Professional Documents
Culture Documents
F115 2019 Owner's Manual
F115 2019 Owner's Manual
F115 2019 Owner's Manual
©
20
20
Ya
m
ah
a
F115
M
ot
or
LF115
C
or
F130
p or
at
io
n
OWNER’S MANUAL
Read this manual carefully before operating this
outboard motor. LIT-18626-12-43
6EK-28199-35-E0
U6EK35E0.book Page 1 Monday, December 10, 2018 9:06 AM
www.P65Warnings.ca.gov.
a
ZMU08844
po
ra
tio
n
Read this manual carefully before operating this outboard motor. Keep this
manual onboard in a waterproof bag when boating. This manual should stay
with the outboard motor if it is sold.
U6EK35E0.book Page 1 Monday, December 10, 2018 9:06 AM
In this Owner’s Manual particularly important stricting users from taking the product out of
20
information is distinguished in the following the country where it was purchased, and it
ways. may be impossible to register the product in
20
to alert you to potential personal injury haz- planning to take the product to another coun-
ards. Obey all safety messages that follow
m
A NOTICE indicates special precautions Therefore some items may not apply to every
po
Table of contents
Safety information............................. 1 EC Declaration of Conformity
Outboard motor safety.................... 1 (DoC).......................................... 10
Propeller ............................................. 1 CE Marking ................................... 10
Rotating parts..................................... 1 Compliance mark label ................. 11
Hot parts ............................................ 1 Read manuals and labels ............. 12
Electric shock..................................... 1 Warning labels ................................. 12
Power trim and tilt .............................. 1 Engine data recording .................. 14
Engine shut-off cord (lanyard) ............ 1
Gasoline ............................................. 2 Specifications and
Gasoline exposure and spills ............. 2
requirements ................................... 15
Carbon monoxide .............................. 2
Specifications ............................... 15
Modifications...................................... 2
©
Passengers......................................... 2
Overloading ........................................ 2 Battery specifications....................... 17
Propeller selection ........................ 17
m
Table of contents
Gear shift lever ................................ 29 Fuel consumption meter / Fuel
Throttle grip ..................................... 29 economy meter / Twin engine
Throttle indicator ............................. 29 speed synchronizer....................... 42
Throttle friction adjuster ................... 30 Water separator-alert indicator ........ 43
Engine shut-off cord (lanyard) and 6YC Multifunction meter ............... 44
clip ................................................ 30 6Y8 Multifunction meters.............. 47
Engine stop button .......................... 31
Main switch ...................................... 32 Engine control system.................... 51
Steering friction adjuster ................. 32
Alert system .................................. 51
Power trim and tilt switch on remote
Overheat alert................................... 51
control or tiller handle ................... 33
Low oil pressure alert ....................... 52
Power trim and tilt switch on bottom
©
Table of contents
Checks after engine warm up ....... 67 Replacing the engine oil filter ........... 91
Shifting ............................................. 67 Why Yamalube ................................. 92
Stop switches................................... 67 Inspecting wiring and connectors .... 92
Shifting .......................................... 67 Checking propeller ........................... 93
Stopping boat ............................... 69 Removing propeller .......................... 94
Trolling .......................................... 69 Installing propeller ............................ 94
Adjusting trolling speed.................... 69 Changing gear oil ............................. 95
Inspecting and replacing anode(s) ... 96
Stopping engine ............................ 69
Checking battery (for electric start
Procedure......................................... 69
models) ......................................... 97
Trimming outboard motor ............. 70
Connecting the battery..................... 97
Adjusting trim angle (Power trim
Disconnecting the battery ................ 98
©
Trouble Recovery............................ 99
Tilting up and down ...................... 72
Troubleshooting............................ 99
20
Treatment of submerged
Conditioning and stabilizing
motor ....................................... 106
C
gasoline......................................... 78
or
Procedure......................................... 78
Lubrication ....................................... 79 Consumer information (For North
po
Safety information
EMU33623 EMU33662
even when the engine is off. even when the tilt support lever is locked. Se-
20
EMU40272
Rotating parts vere injury could occur if the outboard motor
Hands, feet, hair, jewelry, clothing, personal accidentally falls.
Ya
EMU33672
flotation device (PFD) straps, etc., can be-
Engine shut-off cord (lanyard)
come entangled with internal rotating parts of
m
Keep the top cowling in place whenever pos- running away under power and leaving peo-
sible. Do not remove or replace the top cowl-
M
jects.
Only operate the engine with the top cowling Always attach the engine shut-off cord to a
or
removed according to the specific instruc- secure place on your clothing or your arm or
tions in the manual. Keep hands, feet, hair,
C
EMU33641
Hot parts loose, or route the cord where it could be-
ra
During and after operation, engine parts are come entangled, preventing it from function-
tio
1
U6EK35E0.book Page 2 Monday, December 10, 2018 9:06 AM
Safety information
EMU33811 EMU40281
Gasoline Personal flotation devices (PFDs)
Gasoline and its vapors are highly flamma- Have an approved PFD on board for every
ble and explosive. Always, refuel according occupant. Yamaha recommends that you
to the procedure on page 62 to reduce the must wear a PFD whenever boating. At a mi-
risk of fire and explosion. nimum, children and non-swimmers should
EMU33821
always wear PFDs, and everyone should
Gasoline exposure and spills
wear PFDs when there are potentially hazard-
Take care not to spill gasoline. If gasoline
ous boating conditions.
