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Sae Technical Paper Series: Taehyun Shim and Pradheep C Velusamy
Sae Technical Paper Series: Taehyun Shim and Pradheep C Velusamy
Sae Technical Paper Series: Taehyun Shim and Pradheep C Velusamy
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2006-01-1950
ROLLOVER EVALUATION
3
observed difference in fishhook response is only due to
the changed parameter and not due to change of
combined parameters.
5
Figure 10 shows the changes tried out for toe angle in
wheel travel for multilink suspension. Toe is first
increased from its original curve and later decreased
until it is almost equal in magnitude but opposite in
direction to the original direction, i.e. wheel in bump
goes to toe-out and wheel in rebound goes to toe-in,
similar to the front MacPherson. One hardpoint was
modified to result in these toe changes as listed in Table
3.
Figure 8 - Roll Angle in fishhook for toe change in For the multilink suspension, roll angle response in
MacPherson fishhook maneuver for different cases of toe change is
shown in Figure 11. Roll angle is lower for case 4 which
translates to a significant increase in lift off speed from
42 to 52 mph. The understeer gradient for this case
increases by 7.5%.
6
ROLL CAMBER - Camber angle contributes to
generating cornering force, as shown in Equation 3, and
is called camber thrust. Camber thrust is generated in
the direction of tire lean. Positive camber thrust (outside
wheel leaning in and inside wheel leaning out) adds to
the tire lateral force, decreasing understeer. Conversely,
negative camber thrust (outside wheel leaning out and
inside wheel leaning in) aids understeer.
Fy CD D CJ J (3).
7
Table 5 Hardpoint modifications for camber change in
MacPherson suspension
COMBINED PARAMETER OPTIMIZATION maneuver is defined as the response and the objective
is to minimize roll angle. Response Surface Methods
The optimization tool available in ADAMS/Insight was (RSM) were used for the optimization run and full
used for combined parameter optimization. Critical factorial method was used with quadratic runs, i.e. -1, 0
hardpoints affecting each of the parameters discussed and +1. Hardpoint coordinates that would result in
before were used as factors for the optimization as listed minimum roll angle are obtained automatically from
in Table 7. Maximum roll angle during fishhook ADAMS/Insight optimization and are listed in Table 8.
Only toe, camber and caster are significantly affected
Table 7 Hardpoints used as factors for MacPherson combined due to these automatic hardpoint changes as seen in
parameter optimization Figure 23.
10
Table 8 Final modified hardpoints for MacPherson combined To solve this problem, toe change in wheel travel in
parameter optimization Figure 23 was brought back to its original slope by
adjusting the tierod_outer_z hardpoint. This only
changes toe, with negligible change in the other
parameters. This change reduces the understeer
gradient from 2.6 to 2.22 deg/g. Steering wheel
magnitude for fishhook is now only 1420 in this condition
Roll angle response of the vehicle resulting from and roll angle reduces significantly as seen in curve 3 of
ADAMS/Insight optimized MacPherson geometry does Figure 25. The lift-off speed increases drastically from
not differ much from the original roll response as seen in 42 to 58 mph due to this combined parameter
curves 1 and 2 of Figure 25. This is explained by the fact optimization in MacPherson suspension.
that optimization in ADAMS/Insight is run at constant
speed of 42 mph (lift off speed of original vehicle) and Discussion - Combining the individual improvements in
with constant steering wheel input. But when the MacPherson parameters through automatic optimization
hardpoints are modified according to ADAMS/Insight in ADAMS/Insight provides the best response overall in
optimization, understeer gradient increases drastically this study. Camber is decreased and caster is increased,
from 2.12 to 2.6 deg/g (+23%), which results in higher as was done in the individual parameter optimization.
steering wheel angle for 0.3 g lateral acceleration in However, toe change is retained constant as discussed
Slowly Increasing Steer maneuver and consequently before. By decreasing the understeer from 2.6 to 2.22
higher steering wheel for fishhook maneuver (1980). deg/g to offset very high steering wheel input, the lift-off
speed increases drastically from 42 mph to 58 mph. This
reflects the potential of suspension geometry
optimization in significantly improving the fishhook
response.
