Material Approval Request: Etihad Rail Stage 2 & 3 Project D0201 - PACKAGE 2F1 Operation & Maintenance (O&M) Facilities

MATERIAL APPROVAL REQUEST
ETIHAD RAIL STAGE 2 & 3 PROJECT

D0201 - PACKAGE 2F1
Operation & Maintenance (O&M) Facilities
MAT. I.D
BOQ REF. SPECS REF. DRAWING REFERENCE SUBMITTALS COMPONENTS ORIGIN REMARKS SUBMITTAL NO: D0201-S02-ERT-MT-00021-AA
CODE
REF. IN:
D0201-S02-ERT-RP-
N/A N/A
62005-AA
As Attached As Attached Germany
WE CERTIFY THAT THIS/THESE MATERIAL(S)
DESCRIPTION OF MATERIALS : MANUFACTURER SUPPLIER
Material Submittal for 2-part Polyurethane Grout for continuous Embedded Tracks (SIKA
ARE NOT MANUFACTURED ARE
Icosit® KC 340/65)
(Attached: Hard & Soft Copy)
M/s SIKA UAE LLC M/s SIKA UAE LLC
SAMPLE INCLUDED: N/A ARE NOT AVAILABLE AREARE
PRE-QUALIFICATION REF.: D0201-S02-EAC-PF-00005-AA IN THE UNITED ARAB EMIRATES
CONTRACTOR'S REMARKS: CONTRACTOR DATE:
SIGNATURE
WE HEREBY CERTIFY THAT ABOVE SUBMITTED ITEMS HAVE BEEN REVIEWED IN DETAIL, ARE CORRECT AND IN STRICT CONFORMANCE WITH THE CONTRACT REQUIREMENTS. PROJECT MANAGER (STAMP)
RECOMMENDATIONS: REF. OUT:
OWNER DATE:
SIGNATURE (STAMP)
APPROVAL CODE
1 APPROVED 2 APPROVED WITH COMMENTS 3 NOT ACCEPTED, REVISE & RE-SUBMIT 4 REJECTED 5 REVIEW NOT REQUIRED
MATERIAL SUBMITTAL FOR 2-PART
POLYURETHANE GROUT (SIKA ICOSIT® KC
340/65) (M/S SIKA UAE LLC)
Table of Contents
1. Material Submission Check List .............................................................................................. 2
2. Copy of Related Specification ................................................................................................. 3
3. Copy of Related Drawings ...................................................................................................... 4
4. Compliance Statements ......................................................................................................... 5
5. Test Reports .......................................................................................................................... 6
6. Catalogue & Brochure ............................................................................................................ 7
7. Technical Data Sheet .............................................................................................................. 9
8. Safety Data Sheet ................................................................................................................ 10
9. Previous Approvals .............................................................................................................. 11
10. Trade License ....................................................................................................................... 12
11. ISO Certificates .................................................................................................................... 13
12. Company Profile .................................................................................................................. 14
13. Sample Picture ..................................................................................................................... 15
14. Others ................................................................................................................................. 17
14.1 Supplier Profile ........................................................................................................ 18
14.2 Method Statement .................................................................................................. 20
14.3 Country of Origin ..................................................................................................... 21
14.4 Warranty Certificate ................................................................................................ 22
UNLESS SPECIFIED OTHERWISE, THIS PRINTED COPY OF THIS DOCUMENT IS UNCONTROLLED AND FOR REFERENCE PURPOSE ONLY
D0201-S02-ERT-MT-00021-AA PAGE 1 OF 23
1. Material Submission Check List
Material Submittal Checklist
Project Name Etihad Rail Stage 2 & 3 – Project D0201 Package 2F1 Operation & Maintenance (O&M) Facilities
Contract no. D0201

Client M/s. Etihad Rail (E.R)
PMC M/s. EGIS
Consultant M/s. JACOBS
Contarctor 2F1JV
Manufacture M/s SIKA, UAE LLC
Supplier M/s SIKA, UAE LLC
Material Submittal for 2-part Polyurethane Grout for continuous Embedded Tracks (SIKA Icosit®
Item
KC 340/65)
Sr. Attcheched Documents
Description Remarks
No. Yes No N/A
1 Copy of Related Specification 
2 Copy of Related Drawings 
3 Compliance Statements 
4 Test Reports 
5 Catalogue or Brochure 
6 Technical Data Sheet 
7 Safety Data Sheet 
8 Previous Approval 
9 Trade License 
10 ISO Certificates 
11 Company Profile 
12 Sample picture 
13 Others 
13.1 Supplier Profile  Same Company
13.2 Method Statement 
13.3 Warranty Certificate 
13.4 Country of Origin 
Prepared By Comments
Name Sumesh K P
Date 11-Mar-21
Signature
Reviewed By: Materials & Laboratories Manager Comments

Name Anastasios Tsolakidis
Date
Signature
Reviewed By: Quality Manager Comments

Name Daniel Steyn
Date
Signature
D0201-S02-ERT-MT-00021-AA
2. Copy of Related Specification
TRACK DESIGN SPECIFICATION
5.7.3.2 Vertical adjustment

The altitude of the horizontal beams' top should be adjusted to their nominal altitude +0 / -10mm, before the
rails are laid on them. A nominal 10mm metallic rectangular baseplate is planned under the elastic pad. The
rail altitude of the rail will be adjusted on each bearing point, using additional 10mm, 5mm, 2mm and 1mm
shims.
5.8 Centre pitted tracks

At some locations, track pits shall enable Etihad Rail employees to do access to the vehicles' underframe, only
between the rails. This is namely the case on sections where the maintenance of road vehicles (trucks, pick
ups, …) is planned.
5.8.1 Center pitted track sections

The Centre pitted tracks will be executed at the following locations :
Table 15: Centre pitted track sections
CENTRE PITTED TRACK SECTION(S)
Yellow Plant Maintenance Track (30 m long section, on the north side of the pit)
Painting and curing track
5.8.2 Design description

The proposed design for Centre pitted track is the laying of rails on the top of the concrete walls of the pit.
The top of the embedded rail will flush with the surrounding surface of the slab. The outer side of the rails will
be sealed to the concrete of the slab by using an appropriate resin. An overall section of the system is shown
in drawing D0201-S02-ERT-DG-62105.
Figure 20: Center pitted tracks design

Datasheet for the proposed material (Icosit KC 340/65) is provided in Appendix D: Icosit® KC 340/65 datasheet.
D0201-S02-ERT-RP-62005-AA PAGE 57 OF 97
3. Copy of Related Drawings
Rail 60E2, steel grade R260 / 350HT , inclination 1:40
Rail fastenings Vossloh W30HH PCM Strescon UAE Etihad Rail Standard Concrete Sleeper, see details
Scale 1:10
Center-pitted track
Tightening torque and/or spring coil gap to be
defined in later stages of the project
Ballasted tracks in Tracks Design Specification D0201-S02-ERT-RP-62117, spacing
650mm
125 1695
400 1435* Ballast, following requirements of
Technical Specifications - Track Works, 1435
400 section 4.11
Icosit KC330 Primer
Rail 60E2 Inclination 1:40
210 Icosit KC340/65

2:3 2:3 Sub-ballast (see drawing nr. 191
D0201-S02-ERT-DG 62118)
2600 180 1335
min:250
2.5%
2.5%
Scale 1:10 * : 1435 + widening in curves R < 400
Detail A-A Scale 1:10 Top view

C D
Scale 1:10
Pitted tracks Rail 60E2, no inclination
Scale 1:5 Concret slab
Scale 1:10
Embedded tracks
Elastic
Overall cross section

Pad
L profile frame C-C : overall cross section
Electrical insulation insert Bolted fastening clip allowing
lateral adjustment +/- 5mm
Non shriking grout Rail 60E2, inclination 1:40

Steel baseplate for vertical adjustment
1435 10mm ≤ h ≤ 20mm
Metallic grid as per Drawing 1435
(-1.0/+3.0) Rail 60E2, no inclination Bolting - Q 8.8 D0201-S02-EAE-DG-62517-AA (-1.0/+3.0)
Ø22mm Horizontal beam.UC305x305x97

1315
Vertical adjustment +0 / -10mm
All sections to indicate in rail inclination at
1:40 or horizontal, except pitted (horizontal)
Lateral adjustment of holes + / - 5mm 400
Gradient depending on drainage concept
200
Vertical pillars
1715
1315
E E
200
200 (-0.0/+5.0mm)
Scale 1:5 60 (-0.0/+5.0mm)
Rail 60E2 Inclination 1:40
3 (-0.0/+2.0mm)
Scale 1:10 Top view
Scale 1:10
Slab tracks 40 (-0.0/+5.0mm)
Rail boot Trelleborg Vector TM

1435+3
-1
200 (-0.0/+5.0mm)
Rail 60E2, inclination 1:40

1200 Concrete slab with
rail channels
Non-shrinking grout
270+10
0 30+7
-3
Gradient depending on drainage concept

C D
Horizontal adjustment wedge
550 964 Support plate
}
Adjustment kit
installed
Vertical adjustment wedge every 1,8m
Electrical insulation insert

Concrete slab Baseplate bolting
Discrete plinth, spacing 60cm made of Icosit KC 340/7 grout or equivalent
Proprietary Baseplate, System DFF 300, see details in Tracks Design Specification D0201-S02-ERT-RP-62005 B B
Rail fastening - Tightening torque and/or spring
coil gap to be defined in later stages of the project
Drainage system
Scale 1:10 1435+3

-1
Scale 1:10 Detail B-B Scale 1:10 Detail D-D Scale 1:10 Detail E-E
A 400
Metallic grid as per Drawing
D0201-S02-EAE-DG-62517-AA
L Profile bolted to concrete slab
1715
Metallic grid as per Drawing D0201-S02-EAE-DG-62517-AA
450 L profile frame
50
200
300
200
1200 1.0% 1.0%
A
550 Drainage pipe diam 160
DRAWN CONTRACTOR PROJECT DRAWING TITLE

REV DATE Drwn Chkd Appr
1.
2.
Specify unit of measurement : mm
Drainage system detail applies every 25m along embedded track segment on
DESCRIPTION
Christopher Riffi ETIHAD RAIL NETWORK ETIHAD RAIL STAGE 2 - PACKAGE 2F1
painting track only as per drawing D0201-S02-EAE-DG-62503-AC AA 21/01/2021 ISSUED FOR APPROVAL CRI FRO AQU
DATE 21/01/2021 CLIENT TRACK DETAILS
CHECKED
SHEET No. SCALE ORIGINAL SIZE
F Frederic Rousseau LEAD DESIGNER SUB-CONSULTANT 1 OF 1 AS SHOWN A1
DATE 21/01/2021 PROJECT STAGE DOCUMENT STATUS
PMC ENGINEER
APPROVED
DCP3F : FINAL DESIGN DRAFT
Alan Quinn DRAWING No REVISION
DATE 21/01/2021 D0201-S02-ERT-DG-62105 AA
TO AL AIN CITY JUNCTION TO TAWEELAH JUNCTION
2F1 Ch. 0+000

2B Ch. 41+676
N
Turnout's heel
Ch. 0+100
X 280908.05653
Y 2694531.97665
Interface point betwe
Ch. 0+200
Z 58.6337 en 2B and 2F1
Slope -0.5% X 280913.71854
Ch. 0+300
Y 2694581.65503
Z 58.3838
Ch. 0+400
41+700 Direction 06°30'07.6"
Slope -0.5%
Ch. 0+500
41+800
Offset = 7m
Ch. 0+600
41 EW 60 - 1200
+700 - 1:18.5
-50.003m
Ch. 0+700
DMA 27 - 41+800 42+000
KP 0+000 -27.022m R = 750.00m -18.569m -
Ch. 0+800
X 280902.45996 -
-40.502m -
Y 2694467.42488
Ch. 0+900
Z 58.9577
42+000
Ch. 1+000
Slope -0.5%
MATCH LINE 1
CP01 2 insulated Rail Joints
km 0+250,
KP 0+201 as per Tracks Desig
n Specification
D0201-S02-ERT-R
P-42005, Section 5.1
4
-1074.207m -
UTILITY CROSSI
NG
OVERBRIDGE CH
42.600
Ch. 0+900
Ch. 1+000
MATCH LINE 1
Ch. 1+100
Ch. 1+200
Ch. 1+300
Offset = 7m
N
C
43+000 MATCH LINE 2
h. 1
OVERBRIDGE CH
42.600
SOUTH RECEPTION
TRACK
D0201-S02-ERT-DG-
Virtual fouling poi
D0201-S02-ERT-DG-
nt
43+000
+
R = 44
0.00m
4
-99.399 76m
m-
0 0
HEA
Ch.
UTILITY CROSSI D SHU
NT
62101
NG
62102
Ch.1+600
BF 0
1(
km 1 Sliding bu
+418
1
ffer)
SECURITY GATE -98.6
+
00m
-
Ch. 1+700
5
-126
7m
00
.919
Ch. 1+800
m-
Ch. 1+900
R = 30
-67.9103.00m
m-
R = 300.00
EW R = 300.0 -32.973m - m FAY 02
60-3 0 -33.197m
00-1
:9 -34.716mm - KP 1+699
-
FAY 01 -30.157
-7.80 -96.769m - m-
KP 1+501 EW
0m - 60-3 EW 60-30
00-1 0-1:9
:9
-120.280m -
FAY 22 R=
KP 1+542 -10 300.0 -66.0
39m FAY 23
.91 0m EW 60-30
7m - 0-1:9
- KP 1+642 FAY 03
-30.157 EW 60-30
KP 1+820 m- 0-1:9
EW 6
0-300 FAY 04
- 1:9
KP 1+883 -30.157
m- EW 60-30
0-1:9
-69.475 FAY 05
m- KP 1+946
-39.9
39m R = 360.0 TRAIN PROVISION
- 0m ING
EW 6 -41.660m
0-300- - 13.5
1:9 R = 300.0
5.0 13.0 5.0
R
13.5
0m 13.7
= 1 .494
-34.717m
-12
- -246.801m - SLOPE
1%
FHS
Toe of turnout
FAY 25
10 m
9
FAY 24 FD SLOPE
1%
.00 -
FD
KP 1+715 -39.5
SLOPE
1%
FLOOR SLABS TO
BE
LAID
TO FALL TO
88m
m
DRAINAGE
SLOPE
1%
- SLOPE
1% FD
PROVISIONING
SHED
FD
SLOPE
1%
R = 300 FAY 36 SLOPE
.00
1%
-6.245m m
FD
EW KP 1+821 FHC SLOPE
60-3
1%
FD
-
FD
FD
m 00-1 CONCRETE
:9
LOCKERS AREA
HARDSTAND
SLOPE
.00 -
1%
FD LOCKERS AREA
10 25m
SLOPE
-58.5
RWP
1%
= 1 . 3 85m
RWP
SLOPE
1%
FD
SLOPE
1%
R -158
RWP
-
TUR
NING
WYE
R = 300
-67.89.00m
2m -
LEVEL CROSSING
N°1
PUMP
ROOMS
R = 300.0
-40.761m -
0m
-13.5
47m
-
EW 60-3
00-1:9
FAY 35
KP 1+790
LEGEND :
2F1 Package (stage 2)
Future Berthing tracks (stage 3)

