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CATALOGO HAGGLUNDS DUe
CATALOGO HAGGLUNDS DUe
Hägglunds DUe
Drive unit
Few components – unlimited combinations | Hägglunds DUe drive unit product catalogue 3
Few components –
unlimited combinations
Our flexible drive units are part of Hägglunds direct drive Features
system comprising Hägglunds drive unit, Hägglunds motor
▶ Configurable system - unlimited possible combinations
and Hägglunds control system.
to fulfill the installation and functional requirements.
Our drive units are easy to install and are fully function ▶ Short delivery times for the basic range of DUe
tested before delivery. With our proven, modularized ▶ Flexible position - place it werever required.
solutions we provide you maximized, easy commissioning
▶ Small space required - vertical assembly.
uptime and quick and easy maintenance.
▶ Very easy to install and maintain.
Our monitoring and control system (Hägglunds Spider)
▶ Well proven technical solutions.
delivers excellent controllability to the drive system. With
a Hägglunds drive unit to match your motors, you have the ▶ Equipped with Hägglunds advanced control system.
same quality throughout the entire drive system. We
▶ Sound insulated cabinet.
deliver not only short delivery time, but also high perfor-
mance to you. ▶ Less maintenance effort.
The drive
behind your
success
A Hägglunds hydraulic direct drive is a
drive system beyond the ordinary. In far
less space than other drives – and with
far less weight and complexity – it deliv-
ers flexible, reliable power.
Powerful simplicity
A Hägglunds direct drive system comprises a hydraulic system provides information and advanced functionality.
motor and a flexibly placed drive unit, overseen by a Supporting these components is a wide range of valves and
control and monitoring system. This simple configuration accessories, creating even greater flexibility in installation
withstands the challenges of virtually any application or and operation.
environment.
A Hägglunds solution is a total solution – of which the drive The drive you receive is built with quality, delivered with
system itself is only one part. It’s a complete answer to confidence and supported with dedication. What you expe-
your needs, built as much on knowledge, experience and rience is full peace of mind, supplied not just by our drive
commitment as it is on drive technology. technology, but also by the people behind it.
Strength
through service
The journey Challenge What makes your solution truly complete is the support you
receive throughout your drive’s life cycle. Everything needed
Understanding to optimize performance – from original Hägglunds spare
parts to expert field service and cutting-edge upgrades – is
Expertise readily available through Bosch Rexroth’s global organization.
Systems
In a performance agreement, we can combine the right
Support support and services for your specific needs. Together with
our representative, you tailor the agreement that best
Performance matches your drive and performance criteria.
Application examples
▶ A direct drive system of few components, but unlimited ▶ Our control system, Hägglunds Spider, provides all the
combinations and configurations, to provide any solu- necessary start/stop logic, system health monitoring
tion for the Hägglunds direct drives performance range. and machine control techniques. It is mounted, wired
The perfect load sharing characteristics enables multi- and fully programmed on the DUe unit prior to delivery.
pump and/or multi-motor combinations to suit the
application. ▶ The unit is easy to install, fully function tested before
delivery and takes short commissioning time. Installa-
▶ User friendly - pressure and flow and therefore torque, tion can be undertaken usually during a normal shut-
speed and hence power can be adjusted. It is easy to down period so no production losses are experienced.
upgrade to suit changing production demands. This
versatility can transform a machine into an intelligent ▶ Customization is normal e.g. standby pump sets for
high production unit. Features such as extremely fast critical areas, auxiliary circuits for cylinders and
pump compensators to give fast response and reduce brakes. Provision for working in harsh environments
stresses and strains on the machine, load sensing and such as dusty mining sites, on ship decks, explosive
power limiting enable functionality unavailable from zone chemical plants and climates with wide tempera-
other systems. ture variations.
▶ The ability to split the drive from the drive unit enables
freedom of application, the power unit can be posi-
tioned away from the machine without foundation
requirements.
