User Manuel Service Fronteq

Aerial work platform
Operation and maintenance manual
607110000051
KEY POINT List
Read, understand and follow these safety The brief introduction ----------------------------1
rules and operating instructions before Symbol and hazard diagram definition ------2
operating the machine. Only trained and General safety--------------------------------------4
authorized personnel are allowed to operate Personnel safety-----------------------------------9
the machine. This manual should be treated Work area safety---------------------------------11
as part of the machine and always with the Legend----------------------------------------------18
machine. If you have any questions, please Controller-----------------------------------------20
contact us. Inspection-----------------------------------------23
Operational instruction-------------------------34
Please contact us： Transportation lifting instructions -----------45
Website：www.fronteqlift.com Maintenance and specification---------------50
Mailbox：info.awp@fronteqlift.com.cn Hydraulic schematic diagram -----------------82
Electrical schematic diagram -----------------85
@2019 Copyright, Valeant Heavy Industries

Co., Ltd.
First edition: first printed in June 2019
Preface
Owners, users, and
operators：
Thank you for choosing and using our
machines. Our primary concern is the safety
Danger
Failure to comply with the instructions and
of our users, which requires our joint efforts
safety rules in this manual will result in
to achieve better. We believe that you, as a
death or serious injury.
user and operator of the device, will be of
great help in the safe use of the equipment Do not operate unless：
if you comply with the following  You have understood and practiced the
requirements： rules for the safe operation of the
1. Follow user rules, workplace rules, and machine in this operating manual.
government rules. 1 Avoid dangerous situations.
2 Read, understand, and follow the Know and understand the
instructions in this and other manuals that security rules before proceeding
come with the machine. to the next step.
3 Practice as usual for good safety work 2 Always check before the operation is
practices。 performed.
4 Only trained/certified operators can run 3 Always perform pre-use functional
the machine under the guidance of testing.
experienced and knowledgeable 4 Inspection of public places.
supervisors. 5 Use the machine only according to the
design intent of the machine.
 You have read, understood and
adhered to manufacturer's instructions
and safety rules, safety manuals,
operating manuals, and machine
labeling.
 Read, understand and comply with
user safety rules and work site
regulations.
 You have read, understood, and
complied with all applicable
government regulations.
 You are properly trained to operate the
machine safely.
The brief introduction
Design intent
Hazard Classification
Products use symbols, color coding and This machine is intended to be used only
signal words to identify the following: to lift personnel, along with their tools and
materials to an aerial work site.
Safety alert symbol –used to Safety Sign Maintenance

alert you to potential personal injury Replace any missing or damaged safety
hazards. Obey all safety messages that signs. Keep operator safety in mind at all
follow this symbol to avoid possible injury times.
or death. Use mild soap and water to clean safety
Red-used to indicate an signs.
emergency risk condition Do not use solvent-based cleaners
that, if not avoided, can result in death or because they may damage the safety
serious injury to a person. sign mat
Orange-used to indicate a
potentially dangerous
situation that, if not avoided, could result in
death or serious injury to a person.
Yellow and has a safety

warning sign-used to
indicate a potentially dangerous situation
that, if not avoided, may result in minor or
moderate personal injury.
Green-Used to prompt
operation or repair information
Symbol and hazard diagram definitions
Please read the Please read the repair Pressure hazard Pressure hazard
operating manual manual
Danger of collision Danger of tipping Danger of tipping Danger of tipping
Danger of tipping Danger of electric Danger of electric Danger of explosion

shock shock
Danger of fire Burn hazard The risk of skin Engaging safety arm
congestion
Keep away from the Stay away from legs Move the machine to Close chassis carrier
parts that are running. and tires the horizontal ground
Lower Platform Do not install in a Maintain necessary Only trained

place where the legs clearance maintenance
cannot reach the level personnel can
overhaul the
compartment.
Use a piece of Batteries used as Cushion the wheel Release the brake
cardboard or a piece counterweight with a wedge
of paper to check for
leaks
3-wire Grounding AC Replacement of Wheel load Transportation

power supply only damaged wiring and diagram
cables
Fastening position Tether fixing point No smoking Voltage rating of

platform power supply
Pressure rating of air Hand power Velocity Maximum bearing

tubes through the capacity
platform
Outdoor Indoor
General securuty
General securuty
Personal Safety
Personal Fall Protection

The use of personal fall protection Equipment
(PFPE) is not required to operate the machine. If
the use of personal fall protection Equipment
(PFPE) is required in the workplace or user rules,
the following provisions are required:
All personal Fall protection equipment (PFPE)
must comply with the corresponding government
regulations and must be inspected and used in
accordance with the manufacturer's instructions.
Work Area Safety
people on the ground or platform to touch or

Electrocution Hazards operate the machine before cutting off the power
This machine is not electrically insulated and supply.
will not provide protection from contact with or

Do not operate the machine in the event of
proximity to electrical current.
lightning or storm.
Do not use the machine as a ground wire during

welding.
Tip-over Hazards
Occupants, equipment and materials shall not
Obey all local and
exceed the maximum platform capacity or the
governmental regulations regarding required
maximum platform capacity of the platform
clearance from electrical power lines. At a
extension.
minimum, the required clearance contained
in the chart below must be followed. Maximum load
Line Voltage Required Clearance FS1012 320kg
120kg（the platform extension）
0 to 300V Don’t touch
FS1212 320kg
300V to 50KV 3.05 m 120kg（the platform extension）
50KV to 200KV 4.60 m FS0812 460kg
200KV to 350KV 6.10m
FS0612 550kg
350KV to 500KV 7.62m 120kg（the platform extension）
500KV to 750KV 10.67m FS0607,FS0607W 230kg

750KV to 1000KV 13.72m
FS0407,FS0407W 280kg
Take into account the effects of platform
movement, wire swinging or droop, and be able
to withstand strong winds or gusts.
If the machine is
exposed to charged
wires, keep away
from the machine. It is
forbidden for
Work Area Safety
Do not raise the platform unless the machine is At the closing position, be very careful and slow
on a firm, level surface down when the machine is travelling on uneven
terrain, with gravel, unstable or smooth surfaces,
close to the hole and steep slopes, etc.
When the platform arises, the machine cannot

travel on uneven terrain, unstable surfaces or
other dangerous conditions, or travel near these
areas.
Do not depend on the tilt alarm as a level Don't use the machine as a crane.
indicator. The tilt alarm sounds on the chassis
only when the machine is on a severe slope Do not use the platform to propel machines or
other objects.
If the tilt alarm sounds:
Lower the platform. Move the machine to a firm, Do not let the platform touch adjacent artifacts.
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower Do not bundle the platform on adjacent artifacts.
the platform.
Do not place the load outside the perimeter of
Do not drive over 0.8 km/h with the platform the platform.
raised.
Do not operate the machine when the chassis
Outdoor Use: Do not raise the platform when bracket is open.
wind speeds may exceed 12.5 m/s. If wind
speeds exceed 12.5 m/s when the platform is
raised, lower the platform and do not continue to
operate the machine.
Indoor use: When lifting the platform, follow the

rating that allows lateral force and the number of
people to be accommodated on the next page。
Do not operate the machine in strong winds or

gusts. Do not increase the surface area of the
platform or load. Increasing the area exposed to
the wind will reduce the stability of the machine.
Work Area Safety
Do not push and pull Do not alter or disable the limit switches.
any object outside the
platform Do not alter or disable machine components that
in any way affect safety and stability.
Do not replace items critical to machine stability

with items of different weight or specification.
Maximum allowable manual force Do not use a battery that weighs less than the
Model Manual Maximum Occupants original battery. The battery not only plays a
counterweight role, but also keeps the stability
FS1212 400N Only Indoor-2P
of the machine to a close.
FS1012 400N Indoor-2P
200N Outdoor-1P For FS1212 machines, each battery must weigh

up to 37kg. Battery bracket (including battery)
FS0812 400N Indoor-2P minimum weight must be up to 224kg
200N Outdoor-1P
Do not modify or alter an aerial work platform
FS0612 400N Indoor-2P
without prior written permission from the
400N Outdoor-2P manufacturer. Install additional devices for
FS0607 400N Only Indoor-2P placing tools or other materials on to the
platform, skirting boards and rails, it will increase
FS0607W 400N Indoor-2P
the weight of platform and increase loading of
200N Outdoor-1P the platform surface.
FS0407 400N Only Indoor-2P
FS0407W 400N Indoor-2P
200N Outdoor-1P
Work Area Safety
Do not place or attach
fixed or overhanging
If you are equipped with legs
loads to any part Do not install the machine where only the legs
of this machine. cannot reach the level.
Do not adjust the leg when the platform rises.
Do not drive when the leg is lowered.
Do not place ladders

or scaffolds in the
Pressure drop
platform or against Do not close your hands and arms to areas
any part of this where there is a risk of shear. Do not touch with
machine. your hands when folding the railing.
Do not operate under the platform or in the fork

rack when the safe arm is not in place.
Only the transport of tools and materials that are
evenly distributed and can be safely moved by When using the controller on the ground to
people on the platform. operate the machine, please maintain normal
judgment and have planning. Maintain a safe
Do not use the machine on a moving or active distance between the operator, the machine and
surface or vehicle. the fixed object.
Ensure that all tyres are in good condition, that

the groove nuts are properly tightened and that
the opening pins are properly installed.
Work Area Safety
Operation on Slopes Hazards Fall Hazards

Do not drive the machine on a slope that
exceeds the slope and side slope rating of the
machine. Slope rating applies to machines in the
stowed position.
Model Maximum Maximum

slope rating,
side slope
stowed
rating,
stowed Do not sit, stand, or crawl on the fence of the
FS1212 25% (14°) 25% (14°) platform. Should stand steadily on the floor of
FS1012 25% (14°) 25% (14°) the platform at all times.
FS0812 30% (17°) 30% (17°)
FS0612 30% (17°) 30% (17°) Do not climb off the platform when the platform
FS0607 25% (14°) 25% (14°) is elevated.
FS0607W 25% (14°) 25% (14°)
FS0407 30% (17°) 30% (17°) Keep the platform floor free of debris.
FS0407W 30% (17°) 30% (17°)
Note: Slope rating is subject to ground Do not enter or exit the platform unless the
conditions and adequate traction. machine is in a closed position.
Connect the platform inlet chain or close the

entrance door before operation. Do not operate
the machine if the barrier is not installed
correctly and the entrance does not guarantee
safe operation.
Collision Hazards Work Area Safety
The platform can only

be lowered if there are
no people or obstacles
in the area below the
platform.
When starting or operating the machine,
attention should be paid to the existence of sight
range and blind spot.
When moving the machine, pay attention to the

extended platform location.
Before releasing the brakes, the machine must

be on a horizontal surface or fixed. Limit the speed of
travel based on ground
Users must comply with user rules, workplace conditions, congestion levels, slopes, personnel
rules and government rules regarding the use of positions, and any other factors that may cause
personal protection equipment. collisions
Do not operate the machine on any crane or

mobile elevated mechanical route unless the
crane controller is locked and/or has taken
precautions to prevent any potential collisions.
Do not drive dangerously or play when operating

the machine.
Check the workspace to avoid obstacles or other

possible hazards to the top of your head
Beware of the risk of squeezing when grabbing

the platform's fence
You should observe and use the driving and

steering function color marker arrows on the
platform controller and Platform sticker
nameplate.
Work Area Safety
Bodily Injury Hazard Damaged Machine Hazards
Do not operate the machine when the hydraulic Do not use a machine that is damaged or faulty.
oil leaks. Leakage of hydraulic oil may burn the Before each shift, perform a thorough pre-
skin. operation inspection of the machine and test all
functions. Damaged or faulty machines should
Improper contact with components under any immediately be marked and stopped
cover will cause serious injury. Only trained
maintenance personnel should access Ensure that all maintenance operations have
compartments. Access by the operator is only been carried out in accordance with the
advised when performing a pre-operation provisions of this manual and the corresponding
inspection. All compartments must remain repair manual.
closed and secured during operation.
Be sure all decals are in place and legible.
Explosion and Fire Hazards Be sure the operator's, safety and

responsibilities manuals are complete, legible
Do not use the machine or charge the battery and in the storage container located on the
where it is dangerous or where flammable or machine.
explosive gases or particles may be present.
Component Damage
Hazards
Do not use any battery charger greater than 24V

to charge the batteries.
Do not use the machine as a ground for welding.

