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25-30HP
MODELS
J25RSNF
J25RSSNF
J30RSNF
J30RLSNF

Printed in the United States

© 2001 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
 ABOUT THIS CATALOG

Bombardier reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.

Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-
sentative views for reference only. The continuing accuracy of this catalog cannot be guaranteed.

Certain features or equipment shown in this catalog might not be found on all models in all marketing
areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Bombardier Service Manual for
exact service and maintenance information.

FEATURES

Indented part names indicate that

the parts are included in the preced-
ing assembly.

1 582365 LEAD As s y., Spark Plug

2 581027 *COVER & TERMINAL As s y
3 510231 **TERMINAL, Spring

25-30 R
4 580339 *COVER & TERMINAL As s y
5 510231 **TERMINAL, Spring
6 328701 LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

WARNING
When replacement parts are required, use Genuine Parts or parts with equivalent
characteristics, including type, strength, and material. Using substandard parts
could result in injury or product malfunction.

1
 TABLE OF CONTENTS
ENGINE COVER ............................................................................................................. 3
LOWER ENGINE COVER .............................................................................................. 4
RECOIL STARTER ......................................................................................................... 5
IGNITION ........................................................................................................................ 6
FUEL PUMP .................................................................................................................... 7
PRIMER SYSTEM .......................................................................................................... 7
CARBURETOR - 25HP ................................................................................................... 8
CARBURETOR - 30HP ................................................................................................... 9
INTAKE MANIFOLD ...................................................................................................... 10
CRANKSHAFT & PISTONS .......................................................................................... 11
STEERING & SHIFT HANDLE ..................................................................................... 12
CYLINDER & CRANKCASE .................................................................................... 13-14
MIDSECTION ........................................................................................................... 15-16
GEARCASE ............................................................................................................. 17-18
FUEL TANK - 6 GALLON .............................................................................................. 19
FUEL HOSE & PRIMER BULB ..................................................................................... 19

LITERATURE

SERVICE MANUAL
5005056 PARTS MANUAL
214985 OPERATOR’S MANUAL – ENGLISH
215309 OPERATOR’S MANUAL – FRENCH
215310 OPERATOR’S MANUAL – SPANISH
215311 OPERATOR’S MANUAL – PORTUGUESE

PAINT
COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 771227 DP40401 –
3 771234 9696 –
BLACK
WHITE 771226 90538 –
CLEARCOAT 772414 – –
1. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
2. ONE COAT FINISH FOR MIDSECTION & GEARCASE
3. USED ON ENGINE CRANKCASE ASSEMBLY.

2
ENGINE COVER

EPC3251

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5005000 ENGINE COVER ASSY A 1 12 341530 *SOUND BLANKET, Front 1
2 208399 *TILT HANDLE 1 13 341529 *SOUND BLANKET, Stbd. 1
3 330838 *SCREW, Tilt handle 2 14 334528 *SCREW, Frame mounting, rear 4

25-30 R
4 207482 *HOOK, Engine cover, front 1 15 202150 *WASHER, Tilt handle 2
5 329635 *HOOK, Engine cover, rear 1 16 317223 *NUT, Push-on 4
6 350181 *PLATE, Frame, front 1 17 335041 *FRAME, Rear 1
7 554355 *RIVET 5 18 350177 *DECAL, "Johnson " Port & Stbd 2
8 335032 *FRAME, Front 1 19 350180 *DECAL, Stripe - Stbd 1
9 316225 *SEAL, Engine cover 1 20 350179 *DECAL, Stripe - Port 1
10 341527 *SOUND BLANKET, Top 1 21 350182 PLATE, Rear decal - 25HP 1
11 341528 *SOUND BLANKET, Port 1 21 350183 PLATE, Rear decal - 30HP 1

A IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decal plate.

3
 LOWER ENGINE COVER

EPC3252

25-30 R
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 433392 ENGINE COVER, Lower 1 15 325327 GROMMET, Actuator cam 1
2 395910 *HANDLE & SHAFT Assy, Latch 1 16 329241 WASHER, Small 4
3 321863 *WASHER, Latch handle 1 17 335693 DECAL, Control panel 1
4 313607 *FITTING, Lube 1 18 316487 RETAINER, Fuel hoses 1
5 553766 *WAVE WASHER 1 19 438793 FUEL CONNECTOR Assy 1
6 321319 *LEVER, Latch, lower engine cover 1 20 343736 *SEAL, Fuel connector 1
7 328703 *WASHER, Handle screw 1 21 336165 *SCREW, Fuel connector & grd. lead 1
8 912127 *SCREW, Handle & shaft Assy 1 22 328703 *WASHER, Lock 1
9 334983 *PLUG 2 23 325868 BRACKET, Cover to exh. Hsg., front 1
10 331370 *PLUG 1 24 908158 SCREW, Bracket 2
10 331584 *GROMMET, AC lighting 1 25 316354 GROMMET 4
11 336255 *GROMMET, Shift rod 1 26 203622 WASHER, Large 8
12 335343 *GROMMET, Throttle cable 1 27 320158 SEAL, Housing to cover 1
13 329240 SCREW 4 28 334761 GROMMET 1
14 304019 GROMMET, Control shaft 1 29 302406 SPACER 4

