRIPTION
1-10 10-20 20 OR MORE
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
9-2 3120626
SECTION 10 SPECIAL OPTIONS
TABLE OF CONTENTS
PAGE
FIGURE NO. DESCRIPTION
NO.
10-1 Miscellaneous Special Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 S
E
10-2 U/L Machines Special Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 440V Electric Pedestal Machines Special Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7
10-4 Japanese Machine Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
C
T
I
O
FIGURE 10-1.SPECIAL OPTIONS LIST
Note: This list is to accommodate machines ordered with special equipment. Options may not N
be applicable to all models. For more specific parts information contact JLG Parts Department.
1
1–10 MISCELLANEOUS SPECIAL OPTIONS Ref.
0
Airline Installations Ref.
0238891 1/2” Standard Prior to November 1991 Ref.
S
P
0252473/1281733 1/2” Standard November 1991 to Present Ref.
0251053 1/2” Boeing Spec Ref.
0252474/1281733 3/4” Standard Ref. E
0251042 Bubble Level Installation (At Platform) Ref.
C
2420038 Gage, Level 1 I
A
L
0256789 Camera Mount Assembly Ref.
0251619 Console Panel Light Installation Ref.
0256384 Cold Weather Package (Deutz Engine Machines) Ref.

O
P
Decal Installations Ref. T
1702788 Decal - Biodegradable Hydraulic Fluid (All except
German Spec)
1
I
1704174 Decal - Biodegradable Synthetic Hydraulic Fluid (All 1 O
N
except German Spec)
1703479 Decal - Biodegradable Hydraulic Fluid (German Spec
Only) S
1704175 Decal - Biodegradable Synthetic Hydraulic Fluid
(German Spec Only)
0259706 Decal Installation - Brazilian Spec (Portuguese
Language)
0257904 Brazilian Common Decals Installation
0257905 Brazilian Pictogram Decals Installation
2900941 Decal Kit (Brazilian Spec)
0250733 Decal Installation - Capacity - 500Lbs
0253550 Decal Installation - CSA Spec
2910104 Decal Kit - Black & White (CSA Spec)
1702600 Decal - Diesel (Brown) (Latin American Spec)
3120626 10-1
FIGURE 10-1. MISCELLANEOUS SPECIAL OPTIONS (CONTINUED)
1701542 Decal - Gasoline (Brazilian Spec)

1702722 Decal - Gasoline (Brown) (Latin American Spec)
S 0257195 Decal - Government Warranty Installation
E 1702669 Decal - Important (Latin American Dual Fuel
Machines)
C 0255845/1281623 Decal Installation - Latin American Spanish Spec
T 2910058 Decal Kit - Brown Decals (Latin American Spec)
I Decal Installation - Lanyard Attach (GM Spec)

0256956/1282704
1701543 Decal - LP Gas (Brazilian Spec)
O 1702721 Decal - LP Gas (Brown) (Latin American Spec)
N 1702720 Decal - LP Gas Liquid Withdrawal (Latin American

Spec)
1282981 Decal Installation - Sunbelt
1 0257733 Decal Installation - Warning Stripes
0 0251049 Emergency Stop Switch Installation (Machines Built Ref.

Prior to January 1993)
S 0250815 Engine Heater Installation (Ford Engine Machines) Ref.

P
E Exhaust Options (Deutz Machines): Ref.
C
0254362 Purifier Installation Ref.
3220086 Purifier
I Spark Arrester Installation Options: Ref.
A 0254073
0254839
Prior to April 1994
April 1994 to Present
Ref.
Ref.
L
Filter Kits: Ref.
Not Available
O
Ford Engine
Deutz Engine
P 1001110987
Combined Filter Kit (Hydraulic/Air & Fuel/Engine
1
T 1001109676
Oil)
Hydraulic/Air Filter 1
I 1001110136 Engine - Fuel/Engine Oil Filter 1
O Not Available Kohler Engine
N Fixed Axle Conversion Kit (Converts Oscillating Ref.

