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Hydrometallurgy 189 (2019) 105129

Contents lists available at ScienceDirect

Hydrometallurgy
journal homepage: www.elsevier.com/locate/hydromet

Recovery of lithium from mineral resources: State-of-the-art and T


perspectives – A review

Huan Lia, Jacques Eksteena, , Ge Kuangb
a
Western Australian School of Mines: Minerals, Energy and Chemical Engineering, Curtin University, WA 6102, Australia
b
Institute of Chemical Engineering and Technology, Fuzhou University, Fuzhou 350108, China

A R T I C LE I N FO A B S T R A C T

Keywords: Lithium (Li), as a new energy metal, is becoming a “hot” topic in both academia and industry due to the rapid
Lithium vehicle electrification and grid storage. Although brines have been the major Li sources, Li-bearing minerals,
Extraction owing to the wider distribution and more rapid pathway to market, have also attracted much attention in recent
Spodumene years, with a number of new industrial projects launched and various novel methods proposed. The present
Lepidolite
study provides a start-of-the-art review of Li recovery from different mineral resources (i.e. excluding brines),
Zinnwaldite
and gives perspectives and outlook towards various recovery methods. In this study, the major mineral deposits
of Li are summarised and illustrated, which shows its high abundance and wide distribution around the global.
Various methods of Li recovery reported so far are then summarised with flowsheets and discussed by different
type of minerals, covering spodumene, lepidolite, zinnwaldite, amblygonite and clays. It is predicted that spo-
dumene will continue being dominantly used as Li source over other minerals with sulfuric acid (H2SO4) roasting
as a major method of processing. However, other novel methods including direct processing of natural spodu-
mene and the process that favours the direct production of LiOH will be the trends of future research. Fluoride-
based methods can achieve low energy consumption and high extraction efficiency but still need to be further
investigated for a sustainable, economical and safe application. To compete with spodumene, the comprehensive
utilization of all the valuable elements contained in lepidolite and zinnwaldite is crucial. In most of the recovery
processes, more attention should be paid to the treatment of voluminous residue and waste for a safe disposal or
further reuse. In addition, this study not only presents the methods for Li recovery, but also includes various
downstream separation and purification steps to make the process integrated. It is expected that, as a review
specialising in mineral resources of Li, the present study can provide insights for the development of this par-
ticular area.

1. Introduction (LCE), is forecasted to increase by > 200% from 214,000 t/y to


669,000 t/y between 2017 and 2025 (Azevedo et al., 2018).
Although lithium (Li) has been discovered for over two centuries, it Apart from EV market, LIBs have been extensively used in portable
has entered mainstream news in recent years as a new energy element electronic devices and increasingly used in electric tools and energy
to power electric vehicles (EVs), the next generation of road-based storage systems in micro and main grids. According to Jaskula (2019),
transportation as well as batteries for grid storage (Cano et al., 2018; LIBs account for the largest proportion (56%) of Li market in 2018,
Tarascon, 2010; Wietelmann and Klett, 2018). Up to now, a number of followed by ceramics and glass (23%) that directly use Li minerals as
countries and districts have either announced bans or rapid phase-out ore concentrate. In addition, Li has also been used in lubricating
of internal combustion engine vehicles (ICEVs) and are shifting towards greases, polymer production, continuous casting mould flux powders,
EVs that are almost exclusively driven by Li-ion batteries (LIBs) air treatment, etc. with varied proportions.
(Petroff, 2017). It is reported that the global EV sales have surged Before 1980s, all of the Li was mined from mineral resources
from < 10,000 in 2010 to 2,100,000 in 2018, surpassing 5.4 million (Kavanagh et al., 2018). Due to the low costs of production, brines
accumulative sales (EV-Volumes, 2019). Driven by the growth of EV gradually became dominant in Li production and resulted in some
market, the lithium demand, measured as lithium carbonate equivalent closures of Li mineral mines (Helvaci et al., 2003; Kavanagh et al.,


Corresponding author.
E-mail address: jacques.eksteen@curtin.edu.au (J. Eksteen).

https://doi.org/10.1016/j.hydromet.2019.105129
Received 22 March 2019; Received in revised form 16 June 2019; Accepted 9 August 2019
Available online 11 August 2019
0304-386X/ © 2019 Elsevier B.V. All rights reserved.
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Fig. 1. Distribution of major Li mineral deposits (≥0.1 Mt) of the world. Unless specified, scaling is based on the lowest resource estimations reported in the
literature (base map from Wikipedia “Blank maps”, data of Australia from Geology Survey of Western Australia (2018), data outside Australia from Gruber et al.
(2011), Kesler et al. (2012), Liu et al. (2017) and Vikström et al. (2013)).

2018). However, the worldwide distribution of Li brines with eco- technologies of Li recovery from minerals and to point out the current
nomical concentrations and size is dramatically uneven, almost ex- barriers and future trends of this particular area.
clusively concentrated in South America, including Argentina, Bolivia To date, there have been several reviews published concerning Li
and Chile (also known as the “Lithium-Triangle”) (Friedman-Rudovsky, extraction from various resources (Bertau et al., 2017; Choubey et al.,
2011; Kesler et al., 2012). Li has been recognised as a strategic resource 2016; Meshram et al., 2014; Swain, 2017). Both Meshram et al. (2014)
and its supply security has become the top priority for relevant tech- and Swain (2017) comprehensively summarised Li recovery from pri-
nology companies in the U.S. and Asia (Jaskula, 2019), which brings mary and secondary resources, including minerals, brines, sea water,
need to exploit the more widely distributed Li-bearing minerals. On the spent LIBs, etc., while the studies were very broad but lacked detail on
other hand, the price of lithium carbonate (Li2CO3) has risen sub- specifics of hard rock processing. Among all these reviews, some novel
stantially since 2010 and is expected to continue increasing in a short- processes, especially those proposed in recent three years, are not fully
to medium- term (Martin et al., 2017b). With the price rising, Li- included. Also, to the best of our knowledge, there is hitherto no review
bearing minerals that had been considered uneconomical might become that specialises in Li recovery from mineral resources only. In this re-
economical for producing Li salts (Economist, 2016; Jaskula, 2016). view, the worldwide Li mineral resources are firstly summarised to
As a result, the Li recovery from Li-bearing minerals, e.g. spodu- contextualise the field and serve as point of reference. Then, various
mene, lepidolite and zinnwaldite, have attracted much attention in both methods are classified, summarised and discussed by different mineral
industry and academia in recent years. Of that, only spodumene has type. In addition to Li extraction, the downstream purification and re-
been put into a reliable industrial application for the production of Li covery of Li and other metals are also included in this study that helps
salts. Due to the economical, ecological and technical issues, other Li- to form an integrated recovery process. It is worth mentioning that
bearing minerals still remain challenging. Recently, a number of new some important patents, are also reviewed and discussed. Biological
pilot- and industrial- scale projects have been launched to process processing approaches are excluded since they are still at an early stage
spodumene and lepidolite in Australia, Canada, Finland and China and studies are still rare. Finally, some perspectives and outlook are
(Beardsmore, 2018; Bulletin, 2017; Argus Media Group, 2018; Jaskula, given based on the current status of the area.
2017; People's Government of Yichun, 2017). Western Australia, in
particular, owing to its high quantity and quality of Li deposits, has
been reported as an emerging “Lithium Valley” (Regional Development 2. Mineral resources of lithium: Western Australia under spotlight
Australia, 2018). In academia, a number of advances regarding Li ex-
traction technologies have been updated each year (Barbosa and Li is dispersed in earth's crust (averagely 0.007%) in different forms,
González, 2015; Bieseki et al., 2013; Guo et al., 2017; Kuang et al., while the concentrations that can be economically mined are rare
2018; Rosales et al., 2016; Rosales et al., 2014; Tian et al., 2011). Due (Sardar and Mubashir, 2012; Swain, 2017). Generally, Li deposits can
to the booming EV market, one can predict that more efforts will be be classified into three categories, i.e. brines (and related evaporates),
made to enhance Li recovery from its mineral resources to diversify Li sedimentary rocks, and pegmatites, representing 66%, 8% and 26% of
supply. Hence, there is need to summarise the past and state-of-the-art world Li resource, respectively (Gruber et al., 2011). According to
Choubey et al. (2016), there are around 131 known minerals of Li. Of