4
RECOIL STARTER

EPC3253

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
398036 REWIND STARTER Assy A 1 14 397976 **STARTER PULLEY & PIN Assy 1
1 397658 *STARTER HOUSING Assy 1 15 395460 **SPRING, Starter 1
1A 333073 **SPACER, Starter hsg to C/C 3 16 332717 **BUSHING, Spindle 1
1B 334435 **DECAL 1 17 330528 **FRICTION PLATE, Starter 1
2 304500 **PIN, Guide 2 18 309515 **WASHER, Spring 1
3 *ROPE, 73 1/2 in. (1867mm) B 1 19 309516 **FRICTION RING 1
4 204911 *GROMMET, Handle support 1 20 330831 **SHIELD, Starter spring 1
5 204913 *SPRING, Handle support 1 21 320107 *TIE STRAP, Starter grommet to hsg. 1
6 306284 *SCREW 1 22 324814 SCREW, Port 1
7 306283 *WASHER, Starter spindle 1 23 302290 LOCK WASHER, Housing 3
8 302103 *NUT, Spindle screw 1 24 304325 ANCHOR, Rope handle 1
395451 *STARTER PULLEY & PAWL KIT A 1 25 208424 PLATE, Handle support 1
9 330524 **SPINDLE, Starter 1 26 334633 HANDLE, Starter 1
10 330527 **LINK, Plate to pawl 4 27 390455 CABLE Assy, Starter lockout 1
11 330525 **PAWL, Starter 2 28 325338 SPRING, Plunger 1
12 330830 **SHIM 1 29 325337 PLUNGER, Starter lockout 1
13 203470 **RETAINING RING, Pawl 2 30 305652 SCREW, Stbd. & rear 2

A Not Show n
B Cut from bulk roll (7/32in.) P/N 772578

5
 IGNITION

EPC3254
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 321341 NUT, Flywheel 1 28 511469 *TERMINAL, Pin, temp. switch 1

25-30 R
2 584374 FLYWHEEL Assy 1 29 513357 *CONNECTOR 1
3 582508 IGNITION COIL Assy 2 30 583387 SENSOR ASSEMBLY 1
4 329176 WASHER, Coil mounting, fiber 4 31 581656 *TERMINAL, Socket 2
5 329241 WASHER, Coil mounting 4 32 512765 SLEEVE 1
6 582365 LEAD Assy 2 33 512753 CONNECTOR, 5-socket 1
7 581027 *COVER & TERMINAL, Spark plug 1 34 512743 RETAINER 1
8 510231 **TERMINAL, Spring 1 35 5000611 CHARGE COIL Assy 1
9 580339 *COVER & TERMINAL, Coil 1 36 581656 *TERMINAL, Socket 2
10 510231 **SPRING 1 37 584208 PLATE & SLEEVE Assy 1
11 328701 LOCK WASHER, Coil to ground 2 38 511460 SCREW, Ign. plate to ret. Assy 5
12 328726 SCREW, Coil 4 39 396031 RETAINER & LINK Assy 1
13 330151 CLAMPS, Leads to coil 1 40 334750 CAM, Throttle control 25HP 1
14 303212 SCREW, Clamp & cover 3 40 326876 CAM, Throttle control 30HP 1
15 511458 CLAMP, Leads to ign. plate Assy 1 41 331036 SCREW, Throttle cam 2
16 511459 COVER, Leads to ign. plate Assy 1 42 323693 WASHER, Ignition plate 4
17 337522 SCREW, Charge coil & stator mtg. 5 43 339359 RING, Pilot 1
18 329241 WASHER, Power pack 2 44 323647 RING, Ignition plate to support 1
19 329176 WASHER, Fiber, power pack 4 45 584507 STATOR Assy 1
20 335220 SCREW, Power pack 2 46 512876 *TERMINAL, Socket 3
21 585224 POWER PACK Assy 1 47 513654 *SLEEVE 3
22 512754 *CONNECTOR, 5-pin 1 48 323692 WASHER, Thrust 1
23 511469 *TERMINAL, Pin 5 49 319682 SCREW, Sensor to plate 2
24 512478 *COVER 2 50 328735 WASHER, Screw, sensor 2
25 512256 *TERMINAL 2 51 328074 CAP, Bullet 3
26 512131 *RING TERMINAL 1 52 340868 SCREW, Ignition plate 4
27 316594 *TUBING 1 53 320107 TIE STRAP AR

