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M492P305 - Online Software Manual
M492P305 - Online Software Manual
Aaderupvej 41
DK-4700 Naestved, Denmark
Telefax: +45 55 78 72 72
Boeletvej 1
DK-8680 Ry, Denmark
Telefax: +45 86 89 22 80
E-mail: DMS@danfoss.com
Home page: www.danfoss.com
Reg.No.: 35 985
System 3
UK V01
Table of Contents:
1. General introduction........................................................................................................... 1
2. Hardware requirements ...................................................................................................... 1
3. Danfoss system................................................................................................................... 1
4. View menu.......................................................................................................................... 2
4.1 Update status....................................................................................................................... 6
5. Alarm menu ........................................................................................................................ 7
6. Alarm handling ................................................................................................................. 10
7. The displays ...................................................................................................................... 11
7.1 Main menu ........................................................................................................................ 11
7.2 Ballast................................................................................................................................ 12
7.3 Bilge .................................................................................................................................. 13
7.4 FW tanks ........................................................................................................................... 14
7.5 Fuel oil .............................................................................................................................. 15
7.6 Fuel report......................................................................................................................... 16
7.7 Auto inclining system....................................................................................................... 17
7.8 Miscellaneous ................................................................................................................... 18
8. Daily operation ................................................................................................................. 19
8.1 Control and value fields ................................................................................................... 19
8.2 Alarm indicators ............................................................................................................... 19
8.3 Display selection............................................................................................................... 19
8.4 On/off valves..................................................................................................................... 20
8.5 Continuous valves ............................................................................................................ 21
8.6 Pumps (ON/OFF) ............................................................................................................. 22
8.7 Tank details....................................................................................................................... 23
9. System status .................................................................................................................... 25
10. On-line error codes ........................................................................................................... 26
10.1 Trouble shooting............................................................................................................... 27
11. Abbreviations.................................................................................................................... 34
12. System layout...................................................................................................................... 1
1. General introduction
Chapter 1-6 is general introduction to the program and describes the menus in the View- and
alarm program.
Chapter 7-8 is specific for the project; chapter 9-10 is trouble shooting, and chapter 12 shows
the system layout and chapter 11 lists the abbreviations.
2. Hardware requirements
Workstation
Min. 1.7 GHz processor
Min. 40 GB hard disc
Monitor
The program shall be run with a resolution at 1280*1024
The configuration is configured such it can be operated with a touch screen and a stylus pen.
P-Net connection
The workstation is connected to the P-Net field bus via a PC to P-Net interface connected in
the computers LPT port.
3. Danfoss system
The Danfoss system (version 3) is a graphic user interface for the complete tank monitoring
system. The system has 4 different programs running.
View: Is the program the operator will use for his daily operations.
Project: Is the project configuration tool, used for setup of the complete configuration. The
project is protected by password and the operator will not use this program.
VIGO: Is the driver for the PC to communicate out on the P-Net field bus.
4. View menu
File
Open
Menu that opens a project, the open command is not accessible in run mode.
Print…
The print menu makes a screen dump, on the attached printer of the actual display.
Print Setup…
Menu for the normal windows setup of connected printers.
Stop!
Stops the running configuration, the menu is password protected.
Exit
Exits the View program, the menu is password protected.
Edit
The function is used when other programs as e.g. Microsoft Excel, Access, Word etc. are
embedded in the View
Links…
Show a list of the defined links.
Object
Open the selected object
Password
Enter password
Menu opens a window for key in of the password for enabling password protected operations.
Clear password
Clears an already keyed in password
Control
Speech
When this menu is ticked on the computer reads the text for each control when the pointer is
rested on it.
Window
Cascade
Normal windows arrange of more windows
Tile
Normal windows arrange of more windows
Arrange Icons
Normal windows arrange of more windows
More windows…
If more windows in the view configuration is accessible they can be selected in this menu.
√1 MAIN MENU
Dynamic menu witch holds a list of opened windows. The windows can be opened from here.
The actual opened window is marked with an “√”
Status
Please refer to the dedicated chapter, for further information
Help
Index
Opens the index for the on line help file (this document).
Context Help
Sets your pointer to a question mark and allows you to select help on specific items.
About View…
Menu that shows the program version and the licensed user for the view program.