Work Area Safety
Electrocution/Burn Hazards
Battery Safety
Connect the battery charger
Burn Hazards to a grounded, AC 3-wire
electrical outlet only
Batteries contain acid.
Always wear protective Inspect daily for damaged
clothing and eye wear when cords, cables and wires.
working with batteries. Replace damaged items before operating.
Avoid spilling or contacting
battery acid. Neutralize battery acid spills with Avoid electrical shock from contact with battery
baking soda and water. terminals. Remove all rings, watches and other
jewelry
Do not expose the batteries or the charger to
water or rain during charging. Tip-over Hazards
Explosion Hazard Do not use a battery that weighs less than the
original battery. The battery not only plays a
Sparks, flames and lit counterweight role, but also is essential to
cigarettes are prohibited maintain the stability of the machine. Each
from approaching the battery must weigh up to $ kg. (FS1212 battery
battery. The battery can 39kg), the battery tray (including battery) must
release explosive gases. meet at least the following requirements.
Keep the side of the battery open

Model Weight of Tray
for heat dissipation throughout the
FS0407，FS0407W
charge.
154 kg
FS0607，FS0607W
FS0612，FS0812
180 kg
Do not use tools that FS1012
may cause sparks to
FS1212 224 kg
contact the battery
terminal or cable clip
Lift Hazard
When replacing the battery, use the appropriate
tools and lifting methods.
Lockout after each use

1. Choosing a safe parking location can be a
sturdy horizontal ground, with no obstacles and
a busy place to avoid transport
Component Damage Hazard
2. Lower the platform.
3. Turn the key switch to the off position and
Do not use any battery charger greater than 24V
unplug the key to avoid unauthorized use。
to charge the batteries
4. Charge the batteries.
Legend
FS1212、FS1012、FS0812、FS0612
1. Platform guard rails

2. Lanyard anchorage points
3. Manual storage container
4. Platform controls
5. Platform extension
6. Platform-socket and air supply（optional）
7. Scissor arm
8. Transport tie-down
9. Steering wheel
10. Pothole guard
11. Ground controls
12. Non-steering wheel
13. Brake release pump
14. Ladder stand
15. Emergency cable
16. Lifting cylinder
17. Safety arm
18. Platform entry chain or gate
19. Platform extended release pedal
Legend
FS0607、FS0407、FS0607W、FS0407W
1. Platform guard rails

2. Lanyard anchorage points
3. Manual storage container
4. Platform controls
5. Platform extension
6. Platform-socket and air supply（optional）
7. Scissor arm
8. Transport tie-down
9. Steering wheel
10. Pothole guard
11. Ground controls
12. Non-steering wheel
13. Brake release pump
14. Ladder stand
15. Emergency cable
16. Lifting cylinder
17. Safety arm
18. Platform entry chain or gate
19. Platform extension release pedal
Controller (controls on) Platform control panel
legend
1. Thumb rocker switch for steer
8 function
2. Drive function button
3. Drive speed select button
1 4. Red Emergency Stop button
5. LED
6. Horn button
7. Lift function button
5 8. Proportional control handle and

function enable switch for drive and
lift functions
2
7
3
6
4
Controller (bottom control)
legend
1. Thumb rocker Switch

2. Drive Feature Selection button
3. Drive Speed Selection button
4. Red Emergency shutdown button
5. LED
6. Horn button
7. Lifting drop Control handle
8. Function enable button
Controls
7. Lift function button
Platform control panel
1. Thumb rocker switch for steer function Push this button to activate the lift function
Press the thumb rocker switch in 8 Proportional control handle

either direction to activate the
steering function Proportional control handles and function-
enabled switches for drive, steering, and lifting
2. Drive function button functions
Press this button to activate the Lifting function: Press and hold the function on
drive function the platform control handle to enable the switch
to enable the lift feature. Move the control
3. Drive speed select button handle in the direction indicated by the Blue
arrow, and the platform will rise. Move the
Press this button to activate slow or control handle in the direction indicated by the
fast drive yellow arrow and the platform will drop. When
the platform drops, the drop alarm should ring.
4. Red Emergency Stop button Drive function: Press and hold the function on
the platform control handle to enable the switch
Push the red Emergency shutdown button to enable the drive function. Move the control
inward to the "off" position to stop all features. handle in the direction indicated by the Blue
Pull the Red Emergency shutdown button into arrow on the Control Panel, and the machine will
the "on" position to operate the machine move in the direction indicated by the Blue arrow.
Move the control handle in the direction
5. LED indicated by the yellow arrow on the Control
Panel, and the machine will move in the
Diagnostic reading device and battery charging direction indicated by the yellow arrow.
indicator
6. Horn button
Press the horn button and the horn will sound.

Release the horn button and the horn will not
sound.
Inspection
Pre-operation Inspection
Fundamentals
It is the operator's responsibility to perform pre-

operation inspection and routine maintenance.
Pre-operation inspection is a visual inspection

Do Not Operate Unless: performed by the operator prior to each shift.
 You have understood and practiced the rules The purpose of the check is to find out if there is
of this operating manual regarding the safe a significant problem with the machine before
operation of the machine. the operator performs a functional test.
1 Avoiding dangerous situations Pre-operation checks can also be used to

determine whether a regular maintenance
2 Always perform pre-operation checks. program is required. Operators can only perform
Before proceeding to the next step, you routine maintenance items as specified in this
should understand and understand the pre- manual.
operation check.
Please refer to the list on the next page and
3 Always perform pre-use functional tests. check each item. If damage is found or any
unauthorized changes that differ from the factory
4 Inspect the workplace status, the machine should be marked and
discontinued.
5 Only use the machine as it was intended.
According to the manufacturer's regulations,
only qualified maintenance technicians can
repair the machine. At the end of the repair, the
operator must perform the pre-operation check
again before continuing the functional test。
According to the manufacturer's regulations and

the requirements set out in the duty manual,
regular maintenance checks should be
performed by qualified maintenance technicians.
Inspection
Check entire machine for:
Pre-operation Inspection  Cracks in welds or structural components
 Be sure that the operator’s, safety and  Dents or damage to machine
responsibilities manuals are complete,  Severe rust, corrosion or oxidation
legible and in the storage container  Be sure that all structural and other critical
located in the platform components are present and all associated
fasteners and pins are in place and properly
 Make sure all stickers are clear, readable, tightened.
and in the right place. See the "Check"  Make sure the guardrail is installed and the
section bolts are tightened.
 Be sure that the chassis trays are closed
 Check that the hydraulic oil is leaking and and latched and the batteries are properly
that the oil level is appropriate. Please connected.
refuel as needed. See the "Maintenance"
section. Note: If you must raise the platform to check the
machine, make sure that the safe arm is in the
 Check that the battery fluid is leaking and correct position. See the "Action Instructions"
that the level is appropriate. Please add section.
distilled water as needed. See the
"Maintenance" section。
Check the following components or areas for

damage, improperly installed or missing parts
and unauthorized modifications:
 Electrical components, wiring and electrical
cables
 Hydraulic hoses, connectors, hydraulic
cylinders
 Electrical machinery
 Wear pads
 Wheels
 Limit switches, alarms and horn
 Nuts, bolts and other fasteners
 Brake release components
 Safety arm
 Platform extension
 Shear Pins and Fasteners
 Platform controller
 Battery pack and connections
 Static line
 Platform rotary door
 Platform overload components
 Pothole protection device
 Tether fixing point
Inspection
Basic principles of functional
testing
Functional tests are used to detect faults before

Do Not Operate Unless: starting to use the machine. The operator must
 You have understood and practiced the rules test all the functions of the machine according to
of this operating manual regarding the safe step-by-step instructions.
operation of the machine.
The use of faulty machines is prohibited. If a
1 Avoiding dangerous situations failure is found, the machine must be marked
and stopped. According to the manufacturer's
2 Always perform pre-operation checks. regulations, only qualified maintenance
Before proceeding to the next step, you technicians can repair the machine.
should understand and understand the pre-
operation check. At the end of the repair, the operator must
perform the pre-operation inspection and
3 Always perform pre-use functional tests. functional testing again before starting to use the
machine.
4 Inspect the workplace

The Deep pit Protector is not expanded: the
Inspection lamp flashes 180 times per minute/the alarm
rings 180 sound per minute.
At the ground controller. The machine is not in the horizontal state: the
lamp flashes 180 times per minute/the alarm
1 Choose a sturdy, horizontal test area with rings 180 sound per minute.
no obstacles
Horn: Keep flashing and making continuous
2 Make sure the battery is connected. noises. An optional car horn can also be
provided.
2 Unplug the red "emergency shutdown"
button on the platform and ground to the on 9. Do not press the lift enabled button.
(open) position.
10. Press the platform rise or Platform drop
3 Transfer the key switch to the ground button.
controller.  Result: The lift function should not run.
5 Observe the LED diagnostic reading device 11. Do not press the platform rise or Platform
on the platform controller. drop button.
 Results: The LEDS are
shown in the following figure 12. Press the lifting feature to enable the button.
 Result: The lift function should not run.
6. Observe the LED diagnostic reading device
on the ground controller. 13. Press and hold the lift feature to enable the
 Result: The LEDS are button and press the Platform Ascent button.
shown on the following  Result: The platform should rise.
figure.
14. Press and hold the lift feature to enable the
button and press the Platform drop button.
Test Emergency Stop  Result: The platform should be reduced.
7. Push the ground red emergency shutdown When the platform drops, the drop alarm
button inward to the off (off) position. should blink and ring.
 Result: No features will run.
When lowering the platform, the platform should
8. Broadcast the Red Emergency shutdown stop at about 2.1m from the ground to drop the
button to the on (open) position. delay light will blink and the alarm will ring.
Before continuing to decline, make sure that
there are no people or obstacles in the area
Test Rise/Fall function below the platform. If you want to continue to
This machine uses flash and sound alarms. drop, release the control handle, and then move
the control handle again.
Drop alarm: The light flashes 60 times per
minute/the alarm rings 60 sound per minute.
Drop delay alert: The light flashes 180 times per

minute/the alarm rings 180 sound per minute.
Inspection
Test Emergency Stop For platform controllers
15. Press the lift enabled button and the
Platform Lift button to activate the ascent
Test Emergency Stop
function to increase the platform by about 60cm. 18. Push the platform Red Emergency shutdown
button to the off position.
16.For FS1212/1012/0812/0607/0407/0607W/  Result: All features do not run
0407W pull out the Emergency drop control
button on the side of the machine inlet ladder.
Test the horn
 Result: The platform should be reduced. 19. Pull the red "emergency shutdown" button to
Drop the alarm without ringing. the on (open) position
17. Steering the key switch to the platform 20. Ess the horn button
controller  Result: The horn should sound
Test the Function Enable Switch
and the Up/Down Functions

21. Do not press and hold the function on the
control handle to enable the switch.
22. Move the control handle slowly in the

direction indicated by the blue arrow, and then
move in the direction indicated by the yellow
arrow.
 Result: All features do not run.
23．Press the Boost Feature selection button
24．Wait seven seconds to boost feature timeout
25 ． Move the control handle slowly in the

direction indicated by the blue arrow, and then
arrow.
 Result: the lifting function should not run
26．Press the Lifting Function button
27．Press and hold the function on the control

handle to enable the switch. Move the control
handle slowly in the direction indicated by the
blue arrow。
Inspection
Machines with pedal switches: press and hold

the pedal switch and the function on the control
Test Drive Function button
handle to enable the switch. 30．Press the Drive Function button
 Result: The platform should rise. Pit

protection devices should be carried out. 31．Wait seven seconds until the drive function
times out.
28. Release the control handle.
32 ． Move the control handle slowly in the
 Result：The platform should stop raising. direction indicated by the blue arrow, and then
29．Press and hold the function on the control arrow.
handle to enable the switch. Move the control
handle slowly in the direction indicated by the  Result: All features do not run.
yellow arrow.
 Result: The platform should be reduced.