CONCLUSION
REFERENCES
11
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2000. CONTACT
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Control of Single Unit Heavy Road Vehicles”, Taehyun Shim (Assistant Professor)
Vehicle System Dynamics, Vol. 40, No.4, pp229- Department of Mechanical Engineering,
270, 2003. University of Michigan-Dearborn
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Prevention System for Commercial Vehicles-
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Rollover Prevention for Sport Utility Vehicles with k : number of factors
Human-in-the loop Evaluations”, Vehicle System ȕ : regression coefficients
Dynamics, Vol. 36, No.4-5, pp.359~389, 2001. ȯ : error in response
13. Whitehead, R., Travis, W., Bevly, D., and Flowers, K rollsteer : understeer gradient due to roll steer, deg/g
G., 2004. “A Study of the Effect of Various Vehicle
Properties on Rollover Propensity”, Society of Hf : front roll steer coefficient, deg steer/deg roll
Automotive Engineers, Paper No. 2004-01-2094. Hr : rear roll steer coefficient, deg steer/deg roll
14. Baumann, F. and Eckstein, L., 2004. “Effects I : Roll angle, deg
Causing Untripped Rollover of Light Passenger ay : lateral acceleration, g
Vehicles in Evasive Maneuvers”, Society of Fy : Lateral force, N
Automotive Engineers, Paper No. 2004-01-1057. CD : Cornering stiffness coefficient
15. Edara, R. and Shih, S., 2004. “Effective Use of D : Slip Angle, deg
Multibody Dynamics Simulation in Vehicle CJ : Camber stiffness coefficient
Suspension System Development” Society of J : Camber angle, deg
Automotive Engineers, Paper No: 2004-01-1547. K : Understeer gradient, deg/g
16. Wade Allen, R., Klyde, D.H., Rosenthal, T.J. and a : longitudinal distance of CG from front axle,m
Smith, D.M. 2003. “Estimation of Passenger Vehicle b : longitudinal distance of CG from rear axle,m
Inertial Properties and Their Effect on Stability and u : forward velocity, m/sec
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O’Harra, B.C., 2003. “An Experimental Examination APPENDIX
of J-Turn and Fishhook Maneuvers That May Induce
On-Road, Untripped, Light Vehicle Rollover” Society Vehicle Parameters
of Automotive Engineers, Paper No: 2003-01-1008. Total weight : 1546 kg (3,408.3 lb)
18. ADAMS/Car Training Guide, MSC.Software Front axle weight : 777.4 kg (1,713.9 lb)
Corporation. Rear axle weight : 768.6 kg (1,694.4 lb)
19. Montgomery, D.C., 2001. “Design and Analysis of Wheelbase : 2611.1 mm (102.8 in)
Experiments”, Fifth Edition, John Wiley & Sons, Inc. Front track width : 1489.1 mm (58.6 in)
20. Using ADAMS/Insight, MSC.Software Corporation. Rear track width : 1476.4 mm (58.1 in)
12
Height of CG : 763 mm (30.0 in)
Suspension Parameters
Front spring rate : 20.7 N/mm (2338.8 lb.f/in)
Rear spring rate : 20.6 N/mm (2327.5 lb.f/in)
Front roll center height : 96.3 mm (3.8 in)
Rear roll center height : 171.1 mm (6.7 in)
Front roll stiffness : 908000 Nmm/deg
(159015.1 lb.f.in/deg)
Rear roll stiffness : 403000 Nmm/deg
(70576.1 lb.f.in/deg)
Front rollbar stiffness : 508000 Nmm/deg
(88964.4 lb.f.in/deg)
Rear rollbar Stiffness : 214000 Nmm/deg
(37477.1 lb.f.in/deg)
13