spills, wipe it up immediately with dry rags. EMU33732
Dispose of rags properly. People in the water
If any gasoline spills onto your skin, immedi- Always watch carefully for people in the wa-
©
ately wash with soap and water. Change ter, such as swimmers, skiers, or divers,
20
clothing if gasoline spills on it. whenever the engine is running. When some-
If you swallow gasoline, inhale a lot of gaso- one is in the water near the boat, shift into
20
line vapor, or get gasoline in your eyes, get neutral and stop the engine.
immediate medical attention. Never siphon Stay away from swimming areas. Swimmers
Ya
EMU33901
The propeller can keep moving even when
Carbon monoxide
ah
EMU33752
gas which may cause brain damage or death Passengers
M
when inhaled. Symptoms include nausea, Consult your boat manufacturer’s instruc-
ot
dizziness, and drowsiness. Keep cockpit and tions for details about appropriate passenger
or
cabin areas well ventilated. Avoid blocking locations in your boat and be sure all passen-
exhaust outlets. gers are positioned properly before acceler-
C
EMU33781
ating and when operating above an idle
or
Modifications
speed. Standing or sitting in non-designated
Do not attempt to modify this outboard mo-
po
2
U6EK35E0.book Page 3 Monday, December 10, 2018 9:06 AM
Safety information
tions. Overloading or incorrect weight EMU48100
Collisions with floating or submerged
distribution can compromise the boat’s han-
objects
dling and lead to an accident, capsizing or
If the outboard motor hits a floating object or
swamping.
EMU33773
an obstacle in the water while cruising, the
Avoid collisions following could occur:
Scan constantly for people, objects, and oth- The passengers and any loose equipment
er boats. Be alert for conditions that limit your or luggage could be thrown forward due to
visibility or block your vision of others. the sudden deceleration.
Parts of the outboard motor could come
loose as a result of the impact and could be
©
ZMU06025
carefully. For further information, see page
ah
Do not follow directly behind other boats or are no abnormalities with the boat and the
ot
Avoid sharp turns or other maneuvers that found, return to the nearest harbor at low
make it hard for others to avoid you or un- speed and have a Yamaha dealer inspect the
C
shallow water.
Ride within your limits and avoid aggres-
ra
3
U6EK35E0.book Page 4 Monday, December 10, 2018 9:06 AM
Safety information
EMU33791
successful completion of the course, the user
Weather
can download a certificate of completion im-
Stay informed about the weather. Check
mediately or, for a small charge, request one
weather forecasts before boating. Avoid
by mail. To take this free course, go to boa-
boating in hazardous weather.
EMU44161
tus.org.
Accident reporting For Canada
Boat operators are required by law to file a All operators of pleasure craft must illustrate
Boating Accident Report with their boating competency by means of a Pleasure Craft
law enforcement agency if their boat is in- Operators Card with the exception of Person-
volved in any of the following accidents: al Water Craft used for rental purposes which
1. There is loss of life or probable loss of require a rental checklist be completed. Plea-
©
EMU33881
4. There is complete loss of a boat.
Passenger training
m
report is necessary.
EMU44172
trained to operate the boat in the event of an
Boat education and training emergency.
a
EMU33891
For U.S.A.
M
EMU33592
your area. Laws and regulations
or
You may also want to consider an Internet- Know the marine laws and regulations where
po
based program for basic boater education. you will be boating—and obey them. Several
The Online Boating Safety Course provided sets of rules prevail according to geographic
ra
by the BoatU.S. Foundation, is approved by location, but all are basically the same as the
tio
the National Association of State Boating International Rules of the Road. The rules
n
Law Administrators (NASBLA) and recog- presented in the following section are con-
nized by the United States Coast Guard. densed—and have been provided for your
Most, but not all, states accept this course to convenience only.
meet their minimum requirements. While it Contact the U.S. Coast Guard, the National
cannot replace an in-depth course such as Association of State Boating Law Administra-
one offered by the U.S. Coast Guard, U.S. tors, or your local Power Squadron for a com-
Power Squadron, or other organization, this plete set of rules governing the waters in
online course does provide a general over- which you will be using your boat.
view of the basics in boating safety, require-
ments, navigation, and operation. Upon
4
U6EK35E0.book Page 5 Monday, December 10, 2018 9:06 AM
Safety information
EMU44741
In Canada
Boating organizations National Marine Manufacturers Associa-
The following organizations provide boating tion Canada
safety training and information about boating 14 McEwan Drive
safety and laws. Suite 8
Bolton, ON
In the U.S.A. L7E 1H1
United States Coast Guard http://www.nmma.org/
Consumer Affairs Staff (G-BC)
Office of Boating, Public, and Consumer Af- In Australia
fairs Boating Industry Association of Australia
©
1-888-FOR-USPS (1-888-367-8777)
http://www.usps.org/ EMU33692
m
National Association of State Boating Law tionally. (For U.S.A.: and are also enforced by
Administrators (NASBLA) the United States Coast Guard and local
C
1500 Leestown Road, Suite 330 agencies.) You should be aware of these
or
Lexington, KY 40511 859-225-9497 rules, and follow them whenever you encoun-
po
EMU33702
Steering and sailing rules and sound
National Marine Manufacturers Associa-
tio
signals
tion (NMMA)
Whenever two vessels on the water meet one
n
5
U6EK35E0.book Page 6 Monday, December 10, 2018 9:06 AM
Safety information
Stand-on vessel Crossing: (you are traveling across the other
The vessel with the right-of-way has the duty vessel’s path)
to continue its course and speed, except to Overtaking: (you are passing or being
avoid an immediate collision. When you passed by another vessel)
maintain your direction and speed, the other In the following illustration, your boat is in the
vessel will be able to determine how best to center. You should give the right-of-way to
avoid you. any vessels shown in white area (you are the
Give-Way vessel). Any vessels in the shaded
Give-way vessel area must yield to you (they are the Give-Way
The vessel that does not have the right-of- vessels). Both you and the meeting vessel
way has the duty to take positive and timely must alter course to avoid each other.