2B Package
-169
Buildings and roads part of 2F1 package
.600
m-
Catch point
Buffer stop
R= Radius (m)
- x.xxm - Elements Length (m)
Elements limits
r)
buffe
ding
500 - meter chainage
2 (Sli
+620
BF 0
km 1
50 - meter chainage
Revision clouds
X
AB Revision markers
Derailers
xx Turntables
Fouling points
Clearance points

DESCRIPTION
Raphaël Jordan ETIHAD RAIL NETWORK ETIHAD RAIL STAGE 2 - PACKAGE 2F1
AA 21/01/2021 ISSUED FOR APPROVAL RJO FRO AQU
DATE 21/01/2021 CLIENT RAIL GENERAL ARRANGEMENT
CHECKED
F Frederic Rousseau LEAD DESIGNER SUB-CONSULTANT 1 OF 3 1/1000 A0
PMC ENGINEER
APPROVED
DATE 21/01/2021 D0201-S02-ERT-DG-62101 AA
MATCH LINE 2
D0201-S02-ERT-DG-
D0201-S02-ERT-DG-
62101
62102
N
44+000
Ch. 2+000 MATCH LINE 3
Ch. 2+100
44+000
Ch. 2+200
D0201-S02-ERT-DG-
D0201-S02-ERT-DG-
Ch. 2+300
Ch. 2+400
Ch. 2+500
62102
62103
Ch. 2+600
Ch. 2+700
-30.157 -632.569m -
Ch. 2+800
m- EW 60-30
0-1:9
FAY 05 -443.338m -
Ch. 2+900
KP 1+946
R = 300.00 -254.107m -
-30.157 -33.197m m
Ch. 3+000
TRAIN PROVISION m- -
ING
-64.876m -
40m
54m
FAY 25
-30.000m - EW VI-300-1:9 -29.989m - -30.000m -
KP 1+992 EW VI-300-1:9 EW VI-300-1:9 -30.000m -
- EW VI-300-1:9 EW VI-300-1:9
-246.801m - -30.000m R = 300.00m- -30.157m - -30.157m - EW VI-300-1:9
-30.157m - EW VI-300-1:9 EW VI-300-1:9
FHS
R = 300.00m-
SLOPE
1%
-28.735m FAY 26 -30.157

FD SLOPE
1%
FD
-28.734m FAY 06 -156.000m - m-

SLOPE
1%
FLOOR SLABS TO
LAID
TO FALL TO
BE
EW VI-300-1:9 KP 2+141
KP 2+172
DRAINAGE
EW VI-30
SLOPE
1%
SLOPE
1% FD
PROVISIONING
SHED
FAY 07 -408.462m - 0-1:9

FD
SLOPE
FAY 08
KP 2+267 EW VI-300-1:9
1%
KP 2+297
SLOPE
-30.001m -
1%
7m
FD
FAY 09
SLOPE
-30.157
FHC
1%
-660.924m -
FD
FD
FD
FAY 10 m- EW VI-30
CONCRETE
KP 2+393 BERTHING TRACK 1

LOCKERS AREA
HARDSTAND
SLOPE
0-1:9
1%
19m 7m 7m 7m 7m
KP 2+443
FD LOCKERS AREA
FAY 11
SLOPE
RWP
1%
RWP
SLOPE
1%
FD
SLOPE
-30.000m - -889.784m -
KP 2+519
1%
FAY 12 BERTHING TRACK 2

RWP
EW VI-300-1:9
KP 2+549
FAY 13 -30.157
FAY 14 m- BERTHING TRACK 3
KP 2+645 EW VI-300-1:9
KP 2+675
-1391.543m - -1025.602m - EW VI-300-1:9
FAY 15
FAY 16
BERTHING TRACK 4
FAY 37 KP 2+772 -30.000m -
-133.035m - LEVEL CROSSING FAY 38 KP 2+802 FAY 17
N°2 KP 2+080
11m 8m
TRAIN WASH FAY 31
KP 2+120 PROVISIONING TRAC KP 2+899 R = 30 -30.0
-7.201m - K1 KP 2+929 0
-28.72.00m
LEVEL CROSSING EW VI-300-1:9 FAY 39 FAY 40 R = 300.00m EXTERNAL PLANT 4m -
00m
-
N°1 EW VI-300-1:9 KP 2+204 KP 2+275 WASHING YARD AREA R = 30
FUEL FARM FAY 42 -191.349m - PROVISIONING TRAC
R= KP 2+348
FAY 41
m - -74.623m -
BLASTING AND PA K2 -28.720.00m
FACILITY 300. -48.620 -193.734m - KP 2+347 -30.000 INT BOOTH 6m -
00m
PUMP SUBSTATION S-01 -53.
194
m- R = 300.00m LEVEL CROSSING
N°3
EW VI-300-1:9
-
ROOMS INTAKE / DISTRIBU m-
EW VI-300-1:9 -41.431m -42.942m - DR01 R = 30
0.00m
TION
17m
EW VI- -40.000m -
3 00-1:9 R = 400.00m R = 400.00m -198.515m -
-39.840 -77.27
m- -10.000m - 9m -
EW VI-3 -29
00-1:9
9.788m
71m PAINTING DR09 -40.
- R = 40 000
920
R= CONCRETE YARD 0.00m m-

-38. 300.00 47m
095
m- m
-39.212 R=
26m
m- REFUSE AND 300.
-40 EW VI-300-1:9 YELLOW PLANT DR 0
.00 02 RECYCLING -40.00 -44.0 0m
0m -612.492m - 0m - 80m
UNDERGROUND - STORAGE -
FUEL TANK -39.212
WAGON 4 DR03 R = 400.0 EW VI-300-1
m- DR10 CONCRETE YARD 0m :9
EW VI-300-1:9 -10.000m -
R= -468.492m - -130.297m -
8m 8m 8m
-57. 400.0 WAGON 3 DR04
175 FAY 44 DR11 FAY 51
m - 0m FAY 43 KP 2+908 EW VI-300-1:9
KP 2+412 -39.208 -324.492m -
KP 2+420 m- R = 300.0
0 WAGON 2 EW VI-300-1:9 -11.026m -
HAZMAT STORE DR05 -180.003m - DR12
-40.000m -
EW VI-300-1:9 m EW VI-300-1:9
-174.958m - 00.00
-40.0
00m EW VI-300-1:9 -39.212m - R=3 - FAY 53
-361 - FAY 45 DR13 04m
.829 KP 2+450 R = 400.00m -39.212m - FAY 49 -44.5 KP 3+057
m- -33.674m - FAY 48 FAY 50 FAY 52
EW V KP 2+883 -
I-300- FAY 47 KP 2+911 00m KP 2+954
1:9 R = 300.00
m KP 2+812 -30.0 KP 2+998
-28.410m -
26m
BALLAST
P-WAY YARD EW VI- WAGON 1 DR06 0m
STORAGE -6.00
0m - 300-1:9 R = 300.00 FAY 46 R = 3003.0
3m - 0-1:
9
-28.408m -
m -287.847m - INSPECTION AND KP 2+824 -14.7 VI-30
LOCO 2 DR07 MAINTENANCE FA -36.369m - m- EW
DR14 CIL ITY -34.503
-6.00 R = 300.00m 0-1:9 HELIPAD
3m - LOCO 1
-211.888m - EW VI-30 48m
-
8m 8m
-29.772m -
DR08 DR15 -30.9
R = 300 -
-61.608.00m 20 -5.166m
Detail BALLAST
m- m -184.934m -
DR16 R = 300.00m-
-62.970m
MECH
STORAGE BUILDING
Scale 1:500 0.00m
R = 30 m -
BF 0 -110.894
SLEEPER 5 (S
13.5 5.0 13.0 5.0 13.5 13.7 lidin
g bu
STORAGE ffer)
UP
km 2
Toe of turnout .512 20m
FHS
FAY 25 UNDERGROUND
SLOPE SLOPE
RAIL FUEL TANK
1% 1%
STORAGE
FD FD
AB
SLOPE FLOOR SLABS TO BE SLOPE SWITCH AND SWITC SUBSTATION S-02

1% TO FALL TO
LAID
DRAINAGE
1%
H
COMPONENT
PROVISIONING
STORAGE
SHED
FD FD SLOPE
SLOPE
1% 1%
SLOPE
1% FD
SLOPE
1%
FD
FHC
FD FD
CONCRETE
HARDSTAND
SLOPE
1%
YELLOW PLANT CA
LOCKERS AREA
NOPY
SLOPE
1%
FD LOCKERS AREA
SLOPE FD SLOPE
1% 1%
RWP RWP RWP
Detail
Scale 1:500
8.4 30.0 8.4
TRAIN WASH EXTERNAL PLANT YARD AREA

BLASTING AND PAINT BOOTH
SUBSTATION S-03
DETAIL LEGEND :
67.6 2.0 25.6 16.4 26.8 2.0 43.7
Ballasted track SAND MITIGATION UNDERGROUND
FENCE & GATE FUEL TANK ADMIN BUILDING
Embedded track
CHILLERS
Center pitted track
Dual-sided pitted track 920
Slab track
Turn table
10.0 8.1 33.9 30.0 40.6 10.0

LEGEND : YELLOW PLANT
2F1 Package (stage 2) 10.0 8.1 96.4 8.1 10.0

WAGON 4 (light)
10.0 8.1 96.4 8.1 10.0
2B Package WAGON 3 (light)
Buildings and roads part of 2F1 package 13.6 1.0 96.4 8.1 10.0
WAGON 2 (light)
Catch point 12
Buffer stop
8.2
30.0 3.6 5.3 36.2 36.5 9.0 12.1 10.0 40.0
WHEELSET WORKSHOP
4.0
R= Radius (m) BOGIE WORKSHOP

1.3
LOCO BOGIE STORAGE

05 07 08 10 11
- x.xxm - Elements Length (m) 30.7
1.2
2.3
3.0
3.6
WAGON BOGIE STORAGE BOGIE STORAGE INSPECTION AND
09
1.1
Elements limits 06
8.3
1.0
WAGON 1 (heavy) 96.4 8.1 10.0 MAINTENANCE FACILITY
13.6
500 - meter chainage
04
24.6 6.6 10.0
50 - meter chainage 3.1 55.0 15.0
3.3
12.4
LOCO 2 (light)
Revision clouds 03
4.0 8.5 78.9 16.8 10.0
X
2.4
AB Revision markers LOCO 1 (heavy)
01 02
2.0
Derailers
20.5 30.0
xx Turntables
15.0
Fouling points
UP
Clearance points

DESCRIPTION
CHECKED
PMC ENGINEER
APPROVED
DATE 21/01/2021 D0201-S02-ERT-DG-62102 AA
Detail
Scale 1:500
TRAIN PROVISIONING
13.5 5.0 13.0 5.0 13.5
FHS
N
SLOPE 1% SLOPE 1%
FD FD
SLOPE 1% FLOOR SLABS TO BE LAID SLOPE 1%

TO FALL TO DRAINAGE
MATCH LINE 3
PROVISIONING SHED
FD FD SLOPE 1%
SLOPE 1%
D0201-S02-ERT-DG-
D0201-S02-ERT-DG
SLOPE 1%
FD
SLOPE 1%
FD
FHC
FD FD
CONCRETE HARDSTAND
SLOPE 1%
SLOPE 1%
FD
SLOPE 1% FD SLOPE 1%
-62103
62102
45+000
40m
54m
Ch. 3+100
45+000
Ch. 3+200
Ch. 3+300
Ch. 4+100
Ch. 3+400
Ch. 4+000
Offset = 7.10m
Ch. 3+900
Ch. 3+50
Ch. 3+800
UNDERPASS
-889.784m -
Ch. 3+700
Ch. 3+600
M
45A+8
TC00H LINE
-826.553m -
4
LEVEL CROSSI
NG N° 6 R = 400.00m
TRAIN PROVISION FAY 18 SECURITY GATE
ING
0
-702.619m - KP 3+568
SECURITY GATE 45+800
SECURITY GATE -53.800m -
R = 300.00
m
R = 30 -513.394m - -33.197m -30.157 -416.929m -
TRAIN PROVISION - m-
-28.720.00m FAY 32 ING
12m 7m
6m - FUEL FARM KP 3+084 BF 03 (Sliding buffer) EW 60-30

0-1:9
FAEW
CILVI
ITY-300-1:9 km 3+176 -32.000m -
-262.729m - EW 60-300-1:9
FHS
SLOPE 1%
FD SLOPE 1%
FD
-161.137m - DEAD END CRIPPLE EW 60-300-1:9

EW 60-300-1:9 -30.157m- FAY 21
SLOPE 1%
FLOOR SLABS TO BE LAID

TO FALL TO DRAINAGE
SLOPE 1%
PUMP SIDING -30.157m-
ROOMS -30.157m- FAY 20 KP 3+633
-74.360m -
PROVISIONING SHED
-30.005m -
SLOPE 1%
FAY 19
FD
FD
SLOPE 1%
EW 60-300-1:9 EW 60-300-1:9 KP 3+572

SLOPE 1%
FD
-39.212m - EW 60-300-1:9 KP 3+508

R = 300.00m -5.000m -
-69.531m -
FHC SLOPE 1%
FD
FD
FD
FAY 54
-33.197m -
0.00m
CONCRETE HARDSTAND
SLOPE 1%
KP 3+449
R = 30
FD
FAY 34
SLOPE 1%
RWP
RWP
SLOPE 1%
FD
SLOPE 1%
KP 3+341
RWP
FAY 33
KP 3+270
-
41m
FUEL FARM -41.0
FACILITY LEVEL CROSSI
NG N°5 RWP
EW VI-300-1:9 R = 300.00m
VRF
-31.273m - AHU
SL
1%
OP
E
-102.150m -
RWP
FAY 53
KP 3+057 PUMP
LEVEL CROSSI ROOMS
NG N°4
GATEHOUSE
N
Offset = 7.10m
Ch. 4+200
UNDERPASS
Ch. 4+300
M
45A+8
TC
00H LINE 4
Ch. 4+400
45+900
45+800
Ch. 4+500
45+900 46+000
Offset = 7
Ch. 4+600
NORTH REC 46+000