2
H. Li, et al. Hydrometallurgy 189 (2019) 105129

them, around 7 silicate and phosphate based minerals have an eco- due to their higher Li grade, wider distribution and higher abundance.
nomic importance. The representative compositions of their concentrates are listed in
Fig. 1 summarises the major Li mineral deposits in the world with a Table 3.
Li resource of > 0.1 million tons (Mt). It is clear that economically
significant mineral resources of Li are widely distributed across the 3. Recovery of lithium from spodumene
global. In particular, the large spodumene deposits (≥0.3 Mt. Li) have
been found in Australia, China, the US and Congo. Furthermore, a large In nature, spodumene occurs in the form of α-phase and usually
amount of lepidolite has been discovered in Yichun, Jiangxi province of associates with quartz, albite, microcline and micas in pegmatite de-
China, which is currently obtained as flotation tailings of tantalum (Ta) posits (Aylmore et al., 2018). When it comes to metals extraction,
and niobium (Nb) (Guo et al., 2019a, 2019b). Jadarite, a unusual Li- however, the α-phase spodumene is resistant to the attack of common
bearing mineral, with an estimated amount of 0.4~Mt., has been dis- industrial chemicals. In the current industry, natural spodumene is first
covered in 2004 in Serbia and is currently in pre-feasibility stage of subjected to a calcination at 1000–1100 °C for up to 2 h to convert it
development by Rio Tinto (Tinto, 2019; Vikström et al., 2013). Hec- into β-phase that is more reactive to either acid or alkali due to a more
torite, a kind of Li-bearing clay-type mineral, has been found in Kings open crystal lattice (Aylmore et al., 2018; Ellestad and Leute, 1950;
Valley/McDermitt of Nevada, USA with an estimated amount of 1~Mt. Salakjani et al., 2017). The details of the changes in crystal structure
(Vikström et al., 2013). Although not presented in Fig. 1, a large can be found in Salakjani et al. (2016). However, the calcination for
zinnwaldite deposit (~652,000 t Li) has been identified in Europe close phase transfer is energy consuming, which adds considerable costs to
to the German-Czech border (Bertau et al., 2017), which has drawn the Li recovery process. To avoid the phase transfer, some novel
attention of German and Czech scientists (Jandová et al., 2009; Martin methods, such as the fluorine- and caustic- based ones, have been ac-
et al., 2017a). tively investigated to process α-spodumene directly in recent years.
Among the states and countries highlighted in Fig. 1, Western Table 4 summarises the methods reported for the Li recovery from
Australia (WA) has particular competitive advantage in Li resources. spodumene, which can be broadly categorised in five approaches: (1)
According to Jaskula (2019), Australia's Li reserve, mostly located in acid methods; (2) alkali methods; (3) sulphate roasting/autoclaving
WA, has ranked second largest worldwide in 2018. WA has been the method; (4) carbonate roasting/autoclaving method; and (5) chlor-
world's largest Li supplier with 41% of global Li produced there as inating method. As shown in the table, acid method using sulfuric acid
spodumene concentrate in 2016 (Beardsmore, 2018). It is reported that (H2SO4) has only been reported on β-spodumene since there is virtually
up to 50 Li projects are actively ran in WA (Beardsmore, 2018), with the no interaction between α-spodumene and H2SO4 (Zeelikman et al.,
major ones listed in Table 1. Currently, there are four producing Li 1966). However, those involving fluorine, such as hydrofluoric acid
mines, including Greenbushes, Mt. Cattlin, Mt. Marion and Wodgina (HF) and fluorite (CaF2), have been shown capability of extracting Li
(Geology Survey of Western Australia, 2018). Of them, Greenbushes from α-spodumene directly, due to the intensive reaction between silica
owns the world's largest hard-rock Li deposit (spodumene) with a Li (SiO2)-based materials and HF. Similarly, since strong alkali is capable
resource of 1.64 Mt. (Geology Survey of Western Australia, 2018; of attacking and breaking SieO bond (Wilson et al., 1994), sodium
Beardsmore, 2018). Bald Hill and two projects in Pilgangoora are ad- hydroxide (NaOH) has been used to process α-spodumene at fusion
vanced Li developments. In particular, the potential production of Li state or high concentration. In addition, sulphates, carbonates and
from the pegmatite, containing spodumene and lepidolite, in Pilgan- chlorides have shown effectiveness to extract Li from both α- and β-
goora has been considered a significant Li resources (Aylmore et al., spodumenes by roasting or autoclaving while the direct roasting of α-
2018). With the development of mining and Li recovery technologies, it spodumene are still rare (Zeelikman et al., 1966). In the following
is an optimistic hope that more potentials of Li mining and recovery in sections, the methods reported for the Li recovery from α−/β- spodu-
WA could be reached. mene will be discussed in details in turn.
Table 2 presents the information of typical Li-bearing minerals.
Currently, most of the mineable minerals are in pegmatite environment 3.1. Acid method
which are coarse-grained intrusive igneous rocks formed from the
crystallisation of magma at depth of the crust (Gruber et al., 2011; 3.1.1. Using sulfuric acid for β-spodumene
London, 2017). It is reported that Li has been extracted from at least 13 In 2012, the world's first continuous plant of recovering Li from
pegmatite deposits (Gruber et al., 2011). In addition, some sedimentary spodumene using H2SO4 method was commissioned by Galaxy
rocks also contain Li minerals, such as Jadarite and Hectorite which Resources in China (Meshram et al., 2014). Currently, this method is
have been massively discovered in Serbia and the US respectively still dominant in the industry of Li extraction from spodumene
(Fig. 1). However, most of the research works are currently focused on (Azevedo et al., 2018; Sardar and Mubashir, 2012). In this method,
pegmatites, mainly including spodumene, lepidolite and zinnwaldite, ground β-spodumene is roasted by concentrated H2SO4 at a

Table 1
Li projects with resources in Western Australia (Geology Survey of Western Australia, 2018).
Project Company Ore/Mt Average grade/% Li2O/Mt Li/Mt

Greenbushes⁎ a Talison Lithium 157.07 2.25 3.53 1.64


Wodginab Mineral Resources 195.85 1.18 2.32 1.08
Pilgangooraa Pilbara Minerals 150.60 1.24 1.86 0.86
Pilgangooraa Altura Mining 47.50 0.99 0.47 0.22
Mt Holland Earl Grey Kidman Resources/SQM 128.00 1.44 1.84 0.85
Mt Marion Reed Industrial Minerals 77.80 1.37 1.07 0.50
Bald Hilla Tawana Resources/Alliance Mineral Assets 18.90 1.18 0.22 0.1
Mt Cattlina Galaxy Resources 16.42 1.08 0.18 0.08
Lynas Find Pilbara Minerals 5.60 1.57 0.09 0.04
Total 797.74 11.58 5.38


Updated in September 2015, mined continuously since then.
a
Proven or probable reserves included.
b
Tailings included.

3
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Table 2
Information of typical Li-bearing minerals, adapted from (Vikström et al., 2013).
a
Environment Mineral name General formula Theoretic Li2O content/% Hardness (Mohs scale) Density/g/cm3

Pegmatites Lepidolite K(Li,Al)3(Si,Al)4O10(F,OH)2 7.7 2.5–3 2.8–2.9


Zinnwaldite KLiFe2+Al(AlSi3)O10(F,OH)2 3.42 3.5–4 2.9–3
Spodumene LiAlSi2O6 8.03 6.5–7 3.1–3.2
Eucryptite LiAlSiO4 11.86 6.5 2.6–2.7
Petalite LiAlSi4O10 4.5 6–6.5 2.4–2.5
Amblygonite (Li,Na)Al(PO4)(F,OH) 7.4 5.5–6 3.0–3.1
Sedimentary rocks Jadarite LiNaB3SiO7(OH) 7.28 4–5 2.5
Hectorite Na0.3(Mg,Li)3Si4O10(OH)2 1.17 1–2 2.5

a
general formulas are retrieved from Mineralogy Database at http://webmineral.com.

Table 3
Major compositions of different Li-bearing concentrate.
Concentrate Source Component (wt%) Ref.

Li2O K2 O CaO SiO2 Al2O3 Na2O MgO Fe2O3 TiO2 MnO Rb2O Cs2O F

Spodumene Greenbushes, Australia 6.17 0.92 0.57 63.00 26.38 1.46 0.21 0.61 - - - - - (Kuang et al., 2018)
San Luis, Argentina 7.03 0.14 0.52 68.3 18.6 0.8 0.3 3.2 0.11 - - - - (Rosales et al., 2014)
Lepidolite Yichun, China 3.27 5.91 0.20 60.88 24.96 2.28 - 0.14 - - 1.02 0.08 2.24 (Guo et al., 2019a, 2019b)
Gonçalo, Portugal 4.20 9.27 - 51.8 24.4 0.44 - 0.22 - 0.51 - - 3.58 (Vieceli et al., 2018a)
Gyeongsangbuk-do, Korea 3.85 9.15 1.91 57.7 22.9 0.80 0.47 0.17 - 0.13 0.81 0.25 3.08 (Luong et al., 2014)
Quang Ngai, Vietnam 3.34 8.24 0.99 54.67 25.10 1.56 0.99 0.36 - 0.50 0.88 0.067 2.91 (Hien-Dinh et al., 2015)
Zinnwaldite Zinnwald, Germany 3.0 8.4 - 50.6 17.3 - - 11.5 - 1.1 0.6 - 4.1 (Martin et al., 2017a)

“-”denotes not reported.

temperature of 250 °C, with the reaction represented by Eq. 1 (Kuang 1950), the precise control of temperature and energy recovery are
et al., 2018). It has been reported that the reaction mechanism is based challenging. Furthermore, the precipitated Fe and Al impurities are
on the ion exchange between H+ and Li+, as the two ions have almost quite voluminous that tend to mechanically carry down Li, resulting in
identical ionic radius (Archambault et al., 1962; Botto, 1985; Xiao Li losses (Dwyer, 1957). Also, Na2SO4 in solutions after Li precipitation
et al., 1997). Xiao et al. (1997) indicated that the crystal structure of β- (Fig. 2) should be recovered, mostly by crystallisation, while the
spodumene was not destroyed during the roasting, but the crystal lat- Na2SO4 market is flooded and sensible approach is required to deal with
tice locus of former Li+ was filled up by H+ resulting in the formation it, e.g. caustic regeneration through dual alkaline methods, or NaOH/
of H2O· Al2O3·4SiO2. Fig. 2 gives an example of Li extraction from β- H2SO4 generation using electro-electrodialysis. Due to the existence of
spodumene using H2SO4 method, followed by purification and recovery these drawbacks, researchers have been actively looking for novel
steps. After H2SO4 roasting, the calcine is leached by water to transfer methods that could be an alternative to H2SO4 method.
metal sulphates into soluble forms (Eq. 2), and neutralized by adding
calcium carbonate (CaCO3) to remove residual H2SO4 and some im- 3.1.2. Using hydrofluoric acid for α- and β-spodumene
purities. Then, the resulting crude Li2SO4 solution was purified to re- Hydrofluoric acid (HF) is known to be capable of etching silica
move Ca, Mg, Al and Fe. Afterwards, most of the Li ions will be pre- (SiO2)-based materials, such as glass and stoneware (Davis, 2000).
cipitated by introducing sodium carbonate (Na2CO3) into the Particularly, it has long been used in the digestion of silicate minerals
concentrated solution, as the reaction shown in Eq. 3, followed by so- for analytic purposes (Samchuk and Pilipenko, 1987), and is also used
dium sulphate (Na2SO4) and residual Li recoveries. Tian et al. (2011) to liberate diamonds from silicate minerals, e.g. Venetia diamond mine
investigated the roasting and leaching behaviours of spodumene in in South Africa. An early study conducted by Kuang et al. (2012) has
sulfuric acid. The conditions of sulphating roasting for β-spodumene proven the effectiveness of using excessive HF at 40% concentration to
were optimised to the following conditions: 93% H2SO4 is used at 140% extract Li from α-spodumene at relatively low temperature (127 °C), but
of stoichiometric demand, using a roasting temperature of 250 °C and the details are lacking. Recently, Rosales et al. (2014) reported a novel
roasting time of 30 min. After water leaching for 15 min at room tem- method (Fig. 3) to leach Li, Al and Si from β-spodumene using HF and
perature and using liquid to solid (L/S) ratio of 1.85, a Li extraction to further recover them from leaching solutions. In their study, 90% Li
yield of 96.9% can be obtained. could be extracted from β-spodumene by leaching with 7% HF at 1.82%
solid to liquid (S/L) ratio and 75 °C for 20 min, with the reaction pro-
β − Li2 O·Al2 O3 ·4SiO2 (s) + H2 SO4 (conc. ) → H2 O
posed as Eq. 4 (Rosales et al., 2014). The same authors also indicated
o
·Al2 O3 ·4SiO2 (s) + Li2 SO4 (s), ΔG250o
C that the extraction of Li was highly dependent on the temperature and
= −151.38 KJ/mol (1) time (Rosales et al., 2016). The leached Al and Si were then precipitated
as Na3AlF6 and Na2SiF6, respectively, by adding only stoichiometric
H2 O amount of sodium hydroxide (NaOH) (Eq. 5). 90% Li remaining in
o
Li2 SO4 (s) → Li2 SO4 (aq), ΔG25o = − 10.07 KJ/mol (2)
C
solution was finally recovered as Li2CO3 by carbonation, as the reac-
o tions represented by Eqs. 6–8.
Li2 SO4 (aq) + Na2CO3 (aq) → Li2 CO3 (s) + Na2SO4 (aq), ΔG25o
C