©
tion and collision, and to any special circum- of collision, neither of you has the right-of-
C
stances, which may render a departure from way. Both of you should alter course to avoid
the above rules necessary in order to avoid
or
cept when a collision will occur unless both you continue on your set course and speed.
vessels try to avoid each other. If that is the
tio
sels.
EMU25524
Rules when encountering vessels
There are three main situations that you may
encounter with other vessels which could
lead to a collision unless the Steering Rules
are followed:
Meeting: (you are approaching another ves-
sel head-on)
6
U6EK35E0.book Page 7 Monday, December 10, 2018 9:06 AM
Safety information
Crossing ter vessels, the operator should sound a pro-
When two power driven vessels are crossing longed blast on the whistle (4 to 6 seconds).
each other’s path close enough to run the risk If another vessel is around the bend, it too
of collision, the vessel which has the other on should sound the whistle. Even if no reply is
the starboard (right) side must keep out of the heard, however, the vessel should still pro-
way of the other. If the other vessel is on your ceed around the bend with caution. If you
right, you must keep out of its way; you are navigate such waters with your boat, you will
the Give-Way vessel. If the other vessel is on need to carry a portable air horn, available
your port (left) side, remember that you from local marine supply stores.
should maintain course and direction, provid- Fishing vessel right-of-way
ed the other vessel gives you the right-of-way All vessels that are fishing with nets, lines or
©
Overtaking
If you are passing another vessel, you are the vessel has the right-of-way.
or
“Give-Way” vessel. This means that the other 2. Sailing vessels should keep clear of any
C
speed. You must stay out of its way until you 3. In a narrow channel, a sailing vessel
are clear of it. Likewise, if another vessel is should not hamper the safe passage of a
po
passing you, you should maintain your speed power-driven vessel that can navigate
ra
and direction so that the other vessel can only in such a channel.
Reading buoys and other markers
tio
7
U6EK35E0.book Page 8 Monday, December 10, 2018 9:06 AM
Safety information
red buoys are passed on the starboard (right)
side when proceeding from open water into
port, and black buoys are to port (left) side.
When navigating out of port, your position
with respect to the buoys should be reversed;
red buoys should be to port and black buoys
to starboard.
Many bodies of water used by boaters are
entirely within the boundaries of a particular
state. The Uniform State Waterway Marking
System has been devised for these waters.
©
waters.
M
ot
or
C
or
po
ra
tio
n
8
U6EK35E0.book Page 9 Monday, December 10, 2018 9:06 AM
Safety information
©
20
20
Ya
m
ah
a
M
ot
or
C
or
po
ra
tio
n
ZMU01708
9
U6EK35E0.book Page 10 Monday, December 10, 2018 9:06 AM
General information
EMU25172 EMU25192
1
1
Ya
m
ah
ZMU01694
1. Key number
a
ZMU07793
M
EMU38982
(DoC)
or
tions.
or
lating to machinery.
Each conformed outboard motor accompa-
tio
lowing information;
ZMU01692
Name of engine manufacturer
1. Serial number
Model name
2. Model name
3. Motor transom height
Product code of model (Approved model
4. Approved model code code)
Code of conformed directives
EMU38995
CE Marking
This label is affixed to outboard motors that
conform to European regulations.
10
U6EK35E0.book Page 11 Monday, December 10, 2018 9:06 AM
General information
Outboard motors affixed with this “CE” mark-
ing conform with the directives of;
2006/42/EC, 94/25/EC - 2003/44/EC,
2014/30/EU, and 2004/108/EC, 2013/53/EU.
1
ZMU08071
1. Compliance mark label location
©
ZMU08137
1. CE marking location
Communications Act.
Ya
m
ah
a
M
ot
1
or
ZMU08190
ZMU06040
C
swivel bracket.
1
n
ZMU08191
11
U6EK35E0.book Page 12 Monday, December 10, 2018 9:06 AM
General information
EMU33524
1
Ya
m
ah
a
M
ot
or
C
or
po
ra
3
2
tio
ZMU08067
n
12
U6EK35E0.book Page 13 Monday, December 10, 2018 9:06 AM
General information
1 2
6EE-H1994-40
6EE-G2794-40
6EE-H1994-50
©
20
20
6EE-G2794-50
Ya
m
ah
a
M
ZMU06191
ot
EMU34652
Attach engine shut-off cord (lanyard) to
Contents of labels
or
WARNING EMU33851
po
running.
3
tio
2
EWM01672
WARNING
Read Owner’s Manuals and labels.
Wear an approved personal flotation de- ZMU05710
vice (PFD).
13
U6EK35E0.book Page 14 Monday, December 10, 2018 9:06 AM
General information
EMU35133
Electrical hazard
Symbols
The following symbols mean as follows.