EPTION TRA
CK
Ch. 4+700
.10m
Ch. 4+80
R = 9988
.4
-911.822 0m
m-
Ch. 4+90
LEGEND :
Offset =
Ch. 5+00
2F1 Package (stage 2)
Offset
Offset
0
Offset
7.10m
Ch. 5+100
= 7.1
=
2B Package
= 7.02m
2F1 C
7.06m
0m
2B C
0
Turnout's heel
46+700
Ch. 5+20
X 281295.15009
Buildings and roads part of 2F1 package 2 insula
Y 2699614.29837
ted Rail Z = 51.2450
as p Joints k 46+700 Slope -0.441%
D0201-S er Tracks Des
h
m 5+00
h
0,
Catch point 02-ERT ig
-RP-620 n Specification
.
-21.431m R = 850 46+800
.
05, Sec .0
tion 5.1 - -40.141 0m
4
4 -18.569m m-
5
CP02 -
6
Buffer stop -25.960m
+
KP 5+037 -
+
0
46+800
2
-50.000m
-
906
37
R= Radius (m) 46+900
EW 60
- 1200 -
- x.xxm - Elements Length (m) -64.802
m-
1:18.5
46+900
Elements limits DMA 28

KP 5+237
X 281305.08320
500 - meter chainage Y 2699678.32638
Interface point betwe Z 50.9598
en 2B and 2F1 Slope -0.441%
X 281288.82164
50 - meter chainage DETAIL LEGEND : Y 2699564.70048
Z 51.466
Direction 07°16'16.9"
Revision clouds Ballasted track Slope -0.441%
X
AB Revision markers Embedded track
Derailers Center pitted track
xx Turntables Dual-sided pitted track
Fouling points Slab track

Clearance points Turn table

DESCRIPTION
CHECKED
PMC ENGINEER
APPROVED
DATE 21/01/2021 D0201-S02-ERT-DG-62103 AA
4. Compliance Statements
ETIHAD RAIL STAGE 2 & 3 PROJECT D0201 – PACKAGE 2F1 Operation & Maintenance (O&M) Facilities
Compliance Matrix
Proposed Products / Material: 2-part Polyurethane Grout for continuous Embedded Tracks (SIKA Icosit® KC
Doc. Ref. No.: D0201-S02-ERT-MT-00021-AA
340/65)
Source:M/s. SIKA UAE, LLC Supplier: M/s. SIKA UAE, LLC
Specification Ref No: D0201-S02-ERT-RP-62005
Contract /
Sl Complied
Specification Specification Requirement Product Data/Spec Remarks/Comments
No# Yes/No/Noted
Clause Referance
1 5.8.1 Center pitted track sections
Design description
The proposed design for Centre pitted track is the laying of rails on the top of the concrete
walls of the pit. The top of the embedded rail will flush with the surrounding surface of the
slab. The outer side of the rails will be sealed to the concrete of the slab by using an
appropriate resin
Icosit® KC 340/65 is a flexible 2-part polyurethane

2 5.8.2 polymer resin grout designed as a vibration absorbing,
load-bearing, flexible grout for the continuous fixing of Yes
embedded grooved rails. Particularly suitable for embedded
(floating) rail designs.
Project Name Etihad Rail Stage 2 & 3 – Project D0201 Package 2F1 Operation & Maintenance (O&M) Facilities
Contract no. D0201
Client M/s. Etihad Rail (E.R)
PMC M/s. EGIS
Consultant M/s. JACOBS
Contarctor 2F1JV
Manufacture M/s SKIA, UAE, LLC
Supplier M/s SKIA, UAE, LLC
Compliance Statement of Material Submittal for

2-part Polyurethane Grout for continuous Embedded Tracks (SIKA Icosit® KC 340/65)
Project Measured
Sl No Properties Specification Test Method (Laboratory Certificates) Evaluation
Requirements Evaluation
1 Density (A+B) DIN 0.92 kg/liter Based on Proposed
2 Pot Life -- 7±1 min Based on Proposed
3 Shore hardness ISO 868 A 70±5 Based on Proposed

NS
4 Elongation at break ISO 527 160±5% Based on Proposed
5 Tensile Strength @ 28 days ISO 527 ῀3 N/mm2 Based on Proposed
6 Tear Resistance ISO 34 10±0.5 N/mm Based on Proposed

5. Test Reports
6. Catalogue & Brochure
Please refer section 7
7. Technical Data Sheet
PRODUCT DATA SHEET
Icosit® KC 340/65
2-part polyurethane grout for continuous embedded tracks with heavy axle loads
DESCRIPTION CHARACTERISTICS / ADVANTAGES

Icosit® KC 340/65 is a flexible 2-part polyurethane ▪ Heavy axle loads and standard deflection
polymer resin grout designed as a vibration absorbing, ▪ Noise & vibration suppression
load-bearing, flexible grout for the continuous fixing of ▪ Flexible, elastic (shore A 70)
embedded grooved rails. Particularly suitable for em- ▪ More uniform load distribution into substructure
bedded (floating) rail designs. ▪ Application manually and by machine
▪ Watertight undersealing
USES ▪ Damping, compressible
▪ Good electrical insulation against stray currents
Icosit® KC 340/65 may only be used by experienced ▪ Excellent adhesion on various substrates
professionals. ▪ Levels out tolerances
▪ Suitable as a powerful, shear-resistant adhesive
As a noise and vibration reducing grout for continuous ▪ Absorbs dynamic stresses and prolongs the life of
embedded tram or light rail track sections and road concrete substructure
crossing applications. ▪ Insensitive to moisture
▪ Long durability, less maintenance
PRODUCT INFORMATION
Composition 2-part polyurethane
Packaging Manual application Machine application
Part A 8,7 kg container 160 kg drum
Part B 1,3 kg container 24 kg container
A+B 10 kg 184 kg
Colour Grey
Shelf life 12 months from date of production
Storage conditions The product must be stored in original, unopened and undamaged sealed
packaging in dry conditions at temperatures between +10 °C and +25 °C.
Always refer to packaging.
Density Part A ~0,9 kg/l (ISO 2811-1)
Part B ~1,2 kg/l (ISO 2811-1)
A+B ~0,9 kg/l (ISO 1183-1)
PRODUCT DATA SHEET

Icosit® KC 340/65
November 2020, Version 03.02
020202020030000006
1/4
TECHNICAL INFORMATION
Shore A hardness 70 ± 5 (after 28 days) (ISO 868)
Shore hardness assists with material identification and assessing the curing
progress on site.
Compressive stiffness Load-Deflection Diagram
Static stiffness determined according to DIN 45673-1.

Test specimen dimensions 1000 × 180 × 25 mm.
Spring index kstat = 63 kN/mm (±10 %), determined as per the secant meth-
od between 4 kN and 32 kN.
Tensile strength ~3,0 N/mm2 (ISO 527)
Tensile strain at break ~165 % (ISO 527)
Chemical resistance Long-term resistant against:

▪ Water
▪ Most detergents
▪ Sea water, alkaline water
Short-term resistant against:

▪ Mineral oils, diesel fuel, vegetable and animal fat
Short-term or no resistance against:

▪ Organic solvents (ester, ketone, aromates), alcohol and thinners
▪ Concentrated lyes and acids
Contact Sika Technical Services for specific information.

Service temperature -40 °C min. / +80 °C max.
short term up to +150 °C
Electrical resistivity ~5,48 × 109 Ω·m (DIN VDE 0100-610 and DIN IEC 93)
SYSTEM INFORMATION
System structure ▪ SikaCor®-299 Airless (Steel deck / rail coating)
▪ Icosit® KC 330 Primer
▪ Icosit® KC 340/65
PRODUCT DATA SHEET

Icosit® KC 340/65
020202020030000006
2/4
APPLICATION INFORMATION
Mixing ratio Part A : Part B = 100 : 15 (parts by weight)
Consumption ~0,9 kg per litre of volume to be sealed
Layer thickness 15 mm min
60 mm max.
Product temperature Condition product parts before application preferably at ~+15 °C to assist
with flow and curing speed.
Ambient air temperature +5 °C min. / +35 °C max.
Relative air humidity 90 % max.
Substrate temperature +5 °C min. / +35 °C max
Substrate moisture content Dry to matt damp
Pot Life ~8 minutes at +20 °C
After this time, the mixture becomes unusable. Higher temperatures will
shorten pot life.
Curing time Tack-free ~2 hours at +20 °C
Trafficable ~12 hours at +20 °C
Curing rate Shore A Curing Temperature

Curing Time 0 °C 5 °C 23 °C 35 °C
1h - - ~30 ~35
2h - ~20 ~40 ~45
4h ~20 ~30 ~45 ~50
7h ~35 ~40 ~50 ~55
1d ~55 ~55 ~60 ~65
3d ~60 ~60 ~65 ~65
7d ~65 ~65 ~65 ~65
14 d ~70 ~65 ~65 ~65
Waiting time to overcoating Minimum Maximum

Icosit® KC 330 Primer 1 hour 3 days
SikaCor®-299 Airless 24 hours 7 days
BASIS OF PRODUCT DATA IMPORTANT CONSIDERATIONS

All technical data stated in this Data Sheet are based ▪ To achieve the optimum flow performance, condi-
on laboratory tests. Actual measured data may vary tion the material to a temperature of +15 °C before
due to circumstances beyond our control. application.
▪ Undersealing layer thickness must be a minimum 15
ECOLOGY, HEALTH AND SAFETY mm and maximum 60 mm.
▪ To achieve maximum adhesion on concrete, loose
GISCODE: PU 40 particles and cement laitance must be removed
For information and advice on the safe handling, stor- mechanically, e.g. by blast cleaning or scabbling.
age and disposal of chemical products, users shall ▪ Use of appropriate Sika Primers will improve adhe-
refer to the most recent Safety Data Sheet (SDS) con- sion and durability.
taining physical, ecological, toxicological and other ▪ Do not add any solvents to product.
safety-related data. Further notes and information ▪ Standing water must be removed (e.g. by vacuum ex-
data sheets on product safety and disposal can be traction or oil free compressed air) before pouring
found on the Internet at www.sika.de. Icosit® KC 340/65.
PRODUCT DATA SHEET

Icosit® KC 340/65
020202020030000006
3/4
APPLICATION INSTRUCTIONS APPLICATION METHOD / TOOLS
Reference must be made to further documentation
SUBSTRATE QUALITY where applicable, such as relevant method statement,
Substrate must be sound, free from oil, grease, loose application manual and installation or working instruc-
and friable particles. tions.
Slightly damp substrates are acceptable. Standing wa- Material is suitable for application with special 2-part
ter must be removed (e.g. by vacuum extraction or oil casting machines. Correct mix ratio must be carried
free compressed air) before pouring Icosit® KC 340/65. out. Part A must be stirred at regular intervals. Refer-
ence must be made to equipment supplier’s instruc-
tion manual.
SUBSTRATE PREPARATION
CLEANING OF EQUIPMENT
To improve adhesion, apply Icosit® KC 330 Primer as a
primer on absorbent substrates (concrete). Mixing and application tools must be cleaned at regu-
For additional corrosion protection, use SikaCor®-299 lar intervals and immediately after use with Sika®
Airless and Icosit® KC 330 Primer in combination to Reinigungsmittel-5. Hardened material can only be re-
coat the steel surfaces. moved mechanically
Immediately blind (broadcast) the freshly applied
coated surfaces with quartz sand (0,4–0,7 mm granu- LOCAL RESTRICTIONS
lometry).
Always comply with the waiting time limits between Note that as a result of specific local regulations the
application of SikaCor®-299 Airless, Icosit® KC 330 declared data and recommended uses for this product
Primer and pouring of Icosit® KC 340/65. may vary from country to country. Consult the local
Refer to the individual Product Data Sheets for more Product Data Sheet for the exact product data and
information. uses.
MIXING LEGAL NOTES

Icosit® KC 340/65 is supplied in pre-weighed compos- The information, and, in particular, the recommenda-
ite units consisting of parts A + B. Part A must be tions relating to the application and end-use of Sika
stirred thoroughly before being mixed with part B. products, are given in good faith based on Sika's cur-
rent knowledge and experience of the products when
10 kg units properly stored, handled and applied under normal
conditions in accordance with Sika's recommenda-
The following mixing instructions must be carried out: tions. In practice, the differences in materials, sub-
▪ Use an electric or pneumatic mixer with basket type strates and actual site conditions are such that no war-
stirrer (diameter 120–140 mm, speed ~600–800 ranty in respect of merchantability or of fitness for a
rpm.) particular purpose, nor any liability arising out of any
▪ Mixing time ~60–80 seconds legal relationship whatsoever, can be inferred either
▪ Ensure material is mixed from the container walls from this information, or from any written recom-
and the base by the stirrer during mixing mendations, or from any other advice offered. The
user of the product must test the product’s suitability
176 kg units for the intended application and purpose. Sika re-
serves the right to change the properties of its
Recommended mixer for stirring Part-A in 160 kg products. The proprietary rights of third parties must
drums: be observed. All orders are accepted subject to our
Geppert Rührtechnik GmbH gear stirrer GRS 300/1,5 current terms of sale and delivery. Users must always
equipped with three blades (diameter 300 mm). Gear refer to the most recent issue of the local Product
stirrer must be mounted on a drum lid which replaces Data Sheet for the product concerned, copies of which
the original lid during stirring. will be supplied on request.
Stirring time ~5 minutes.
Sika Deutschland GmbH

Kornwestheimer Straße 103 - 107
D - 70439 Stuttgart
Telefon: 0711/8009-0
Telefax: 0711/8009-0
E-Mail: info@de.sika.com
www.sika.de
IcositKC34065-en-DE-(11-2020)-3-2.pdf
PRODUCT DATA SHEET

Icosit® KC 340/65
020202020030000006
4/4
PRODUCT DATA SHEET
Icosit® KC 330 Primer
1-pack Polyurethane Primer for Icosit® KC 330 / 340 product range
DESCRIPTION CHARACTERISTICS / ADVANTAGES

Icosit® KC 330 Primer is a 1-pack, polyurethane ready ▪ Highly abrasion resistant
to use, solvented, reaction-curing primer. ▪ Good penetration and substrate stabilisation
▪ Moisture-curing
USES ▪ Tough-hard
Icosit® KC 330 Primer may only be used by experi-

enced professionals.
Adhesion promoter as pre-treatment of dry concrete,

steel and asphalt substrates. For improving adhesion
of the Icosit® KC 330 / 340 range of products.
PRODUCT INFORMATION
Composition 1-pack polyurethane
Packaging 3 Litre container
Refer to current price list for packaging variations.
Colour Yellowish-brown / transparent
Shelf life 12 months from date of production
Storage conditions The product must be stored in original, unopened and undamaged sealed
packaging in dry conditions at temperatures between +10 °C and +25 °C.
Always refer to packaging.
Density ~1,0 kg/l (ISO 2811-1)
PRODUCT DATA SHEET

December 2020, Version 02.02
020202020020000010
1/3
TECHNICAL INFORMATION
Chemical resistance Long-term resistant against:
▪ Water
▪ Many detergent solutions
▪ Seawater
Temporary resistant against:

▪ Mineral oil, Diesel fuel
Short-term or no resistance against:

▪ Organic solvents (esters, ketones, aromates) and alcohol
▪ Concentrated lyes and acids
Contact Sika Technical Services for specific information.