= −17.54 KJ/mol (3) β − LiAlSi2 O6 (s) + 19HF (aq) → LiF (aq) + H3 AlF6 (aq) + 2H2 SiF6 (aq)
+ 6H2 O (4)
However, there are still some drawbacks behind this method. The
roasting using concentrated H2SO4 increases investment for equipment,
H3 AlF6 (aq) + H2 SiF6 (aq) + 5NaOH (aq) → Na3AlF6 (s)
and causes acid gas emissions (Archambault et al., 1962). When the
roasting is usually performed in a rotary kiln (Ellestad and Leute, + Na2SiF6 (s) + 5H2 O (5)

4
H. Li, et al. Hydrometallurgy 189 (2019) 105129

References 1–5: (Archambault et al., 1962; Ellestad and Leute, 1950; Tian et al., 2011; Xiao et al., 1997; Zeelikman et al., 1966); 6–8: (Kuang et al., 2012; Rosales et al., 2016; Rosales et al., 2014); 9–10: (Guo et al., 2017;

1941; Kuang et al., 2018; Zeelikman et al., 1966); 22–26: (Chen et al., 2011; Maurice and Olivier, 1968; Sugyeong, 2018; Tiihonen et al., 2019; Zeelikman et al., 1966); 27: (Barbosa et al., 2014); 28–30: (Barbosa and
Guo et al., 2019a, 2019b); 11–13: (Griffin, 2017; Griffith et al., 2018; Kuang et al., 2012); 14–16: (Martin, 2018; Sugyeong, 2018; Xing et al., 2019); 17: (Kuang et al., 2014); 18: (Mcintosh, 1946); 19–21: (Arne and Johan,
o
2LiOH (aq) + CO2 (g) → Li2 CO3 (s) + H2 O, ΔG25o = − 70.92 KJ/mol

CaCl2/NH4Cl/NaCl

α-s (R), β-s (R, A)


C

(6)
Chlorinating method

o
Li2 CO3 (s) + H2 O + CO2 (g) → 2LiHCO3 (aq), ΔG25o = − 4.50 KJ/mol
C

28–30
R/A
(7)
heating
2LiHCO3 (aq) → o
Li2 CO3 (s) + H2 O + CO2 (g), ΔG95o
Cl2

β-s
27
C
R

= −6.10 KJ/mol (8)


Carbonate roasting/autoclaving method

Compared with sulfuric acid method, this method requires only a


moderate leaching temperature and a short leaching time, which is
much less energy and time consuming. Given that the concentration of
HF used in Rosales et al. (2014) study was relatively low (7%), and the
fluorine (F) was converted into corresponding salts during leaching (Eq.
4) and Al/Si recoveries (Eq. 5), the safety concerns over the use of HF
Na2CO3/CaCO3

will be substantially reduced. However, the very low solid ratio during
α-s (F), β-s (A)

HF leaching (1.82%) and the produced mixed fluoride-salt waste are the
critical drawbacks of this method. Compared with Li2SO4, the LiF ob-
22–26

tained in leaching solution has a low solubility (Ksp = 1.84 × 10−3)


R/A

(Dean, 1999, Table 5), hence a low solid ratio should be maintained to
secure the leaching of Li into solution, which restricts the production
Sulphate roasting/autoclaving method

capacity in industrial practices, and drives concentration costs up. On


the other hand, given that the Al and Si contents in spodumene are
significantly high (Table 3), the amount of the mixed fluoride-salt,
Na3AlF6/Na2SiF6, will accordingly be voluminous. Calculated from the
Al and Si contents in the studied spodumene (Rosales et al., 2014), to
α-s (F), β-s (R, A)

produce one tonne Li2CO3, there will be 16.7 t Na3AlF6/Na2SiF6 mix-


K2SO4/Na2SO4

ture generated stoichiometrically. However, the market capacity for


Na3AlF6/Na2SiF6 mixture is very limited, the disposal of them will be
problematic.
19–21
R/A

3.1.3. Using sulfuric and hydrofluoric acids for α-spodumene


CaO/Ca(OH)2

To overcome the drawback of high energy consumption during


phase transfer of natural spodumene, Guo et al. (2017) used a mixed
acid of HF/H2SO4 to directly dissolve α-spodumene, and investigated
β-s
18

the leaching mechanisms. Under optimised conditions (ore/HF/H2SO4


A

ratio of 1:3:2 (g/mL/mL), 100 °C and 3 h), 96% Li could be mobilised


NaOH+ CaO

into the leachate with a Li concentration of around 1.5 g/L. The overall
leaching reaction was proposed as Eq. 9. The ΔGo of this reaction
e
CTFR

was < 0 between 0 °C (−767.848 KJ) and 125 °C (−882.900 KJ)


Alkali method

β-s
17

F denotes fusion of the major reagent specified during roasting of spodumene.

showing its thermodynamic feasibility (Guo et al., 2017). They also


indicated that the HF molecules were the actual lixiviant to dissolve α-
CTFR denotes digestion in continuous tubular-flow reactor under pressure.
14–16
NaOH

d
F /A

spodumene, and H2SO4 transferred intermediates of fluorides to sul-


α-s
c
The methods reported for the Li recovery from α- and/or β- spodumene.

phates with high solubility (Table 5). For example, the intermediate LiF
Refers to the type of spodumene reported in the specified method.

could be transferred to Li2SO4 as shown in Eq. 10.


CaF2+ H2SO4

2α − LiAlSi2 O6 (s) + 24HF (aq) + 4H2 SO4 → Li2 SO4 (aq)


11–13

González, 2015; Gabra et al., 1975; Zeelikman et al., 1966).

+ Al2 (SO4 )3 (aq) + 4H2 SiF6 (aq) + 12H2 O


α-s
L

The reference numbers applicable to this table only.

o
, ΔG25o = − 786.83 KJ/mol (9)
C
H2SO4 + HF

2LiF + H2 SO4 → Li2 SO4 + 2HF (10)


9–10

This method directly targets α-spodumene to be dissolved or lea-


α-s

A denotes autoclaving under pressure.


L

ched, which is considered as an important improvement compared with


the methods that needs phase transfer at high temperature
α-sh, β-s

(1000–1100 °C). The introducing of H2SO4 can largely improve Li


6–8
HF
Acid method

b
L

concentration in solution (Table 5), and makes the partial reuse of HF


possible (Eq. 10). Also, H2SO4 media lixiviant benefits the downstream
H2SO4

purification and recovery process owing to its similarity to that in


β-sg
1–5

L denotes leaching.
R denotes roasting.
a
R

conventional H2SO4 method (Section 3.1.1) while F should better be


previously removed to avoid the formation of insoluble metal fluorides
α-spodumene.
β-spodumene.
Spodumene typef

in downstream process. Importantly, the intensive use of HF and the


Major reagent

release of which will accordingly bring significant safety challenges,


and the safe recycle of F released during leaching or remained in re-
Process
Table 4

Ref.i

sidue needs to be further investigated. Also, the recovery of Al in


h
d
b

g
a

e
c

leaching solution and the disposal of H2SiF6 remains outstanding to this

5
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Fig. 2. An example of Li recovery process from β-spodumene by using sulfuric acid method, adapted from Kuang et al. (2018) and Tian et al. (2011).

method. Table 5
Solubilises of different Li salt in water at various temperature, expressed as the
mass percentage of solute (100*mass of solute/(mass of solute + mass of
3.1.4. Using fluoride and sulfuric acid for α-spodumene water)), data from Lide (2005).
HF is well known for its high corrosivity and toxicity, which makes
Formula Temperature (°C)
safe handling challenging. To avoid the direct use of HF, some re-
searchers have employed fluoride to in situ generate HF for the ex- 20 25 30 40 60 80 90 100
traction of Li from spodumene. Kuang et al. (2012) proposed a method
using fluorite (CaF2) and H2SO4 to extract Li from α-spodumene, and Li2SO4 25.6 25.5 25.3 25.0 24.8 24.0 23.8 23.6
LiF 0.131 0.134 - - - - - -
investigated its reaction mechanism. They indicated that, in the reac-
LiCl 45.3 45.8 46.3 47.3 49.8 53.0 55.0 56.3
tion process, in situ produced HF (Eq. 11) first destroyed the basic bonds LiOH 11.0 11.1 11.3 11.7 12.7 14.2 15.1 16.1
of LieO, AleO, SieO and Al-O-Si inside of α-spodumene, with inter- Li2CO3 1.33 1.28 1.24 1.15 0.99 0.85 0.78 0.72
mediates of Li3AlF6, AlF3, SiF4, etc. generated. Afterwards, H2SO4 re-
acted with the intermediates to transfer them into sulphates that can be “-”denotes not reported.
further enriched in aqueous media.
3.2. Alkali method
o
CaF2 (s) + H2 SO4 (l) → CaSO4 (s) + 2HF (g), ΔG25o = − 6.95 KJ/mol
C

(11) 3.2.1. Using sodium hydroxide for α-spodumene


It is well known that alkali is capable of attacking and breaking
Fluorite is a naturally occurring mineral and has been historically SieO bond to make SiO2 dissolved in solution, and the dissolution in-
used (together with conc. H2SO4) for HF production (Meshri, 1986). creases with the rise of alkalinity and temperature (Leemann et al.,
The direct use of fluorite seems to be more economical in terms of re- 2011; Wilson et al., 1994). A typical example is the alkali-silica reaction
agent costs compared with HF/H2SO4 system. More importantly, it (ASR) happened in concrete resulting in its durability problems
decreases the safety requirements, especially making it feasible in de- (Swamy, 2002). The ASR has led some researchers to the using of alkali
veloped countries where strict environmental regulations apply. For for the direct extraction of Li from α-spodumene, a silicate mineral.
example, Lithium Australia NL has reported a process, termed SiLeach®, Martin (2018) used NaOH to leach Li from α-spodumene in an auto-
that uses CaF2 and H2SO4 to extract Li from various Li-bearing minerals, clave while the extraction efficiency was limited to around 40% under
including spodumene (Griffith et al., 2018). This process has been re- optimum conditions, possibly due to the low NaOH concentration.
ported to have been called up to pilot scale and has shown potential Another study conducted by Xing et al. (2019) achieved a high Li ex-
application in various low grade Li-bearing minerals (Griffin, 2017). traction efficiency of 95.8% when autoclaving α-spodumene with
However, more details of the process have not yet been disclosed.

Fig. 3. A process of Li recovery from β-spodumene by using hydrofluoric acid method, summarised from Rosales et al. (2014).

6
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Fig. 4. A process of Li recovery from α-spodumene by using NaOH, summarised from (Xing et al., 2019).