Test the steering
Note: When performing steering and drive
function tests, you should stand on the platform
and face the steering end of the machine.
33．Press the Drive Function button.
34．Press and hold the function on the control

handle to enable the switch.
35．Press the thumb rocker switch at the top of

the control handle in the direction indicated by
the blue Triangle arrow on the Control Panel.
 Results: The steering wheel should be

rotated in the direction indicated by the blue
triangle.
36．Press the thumb rocker switch at the top of

the yellow triangle arrow on the Control Panel.
 Results: The steering wheel should be

rotated in the direction indicated by the
yellow triangle arrow.
Inspection
Test drive and Brake functions Test the tilt sensor operation
37. Press the Drive Function button. Note: The test is performed on the ground with
a platform controller. Don't stand inside the
platform.
38. Press and hold the function on the control
handle to enable the switch. 41. Fully lower the platform.
Machines with pedal switches: press and hold
the pedal switch and the function on the control 42. Place a piece of 2x4in/5x10cm or a block of
handle to enable the switch. wood of similar size under each of the two
wheels on the side of the machine, and then
39. Follow the direction indicated by the blue drive the machine onto the block of wood.
arrows on the control panel, slowly move the
control handle until the machine starts moving, 43. Rise the platform to about 2.1m height from
and then restore the handle to a central position. the ground.
 Result: The machine should move in the  Result: The platform should stop rising. The
direction indicated by the blue arrows on the tilt alarm should ring and the light should
control panel, and then suddenly stop when blink. The platform controller LED reading
the control handle is restored to a central device should display LL, the ground control
position. LCD should display LL: Machine Tilted (the
machine is tilted).
40. Follow the direction indicated by the yellow
arrows on the control panel, slowly move the 44. Press the Drive Function button.
control handle until the machine starts moving,
and then restore the handle to a central position.
 The result: The machine should move in the handle to enable the switch.
direction indicated by the yellow arrows on
the control Panel, and then stop suddenly 46. Move the control handle in the direction
when the control handle is restored to a indicated by the blue arrow, and then move in
central position. the direction indicated by the yellow arrow.
Note: On any slope that the machine can climb,  Result: The drive function should not work
the brakes must be able to make it stop. in either direction.
47. Lower the platform and drive the machine

away from the obstacle.
Inspection
54. Place 2x4in/5x10cm or similar pieces of

Test Elevated drive speed wood under a pothole protection device.
48. Rise the platform to about 1.2m height from
the ground. 55. Raise the platform.
49. Press the Drive Function button.  Results: Before the platform rises to 2.1m
from the ground, the lights should blink and
the alarm should ring. The platform
50. Press and hold the function on the control controller LED reading device should show
handle to enable the switch. Slowly move the PHS and the ground controller LCD should
control handle to the full drive position. display Phs: pothole Guard Stuck (Pothole
protection device viscosity).
 Result: The maximum drive speed that can
be achieved in the platform's rising state 56. Press the Drive Function button.
should not exceed 22cm per second.
If the drive speed in the platform rise exceeds 57. Press and hold the function on the control
22cm per second, the machine should be handle to enable the switch.
marked immediately and discontinued.
58. Move the control handle slowly in the
Test the pothole guards direction indicated by the blue arrow, and then
Note: When the platform rises, the pothole move in the direction indicated by the yellow
protection device should be expanded arrow.
automatically. The pit protection device activates
a limit switch that allows the machine to continue  Result: The machine should not move
operating. If the pothole protection device is not forward or backward.
expanded, the alarm will ring while the machine
stops driving or steering. 59. Press the Drive Function button.
51. Raise the platform.

 Results: When the platform rises to 1.2m handle to enable the switch.
from the ground, the pothole protection
device should be expanded. 61. Press the thumb rocker switch at the top of
52. First press and hold the side of the pothole the blue and yellow triangles on the control
protector, and then hold down the other side. Panel.
 Results: The pit protection device should  Result: The steering wheel should not turn
not be moved. left or right.
53. Lower the platform 62. Lower the platform
 Results: The pit protection device should be 63. Remove the 2x4in/5x10cm or similar size of
returned to the closing position. the wood block.
Inspection
Workplace Inspection
Beware and avoid the emergence of the
following dangerous situations:
 steep slope or cave
Do not operate, unless：  Protrusion, ground obstructions, or debris

 You have understood and practiced the
rules of this operating manual regarding the  sloped surfaces
safe operation of the machine.
 unstable or slippery surfaces
1 Avoid hazardous situations. 
 Air obstacles and high voltage wires
2 Always perform a pre-operation
inspection.  hazardous locations
3 Always perform function tests prior to use.

 Surface support that is not sufficient to
4 Inspect the workplace. withstand all the load exerted by the
machine
Know and understand the pre-operation
inspection before going on to the next  Wind and weather conditions
section.
 The presence of unauthorized persons
 Other unsafe situations that may arise
Basic principles of workplace
inspection
Workplace inspections help operators
determine whether the workplace ensures safe
operation of the machine. The operator should
first do this before moving the machine to the
workplace.
It is the operator's responsibility to understand

and remember hazardous matters in the
workplace and then to keep an eye on and avoid
them when moving, installing, and operating the
machine.
Make use of Security
Inspection 607110000026 arm 2
Safety of battery
Labeling checks for models 607110000027 and chargers 1
Danger of electric
FS1212, FS1012 and FS0812
607110000028 shock 2
Use the pictures on the next page to check that Danger of tipping,
all stickers are easy to identify and in the right 607110000029 battery FS1212 1
place. 607110000030 Transport map 2
The following is a list of data that contains 607110000031 Security arm 1
quantities and descriptions. 607110000032 Anchor point 4
Drawing 607110000033 Platform power，230V 2
number Description number 607110000034 Platform power，115V 2
1012 General diagram Maintenance
607110000001 of Chinese stickers 1 607110000035 warehouse 1
Maximum loading Danger of tipping,
607110000002 capacity，FS1212 1 607110000036 battery，FS1012 1
607110000003 File boxes 1 607110000037 Lower control panel 1
607110000004 Brief instructions 1 Maximum loading
Hand power, indoor 607110000038 capacity，FS1012 1
607110000005 400N only,FS1212 1 Hand power, indoor
607110000006 Danger of tipping 2 400N, outdoor 1
607110000007 Warning tape，FS12 607110000039 200N,FS1012
607110000008 Reference manual 1 607110000040 LOGO,FRONTEQ 3
607110000010 Model：FS1212 1 607110000041 Model，FS1012 1
607110000011 CE 1 607110000042 IPAF 1
607110000012 Promotion point 4 Wheel load capacity
Transport fastening 607110000043 FS1012 4
607110000013 parts 4 1212 Maximum loading
607110000014 Forklift holes 2 607110000044 capacity 1
Danger of tipping， 0812 Maximum loading
607110000015 tilt switch 3 607110000045 capacity 1
607110000016 Vehicle nameplates 1 607110000046 Model，FS0812 2
Safely brake release Wheel load capacity
and operating 607110000047 FS0812 4
607110000017 instructions 1 Danger of tipping, 1
607110000018 Direction arrow 2 607110000048 battery，FS0812
Wheel load Maximum loading
607110000019 capacity,FS1212 4 607110000049 capacity，FS0812 1
607110000020 Danger of hitting 2 Hand power, indoor
607110000021 Danger of extrusion 2 400N, outdoor 200N， 1
607110000022 Emergency lowering 1 607110000050 FS0812
Danger of electric 607110000071 Power switch 1
607110000023 shock, plug 1
607110000024 Charger power 1
Danger of tipping,
607110000025 open the tray 2
Danger of electric
607110000028 shock 2
Inspection 607110000030 Transport map 2
607110000031 Security arm 1
Sticker checks for models
607110000032 Anchor point 4
607110000033 Platform power，230V 2
FS0607, FS0407, FS0607W and
607110000034 Platform power，115V 2
Maintenance
FS0407W
607110000035 warehouse 1
Use the pictures on the next page to check that 607110000037 Lower control panel 1
all stickers are easy to identify and in the right 607110000042 IPAF 1
place. Wheel load
The following is a list of data that contains 607110000052 capacity，FS0607 4
quantities and descriptions. Maximum loading
Drawing
607110000053 capacity，FS0607 1
number 标贴说明数量
607110000054 Warning tape，FS0607 2
607110000003 File boxes 1
0607 General diagram
607110000004 Brief instructions 1
607110000055 of Chinese stickers 1
Manual force, only
607110000056 Model：FS0607 2
607110000005 indoor 400N, 1
Maximum loading
607110000006 Danger of tipping 2
607110000057 capacity，FS0607W 1
607110000008 Reference manual 1
Wheel load
607110000011 CE 1 607110000058 capacity，FS0607W 4
607110000012 Promotion point 4 Wheel load
Transport fastening 607110000059 capacity，FS0407 4
607110000013 parts 4 Maximum loading
607110000014 Forklift holes 2 607110000060 capacity，FS0407 1
Danger of tipping， Wheel load
607110000015 tilt switch 3 607110000061 capacity，FS0407W 4
607110000016 Vehicle nameplates 1 Maximum loading
Safely brake release 607110000062 capacity，FS0407W 1
and operating 0607W General diagram
607110000017 instructions 1 607110000063 of Chinese stickers 1
607110000018 Direction arrow 2 0407 General diagram
607110000020 Danger of hitting 2 607110000064 of Chinese stickers 1
607110000021 Danger of extrusion 2 0407W General diagram
607110000022 Emergency lowering 1 607110000065 of Chinese stickers 1
Danger of electric Danger of tipping, 1
607110000023 shock, plug 1 607110000066 battery，FS07
607110000024 Charger power 1 607110000067 Model：0607W 2
Danger of tipping, 607110000068 Model：0407 2
607110000025 open the tray 2 607110000069 Model：0407W 2
Make use of Security 607110000070 LOGO,FRONTEQ 3
607110000026 arm 2 607110000071 Power switch 1
Safety of battery
607110000027 and chargers 1
Operating Instructions
The operating instructions section provides

specific instructions for all aspects of machine
operation. It is the operator's responsibility to
follow all safety rules and instructions in the
Operating manual, safety manual, and
Do not operate, unless： Responsibility Manual.
 You have understood and practiced the
rules of this operating manual regarding the In addition to elevating personnel and their tools
safe operation of the machine. and materials to the air workplace, it is unsafe or
even dangerous to use the machine for other
1 Avoid hazardous situations. purposes.
2 Always perform a pre-operation inspection. Only well-trained and authorized personnel can
allow the operation of the machine. If more than
3 Always perform function tests prior to use. one operator uses the same machine at different
times of the same working shift, they must be
4 Inspect the workplace. qualified operators and follow all safety rules
and instructions in the Operating manual, safety
5 Only use the machine as it was intended. manual, and duty manual. This means that each
new operator should perform pre-operation
checks, functional tests, and workplace checks
before using the machine.
Emergency Stop Adjust platform position
Push the red "emergency shutdown" button on 1. Press the lift Feature
the ground control or platform controller to the selection button. A ring light
off position to stop all functions. will be lit below the elevated
feature symbol on the LCD
Repair any operation function must be done screen.
when the red "Emergency shutdown" button is If the control handle is not moved within seven
pressed. seconds of pressing the lift button, the ring light
below the lift feature will go off and the lifting
feature will not run. Press the lift button again.
Emergency Lowering
1. Pull the Emergency drop control button 2. Press and hold the function on the control
outward handle to enable the button.
Operate from the ground 3. Machines with pedal switches: press and hold
1. Make sure the battery is connected before the pedal switch and the function on the control
operating the machine. handle to enable the switch.
2. Transfer the key switch to the ground 4. Move the handle according to the notation on
controller. the control Panel.
3. Pull the red "emergency shutdown" button on

the ground and platform to the on (open)
Turn round
position. 1. Press the Drive function button
and a ring light will be lit below the
Adjust platform position drive feature symbol on the LCD
1. At the control Panel, press and hold the lift screen.
enabled button. If the control handle is not moved within seven
seconds of pressing the Drive function button,
2. Press the platform rise or fall button. the ring light below the drive function symbol will
Drive and steering functions cannot be used go off and the drive function will not run. Press
through ground controllers. the Drive Function button again.
2. Press the pedal switch. (If equipped)