Temperature resistance Dry heat short-term up to ~+150 °C, liquids up to ~ +60 °C
Service temperature -40 °C min. / +80 °C max.
short term up to 150 °C
SYSTEM INFORMATION
System structure ▪ SikaCor®-299 Airless (Steel deck / baseplate / rail coating)
▪ Icosit® KC 330 Primer
▪ Icosit® KC 330 / 340 products
APPLICATION INFORMATION
Consumption ~ 0,1 kg/m² - 0,2 kg/m²
Depends on the roughness and absorbency of the substrate.
Product temperature Condition product before application preferably at ~+15 °C
Ambient air temperature +5 °C min. / +35 °C max.
Relative air humidity 30 % min. / 70 % max.
Dew point Beware of condensation. The substrate and uncured applied material must
be at least +3 °C above dew point.
Substrate temperature +5 °C min. / +35 °C max
Substrate moisture content ≤ 3 % parts by weight
Pot Life Contents of opened container should be used within the same day.
Waiting time to overcoating At 40 % - 60 % relative humidity
+10 °C +20 °C +30 °C

Minimum 3 hours 1 hour 1 hour
Maximum 3 days 3 days 3 days
PRODUCT DATA SHEET

020202020020000010
2/3
BASIS OF PRODUCT DATA SUBSTRATE PREPARATION
Cementitious substrates must be prepared mechanic-
All technical data stated in this Data Sheet are based ally using suitable abrasive blast cleaning or planing /
on laboratory tests. Actual measured data may vary scarifying equipment to remove cement laitance and
due to circumstances beyond our control. achieve an open textured gripping surface.
Weak cementitious substrates must be removed and
IMPORTANT CONSIDERATIONS surface defects such as blow holes and voids must be
fully exposed and filled / repaired with compatible
▪ To achieve optimum application performance, condi- Sika® products.
tion the material to a temperature of +15 °C before Steel substrates must be prepared mechanically using
application. suitable abrasive blast cleaning to remove all corro-
▪ During application and curing, air and substrate tem-
sion products and achieve a bright metal finish.
perature should be ideally at least +5 °C. Lower tem-
All dust, loose and friable material must be completely
peratures will delay the curing process. If relative air
removed from all surfaces before application of the
humidity falls below 25 %, chemical reaction and cur-
product and associated system products, preferably by
ing will be delayed.
▪ Beware of solvent fumes vaporising from product vacuum extraction equipment.
during and after application. APPLICATION METHOD / TOOLS
▪ Poorly ventilated work areas need forced ventilation
during application and drying. Apply Icosit® KC 330 Primer onto the prepared sub-
▪ If a waiting time of 3 days is exceeded, Icosit® KC 330 strate and apply by brush or short-piled nylon roller.
Primer must be removed from substrate by blast Ensure a continuous coat covers the substrate.
cleaning, grinding or other suitable preparation tech-
nique and re-applied. CLEANING OF EQUIPMENT
▪ Do not use on damp substrates.
Clean all tools and application equipment with Sika®
ECOLOGY, HEALTH AND SAFETY Reinigungsmittel-5 immediately after use. Hardened
material can only be removed mechanically.
GISCODE: PU 50
For information and advice on the safe handling, stor- LOCAL RESTRICTIONS
age and disposal of chemical products, users shall
refer to the most recent Safety Data Sheet (SDS) con- Note that as a result of specific local regulations the
taining physical, ecological, toxicological and other declared data and recommended uses for this product
safety-related data. Further notes and information may vary from country to country. Consult the local
data sheets on product safety and disposal can be Product Data Sheet for the exact product data and
found on the Internet at www.sika.de. uses.
APPLICATION INSTRUCTIONS LEGAL NOTES

SUBSTRATE QUALITY The information, and, in particular, the recommenda-
tions relating to the application and end-use of Sika
Substrate must be sound, free from oil, grease, loose products, are given in good faith based on Sika's cur-
and friable particles. rent knowledge and experience of the products when
Concrete tensile strength ≥ 1,5 N/mm2. properly stored, handled and applied under normal
conditions in accordance with Sika's recommenda-
tions. In practice, the differences in materials, sub-
strates and actual site conditions are such that no war-
ranty in respect of merchantability or of fitness for a
particular purpose, nor any liability arising out of any
legal relationship whatsoever, can be inferred either
from this information, or from any written recom-
mendations, or from any other advice offered. The
user of the product must test the product’s suitability
for the intended application and purpose. Sika re-
serves the right to change the properties of its
products. The proprietary rights of third parties must
be observed. All orders are accepted subject to our
Sika Deutschland GmbH current terms of sale and delivery. Users must always
Kornwestheimer Straße 103 - 107 refer to the most recent issue of the local Product
D - 70439 Stuttgart Data Sheet for the product concerned, copies of which
Telefon: 0711/8009-0 will be supplied on request.
Telefax: 0711/8009-0
E-Mail: info@de.sika.com
www.sika.de
IcositKC330Primer-en-DE-(12-2020)-2-2.pdf
PRODUCT DATA SHEET

020202020020000010
3/3
8. Safety Data Sheet
SAFETY DATA SHEET
according to Regulation (EC) No. 1907/2006
Icosit® KC 340/65 (A)
Revision Date 18.09.2017 Version 1.0 Print Date 18.09.2017
SECTION 1: Identification of the substance/mixture and of the company/undertaking
1.1 Product identifier

Trade name : Icosit® KC 340/65 (A)
1.2 Relevant identified uses of the substance or mixture and uses advised against
Product use : Technical casting compounds
1.3 Details of the supplier of the safety data sheet

Company : Sika Limited
Watchmead
Welwyn Garden City
Hertfordshire AL7 1BQ
United Kingdom
Telephone : +44 (0)1707 394444
1.4 Emergency telephone number

Emergency telephone num- : +44 (0)1707 363899 (available during office hours)
ber
SECTION 2: Hazards identification
2.1 Classification of the substance or mixture

Type of product : Mixture
Classification (REGULATION (EC) No 1272/2008)

Skin sensitisation, Category 1 H317: May cause an allergic skin reaction.
Chronic aquatic toxicity, Category 2 H411: Toxic to aquatic life with long lasting effects.
2.2 Label elements

Labelling (REGULATION (EC) No 1272/2008)
Hazard pictograms :
Signal word : Warning
Hazard statements : H317 May cause an allergic skin reaction.

H411 Toxic to aquatic life with long lasting effects.
Precautionary statements : Prevention:
Country GB 000000025553 1 / 12
SAFETY DATA SHEET
P261 Avoid breathing dust/ fume/ gas/ mist/ va-

pours/ spray.
P273 Avoid release to the environment.
P280 Wear protective gloves/ eye protection/ face
protection.
Response:
P333 + P313 If skin irritation or rash occurs: Get medical
advice/ attention.
P362 + P364 Take off contaminated clothing and wash it
before reuse.
P391 Collect spillage.
Hazardous components which must be listed on the label:

• 403-240-8 6-methyl-2,4-bis(methylthio)phenylene-1,3-diamine
• 224-518-3 4-morpholinecarbaldehyde
2.3 Other hazards

This substance/mixture contains no components considered to be either persistent, bioaccumulative
and toxic (PBT), or very persistent and very bioaccumulative (vPvB) at levels of 0.1% or higher.
SECTION 3: Composition/information on ingredients

3.2 Mixtures
Hazardous components
Chemical name Classification Concentration
CAS-No. (REGULATION (EC) [%]
EC-No. No 1272/2008)
Registration number
6-methyl-2,4-bis(methylthio)phenylene-1,3-diamine Acute Tox.4; H302 >= 5 - < 10
106264-79-3 Skin Sens.1; H317
403-240-8 Aquatic Acute1; H400
01-0000015292-76-XXXX Aquatic Chronic1;
H410
4-morpholinecarbaldehyde Skin Sens.1; H317 <1

4394-85-8
224-518-3
01-2119987993-12-XXXX
For the full text of the H-Statements mentioned in this Section, see Section 16.
SECTION 4: First aid measures
4.1 Description of first aid measures

General advice : Move out of dangerous area.
Consult a physician.
Show this safety data sheet to the doctor in attendance.
Country GB 000000025553 2 / 12
SAFETY DATA SHEET
If inhaled : Move to fresh air.

Consult a physician after significant exposure.
In case of skin contact : Take off contaminated clothing and shoes immediately.
Wash off with soap and plenty of water.
If symptoms persist, call a physician.
In case of eye contact : Remove contact lenses.

Keep eye wide open while rinsing.
If eye irritation persists, consult a specialist.
If swallowed : Do not induce vomiting without medical advice.

Rinse mouth with water.
Do not give milk or alcoholic beverages.
Never give anything by mouth to an unconscious person.
4.2 Most important symptoms and effects, both acute and delayed
Symptoms : Allergic reactions
See Section 11 for more detailed information on health effects
and symptoms.
Risks : sensitising effects
May cause an allergic skin reaction.
4.3 Indication of any immediate medical attention and special treatment needed
Treatment : Treat symptomatically.
SECTION 5: Firefighting measures
5.1 Extinguishing media

Suitable extinguishing media : Use extinguishing measures that are appropriate to local cir-
cumstances and the surrounding environment.
5.2 Special hazards arising from the substance or mixture

Specific hazards during fire- : Do not allow run-off from fire fighting to enter drains or water
fighting courses.
Hazardous combustion prod- : No hazardous combustion products are known

ucts
5.3 Advice for firefighters

Special protective equipment : In the event of fire, wear self-contained breathing apparatus.
for firefighters
Further information : Collect contaminated fire extinguishing water separately. This

must not be discharged into drains. Fire residues and contam-
inated fire extinguishing water must be disposed of in accord-
ance with local regulations.
Country GB 000000025553 3 / 12
SAFETY DATA SHEET
SECTION 6: Accidental release measures
6.1 Personal precautions, protective equipment and emergency procedures

Personal precautions : Use personal protective equipment.
Deny access to unprotected persons.
6.2 Environmental precautions

Environmental precautions : Do not flush into surface water or sanitary sewer system.
If the product contaminates rivers and lakes or drains inform
respective authorities.
6.3 Methods and materials for containment and cleaning up

Methods for cleaning up : Soak up with inert absorbent material (e.g. sand, silica gel,
acid binder, universal binder, sawdust).
Keep in suitable, closed containers for disposal.
6.4 Reference to other sections

For personal protection see section 8.
SECTION 7: Handling and storage
7.1 Precautions for safe handling

Advice on safe handling : Do not breathe vapours or spray mist. Avoid exceeding the
given occupational exposure limits (see section 8). Do not get
in eyes, on skin, or on clothing. For personal protection see
section 8. Persons with a history of skin sensitisation prob-
lems or asthma, allergies, chronic or recurrent respiratory
disease should not be employed in any process in which this
mixture is being used. Smoking, eating and drinking should be
prohibited in the application area. Follow standard hygiene
measures when handling chemical products
Advice on protection against : Normal measures for preventive fire protection.

fire and explosion
Hygiene measures : Handle in accordance with good industrial hygiene and safety
practice. When using do not eat or drink. When using do not
smoke. Wash hands before breaks and at the end of workday.
7.2 Conditions for safe storage, including any incompatibilities

Requirements for storage : Keep container tightly closed in a dry and well-ventilated
areas and containers place. Containers which are opened must be carefully re-
Country GB 000000025553 4 / 12
SAFETY DATA SHEET
sealed and kept upright to prevent leakage. Store in accord-

ance with local regulations.
Other data : No decomposition if stored and applied as directed.
7.3 Specific end use(s)

Specific use(s) : Consult most current local Product Data Sheet prior to any
use.
SECTION 8: Exposure controls/personal protection
8.1 Control parameters
Contains no substances with occupational exposure limit values.
8.2 Exposure controls
Personal protective equipment

Eye protection : Safety glasses with side-shields conforming to EN166
Eye wash bottle with pure water
Hand protection : Chemical-resistant, impervious gloves complying with an ap-

proved standard must be worn at all times when handling
chemical products. Reference number EN 374. Follow manu-
facturer specifications.
Suitable for short time use or protection against splashes:

Butyl rubber/nitrile rubber gloves (0,4 mm),
Contaminated gloves should be removed.
Suitable for permanent exposure:
Viton gloves (0.4 mm),
breakthrough time >30 min.
Skin and body protection : Protective clothing (e.g. Safety shoes acc. to EN ISO 20345,
long-sleeved working clothing, long trousers). Rubber aprons
and protective boots are additionaly recommended for mixing
and stirring work.
Respiratory protection : No special measures required.
Environmental exposure controls

General advice : Do not flush into surface water or sanitary sewer system.
If the product contaminates rivers and lakes or drains inform
respective authorities.
Country GB 000000025553 5 / 12
SAFETY DATA SHEET
SECTION 9: Physical and chemical properties
9.1 Information on basic physical and chemical properties

Appearance : liquid
Colour : grey
Odour : characteristic
Odour Threshold : No data available
Flash point : > 101 °C
Autoignition temperature : No data available
Decomposition temperature : No data available
Lower explosion limit (Vol-%) : No data available
Upper explosion limit (Vol-%) : No data available
Flammability : No data available
Explosive properties : No data available
Oxidizing properties : No data available
pH : Not applicable
Melting point/range / Freez- : No data available

ing point
Boiling point/boiling range : No data available
Vapour pressure : 0,01 hPa
Density : ca.0,88 g/cm3

at 20 °C
Water solubility : insoluble
Partition coefficient: n- : No data available

octanol/water
Viscosity, dynamic : ca.3.700 mPa.s
at 20 °C
Viscosity, kinematic : > 20,5 mm2/s

at 40 °C
Relative vapour density : No data available
Evaporation rate : No data available

Country GB 000000025553 6 / 12
SAFETY DATA SHEET
9.2 Other information

No data available
SECTION 10: Stability and reactivity
10.1 Reactivity
No dangerous reaction known under conditions of normal use.
10.2 Chemical stability
The product is chemically stable.
10.3 Possibility of hazardous reactions
Hazardous reactions : Stable under recommended storage conditions.
10.4 Conditions to avoid

Conditions to avoid : No data available
10.5 Incompatible materials

Materials to avoid : No data available
10.6 Hazardous decomposition products
SECTION 11: Toxicological information
11.1 Information on toxicological effects
Acute toxicity
Not classified based on available information.
Components:
6-methyl-2,4-bis(methylthio)phenylene-1,3-diamine:
Acute oral toxicity : LD50 Oral (Rat): 1.515 mg/kg
Skin corrosion/irritation
Serious eye damage/eye irritation
Respiratory or skin sensitisation
Skin sensitisation: May cause an allergic skin reaction.
Respiratory sensitisation: Not classified based on available information.
Germ cell mutagenicity
Country GB 000000025553 7 / 12
SAFETY DATA SHEET
Carcinogenicity
Reproductive toxicity
STOT - single exposure
STOT - repeated exposure
Aspiration toxicity
SECTION 12: Ecological information
12.1 Toxicity
No data available
12.2 Persistence and degradability
No data available
12.3 Bioaccumulative potential
No data available
12.4 Mobility in soil
No data available
12.5 Results of PBT and vPvB assessment
Product:
Assessment : This substance/mixture contains no components considered
to be either persistent, bioaccumulative and toxic (PBT), or
very persistent and very bioaccumulative (vPvB) at levels of
0.1% or higher.
12.6 Other adverse effects