6
FUEL PUMP
EPC3255

Ref P/N Name of Part Qty

1 438555 FUEL PUMP ASSEMBLY 1
2 319528 *O-RING 1
3 312675 *SCREEN, Filter 1
4 335335 *CAP, Filter 1
5 330061 *SCREW, Cap 1
6 332678 *DIAPHRAGM 1
7 344040 *NIPPLE, Outlet 1
8 324660 *O-RING, Cap 1
9 305739 *O-RING, Fitting 1
10 HOSE, Pump to tee, 13 in. (330mm) A 1
11 328717 SCREW, Pump mounting 2
12 335502 HOSE, Pulse 1
13 303615 GASKET, Pump mounting 1
14 343615 HOSE, Connector to pump 1
15 320107 TIE STRAP, Hose AR
16 313537 TEE, Fuel pump 1
17 HOSE, Tee to carb., 6 1/4 in. (159mm) A 1
18 438616 FUEL PUMP REPAIR KIT 1

A Cut to Length from P/N 772571 - 5/32 in. I.D.

PRIMER SYSTEM
EPC3256

Ref P/N Name of Part Qty

1 320107 TIE STRAP, Hose, carb. to primer AR
432142 PRIMER PUMP Assy A 1
2 326338 *RETAINER 1
3 331365 *O-RING 1
4 331364 *RING, Quad 1
5 331366 *O-RING 1
6 326334 *WASHER, O-ring retainer 1
7 432143 *PLUNGER & VALVE Assy 1
8 333540 *SPRING 1
9 432145 *END CAP Assy 1
10 333639 **O-RING 1
11 394337 *HOUSING & NIPPLE Assy 1
13 HOSE, Tee to primer 8½ in. (216mm) B 1
14 329054 SCREW, Primer knob 1
15 334365 KNOB, Primer pump Assy 1
16 330992 O-RING, Primer knob 1
17 335573 NUT, Primer pump 1
18 325569 TEE, Primer hose 1
19 HOSE, Tee to carb. 8 1/4 in. (216mm) C 1
20 HOSE, Tee to manf- 2 1/4 in. (57mm) C 1
21 317893 TIE STRAP 6
22 HOSE, Primer to tee 4 in. (102mm) C 1

A Not Show n
B Cut to Length from P/N 772571
C Cut to Length from P/N 772568

7
 CARBURETOR - 25HP

25-30 R
EPC3257

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5000883 CARBURETOR ASSEMBLY A 1 15 338880 *GASKET, Float bowl B 1
1 317473 *ORIFICE PLUG, No. 30 1 16 396521 *FLOAT VALVE & SEAT Assy B 1
2 304201 *LEAD SHOT 3 17 301996 **WASHER B 1
3 202310 *CORE PLUG B 1 18 336842 **SPRING CLIP B 1
4 307542 *CORE PLUG B 1 19 382363 *FLOAT & ARM ASSEMBLY B 1
5 313973 *NUT, Push B 1 20 343512 *GASKET, Nozzle B 1
6 324064 *SCREW, Throttle lever 1 21 439368 *FLOAT CHAMBER 1
7 328735 *WASHER, Screw, throttle lever 1 22 331567 *ORIFICE PLUG, No. 51D 1
8 303701 *LOCK WASHER, Screw, throttle lever 1 23 334746 *O-RING, Screw plug B 1
9 302661 *HINGE PIN, Float B 1 24 333430 *SCREW, Float bowl to carburetor 4
10 334746 *O-RING, Adapter to carb. Body B 1 25 344126 *PLUG, Float bowl 1
11 335564 *ADAPTER, Needle valve 1 26 327706 *NIPPLE, Primer 1
12 332576 *SPRING, Needle valve 1 27 325092 GASKET, Carburetor to manifold B 1
13 334746 *O-RING, Needle valve B 1 28 316355 NUT, Carburetor mounting 2
14 335015 *NEEDLE VALVE, Slow speed adj. 1 29 313329 RETAINER, Link to carburetor 1
30 396701 CARBURETOR REPAIR KIT 1
A Not Show n
B Also Available in Carburetor Repair Kit