Operation from Platform
1. Make sure the battery is connected before 3. Rotate the steering wheel with the thumb
operating the machine. rocker switch located at the top of the control
handle.
2. Rotate the key switch in the direction of the
platform controller.
3. Pull the red "emergency shutdown" button on

the ground and platform to the on (open)
position.
Prime mover Select drive speed
1. Press the Drive function button and a ring light When the position is closed, the drive controller
will be lit below the drive feature symbol on the can operate in two different drive speed modes.
LCD screen. When the drive speed button light is on, the slow
If the control handle is not moved within seven drive speed mode is active. When the drive
seconds of pressing the Drive function button, speed button light goes off, the fast drive speed
the ring light below the drive function symbol will mode is active.
go off and the drive function will not run. Press
the Drive Function button again. Press the Drive Speed button to
select the desired drive speed.
2. Machines with pedal switches: press and hold
the pedal switch and the function on the control
handle to enable the switch. Note: When the platform rises, the drive speed
button light always lights up to indicate an
3. Increase speed: Slowly move the control elevated drive speed.
handle so that it deviates from the center
position.
Reduces speed: Slowly moves the control

handle away from the center position.
STOP: Return the control handle to

the center position or release function to enable
the switch.
Use the color label Direction arrows on the

platform controller and platform to determine the
direction of the machine.
Machine movement speed is limited when the

platform rises.
The condition of the battery will affect the

performance of the machine. When the battery's
level light flashes, the drive speed and function
speed of the machine will decrease.
Drive driving on slopes To determine the slope grade：
Determine the slope and side slope ratings and Measure the slope with a digital inclinometer or
slopes of the machine follow the steps below.
You need to have the following tools:
● Carpenter’s level
Maximum Ramp rating at the closing position
FS1212, FS1012, 25% 14° ● Straight piece of wood, at least 1 m long
FS0607, FS0607W
● Tape measure
FS0407, FS0407W 30% 17°
FS0812 ,FS0612 Place the block of wood on the slant.
Maximum lateral slope rating in closed state
At the end of the downhill, place the
FS1212, FS1012, 25% 14°
woodworking ruler on the upper edge of the
FS0607, FS0607W block and lift the end of the block until the level.
FS0407,FS0407W 30% 17°
Keep The block level and measure the vertical
FS0812,FS0612
distance from the bottom of the block to the
Note: Slope ratings are limited by ground
ground. Divide the tape distance (elevation
conditions and traction. Press the Drive Speed
height) by the block length (stroke), and then
button to select Fast drive speed mode.
multiply by 100.
Example:
Run=3.6m
Rise=0.3m
0.3m ÷ 3.6m = 0.083 X 100 = 8.3 %
If the slope exceeds the maximum uphill,
downhill or side slope rating, then the machine
must be winched or transported up or down the
slope. See “Transport and Lifting” section.
Operational Indicator Codes Platform Overload
If the platform controller LED or ground control If the platform controller LED diagnostic reading
LCD diagnostic reading device displays the device displays flashing OL, and the ground
operation led code such as LL, the failure controller LCD diagnostic reading device also
condition must be repaired or removed to displays OL: Platform Overrloaded (OL:
continue the machine operation. Press in and Platform overload), the platform is overloaded
pull out the red Emergency shutdown button to and all functions will be stopped. The alarm will
reset the system. ring.
Operational Indicator Codes

1. Press the Red emergency button to the off (off)
Code Condition position.
LL plane inclination
OL plane overload 2. Remove the load from the platform.
CH Chassis mode operation

3. Pull the red "emergency shutdown" button out
PHS Deep Pit protection device
to the on (open) position.
viscosity
When the platform rises and falls, the device
Nd No drive（option） self-test function is performed when
For more information, refer to the "standard approaching the maximum height. At this point
hydraulic mobile aerial Platform E500 electronic the machine may stop running and the alarm
control System Manual", and also view the code may ring. If the machine is not loaded, it will
and code description on the ground controller revert to its normal operating state.
LCD display.
Overload Recovery
If the ground Control LCD diagnostic reading
device shows Overload Recovery (Overload
recovery), the emergency reduction system is
used when the platform is overloaded.
1. Completely reduce this platform and indent
Using controller operations from the platform extension.
the ground 2. Remove the platform controller.

Maintain a safe distance between the operator, The danger of falling. Be careful when
the machine and the fixed object. When using folding the guardrail, and stand on the
the controller, you should pay attention to the platform floor at all times in a stable
direction of the machine.
3. Remove the two safety pins from the
extended platform from within the platform.
Battery level indicator Do not put your hands where they may be
The battery battery is determined by using the clipped.
LED diagnostic reading device.
Note: When the platform controller LED display 4. The expansion platform guardrail parts are
appears flashing LO code, you must stop using folded from the rear of the extended platform
the machine and charge it, otherwise all guardrail to the rear of the device.
machine functions will be disabled.
5. At the back of the main platform, remove two
lock pins from the main platform.
Do not put your hands where they may be
clipped.
满低 6. The main platform guardrail parts are folded

from the rear of the device to the front of the
How to use the safe arm device.
1. Rise the platform to about 2.4m height from
the ground. 7. Remove the safety pin from the inlet steering
pipe. Raise and pass through the inlet steering
2. Turn the safe arm so that it leaves the pipe, then lower the inlet steering pipe and insert
machine and is in a drooping state. the safety pin.
3. Reduce the height of the platform until the 8. Carefully open the door and exit the platform.
security arm is fixed and docked with the chain
section. Keep away from the safe arm when 9. Plug four safety pins back into the guardrail
lowering the platform. bracket on each side.
Note: Pull or push back the guardrail to
How to Fold Down the Guardrails compress the rubber buffer, helping to remove
and replace the safety pin.
FS1212/1012/0812/0607/0607W/
0407/0407W（If equipped）
The platform guardrail system consists of a
folding guardrail portion of three extended
platforms and a folding guardrail portion of the
main platform. All parts are fixed in the
appropriate position by four safety pins.
FS1212/1012/0812/0607/0407/ 0607W/0407W
How to raise the guardrails
The Platform guardrail system contains three Follow the folding instructions, but in the
folding guardrail parts of the extended platform opposite order, to ensure that the safety pin
and three folding guardrail parts of the main position is appropriate and accurately installed.
platform. All six parts are secured by four safety
pins in the appropriate position.
After each use
1. Choosing a safe parking location can be a
1. Completely reduce this platform and indent sturdy horizontal ground, with no obstacles
the platform extension. and a busy place to avoid transport.
2. Remove the platform controller. 2. Lower Platform
3. Remove two front wire locks from the inside 3. Turn the key switch to the off position and
of the platform. unplug the key to avoid unauthorized use.
4. Fold the front guardrail parts. Don't put your 4.To charge a battery.
hands where they might hurt your hands.
5. Install two removed safety pins back to each

side of the guardrail bracket.
6. Fold the guardrail parts on each side. Don't

put your hands where they might hurt your
hands.
7. Remove two wire locks at the rear of the main

platform.
8. Carefully open the door and move to the

ground.
9. Fold the back door and the inlet side guardrail

into a device. Don't put your hands where they
might hurt your hands.
10. Fold the left guardrail and the right guardrail.

Don't put your hands where they might hurt your
hands.
11. Install the two removed pins back to the

guardrail rack on each side.
Fault Code
If the LED diagnostic reading device displays an error code (such as LL), pull the red
emergency shutdown button back and forth to reset the system.
Display Description Lift Reaction

 System initialization Fault Disables All Motion
 System communication Fault Disables All Motion

 Invalid option setting Fault Disables All Motion
 GPS communication Fault Disables All Motion
 Chassis Up or Down Switch ON Disable Chassis Control
 Pothole Guard Fault Disable Lifting and Driving
 Pressure Sensor Fault Disables All Motion
 Angle Sensor Fault Disables All Motion
 Battery Drain Alarm Lift Slow to Drive Speed
 Battery Drain Shutdown Disables All Motion
 Failure to turn left button at startup Diagnostic Message Only
 Right-turn key failure at startup Diagnostic Message Only
 Platform Enable Button ON Disable Platform Control
 Joystick Not In Neutral Lift Slow to Drive Speed
 Forward Coil Fault Disable Lifting and Driving
 Reverse Coil Fault Disable Lifting and Driving
 Lift Up Coil Fault Disable Lifting and Driving
 Lift Down Coil fault Disable Lifting and Driving
 Right Turn Coil Fault Disable Lifting and Driving
 Left Turn Coil Fault Disable Lifting and Driving
 General Brake Coil Fault Disable Lifting and Driving
 Low Voltage Fault Disables All Motion
 Over 80% Load Warning Diagnostic Message Only
 Over 90% Load Warning Diagnostic Message Only
 Over 99% Load Warning Diagnostic Message Only
OL Overloaded Platform Fault Disables All Motion
LL Machine Tiled Disable Lifting and Driving
ECM Troubleshooting
Display Description
System Initialization Fault: ECU may be malfunctioning, replace

it.
System Communication Fault: Check communications cable connections
 and other wiring. If that does not resolve the problem, try
replacing the PCU or ECU.
Invalid Option setting Fault: Set appropriate option for this

lift.
GPS communication Fault: Check communications cable connections and
 other wiring. If that does not resolve the problem, try replacing
the GPS module or ECU.
Chassis Up or Down Fault: Check if there is something pressing on
toggle switch or ECU button and check communications cable

connections and other wiring. If that does not resolve the problem,
try replacing the ECU.
Pothole Guard Fault: Check that the pothole guards are extended,
 check the pothole limit switches. Check wires to the switches, check
the down limit switch and connections.
Pressure Sensor Fault: Check the wiring to the sensor and then the
 sensor itself. Also check to make sure that the correct option is
properly selected (or not) for load sensing.
Angle Sensor Fault: Check the wiring to the sensor and then the
 sensor itself. Also check to make sure that the correct option is
properly selected(or not) for load sensing
 Limp Mode: Battery voltage is low, charge the battery.
 Battery Drain Shutdown：Recharge
Platform Left Turn Switch ON at power-up Message: Ensure that

 nothing is holding the Joystick Toggle Switches down. If OK,
consider replacing the Joystick or PCU.
Platform Right Turn Switch ON at power-up Message: Ensure that
 nothing is holding the Joystick Toggle Switches down. If OK,
consider replacing the Joystick or PCU.
Platform Joystick Enable Switch ON at power-up Fault: Ensure that
 nothing is holding the Enable switch closed. Also check the neutral
zone parameters. If OK, consider replacing the Joystick or PCU.
Platform Joystick not in neutral at power-up Message: Make sure that
the Joystick is in the neutral (upright) position. Check the neutral
 zone parameter setting in the LabView Programmer. If it’s OK,
consider replacing the Joystick
or the PCU.
Forward Coil Fault: Check the connections to the Coil’s terminals
 and make sure they are tight. If so, check the coil itself to see if
it is open or shorted.
Reverse Coil Fault: Check the connections to the Coil’s terminals
 and make sure they are tight. If so, check the coil itself to see if
Lift Up Coil Fault: Check the connections to the Coil’s terminals
 and make sure they are tight. If so, check the coil itself to see if
Lift Down Coil Fault: Check the connections to the Coil’s terminals
 and make sure they are tight. If so, check the coil itself to see if
Right Turn Coil Fault: Check the connections to the Coil’s terminals
 and make sure they are tight. If so, check the coil itself to see if
Left Turn Coil Fault: Check the connections to the Coil’s terminals
 and make sure they are tight. If so, check the coil itself to see if
General Brake Coil Fault: Check the connections to the Coil’s
 terminals and make sure they are tight. If so, check the coil itself
to see if it is open or shorted.
Low Voltage Fault: Check battery voltage and charge if necessary. Check
 the battery connections and tight or clean. Check the voltage to the
ECU and PCU.
Over 80% Load Warning: Platform is getting close to its limit of

weight. Consider not adding more load.
Over 90% Load Warning: Platform is getting close to its limit of

weight. Consider not adding more load.
Over 99% Load Warning: Platform has reached its limit of weight. Do

not add more load.
OL Overloaded Platform Fault: Remove the excess load immediately.
Machine Tilted Beyond Safe Limits Fault: If the machine is tilted, find
LL a way to make it level. If the machine is level, check the wiring to
the tilt sensor and then the sensor itself.
For more detailed information, please contact the after-Sales service department of flange Tektronix
Heavy Industry Co., Ltd.
Standard Batteries
1. Remove the battery ventilation cover and
check the acid level of the battery. If necessary,
only distilled or purified water sufficient to cover
the plate can be added. Do not add an overdose
before charging the process.
Battery and Charger Instruction
Observe the following: 2. Cover the battery ventilation cover.
 Do not use an external charger or booster
battery. 3. Connect the battery charger to the grounded
AC circuit.
 Recharge the battery in a well-ventilated
place. 4. The charger will give instructions when the
battery is full.
 Charge using the correct AC input voltage
indicated on the charger. 5. Check the acid level of the battery at the end
of the charging cycle. Replenish the distilled
 Use only batteries and chargers approved water to the bottom of the filling tube. Do not add
by the Rand Tektronix Company. an overdose.
Dry Battery Filling and Charging