Notice/Warning
ZMU05666
©
EMU48010
20
ment purposes.
m
data
M
14
U6EK35E0.book Page 15 Monday, December 10, 2018 9:06 AM
Fuel injection
524 mm (20.6 in)
20
380–1150 A
516 mm (20.3 in) (F115B, F130A)
ah
124 minutes
175 kg (386 lb) (F115B)
ot
70 Ah
180 kg (397 lb) (F130A)
or
Forward-neutral-reverse
84.6 kW (115 HP) (F115B, LF115B)
Gear ratio:
n
15
U6EK35E0.book Page 16 Monday, December 10, 2018 9:06 AM
WARNING
Improper mounting of the outboard mo-
tor could result in hazardous conditions
such as poor handling, loss of control,
©
SAE 10W-30/10W-40/5W-30
API SG/SH/SJ/SL Because the outboard motor is very
20
Engine oil quantity (without oil filter heavy, special equipment and training is
replacement): required to mount it safely.
Ya
3.0 L (3.17 US qt, 2.64 Imp.qt) Your dealer or other person experienced in
Engine oil quantity (with oil filter
m
EMU33582
SAE 90 API GL-4 / SAE 80W API GL-5 / move suddenly and unexpectedly, pos-
or
0.760 L (0.803 US qt, 0.669 Imp.qt) working correctly and you should dis-
n
16
U6EK35E0.book Page 17 Monday, December 10, 2018 9:06 AM
It is necessary to meet only two of the three items, or loose heavy or metal objects in
specifications (CCA, MCA, and RC) in one of the same compartment as the battery.
20
[EWM01821]
380–1150 A
tery cable size and length.
Battery rating (MCA/ABYC):
a
EMU41604
502–1370 A
Propeller selection
M
ECM01064
right propeller for your boating needs. Select
NOTICE a propeller that will allow the engine to reach
Do not use a battery that does not meet the middle or upper half of the operating
the specified capacity. If a battery that range at full throttle with the maximum boat-
does not meet specifications is used, load. Generally, select a larger pitch propeller
the electric system could perform poor- for a smaller operating load and a smaller
ly or be overloaded, causing electric pitch propeller for a heavier load. If you carry
system damage. loads that vary widely, select the propeller
that lets the engine run in the proper range for
your maximum load but remember that you
17
U6EK35E0.book Page 18 Monday, December 10, 2018 9:06 AM
2 SAE 10W-30/10W-40/5W-30
ot
EMU36313
replacement):
Counter rotation models
po
setups.
n
On counter rotation models, be sure to use a If oil grades listed under Recommended en-
propeller intended for counterclockwise rota- gine oil grade 1 are not available, select an al-
tion. These propellers are identified with the ternative oil grade listed under
letter “L” after the size indication on the pro- Recommended engine oil grade 2.
peller. WARNING! Never use a standard
propeller with a counter rotation motor, or
a counter rotation propeller with a stan-
dard motor. Otherwise the boat could go
18
U6EK35E0.book Page 19 Monday, December 10, 2018 9:06 AM
For Oceania
ZMU08143
Recommended fuel:
©
SH NOTICE
20W–40 SJ Do not use leaded gasoline. Leaded
m
SL
gasoline can seriously damage the en-
ah
20W–50
gine.
Avoid getting water and contaminants in
a
ZMU06855
the fuel tank. Contaminated fuel can
M
EMU36361
cause poor performance or engine dam-
Fuel requirements
ot
EMU44791
Gasoline been stored in clean containers.
Use a good quality gasoline that meets the
C
19
U6EK35E0.book Page 20 Monday, December 10, 2018 9:06 AM
and running problems, as well as serious Yamaha outboard motors are equipped with
20
fuel system and internal engine damage. internal fuel filters. However, excessive water
or debris entering your engine’s fuel system
20
Gasoline containing ethanol has several could prematurely clog the internal filters,
properties that may cause boat fuel system causing starting and running problems, fuel
Ya
from a boat’s fuel system, particularly in be installed on your boat and serviced fre-
older boats, as well as tanks and pipes
a
Ethanol may dissolve resins used in the emission regulations and economic condi-
or
construction of fiberglass fuel tanks. The tions. Additives, added by gasoline distribu-
po
dissolved resins contaminate the fuel and tors, necessary for proper automobile engine
can cause problems, such as clogged fuel operation and durability, may not be suffi-
ra
filters, carburetors, or fuel injectors, which cient for typical boat applications. Intake
tio
Ethanol is hygroscopic (has a strong at- may accumulate in boat engines more rapidly
traction to water). Therefore, any water that than encountered in automotive use. In addi-
inadvertently enters the fuel system, in- tion, gasoline used for boating will typically
cluding moisture that is absorbed from the age longer between refills than gasoline used
air, will mix with the ethanol in the gasoline. in automobiles, resulting in stale and unus-
If the amount of water is excessive, the eth- able gasoline that may cause starting and
anol and water mixture will separate from running problems, fuel system damage, and
the gasoline in a layer at the bottom of the internal engine damage.
20
U6EK35E0.book Page 21 Monday, December 10, 2018 9:06 AM
able on the market that may have varying de- (friction) between the boat and the wa-
20
grees of effectiveness. Consult your Yamaha ter, and possibly affect performance. If
dealer concerning what may work best for the effects are too great, reducing pro-
20
the locally available gasoline and environ- peller pitch may be necessary.
mental conditions.