8
CARBURETOR - 30HP

EPC3258

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
439377 CARBURETOR Assy A 1 16 336842 **SPRING CLIP B 1
1 303701 *LOCK WASHER, Lever 1 17 908045 *SCREW, Cover 4
2 436951 *COVER, Carburetor 1 18 339170 *NEEDLE VALVE, Low speed 1
3 327706 **FITTING, Primer 1 19 319534 *ORIFICE, H.S. No. 67D 1
4 334746 *O-RING B 1 20 302661 *PIN, Float hinge B 1
5 337808 *GASKET, Cover B 1 21 382363 *FLOAT Assy B 1
6 314513 *NIPPLE, Fuel 1 22 439368 *FLOAT CHAMBER Assy 1
7 343512 *GASKET, Nozzle B 1 23 307542 *CORE PLUG B 1
8 340768 *SPRING, Needle valve 1 24 313973 *RETAINER B 1
9 322907 *ORIFICE, Intermediate No. 57D 1 25 328714 *SCREW, Throttle adjustment 1
10 314575 *ROLL PIN 2 26 328735 *WASHER, Screw 1
11 338880 *GASKET, Float bowl B 1 27 316355 NUT, Carburetor mounting 2
12 344126 *PLUG, Float bowl 1 28 325092 GASKET, Carburetor mounting B 1
13 333430 *SCREW, Float bowl 4 29 313329 RETAINER, Link to carburetor 1
14 396522 *FLOAT VALVE & SEAT Assy B 1 30 396701 CARBURETOR REPAIR KIT 1
15 301996 **WASHER, Float valve B 1

A Not Show n
B Also Available in Carburetor Repair Kit

9
 INTAKE MANIFOLD

EPC3259

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 396790 MANIFOLD, Intake 1 12 321479 GASKET, Plate to crankcase A 1
2 326260 GASKET, Manifold A 1 13 331449 PIN, Cam follower 1
437712 LEAF PLATE ASSEMBLY B 1 14 315101 BUSHING, Follower pin 2
3 324318 *PLATE, Leaf 1 15 313329 RETAINER, Link to cam follower 1
4 342054 *LEAF VALVE 2 16 396154 CAM FOLLOWER 1

25-30 R
5 336752 *STOP, Leaf 2 17 305232 ROLLER, Cam follower 1
6 301858 *SCREW, Leaf to plate 2 18 307529 O-RING, Roller to cam follower 1
7 306546 *LOCK WASHER, Leaf screw 2 19 320157 SPRING, Cam follower 1
8 306556 *NUT, Leaf screw 2 20 330227 LINK, Carburetor to cam follower 1
9 309466 *VALVE, Drain 1 21 304294 SCREW, Manifold to crankcase 1
10 332612 *SCREW, Valve 1 22 303459 SCREW, Manifold to crankcase 7
11 307609 SCREW, Plate to crankcase 1 23 330151 CLAMP, AC lighting leads 1

A Included in Pow erhead Gasket Set

B Not Show n

10
CRANKSHAFT & PISTONS

EPC3260

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 392621 PISTON, Standard 2 13 319662 *O-RING, Crankcase head B 1
1 396576 PISTON & RING Assy, 0.030 in. O.S. 2 14 554545 *O-RING, Crankcase head B 1
2 396377 RING SET, Standard 2 15 328603 SEAL B 1
2 396379 RING SET, 0.030 in. O.S. A 2 16 393896 BEARING Assy, Needle 1
3 320954 WRIST PIN 2 17 307480 KEY, Crankshaft 1
4 317831 RETAINING RING A 4 18 331451 SLEEVE, Split 1
5 395627 BEARING, Wrist pin 2 19 389613 RETAINER & NEEDLE, 1
6 433509 CONNECTING ROD Assy 2 Center bearing
7 308186 *SCREW, Rod cap 2 20 435492 CRANKSHAFT Assy 1
8 437088 BEARING Assy 2 21 305160 *RETAINING RING 1
9 328694 SCREW 3 22 330854 *ROLLER BEARING Assy 1
11 435520 CRANKCASE HEAD & SEAL 1 23 338512 *SLEEVE 1
12 398051 *SEAL B 1 24 338513 *O-RING, Sleeve to driveshaft B 1

A Included w ith 0.030 Piston Assembly

B Included in Pow erhead Gasket Set

11
 STEERING & SHIFT HANDLE

EPC3264

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 434094 STEERING HANDLE Assy 1 25 339271 CONNECTOR, Rod to actuator 1
2 397001 *HANDLE & RETAINER 1 26 328333 SCREW, Bracket to steering arm 2