600 g/L (15 M) NaOH at L/S ratio of 5 and 250 °C for 2 h, with the desilication could be avoided. Generally, LiOH has higher value than
reaction predicted as Eq.12. Fig. 4 gives a flow chart of the Li extraction Li2CO3 and is currently the preferred form of Li salt for the longest-
and the further recovery reported in the study. The generated hydro- range EV batteries (Alibaba Group, 2019; Azevedo et al., 2018). Using
xysodalite (Na4Al3Si3O12(OH)) with an impurity of zeolite hydroxide to extract Li from β-spodumene can also favour the down-
(1.2Na2O·0.8CaO·Al2O3·2SiO2·H2O) is a by-product that possesses ap- stream LiOH production, since Li will exist in leaching solution as LiOH
plications in small-molecule separation, hydrogen storage, catalysis, etc. that can be further crystallised. This is considered an important ad-
After leaching, the silicon (Si) in the leaching solution was precipitated vantage when it comes to the production of LiOH, compared with using
as Ca2SiO4 by adding CaO, namely desilication. Subsequently, the Li other salt, like sulphate and carbonate.
remaining in solution was enriched and further precipitated as Li2CO3.
3.3. Sulphate roasting/autoclaving method for α- and β-spodumene
6α − LiAlSi2 O6 + 14NaOH → 2Na 4 Al3Si3 O12 (OH) + 3Li2 SiO3 + 3Na2
SiO3 + 6H2 O (12) Arne and Johan (1941) published a US patent employing molten
By using NaOH to directly process α-spodumene, the phase transfer alkali sulphate, including Na2SO4, to extract Li from silicate. The ex-
at high temperature is avoided, and a high Li extraction efficiency has traction was conducted at a temperature higher than the melting point
been reached (Xing et al., 2019). In particular, the production of by- of alkali sulphate (~850 °C), but lower than the temperature at which
product, hydroxysodalite, could increase profitability of the process and the silica skeleton is destroyed. In this method, 90% Li could be ex-
significantly reduce the amount of solid waste generated. However, this tracted from α-spodumene grains at 1000 °C in only 10 min. In 1966,
method often accompanies with high caustic consumption due to the Zeelikman et al. (1966) reported the process of roasting α-spodumene
nature of ASR. In Xing et al.'s (2019) study, the NaOH amount used with potassium sulphate (K2SO4). Although it has been indicated that
under optimum conditions was as high as 0.6 ton/ton ore. Hence the the reaction between spodumene and K2SO4 starts at ~700 °C, in
highly anti-corrosive equipment is required, and the operational safety practice, the roasting was usually conducted at 920–1150 °C during
should be concerned. which α-spodumene was firstly converted into its β-phase and then
enters a substitution reaction with K2SO4 (Zeelikman et al., 1966). Also,
since the reaction is reversible, a large excess of K2SO4 was required in
3.2.2. Using sodium/calcium hydroxide for β-spodumene
practice to secure an effective extraction of Li as LiSO4 (Zeelikman
In addition to the direct processing of α-spodumene, alkali has also
et al., 1966). Recently, Kuang et al. (2018) reported an autoclaving
been reported to treat β-spodumene. Mcintosh (1946) published a US
method to extract Li from β-spodumene using Na2SO4 with the addition
patent, in which lime was used as a main extracting agent to digest β-
of calcium oxide (CaO) or NaOH. The results reveal that the highest Li
spodumene in an autoclave. In this method, lime and water were pre-
extraction, i.e. 93.30% for CaO and 90.70% for NaOH, were achieved
mixed as milk lime (Ca(OH)2), and then reacted with β-spodumene at
under following conditions: Na2SO4/additive (CaO or NaOH)/ore mass
100–250 °C, with the overall reaction shown in Eq. 13 (Zeelikman et al.,
ratio of 9:0.4:20, temperature of 230 °C, L/S ratio of 7.5 mL/g, particle
1966). In this way, Li was leached as LiOH and most of the impurities
size (D90) of 39 μm, autoclaving pressure of 2.7 ± 0.1 MPa, and time of
(Fe, Al and Mg) reported to residue. After evaporation, the leaching
3 h. The XRD analysis of residue verified that the extraction mechanism
solution was supplied with CO2 to precipitate Li2CO3 product, and a
was based on the ion exchange between Li+ and Na+.
purity of 97.8% was obtained (Choubey et al., 2016; Mcintosh, 1946).
Compared with acid methods, the sulphate method through roasting
β − Li2 O·Al2 O3 ·4SiO2 + 4CaO + 4H2 O → 2LiOH + 4CaSiO3 + 2Al or autoclaving can reduce the dissolution of Al and Fe considerably,
which simplifies the downstream purification process and decreases the
(OH)3 (13)
potential Li losses. The direct roasting of α-spodumene with sulphate
Recently, a China (CN) patent was published by Kuang et al. (2014) seems to be more straightforward than the process wherein phase
to produce LiOH from β-spodumene. In this disclosure, lime and NaOH transfer is done separately prior to sulphate roasting, whereas more
were used to digest β-spodumene in a CTFR at 0.1–1.5 MPa and detailed investigations are needed to prove its applicability. Notably,
90–250 °C. The β-spodumene/NaOH/lime/water mass ratio was kept at the use of Na2SO4 can largely decrease the reagent costs, because of its
1/(0.05–0.35)/(0–0.3)/(1.5–6), and the flow rate in CTFR was cheap price and high recyclability. However, it should be noted that the
0.08–0.8 m/s. After CTFR digestion, a solution containing LiOH was particle size (39 μm at optimal) used in Kuang et al.'s (2018) study was
obtained. The solution was then concentrated, purified and further very small, which requires expensive grinding costs.
subjected to crystallisation to produce LiOH∙H2O product.
Compared with the direct processing of α-spodumene (Section 3.4. Carbonate roasting/autoclaving method for α- and β-spodumene
3.2.1), using alkali to treat β-spodumene seems to come with lower
alkali consumption and leaves Si in residue. In this way, the step for Similar with sulphate method, the Li extraction with carbonate

7
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Fig. 5. A process of Li recovery from β-spodumene by carbonate autoclaving method, adapted from Chen et al. (2011).

method is also based on the ion exchange between Li+ and the metal which is also capable of producing LiOH (Section 3.2.2), if it is
ion from carbonate, mostly Na+. The reaction between β-spodumene worthwhile to add a carbonate autoclaving step is concerned although
and sodium carbonate (Na2CO3) can be represented as Eq. 14 (Chen this process seems to reduce residue amount by around 10% by cal-
et al., 2011). This reaction has been achieved by roasting at 450–750 °C culation (Eqs. 13–15).
(through solid-solid reaction) (Maurice and Olivier, 1968) or auto-
Li2 CO3 (s) + Ca(OH)2 (s) → 2LiOH (aq) + CaCO3 (s) (15)
claving at around 225 °C (Chen et al., 2011). As a result, Li2CO3 and
analcime will be formed. Since Li2CO3 has a low solubility In addition, Na2CO3 has also been used to roast α-spodumene di-
(Ksp = 2.5 × 10−2), especially at higher temperature (Dean, 1999), it rectly for the extraction of Li. Sugyeong (2018) reported a process
may report to residue after roasting or autoclaving. To render soluble wherein fused Na2CO3 was employed to roast α-spodumene at Na2CO3/
and separable with residue (e.g. analcime), a carbonation step is usually spodumene mass ratio of 1 and 850 °C for 60 min, followed by acid
employed to convert Li2CO3 into lithium bicarbonate (LiHCO3) (Eq. 7), leaching with 1.5 M H2SO4 for 5 h. The results reveal that Li was almost
to be separated with residue by filtration. Afterwards, high-purity completely extracted (99.98%) from α-spodumene together with all the
Li2CO3 can be obtained by heating the LiHCO3 rich filtrate (Eq. 8). Si and 75% Al (Sugyeong, 2018). This method requires lower energy
input since no phase transfer is needed and has high Li extraction ef-
β − Li2 O·Al2 O3 ·4SiO2 + Na2CO3 + nH2 O
ficiency. However, the Na2CO3 consumption was quite high and large
→ Li2 CO3 + Na2O·Al2O3 ·4SiO2 ·nH2 O (14) amount of unprofitable Na2SO4 by-product will be generated after acid
leaching.
In Chen et al.'s (2011) research, as summarised in Fig. 5, ~94% Li
was extracted from β-spodumene by autoclaving with Na2CO3 at L/S
ratio 4 mL/g, Na/Li ratio 1.25 and 225 °C for 60 min, and around 70% 3.5. Chlorinating method
Li2CO3 was recovered from LiHCO3 solution by heating at 90 °C for 1 h,
with a purity of 99.6%. However, it should be noted that the formed Extraction of Li from spodumene using chlorination has been proven
Li2CO3 in Eq. 14 may cause reaction blockage by wrapping the β-spo- effective due to the high reactivity and strong affinity of chlorine and
dumene particles. To solve this, Chen et al. (2011) has added steel balls the formation of lithium chloride (LiCl) that can be easily dissolved in
(ø10 mm × 20) into autoclave. water (Barbosa et al., 2013, Table 5). To date, chlorine gas (Cl2) and
A different process employing Na2CO3 to autoclave β-spodumene chloride have been used as chlorinating agents. No matter what kind of
has been newly reported in a bench scale (Tiihonen et al., 2019). In this reagents is used, the basis is converting Li in spodumene into water-
study, as shown in Fig. 6, an additional leaching step, namely conver- soluble LiCl, which can be further leached in water.
sion leaching, was used to convert Li2CO3 into soluble LiOH (Eq. 15)
that is further crystallised as LiOH∙H2O following impurity removal by 3.5.1. Using chlorine gas for β-spodumene
ion exchange. It is reported that the Li extraction reached up to 94% Barbosa et al. (2014) used pure Cl2 to extract Li from β-spodumene
and the purity of product obtained in one crystallisation stage was as obtained from phase transfer of α-spodumene (100% < 50 um). The
high as > 56.5% LiOH which is of battery grade (Tiihonen et al., 2019). tests were conducted in a furnace at ≥1000 °C with 100 mL/min Cl2
This process gives another option of downstream treatment, following supply, and the complete extraction of Li as LiCl was achieved at
the carbonate autoclaving of β-spodumene, which can directly produce 1100 °C for 150 min. The reaction between spodumene and Cl2 is re-
LiOH product instead of Li2CO3. The conversion leaching at alkaline ported as Eq. 16, which is non-catalytic and gas-solid in nature (Barbosa
environment could significantly remove impurities of Al, Ca, Mg, Fe et al., 2013).
and P, which shows advantage compared with the relatively non-se-
lective acid leaching (Section 3.1). However, the mixed residue ob- 12β − LiAlSi2 O6 (s) + 6Cl2 (g) → 3O2 (g) + 12LiCl (l) + 2Al 6Si2 O13
tained in this process contains Na, Al, Si and Ca, further treatment is o
(mullite) + 20SiO2 (cristobalite), ΔG1100o
C
required for the recovery of them, Al in particular. Moreover, given that
= −707.88 KJ/mol (16)
there is already direct autoclaving of β-spodumene with Ca(OH)2,

Fig. 6. A process of Li recovery from β-spodumene by carbonate autoclaving, followed by conversion leaching, adapted from (Tiihonen et al., 2019).