Ya
EMU36881
Sacrificial anodes are attached to the out-
Muddy or acidic water board motor to provide corrosion protection
m
Yamaha strongly recommends that you have and must never be painted.
ah
your dealer install the optional chromium- Sacrificial anodes made from a different ma-
terial may be necessary for maximum corro-
a
However, depending on the model it might conditions. Please consult your Yamaha
ot
EMU41354 ECM02421
A clean hull is required to maintain your Painted sacrificial anodes will not provide
or
21
U6EK35E0.book Page 22 Monday, December 10, 2018 9:06 AM
EMU31563
Approval label of emission control certifi-
20
cate
This label is attached at the location shown. ZMU08072
Ya
EMU40331
One Star—Low Emission
1
ah
ZMU08132
1. Approval label location engines.
po
ra
22
U6EK35E0.book Page 23 Monday, December 10, 2018 9:06 AM
ZMU05663
Ya
ZMU01703
m
EMU40351
ah
ZMU01704
EMU33862
Four Stars—Super Ultra Low Emission
The four-star label identifies engines that
meet the Air Resources Board’s Sterndrive
and Inboard marine engine 2009 exhaust
23
U6EK35E0.book Page 24 Monday, December 10, 2018 9:06 AM
Components
EMU46722
Components diagram
TIP:
* May not be exactly as shown; also may not be included as standard equipment on all models
(order from dealer).
F115, LF115
12
1
2
©
20
F130 12
20
3 11
10
Ya
4
m
ah
9
a
M
8
ot
5
or
C
6 7
or
po
1. Top cowling
2. Cowling lock lever
ra
4. Clamp bracket
5. Anode
n
24
U6EK35E0.book Page 25 Monday, December 10, 2018 9:06 AM
Components
1
9
2
©
3
20
4
20
Ya
8
5
7
m
ah
6
a
M
ZMU08074
ot
5. Drain screw
6. Gear oil drain screw
po
25
U6EK35E0.book Page 26 Monday, December 10, 2018 9:06 AM
Components
EMU46731
Optional items
The following items are available from your Yamaha dealer. For details, consult your Yamaha
dealer.
1 2 3 4 5
©
20
6 7 8 9 10
20
Ya
YAMAHA
SPEED
Km/h
knot
mph
m
km
mile
set mode
a
M
11 12 13
ot
or
C
or
po
ZMU08521
EMU46751
1. Remote control box (side mount type)
Yamaha Security System (Y-COP)
ra
26
U6EK35E0.book Page 27 Monday, December 10, 2018 9:06 AM
Components
The Yamaha Security System, which pro-
tects against theft, consists of the receiver 1
and remote control transmitters. The Yamaha 2 3
Security System is available from your 4
Yamaha dealer. For details, consult your
7
Yamaha dealer. 5
1 2 6
ZMU01723
5. Main switch
6. Engine shut-off switch
Ya
ZMU08527
7. Throttle friction adjuster
1. Remote control transmitter
m
2. Receiver
1
ah
TIP: 3
The security system cannot be used with
C
ZMU04569
quad engine applications or Helm Master®.
or
shifter and the throttle. The electrical switch- 4. Throttle friction adjuster
tio
27
U6EK35E0.book Page 28 Monday, December 10, 2018 9:06 AM
Components
N
F 4 1 4 R
2 3
6
5 1
6 5
7
7
ZMU01725 ZMU01727
2. Forward “ ” EMU26213
20
N
F 1 R N
ah
4 4 1
2 3
a
6 2
M
6 5 5
ot
7
or
7
C
ZMU04573 ZMU01728
or
4. Shift TIP:
The neutral throttle lever will operate only
tio
5. Fully closed
6. Throttle when the remote control lever is in neutral.
n
28
U6EK35E0.book Page 29 Monday, December 10, 2018 9:06 AM
Components
EMU25925
Gear shift lever
Move the gear shift lever forward to engage
2 the forward gear or rearward to engage the
reverse gear.
3
ZMU04575
1. Fully open
©
2. Fully closed
20
3. Free accelerator
20
TIP:
The free accelerator button can only be 1. Forward “ ”
Ya
After using the free accelerator, return the the grip counterclockwise to increase speed
M
remote control lever to the neutral position. and clockwise to decrease speed.
ot
verse normally.
or
EMU25914
Tiller handle
po
EMU25963
Throttle indicator
The fuel consumption curve on the throttle in-
dicator shows the relative amount of fuel con-
sumed for each throttle position. Choose the
setting that offers the best performance and
fuel economy for the desired operation.
29
U6EK35E0.book Page 30 Monday, December 10, 2018 9:06 AM
Components
ZMU04646
1. Throttle indicator
©
EMU25978
20
there is too much resistance, it could be When constant speed is desired, tighten the
M
difficult to move the remote control lever adjuster to maintain the desired throttle set-
ot
EMU25996
accident. [EWM00033] Engine shut-off cord (lanyard) and clip
C
30
U6EK35E0.book Page 31 Monday, December 10, 2018 9:06 AM
Components
Also, without engine power, the boat
could slow rapidly. This could cause peo-
ON ON
ple and objects in the boat to be thrown OFF START OFF START
3
forward. [EWM00123]
2
3 1
ZMU05818
2. Clip
1
20
ZMU01716
2. Clip
3. Engine shut-off switch
m
ah
a
M
ot
2. Clip
3 3. Engine shut-off switch
C
2
1
or
EMU26004
2. Clip
3. Engine shut-off switch
tio
n
31
U6EK35E0.book Page 32 Monday, December 10, 2018 9:06 AM
Components
EMU26092
Main switch
The main switch controls the ignition system;
its operation is described below. ON ON
“
OFF START OFF START
” (off)
With the main switch in the “ ” (off) posi-
tion, the electrical circuits are off, and the key
can be removed.