Product:
Additional ecological infor- : An environmental hazard cannot be excluded in the event of
mation unprofessional handling or disposal.
Toxic to aquatic life with long lasting effects.
SECTION 13: Disposal considerations
13.1 Waste treatment methods

Product : The generation of waste should be avoided or minimized
Country GB 000000025553 8 / 12
SAFETY DATA SHEET
wherever possible.
Empty containers or liners may retain some product residues.
This material and its container must be disposed of in a safe
way.
Dispose of surplus and non-recyclable products via a licensed
waste disposal contractor.
Disposal of this product, solutions and any by-products should
at all times comply with the requirements of environmental
protection and waste disposal legislation and any regional
local authority requirements.
Avoid dispersal of spilled material and runoff and contact with
soil, waterways, drains and sewers.
European Waste Catalogue : 08 04 09* waste adhesives and sealants containing organic
solvents or other dangerous substances
Contaminated packaging : 15 01 10* packaging containing residues of or contaminated

by dangerous substances
SECTION 14: Transport information
ADR
14.1 UN number : 3082
14.2 UN proper shipping name : ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID,
N.O.S.
(6-methyl-2,4-bis(methylthio)phenylene-1,3-diamine)
14.3 Transport hazard : 9
class(es)
14.4 Packing group : III
Classification Code : M6
Labels : 9
Tunnel restriction code : (-)
14.5 Environmental hazards : yes
IATA
14.1 UN number : 3082
14.2 UN proper shipping name : Environmentally hazardous substance, liquid, n.o.s.
14.3 Transport hazard : 9
class(es)
Labels : 9
14.5 Environmental hazards : yes
IMDG
14.1 UN number : 3082
14.2 UN proper shipping name : ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID,
N.O.S.
Country GB 000000025553 9 / 12
SAFETY DATA SHEET
14.3 Class : 9
Labels : 9
EmS Number 1 : F-A
EmS Number 2 : S-F
14.5 Marine pollutant : yes
14.6 Special precautions for user

No data available
14.7 Transport in bulk according to Annex II of Marpol and the IBC Code
Not applicable
SECTION 15: Regulatory information
15.1 Safety, health and environmental regulations/legislation specific for the substance or mixture
Prohibition/Restriction
REACH - Restrictions on the manufacture, placing on : Banned and/or restricted
the market and use of certain dangerous substances, (1,2-Benzenedicarboxylic acid, di-
preparations and articles (Annex XVII) C9-11-branched alkyl esters, C10-
rich)
(low boiling point modified naphtha)
REACH - Candidate List of Substances of Very High : None of the components are listed
Concern for Authorisation (Article 59). (=> 0.1 %).
REACH - List of substances subject to authorisation : Not applicable

(Annex XIV)
REACH Information: All substances contained in our Products are

- preregistered or registered by our upstream suppliers, and/or
- preregistered or registered by us, and/or
- excluded from the regulation, and/or
- exempted from the registration.
Seveso III: Directive 2012/18/EU of the European Parliament and of the Council on the control of ma-
jor-accident hazards involving dangerous substances.
Quantity 1 Quantity 2
E2 ENVIRONMENTAL 200 t 500 t
HAZARDS
VOC-CH (VOCV) : 0,16 %

no VOC duties
VOC-EU (solvent) : 0,16 %
Country GB 000000025553 10 / 12
SAFETY DATA SHEET
If other regulatory information applies that is not already provided elsewhere in the Safety Data
Sheet, then it is described in this subsection.
Health, safety and environ- : Environmental Protection Act 1990 & Subsidiary Regulations
mental regulation/legislation Health and Safety at Work Act 1974 & Subsidiary Regulations
specific for the substance or Control of Substances Hazardous to Health Regulations
mixture: (COSHH)
May be subject to the Control of Major Accident Hazards
Regulations (COMAH), and amendments.
15.2 Chemical safety assessment
This product contains substances for which Chemical Safety Assessments are still required.
SECTION 16: Other information

Full text of H-Statements
H302 Harmful if swallowed.
H317 May cause an allergic skin reaction.
H400 Very toxic to aquatic life.
H410 Very toxic to aquatic life with long lasting effects.
Full text of other abbreviations

Acute Tox. Acute toxicity
Aquatic Acute Acute aquatic toxicity
Aquatic Chronic Chronic aquatic toxicity
Skin Sens. Skin sensitisation
ADR Accord européen relatif au transport international des marchandises
Dangereuses par Route
CAS Chemical Abstracts Service
DNEL Derived no-effect level
EC50 Half maximal effective concentration
GHS Globally Harmonized System
IATA International Air Transport Association
IMDG International Maritime Code for Dangerous Goods
LD50 Median lethal dosis (the amount of a material, given all at once, which
causes the death of 50% (one half) of a group of test animals)
LC50 Median lethal concentration (concentrations of the chemical in air that
kills 50% of the test animals during the observation period)
MARPOL International Convention for the Prevention of Pollution from Ships,
1973 as modified by the Protocol of 1978
OEL Occupational Exposure Limit
PBT Persistent, bioaccumulative and toxic
PNEC Predicted no effect concentration
REACH Regulation (EC) No 1907/2006 of the European Parliament and of the
Council of 18 December 2006 concerning the Registration, Evaluation,
Authorisation and Restriction of Chemicals (REACH), establishing a
European Chemicals Agency
SVHC Substances of Very High Concern
vPvB Very persistent and very bioaccumulative
Country GB 000000025553 11 / 12
SAFETY DATA SHEET
Classification of the mixture: Classification procedure:

Skin Sens. 1 H317 Calculation method
Aquatic Chronic 2 H411 Calculation method
The information contained in this Safety Data Sheet corresponds to our level of knowledge at the
time of publication. All warranties are excluded. Our most current General Sales Conditions shall
apply. Please consult the product data sheet prior to any use and processing.
Changes as compared to previous version !
Country GB 000000025553 12 / 12
9. Previous Approvals
Rzeczpospolita Polska
Główny Inspektor Kolejnictwa
CERTIFICATE
No B/99/0103
certificate of release to service a building intended for train traffic
Type of building: ICOSIT KC 330(340) for elastic rail fastening
Contractor: SIKA POLAND Sp. z o.o. Warszawa
Year of construction: 1994
Characteristic: based on epoxy resins ICOSIT KC 330 (340) system is used for rail supports to the
construction of elastic rail fastening for ballast-less and ballast track built directly on the substrate e.g.
on a thill of tunnel or on a bridge; they are vibro-insulating materials, characteristics of ICOSIT KC
system: 330/10, 330/5, 330/6, 330/U, 330/UK, 340/45, 340/65 are described in the application of
person ordering
Tests: were made in 1999 with positive result
The certificate is valid: for an indefinite period
Legal basis: Ustawa z dnia 27 czerwca 1997 o transporcie kolejowym (DZ. U. Nr 96, poz. 591 z późn.
zmianami).
Główny Inspektor Kolejnictwa
Bolesław Musiał
Warszawa, 20.12.1999
Translation of the TYPE CONFORMITY CERTIFICAT issued by IK
The Railway Research Institute IK (formerly Railway Scientific and Technical Centre) is a research institute
subordinated to the Ministry of Infrastructure.
The Railway Research Institute IK is Notified Body No. 1467 under the Directive 2008/57/EC on the
interoperability of the rail system within the Community (unlimited period of validity of the notification) as well
as Designated Body for conformity assessment according to Polish regulations.
Warsaw, 06.10.2020
TYPE CONFORMITY CERTIFICAT

NR: IK CZT - 152/2020
in accordance with the Act of March 28, 2003 on rail transport (Journal of Laws of 2019, item 710, as
amended), it is stated that the following type of structure:
Rail fixation system with ERS

made of Icosit KC 340/65 material.
produced by:
Sika AG. Zugerstrasse 50, CH•6340 Baar. Switzerland

- complies with the Act of March 28, 2003 on rail transport and the relevant technical
specifications and standardization documents, in accordance with the appendices to this
certificate,
- has been subjected to technical tests necessary to obtain a type approval certificate in
accordance with the provisions of the Act of March 28, 2003 r. on rail transport
In order to confirm that the construction meets the requirements and performance properties
specified in the documents referred to in point I of Annex 1 to this certificate, the following technical
tests were carried out necessary to obtain the certificate of approval for operation of the type: the
list of tests is included in point III of Annex 1 to this certificate.
Certificate validity conditions:
The certificate is valid indefinitely.
The list of attachments is included in the attachment to this certificate:
Annex No. 1 to the certificate No. IK CZT - 152/2020 containing:
point l. Reference documents
point II. Technical Documentation
point III. Test reports
point IV. Opinions
The certificate was issued at the request of an authorized entity:
SIKA Poland Sp. z o. o.,
02-871 Warszawa, ul. Karczunkowska 89.
Warsaw, 06.10.2020
Annex No. 1 to the certificate No.: IK CZT • 152/2020
l. Reference documents
1. PN-EN 13481-1: 2012 Railway applications - Track - Performance requirements for fastening
systems - Part 1: Definitions;
2. PN-EN 13481-5: 2012 Railway applications - Track - Performance requirements for fastening
systems - Part 5: Fastening systems for slab track with rail on the surface or rail embedded in a
channel.
II. Technical Documentation
1. "Technical Conditions for the Execution and Acceptance of the elements of the rail fastening system
in the ERS coating with the use of Icosit KC 340/65 material. Requirements and Research ", March
2013, Sika Poland Sp. Z o.o., 89 Karczunkowska Street, 02-871 Warsaw;
2. "Technical Documentation. Continuous elastic rail fastening system - Embeded Rail System. Slab
track system ", Sika Poland Sp. z o.o .;
3. "Technical documentation. General assembly instructions - System ERS "Sika Poland Sp. z o. o.;
4. IBDiM Technical Approval No. AT/2006-03-1108/4. Icosit KC material kit for resilient, continuous
fastening or rail support systems. SIKA AG. Zugerstrasse 50, CH-6340 Baar. Switzerland. Technical
Approval issued by the Road and Bridge Research Institute on 04/10/2016, valid until 01/08/2021;
5. "National Declaration of Performance" No. 32/2018, product: Icosit® KC 330 Primer.
Sika Poland Sp. z o.o., ul. Karczunkowska 89, 02-871 Warsaw, May 11, 2018;
6. "National Declaration of Performance No. 41/2018. product: Icosit® KC 340/65.
Sika Poland Sp. z o.o., ul. Karczunkowska 89, 02-871 Warsaw, May 11, 2018;
7, "Technical Conditions for the Construction and Acceptance of rail fastening systems installed on
railway sidings". ThyssenKrupp Energostal S.A., 87-100 Toruń, ul. Grudziądzka 159;
III. Test reports
1. "Tests of the ERS rail fastening system with a rail embedded in a channel using the Icosit KC 340/65
material for compliance with the PN-EN 13481-5: 2012 standard", Cracow University of Technology.
Cracow. October 2015;
2. "ERS rail fastening system test reports with the use of Icosit KC 340/65 material.
- Report no. L2 / 580/2015 / P-01. Determination of electrical resistance.
- Report no. L2 / 580 / 20151P-02. Determining the effect of severe environmental conditions.
Cracow University of Technology. Cracow. October 2015;
3. "Technical tests of compliance with the type of ERS rail fastening system installed in the railway
track located in the car wash in Tłuszcz used by Koleje Mazowieckie”. The work of the Railway
Institute No. 4763.14111. Warsaw. September 29, 2016;
IV. Opinions
1 Reference letter dated 03/03/2020 regarding, inter alia, ERS rail fastening system installed in the
railway slab track issued by the infrastructure manager of the railway side track, i.e. PGNiG Termika
S.A., which concern the modernization of the railway viaduct with the ERS rail fastening;
2. Reference letter of 20.07.2020 regarding the use of the ERS rail fastening system by ThyssenKrupp
Materiale Poland S.A. on the railway side track in Błonie operated by this company;
Page 1 of 2
3.Operational opinion of the infrastructure manager issued in the letter No.IZDK-511-16 / 2020 of
05.08.2020 by PKP PLK S.A. Zakład Linii Kolejowych in Poznań concerning the ERS rail fastening system
used in the rail-road crossing on the line No. 352;
4. Work No. 001048 entitled: "Technical opinion on the ERS rail fastening system, SIKA AG
production", Railway Institute - Railway Roads and Transport Department, Warsaw, 24/09/2020.
Page 2 of 2
D/ILK/27/2016 Warszawa, 25.10.2016
RELEASE TO SERVICE
ON RAILWAY LINES MANAGED BY
PKP POLSKIE LINIE KOLEJOWE S.A.
SYSTEM / EQUIPMENT / PRODUCT / TECHNOLOGY / METHOD
1. Subject of release to service:

ERS (Embedded Rail System) rail fastening system using Icosit KC 340/65
2. Manufacturer's data:
Sika Deutschland GmbH, Kornwestheimer Str. 103-107, 70439 Stuttgart, Germany
3. Manufacturer's representative data and system supplier
a) full name of the company
Sika Poland Sp. z o.o.
b) main address:
Karczunkowska 89, 02-871 Warszawa, Polska
c) REGON: 010425921
4. Period of validity for release to service: for an indefinite period - under the conditions set
out in the annex which is an integral part of this release to service.
5. Applicant: Sika Poland Sp. z o.o.
Member of the Board
PKP Polskie Linie Kolejowe S.A.