8
H. Li, et al. Hydrometallurgy 189 (2019) 105129

This method could be possible where the Li plant is close to a chlor- 4. Recovery of lithium from lepidolite
alkali industry, such as in the industrial hub of Kwinana (Western
Australia), where Cl2 is also used for TiCl4 production. It was found that In contrast to spodumene, lepidolite, with a general formula of K
LiCl product and other formed chlorides by impurities (e.g. FeCl3, (Li,Al)3(Si,Al)4O10(F,OH)2, is a low-grade Li-bearing ore, belonging to
CaCl2) will volatilize together during the extraction, resulting in con- mica group. The concentrate of lepidolite contains only ~4.5% Li2O,
tamination of product that needs to be further treated (Barbosa et al., which is much lower than that of spodumene (Table 3). Furthermore,
2014). The direct use of Cl2 at high temperature has significant safety unlike spodumene, lepidolite contains F (theoretically 4.89%), a re-
risks, and requires expensive materials of construction, which makes active and harmful element that brings complexity by forming HF or
the process challenging. Furthermore, the high temperature (≥1000 °C) fluorides during the recovery of Li. In addition, the intrinsic structure of
roasting is much more energy consuming compared with acid methods lepidolite has made it often associate with rare metals, Rubidium (Rb)
(Section 3.1), especially when a phase transfer roasting (1180 °C, 2 h) and Caesium (Cs) (Table 3) (Guo et al., 2019a, 2019b). For an eco-
already exists. Additionally, given that the roasting happened at a nomically feasible industrial practice, the valuable Rb and Cs, as well as
temperature (1100 °C) also suitable for phase transfer, this method, K and Al, should also be recovered as by-products to increase profit-
given the aggressive nature of Cl2, may also be feasible for the direct ability (Kuang et al., 2015). To date, a number of methods of Li re-
processing of α-spodumene while experiment is needed to prove this covery from lepidolite, including downstream purification processes,
presumption. have been reported in both lab- and pilot- scales that are summarised in
below sections.

3.5.2. Using chloride routes for α- and β-spodumene 4.1. Acidic method
Another chlorinating agent, calcium chloride (CaCl2), has been re-
ported by Barbosa and González, 2015 to extract Li from β-spodumene. 4.1.1. Using sulfuric acid
Compared with Cl2, CaCl2 can react with β-spodumene at lower tem- In sulfuric acid method, like the one for spodumene (Section 3.1.1),
perature, starting at 700 °C, and is non-toxic and less corrosive. Under lepidolite is treated by H2SO4 at elevated temperature to replace Li+
the optimised conditions, i.e. 900 °C, 2 h and ore/CaCl2 molar ratio 0.5, with H+ resulting in the formation of water-soluble LiSO4. Other me-
the extent of Li conversion reached 90.2%. The results also indicate that tals, such as potassium (K), Al, Rb and Cs, could also be extracted and
β-spodumene was decomposed and converted to LiCl, SiO2, and report to solution as corresponding sulphates that mostly need to be
CaAl2Si2O8 (further decomposed to CaSiO3) during the chlorinating separated prior to the precipitation of Li salt.
roasting. A Chinese patent published by Li et al. (2006) illustrates a method
Gabra et al. (1975) used sodium chloride (NaCl), a cheap and easily to make pregnant Li2SO4 solution (Fig. 8) and further produce Li salts
obtained chemical, as chlorinating agent to extract Li from β-spodu- from lepidolite. As can be seen from Fig. 8, after H2SO4 leaching, K, Rb
mene under pressure and at alkaline environment (adjusted by Ca and Cs reported to solution together with the extracted Li. Subse-
(OH)2). The reaction is shown in Eq. 17, and the process flow chart is quently, K, Rb, Cs and partial Al were crystallised as corresponding
summarised in Fig. 7. In their study, various parameters, including NaCl alums according to Eq. 19. After further purification steps for the re-
and Ca(OH)2 concentrations, temperature, pulp density, time and ore movals of acid, Al, Fe, Mn, Mg and Ca, dilute Li2SO4 solution was ob-
size, were investigated, and an almost complete extraction of Li was tained that was to be treated for Li2CO3 or LiF production.
obtained in around 3.5 h of leaching (ore size 100% < 42 um). The
M2 SO4 + Al2 (SO4 )3 + 24H2 O → 2MAl(SO4 )2 ·12H2 O (with cooling)
direct crystallisation of leaching solution obtained from autoclaving
was also conducted to prepare LiCl with 91% purity. This seems to be a (19)
simple way of producing LiCl product when the high purity is not re- where M stands for K, Rb and Cs.
quired. Further, by solvent extraction using n-butanol as solvent and DI To improve Li recovery, Vieceli et al. (2017a) reported a method to
water as stripping agent, the crystalized LiCl reached a purity as high as extract Li from lepidolite by mechanical activation, acid digestion, and
99.9% (Gabra et al., 1975). water leaching. The mechanical activation was performed by milling
lepidolite in a disc mill to increase its reactivity. When lepidolite was
β − Li2 O·Al2 O3 ·4SiO2 + 2NaCl + 2H2 O → 2LiCl + Na2O·Al2 O3 ·4SiO2 · milled for 30 min, followed by H2SO4 (98%) digestion (650 g acid/Kg
2H2 O (17) lepidolite, 165 °C and 4 h) and water leaching (S/L 1:10 (w/v), 80 °C
and 4 h), around 87% Li was extracted from lepidolite. This figure was
In addition, there has been report, although not common, using elevated to over 90% under different conditions in another study
NH4Cl to roast α-spodumene directly for Li extraction. It is reported (Vieceli et al., 2018b). However, the ultrafine grinding for the me-
that when α-spodumene was sintered with CaCO3 and NH4Cl at 1/3/1 chanical activation is quite energy intensive.
ratio and 750 °C, around 97% Li could be converted to LiCl according to Recently, Liu et al. (2019) used H2SO4 solution to leach lepidolite
Eq. 18 (Medina and El-Naggar, 1984; Zeelikman et al., 1966). (100% < 180 μm) and investigated the leaching kinetics. The results
show that 94.18% Li, 93.70% K, 91.81% Rb and 89.22% Cs were lea-
α − Li2 O·Al2O3 ·4SiO2 + 4CaCO3 + 2NH 4 Cl ched into solution at concentrate/H2SO4 mass ratio of 1.2, L/S ratio of
2.5 and 138 °C for 10 h. The kinetics analysis indicates that the leaching
→ 2LiCl + 4CaSiO3 + Al2 O3 + 4CO2 + 2NH3 + H2 O (18)
process was controlled by diffusion through the insoluble layer of as-
sociated minerals (Liu et al., 2019). In another recent study (Zhang

Fig. 7. A process of Li recovery from β-spodumene by chlorinating method with NaCl as chlorinating agent, adapted and simplified from Gabra et al. (1975).

9
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Fig. 8. A process of Li recovery from lepidolite by sulfuric acid method, summarised from Li et al. (2006).

et al., 2019), higher extraction efficiencies, i.e. 97.1% for Li, 96.0% for separation process can also cause considerable Li losses by adsorption
Rb and 95.1% for Cs, were obtained by baking lepidolite with 85% or entrainment. For example, in a study reported by Kuang et al.
H2SO4 at acid/concentrate (88% < 74 μm) ratio of 1.7 and 200 °C for (2015), the Li content in gypsum residue obtained during separation
4 h, and then leaching with water at 85 °C. They indicated that the F was as high as 0.95%, requiring additional steps for its recovery. The
contained in lepidolite was partially volatilised as HF and SiF4 during separation of K, Rb and/or Cs by crystallizing as mixed alums has been
the baking. The baking reactions were proposed as Eqs. 20–21 (Zhang proven effective by some researchers (Guo et al., 2016; Li et al., 2016;
et al., 2019). Vieceli et al., 2018b). However, the further recovery of these metals
should be given with more details in future research.
KLi1.6Al2.2Si3.2 O10 FOH + 4H2 SO4 + 2. 6H2 O → KAl
(SO4 )2 + 0. 8Li2 SO4 + 1 4.1.2. Using hydrofluoric acid
. 2Al(SO4 )OH·5H2 O + 3. 2SiO2 + HF (g) Owing to the capability of destroying SieO bond, HF has also been
(20) used to extract Li from lepidolite. Rosales et al. (2017) proposed a
process to recover Li, Al and Si from lepidolite, in which HF was used as
KLi1.6Al2.2Si3.2 O10 FOH + 4H2 SO4 + 2. 1H2 O → KAl lixiviant. The leaching reaction is represented by Eq. 22 (Rosales et al.,
2017). As shown in Fig. 10, the process involves acid leaching of lepi-
(SO4 )2 + 0. 8Li2 SO4 + 1
dolite, followed by the addition of stoichiometric KOH and NaOH to
. 2Al(SO4 )OH·5H2 O + 2.95SiO2 + 0.25 precipitate the by-products, K2SiF6 and Na3AlF6, respectively (Eqs.
SiF4 (g) (21) 23–24). Li remaining in solution was finally recovered as LiF by eva-
poration. The results indicate that above 90% Li was leached from le-
Johnson et al. (2017) has a pending patent under Patent Coopera- pidolite by using 7% HF at 1.82% solid and 123 °C for 120 min, and
tion Treaty (PCT) to produce Li2CO3 and by-products from lepidolite by 92% Li in solution was precipitated as LiF with a purity of 99.1%.
using H2SO4 method (termed L-Max®), in which a process for the re-
covery of F was also reported. As summarised in Fig. 9, the solution KLi2 AlSi 4 O10 F(OH) (s) + 32HF(aq) → 2LiF(aq) + H3 AlF6 (aq) + 4H2
containing F obtained after crystallisation of alums was subjected to SiF6 (aq) + KF (aq) + 11H2 O (22)
another crystallisation to separate khademite (Al(SO4)F∙5H2O) with
Li2SO4 solution. Afterwards, khademite was re-dissolved to precipitate o
2KOH (aq) + H2 SiF6 (aq) → K2SiF6 (s) + 2 H2 O, ΔG25o
C
aluminium hydroxyl fluoride using Al(OH)3, followed by calcination to
= −131.07 KJ/mol (23)
obtain AlF3/Al2O3.
Based on the above mentioned reports, H2SO4 method can effec- 3NaOH (aq) + H3 AlF6 (aq) → Na3AlF6 (s) + 3H2 O (24)
tively extract Li from lepidolite with a satisfactory extraction percen-
tage. However, the downstream separation and purification process is Compared with H2SO4 method, HF method employs a lower
relatively complicated (Figs. 8-9), since multi-elements (K, Rb, Cs, Al, leaching temperature and shorter leaching time, which is less energy
Fe, F, etc.) exist in leaching solutions, which seems to be inevitable. The consuming and more efficient. Like using HF for spodumene (Section

Fig. 9. A process for the recovery of F and Al from solutions obtained from lepidolite processing, summarised from Johnson et al. (2017).

10
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Fig. 10. A process for the recovery of Li, Al and Si from lepidolite by HF method, adapted from Rosales et al. (2017).