In the main window at the status bar right side two “mills” are rotating.
5. Alarm menu
File
Print
Prints out the alarm list on the attached printer.
View
Star
When ticked on the unacknowledged alarms are indicated with a star.
NodeNo
When ticked on the node from where the alarm is generated is indicated.
NodeName
When ticked on the node name from where the alarm is generated is indicated.
No
When ticked on the alarm number in the node from where the alarm is generated is indicated.
GrpNo
When ticked on the group number in the node from where the alarm is generated is indicated.
GrpName
When ticked on the group name in the node from where the alarm is generated is indicated.
Name
When ticked on the alarm name in the node from where the alarm is generated is indicated.
Alarm Text
When ticked on the alarm text in the node from where the alarm is generated is indicated.
Value
When ticked on the alarm value is indicated. Only actual for analogue values
Date
When ticked on the alarm date in the node from where the alarm is generated is indicated.
Time
When ticked on the alarm time in the node from where the alarm is generated is indicated.
Alarm
Acknowledge
Acknowledge can be done in different ways. Either from this menu, or by the <DEL> key on
the keyboard or using the pointer to click on the alarms to be acknowledged.
Channel(s)
Menu used for disabling or enabling separate alarms.
Group(s)
Menu used for disabling or enabling of complete alarm groups.
Log
View
Views the alarm log file, the log holds the last 10.000 logged alarm operations. (Alarm active,
alarm acknowledged, alarm normal, alarm disabled, alarm enabled and system alarms)
Help
6. Alarm handling
The alarm list is showed as a small icon always on top. See below.
By activating the icon with the pointer the alarm list opens.
An alarm is indicated with name, alarm text, value and the date and time it occurred.
Select the alarm to be disabled or enabled. When finished leave the display.
Manually disabled alarms are indicated as a blue alarm in the alarm list. And the icons lower
half will also be coloured blue and marked with a “D” for disabled.
7. The displays
From the main menu it is possible to select all main displays configured. For further details
e.g. for tanks it shall be selected on lower display levels.
By activating the Danfoss logo a window with the specific project details will appear.
7.2 Ballast
From the ballast display control of all valves and pumps for ballasting can be done.
When the valve is locked it is indicated with a padlock on top of the valve icon.
The auto inclining can only be enabled when all valves is closed.
7.3 Bilge
From the bilge display control of all valves and pumps for bilge can be done.
7.4 FW tanks
From the fuel display control of all valves and pumps for fuelling can be done.
From here the bunker panels can be turned off during sea voyages to prevent unnecessary
alarming. The bunker panels are enabled when the “On/Off” button is green.
The display is closed by means of the “red cross - close” in the upper right corner of the
window.
When the ballast system is set in auto inclining mode the control is automatically done from
this display. Before start of the auto inclining, the ballast system shall be ready (done from the
ballast display). When the ballast system is ready it is indicated by a green square. If the
ballast system is not ready, the auto inclining can not be started. No alarm dedicated to the
auto inclining system must be active. If so, the auto inclining can not be started and if it is
started it will be stopped. Following alarms will stop the auto inclining system:
The pumps used shall be selected here. It can be one pump at a time or both of them at the
same time.
The inclining hysterese shall be adjusted here. When the auto inclining is active and the heel
exceeds the limit, the system automatically tries to adjust the vessel to upright position again.
The auto inclining can also be used to pre-incline the vessel to a given limit. This is only done
one time, and then stopped when the limit is reached.
7.8 Miscellaneous
From the miscellaneous display control of the PU can be done. And the draft system can be
setup.
The motor status will be indicated in either “stop”, “st-by” or “running” mode.
Draft system
The actual calculated drafts are indicated here, and also at the ballast display.
The actual SG (normal sea water = 1.025 T/m3) for the sea water shall be keyed in, to have a
correct reading.
The draft sensors are used to compensate tanks calculations for trim and heel. The feature can
be set off if one sensor is broken. The compensation is on when the “On/Off” button is green.
8. Daily operation
In the following the daily operation are described. How to operate the system and what
information can be read from it.
When the pointer is slides over a controllable field it will change from the normal pointer to a
hand.
A value is indicated as a 3D sunken field, can be tank volume, pump pressures, alarm
indicators etc.