Functional description
A complete Hägglunds direct drive system from Bosch Rexroth comprises the
drive unit with electric motor, pump and tank, the control system, the hydraulic
motor and the piping system. The drive unit type DUe is described in this
publication and uses a closed loop hydraulic system to provide a highly dynamic
drive system.
The hydraulic motor gives the needed torque to the The filtration philosophy in a Hägglunds drive system is
machine and the load sets the pressure level in the system. clean tank which means that all return and drain flow to
tank is filtered.
The drive unit creates the hydraulic oil flow to rotate the
motor at required speed. At the hydraulic motor the oil is distributed through the
valve plate to the pistons in the cylinder block 50% of them
The pump and the hydraulic motor are connected together with high pressure and 50% with charge pressure. The oil
by piping and/or hoses. pressure forces the piston assemblies radial outwards
against the cam-ring. This produces a balanced and smooth
The control system sets the flow needs, monitors the rotation with extremely high torque which drives the
health status in the hydraulic circuit and is the communica- machine.
tion link to the factory system.
The speed of the motor is controlled by the flow of oil from
The drive unit is built together in a sound isolated cabinet, the pump which enables the possibility to start the
with cooler and control system mounted on the outside for machine with full torque. The drive motor speed is propor-
easy access. The hydraulic swash plate pump is driven by tional to the swash plate angle of the pump.
an electric motor running efficiently at fixed speed. The oil
flow from the pump is determined by the swash plate angle, If the swash plate is controlled over-centre, the flow is
controlled via a signal from the control system. The electric reversed and the hydraulic motor direction is reversed.
motor is started in an unloaded, neutral condition to limit Both the hydraulic motor and pump have a very low
the load on the electrical power grid. moment of inertia which makes it possible to change
speed, stop or reverse direction quickly.
After start the system ramps the flow up to the required
direction and flow rate. The hydraulic motor is connected to
the drive unit in a closed loop hydraulic system. A propor-
tion of the return flow in the system is exchanged for oil
conditioning by cooling and filtering.
Electric motor
Control unit
Piping
Hydraulic
pump
Main components
2
7
4 3
1. The free standing cabinet is built of a robust steel 3. The hydraulic pumps are of variable displacement
framework with sound insulated cover. It is surface axial piston type with very fast acting pressure com-
treated to prevent corrosion and ageing in tough pro- pensator override. This virtually eliminates overloads
cess industry environments. The solution is accessible, and is a major factor in system reliability. All control
which simplifies during maintenance and service. valves are built in to keep pipe work to an absolute
minimum. The electro-hydraulic stroker provides
2. The electric motors that we use have high efficiency variable flow by smoothly controlling the swash plate
and are also extremely reliable. They are started and thereby oil flow by pump displacement.
without load and run optimally at fixed speed
7
3
4. The tank is manufactured in stainless steel to pre- To best suit your system and demands, either air oil
vent corrosion. or water oil cooling system can be chosen.
5. The oil filters are dimensioned for oils with high 7. The Spider box is configurable for different types of
viscosity and a high degree of contamination separa- applications, providing consistent start and stop
tion. Duplex filters can be supplied as an option, sequences. The operation can be controlled by
allowing filter replacement during operation. external signals or from the local control panel.
6. The oil cooler is dimensioned to maintain the oil 8. The Control Panel is used for local control of the
temperature in the hydraulic system at the correct drive unit. Various operational parameters, such as
level. In this way good lubrication characteristics are speed, pressure, electric motor power and self-diag-
ensured and the service life of the oil and of the nostics, can be displayed on the local control panel
complete drive system will be long. or via external signals.
Combination options
11
15
22
Small (S)
30
37
45
55
Electric motor (kW)
75
90
Medium (M)
110
132
160
200
250
315
Large (L)
355
400
500
Configurable drive unit.
Customized drive unit.
This configuration will be placed in medium frame. SP250 single pump is not allowed to be placed in Small frame.