To charger Battery
Instructions
1. Make sure the battery is connected before
charging. 1.Remove the battery ventilation cover and
permanently remove the plastic seal from the
2. Open the battery compartment cover. The battery vents.
hatch cover should remain open throughout the
charging process. 2. Raise the battery acid (electrolyte) to each
unit until the liquid level can cover the plate.
Do not fill the maximum liquid level until the
Maintenance-free batteries battery charging process is complete. Excessive
1. Connect the battery charger to the grounded addition of liquid can cause the battery acid to
AC circuit. overflow while charging. Use sodium
bicarbonate and water to medium and overflow
2. The charger will give instructions when the the battery acidic material.
battery is full.
3. Install the battery ventilation cover.
4.Charge the battery.
5. Check the acid level of the battery at the end

of the charging cycle. Replenish the distilled
water to the bottom of the filling tube. Do not add
an overdose.
Transportation lifting
instructions
 Before releasing the brakes, the machine
must be on a horizontal surface or fixed.
 Prevent the guardrail from falling when

Observe the following: removing the latch. Always hold on to the
 Flange Tektronix Heavy Industries Co., Ltd. guardrail when lowering the guardrail.
provides this safety information for
recommended purposes. Drivers should be  Do not drive the machine on slopes that
solely responsible for ensuring that the exceed the machine's uphill, downhill, or
machine is properly secured and choosing ramp ratings. Refer to "Drive driving on
the right trailer in accordance with China's slopes" in the "Operating Instructions"
Ministry of Transport, other local regulations section.
and company policies.
 If the slope of the transport vehicle body
 The flange Tektronix customer who needs exceeds the maximum ramp rating, the
to use a container to carry any lifting device winch must be used to load and unload the
or Tektronix product for international freight machine as described in the brake release
should seek a qualified freight forwarding operation.
company with professional experience in
the preparation, loading, protection of
containers and lifting equipment.
 Only a qualified air lift operator can hoist the

machine from the truck and hoist it out.
 Transport vehicles must be parked on the

horizontal ground.
 When loading a machine, the transport

vehicle must be fixed to prevent scrolling.
 Ensure that the vehicle capacity, loading

surface, chain or belt is sufficient to support
the weight of the machine. The lifting
equipment of the flange Tektronix Heavy
Industry Co., Ltd. is heavier than its volume.
Refer to the serial number label to
understand the weight of the machine.
instructions
Brake release operation 1. Cushion the wheel with a wedge to prevent
1 Cushion the wheel with a the machine from rolling.
wedge to prevent the machine
from rolling. 2. Pull the red "emergency shutdown" button on
the ground and platform controller to the on
2 It is important to ensure that the winch cable (open) position.
is properly secured to the fastening point of the
drive chassis and that there are no obstacles on 3. Press and hold the drive/steering function on
the channel. the control handle to enable the switch. Let the
control handle leave the center and release it
3 Press the black button to immediately to reset the brakes.
release the pump.
4. Push the red "emergency shutdown" button at
4. Push and pull the red brake to the ground and platform controllers to the off (off)
release the pump knob. position.
It is recommended not to traction FS1212,

FS1012, FS0812, FS0607, FS0607W, FS0407,
fs0407w aerial vehicles. If the machine must be
towed, the speed cannot exceed 3/h. The
traction distance should also not exceed 3km.
instructions Thoroughly inspect the machine to prevent
loose or unfixed parts.
Ensure safe transport of trucks
Make sure the chain or belt has sufficient load
or trailers strength. If the railing has been folded, use a belt
Extended platform locks should normally be for fixing before transport.
used when transporting machines. Before
shipping, turn the key switch to the off (off) Use at least 2 chains or belts.
position, and then remove the key. Adjust the rigging to prevent damage to the
chain.
FS1212、FS1012
FS0607、FS0607W
FS0812
FS0407、FS0407W
instructions
Lifting the Machine with a
Forklift
Observe the following: Ensure that the extended platform, controller
and battery and hydraulic box tray are safe and
 Only qualified rigging assemblers can reliable. Remove all loose parts from the
assemble rigging and lift the machine. machine.
 Only qualified forklift operators can lift Completely lowered the platform. The platform
machines with forklifts. must remain in a reduced state during all
shipments.
 Ensure that the crane lifting capacity,
loading surface, belt or rope is sufficient to Use the forklift groove on both sides of the
support the weight of the machine. Refer to ladder.
the serial number label to understand the
weight of the machine.
Align the forklift fork to the position with the

forklift groove.
Drive forward to the fork frame completely

inserted.
Lift the machine 0.4 m, then tilt the fork slightly

backwards to keep the machine fixed.
Ensure machine level when lowering forks.
Lifting the machine from the

side can cause damage to the
parts.
FS1212
Transportation lifting FS1012
FS0812
instructions FS0612
Lifting instruction
Completely lowered the platform. Ensure that
the extended platform, controller and battery
and hydraulic box tray are safe and reliable.
Remove all loose parts from the machine.
Use the charts and pictures on this page to

determine the center of gravity of the machine.
The rigging can only be connected to the
specified lifting point on the machine. There are
two 2.5 cm holes in the front panel of the
machine, and there is a hole in the ladder, all of
which are used for ascension.
Adjust the rigging to avoid damaging the

machine and keep the machine level.
FS0607
FS0407
Center of Gravity Table FS0607W
Model X Axis Y Axis FS0407W
FS1212 95.8cm 46.6cm
FS1012 93.6cm 46.5cm
FS0812 100.1cm 65.0cm
FS0607 64.2cm 50cm
FS0607W 60.3cm 51.1cm
FS0407 64.3cm 46.6cm
FS0407W 63.7cm 46.5cm
Maintenance
Check the Hydraulic Oil Level
Keeping hydraulic oil at the right oil level is

critical to the operation of the machine. If the
Observe and obey: hydraulic oil is in an unsuitable oil position, it will
 Operators can only perform routine damage the hydraulic parts.
maintenance items as specified in this
manual. Through daily inspection, the inspector is able to
determine the change of hydraulic oil level,
 According to the manufacturer's regulations which can indicate the problems existing in the
and the requirements specified in the duty hydraulic system.
manual, regular maintenance checks
should be completed by qualified 1 Make sure the machine is on a secure
maintenance technicians. horizontal surface, without obstacles, and in a
closed state.
 Processing of materials in accordance with
government regulations. 2 The oil level in the hydraulic tank is detected
by observation.
 Replacement parts that can only be
approved by the use of Tektronix.  Results: The hydraulic oil level should be
between the full (fill) and add (add) markers
on the hydraulic tank.
Maintenance symbol legend
3 Refuel as needed. Do not add an overdose.
This manual uses the following symbols to help
express the relevant meanings in the Specification of hydraulic oil
instructions for use. When one or more symbols Hydrauil oil Equivalent of Chevron
appear in front of the maintenance program, the
Rando HD
meaning is as follows.
Indicates that a tool is required to execute

this program.
Indicates that a new part is required to

execute this program.
Indicates that the reseller is required to

perform this program.
Maintenance
6. Install the ventilation cover.

Inspect the Batteries Note: Adding terminal protectors and
anticorrosive sealants will help eliminate
corrosion to the battery wiring end and cable.
The proper condition of the battery is essential

for normal machine performance and safe
Periodic protection
operation. Improper electrolyte level or Maintenance projects, quarterly, yearly and
damaged cables and wiring may cause every two years, must be performed by
component damage and dangerous conditions. personnel trained and qualified in the
maintenance of this machine, in accordance
Note: This check is not required for machines with the procedures in this machine
with sealed or maintenance-type batteries. maintenance manual.
Electrocution hazard For machines that have been idle for more than
Exposure to an electrical circuit can result in three months, quarterly inspections must be
death or serious personal injury. Remove all carried out before they can be put back into
rings, watches and other ornaments. service.
Bodily injury hazard.

The battery contains acidic substances. Avoid
the overflow of acidic substances in the battery
or contact with them. Use soda with water to
medium and overflow battery acidic substances.
Note: The battery is fully charged for this

inspection.
1．Put on protective clothing and wear protective

glasses.
2．Ensure that the wiring of the battery cable is

firm and not corroded.
3 ． Make sure the battery lock bracket is

positioned properly and securely.
4. Remove the battery ventilation cover.
5. Check the fluid level of the battery electrolyte.

If necessary, replenish distilled water from the
bottom of the battery plus tube and do not add
too much.
Specifications
FS1212
Height, working maximum 13.8m Airborne noise radiation
Height, platform maximum 11.8m Sound pressure levels in ground workspaces
Height, stowed maximum <70dBA
Railing raised 2.56m Sound pressure level of the Platform
Height, stowed maximum workspace <70dBA
Railing lowered 2.04m Maximum slope rating, stowed position
Width with standard wheels 1.18m 25%（14°）
Length, stowed 2.45 m Maximum side slope rating,
Length, platform extended 3.34m stowed position 25%(14°)

Platform extension length 0.9m
conditions and sufficient traction.
Platform dimensions (length
Maximum working slope 3°/1.5°
x width) 2.25x1.16m
Maximum load capacity 320kg Drive speed
Maximum wind speed 0m/s Speed of travel when the platform is closed
3.2km/h
Wheelbase 1.85m
Speed of travel when the platform rises 0.8km/h
Turning radius (outside) 2.3m
Floor loading information
Turning radius (inside) 0m
Tire load maximum 1300kg
Ground clearance 100mm
Tire contact pressure 1343kPa
Ground clearance
Pothole guards deployed 20mm Occupied floor pressure 13.32kPa
Note: Ground hosting information is
Weight 3000kg
approximate and does not include different
(Machine weights vary with option optional configuration factors. This information
configurations. See serial label for specific can only be used if there is a sufficiently high
machine weight.) safety factor.
Power source 4Batterys, 12V150AH

System voltage 24V
AC outlet in platform Standard
Maximum hydraulic pressure (functions)
240Bar
Tire size Ф381x129

Specifications
FS1012
Length, stowed 2.45m Maximum side slope rating,

x width) 2.25x1.16m
Maximum wind speed 12.5m/s Speed of travel when the platform is closed
3.2km/h
Wheelbase 1.85m
Ground clearance
Weight 2785kg
(Machine weights vary with option
optional configuration factors. This information
System voltage 24V
240Bar
Tire size Ф381x129

Specifications
FS0812

x width) 2.25x1.16m
3.2km/h
Wheelbase 1.85m
Ground clearance
Weight 2400kg
System voltage 24V
240Bar
Tire size Ф381x129

Specifications
FS0612 Airborne noise radiation
Height, working maximum 8.1m Sound pressure levels in ground workspaces
Height, platform maximum 6.1m <70dBA
Height, stowed maximum Sound pressure level of the Platform
Railing raised 2.19m workspace <70dBA
Height, stowed maximum Maximum slope rating, stowed position
Railing lowered 1.68m 30%（17°）
Width with standard wheels 1.18m Maximum side slope rating,
Length, stowed 2.45 m stowed position 30%(17°)
Length, platform extended 3.34m Note: Slope ratings are limited by ground
x width) 2.25x1.16m Drive speed
Maximum load capacity 550kg Speed of travel when the platform is closed
Maximum wind speed 12.5m/s 3.2km/h
Wheelbase 1.85m Speed of travel when the platform rises 0.8km/h
Turning radius (outside) 2.3m Floor loading information
Turning radius (inside) 0m Tire load maximum 1150kg
Ground clearance 100mm Tire contact pressure 1176kPa
Ground clearance Occupied floor pressure 11.07kPa