“ ” (on)
With the main switch in the “ ” (on) position, ZMU05821
not be removed.
“ ” (start)
20
ON
OFF START
ah
a
EMU26113
M
EWM00041
n
WARNING
Do not overtighten the friction adjuster. If
there is too much resistance, it could be
difficult to steer, which could result in an
ZMU04567
accident.
32
U6EK35E0.book Page 33 Monday, December 10, 2018 9:06 AM
Components
EMU26156
TIP:
©
cowling
ment when the lever is turned to the star- The power trim and tilt switch is located on
20
board side “B”. the side of the bottom cowling. Pushing the
Do not apply lubricants such as grease to switch “ ” (up) trims the outboard motor up,
Ya
the friction areas of the steering friction ad- and then tilts it up. Pushing the switch “ ”
juster. (down) tilts the outboard motor down and
m
EMU26144
Power trim and tilt switch on remote trims it down. When the switch is released,
ah
control or tiller handle the outboard motor will stop in its current po-
a
EWM01032
outboard motor up, and then tilts it up. Press-
or
WARNING
ing the switch “ ” (down) tilts the outboard
Use the power trim and tilt switch located
C
For instructions on using the power trim and Attempting to use this switch while the
boat is moving could increase the risk of
ra
ZMU01720
33
U6EK35E0.book Page 34 Monday, December 10, 2018 9:06 AM
Components
EMU30903
Variable trolling RPM switches
UP The trolling speed can be adjusted when the
outboard motor is trolling. Press the “ ”
1 switch to increase the trolling speed and
press the “ ” switch to decrease the trolling
DN speed.
ZMU08075
1. Power trim and tilt switch
©
20
EMU26164
Power trim and tilt switches (twin bin-
20
nacle type)
The power trim and tilt system adjusts the
Ya
switch is released, the outboard motor will 50 r/min each time a switch is pressed.
If the trolling speed has been adjusted, the
M
DN
ing RPM switches, see page 69.
po
UP EMU26246
Trim tab with anode
ra
EWM00841
tio
WARNING
An improperly adjusted trim tab could
n
ZMU04601
cause difficult steering. Always test run af-
ter the trim tab has been installed or re-
1. Power trim and tilt switch
placed to be sure steering is correct. Be
TIP: sure you have tightened the bolt after ad-
On the dual engine control, the switch on the justing the trim tab.
remote control grip controls both outboard The trim tab should be adjusted so that the
motors at the same time. steering control can be turned to either the
right or left by applying the same amount of
force.
34
U6EK35E0.book Page 35 Monday, December 10, 2018 9:06 AM
Components
If the boat tends to veer to the left (port side), EMU26342
Tilt support lever for power trim and
turn the trim tab rear end to the port side “A”
tilt model
in the figure. If the boat tends to veer to the
To keep the outboard motor in the tilted up
right (starboard side), turn the trim tab end to
position, lock the tilt support lever to the
the starboard side “B” in the figure.
ECM00841
clamp bracket.
NOTICE
The trim tab also serves as an anode to 1
protect the engine from electrochemical
corrosion. Never paint the trim tab as it will
become ineffective as an anode.
©
20
1
20
2
ZMU08078
Ya
3 NOTICE
ah
3. Trim tab
use an additional support device to secure
it in the tilt position.
C
or
EMU40762
Cowling lock lever
po
B
tio
n
ZMU08077
35
U6EK35E0.book Page 36 Monday, December 10, 2018 9:06 AM
Components
ZMU08080 1 ZMU08082
1. Cowling lock lever 1. Fuel filter
©
EMU40803
Flushing device TIP:
20
The flushing device is used to clean the cool- Adding an in-line 10-micron fuel filter has
20
ing water passages of the outboard motor been shown to greatly reduce the chance of
using a garden hose and tap water. For in- fuel contamination problems. Consult your
Ya
structions on using the flushing device, see dealer for information about Yamaha 10-mi-
page 79. cron fuel filters if your boat does not have
m
one.
ah
EMU26305
Alert indicator
a
page 51.
or
C
or
ZMU08081
po
1. Flushing device
ra
EMU40823
Fuel filter
tio
36
U6EK35E0.book Page 37 Monday, December 10, 2018 9:06 AM
Indicators
EMU36026
Low oil pressure-alert indicator
If oil pressure drops too low, this indicator will
light up. For further information, see page 51.
ECM00024
NOTICE
Do not continue to run the engine if the
low oil pressure-alert indicator is on and
the engine oil level is lower. Serious en-
1. Overheat-alert indicator
gine damage will occur.