125
125
125
125
180
180
180
125
180
250
250
355
250
355
500
71
71
71
71
71
71
40
40
40
40
40
40
40
125
125
125
180
180
180
180
250
250
250
250
250
355
355
355
355
355
355
500
500
500
500
500
500
500
71
71
40
11
15
22
30
37
Medium (M)
45
55
Electric motor (kW)
75
90
110
132
160
200
250
315
Large (L)
355
400
500
Technical data
B A C B D
*) Cabinet designations ending with a 2, represent a two compartment frame. Cabinet designations ending with a 3, represent a three compartment frame.
Cabinet designations with an S, represent frame size small, M represent frame size medium and L represent frame size large.
**) The control unit (Spider) can be placed on either side of the cabinet.
***) The height of the top cover varies due to the different pump/motor combinations available.
****) Based on general size
SP pump
Max. power (at nE=1500rpm) kW 35 62 109 158 219 311 438 656
Dp=350 bar
The control panel is used for local control of the drive unit.
Various operational parameters, such as speed, pressure,
electric motor power and self diagnostics can be displayed. Features:
The control panel is normally mounted on the drive unit ▶ IP65 Stainless steel enclosure
door, connected via a cable to the Spider box or mounted
▶ 90-264VAC or 24VDC supply
in the place of the door for the Spider box. It can also be
remotely used via a 4-wire cable, max cable length of 100m ▶ 8 supported communication Field busses
/ 328 ft. The control panel is available with one set of ▶ Independent or common control of 2 driven machine
buttons and display for a single shaft drive or with two sets shafts
of buttons and displays for two driven shafts. ▶ Monitoring of analog and digital sensors
Two display types are available:
▶ Speed regulation
Sound
In a good work environment the sound levels are DUe without panels, 75-90 dB(A)
important. Environments where the sound levels are kept Standard frame but no panels. Air cooled electric motors.
down, make a difference for operator health and well Sound level around 90-95 dB(A). For installation in pump
being. Hägglunds low speed hydraulic motors generate rooms or where there are no specific demands regarding
very low sound levels due to the low speed. The dominat- sound level or protection
ing sound sources in a hydraulic drive system are the
power unit and the piping system. Hägglunds offers three DUe with panels, 70-80 dB(A)
options with regard to the power unit sound levels. Standard frame, panels and doors. Air cooled electric
The sound can be of three basic kinds. Structured borne motors. Typical sound level 70-80 dB(A). For installation
sound (from for instance a pump), air borne sound (for with moderate sound level demand and/or with reasons to
example from a cooling fan), and fluid borne sound (emit- have protect.
ted by the pump or the motor as pulsation in the oil flow).
Each of these has to be treated separately to manage the DUe with noise reduction solution, 68-78 dBA
overall sound level and to specify the level, the combined Standard frame, panels and doors. Pump set mountings
effect must be considered. and cabinet feet in rubber. Sound dampened air and hose
The sound power being radiated by a machine is often of outlet in cabinet.
more concern than the sound pressure measured at a Typical sound levels 68-78 dB(A) For installations with
given distance from the machine. Sound values below are increased sound level demand.
the average LPA surface sound pressure levels according to
ISO standards 3746 and doesn’t include piping.
DD00057562
ATEX
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16
DU E - L 2 - 315 / 000 - 500 + 000 / 000 + 000 - 0 - W - Y - S - 0400 / 50
01 Drive unit
DU
02 Type
Excellence E
03 Frame size
Small frame S
Medium frame M
Large frame L
04 Number of compartments
One compartment 1
Two compartments 2
Three compartments 3
11 Hazardous area
Not used in hazardous area 0
ATEX 1
Other 9
12 Cooler type
Air oil cooler A
Water oil cooler W
13 Electric motor
Included in Drive Unit Y
Customer supplied N
14 Control system
Hägglunds Spider control system S
No control system - Only terminal box N
Hägglunds ICp pump control D
15 Voltage (V)
Main Voltage
16 Frequency (Hz)
50
60
Certificates
Declaration of incorporation
Notes
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for
a certain application can be derived from our information. The information given does not release the user from the obliga-
tion of own judgment and verification. It must be remembered that our products are subject to a natural process of wear
and aging.