3.1.2), the conversion of F into its salts reduces safety concerns, while extracted at ore/Na2SO4/CaCl2 mass ratio 1/0.5/0.3 and 880 °C for
the operational capacity is still restricted by the low solubility of LiF 0.5 h. As shown in Fig. 11, following the roasting, Na2CO3 and NaOH
(Table 5). For example, the solid ratio used by Rosales et al. (2017) was were introduced to precipitate impurities of Ca, Fe, Mn and Al while the
as low as 1.82% that is too low for a practical use. It is worth high- losses of Li, K, Rb and Cs were < 1%. To avoid the precipitation of
lighting that Al and Si were recovered as K2SiF6 and Na3AlF6 separately KLiSO4, a desalination step was performed to remove SO42− prior to
in this study, rather than a mixture of both, by controlling the alkali precipitating Li2CO3, during which the losses of Li, K, Rb and Cs were
added at a stoichiometric amount (Rosales et al., 2017). also < 1%. By evaporation and precipitation at 95–100 °C with 5 M
Na2CO3, ~86% Li was precipitated as Li2CO3 with a purity of 99.5%. Rb
4.1.3. Using sulfuric and hydrofluoric acids and Cs remained in the mother solution and can be further recovered.
More recently, Guo et al. (2019a, 2019b) reported a fluorine-based Another method reported by the authors uses Na2SO4 with the ad-
method to extract Li from lepidolite, and investigated the extraction dition of K2SO4 and CaO to roast lepidolite, followed by water leaching
mechanism in depth. In the method, a mixed acid of H2SO4 and HF was (Table 6) (Yan et al., 2012c). The XRD analysis of residue indicates that
used to digest lepidolite with the reaction proposed as Eq. 25 (Guo the roasting made the ore decompose to NaSi3AlO8, KAlSi2O6 and
et al., 2019a, 2019b). The results reveal that 98% Li, and 90% of Rb and CaAl2Si2O8. Due to the addition of CaO, some F-containing compounds
Cs were extracted as sulphates at ore/HF/H2SO4 ratio of 1:2:3.5 (g/mL/ (CaF2, Ca4Si2O7F2) were formed and reported to residue. In this way,
mL) and 85 °C for 3 h. During the extraction, HF played a dominant the interference to downstream metals recovery brought by forming
role, while H2SO4 reduced the consumption of HF but only accelerated insoluble metal fluorides may be reduced. In addition, > 90% Li ex-
the leaching slightly. F and the extracted Al in leachate mainly existed tractions were also obtained by using FeSO4 or Na2SO4 (with additive)
as HF/F− and Al3+, respectively, as well as a small amount of [AlFn]3-n. to roast lepidolite at 850–1000 °C for 0.5–1.5 h (Table 6) (Luong et al.,
In addition, the authors found that the leaching percentage of Si (66%) 2014; Luong et al., 2013; Vieceli et al., 2017b).
was much lower than Li (98%), owing to the preferential dissolution of Compared with acid method, sulphate roasting is more energy
lepidolite over quartz, which favours the downstream separation and consuming since it requires roasting at high temperature
purification of leachate. (850–1000 °C), while it is also more selective to Li making some K, Al,
Si, and/or F remain in residue. The elements in residue (e.g. K, Al)
KLi1.5Al1.5AlSi3O10 F2 + 16HF + 5H2 SO4 → 0.75 should also be further recovered to increase the profitability of the
Li2 SO4 + 1.25Al2 (SO4 )3 + 3H2 SiF6 + 0 process that may compensate for the low Li content in lepidolite.
o
. 5K2SO4 + 10H2 O, ΔG25o
C
4.3. Sulphide roasting/grinding method
= −1061.39 ± 18 KJ/ Mol (25)
Not surprisingly, through using both H2SO4 and HF, the separation Sulphides, such as Na2S and FeS, have been reported to be effective
of Al, K, Rb and Cs from leachate can also be implemented by alum for Li extraction from lepidolite through the process of roasting or
crystallisation, which is similar with that in H2SO4 method (Section grinding, followed by water leaching. Lee (2015) tested the grinding of
4.1.1). A fundamental study conducted by Guo et al. (2016) indicates lepidolite with Na2S in a planetary ball mill, resulting in considerable
that Al3+ in the solution from HF/H2SO4 leaching of lepidolite could be increase of the ore's leachability. It was found that only 4.53% of Li was
removed as potassium alum (KAl(SO4)2·12H2O) with K2SO4 added, extracted without Na2S added during 12 h of grinding. However, 93%
during which Li alum or other double salts between Li2SO4 and Li extraction was recorded when lepidolite was ground at an ore/Na2S
Al2(SO4)3 were not found. It was shown that K/Al molar ratio (m (K/ mass ratio of 1/3 for 12 h, although the long-time grinding is relatively
Al)) affected the Al removal % greatly at pH of 2 and 5 °C, with the energy and time consuming. By contrast, a sulphide roasting method
percentage increasing from 43.56% by direct crystallisation of leaching reported by Hien-Dinh et al. (2015) reveals lower Li extractions, in
solution (m (K/Al) = 0.4) to 78.81% by adding K2SO4 to a m (K/Al) of which FeS together with CaO was used. The results indicate that only
0.9. 81% Li could be extracted by roasting at FeS/Li and Ca/F molar ratios
However, the possible interference of alum crystallisation brought of 5:1 and 1:1, respectively, and 750 °C for 1.5 h, and leaching with
by the F remaining in water-leaching solution was not reported in de- water at L/S mass ratio > 5/1 and 50 °C. This was explained by the
tails so far. Furthermore, the safety concerns existing in using H2SO4 significant loss of Sulphur (S) (71.5%) into atmosphere as SO2/SO3
and HF for spodumene also exist here. More studies focusing on the F during the roasting.
recycle will supplement this method. In addition the use of fluoride
(CaF2) and H2SO4 or H2SiF6 and H2SO4 to in situ generate HF could be 4.4. Carbonate roasting method
feasible as reported by Griffith et al. (2018) and Li et al. (2016) re-
spectively, while the detailed data has not yet been reported. There have been patents, although quite rare, that have disclosed
the method of carbonate roasting, followed by water leaching, to ex-
4.2. Sulphate roasting method tract Li from Li-bearing minerals, including lepidolite (Harold et al.,
1960; Walter and Bichowsky, 1935). In a method reported by Harold
Several sulphates, such as Na2SO4, K2SO4, FeSO4 and CaSO4, have et al. (1960), lepidolite is roasted with CaCO3 (limestone) at
been used to extract Li from lepidolite. Table 6 lists the conditions and 800–1000 °C for 1–3 h. In the roasted materials, half of the silica was
Li extractions (%) by using sulphate roasting method reported in recent present as spurrite (4CaO∙2SiO∙2CaCO3), and all the Al was present as
years. Yan et al. (2012b) used Na2SO4 together with CaCl2 to roast le- calcium aluminates that were to be separated by filtration. Then, the
pidolite, followed by water leaching, and > 90% Li, Rb and Cs were roasted materials were quenched, ground and leached to obtain a

11
H. Li, et al. Hydrometallurgy 189 (2019) 105129

Table 6
Various reports regarding Li extraction from lepidolite using sulphate roasting method, conditions and results are the optimal.
Li2O in lepidolite/% Sulphate roasting Water leaching Li extraction/% Ref.

a o o
Amounts of reagent T/ C t/h L/S ratio T/ C t/h

b
4.30 ore/Na2SO4/CaCl2 = 1/0.5/0.3 880 0.5 0.8/1 RT 0.5 > 90 (Yan et al., 2012b)
4.30 ore/Na2SO4/K2SO4/CaO = 1/0.5/0.1/0.1 850 0.5 2.5/1 RT 0.5 91.61 (Yan et al., 2012c)
5.49 Na2SO4/Li = 2/1 1000 0.5 15/1 (w/w) 85 3 90.4 (Luong et al., 2013)
3.85 FeSO4/Li = 3/1, CaO/F = 1:1 (both are molar ratios) 850 1.5 1/1 (w/w) RT 1 ~93 (Luong et al., 2014)
4.20 ore/(Na2SO4 + CaSO4∙2H2O) = 1/0.60 875 1 10/1 80 4 > 90 (Vieceli et al., 2017b)
Na2SO4/CaSO4∙2H2O = 1/3

a b
In mass ratio, unless specified. denotes room temperature.

Fig. 11. A process for Li recovery from lepidolite by Na2SO4 roasting method, summarised from Yan et al. (2012b).

leaching solution containing alkali metal hydroxide and LiF which were into aluminium silicate (LiAl(SiO3)2) and leucite (KAlSi2O6), which
then separated based on their deference in solubility. The obtained LiF favoured Li extraction. After grinding the de-fluorinated lepidolite, an
could be converted to LiOH by causticizing its solution with lime. Fi- autoclaving leaching using lime milk (Ca(OH)2) was performed at ore/
nally LiOH∙H2O product was crystallised from solution by evaporation lime ratio 1/1, L/S ratio 4/1 and 150 °C for 60 min, with Li extraction of
and cooling. 98.9% reached. Finally, Li2CO3 was prepared from leaching solution
with a purity of as high as 99.9%.
4.5. Chlorinating method
5. Recovery of lithium from zinnwaldite
Chlorinating method, involving the use of chloride or Cl2, has been
reported to extract Li from lepidolite. In particular, several studies of Like lepidolite, zinnwaldite also belongs to mica mineral group but
chlorination have been carried out to treat lepidolite produced in has significantly lower Li content (Table 3) (Botula et al., 2005).
Yichun, China, where huge amount of lepidolite deposit is located (Wu Zinnwaldite has a general formula of KLiFeAl(AlSi3)O10(F,OH)2, in-
et al., 2012; Xu and Wang, 1993; Yan et al., 2012a). Xu and Wang dicating considerable amounts of Fe (~12.78%) and F (~6.52%) con-
(1993) used ammonium chloride (NH4Cl) and NaCl to digest lepidolite tained which are both much higher than that contained in lepidolite.
in an autoclave with stirring enhanced by steel/alloy balls, followed by These differences have made the Li recovery from zinnwaldite chal-
water washing. The results show that 91% Li was extracted when le- lenging in a large scale and required a recovery process that should be
pidolite was digested at ∑(M2O)/NH4Cl/NaCl molar ratio 1/3.5/1, L/S different from the one for lepidolite (Martin et al., 2017a). So far,
ratio 4.0 and 230 °C for 2.5 h, where M stands for Li, Na, K, Rb, Cs and several methods have been proposed and investigated for Li recovery
Al. Another study carried out by Yan et al. (2012a) used NaCl and CaCl2 from zinnwaldite, which will be discussed in the following sections.
as chlorinating agents to roast lepidolite, followed by water leaching. In
this study, 92.86% Li together with 88.49% K, 93.60% Rb, and 93.01%
5.1. Acid method
Cs were extracted at ore/NaCl/CaCl2 mass ratio 1/0.6/0.4 and 880 °C
for 30 min. The XRD analysis of leaching residue reveals that the major
Recently, a novel method of Li recovery from zinnwaldite using HCl
products after roasting were CaAl2Si2O8, NaAlSi3O8, SiO2, CaF2, KCl,
as lixiviant has been proposed by (Martin et al., 2017a). The integrated
CaSiO3 and NaCl. In addition, Wu et al. (2012) used Cl2 to roast lepi-
process is summarised in Fig. 12. When zinnwaldite concentrate
dolite, and 92.49% Li and 71.06% K extractions were achieved at
(Zinnwald, Germany) was digested by 29% HCl under reflux (ap-
850 °C during 3 h. Likewise, the XRD analysis indicates that the roasting
prox.110 °C) and atmospheric pressure for 7 h, the highest Li extraction
products included LiAl(SiO3)2, SiO2, KCl, NaCl, K(Si3Al)O8. However,
of 94% was achieved. Importantly, the authors indicated that no HF/
the use of Cl2 will bring operational risks, and require expensive ma-
SiF4 was formed during HCl digestion, which is advantageous compared
terials of construction.
with conventional H2SO4 digestion (with pronounced HF release). The
excess HCl was recycled for reuse by distillation, which reduced HCl
4.6. Alkaline autoclaving method usage considerably. The Fe contained in digestion solution was re-
moved by adding sodium hexacyanoferrate (Na4FeII(CN)6) to form
To lower the temperature and pressure in the case of autoclaving Prussian blue (FeIII[FeIIIFeII(CN)6]3), with the reaction represented by
(Xu and Wang, 1993), Yan et al. (2012d) proposed a novel method that Eq. 26. The Prussian blue was further converted to goethite (α-FeO
employs a pre-treatment of de-fluorination before lepidolite was auto- (OH)) as by-product by adding NaOH, while Na4FeII(CN)6 was re-
claved. When the ore was roasted in water steam atmosphere under generated for reuse (Eq. 27). Al, K and F remaining in solution were
optimised conditions (860 °C and 30 min), 42.3% F was removed by removed as sodium/potassium cryolite ((Na2.6K0.4)AlF6) by adjusting
forming HF between H+ (derived from water) and F−. The XRD ana- pH to 3.0 and introducing stoichiometric NaF. The obtained by-product,
lysis of de-fluorinated residue shows that lepidolite was decomposed (Na2.6K0.4)AlF6, could be used in the known aluminium production