25-30 R
3 332089 **RETAINER CLIP 1 27 345851 CONNECTOR, Throttle cable 1
4 334960 *SPIRAL PIN 1 28 330234 SPRING WASHER, Shift lever to brkt. 1
5 585133 IDLE STOP SWITCH KIT Assy 1 29 333774 CLIP, Ball & shell 1
6 510818 *TERMINAL, Ring 1 30 332947 CONNECTOR, Throttle cable 1
7 581656 *TERMINAL, Socket 1 31 329332 SCREW, Connector 1
8 398602 *CLIP & LANYARD Assy 1 32 335683 BALL JOINT 1
9 303715 WASHER, Ball joint 1 33 5000759 BRACKET, Shift & steering 1
10 333499 CLIP, Restart 1 34 304376 *WASHER, Handle to bracket 2
11 329063 SEAL, Steering handle 1 35 338872 *SLEEVE, Handle to bracket 1
12 339722 HELIX, Twist grip 2 36 316109 SCREW, Lever to bracket 1
13 336460 SLEEVE, Throttle cable 1 37 335282 SHIFT LEVER 1
14 324602 SCREW, Bracket 1 37 437502 SHIFT LEVER, Aluminum A 1
15 329881 ROLLER, Helix to cable 2 38 335605 BUSHING 1
16 436216 TWIST GRIP & SLEEVE 1 39 309543 WASHER, Lever to bracket 1
17 5000581 THROTTLE CABLE Assy 1 40 335283 SHIFT ROD 1
18 329880 PIN, Guide to rollers 1 41 329241 WASHER, Shift rod to T-handle 2
19 329879 GUIDE 2 42 313022 LOCKNUT, Shift rod to lever 1
20 327944 PLATE, Throttle control 1 43 309485 NUT, Ball joint 1
21 336347 PLUG, Idle adjustment 1 44 339272 PIN, Connector 1
22 320107 TIE STRAP, Throttle cable tubing 1 45 124627 WASHER 1
23 336481 SCREW, Switch to handle 3 46 309485 NUT 1
24 584302 IDLE ADJUSTMENT Assy 1 47 333774 CLIP, Shift rod 1

A Optional

12
CYLINDER & CRANKCASE

13
 CYLINDER & CRANKCASE
EPC3261

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 435942 CYLINDER & CRANKCASE Assy 25HP 1 48 320524 BEARING, Control lever, upper 1
1 435943 CYLINDER & CRANKCASE Assy 30HP 1 49 327674 GASKET, Cylinder head cover A 1
2 331450 *DOWEL, Bearing 1 50 121731 NUT, Starter bracket, stbd. 2
3 308354 *STUD, Starter bracket 1 51 328051 SPRING, Pressure relief 1
4 305070 *TAPER PIN 1 52 300646 SCREW, Cylinder head cover 11
5 308353 *STUD 2 53 303398 SCREW, Bracket 1
6 385111 *CHECK VALVE 1 54 328701 LOCK WASHER, Ground lead 1
7 305344 *SCREEN 1 55 320523 BEARING CLAMP 2
8 335603 *DEFLECTOR, Water passage 2 56 330151 CLAMP, Lockout cable to cover 1
9 335602 *DEFLECTOR, Water passage 1 57 307841 SLEEVE, Control lever 1
10 318622 *SCREW, Cylinder to crankcase 6 58 304222 COLLAR 1
12 328932 *NIPPLE, Recirculation hose 2 59 307565 PIN, Rod, pivot pin 2
13 335635 CYLINDER HEAD Assy 1 60 330151 CLAMP, Ovbd. ind. hose & leads 2
14 335762 SCREW, Spark adjustment 1 61 5000015 TEMPERATURE SWITCH 1
15 329241 WASHER, Bracket 2 62 581656 *TERMINAL, Socket 1
16 434841 THERMOSTAT 1 63 513356 *CONNECTOR 1
17 329319 GASKET, Thermostat A 1 64 329241 WASHER, Starter mounting bracket 1
18 329419 GASKET, Cylinder head A 1 65 551953 WASHER, Pivot pin 1
19 305027 SCREW, Cylinder head 10 66 316368 SPRING 1
20 391465 EXHAUST COVER, Outer 1 67 320156 ROD, Throttle control 1
21 326712 *NIPPLE, Overboard indicator 1 68 320786 PIVOT PIN 2
22 324323 GASKET, Outer exhaust cover A 1 69 304221 SCREW, Collar to throttle control rod 1
23 306418 SCREW, Exhaust cover 11 70 303398 SCREW, Throttle control lever 2
24 HOSE, Upper to lower crankcase, 1 bracket
12 in. (305mm) B 71 319661 GASKET, Bypass cover A 1
25 584472 GROUND LEAD Assy 1 72 300646 SCREW, Bypass cover, small 6
26 302290 LOCK WASHER, Starter brackets 2 73 326264 GASKET, Inner exhaust cover A 1
27 387633 SPARK PLUG, Champion QL77JC4 2 74 303398 SCREW, Starter bracket, port 1
27 432424 SPARK PLUG, Champion QL16V C 2 75 327443 SCREW, Starter lockout lever & 1
27 433627 SPARK PLUG, Champion L16V C 2 Neutral start lever
27 386941 SPARK PLUG, Champion L77JC4 C 2 76 122147 SCREW, Bracket mounting 1
28 325340 BRACKET, Starboard 1 77 325589 LEVER, Starter lockout 1
29 308742 SCREW, Cover, thermostat boss 3 78 325326 BRACKET, Starter interlock cable 1
30 314979 SCREW, Cylinder to crankcase 8 79 335326 LINK, Actuator cam 1
31 438076 LEVER & PIN Assy, Throttle 1 80 303715 WASHER, Link to shift actuator cam 2
32 328741 NUT, Spark adjustment 1 81 328703 WASHER, Bracket mounting 1