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11. ISO Certificates
Current issue date: 9 September 2020 Original approval(s):
Expiry date: 15 August 2021 ISO 14001 - 16 August 2012
Certificate identity number: 10299590 ISO 45001 - 9 September 2020
ISO 9001 - 16 August 2012
Certificate of Approval
This is to certify that the Management System of:
Sika UAE LLC

Plot 61 (533-279), Dubai Industrial City (DIC), Saih Shuaib 4 (533), P.O. Box 126212, Dubai,
United Arab Emirates
has been approved by Lloyd's Register to the following standards:
ISO 14001:2015, ISO 45001:2018, ISO 9001:2015

Approval number(s): ISO 14001 – 0045885-002, ISO 45001 – 0045887-009, ISO 9001 – 0045886-002
This certificate forms part of the approval identified by approval number: 0045885/ 0045887/ 0045886
This certificate is valid only in association with the certificate schedule bearing the same number on which the locations
applicable to this approval are listed.
The scope of this approval is applicable to:
ISO 14001:2015, ISO 45001:2018, ISO 9001:2015
Development, Manufacture and Supply of Construction and Industry Chemicals.
Luis Cunha
Area Operations Manager – SA
Issued by: Lloyd's Register Quality Assurance Limited
Lloyd's Register Group Limited, its affiliates and subsidiaries, including Lloyd's Register Quality Assurance Limited (LRQA), and their respective officers, employees or agents
are, individually and collectively, referred to in this clause as 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss,
damage or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's
Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Issued by: Lloyd's Register Quality Assurance Limited, Dubai, Festival Office Tower, Suite 2001, Dubai Festival City, Dubai for and on behalf of: Lloyd's Register Quality
Assurance Limited, 1 Trinity Park, Bickenhill Lane, Birmingham B37 7ES, United Kingdom
Page 1 of 2
Certificate identity number: 10299589
Certificate Schedule
Location Activities
Sika International Chemicals LLC Abu Dhabi ISO 14001:2015, ISO 45001:2018, ISO 9001:2015
UAE First Flight Courier Building, Office No. 402, Salam Street, Sales, Marketing and Technical Support for Sika
Abu Dhabi, United Arab Emirates Products
Sika UAE LLC ISO 14001:2015, ISO 45001:2018, ISO 9001:2015

Plot 61 (533-279), Dubai Industrial City (DIC), Saih Shuaib 4 Development, Manufacture and Supply of Construction
(533), P.O. Box 126212, Dubai, and Industry Chemicals.
Page 2 of 2
Current issue date: 9 September 2020 Original approval(s):
Expiry date: 15 August 2021 ISO 14001 - 16 August 2012
Certificate identity number: 10299589 ISO 45001 - 9 September 2020
ISO 9001 - 16 August 2012
Certificate of Approval
This is to certify that the Management System of:
Sika Technology AG (CQA)

CQA, Tuffenwies 16, CH-8048 Zurich, Switzerland
has been approved by Lloyd's Register to the following standards:
ISO 14001:2015, ISO 45001:2018, ISO 9001:2015

Approval number(s): ISO 14001 – 0045885, ISO 45001 – 0045887, ISO 9001 – 0045886
This certificate is valid only in association with the certificate schedule bearing the same number on which the locations applicable
to this approval are listed.
The scope of this approval is applicable to:
Controlling Management System Certification for SIKA Group Companies within Middle East and Africa.
Luis Cunha
Area Operations Manager - SAMEA
Issued by: Lloyd's Register Quality Assurance Limited
Page 1 of 4
Location Activities
Sika Service AG ISO 14001:2015,ISO 45001:2018,ISO 9001:2015

CQA, Tuffenwies 16, CH-8048 Zurich, Controlling Management System Certification for SIKA
Switzerland Group Companies within Middle East and Africa.
Sika LLC ISO 9001:2015

Sumgait Chemical Industry Park, Kimyachilar St.1, AZ 5002, Manufacture and Sales of Construction Chemicals,
Sumgait E119, Azerbaijan Concrete Admixtures and Mortar Products.
Sika Gulf BSC (c) ISO 14001:2015,ISO 45001:2018,ISO 9001:2015

Building 925, Road 115, Sitra Area 601, Development, Manufacture and Supply of Construction
Bahrain and Industry Chemicals.
Sika Egypt for Construction Chemicals ISO 14001:2015,ISO 45001:2018,ISO 9001:2015

Block 28/2, 2nd Industrial Zone, Borg El Arab City, Alexandria, Development, Manufacture and Supply of Construction
21934, Egypt and Industry Chemicals.

Alexandria Sales Office, 4 Mohamed Masoud St., Sales of Construction and Industry Chemicals.
Alexandria, Egypt

El Qabbary Sales Office & Warehouse, El Qabbary St., El Nasr Sales and Warehousing of Raw Materials and
for Import and Export, Warehouses, Construction & Industry Chemicals.
Alexandria, Egypt

El Hegaz Sales Office & Warehouse, 222 El Hegaz St., Sales and Warehousing of Construction & Industry
Heliopolis, Cairo, Egypt
Page 2 of 4
Location Activities
Chemicals.
Sika Manufacturing Construction Chemicals ISO 14001:2015,ISO 45001:2018,ISO 9001:2015

1st Industrial Zone (A) Section #10, blocks 13035, El-Obour Development, Manufacture and Supply of Construction
City, Kalioubyia, Egypt and Industry Chemicals.
Sika Qatar LLC ISO 9001:2015

Building 144, Street 2, New Industrial Area, Sales, Marketing, Production, Technical Support and
Doha, Qatar Supply of Sika Products.
Sika Saudi Arabia Co. Ltd. ISO 14001:2015,ISO 9001:2015

Dammam 2nd Industrial Area- Street No 14, Dammam, 31952, Manufacture and Supply of Construction and Industry
Saudi Arabia Chemicals.

Office 239, 1st Floor, Building B1, Salama Center, Prince Development, Manufacture and Supply of Construction
Sultan Street, Jeddah, 21371, and Industry Chemicals.
Saudi Arabia

Rabigh Industrial Area, Rabigh, Saudi Arabia Development, Manufacture and Supply of Construction
and Industry Chemicals.

Intersection of King Abdulaziz Road, & Hisham Ibn Malik Road, Sales and Warehousing of Construction and Industry
Riyadh, 11583, Saudi Arabia Chemicals.
Page 3 of 4
Location Activities
Sika Yapi Kimyasallari A.S. ISO 14001:2015,ISO 45001:2018,ISO 9001:2015

Istanbul Deri Organize Sanayi Bölgesi, Alsancak Sokak No:5 Development, Manufacture and Supply of Construction
J-7 Ozel Parsel, 34956 Tuzla Istanbul, and Industrial Chemicals Including Foreign Trade,
Turkey Customs Clearance Services, Management and
Administrative Organization Activities and Related
Operations and Interrelated Production and Service
Provisions.
Sika Yapi Kimyasallari A.S. ISO 14001:2015,ISO 45001:2018,ISO 9001:2015

Mersin-Tarsus Org. San. Böl., Cumhuriyet Bulvarı No. 32, Manufacture of Construction Chemicals Including
Nacarli Koyu Mevkii, 33005 Icel, 33443 Mersin, Turkey Foreign Trade, Customs Clearance Services,
Management and Administrative Organization Activities
and Related Operations and Interrelated Production and
Service Provisions.
Sika International Chemicals LLC Abu Dhabi ISO 14001:2015,ISO 45001:2018,ISO 9001:2015
UAE First Flight Courier Building, Office No. 402, Salam Street, Sales, Marketing and Technical Support for Sika
Abu Dhabi, United Arab Emirates Products
Sika UAE LLC ISO 14001:2015,ISO 45001:2018,ISO 9001:2015

Plot 61 (533-279), Dubai Industrial City (DIC), Saih Shuaib 4 Development, Manufacture and Supply of Construction
(533), P.O. Box 126212, Dubai, and Industry Chemicals.
Page 4 of 4
12. Company Profile
Sika - Corporate Profile
Sika AG, located in Baar, Switzerland, is a globally active company supplying the specialty chemicals markets
dividing its activities into two business areas; the Construction Division and the Industry Division. It is a leader in
processing materials used in sealing, bonding, damping, reinforcing and protecting load-bearing structures in
construction (buildings and infrastructure construction) and in industry (vehicle, building component and
equipment production).
While on the technical side these two business areas are closely linked, on the commercial side they reduce the
vulnerability to economic cycles because they depend on different markets. The technological affinities permit
economies of scale in the areas of R&D, purchasing and production.
Sika is a company with a strong innovative tradition, constantly striving for new levels of excellence. This means
developing innovative technologies that will open up new opportunities for the company, its employees, and its
partners in trade and industry.
Sika’s product lines feature high-quality concrete admixtures, specialty mortars, sealants and adhesives, damping
and reinforcing materials, structural strengthening systems, industrial flooring and membranes. Subsidiaries in
more than 70 countries worldwide and approximately 11,000 employees link customers directly to Sika and
guarantee the success of all of its business relationships. With this business structure Sika generates annual sales
near to CHF 4.6 billion.
Visit our website at www.sika.com.
HISTORY
The Sika story begins with a major feat of construction - the
electrification of the St. Gotthard rail tunnel in Switzerland.
When this project presented itself, the firm founded 1910 in
Zurich by Kaspar Winkler, seized the opportunity to
demonstrate its unique expertise on a high-profile construction
project of international importance, using a new type of mortar
to stop water infiltration. The contract marked a significant
breakthrough for Sika, helping to establish its international
reputation as a manufacturer of high-quality products.
The company grew to become one of the world's leading

suppliers of construction chemicals, emphasising on integrated
system solutions. Diversification into the allied field of industrial
adhesives followed in the early 1980s. Today these are the two
pillars of Sika's business in specialty chemicals - the
Construction Division and the Industry Division.
With an international network of production and marketing companies, Sika has now extended its operations to
more than 70 countries around the world. This global market presence limits Sika's exposure to the effects of
regional economic downturns. It also enables the Group to adapt its highly specialised know-how quickly and
efficiently to local market conditions.
QUALITY
Sika is committed to a comprehensive quality and service culture. "Quality First" is the standard by which every
production process, every workplace and every member of staff is measured.
So it comes as no surprise to learn that the quality systems of all established Sika companies are certified with the
ISO 9001:2008 series of international standards. Our understanding of quality of service means meeting the
needs and wishes of our customers as promptly and efficiently as possible.
Process optimization and top quality yield added benefits for customers
Eager to supply customers with integrated solutions of highest quality, Sika’s business units strive constantly for
process improvements and refinements. The company is unrelenting in its efforts to earn customer satisfaction
and trust and to support customers everywhere with all-inclusive, individually tailored consultations.
Integrated solutions based on products and consultations

Proven Sika quality hinges on three factors: the product, customer and partner relationships as well as service.
Providing comprehensive consultations is especially important because Sika products are processing materials
whose properties change in application by customers. For instance, SikaBaffle®, the sound damper, foams when
the car body is heated. Sikadur® epoxy adhesives which bond concrete components weighing tons become hard as
stone upon application. For optimal adjustment to specific requirements, Sika® ViscoCrete® allows precise control
of concrete, its workability, consistency and curing period.
Therefore we see ourselves not merely as a manufacturer of products,

but always also as suppliers of integrated solutions, a package
including products and advice to customers. The consultation involves
first of all defining exactly what is needed so that we can respond with
solutions that meet the need for the intended application best. We
provide the required technical data as well as on-site consultations to
assure trouble-free application of Sika process materials. We take
extra care to make sure that the product literature for the application
is easily understood.
Because our “Customer-Relationship-Management” tool is used

worldwide we can track our contacts quantitatively and make
improvements based on the data. The trust customers place in Sika is
reflected in years of development partnerships in the automobile
industry and the application of our solutions in prestige buildings.
2
Sika quality standards apply globally
All Sika production facilities aim for unwavering high quality at competitive prices. To this end, Sika sets obligatory
standards for raw materials, formulations, processing, equipment as well as quality. Expert teams from the
business sector, consisting of local and Group employees, assure adherence to standards and offer support. The
teams, staffed on an interdisciplinary basis, always include specialists from Sika research and development,
engineering, quality assurance as well as marketing.
We aim for highest quality, not only as perceived by customers, but also based on testing and controls. Sika
products are only released in the marketplace after their properties with regard to application as well as durability
have been thoroughly examined and tested under real-life conditions in keeping with defined procedures. Internal
and external audits assure constant high quality.
External repeat audits and certifications

In 2006 Sika passed all repeat audits; 28 in accordance with ISO 9001:2008 (quality) and 13 conforming to ISO
14001 (environment). Of the 55 (53) companies with production (including acquisitions and new organizations), 51
(50) of the operations had earned quality and 46 (41) environmental certification in the year under review.
The very detailed automotive industry guidelines are substantially covered by our management system designed
to optimize production processes and product quality. Our six sites supplying the industry passed not only the
annual audits required for certification under the process-oriented TS 16949 standard of the automobile industry,
but also numerous demanding audits by customers.
Certification, as well as successful audit completion, are prerequisites for becoming a Class A supplier. Sika holds
that status with all leading automotive manufacturers.
Learn from the best

Work is conducted continuously on the optimization of our production processes. Our goal is to operate still faster,
better and more effectively for the benefit of customers. With that in mind we keep making our processes simpler
and more flexible. Often slight adjustments lead to significant improvements. In addition Sika pursues new
technical solutions to promote higher productivity and quality. Potential improvements become apparent upon
analyzing external as well as internal benchmarks and processes. We also learn from industries that would not
seem to have much in common with ours. For instance, we analyze procedures and processes in the food industry
which, after all, also mixes, kneads and packages, just like Sika.
Internally we want to learn from the best. Strengthened internal communications promotes exchanges of
experience and provides channels for disseminating success stories and experiences for access by as many Sika
companies as possible. In the year under review a “CEO Roundtable” was launched, providing a setting for
discussions and exchanges of experiences on specific issues affecting employees and decision makers. In addition
we gather selected management data from companies to compare with others in the Group as a means of
determining production efficiency at the site and, if indicated, to bring it in line to the extent possible with the best
within the Group.
3
ENVIRONMENT
Sika operates according to the principle that responsibility for
the environment and safety is an integral part of every
managerial task and a concern of each employee. In particular,
we care for the environment and pay attention to the safety of
everybody dealing in
■ research and development
■ procurement, production, storage, transportation and

disposal
■ product application in construction and industry.
We fully participate in the worldwide "Responsible Care" program initiated by the chemical industry. Sika is
committed to introducing and maintaining an Environmental Management System according to ISO 14001 globally.
By this time 46 companies - representing around 90% of Group sales - operate in conformity with this
environmental standard. Sika sees the challenge for environmental improvements as a genuine market
opportunity. Today ecological issues are the driving force behind approximately 50% of all R&D projects.
The Environmental Report 2006 for the Sika Group is available for download at www.sika.com. The Environmental
Report is published on the pages 43-47 of the 2006 Annual Report.
PHILOSOPHY
Our Identity
■ We are an independent Swiss corporation with subsidiary companies throughout the world.
■ We concentrate our activities on specific chemical and technical systems and products for the construction
industry and for industry in general.
■ We apply high ethical standards to our work.
Our Goals
■ We seek to achieve an ever-increasing cash flow in our companies and an attractive return on our capital.
■ We offer our employees the opportunity to earn personal and social esteem in their occupation.
■ We aim to be useful partners for society.
Our Methods
■ We design our management and company structures to be simple and transparent.
■ We align all our operational activities with strategic goals.
■ We strengthen and supplement our successful market positions using innovations which we implement both
rapidly and on a global basis.
Sika Services Middle East: 3201 Fortune Tower, Cluster C, Jumeirah Lake Towers · P.O. Box 213233, Dubai, UAE
Phone: +971 4 439 8200 · Fax: +971 4 439 3606
info@ae.sika.com · gcc.sika.com
4
13. Sample Picture
Not Applicable
14. Others
14.1 Supplier Profile
Please refer section 12
14.2 Method Statement
METHOD STATEMENT
ICOSIT® KC 340/65
FEBRUARY 2021 / VERSION 1.1 / SIKA GCC / IVAN PETROVIC
ENG. REFURBISHMENT
RESIN GROUTS / RAIL FIXING