Pothole guards deployed 20mm
Weight 1900kg
(Machine weights vary with option can only be used if there is a sufficiently high
configurations. See serial label for specific safety factor.
machine weight.)
System voltage 24V
240Bar
Tire size Ф381x129

Specifications
FS0607

x width) 1.65x0.76m
4.0km/h
Wheelbase 1.35m
Ground clearance
Weight 1480kg
System voltage 24V
240Bar
Tire size Ф305x114

Specifications
FS0407

x width) 1.65x0.76m
4.0km/h
Wheelbase 1.35m
Ground clearance
Weight 1235kg
System voltage 24V
240Bar
Tire size Ф305x114

Specifications
FS0607W

x width) 1.65x0.76m
4.0km/h
Wheelbase 1.35m
Ground clearance
Weight 1500kg
System voltage 24V
240Bar
Tire size Ф305x114

Specifications
FS0407W
Railing lowered 1.43 m Maximum slope rating, stowed position

x width) 1.65x0.76m
4.0km/h
Wheelbase 1.35m
Ground clearance
Weight 1240kg
System voltage 24V
240Bar
Tire size Ф305x114

Prepare a report before
delivery
Pre-delivery preparation reports include all Preparation before delivery is a priority before
types of inspection items. each product is delivered. This check is to find
out if there is a noticeable problem with the
Prepare the report before delivery for each device before it is used.
inspection. After filling, save as required.
Damaged and modified equipment is not
Time Maintenance Table allowed to be used. Once the damage is found
Five maintenance inspections, daily, quarterly, or inconsistent with the delivery of the
semi-annual, yearly and every two years, must equipment, the machine must be marked and
be carried out on a schedule. Product stopped from working immediately.
maintenance plans and pre-delivery preparation
reports are divided into A, B, C, D, and E five Equipment repair must be done by a certified
subprojects. The steps for each check are technician, in accordance with the
shown in the following table. manufacturer's specifications and the
requirements in this manual.
Search cycle Inspection iterm
Instructions
Daily or every 8
A
hours Use the operating manual on your device.
Quarterly or every
A+B
250 hours Preparation is made up of operational checks,
Annually or every maintenance projects, and functional tests
A+B+C
500 hours before delivery.
Annually or every
A+B+C+D Use tables to record the results. According to
1000 hours
Two-year or every the instructions in the operating manual, after
A+B+C+D+E each item is completed, fill in the appropriate
2000 hours
form.
Maintenance Inspection
If any of the results of the check are "N", stop
Report the device from working, repair and re-check.
Maintenance inspection reports include all types When you're done, mark the position of R.
of inspection items. Prepare maintenance
inspection reports for each inspection. Keep it Legend
for at least 4 years after the inspection is
Y = Yes, acceptable
completed. Or in accordance with laws and
regulations promulgated by the employer, the N = No, remove from service
workplace and the government.
R = Repaired
Fundamentals
Dealers are obliged to complete pre-delivery
preparation.
Comments
Pre-delivery Y N R
Preparation completed
Operation inspection completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Maintenance
Maintenance Inspection Report
Checklist A. Y N R
Model A-1 Inspect the manuals and decals
Serial number
A-2 Pre-operation inspection
Date
A-3 Function tests
Machine owner
After 40 hours：
Inspected by (print)
A-4 30-day service
Inspector signature
After 100hours：
Inspector title
A-5 Grease steer yokes
Inspector company
Checklist B Y N R
Instructions
● Make copies of this report to use for each B-1 Batteries
inspection. B-2 Electrical wiring

● Select the appropriate checklist(s) for the B-3 Electrical contactor
type of inspection(s) to perform. B-4 Tires and wheels
Daily or every 8
A B-5 Emergency stop
hours
B-6 Key switch
Quarterly or every
A+B B-7 Horn
250 hours
Annually or every B-8 Drive brakes
A+B+C
500 hours B-9 Drive speed - stowed
Annually or every B-10 Drive speed - raised
A+B+C+D
1000 hours
B-11 Drive speed - slow
Two-year or every
A+B+C+D+E B-12 Hydraulic oil analysis
2000 hours
● Place a check in the appropriate box after B-13 Tank venting system
each inspection procedure is completed. B-14 Chassis tray component

B-15 Test down limit and pothole limit
switches
● Use the step-by-step procedures in this
section to learn how to perform these B-16 Test up limit switch
inspections.
Checklist C Y N R
● If any inspection receives an "N," tag and C-1 Platform overload system
remove the machine from service, repair
C-2 Replace hydraulic tank breather cap
and re-inspect it. After repair, place a
check in the "R" box.
Checklist D Y N R
Legend
D-1 Check the scissor wear-resisting
slider
Y = yes, acceptable D-2 Replace the Hydraulic Tank Return
Filter Element
N = no, remove from service
Checklist E Y N R
R - repaired
E-1 Hydraulic oil
Maintenance
Checklist A 4. After the manual is used, the matter goes
A-1 to its original location.
Inspect the Manuals and Labeling Tip: If you need to change the manual or
Ensuring that the operation and maintenance sticker, please contact Flange Tektronix Heavy
manual is intact is the key to safe operation. Industries Co., Ltd. or distributor.
Each device has a manual, which is stored in a
box on the platform. A manual with a blurry or A-2
missing pages handwriting does not provide Perform Pre-operation Inspection
sufficient information to ensure safe operation. The completion of the pre-operation inspection
is essential for the safe operation of the machine.
In addition, be sure to ensure that all safety The pre-operation inspection is done visually
stickers are good. Labeling warns operators of before the machine is running. This check is
the safety risks of using the machine. It also used to find out if there are obvious problems
provides operational and maintenance with the machine before the functional test. It
information for users. Fuzzy stickers will not can also be used to determine whether routine
serve as a warning. The operating environment maintenance procedures are required.
that can lead to danger.
The complete inspection procedure can refer to
1. Check and make sure the Operation the "Pre-operation Check" section of this manual.
Maintenance manual is in the Platform's
manual box.
2. Check the manual to make sure the

handwriting is clear and there is no missing
pages.
 Results: The manual matches the model, or
the manual handwriting is clear, there is no
missing pages.
 Results: The manual does not match the

model, or the manual handwriting is blurry
or missing pages. Stop the machine from
working before the manual is replaced.
3. Open the sticker check diagram and

carefully check that the sticker is blurry or
damaged.
 Result: all stickers are complete
 Result: The sticker is missing, blurry, or

damaged. Stop the machine from working
before the sticker is replaced.
Maintenance
A-3 A-4
Perform Function Tests Perform 30-Day Service
Completing functional testing is critical to the
safe operation of the machine. Functional tests
are used to detect a functional defect in the 30-day maintenance is a one-time maintenance
machine before it works. Defective machines of the machine after the first 30 days or 40 hours
cannot be used. Once a functional defect is of operation. When this step is complete,
found, mark the machine immediately and stop continue checking the maintenance items on the
using it. manifest.
The complete inspection procedure can refer to  B-3 wheel

the "Functional testing" section of this manual.
 D-2 Hydraulic Oil return Filter replacement
Maintenance
6. Open the battery lid, check the specific
Checklist B gravity with the liquid scale and record it.
B-1
Inspect the Batteries 7. Check the ambient temperature and adjust
the liquid weight of each battery as
described below:
This check is performed every 250 hours or in a  When higher than 26.7°C, add 0.004 per
quarter, whichever is the first. 5.5°C.
 Minus 0.004 per 5.5°C when it is below
Good battery conditions are critical to the 26.7°C.
performance and operational safety of the  Result: All batteries are quickly adjusted to
machine. Incorrect electrolyte level and a specific gravity of more than 1.277. The
damaged cables or connectors can cause battery is fully charged and steps 12th.
damage to machine parts and dangerous  Result: One or more battery cells display a
conditions. specific gravity of 1.217 or below. Proceed
to step 9.
Electrocution hazard. 8. Perform a balanced charge or be fully
A live operation can result in serious personal charged. Static for at least 6 hours.
injury or death. Remove all rings, watches and
other ornaments during operation. 9. Open the battery lid, check the specific
Bodily injury hazard. gravity with the liquid scale and record it.
The battery electrolyte is corrosive. Avoid 10. Check the ambient temperature and
contact with overflowing electrolytes in the adjust the liquid weight of each battery as
hands or other parts of the body to avoid causing described below.
damage. Neutralize the spilled electrolyte with a  When higher than 26.7°C, add 0.004 per
small soda. 5.5°C.
1. Put on protective clothing and eye wear  Minus 0.004 per 5.5°C when it is below
26.7°C.
2. Loosen the door lock of the battery tray on  Result: All batteries are quickly adjusted to
the side of the chassis and turn the chassis a specific gravity of more than 1.277. The
battery tray outward. battery is fully charged and steps 12th.
3. Ensure that the battery line end protection  Results: The proportion of liquid between
device, in the battery connector cable the battery blocks is greater than 0.1, or
coated anti-corrosion adhesive can avoid the proportion of more than one battery is
corrosion. less than 1.217. Replace the battery.
4. Make sure the battery and cable are 11. Check the battery electrolyte height.
securely secured. Replenish 3mm distilled water if necessary.
Don't add too much.
5. Fill the battery with electricity and static for
at least 24 hours. Suitable for non- 12. Cover the battery cover with baking soda
maintenance-free battery compartment water and spilled electrolyte.
sealed batteries.
Maintenance
B-2
Inspect the Electrical Wiring
This check is performed every 250 hours or in

a quarter, whichever is the first.
Keeping wires in good condition is critical to

safe operation and good machine performance.
Failure to find and replace wires that burn,
bruise, corrode or bend will result in an unsafe
operating environment and can cause damage
to the parts.
Electrocution/explosion hazard.
a Batteries b 275A fuse Exposure to heat or electrical conductivity can

c Fast power outage QD1 lead to serious casualty accidents. Do not wear
rings, watches and other jewelry.
Suitable for all Batteries:
13. Check that the battery in each battery pack 1. Check that the grounding line under the
is connected correctly. chassis is missing or damaged.
14. Check the battery charger Plug and wire 2. Check the following areas for burns,
insulating layer for excessive wear and scratches, corrosion, bends or loose wires:
damage, if please replace it in time.
 Inside the ground controller box
15. Connect the battery charger correctly to the  Hydraulic valve SET wire in oil pump tray
AC power of the 10-230V,50/60HZ.  Battery Tray Battery Area wire
 Results: The charger operated to recharge  Battery Tray Battery Area wire
the battery.
3. Turn the key switch to the platform
 Results: The alarm sound of the charger controller and pull out the red tight stop
sounded and the indicator light flashed, button on the ground and platform
checking and correcting the connection controller.
between the fuse and the charger. Make
sure the charger is running properly and 4. Rise the platform to the distance to the
start charging the battery. ground 2.5m height.
Note: In order to achieve good results, please
select the appropriate length of the wire, the 5. Lift the security arm, move the security arm
total length should not exceed 15m. to the middle of the clipping bushing, and
rotate up to the vertical state.
Note: If you want to know more about charger
operation, please contact the after-Sales 6. Reduce the height of the platform until the
service department of flange Tektronix Heavy safe arm is in full contact with the bushing.
Industry Co., Ltd.
Maintenance B-3
Crushing hazard Inspect the Tires and Wheels
When the platform drops, make sure the hand is

in the correct position in the safe arm. This check is performed every 250 hours or in a
quarter, whichever is the first.
7. Check the chassis box inspection area for Keeping the wheels in good condition is critical
burns, scratches, corrosion, bends and to safe operation and good performance. The
loose wires. failure of the wheel may cause the machine to
pour over. Failure to detect and repair in time
8. Check the following areas for burns, can also cause damage to the machine.
scratches, corrosion, bends and loose wires
 Shear ARM Wire 1. Check the tire surface and side of the car for
scratches, cracks, puncture and other
 ECU to platform abnormal wear and tear.
 Wire harness connectors connected to the 2. Check the wheels for damage, bending and
platform cracking.
9. Check the free coating of insulating oil at the Suitable for hydraulic drive models
following position: 3. Remove the opening pin to check the torque
 Connect the harness connector between of the nut.
the ECU and the platform controller Note: A new opening pin must be used when
reinstalling.
 Connect all harness connectors for
horizontal sensors. 4. Install and lock the new opening pin.
Non-lubricated nut torque 406.7Nm
10. Rise the platform and restore the safe arm
to the mounting position. Lubricated nut torque 305Nm
11. After dropping the platform to the closing

position, turn off the machine.
Maintenance
B-4 B-5
Test the Emergency Stop Test the Key Switch
This check is performed every 250 hours or in This check is performed every 250 hours or in
a quarter, whichever is the first. a quarter, whichever is the first.
Normal emergency stop function is essential for Correct key switch actions and responses are
safe operation of the machine. Abnormal red critical to the safe operation of the device. The
emergency shutdown buttons will not be able to machine can be operated by a ground control
disconnect the power supply, can not stop all or platform controller, and the control is
the functions of the machine, resulting in switched by a key switch. A failed switch can
dangerous conditions. cause dangerous operation.
As a safety feature, in addition to the Red When you perform this step, you need to use
Emergency shutdown button function on the the platform controller on the ground, so people
platform, the selection and operation of ground do not stand on the platform.
controllers are superior to the platform
controller. 1. Pull out the Red Emergency shutdown
button on the ground and platform
1. Turn the key switch to ground control and controller.
pull out the red Emergency shutdown
button on the ground and platform 2. Turn the key switch to platform control.
controller quotient.
3. Check the rise and fall functions in the
2. Press the ground controller red Emergency ground controller.
shutdown button to the closed position.  Result: The machine has no action.
4. Transfer the key switch to ground control.