25-30 R
33 305831 SHIM 2 82 120590 WASHER, Screw, starter lockout 1
34 331036 SCREW, Bearing clamp 4 83 325586 RETAINER, Spring, neutral detent 1
35 331448 BRACKET, Throttle lever 1 84 325332 PLUNGER, Neutral start 1
36 331919 BEARING CLAMP, Lever, lower 1 85 325584 SPRING, Neutral start plunger 2
37 331918 BEARING, Lever, lower 1 86 396163 LEVER & ROLLER Assy, Neutral 1
38 439912 BYPASS COVER Assy 1 start
39 303049 COTTER PIN 4 87 332610 RUBBER MOUNT, Starter hsg. 3
40 320107 EXHAUST COVER, Inner 1 88 333071 CUP, Starter housing to mounts 3
41 320107 Tie Strap 2 89 304454 WASHER, Bracket 2
42 HOSE, Ovbd. pump indicator, 16 in. 1 90 331446 BRACKET, Idle stop 1
(406mm) D 91 308038 SCREW, Idle stop 1
43 332203 SCREW, Bypass cover, large 3 92 203688 NUT, Idle stop 1
44 121731 NUT, Bracket, port 1 93 303398 SCREW, Bracket 2
45 320374 BRACKET, Port 1 94 314416 BUMPER, Spark adjustment screw 1
46 327673 COVER, Cylinder head 1 95 512741 RETAINER, Temp. switch conn. 1
47 303398 SCREW, Starter bracket, port 1 96 433941 POWERHEAD GASKET SET 1

A Included in Pow erhead Gasket Set

B Cut to Length from P/N 772568 - .0575 in. I.D.
D Cut to Length from P/N 203909 - 1/8 in. (3,2mm) I.D.
C Optional

14
MIDSECTION

15
 MIDSECTION

EPC3262

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 436192 EXHAUST HOUSING Assy 15" 1 51 321922 *SCREW, Shoulder 1
1 436193 EXHAUST HOUSING Assy 20" 1 52 398001 *REPLACEMENT HANDLE Assy 2
2 341427 *GASKET, Cover to exhaust housing 1 53 342535 STERN BRACKET, Port 1
3 341426 *COVER, Exhaust relief 1 54 319108 SCREW, Bellcrank, reverse lock 1
4 305863 *WASHER, Screw, cover 3 55 319695 BELLCRANK 1
5 334522 *SCREW, Cover, upper 2 56 322945 PIN, Shallow water drive 1
6 324815 *STUD 2 57 333774 CLIP, Shallow water drive 1
7 334521 SCREW, Cover, lower 1 58 309967 BUSHING, Pilot shaft, lower 1
8 330621 GASKET, Powerhead to lower unit 1 59 301917 O-RING, Pilot shaft, lower 1
9 342422 SCREW, Inner exhaust tube 6 60 309966 WASHER, Thrust 1
10 336258 EXHAUST TUBE, Inner 1 61 319696 ROD, Reverse lock release 1
11 325974 MOUNT, Rubber, upper side 2 62 388661 CAM & SHAFT Assy, Tilt lock 1
12 329217 SCREW, Upper side mount 4 63 397736 FRICTION BLOCK Assy 1
13 335430 BRACKET, Steering 1 64 332662 *FRICTION BLOCK 1
14 325975 MOUNT, Rubber, lower side 2 65 321531 *SCREW, Friction adjustment 1
15 316355 NUT, Stud 2 66 332663 *UPPER LINER 1
16 324816 SCREW, Housing to cyl. & c'case 4 67 319787 BUSHING, Tilt tube 2
17 323109 HOUSING, Lower mount, stbd. 1 68 319227 SCREW, Knob to tilt lock lever 1
18 309942 SCREW, Lower front mount 2 69 324579 SCREW, Tie bar 2
19 303886 WASHER 4 70 322947 PIN, Reverse lock link to bracket 2
20 321469 MOUNT, Rubber, lower front 1 71 328048 KNOB, Tilt lock 1
21 302497 GROMMET, Water tube 1 72 551113 SPRING, Steering friction adjustment 1
22 309942 SCREW, Mount to housing 2 73 313838 NUT, Tilt lock pin 2
23 304144 LOCK WASHER 2 74 322949 LINK, Reverse lock 1
24 323108 HOUSING, Lower mount, port 1 75 303887 WASHER, Link pins 2
25 342540 SCREW, Mount housing 2 76 322950 LEVER, Reverse lock 1
26 303884 WASHER 4 77 315078 SPRING, Reverse lock 2
27 303889 NUT, Mounts to exh. hsg. & steering 6 78 338657 LINK, Shallow water drive 1
bracket 79 329648 PILOT SHAFT, Steering bracket 1
28 331812 MOUNT, Rubber, upper front 1 80 323158 BRACKET, Swivel 1
29 302504 PIN, Shift rod to lever 1 81 317624 SCREW, Bracket, to pilot shaft 4
30 305650 COTTER PIN, Shift lever to pin 1 83 313607 FITTING, Lube, tilt tube & lock 4
31 308017 SCREW, Shift rod 1 84 334427 SCREW, Stern bracket to transom 1
32 304380 SPRING WASHER 1 85 310702 NUT 1
33 319537 CLIP, Shift rod lever 1 86 315776 WASHER 2
34 322092 LEVER, Shift rod 1 87 321511 TILT TUBE, Stern bracket 1