Normal situation:
When the dialog is opened with “more” details it is possible to see the valve operating status
as well. The status is indicated with the following icons:
Fault
OK
Closed valve:
Middle position:
Open valve:
Valve fault:
Open the valve dialog, and see in the operating status what causes the fault.
When the dialog is opened with “more” details it is possible to see the valve operating status
as well. The status is indicated with the following icons:
Fault
OK
The position system for the modulating valves can be calibrated when the “more” details is
showed. With the valve closed activate the “set 0%” button and the value will be set to 0.
Here after open the valve and activate the “Set 100%” button and the value will be set to 100.
In case of the modulating position system is faulty the feedback value is fixed at 50%. It is
then possible to reset the position system at the “reset” button. If this does not help, the
feedback signal shall be checked, that it is within the range (200-2000Ω).
Pump running:
Pump stopped:
Pump error:
Local running:
Local stopped:
By activating the tank name on the ballast tanks below detailed display will appear.
Service tanks
By selecting the tank name on the service tanks below detailed display will appear.
No detailed information concerning volume, weight etc. is monitored at the tank detail
display, since they all are monitored at the service tank display.
When bunkering the high level alarm can be adjusted to the amount to be bunkered and used
as an indicator for the operator that the adjusted level is reached.
9. System status
The system actual status can be monitored when selecting the “Status” key in the menu bar in
the view program. Below displays appears when “Status” is activated:
The complete P-Net field bus networks items are monitored for communication, module and
channel status. Each item can be opened for further detail.
Error.
OK.
The error messages from the controller provide a quick reference to repair the system and
connected equipment such as sensors. An error message can contain the following:
Errors that can occur in the field are listed below followed by a description how to remedy the
error.
85 Message WD TIMEOUT
Description Watch dog time out
Modules PD3100 PD3120 PD3221 PD3240 PD3250
Cause The internal watch dog facility of the module has been activated
due to lag of communication
Remedy Check the communication cables between the controller and the
interface modules or disable the watch dog facility, if not
required
91 Message WP M FAIL
Description Write protected memory failure
Modules PD3120 PD3221 PD3240 PD3250
Cause EEPROM memory failure
Remedy Switch the write enable flag on and off again.
If this does not help replace the module
A0 Message SIG>MAX
Description Signal greater than maximum
Modules PD3221 PD3240 PD3250
Cause The signal from the attached equipment to the interface module is
greater than the specified maximum.
The cause depends on the channel set-up:
Pt100 Signal is higher than 200°C + 10% = 220°C
Voltage Signal is higher than 100mV + 10% = 110mV
4-20mA Signal is higher than 20mA + 10% = 22mA
0-20mA Signal is higher than 20mA + 10% = 22mA
Remedy Repair the sensor or cable to the interface module
A1 Message SIG<MIN
Description Signal less than minimum
Modules PD3221 PD3240 PD3250
Cause The signal from the attached equipment to the interface module is
less than the specified minimum.
The cause depends on the channel set-up:
Pt100 Signal is less than -100°C - 5% = -105°C
4-20mA Signal is less than 4mA - 5% = 3mA
Remedy Repair the sensor or cable to the interface module
B0 Message OVERFLOW
Description Output overflow
Modules PD3221
Cause The error occurs, if the analog output exceeds 100% of full-scale
Remedy Adjust the set point and/or full-scale. Please note that the output is
held at 100% in case of this error
B1 Message UNDERFL.