©
Digital tachometer
20
1
M
2
ot
3
or
C
EMU36034
6 7 ZMU01840
po
on reading the indicator, see page 51. 4. Low oil pressure-alert indicator
ECM00053 5. Overheat-alert indicator
n
37
U6EK35E0.book Page 38 Monday, December 10, 2018 9:06 AM
NOTICE
20
Hour meter
ot
1 ZMU01736
n
38
U6EK35E0.book Page 39 Monday, December 10, 2018 9:06 AM
NOTICE Speedometer
The speedometer displays km/h, mph, or
Do not continue to run the engine if the
knots, according to operator preference. Se-
overheat-alert indicator is on. Serious en-
lect the desired units of measurement by set-
gine damage will occur.
ting the selector switch on the back of the
gauge. See the illustration for settings.
1
2
km/h
1
(km)
©
2
1
3
mph
20
(mile)
4
20
knots
(mile)
ZMU01737 3
Ya
EMU26603 1. Cap
m
This gauge shows the boat speed and other 3. Selector switch (for fuel sensor)
information. EMU26714
a
Fuel gauge
M
1 YAMAHA
2
or
SPEED
km/h
knot
mph
C
km
mile
or
3
set mode 4
ra
ZMU07000
tio
1. Speedometer
2. Fuel gauge
n
39
U6EK35E0.book Page 40 Monday, December 10, 2018 9:06 AM
EMU26692
Trip meter km
mile
20
This gauge displays the distance the boat has TRIP TIME BATT
set mode
The trip distance is shown in kilometers or
miles depending upon the unit of measure- ZMU07004
Ya
ment selected for the speedometer. The clock operates on battery power. Dis-
m
To reset the trip meter to zero, press the “ ” connecting the battery will stop the clock.
(set) and “ ” (mode) buttons at the same
ah
tery is disconnected.
EMU26723
Fuel level-alert indicator
or
SPEED
km/h
Do not continue to operate the engine at full
knot
po
set mode
the engine. [ECM01771]
n
ZMU07003
EMU26702
Clock
To set the clock:
1. Be sure the gauge is in the “ ” (time)
mode.
2. Press the “ ” (set) button; the hour dis-
play will begin blinking.
3. Press the “ ” (mode) button until the
desired hour is displayed.
40
U6EK35E0.book Page 41 Monday, December 10, 2018 9:06 AM
YAMAHA
SPEED
km/h
knot
mph
1
km
mile 1
TRIP TIME BATT
3 2
set mode
ZMU01748
ZMU07005
1. Fuel level-alert segment 1. Fuel flow meter
©
has activated. For charging the battery, con- tarily after the main switch is turned on and
sult your Yamaha dealer. will return to normal thereafter.
m
EMU26753
Fuel flow meter
ah
YAMAHA
1 fuel flow over a one-hour period, at the cur-
SPEED
M
km/h
knot
rent rate of engine operation.
mph
The fuel flow meter displays gallons/hour
ot
km
mile
or liters/hour according to operator prefer-
or
EMU26742
running.
1. Selector switch
The fuel consumption meter and fuel econ-
omy meter will indicate the same unit of
measurement.
41
U6EK35E0.book Page 42 Monday, December 10, 2018 9:06 AM
ZMU01751
20
EMU26772
Fuel economy
This gauge displays the approximate dis-
Ya
gines).
or
EMU36091
Fuel consumption meter / Fuel econo-
my meter / Twin engine speed syn-
C
ZMU01752
chronizer
or
The display shows either the fuel consump- If twin engines are installed on your boat, the
po
tion meter, the fuel economy meter, or the gauge will only display the total fuel economy
ra
de) button repeatedly until the indicator on design, weight, propeller used, engine trim
n
the face of the gauge points to “ ” (fuel angle, sea conditions (including wind), and
consumption meter), “ ” (fuel economy throttle position. Fuel consumption also
meter), or “ ” (twin engine speed syn- varies slightly with the type of water (salt,
chronizer). fresh, and contaminate levels), air temper-
EMU26762
ature and humidity, cleanliness of the boat
Fuel consumption meter
bottom, engine mounting height, skill of the
This gauge displays the total amount of fuel
operator, and individual gasoline formula-
consumed since the gauge was last reset.
tion (winter or summer fuel and amount of
additives).
42
U6EK35E0.book Page 43 Monday, December 10, 2018 9:06 AM
EMU26783
Twin-engine speed synchronizer throttle can synchronize them.
ah
This gauge displays the difference in engine If large differences in trim angle or throttle are
speed (r/min) between the port and starboard needed to synchronize the engines, consult
a
engines for reference purposes when syn- your Yamaha dealer for adjustments to the
M
EMU26794
Water separator-alert indicator
or
ZMU01753
ZMU01755
43
U6EK35E0.book Page 44 Monday, December 10, 2018 9:06 AM
1
2
3
4
©
5
20
ZMU08323
20
tional)
ot
2 1
po
ZMU08324
ra
1. Trim meter
2. Optional items
tio
3. Tachometer
n
TIP:
ZMU08326
The optional items displayed on the multi-
function display can be changed. For infor- 1. Yamaha Security System indicator (optional)
mation on other settings or changing the Make sure that the Yamaha Security System
displayed optional items, see the operation indicator is off before starting the engine.
manual included with the 6YC Multifunction Engine trouble alert
meter. If the engine malfunctions while cruising, the
pop-up window will appear.
44
U6EK35E0.book Page 45 Monday, December 10, 2018 9:06 AM
1 1
ZMU08327 ZMU08328
1. Pop-up window 1. Pop-up window
©
Push the “SET” (set) button, and the engine Push the “SET” (set) button, and the low bat-
trouble-alert indicator will start to blink. tery voltage-alert indicator will start to blink.