TABLE OF CONTENTS
1 Scope 3
2 System Description 3
2.1 References 4
2.2 Limitations 4
3 Products 4
3.1 System Components 4
3.2 Materials Storage 4
4 Equipment 5
4.1 Cleaning 5
5 Health and Safety 5
5.1 Risk assessment 5
5.2 Personal Protection 5
5.3 First Aid 6
5.4 Waste disposal 6
6 Preparation 6
6.1 Concrete channel 6
6.2 Rail 7
6.3 Resins 7
7 Application 8
7.1 General 8
7.2 Primer application 8
7.3 Icosit® KC 340/65 INCLINATION pads 8
7.4 Rail placement & embedmenT 9
8 Inspection and Testing 11
8.1 Substrate Quality Control - Before and After Preparation 11
8.2 Climatic and Material Quality Control – Before Application 11
8.3 Site inspection 11
9 Appendix 12
9.1 Construction records 12
9.2 On site checklist: Materials 12
10 Legal Note 13
Method Statement SIKA GCC

Icosit® KC 340/65 Enlgish
February 2021, VERSION 1.1 Eng. Refurbishment
Resin Grouts
2/13
1 SCOPE
This Method Statement is written as a guideline for the use of Icosit® KC ERS system, using Icosit® KC 340/65. This
document shall be used and referred to, in combination with all other relevant Product Data Sheets (PDS), Material
Safety Data Sheets (MSDS) and the specific Project Specifications.
Icosit® KC ERS system must only be carried out by trained and experienced specialists, if additional clarification or
advice is needed, please do not hesitate to contact your local Sika ® Technical Service Department who will be pleased
to assist you.
This document only describes the Icosit® KC ERS system, using Icosit® KC 340/65. For Icosit® KC DF system, please
refer to their respective Method Statements.
2 SYSTEM DESCRIPTION
Icosit® KC system / ERS has been used in a large variety of rail projects globally since 1970s. It has been nominated
as the most suitable system from technical point of view and as the most cost-effective solution in terms of project’s
life cycle costs. The system is mainly composed from 1 product (Icosit® KC 340/65 or other) which offers uniform
and monolithic behavior to the rail fixing system without the risk of either using various products with different
properties or assuring the bonding in each inter-surface.
Icosit® KC system / ERS is an effective and comprehensive system suitable for continuous rail fixing (eg. 60R1, 60R2,
49E1, etc.).
The advantages of Icosit® KC system are shown below:

• Uniform and monolithic behavior of the rail fixing system
• Uniform distribution of the loads to the foundation
• Full bonding of the system without inter-surfaces (elimination of risks) between products of different
properties
• Additional safety factor because of full bonding
• Watertight structure due to full bonding
• Improved track stability & permanent alignment
• Reduction of application steps (cost-effective, low risk application)
• Application by machine (3-4 times faster application)
• Vibration and structure borne sound reduction
• Long durability with larger intervals for maintenance
• Low life cycle costs
• Control of stray currents, electrical resistance (no stray current bridges)
• No noise or vibration bridges
• Reference projects from 1970s
• Extensive documentation & references

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2.1 REFERENCES
Hardness tests are recommended to be performed according to ISO 48-4:2018, by using a Shore A hardness
durometer.
2.2 LIMITATIONS
• The products must only be used in accordance for their intended applications. The system configuration as
described in the Product Data Sheets must be fully complied with and may not be changed.
• The Icosit® KC ERS system may only be used by experienced professionals. All rail fixing works must be carried out
as directed by a suitably qualified Engineer as the Supervising Officer.
• For any other specific construction / build information please refer to the relevant Engineer’s specifications, details,
drawings, and risk assessments.
• The most recent and relevant local Product Data Sheets (PDS) and Material Safety Data Sheets (MSDS) apply.
• Always record the batch numbers for the Icosit® KC products that are used each day.
• For application in cold or hot conditions, pre-condition the resin materials for at least 24 hours in temperature
controlled storage facilities to improve the on-site mixing, application and pot life limitations. Condition product
parts before application preferably at ~+15 °C to assist with flow and curing speed.
• Special attention should be paid to the ambient environment and conditions. Observe the minimum / maximum
temperatures for substrate, atmosphere and the materials, as well as taking care to avoid application in dew point
conditions (Application temperature must be at least +3°C above the dew point).
• The substrate moisture content must be less than 3 % (TRAMEX measurement). All of the surfaces to be treated
must be dry, clean, free of surface water or ice.
3 PRODUCTS
3.1 SYSTEM COMPONENTS
Sika Brand Description Consumption
1-component, ready for use, solvent-containing,

Icosit® KC 330 Primer 0,10 – 0,20kg/m2
reaction-curing PU primer and adhesion promoter
2-component, PU grout for continuous embedded tracks

Icosit® KC 340/65 ~0,95 kg/dm3
(Shore A 70)
3.2 MATERIALS STORAGE

Materials must be stored properly in undamaged, original sealed packaging, in dry cooled conditions at
temperatures between +5°C and +35°C. Protect all of the products from direct sunlight. Please refer to
the specific information contained in the respective product data sheets regarding the minimum and
maximum storage temperatures and times. All of these Icosit® KC PU resin based products can be stored
for up to 12 months from the date of production.

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4 EQUIPMENT
4.1 CLEANING
Clean all tools and application equipment with Sika® Colma® Cleaner immediately after use. Any uncured product
should be wiped up with a rag wetted with solvent. Hardened material can only be removed mechanically.
5 HEALTH AND SAFETY
5.1 RISK ASSESSMENT

The risks to health and safety from everything including any defects in the structure, working
procedures and all of the chemicals used during the materials installation must be properly
assessed and safely accommodated.
Any working areas on platforms and temporary structures must also provide a stable and safe area
to work. All work and working procedures must be carried out fully in accordance with the relevant
local health and safety legislation.
5.2 PERSONAL PROTECTION

Work Safely!
Safety shoes, gloves and other appropriate skin protection should be
worn at all times. The use of disposable or new / clean protective
clothing during the materials preparation and application is strongly
recommended.
Always wear nitrile based protective gloves when handling epoxy
adhesives / impregnating resins, as they can otherwise cause skin
irritation. Additionally apply barrier cream to hands and any
unprotected areas of skin before starting work.
Appropriate eye protection should be worn at all times whilst
handling, mixing and installing the products. Carrying an eye wash with
you at all times is recommended.
Always wash hands with suitable soap and clean water after handling
the products and before food consumption, smoking, visiting the toilet
and after finishing work.
The work area needs to be well ventilated and operatives should take frequent breaks in fresh air to avoid any other
health issues.
Silica dust produced by the grinding or blast cleaning of concrete can be hazardous. Protect yourself and others by
using a vacuum grinder or vacuum blast cleaning equipment with dust extraction and abrasive recycling attachments
respectively. Always wear a dust mask/respirator when grinding concrete. Do not inhale the concrete dust.
For more detailed health and safety information, please refer to the relevant Material Safety Data Sheet (MSDS)

Resin Grouts
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5.3 FIRST AID
If the epoxy resin based adhesive products come into contact with eyes or mucous membranes,
remove any glasses or contact lenses and rinse with clean warm water for 10 to 15 minutes then
seek medical attention. Any chemical spillages on skin must be cleaned immediately and rinsed
thoroughly with clean warm water.
For more detailed health and safety information, please refer to the relevant Material Safety
Data Sheet (MSDS).
5.4 WASTE DISPOSAL

Do not empty any surplus material into drainage or water systems; dispose of all waste materials and
packaging responsibly through licensed waste disposal facilities or contractors, fully in accordance
with local legislation and the relevant authorities’ requirements. Also avoid any chemical materials
run-off into soil or into waterways, drains or sewers.
Any uncured adhesive waste, spillages and / or leftover Sika® Colma® Cleaner must be disposed of as
hazardous waste and according to local regulations. Cured adhesive waste can be disposed of safely
as normal building materials waste according to local regulations.
For more detailed health and safety information, please refer to the relevant Material Safety Data Sheet (MSDS)
6 PREPARATION
6.1 CONCRETE CHANNEL

The mechanical preparation is carried out to remove
cement laitance, any loose and friable materials and
achieve a profiled, open textured surface. Any surface
defects such as honeycombing, blowholes and voids must
be fully exposed.
The final surface must be smooth, dry and free of
damaged concrete and any other contaminants as dust,
foreign particles, cement laitance, oil, grease, surface
coatings, curing compounds, waxes and impregnations
etc., which could adversely affect or inhibit the bond of
the rail fixing system to the concrete. Dry the rail channel, e.g. blowing water out of the trough using compressed
air.
The substrate moisture content must be less than 3% pbw (TRAMEX measured).
Repairs to concrete surface irregularities, blowholes or voids must be made with a suitable repair mortar such as
Sika MonoTop® cementitious products or Sikadur® epoxies. Further advice on all aspects of concrete repairs can be
obtained from Sika® Technical Service Department.
The actual strength of the concrete substrate must be verified on all projects. If the concrete has to be repaired,
then another test must be performed after the repairs are completed and adequately cured. Minimal pull off
strength 1,5 MPa.
Concrete must normally be older than 28 days (dependent on the environmental situation, the mix design and
effective strength requirements).

Resin Grouts
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6.2 RAIL
Steel substrates must be prepared
mechanically using suitable abrasive
blast cleaning to remove all corrosion
products and achieve a bright metal
finish. All dust, loose and friable
material must be completely removed
from all surfaces before application of
the product and associated system
products, preferably by vacuum
extraction equipment. It is assumed
that before this operation, the steel
surface was cleaned of dirt and grease, and the worst rust was removed by rebounding with a hammer. After
vacuuming the surface, any remaining traces of contamination shall show only as slight stains in the form of spots
or stripes. Its appearance should match the photo marked with the symbol Sa 2 1/2. Avoid dew point conditions.
6.3 RESINS
The resins should be mixed and used as described below. Avoid aeration during all mixing actions.
The pot life begins when the resin and hardener are mixed. It is shorter at high temperatures and longer at low
temperatures. To obtain proper workability time at high temperatures, store components A and B at +15 oC before
mixing. For details on the performance, pot life and other characteristics of the Icosit® KC products, please refer to
the relevant Product Data Sheet.
Icosit® KC 330 Primer is a 1-pack, polyurethane ready to use, solvented, reaction-curing primer.
During application and curing, air and substrate temperature should be ideally at least +5 °C. Lower temperatures will
delay the curing process. If relative air humidity falls below 25 %, chemical reaction and curing will be delayed.
Beware of solvent fumes vaporizing from product during and after application. Poorly ventilated work areas need
forced ventilation during application and drying. If a waiting time of 3 days is exceeded, Icosit® KC 330 Primer must
be removed from substrate by blast cleaning, grinding or other.
Icosit® KC 340/65 is a fast-setting, 2-component, PU grout for continuous embedded tracks (Shore A 70±5).
The resins should be mixed and used as described below. Avoid aeration during all mixing actions.
Pre-batched Units:
Continuously mix all of Part A in its container at a speed of ~600-800 rpm (120-140mm stirrer’s diameter) for ~30
seconds, then gradually add all of Part B for ~60-80 seconds in order to ensure material is mixed from the container
walls and the base by the stirrer during mixing.

Resin Grouts
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7 APPLICATION
7.1 GENERAL
Prior to starting the application, measure and record the substrate moisture content (to be less than 3% - TRAMEX
measured), the relative humidity and determine the dew point. The temperature must be min. 3°C above the dew
point. In case of concrete (moisture content more than 3% - TRAMEX measured) or steel substrates, Icosit® KC 330
Primer should be applied as primer both for channel and rail.
7.2 PRIMER APPLICATION

Prime the rail (initially) and then the concrete channel with
Icosit® KC 330 Primer (consumption: 0,1-0,2kg/m2), by roller or
brush. Ensure a continuous coat is covering the substrate.
Contents of open containers should be used within the same
day. Freshly applied Icosit® KC 330 Primer optionally could be
broadcasted with Quartz Sand 0,4-0,8 mm (approx. 2-3kg/m2).
Waiting time before overcoating:
Please refer to the Product Data Sheet for information regarding open time and waiting times between the
different primer / resin application steps.
7.3 ICOSIT® KC 340/65 INCLINATION PADS

Before applying the ERS, prepare inclination pads with Icosit® KC 340/65 to obtain the correct inclination of the rail
in the channel. The dimension of the inclination pads for a specific section is shown in the drawing below.
Detailed information on the preparation available on request.

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7.4 RAIL PLACEMENT & EMBEDMENT
The minimum thickness of the filler material Icosit KC 340/65 is 15 mm. Primed (prepared - cleaned according to the
requirements of the technical specifications) rail with Icosit KC 330 Primer. Ensuring proper waiting time (1- 24 hours,
depending to the relative humidity) set the rails in the primed rail channel, in the plan and profile, place on the
previously made Icosit KC 340/65 leveling pads with rail inclination 1:40, spread out in a span of 1.5 m to 2.0 m).
Adjustments regarding vertical positioning of the rail can be made using previously made Icosit KC 340/65 leveling
pads with rail inclination 1:40.
Correct position of the rail using wooden tough wedges (e.g. oak) and temporary gauge bars, used only temporary
in first phase of application Icosit KC 340/65, to ~15 mm measured from the bottom of the rail channel. Apply Icosit
KC 340/65 only on one side of the rail, so the material flows out from the opposite side. Adjustments regarding
horizontal positioning of the rail can be made using wooden wedges. Wedges’ dimensions should be chosen to avoid
contact with the freshly applied resin. Protect channel edges using masking tapes prior to the application of Icosit®
KC 340/65.

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Icosit® KC 340/65 application
Icosit® KC 340/65 application takes place in 2 phases. During the 1 st phase, Icosit® KC 340/65 is poured in ~15mm
(~3,9 dm3/ rail meter) thickness above channel’s bottom from the one side of the rail to the other, avoiding air
entrapment. Avoid contact of the wooden wedges with the fresh-applied Icosit® KC 340/65.
After waiting time of ~24h @20oC, the wooden wedges and temporary gauge bars are removed when the 1st phase
(~ 3,71 kg = 3,9 dm3/ rail meter) of Icosit® KC 340/65 applied product is cured. During the 2 nd phase (~10,93 kg = 11,5
dm3/ rail meter), pour the correctly mixed product into the vertical parts to the designed height.