 Result: The machine has no action.
5. Check the platform controller re-rise and
3. Turn the key switch to platform control and drop function.
pull out the red Emergency shutdown  Result: The machine has no action.
controller. 6. Turn the key switch to the off position.
 Result: The machine does not have any
4. Press the platform controller red action
Emergency shutdown button to the closed
position.
 Result: The machine has no action.
Note: The Red Emergency shutdown button of

the ground controller stops all operation of the
machine, even if the key switch switches to the
control platform.
Maintenance
B-6 B-7
Test horn Test Drive braking function
This check is performed every 250 hours or in a
The horn is a sound used by people controlled quarter, whichever is the first.
on the platform to warn people on the ground.
An abnormally dysfunctional horn does not alert Correct braking action is essential for
people on the ground to danger or insecurity operational safety. Brake requirements are
smooth, no delay, bumps and abnormal noise.
1. Turn the key switch to platform control and Hydraulic release braking system should also
pull out the red Emergency shutdown button behave normally.
on the ground and platform controller.
Complete the braking function test and the
2. Press the horn in the platform controller machine must be on a solid, horizontal and
 Result: The horn should sound. barrier-free ground to ensure that the machine is
in a closed state and that the extended platform
is fully reclaimed.
1. Draw a reference test line on the ground.
2. Turn the key switch to platform control and

pull out the red Emergency shutdown button
3. Reduce the platform to the closing position.
4. Press the Drive Function selection button.
Drive button
5. Select a point on the machine (such as the

contact location on the wheel) as a
reference for visually crossing the start and
finish lines.
6. Turn the machine to maximum speed and

start timing when the reference point
crosses the starting line.
7. Keep driving at full speed and record the

time that crosses the termination line, see
specifications.
Maintenance
 The result: the machine stops within the B-8
specified braking distance and does not Test the Drive Speed-Platform Stowed
require any action.
 Results: The machine does not stop within This check is performed every 250 hours or in a
the specified braking distance. quarter, whichever is the first.
Note: The brakes must be able to be effective Normal drive functions are critical to operational
within the climbing force of the machine's safety. The drive function should respond
operation. quickly and smoothly to the operator. Delays,
bumps and abnormal noises cannot occur
8. Replace the brakes and repeat the above during normal operation.
process starting with step 1.
Maximum braking distance The drive speed test must be completed on a
Max braking distance 40cm±10cm firm, horizontal and barrier-free ground.
1. Draw two lines 10 meters apart on the

ground as the starting line and the finish
line.

pull out the red Emergency shutdown
controller.
3. Reduce the platform to the closing position.
4. Press the Drive Function selection button
Drive button
5. Select a point on the machine (for example,

the contact location on the wheel) as a
reference to the starting and finish lines of
the visual results.
6. Turn the machine to maximum speed and

start timing when the reference point

time that crosses the termination line. See
specifications.
Maintenance time that crosses the termination line. See
B-9 specifications.
Test the Drive Speed-Platform Raised
B-10
Test the Drive Speed-Platform Stowed, Slow
Normal drive functions are critical to operational quarter, whichever is the first.
safety. The drive function should respond
quickly and smoothly to the operator. Delays, Normal drive functions are critical to operational
bumps and abnormal noises cannot occur safety. The drive function should respond
during normal operation. quickly and smoothly to the operator. Delays,
bumps and abnormal noises cannot occur
The drive speed test must be completed on a during normal operation.
firm, horizontal and barrier-free ground.
The drive speed test must be completed on a
1. Draw two lines 10 meters apart on the firm, horizontal and barrier-free ground.
ground as the starting line and the finish line. 1. Draw two lines 10 meters apart on the
ground as the starting line and the finish line.
pull out the red Emergency shutdown button on 2. Turn the key switch to platform control and
the ground and platform controller. pull out the red Emergency shutdown button
3. Press the lift Feature
selection button. 3. Reduce the platform to the closing position.
a. Platform up button
b. Drive function select 4. Press the drive Read selection button.
button
4. Press and hold the feature Enable button. a drive speed select button
5. Lifting platform to about 2 meters above 5. Select a point on the machine (for example,
ground level. the contact place on the wheel) as a
reference for visually crossing the start line
6. Press the Drive Function selection button. and the termination line.
7. Select a point on the machine (such as the 6. Turn the machine to maximum speed and
contact location on the wheel) as a start timing when the reference point
reference line to visually cross the start and crosses the starting line.
finish lines.
8. Turn the machine to maximum speed and time that crosses the termination line. Time
start timing when the reference point is not less than 25 seconds.
Maintenance
B-11 B-12
Perform Hydraulic Oil Analysis Inspect the Hydraulic Tank Cap Venting
System

quarter, whichever is the first. This check is performed every 250 hours or in a
Replacing or testing hydraulic oil is critical to the
performance and service life of the equipment. The smooth exhaust hydraulic tank cover is
Contaminated hydraulic oil may affect essential for achieving good mechanical
equipment performance and continued use will properties and service life. Dirty or clogged
result in damage to equipment. The harsh exhaust caps can cause the machine to become
working environment should be checked more less performing. The harsh working environment
often. should be checked more often.
Before replacing the hydraulic oil, it is necessary 1. Remove the exhaust cover upward from the
to test and analyze it. hydraulic oil.
If the hydraulic oil is not replaced for two years, 2. Ventilation check
it should be tested quarterly and replaced with  Results: Air can pass through the exhaust
hydraulic oil if it cannot pass the test. cover
See E-1, test or replace hydraulic oil.  Results: If the air cannot pass through the
exhaust cover, clean or replace the exhaust
cover. Proceed to step 3.
Note: When checking the tank cover for

ventilation and exhaust, the air should be able to
pass freely.
3. Carefully clean the tank exhaust cover with

a mild solvent and dry with low pressure
compressed air. Repeat step 2.
4. Install the hydraulic tank exhaust cover.

Maintenance
B-13 B-14
Check Chassis tray Lock parts Check the lower bound and pit protection
switches
This check is performed every 250 hours or in a quarter, whichever is the first.
A good limit switch is essential for the
Chassis pallet lock parts are in good condition performance and safe operation of the machine.
and are critical to the performance and service Machines that operate defective limit switches
life of the equipment. Damaged chassis tray can degrade machine performance and lead to
Lock parts may cause pallets to open potentially unsafe working environments.
unexpectedly, causing safety hazards.
To complete this inspection, the machine must
1. Check the wear and damage of each be carried out on a solid, horizontal and barrier-
chassis lock part. free ground.
Down limit switch
2. Lubricate the spring and rotary latch 1. Remove the platform controller.
mechanism of each tray with light oil.
2. Raise the platform to a height of about 2.5
meters from the ground.
3. Lift the security arm, move the security arm

to the middle of the shearing bushing, and
rotate up to the vertical height.
4. Lower the bottom platform height until the

safe arm is in full contact with the bushing.
Pressure hazard
When the platform drops, make sure the hand is

in the correct position in the safe arm.
5. Turn the key switch to the off position.
6. Marks and separates the connectors of the

platform controller.
7. Open the battery compartment to locate and

unplug the connectors of the connection
platform.
8. Plug the Platform controller connector into

the ECU cable connector.
Maintenance
9. Open the lower limit switch seat cover, Mark  Results: The diagnostic monitor does not
and disassemble the two-wire of the lower display code 18, no alarm sound sounded,
limit switch. need to replace the limit switch.
10. Turn the key switch to platform control. 15. The ascent platform is not expanded until
the pit protection device unfolds.
11. Slightly rise the platform and restore the safe
arm.  Result: The diagnostic monitor does not
display code 18, and no alarm sound
12. In the ground Platform controller control, sounded. The machine is functioning
press the Lifting Function selection button, properly.
drop the platform to the closing state.
 Results: The diagnostic display shows code
 Results: The diagnostic display will display 18, the alarm sound sounded, and the limit
code 18, alarm sound sounded, lifting switch needs to be replaced.
function should be able to operate. The
machine is functioning properly. 16. Rise the platform to a height of about 2.5m
from the ground.
 Results: Diagnostic display does not
display code 18, no alarm sound to 17. Lift the security arm and move the safe arm
remember, lifting function can not operate. to the middle of the fork frame. Rotate up to
The limit switch needs to be replaced. the vertical state.
13. Press the Drive Function selection button to 18. Reduce the height of the platform until the
try to drive the machine. safe arm is in full contact with the fork frame.
Pressure hazard
 Result: The diagnostic display displays
code 18, the alarm sounds, and the steering When the platform drops, make sure the safe
and drive functions are not operational. The arm is in the correct position.
machine is functioning properly. 19. Turn the key switch to the off position.
 Results: The diagnostic display does not 20. Unpack the chassis ECU connected
display code 18, no alarm sound sounded, platform control line.
can be turned and drive function action,
need to replace the limit switch. 21. The recovery platform controls the
connection of the connector to the chassis
14. Press the lift function to select the button, ECU.
the ascent platform about 0.3m.
22. Connect the Platform Control connector.
 Results: The diagnostic display will display
code 18, the alarm sound sounded, and the 23. Connect the two wires of the lower level
lifting function can be operated. The switch securely and correctly.
machine is functioning properly.
24. Install the lower limit bit switch box.
Maintenance
25. Turn the key switch to platform control. 32. Place a wood block about 5cm high under
the right pothole protection device.
26. Slightly rise the platform and restore the safe
arm. 33. Press the LIFT Function button to try to lift
the machine up to 2m.
27. Drop the platform to the closing state.
 Results: Pit protection device encountered
Pit Protection switch wood block, can not be fully expanded,
28. Move the machine to the maximum tilt angle diagnostic display display code 18, alarm
allowed by the horizontal sensor. The sound sounded. The machine can rise to
maximum allowable tilt angle is shown in the about 2m. The machine is normal.
nameplate.
 Results: Pit protection device encountered
29. Press the lifting function to select the button, wood block, can not be fully expanded,
in the tilt of the roll call up the machine about diagnostic display does not display code 18,
2 meters high. no alarm sound. The machine can continue
to rise. Adjust or replace the pothole
 Results: The diagnostic display showed protection limit switch.
code LL, no alarm sound, pit protection
device unfolded. The machine is 34. Press the Drive Function selection button to
functioning properly. try to drive and turn the machine.
 Results: The diagnostic display does not  Result: The diagnostic display displays
display code LL, no alarm sound, pit code 18, the alarm sounds, and the steering
protection device does not expand. Adjust and drive functions are not operational.
or replace the empty limit switch.
 Results: The diagnostic display does not
30. Press the Drive Function selection button to display code 18, no alarm sound, and the
try to drive the machine on the ramp. machine's drive and steering function is
normal. Adjust or replace the pothole
 Result: The diagnostic monitor Displays the protection limit switch.
code LL, the alarm sounds, and the steering
and drive functions are not operational. The 35. Drop the platform to the closing state and
machine is functioning properly. remove the block of wood under the right
pothole protection device.
 Results: The diagnostic display does not
display code LL, no alarm sound, and the 36. Repeat step 31-34 under the left pothole
drive and steering function work properly. protector.
Adjust or replace the pothole protection
switch. 37. Drop the platform to the closing state and
remove the planks under the left pothole
31. Drop the platform to the closing state and protection device
move the machine to a firm horizontal
ground. 38. Turn off the machine.
Maintenance
Check the upper limit switch  Results: The platform stopped rising and
the machine was functioning normally.
This check is performed every 250 hours or in  Result: The platform continues to rise,
a quarter, whichever is the first. adjusting or replacing the upper limit
switch.
A good limit switch is essential for the
performance and safe operation of the
machine. Machines that operate defective limit
switches can degrade machine performance
and lead to potentially unsafe working
environments.
To complete this inspection, the machine must