Description Output underflow
Modules PD3221
Cause The error occurs, if the analog output falls below 0%
Remedy Adjust the set point and/or zero point. Please note that the output is
held at 0% in case of this error
B2 Message SETP.ERR
Description Data error on set point
Modules PD3221
Cause The error occurs, if the set point is an indirect variable and the
channel of the variable pointed at has an error
Remedy Remove the error of the indirect variable
D0 Message OVERHEAT
Description Overheated
Modules PD3100
Cause The output power FET’s has exceeded its maximum temperature
e.g. due to over current
Remedy 1. Remove possible short-circuit or overload
2. Lower the ambient temperature to the module (max. 70°C)
D1 Message RESET
Description Reset
Modules PD3100 PD3120 PD3221 PD3240 PD3250
Cause Internal or External reset of the module:
Internal Caused by power failure or, if the power has been
removed from the module
External The module has been reset via the P-NET
Remedy Check the power supply to the module
DA Message OVERLOAD
Description Overload error
Modules PD3100 PD3120 PD3221
Cause The overload error is set, if the current in the output load exceeds
MaxCurrent (default 1A)
Remedy Check the device (valve, pump etc.) to which the output is
connected
DB Message FEEDBACK
Description Feedback error
Modules PD3100 PD3120 PD3221
Cause The feedback error is set, if there is a feedback error
Remedy Check the feedback signal from the device (valve, pump etc.) to
which the output is connected
DC Message PRGERROR
Description Program error
Modules PD3100 PD3120 PD3221
Cause The error occurs, if attempt is made to set an output which has been
configured as input
Remedy Check the configuration / program
DE Message E.SHORTC
Description External short-circuit
Modules PD3100 PD3120 PD3221
Cause The error occurs, if an external short-circuit error is detected
Remedy Remove the external short-circuit
E2 Message UNDERLD.
Description Underload error
Modules PD3120 PD3221
Cause The error occurs, if the load is disconnected
Remedy Check the connected equipment e.g. broken bulb or disconnected
wire
E3 Message I.SHORTC
Description Internal short-circuit error
Modules PD3120 PD3221
Cause The error occurs, if the output transistor is short-circuited
Remedy Replace the module
E4 Message I.DISCON
Description Internal disconnected
Modules PD3120 PD3221
Cause The error occurs, if the output transistor is disconnected
Remedy Replace the module
E7 Message INTERROR
Description Internal error
Modules PD3221 PD3240 PD3250
Cause An internal error is indicated
Remedy If the module continuously indicates internal error, the module has
to be replaced
E8 Message NO LOAD
Description No load error
Modules PD3221
Cause The error occurs, if the output current falls below a pre-set limit
Remedy Check the output signal
EA Message REFERROR
Description Reference error
Modules PD3221 PD3250
Cause Broken Pt-100 sensor or wrong wire connection
Remedy Change sensor or correct wiring
F0 Message NO ANSWER
Description No answer from a node
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause 1. No power supply to the module
2. The P-NET communication to the module is shorted,
disconnected or has wrong polarity
3. The address of the module is incorrectly set-up
4. The module is defective
Remedy 1. Repair the power supply to the module or replace fuses
2. Check the ABS connections and polarity between the
controllers and the modules
3. Check the set-up conditions
4. Replace the module
F9 Message SHORTCIRC.
Description Short-circuit error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000 ????
Cause The P-NET communication cable wires B and S are short-circuited
somewhere in the P-NET loop
Remedy Repair the P-NET loop
FF Message ERROR??
Description Unspecified error
Modules PD3100 PD3120 PD3221 PD3240 PD3250 PD5000
Cause This error message is given, if the controller detects an unknown
error code.
1. No power supply to the module
2. The P-NET communication to the module is shorted,
disconnected or has wrong polarity
3. The controller is defective
4. One or more of the interface modules are defective
Remedy 1. Repair the power supply to the module or replace fuses
2. Check the ABS connections and polarity between the
controllers and the modules
3. Replace the controller
4. Replace the relevant module
11. Abbreviations
P-Net connection box P-Net connection box P-Net connection box P-Net connection box
Power supply 24VDC Power supply 24VDC Power supply 24VDC Power supply 24VDC
4
8
5
9
6
Valve panel. 7
4
8
5
9
6
Valve panel. 7
4
8
5
9
6
Tank panel
60 pcs. controls
+-
AL AL
AL
AL AL
18 core cable
18 core cable
Bunker SB
Hydraulic valve actuators & Hydraulic valve actuators & 34 pcs. tank & draft.
DPI-E/DPI-C valve indikations DPI-E/DPI-C valve indikations 6 pcs. temperatures.
6 pcs. 85/95% HFO/MDO high level.
2 pcs. PU controls.
6 pcs. Ballast/GS/HFO/MDO pumps.
12 pcs. Pump suction/discharge pressure.
4 pcs. Alarm out puts.
2 pcs. Bunker panels.
2 pcs. Inclinometers (internal wired)