25-30 R
35 303775 WASHER, Lever to housing 2 88 335554 LOCKNUT, Tilt tube, port & stbd. 2
36 325540 SHIFT ROD, Upper 15" 1 90 317894 CAP, Tilt tube 2
36 325541 SHIFT ROD, Upper 20" 1 92 319694 SPRING, Tilt lock 1
37 203688 NUT, Adjustment screw 2 93 319693 BUSHING, Tilt lock 2
38 394574 ADJUSTMENT LEVER & SHAFT Assy 1 94 319692 PIN, Tilt lock 2
39 324660 O-RING, Lever shaft 2 95 388662 LEVER & SHAFT Assy, Tilt lock 1
40 328703 WASHER, Screw, cam to lever 2 96 436387 TILT PIN 1
41 335342 ACTUATOR CAM, Shift 1 97 437875 LOCK Assy, Tilt, stbd. 1
42 313607 FITTING, Lube, shift shaft 1 98 326943 PIN, Link to locking lever 1
43 317581 SCREW, Actuator cam to adjustment 2 99 333774 CLIP, Pin, reverse lock link to locking 1
lever lever
44 315786 RETAINER, Shift shaft 1 100 333774 CLIP, Pin, reverse lock link to bracket 2
45 342908 SHIELD, Tilt tube 1 101 313607 FITTING, Lube, swivel bracket 1
47 326071 BUMPER, Mount housing 1 102 437876 LOCK Assy, Tilt, port 1
48 342536 STERN BRACKET, Stbd. 1 103 319697 SPRING, Reverse lock 1
49 433675 CLAMP SCREW Assy, Aluminum 2 104 322946 SPRING, Shallow water drive 1
49 391421 CLAMP SCREW Assy, Stainless A 2 105 319709 TIE BAR, Stern brackets 1
50 337017 *PLATE, Swivel 1 106 319699 WASHER 2

A Optional

16
GEARCASE

17
 GEARCASE
EPC3263
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
434763 GEARCASE Assy, (Less driveshaft) F 1 57 328754 *BUSHING, Impeller housing 1
1 433428 *BEARING HOUSING & SEAL 1 58 319785 BUSHING, Stud 1
2 321453 **SEAL, Propeller shaft A 2 59 325537 GASKET, Plate to gearcase A,D 1
3 437288 **BEARING Assy, Propeller shaft 2 60 328753 SEAL, Impeller hsg. to plate A,D 1
4 328311 *CRADLE, Clutch dog 1 61 328773 CUP, Impeller housing, chrome B 1
5 319743 *SCREW, Propeller shaft brg. hsg. 2 61 328751 CUP, Impeller housing D 1
6 332584 **WASHER, Seal ring A 1 62 319891 NUT, Propeller 1
7 327655 *GEAR, Reverse 1 63 320785 COTTER PIN 1
8 439143 *PROPELLER SHAFT 1 64 326692 SPACER, Impeller housing C 1
9 327070 *SPRING, Detent, propeller shaft 1 65 335420 THRUST BUSHING, Propeller 1
10 316506 *BALL, Detent, propeller shaft 2 66 325624 CONNECTOR, Shift rod 1
11 337020 *SHIFTER, Clutch dog 1 67 387320 PROPELLER 11 1/4 X 7 AL 1
12 390023 *YOKE AND CONNECTOR Assy 1 67 391064 PROPELLER 10 X 17 AL 1
13 308376 *PIVOT PIN, Shifter lever 1 67 175190 PROPELLER 10½ X 11 AL 1
14 332584 *WASHER, Seal ring, pivot pin A 1 67 175191 PROPELLER 10 X 13 AL (Std.) 1
15 386186 *ROLLER BEARING, Forward gear 1 67 386317 PROPELLER 11 X 9 AL 1
16 328313 *GEAR, Pinion, driveshaft 1 67 390728 PROPELLER 10½ X 11 SST 1
17 307551 *SCREW A 2 67 390727 PROPELLER 11 X 9 SST 1
18 311598 **WASHER 1 67 390380 PROPELLER 10 X 15 AL 1
19 303049 *COTTER PIN, Shifter lever 1 67 390729 PROPELLER 10X 13 SST 1
20 330441 *THRUST WASHER, Lower 1 67 390730 PROPELLER 10 X 15 SST 1
21 327716 *THRUST WASHER, Upper 1 67 390731 PROPELLER 10 X 17 SST 1
22 388027 *THRUST BEARING, Pinion 1 68 332542 *CONVERGING RING 1
23 434030 *GEARCASE 1 69 392881 *BUSHING Assy, Prop. (SST) 1
24 332261 **SEAL, Oil, driveshaft, upper A 1 69 386638 *BUSHING Assy, Prop. (ALUM) 1
25 320173 **STUD 1 70 302497 GROMMET, Water tube, lower D 1
26 326361 **BUSHING, Shift rod, lower 1 71 395339 WATER TUBE & WASHER C 1
27 325539 **SCREW, Screen to gearcase 2 72 330658 *WASHER 1
28 321738 **WASHER, Shift rod bushing A 1 73 325625 KEEPER, Shift rod, upper to lower 2
29 437288 **BEARING Assy, D'shaft pinion 2 74 323943 SPACER, Propeller nut 1
30 336206 **SCREEN, Intake 2 76 328333 SCREW, Gearcase to housing 4
30 336202 **SCREEN, HD weedless B 2 79 311338 O-RING A,D 2
31 303347 **O-RING, Scraper A 1 80 301877 O-RING, Shift rod D 1
32 322018 **HOUSING, Bearing 1 81 554545 O-RING, Cup to impeller hsg. A,D 1
33 386473 **BEARING Assy 1 82 328772 PLATE, Impeller housing, chrome B 1
34 301877 **O-RING, Shift rod A 1 82 328755 PLATE, Impeller housing D 1