be carried out on a solid, horizontal and barrier-
free ground.
1. Turn the key switch to ground control and

raise the platform to a height of about 2.5m
from the ground.
2． Lift the security arm, move the security

arm to the middle of the cut fork, and rotate to
the vertical state.
3. Reduce the height of the platform until the

safe arm is in full contact with the Shear
fork.
Pressure hazard
When the platform drops, make sure the hand

is in the correct position in the safe arm.
4. Open the limit switch seat cover mounted

on the chassis.
5. Slightly rise the platform and restore the

safe arm.
6. Use the ground controller to raise the

platform while pressing the upper limit
switch arm, activate the upper position
switch.
Maintenance
The tilt sensor, located in the inner shear arm 1,
Checklist C is used to measure the tilt angle of the shear fork
C-1 to determine the height of the platform.
Test platform Overload System
1. Turn the key switch to ground control and
raise the platform to about 2.5m height from
This step is performed every 500 hours or 6 the ground.
months, whichever comes first, or immediately
when the machine has an overload failure. 2. Lift the security arm, move the safe arm to
the middle of the cut fork, and turn to the
Regular testing of the platform overload vertical state.
mechanism is essential for the safe operation of
the machine. Continuous error operation on the 3. Reduce the height of the platform until the
platform will cause the system to be unable to safe arm is in full contact with the Shear fork.
sense platform overload information. The Pressure hazard
stability of the machine will be affected to cause
the device to tilt. 4. When the platform drops, make sure the
hand is in the correct position in the safe arm.
The platform overload system is designed to
prevent overload in case of operating the 5. Open the lid of the limit switch.
machine. It is composed of two electrical
components: an overload pressure switch box
with a tilt sensor.
6. Mark and disassemble the upper limit of two

wires for the switch.
7. The two wires that are disassembled are

short together.
a. Pressure Pickup 8. Turn the key switch to ground control and

b. Angular Transducer pull out the two red emergency shutdown
buttons controlled by the ground and
The overload pressure switch is adjustable. Is platform.
used to determine the pressure of the cylinder to
feed back to the platform overload system. 9. Slightly rise the platform and restore the safe
When the pressure is too high, the pressure arm.
switch sends a signal to the ECU, and all
functions of the machine stop until the excess 10. From the Shengping station to the highest
load is removed from the platform. position, continue to press the LIFT Function
selection button.
Maintenance
 Result: Alarm sound sounded C-2
Replacement of hydraulic tank exhaust
 Results: No alarm sound, calibration cover
platform overload system.
11. Use the manual drop feature to reduce the This step is performed every 500 hours or 6
platform to closing state. months, whichever is the first.
Pressure hazard
The hydraulic tank is a ventilated fuel tank.
When the platform drops, make sure the hand is There is an air filter inside the exhaust cover that
in the correct position in the safe arm. may clog up over time. If the exhaust cover fails
or is not properly installed, once the impurities
12. Carefully disassemble the short-connected enter the hydraulic system, it may cause
line of the upper limit switch. damage to the parts. Exhaust caps should be
checked more often in harsh working
13. From the Shengping station to the highest environments.
position, continue to press the LIFT Function
selection button. 1. Remove the hydraulic tank vent cap.
 Result: The alarm sound does not ring. 2. Replace the new hydraulic tank exhaust
System function is normal cover.
 Results: Alarm sound sounded, the

platform overload system function is not
normal. Troubleshooting or overloading
systems that exclude limit switches, limit
switches, wires, and mounting brackets
need to be calibrated.
14. Drop the platform to the closing position.

Maintenance
Checklist D  Results: The measurement results were not
D-1 less than Xmm. (FS12:X=38,FS07:X=34.5)。
Check the wear-resistant slider of the shear Perform step 2
arm
 Results: The measurement results were
less than Xmm. Replace the wear-resistant
This step is performed every 1000 hours or block.
annually, whichever is the first.
2. Measure the distance from the inner
The quality of the shear arm wear-resistant connecting rod casing on the side of the
slider is very important to the safe operation of battery pack on the non-steering end to the
the machine. The use of worn wear-resistant bottom plate plane.
blocks can lead to damage to parts and unsafe
working hazards.  Results: The measurement results were not
less than Xmm. Perform step 3
To check the wear-resistant point in the platform
closing state.  Results: The measurement results were
less than Xmm. Replace the wear-resistant
1. Measure the distance from the inner block.
connecting rod sleeve on the side of the
ground controller on the non-steering end to 3. Apply lubricant between chassis rails and
the bottom plate plane. wear-resistant sliders. On the chassis, the
wear pad of the scissors arm comes into
contact with the chassis.
D-2
Replacement of hydraulic tank oil return
filter components
This step is performed every 1000 hours or

annually, whichever is the first.
Replacing the oil return filter is critical to the

good performance and service life of the
machine. A dirty or clogged filter may affect
a Internal Shear Fork Round tube machine performance and continued use will
b fork tooth position square tube result in damage to parts. Filters should be
c abrasive block replaced frequently in harsh operating
conditions.
Scalding danger
Beware of hot oil. Exposure to hot oil can cause

severe burns
Maintenance
Execute this program if the Before replacing the hydraulic oil, the oil
machine is turned off. distributor may conduct a specific level of
1. Clean the hydraulic oil that overflows around contamination testing of the oil to confirm that
the filter. Remove the filter with a wrench. the replacement of the oil is necessary.
2. Apply a thin oil film to the sealing ring of the If the hydraulic oil is not replaced for two years,
new filter. it should be tested once every quarter to replace
the hydraulic oil when the test is not up to
3. Install the new filter and tighten it with your standard.
hand.
Note: This procedure should be performed in a
4. Use the marker marker to note the machine closing state.
replacement time and date on the filter
replacement table. 1. Disconnect the battery pack from the
machine.
5. Turn the key switch to ground control and Electrocution/burn hazard
pull out the red Emergency shutdown button
on the ground and platform controller. Operating in a live circuit can result in serious
injury or death. Remove rings, watches and
6. Press and hold and unplug the lift function other accessories during operation.
selection button.
2. Open the hydraulic power unit mounting tray.
7. Check the filter parts for any oil leaks.
3. Mark and disconnect the hydraulic filter to
8. Clean up the surrounding overflow of the back tubing of the hydraulic tank and
hydraulic oil. remove the pipeline from the tank. The fitting
is stamped with dustproof.
Checklist E
E-1 4. Mark and disconnect the suction tubing of
Test or replace hydraulic oil the hydraulic pump and fuel tank and
remove the tubing. The fitting is stamped
with dust.
This procedure is checked every 2000 hours or 5. Loosen the hydraulic tank fastener and
every two years, whichever is the first time. remove the hydraulic tank.
Replacing or testing hydraulic oils is critical to 6. Remove the oil plug from the bottom of the
good machine performance and service life. hydraulic tank.
Dirty hydraulic oil and oil suction filters can affect
machine performance, and continued use can 7. Place the oil in a suitable container.
cause damage to parts. This should be done
more frequently in harsh operating conditions.
Maintenance
Bodily injury hazard. Risk of component damage
8. Clean the spilled hydraulic oil and use the Operation without oil may result in damage to
hydraulic oil released correctly. the hydraulic pump. When oil is injected into the
hydraulic system, carefully spare the tank, do
9. Clean the hydraulic tank with a mild solvent not let the hydraulic pump appear cavitation
and dry thoroughly. situation.
10. Tighten and put the oil plug. Torque

according to the following requirements:
Torque specification
Non-lubricated hydraulic fuel tank oil plug 4.5Nm
Lubricated hydraulic Tank Oil plug 3.4Nm
Load back the hydraulic tank and install the

fastener to tighten the hydraulic tank. Torque
requirements are as follows:
Torque specification
Non-lubricated hydraulic tank Fasteners 4Nm
Lubrication of hydraulic fuel tank fasteners
2.9Nm
11. Connect the hydraulic pump into the tubing

and the tank.
12. Connect the hydraulic pump back to the

tubing and the oil return filter.
13. Fill the tank with hydraulic oil and be careful

not to overflow.
14. Start the hydraulic pump to fill the hydraulic

oil with the entire hydraulic system to
remove the air from the hydraulic system.
Hydraulic schematic diagram
FS1212/FS1012
(Fluid drive)
FS0812
(Fluid drive)
FS0607
(Fluid drive)
Electrical Schematic Diagram
FS1212,FS1012,FS0812、FS0612

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Aerial work platform

Operation and maintenance manual

@2019 Copyright, Valeant Heavy Industries

Safety alert symbol –used to Safety Sign Maintenance

Yellow and has a safety

Danger of collision Danger of tipping Danger of tipping Danger of tipping

Danger of tipping Danger of electric Danger of electric Danger of explosion

Lower Platform Do not install in a Maintain necessary Only trained

3-wire Grounding AC Replacement of Wheel load Transportation

Fastening position Tether fixing point No smoking Voltage rating of

Pressure rating of air Hand power Velocity Maximum bearing

Personal Fall Protection

people on the ground or platform to touch or

will not provide protection from contact with or

Do not use the machine as a ground wire during

500KV to 750KV 10.67m FS0607,FS0607W 230kg

When the platform arises, the machine cannot

Indoor use: When lifting the platform, follow the

Do not operate the machine in strong winds or

Do not replace items critical to machine stability

200N Outdoor-1P For FS1212 machines, each battery must weigh

Do not adjust the leg when the platform rises.

Do not drive when the leg is lowered.

Do not place ladders

Do not operate under the platform or in the fork

Ensure that all tyres are in good condition, that

Operation on Slopes Hazards Fall Hazards

Model Maximum Maximum

Connect the platform inlet chain or close the

The platform can only

When moving the machine, pay attention to the

Before releasing the brakes, the machine must

Do not operate the machine on any crane or

Do not drive dangerously or play when operating

Check the workspace to avoid obstacles or other

Beware of the risk of squeezing when grabbing

You should observe and use the driving and

Bodily Injury Hazard Damaged Machine Hazards

Explosion and Fire Hazards Be sure the operator's, safety and

Do not use any battery charger greater than 24V

Do not use the machine as a ground for welding.

Keep the side of the battery open

Lockout after each use

1. Platform guard rails

1. Platform guard rails

1. Thumb rocker switch for steer

2. Drive function button

3. Drive speed select button

1 4. Red Emergency Stop button

7. Lift function button

5 8. Proportional control handle and

1. Thumb rocker Switch

Press the thumb rocker switch in 8 Proportional control handle

Press the horn button and the horn will sound.

It is the operator's responsibility to perform pre-

Pre-operation inspection is a visual inspection

1 Avoiding dangerous situations Pre-operation checks can also be used to

According to the manufacturer's regulations and

Check the following components or areas for

Functional tests are used to detect faults before

5 Only use the machine as it was intended.

Drop delay alert: The light flashes 180 times per

Test the Function Enable Switch

满低 6. The main platform guardrail parts are folded