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8 INSPECTION AND TESTING
8.1 SUBSTRATE QUALITY CONTROL - BEFORE AND AFTER PREPARATION

The following checks should be carried out before and after preparation of the substrate surface
Characteristic References Frequency Parameters
Clean, bright metal steel surface

finish achieved. All surfaces before
After preparation &
application of the product and
Cleanliness of Substrate Visual immediately before
associated system products,
application
preferably by vacuum extraction
equipment.
Table 1 QC summary before and after preparation
8.2 CLIMATIC AND MATERIAL QUALITY CONTROL – BEFORE APPLICATION

The following checks should be carried out before, during and after application.
Characteristic References Frequency Parameters
Temperature (ambient
Record During application Within PDS limits
& substrate)
Ambient Humidity Record During application Within PDS limits
Due point Record daily Within PDS limits

Batch Number Visual All containers Keep records
Table 2 QC summary before, during and after application
8.3 SITE INSPECTION

On site, all aspects of preparation, mixing, and application of materials should be continuously observed and
recorded, including the following:
• Surface preparation and testing
• Materials labels and batch numbers
• Mixing of the resin materials
• Application of the products to the rail and channel
• Curing of the materials
• Icosit® KC 340/65 testing
• All other details relating to the system specification
Icosit® KC 340/65 on-site QC

Visual inspection: In order to control mixing quality of the material, pour a small amount (approx. 50ml) of the mixed
Icosit® KC 340/65 into a transparent plastic cup at each stage of Icosit® KC ERS system during Icosit® KC 340/65
application. After ~30min from the application in the cup and turn it upside-down. Then, remove the specimen from
the cup and observe possible leaks. The mixture should seem homogeneous, without leakage and delamination.
Tack-free after ~2h @20oC.

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Shore A Hardness: Both Icosit® KC 340/65 applied into the channel and poured in the transparent plastic cups should
follow the curing rate between Shore A hardness and curing time (see below). The test take place according to the
requirements of ISO 48-4: 2018 by using a Shore A hardness durometer.
9 APPENDIX
9.1 CONSTRUCTION RECORDS

Throughout the process of the project work, a record should be written and maintained that details all aspects of
the works involved in the preparation, mixing and application, including:
• Surface preparation • Any possible contamination
• Materials delivery / batch numbers • Details of all test samples and results
• Mixing and application of resin • Any significant vibration
• Ambient conditions (ambient • Any other points of note or concern on
temperature, substrate temperature, site
humidity, dew point)
9.2 ON SITE CHECKLIST: MATERIALS

• Brush • Icosit® KC 330 Primer
• Vacuum cleaner • Icosit® KC 340/65
• Brush roller • Quartz sand 0,4-0,8mm
• Mixing container • Sika® Colma® Cleaner
• Mixing spindle • Safety goggles
• Mixing paddle • Safety hard hat
• Skin protection cream

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• Grinding / blast cleaning equipment • Protective gloves
(dependent on substrate) • Nitrile gloves
• Concrete grinder • Clean water
• Adhesive for dollies • Eye wash kit
• Thermometer
• Moisture meter
10 LEGAL NOTE
The information, and, in particular, the recommendations relating to the application and end-use of Sika products,
are given in good faith based on Sika's current knowledge and experience of the products when properly stored,
handled and applied under normal conditions in accordance with Sika’s recommendations. in practice, the
differences in materials, substrates and actual site conditions are such that no warranty in respect of merchantability
or of fitness for a particular purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred
either from this information, or from any written recommendations, or from any other advice offered. The user of
the product must test the products suitability for the intended application and purpose. Sika reserves the right to
change the properties of its products. The proprietary rights of third parties must be observed. All orders are
accepted subject to our current terms of sale and delivery. Users must always refer to the most recent issue of the
local Product Data Sheet for the product concerned, copies of which will be supplied on request.
FOR MORE Icosit® KC INFORMATION:

Consult the most recently updated relevant PDS
Sika GCC
Target Market Refurbishment
Issued by: Ivan Petrovic
Email:
petrovic.ivan@ae.sika.com
Reviewed by: Martin Barczyk
www.gcc.sika.com

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14.3 Country of Origin
CONTACT Ahmad Baker
COUNTRY OF ORIGIN PHONE +971 4439 8200
MOBILE +971 526173027
E-MAIL Baker.ahmad@ae.sika.com
REF. AB/AA/COO1-011/02-21
PROJECT NAME : 2F1 ER AL FAYA DEPOT PROJECT

CONTRACTOR : M/S. ARCHIRODON CONSTRUCTION (OVERSEAS) COMPANY LIMITED
TO WHOM IT MAY CONCERN:
We hereby confirm the Country of Origin of the following materials:
COUNTRY
SL NO. ITEM NAME DESCRIPTION
OF ORIGIN
1-pack Polyurethane Primer for Icosit® KC 330 / 340
1 Icosit KC330 Primer
product range
Germany
2-part polyurethane grout for continuous embedded
2 Icosit KC340/65
tracks with heavy axle loads
This is for your information, if you need any clarification please don’t hesitate to contact the under
signed.
Sincerely,
ARIS VARIAS AHMAD BAKER

Customer Service Manager Key Account Manager
This report has been prepared based on sika’s current knowledge and experience of sika’s products when properly stored, handled and applied under normal
conditions. It only applies to the application and product referred to in this report. In case of changes in the parameters of the application, such as changes in
substrates etc. Or in case of a different application, consult sika’s technical service prior to using sika’s products. The user of the product must test the product’s
suitability for the intended application and purpose. Consult the current technical data sheet. Except as expressly stated in writing sika’s warranty is governed
exclusively by our current sales conditions. In particular, sika does not warrant the correct application of its products.
SIKA UAE L.L.C.

Plot # 61 (533-279), Block: Saih Shuaib 4 (533), Dubai Industrial City, Dubai, P.O.Box ∙ 126212 ∙ Dubai
Phone: +971 4 439 82 00 · Fax: +971 4 439 36 06 · www.sika.com
14.4 Warranty Certificate
Product Warranty – 5 years * UAE
Customer: VINCI - ARCHIRODON JV_
Warranty No: AE_D15_2021
Specification No
Project: Etihad Rail stage 2&3-Project D0201 package 2 F1
operation and maintenance (o&m) facilities
Target Market: Refurbishment
Application:
Contractor: VINCI - ARCHIRODON JV_
Consultant: Jacobs
Client: Etihad Rail (E.R)
Total Sika Products Value:
Warranty Period: 5 years from the date of last delivery of Product (s) to the Project,
not later than…
Sika UAE L.L.C.
Delivered Sika Products:

Product Application Use Unit(m2/lm/kg) Quantity
Icosit 330 Primer 3L 4
Icosit KC340/ 65 ERS 10 kg 100
*pursuant to the attached terms and conditions
1. Sika UAE L.L.C. ("Sika") warrants to the Customer that the Sika Products listed above and
supplied by Sika will, at the Delivery Date, meet the technical properties as specified in the
relevant Product Data Sheets at the Delivery Date.
2. If, during the Warranty Period, the Customer gives written notice to Sika of any defect in the
Sika Products for which Sika is responsible pursuant to this Warranty, Sika shall, subject to
the terms and conditions of this Warranty, deliver to the Customer free of charge
replacement Sika Products. Such delivery is the sole remedy of the Customer under this
Warranty.
3. This Warranty is conditional upon satisfaction of each of the following conditions:

3.1. The Customer has paid Sika in full for all the relevant Sika Products delivered for the Project.
3.2. Defects related to the Sika Products are reported in writing to Sika within 7 days of discovery, and, in
any case, within the Warranty Period, and must include details of the type and nature of the failure of
the Sika Products, batch numbers of the Sika Products, location of the Sika Products and copies of the
relevant site quality assurance reports, and Sika has had the opportunity to inspect and repair any
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such damages or defects.
3.3. Sika Products have been stored, applied and maintained in strict accordance with Sika’s Product Data
Sheets, Method Statements and other recommendations as well as in accordance with good practice
within the construction industry in particular (where applicable) with regard to sealing joints, bonding
agents, terminations and other detailing works
3.4. The defects are not the result of any of the following:
a) Poor or negligent housekeeping and maintenance, including but not limited to insufficient
maintenance and/or repair of areas of intensified use,
b) Non-compliance with any guidelines regarding storage and application of the Sika Products,
including but not limited to usage within shelf life, and any other non-compliance with the
relevant Product Data Sheets, Project specifications and/or Method Statements,
c) The quality of the substrate to which the Sika Products are applied is not meeting the applicable
requirements of Sika, including but not limited to disintegration of the substrate, or
d) Any physical damage resulting from external effects (including force majeure, acts by third
parties, impact from third party products), unforeseen structural settlement or movement,
contact with incompatible substances or wear and tear, including any purely aesthetic changes in
the Sika Products.
e) Wear and tear to the Sika Product.
3.5. The Sika Products are used for their intended and approved use.
3.6. No alterations, additions or repair measures have been effected to the Sika Products and/or the
materials adjacent to them have been taken without Sika’s prior approval.
3.7. All reasonable measures to limit existing damage or prevent imminent damage have been taken by
the owner and/or the Customer.
3.8. The application of the Sika Product has been executed by a properly trained and Sika approved
applicator and the application has been sufficiently documented.
4. This Warranty shall exclusively apply to the Sika Products used in relation to the referenced
Project. This Warranty contains all the provisions between Sika and the Customer relating to
liability for the Sika Products in connection with such Project, and such provisions shall apply
instead of any liability provisions in any contract between Sika and the Customer (whether
oral or written), any terms of purchase or any other terms and conditions. In particular, Sika
shall not be liable for any defect arising from the incorrect application of the Sika Products
by the Customer or any third party. The presence of any Sika personnel on the Project site
shall not imply any responsibility of Sika whatsoever.
5. Sika’s maximum aggregate liability to the Customer in connection with the Sika Products for
the Project, whether arising in or caused by breach of contract, tort (including negligence),
breach of statutory duty or otherwise, shall in no circumstances exceed the total net
invoiced amount for the Sika Products listed above and delivered to the Customer for the
Project. This limit shall be reduced by 20% of the total net invoiced amount at the end of
each and every year of the Warranty Period with the first reduction occurring at the end of
the first year of the Warranty Period.
6. Save as expressly stated herein, Sika shall not be liable to the Customer in connection with
the Sika Products for the Project, for any loss of income, loss of actual or anticipated profits,
loss of business, loss of contracts, loss of goodwill or reputation, loss of anticipated savings
or indirect or consequential loss or damage of any kind, in each case howsoever arising,
whether such loss or damage was foreseeable or in the contemplation of the parties and
whether arising in or caused by breach of contract, tort (including negligence), breach of
statutory duty or otherwise.
7. This Warranty may not be assigned.
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8. There are no conditions, warranties, representations or terms, express or implied as to the
Sika Products, that are binding on the parties except as specifically stated in this Warranty;
any condition, warranty, representation or other term which might otherwise be implied
into or incorporated in this Warranty or any other contract, whether by statute or otherwise,
is hereby expressly excluded.
9. This Warranty is governed by the material laws of the State of United Arab Emirates. Any
dispute or difference which arises between the parties out of or connected with this
Warranty including any dispute as to the validity of the Warranty or the termination thereof,
shall be referred to arbitration in accordance with the rules of the DIFC–LCIA Arbitration
Centre, from time to time in force, which rules are deemed to be incorporated by reference
into this Clause. For the purposes of any arbitration proceedings commenced pursuant to
this Clause:
a) the number of arbitrators shall be one;
b) the seat, or legal place, of the arbitration shall be the Emirate of Dubai, United Arab Emirates;
c) the place at which the arbitration takes place shall be the Emirate of Dubai, United Arab Emirates;
and
d) the language to be used in the arbitral proceedings shall be English.
10. Each of the parties agrees that, to the extent permissible by law:
a) it will submit to the non-exclusive jurisdiction of the courts of the Dubai International Financial
Centre for the purposes of ratifying any award made pursuant to arbitration proceedings
conducted in accordance with Clause 9;
b) it will not challenge any arbitral award made pursuant to arbitration proceedings conducted in
accordance with Clause 9; and
c) it will not object to or challenge any application to enforce any arbitral award made pursuant to
arbitration proceedings conducted in accordance with Clause 9.
Simon Ambauen Joseph Nabih

Technical Manager – GCC General Manager – UAE
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MATERIAL APPROVAL REQUEST

ETIHAD RAIL STAGE 2 & 3 PROJECT

DESCRIPTION OF MATERIALS : MANUFACTURER SUPPLIER

PRE-QUALIFICATION REF.: D0201-S02-EAC-PF-00005-AA IN THE UNITED ARAB EMIRATES

CONTRACTOR'S REMARKS: CONTRACTOR DATE:

RECOMMENDATIONS: REF. OUT:

1. Material Submission Check List

Contract no. D0201

Reviewed By: Materials & Laboratories Manager Comments

Reviewed By: Quality Manager Comments

2. Copy of Related Specification

5.7.3.2 Vertical adjustment

5.8 Centre pitted tracks

5.8.1 Center pitted track sections

Painting and curing track

5.8.2 Design description

Figure 20: Center pitted tracks design

3. Copy of Related Drawings

210 Icosit KC340/65

Scale 1:10 * : 1435 + widening in curves R < 400

Detail A-A Scale 1:10 Top view

Overall cross section

Non shriking grout Rail 60E2, inclination 1:40

Ø22mm Horizontal beam.UC305x305x97

Rail boot Trelleborg Vector TM

Rail 60E2, inclination 1:40

Gradient depending on drainage concept

Electrical insulation insert

Scale 1:10 1435+3

DRAWN CONTRACTOR PROJECT DRAWING TITLE

2F1 Ch. 0+000

R = 300 FAY 36 SLOPE

EW KP 1+821 FHC SLOPE

2F1 Package (stage 2)

Future Berthing tracks (stage 3)

- x.xxm - Elements Length (m)

DRAWN CONTRACTOR PROJECT DRAWING TITLE

Ch. 2+000 MATCH LINE 3

-28.735m FAY 26 -30.157

-28.734m FAY 06 -156.000m - m-

FAY 07 -408.462m - 0-1:9

KP 2+393 BERTHING TRACK 1

FAY 12 BERTHING TRACK 2

R= CONCRETE YARD 0.00m m-

SLOPE FLOOR SLABS TO BE SLOPE SWITCH AND SWITC SUBSTATION S-02

RWP RWP RWP

TRAIN WASH EXTERNAL PLANT YARD AREA

Dual-sided pitted track 920

10.0 8.1 33.9 30.0 40.6 10.0

2F1 Package (stage 2) 10.0 8.1 96.4 8.1 10.0

30.0 3.6 5.3 36.2 36.5 9.0 12.1 10.0 40.0

R= Radius (m) BOGIE WORKSHOP

LOCO BOGIE STORAGE

DRAWN CONTRACTOR PROJECT DRAWING TITLE

SLOPE 1% FLOOR SLABS TO BE LAID SLOPE 1%

6m - FUEL FARM KP 3+084 BF 03 (Sliding buffer) EW 60-30

-161.137m - DEAD END CRIPPLE EW 60-300-1:9

FLOOR SLABS TO BE LAID