25-30 R
35 321928 **RETAINER, Oil, d'shaft, lower A 1 83 331479 SHIFT ROD, Lower 1
36 329217 **SCREW, Trim tab 1 396707 EXTENSION KIT Assy B,F 1
37 336203 **TRIM TAB 1 325541 *SHIFT ROD, Upper E,F 1
38 434029 **ANODE KIT Assy 1 84 341638 *DRIVESHAFT E 1
39 333677 ***SCREW, Anode mounting 1 85 306470 *LOCK WASHER B 1
40 304454 ***LOCK WASHER 1 86 306422 *NUT B 1
41 319684 *THRUST WASHER 1 87 319785 *BUSHING B 1
42 337019 *LEVER, Shifter 1 88 326693 *SPACER, Impeller housing E 1
43 392475 *GEAR & BUSHING Assy, Forward 1 89 395340 *WATER TUBE & WASHER E 1
44 302504 *PIN, Yoke & conn. to shifter lever 1 90 330658 **WASHER C,E 1
45 319635 *BUSHING, Reverse gear 1 91 392967 *EXTENSION, STUD & 1
46 319747 *RETAINING RING 1 SCREW Assy B
47 319746 *RETAINER PLATE, Housing 1 92 339823 **SCREW, Gearcase to housing B 4
48 338518 *O-RING, Bearing housing A 1 93 320173 **STUD, Gearcase extension B 1
49 331465 NUT, Shift rod connector 1 94 311338 *O-RING A,D 2
50 341635 DRIVESHAFT C 1 325975 *MOUNT, Rubber, lower E,F 2
51 395289 IMPELLER Assy & KEY D 1 325974 *MOUNT, Rubber, upper E,F 2
52 344470 *KEY, Impeller D 1 330621 *GASKET, Powerhead base B,F 1
53 301250 LOCK WASHER, Exh. hsg. to stud 1 95 393630 WATER PUMP REPAIR KIT, (Includes 1
54 306422 NUT, Stud 1 impeller housing)
55 328725 SCREW, Impeller housing D 6 96 394415 CHROME CUP & PLATE KIT B 1
56 393632 HOUSING, Impeller D 1 97 396351 GEARCASE SEAL KIT 1

A Contents of Gearcase Seal Kit

B Optional
C 25R, 30R

18
FUEL TANK - 6 GALLON
EPC3265

Ref P/N Name of Part Qty

1 177001 FUEL TANK 1
2 177003 *FITTING Assy, Elbow 1
3 338513 **O-RING, Fitting 1
4 177004 *CAP, Gas 1

FUEL HOSE & PRIMER BULB

EPC3266

Ref P/N Name of Part Qty

775635 FUEL HOSE & PRIMER BULB A 1
1 775640 *FUEL HOSE CONNECTOR KIT 2
2 322652 **CLAMP, Snap 1
3 334913 **O-RING 1
4 *HOSE, Short, 19½ in. (495mm) B 1
5 775638 *PRIMER BULB KIT 1
6 322652 **CLAMP, Snap 2
7 397525 **NIPPLE & VALVE Assy 1
8 553166 **CLAMP, Band, large 2
9 396462 **NIPPLE & VALVE Assy 1
10 *HOSE, Long, 72 in. (1830mm) B 1

A Not Show n
B Cut to Length from P/N 772564

19
20
25-30 R
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