S 0251649
Axle to Fixed Axle)
2WD 6’-6” Wide Frame Ref.
0253234 2WD 5’-9” Wide Frame Ref.
0251273 4WD Ref.
4060959 Footswitch Shield Ref.
0258780/0258779 Ford VSG-413 Engine Assembly & Installation Ref.
0258781 Ford VSG-413 Exhaust Installation Ref.
0250666 Fork Truck Tubes Installation Ref.
10-2 3120626
FIGURE 10-1. MISCELLANEOUS SPECIAL OPTIONS (CONTINUED)
0251048 Fuel Indicator Installation (At Platform) Ref.
0239085/1280972 Glow Plug Installation (Kubota Engine Machines) Ref. S

E
C
0257908/ Ground Control Box Assembly and Installation Ref.
0861153 (Brazilian Spec)
T
0250890
Lift Relief Valve Installation (Ford Motor Co Spec)
Ford Engine Machines
Ref.
Ref.
I
0250046 Kohler Engine Machines Ref. O
0258040 Load Sensing Installation
N
0251664 Oil Cooler Installation
1
0256436 Pipe Rack Installation Ref.
0
0256829 Platform Door (Spring Loaded) Installation (GM Ref.
Spec)
S
0256956 Platform Step Installation Ref. P
E
0250509 Power Tool Installation Ref.
C
0252890/1281458 Power Track Installation - 8” Wide Ref. I
0800788 Tower Boom Assembly
A
L
0800790/1281293 Main Boom Assembly
0254046 Receptacle Installation - Russell Stoll Ref.
0254793 Receptacle Mounting Plate Installation (Argentina Ref.

O
Spec) P
0253904 Tool Tray Installation Ref.
T
2660088 Tray I
O
7002828
Tools for Service
Wire Stripper
Ref.
1
N
7002821 Wire Crimper (To install wire ends to wires) 1 S
7002823 Pin/Socket Extractor - Universal (To Remove Pins/ 1
Sockets from Connectors)
4460467 Extractor - 16-18 Gauge (For Removal of Pin/Sockets 1
from Deutsch Connectors)
4460510 Extractor - 12-14 Gauge (For Removal of Pin/Sockets 1
from Deutsch Connectors)
7002822 Screwdriver, Potentiometer (To Adjust Drive Control- 1
lers)
7016654 Screwdriver, Magnetic 1
7004275 Seal Installation Tool - 1” 1
7004276 Seal Installation Tool - 1 1/2” 1
7002826 Seal Installation Tool - 2” 1
7016655 Wire Rope Sheave Gauge 1
3120626 10-3
0253988 Transformer Installation - 380Volts Ref.

4530008 Transformer
S
E 0257728 Tube Rack Installation Ref.
C 0252479/1281733 Weld Leads Installation Ref.

T
I
O
N
1
0
S
P
E
C
I
A
L
O
P
T
I
O
N
S
10-4 3120626
S
E
C
T
I
O
N
1
0
S
P
E
C
I
A
L
O
P
T
I
O
N
S
3120626 10-5
FIGURE 10-2. U/L MACHINES SPECIAL OPTIONS
S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
U/L MACHINES SPECIAL OPTIONS: Ref.
C 0251281 Batteries Installation (Electric Machines) Ref. C
T 0251282/1281458 Boom Installation Ref. C

I 0800567 Tower Boom Assembly (Same as Standard)
O 0800708 Main Boom Assembly (Special)
N Charger Installation Options: Ref.

0251623 Electric Machines Prior to October 1991 Ref.
1 0252530
0400068
Electric Machines October 1991 to Present
Prior to October 1991
Ref.
0 0400077 October 1991 to Present
S 0239794/1281094
Decal Installations
Diesel Machines
Ref.
Ref.
P 0251284/1281459 Electric Machines Ref.
E
C
0251838 Fuse Holder Box Assembly (Electric Machines) Ref.
I 0251419/0251418 Ground Control Box Installation/Assembly (Electric Ref.
A
Machines
L 0251285 Hood Installation (Electric Machines) Ref.
0251280 Motor & Pump Installation (Electric Machines) Ref.

O 3160161 Motor, Electric
P 1660179 Coupling
T 3600142
3600201
Pump Assembly (Prior to March 1993)
Pump Assembly (March 1993 to Present)
I 3600181 Auxiliary Pump Assembly
O
N
0251283 Platform Console Box Assembly (Electric Ref.
Machines)
S 0254440 Receptacle at Platform Installation Ref.
0254244 Static Straps Installation (Electric Machines) Ref.
4400325 Tank Assembly - Hydraulic (Electric Machines) Ref.
Valves Installation - Vickers Options: Ref.

0251296 Electric Machines Built Through 1992 Ref.
0253909 Electric Machines Built 1993 to Present Ref.
10-6 3120626
FIGURE 10-3. 440V ELECTRIC PEDESTAL MACHINE SPECIAL OPTIONS

S
E
440V ELECTRIC PEDESTAL MACHINES SPECIAL Ref.
OPTIONS:
C
T
0250566 Decal Installations Ref.
0250695/0250694 Ground Control Box Installation/Assembly Ref. I

0250564 Motor & Pump Installation Ref.
O
N
0860683/1281414 Platform Console Box Assembly Ref.
0251186 Valves Installation - Parker Ref.