12
H. Li, et al. Hydrometallurgy 189 (2019) 105129

conditions. The XRD analysis of roasting residue shows that KLiSO4,


Ca3(Cr0.85Al0.15)2(SiO4)3 and Ca4Si2O7F2/3CaO·2SiO2·CaF2) were
formed during the roasting.

5.3. Carbonate roasting method

A carbonate roasting method has been employed in the Li and Rb


recoveries from zinnwaldite (Jandová et al., 2010; Siame and Pascoe,
2011; Vu et al., 2013). Vu et al. (2013) used CaCO3 to sinter zinnwal-
dite concentrate at concentrate/CaCO3 mass ratio 1/5 for 1 h, followed
by water leaching at L/S ratio 10/1. The optimal extractions of 84% for
Li and 91% for Rb were reached at sintering temperature of 825 °C and
leaching temperature of 95 °C. An investigation of sintering mechanism
indicates that the process happened through the following three partly
overlapping stages (Vu et al., 2013):

(1). At ~800 °C, zinnwaldite decomposed gradually and transformed to


polylithionite, during which Fe2O3 was formed.
(2). At 750–835 °C, new phases were formed as a result of Ca diffusing
inward, and K, Rb and Si diffusing outward. As the temperature
rising up to 835 °C, the extraction of Li stayed at 84% and that of
Rb slightly increased to 92%.
(3). At ~835 °C, glass phase was formed, accounting for the decrease of
Fig. 12. An integrated process for Li recovery from zinnwaldite, adapted from
Li extraction. However, no effect occurred on Rb extraction due to
Martin et al. (2017a).
its outward diffusion behaviour.

process (Hall-Héroult process) (Bertau et al., 2017). After electro- Following CaCO3 sintering/roasting and water leaching, Jandová
dialysis for impurity removal and evaporation for concentration, Li et al. (2010) focused on the downstream purification and Li2CO3 pre-
precipitation was carried out by adding Na2CO3 (Eq. 28), and a main paration from leaching solution. In their study, two recovery routes
product of Li2CO3 (purity ≥98.0%) was obtained. were proposed in details, i.e. carbonation-crystallisation route, and
solvent extraction-precipitation route (Jandová et al., 2010). In the first
4FeCl3 (aq) + 3Na 4 FeII (CN)6 (aq) → FeIII [FeIIIFeII (CN)6 ]3
route, CO2 was bubbled into the original alkaline leaching solution (pH
(s) + 12NaCl (aq) (26) ~13) with a final pH of 6.8 (Eq. 6–7), accompanying with Al, Ca and Si
precipitation. Then, the resulting solution was refined by evaporation at
FeIII [FeIIIFeII (CN)6 ]3 (s) + 12NaOH (aq) → 3Na 4 FeII (CN)6 90 °C with 75% H2O removed, during which about 80% Ca was pre-
(aq) + 4FeO(OH) (s) + 4H2 O (27) cipitated. Before the crystallisation of Li2CO3, > 99% Al and Si, and
90% Ca were removed, and the Li loss was around 6%. Afterwards,
o
Na2CO3 (aq) + 2LiCl (aq) → 2NaCl (aq) + Li2 CO3 (s), ΔG25o
C Li2CO3 was stepwise crystallised by evaporating solution in three steps
(28) (Eq. 8), with a final pH of 9.94. The purity of Li2CO3 product obtained
= −24.62 KJ/mol
after water washing in this route was ≥99.5%. In the second route, Li
from the original alkaline leaching solution was extracted by 0.218 M
5.2. Sulphate roasting method LIX54 and 0.075 M TOPO, and stripped by 0.2 M H2SO4 to obtain
Li2SO4 solution. By solvent extraction, 97% Li was extracted in one
A sulphate roasting method, also called gypsum method, has been step, whilst Rb together with most of K, Na, Na, Al and Si remained in
reported by Czech scientists to recover Li from zinnwaldite (Cínovec, aqueous phase. Subsequently, Li2SO4 was crystallised from striping
Czech Republic) (Jandová et al., 2009). In the method, zinnwaldite was solution by two-step evaporation, with most of Ca removed in the first
sintered with CaSO4 and Ca(OH)2, followed by water leaching. The step. Li2CO3 product, with a purity of 99.5%, was finally obtained by re-
highest Li extraction of 96% was reached when the concentrate was dissolving Li2SO4 crystal in water, followed by known precipitation and
sintering at concentrate/CaSO4/Ca(OH)2 ratio 6/4.2/2 and 950 °C for water washing. However, the Li2CO3 precipitation (%) was lower than
60 min, and water-leached at 90 °C for 10 min. By analysis of the sin- 71% related to the Li2SO4 striping solution, due to high Li losses and
ters, it was found that the zinnwaldite was decomposed into low precipitation efficiency, which made the first route superior.
Ca3Fe2(SiO4)3, Ca(Al2Si2O8), Ca4Si2O7F2, traces of CaF2, and leachable
LiKSO4. F was hence prevented from reporting to leaching solution by 5.4. Direct carbonation method
the formation of F-containing compounds (Martin et al., 2017a). Most
of the Ca2+ contained in leaching solution was then removed by adding Direct carbonation of calcined zinnwaldite has been used to extract
K2CO3, and the rest was removed during condensation of leaching so- Li from such mineral (Martin et al., 2017c; Schneider et al., 2017). As
lution. After condensation, K2CO3 was added again to precipitate Li as summarised in Fig. 13, crushed zinnwaldite concentrate was calcined at
crude Li2CO3 (purity 96%) at 90 °C. Finally, a Li2CO3 product with a 950 °C for 3 h, decomposing the concentrate. After milling, the calcined
purity of 99% was obtained after water washing of the crude one. concentrate was directly carbonated in an autoclave by adding super-
In addition, Siame and Pascoe (2011) used CaSO4 to roast para- critical CO2 (10 MPa, 230 °C) for 3 h, transferring > 70% Li into solu-
magnetic mica concentrate containing zinnwaldite up to 85%, followed tion as soluble LiHCO3. Subsequently, electrodialysis with monovalent
by pulverization and water leaching. The results indicate that a max- cation exchange membranes was used to concentrate and purify LiHCO3
imum Li extraction of 84% was achieved by roasting at concentrate/ solution, resulting in the enrichments of Li, K and Rb, separated with
CaSO4 mass ratio 2/1 at 1050 °C for 60 min. Meanwhile, the Rb ex- higher valent species like Ca2+. Li2CO3 precipitate (purity ≥99.0%)
traction was only 14%. It is worth highlighting that Fe content in was finally obtained by using common method of evaporation (Eq. 8)
leaching solution was less than detection limit under all experimental (Martin et al., 2017c).

13
H. Li, et al. Hydrometallurgy 189 (2019) 105129

1935).

6.2. Recovery of lithium from clays

Some Li-bearing clays have been seen as a kind of unusual and often
uneconomic Li sources, from which several minerals have attracted
attention for Li recovery. Amer (2008) used H2SO4 to digest mon-
tmorillonite-type clay in a ball-mill autoclave. The clay is native to El-
Fayoum and Cairo-Alexandria Desert in Egypt, with Li existing as
hectorite. The results indicate that approximately 90% Li was extracted
by digesting with 7 M H2SO4 at L/S ratio 1/5 (w/w) and 250 °C for
90 min. Barzegari et al. (2016) used CaCO3 and CaSO4 to roast low-
grade gypsiferous clay (Khorasan Razavi, Iran), followed by water
leaching. Li existing in the samples was considered as hectorite and
jadarite, with a content of 400 ppm (0.04%). By roasting at feed/
CaCO3/CaSO4 ratio 5/1/1 and 1100 °C for 5 h, the highest Li extraction
of 75.65% was reached. No Mg was detected in the leaching solution
and the concentration of Ca was lowered to 0.1%, which favours the
downstream purification process. Another study reveals that it seems to
Fig. 13. A process for Li recovery from zinnwaldite by direct carbonation, be economical to extract Li from boron clays (0.2% Li, Bigadic, Turkey)
adapted from Martin et al. (2017c). by using natural limestone-clay materials and waste of boric acid pro-
duction as a source of gypsum (Büyükburç et al., 2006).
It is interesting that Schneider et al. (2017) has found that during Unlike pegmatite ore, Li-bearing clays often have a very low Li
the calcination of zinnwaldite at a temperature higher than 900 °C, the content and sometimes they are difficult to be beneficiated due to the
decomposed products were mainly β-spodumene, silicates leucite, he- great dissemination of Li (Amer, 2008). Using the common methods,
matite and magnetite. This result indicates that the methods applied to such as H2SO4, sulphate or carbonate roasting/autoclaving, will usually
β-spodumene (Section 3) may also be potentially used for the calcined cause high reagent consumption and energy costs that makes the pro-
zinnwaldite. cess uneconomical. Given that pegmatite ores have wide distribution,
high abundance (Fig. 1) and Li content (Table 2), it is predicted that Li-
6. Recovery of lithium from other mineral resources bearing clays will still remain as an unusual and additional mineral
resources for Li recovery in the near future.
6.1. Recovery of lithium from amblygonite
7. Perspectives and outlook
Amblygonite, with a general formula of (Li,Na)Al(PO4)(F,OH)
(Table 2), is a kind of fluorophosphate mineral. It geologically occurs in With the development of new energy technologies, EVs in parti-
granite pegmatite and is found in fluorine-rich topaz-bearing granites cular, Li has attracted much attention in recent years. Although Li
(Choubey et al., 2016). As can be calculated from the formula, am- production from brines incurs lower costs, the mineral resources will
blygonite has high theoretical contents of phosphorus (P, 20.46%) and still play an important and indispensable role in Li-salt industry due to
F (9.41%), which represents different materials compared with silicate- their wider distribution and technological advancements. Below the
based pegmatite minerals. So far, Li extraction from amblygonite is not perspectives and outlook are presented based on the foregoing state-of-
actively studied with only a few reports published in the last century. the-art review.
A US patent published by Hans and Oskar (1936) reports an acid
(H2SO4) method to extract Li from amblygonite. In the method, two- 7.1. Spodumene: the main mineral source of Li
step heating with H2SO4 was proposed. Firstly, amblygonite was heated
in H2SO4 at 100–200 °C until the mass becomes pulpy. In this step, Li, Al Compared with other Li-bearing minerals, spodumene has higher Li
and Fe transferred into corresponding sulphates and free phosphoric grade, simpler composition, and less impurities. In 2011, 85% of world
acid (H3PO4) was formed. The pulp was then heated at 800–850 °C, Li production from ores came from a spodumene deposit in
until the mass ceases to generate appreciable fumes, during which Al Greenbushes, Western Australia (Tadesse et al., 2019). It can be fore-
and Fe sulphates converted into their phosphates and oxides by the seen that spodumene will continue to be the preferred source of Li in
more refractory H3PO4, with SO3, or SO2 and O2 liberated. Meanwhile, the near future. The research works regarding Li recovery from spo-
Li still remained as Li2SO4. By water leaching, Li2SO4 was mobilised to dumene will be targeting a process that has less energy consumption
solution with a Li yield of ~95%. Another US patent indicates an al- and higher efficiency, compared with the already industrialised H2SO4
ternative method that uses SO3 gas to treat amblygonite at 600–900 °C method. To achieve this, the direct treatment of α-spodumene at low
to transfer Li to Li2SO4, followed by water leaching (Frevel and temperature (e.g. ≤250 °C) that avoids the energy-intensive phase
Kressley, 1962). However, the Li yield seems not to be satisfactory transfer could be a promising direction. So far, alkali digestion and
(Frevel and Kressley, 1962). fluorine-based method have been used to directly extract Li from α-
In addition, an alkali (NaOH) method reported in a US patent was spodumene (Section 3.1.2). It is expected that more efforts about re-
used to extract Li from amblygonite (Harry and Jaffa, 1935). By di- action mechanism, process optimisation and the design of highly anti-
gesting with NaOH, Al in amblygonite was dissolved while Li still re- corrosive equipment for the direct processing of α-spodumene will be
mained as insoluble form. In this way, Al was separated into solution made in the future researches.
and a Li-rich residue was obtained. The residue was then washed by Currently, there are a number of forms of Li salt have been prepared
NaH2PO4 or H3PO4 to partially remove P2O5, followed by leaching with from spodumene, including Li2CO3, LiOH, LiCl and LiF. Among them,
dilute acid to dissolve Li compound. The impurities, such as Fe, Al, Ca Li2CO3 has been most widely reported as a final product of Li recovery
and/or Mn, were precipitated from the acid-leaching solution by adding from spodumene in the literature. However, LiOH has been seen as a
lime or soda ash. The purified Li-rich solution was concentrated and preferred form of Li salt for the EV batteries with high energy density
finally treated to precipitate Li2CO3 product (Eq. 3) (Harry and Jaffa, and its demand growth has been expected to exceed the demand growth

14
H. Li, et al. Hydrometallurgy 189 (2019) 105129

of Li2CO3 in the next few years (Tiihonen et al., 2019). With the in- safety and environmental risks particularly when HF is directly used. In
creasing demand for LiOH, more researches on the direct production of the case of using HF only, researchers have reduced the HF con-
LiOH from spodumene are expected in the future. The basic process to centration to 7% and F converted into by-products during leaching and
produce LiOH at present is via a reaction between Li2CO3 and Ca(OH)2 purification (Rosales et al., 2017; Rosales et al., 2014), so that the re-
(Jiang et al., 2014), which is referred as indirect method. By compar- lease of free-HF can be reduced. Nevertheless, due to the low solubility
ison, the direct production of LiOH from spodumene is considered as a of LiF (Ksp = 1.84 × 10−3, Table 5), a low solid ratio during leaching
more straightforward and cheap method. To achieve this, using hy- of the minerals should be maintained to secure the dissolution of Li,
droxides to process α/β-spodumene (Section 3.2) or to treat the inter- which will limit the production capacity and bring high costs of con-
mediate Li-containing residue (Section 3.4) seems to be more feasible centration. By introducing H2SO4, the fluorides can be converted to
than other methods since Li can be converted as LiOH and can be fur- corresponding sulphates that have high solubility (Table 5), while this
ther crystallised. It is worth mentioning that the hydroxide processing will also bring the release of free-HF and SiF4 gas (Guo et al., 2019a,
of spodumene also has the advantage of less impurities in pregnant 2019b). For safety, environment, and economy considerations, the re-
leaching solution (PLS) due to the precipitation of Fe, Al, Ca and Mg at lease of F must be controlled, and the F should be recycled for reuse.
alkaline environment, which favours the production of high-purity Moreover, the removal and recycling of F should better happen before
LiOH. the separation and purification of water-leaching solution, such as
By contrast, Li recovery from lepidolite, zinnwaldite, as well as alums crystallisation, to avoid the interference from the formation of
other additional mineral resources, still needs to be further investigated insoluble metal fluorides (LiF, AlF3, etc.). However, the recycling of F
in order to work out an integrated process that is technically, eco- has not been well reported so far. On the other hand, to avoid the direct
nomically, and environmentally feasible. Since lepidolite and zinn- use of HF, the combination of CaF2/H2SO4, as well as H2SiF6/H2SO4,
waldite have much lower Li grade and more complicated components, has been reported or mentioned recently, to in situ generate HF during
they are still hard to be competitive with spodumene at current stage the extraction of Li (Griffith et al., 2018; Li et al., 2016), while still not
and will remain as alternative mineral sources of Li. Given that an many details are reported. Therefore, the future research can be focused
abundance of lepidolite and zinnwaldite have been found in particular on the F recycling and the indirect use of HF. Another problem behind
areas in China and Europe respectively (Fig. 2) (Bertau et al., 2017), the the fluorine-based methods is the generation of F-containing waste.
Li recovery from these minerals will still be of interest of researchers, Both spodumene and lepidolite have high contents of Al (18–27%
which could be a way to diverse Li market and secure Li supply do- Al2O3) and Si (50–70% SiO2), hence large amount of fluoride salts, such
mestically. as Na3AlF6 and Na2SiF6, could be generated that have limited market
capacity and need to be disposed properly. In addition, based on the
mechanism investigation (Guo et al., 2019a, 2019b), one may hope that
7.2. The fluorine-based method the fluorine-based methods may also be applicable for the metal ex-
traction from other silicate minerals, such as zinnwaldite and feldspars.
As reviewed in the foregoing sections, fluorine-based methods have
been actively reported in recent years, which brings them into high-
light. The methods can be divided into: (1) using HF only (Sections 7.3. Towards comprehensive utilization
3.1.2 and 4.1.2); (2) using HF/H2SO4 mixture (Sections 3.1.3 and
4.1.3); (3) using CaF2 and H2SO4 to in situ generate HF (Section 3.1.4); Although Li salt is the main product from the processing of Li-
and (4) using H2SiF6 and H2SO4 to in situ generate HF (no data disclosed bearing minerals, it should be realised that Li2O only accounts for ~8%
yet). No matter what kind of method is used, the mechanism is essen- of the total mass of both Li-bearing ores and concentrates. The com-
tially based on HF molecules' powerful ability of attacking SieO bond in prehensive utilization of the rest 92~% will determine if a process is
silicate minerals (Guo et al., 2019a, 2019b). As summarised in Table 7, successful in its economic and environmental aspects. In particular,
fluorine-based methods with direct use of HF can achieve a high ex- many other valuable metals, such as K, Al, Rb and Cs, are also present in
traction efficiency at moderate temperature. It is shown that 90% Li can the mineral (Table 3). Given that the Li grade in lepidolite, zinnwaldite
be extracted from β-spodumene by using HF at 75 °C for only 20 min and some additional mineral resources is much lower than spodumene,
(Rosales et al., 2014), and 96% was achieved for α-spodumene that was those valuable metals are not just impurities, but also potential by-
even not yet undergone a phase transfer (Guo et al., 2017). Compared products that can make the process economically feasible and compe-
with the H2SO4 method (~250 °C), roasting method (~1200 °C) and titive. In addition, the problem brought by the generation of large
autoclaving method (~250 °C, under pressure), fluorine-based methods amount of residue should be concerned. Particularly, when the Li ex-
show advantages on energy consumption. In addition, the required traction is based on ion exchange (e.g. Na2SO4/Na2CO3/NaCl roasting/
energy can also be partially from the dehydration effect of concentrated autoclaving,), considerable amount of Al/Si-based residue will be pro-
H2SO4, which could further reduce the energy costs. duced that needs to be further treated for disposal or recovery. How-
However, the major concern behind the methods is the operational ever, the processing of residue is often neglected in most studies. One

Table 7
Fluorine-based methods for Li extraction from reported minerals.
Extracting agent(s) Mineral studied Use of HF Conditionsc Extractionc/% Ref.

HF β-s , L
a b
Direct β-s: 75 °C, 20 min β-s: 90 (Rosales et al., 2017; Rosales et al., 2014)
L: 123 °C, 120 min L: > 90
HF + H2SO4 α-sd, L Direct α-s: 100 °C, 3 h α-s: 96 (Guo et al., 2019a, 2019b; Guo et al., 2017)
L: 85 °C, 3 h L: 98
CaF2 + H2SO4 α-s Indirect - - (Kuang et al., 2012)
H2SiF6 + H2SO4 L Indirect - - (Li et al., 2016)

“-” denotes not reported.


a
β-spodumene.
b
Lepidolite.
c
Conditions and extractions given at optimal.
d
α-spodumene.

15
H. Li, et al. Hydrometallurgy 189 (2019) 105129

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