1
0
S
P
E
C
I
A
L
O
P
T
I
O
N
S
3120626 10-7
FIGURE 10-4. JAPANESE MACHINE OPTIONS
S FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.
E
JAPANESE MACHINE OPTIONS: Ref.
C 0253884 Country Spec Installations Ref.
T Decal Installations Ref.

I 0253289 Japanese Spec Decals Ref.
O 0252080 Common Decals Installation Ref.
N 0255153/0861340 Ground Control Box Assembly and Installation Ref.
1 0251953 Manual Descent Installation Ref.
0 0251921 Overload Protection Installation Ref.
S Platform Assemblies
Standard Platforms:
Ref.
P 3510308 30” x 48”
E 3510309 30” x 60”
C
3510310 30” x 72” (6’-6” Wide Machines Only)
Low Mount Platforms:
I 3510376 30” x 48”
A 3510377
3510378
30” x 60”
30” x 72” (6’-6” Wide Machines Only)
L
Platform Console Box Assembly and Installation Ref.
(Japanese Spec)
O 0860825 2WD
P 0860826 4WD
T
I
O
N
S
10-8 3120626
3120626
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001
JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031
Plataformas Elevadoras  JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com

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Illustrated Parts Manual

March 15, 2012

May 1988 - Original Issue Of Manual

FIGURE NO. TITLE PAGE NO.

FIGURE NO. TITLE PAGE NO.

FIGURE NO. TITLE PAGE NO.

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 10 - SPECIAL OPTIONS

FIGURE NO. TITLE PAGE NO.

0239196 OSCILLATING AXLE INSTALLATION (OPTIONAL) Ref. B 1

STEERING INSTALLATION Ref.

101 Spindle - Right Side Options: 1

C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

F 3421965 CSA Spec

STEERING INSTALLATION Ref.

101 Spindle Options: 2

C FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV.

F 125 3450609 Pin, Cotter 3/16” x 2 1/4” 2

STEERING INSTALLATION Ref.

101 4130192 Spindle (Right Side) 1

C 112 0560605 Block, Tie-Rod (Right Side) 1

O 116 Not Used

C 8 Use 1001096405 Drive Motor Assembly (See Figure 1-9 for 2

O 0250432 WHEEL DRIVE INSTALLATION (4WD BUILT Ref. C

E 0920072 September 1989 to January 1992 (Ausco) (See

0238859 WHEEL DRIVE INSTALLATION (4WD BUILT PRIOR TO 2

O Note: Assemblies may require ballast/foam filling Ref.

R 4842994 Rim (9.5" Tires)

M TIRE AND WHEEL OPTIONS (4WD) Ref.

1 Hub-Spindle Sub-Assembly Options: 1 I

DRIVE HUB ASSEMBLIES Ref.

T 57 Input Shaft Assembly Options (See items 401-404

I 7000250 2WD Machines

7010428 HUB - SPINDLE SUB-ASSEMBLY (2780167/2780168/ Ref.

101 7001997 Spindle 1

7000245 HUB - SPINDLE SUB-ASSEMBLY (2780134 HUBS) Ref.

151 7000254 Spindle 1

301 Cover Options: 1

C 308 Plug, Pipe Options: A/R

I Use 70001349 Aluminum Cover (Service Replacement)  2

N INPUT SHAFT ASSEMBLY Ref.

A 403 7000262 Spring 1

2901157 DISCONNECT HUB ASSEMBLY (CAST COVER (ORIG- Ref. —

501 7002025 Cover 1

DRIVE HUB/BRAKE ASSEMBLY Ref.

O Not Required Prior to August 1992

1 7001922 August 1992 to Present

HUB/SPINDLE/BRAKE SUB-ASSEMBLY Ref.

CARRIER ASSEMBLY Ref.

201 7001931 Carrier 1

301 Cover Options: 1

C 7007650 INPUT SHAFT ASSEMBLY Ref.

T 401 7007651 Shaft - 4WD Machines 1

O 403 7000262 Spring 1

7010469 BRAKE ASSEMBLY - 2780193 AND 2780191 HUBS Ref.

A 504 7014103 Disc, Rotating 6

7010473 BRAKE ASSEMBLY - 2780193 AND 2780191 HUBS Ref.

601 7010475 Brake Lining Kit 1