20
1 1
Ya
m
ah
a
M
ot
ZMU08332 ZMU08333
or
ECM00921
Get back to the port soon if the low battery
or
45
U6EK35E0.book Page 46 Monday, December 10, 2018 9:06 AM
1 1
ZMU08329 ZMU08330
1. Pop-up window 1. Pop-up window
©
Push the “SET” (set) button, and the water Push the “SET” (set) button, and the low oil
separator-alert indicator will start to blink. pressure-alert indicator will start to blink.
20
1 1
Ya
m
ah
a
M
ot
ZMU08334 ZMU08335
or
Stop the engine immediately and see page Stop the engine immediately if the buzzer
or
102 of this manual to drain the water from the sounds and the low oil pressure-alert device
po
fuel filter. Get back to the port soon and con- is activated. Check the engine oil level and re-
sult a Yamaha dealer immediately. plenish oil if necessary. If the alert device has
ra
ECM00911
activated while the appropriate engine oil lev-
NOTICE
tio
46
U6EK35E0.book Page 47 Monday, December 10, 2018 9:06 AM
ZMU08331
1. Pop-up window
©
SET MODE
1 1 2
Ya
ZMU08407
1. Set button
m
2. Mode button
ah
1 2
a
M
ot
ZMU08336
or
1. Overheat-alert indicator
3
C
ging. 1. Tachometer
ra
47
U6EK35E0.book Page 48 Monday, December 10, 2018 9:06 AM
SET MODE
1 2
ZMU08409 7 6 5 4 ZMU08411
1. Set button 1. Yamaha Security System indicator (optional)
©
tional)
This indicator appears, when the Yamaha Se-
a
Lock mode
3 ZMU08410
ot
1. Speedometer
or
2. Fuel meter
3. Multifunction display
C
1
TIP:
or
ZMU08412
ed with the 6Y8 Multifunction meter.
1. Yamaha Security System indicator (optional)
n
48
U6EK35E0.book Page 49 Monday, December 10, 2018 9:06 AM
ZMU08413
1. Water separator-alert indicator
©
sult a Yamaha dealer immediately. Get back to the port soon if the low battery
ECM00911 voltage alert device has activated. For charg-
Ya
Engine trouble-alert indicator to blink, and the engine speed will automati-
If the engine malfunctions while cruising, the
M
1
ra
1
tio
ZMU08416
n
1. Overheat-alert indicator
ZMU08414
Stop the engine immediately if the buzzer
1. Engine trouble-alert indicator sounds and the overheat device has activat-
ed. Check the cooling water inlet for clog-
ECM00921
ging.
NOTICE
In such an event, the engine will not oper-
ate properly. Consult a Yamaha dealer im-
mediately.
49
U6EK35E0.book Page 50 Monday, December 10, 2018 9:06 AM
NOTICE
Do not continue to run the engine if the
overheat-alert indicator blinks. Serious
engine damage will occur.
Do not continue to operate the engine if
an alert device has activated. Consult
your Yamaha dealer if the problem can-
not be located and corrected.
1
ot
or
ZMU08417
1. Low oil pressure-alert indicator
C
ECM01602
NOTICE
Do not continue to run the engine if the
low oil pressure alert device has activated.
Serious engine damage will occur.
50
U6EK35E0.book Page 51 Monday, December 10, 2018 9:06 AM
Alert system
ECM00093
NOTICE
Do not continue to operate the engine if an
alert device has activated. Consult your
Yamaha dealer if the problem cannot be
located and corrected.
EMU41927
Overheat alert ZMU08533
This engine has an overheat-alert device. If
The buzzer will sound.
©
blink.
m
ah
a
ZMU01758
M
ot
or
C
ZMU01757
or
po
ra
tio
ZMU04583
n
ZMU05422
ZMU07859
51
U6EK35E0.book Page 52 Monday, December 10, 2018 9:06 AM
TIP:
©
ZMU08114
gine and tilt the outboard motor up to check
20
ZMU08288
or
To turn off the alert activation on the out- If the oil pressure drops too low, the alert de-
tio
52
U6EK35E0.book Page 53 Monday, December 10, 2018 9:06 AM
ZMU01828 ZMU01758
©
20
20
Ya
m
ah
ZMU05431 ZMU07012
a
Multi-Display.
ot
or
C
or
po
ra
ZMU07859
tio
ZMU08534
TIP:
n
53
U6EK35E0.book Page 54 Monday, December 10, 2018 9:06 AM
ON
OFF START
ZMU08535
EMU41947
Return to port and consult a Yamaha dealer
Water separator alert
immediately.
The outboard motor is equipped with a water
m
ECM02471
separator alert system. If water separated NOTICE
ah
1 1
C
or
po
ra
tio
n
ZMU05442
1. Water separator-alert indicator
The pop-up window will appear on the
Multi-Display.
54
U6EK35E0.book Page 55 Monday, December 10, 2018 9:06 AM
Installation
EMU26903
Installation
The information presented in this section is
intended as reference only. It is not possible
to provide complete instructions for every
possible boat and motor combination. Proper
mounting depends in part on experience and
the specific boat and motor combination.
EWM01591
WARNING 1
Overpowering a boat could cause se- 1. Center line (keel line)
©
manufacturer.
Improper mounting of the outboard mo-
m
EMU26937
mount the motor. Mounting height (boat bottom)
or
The outboard motor should be mounted so mounted too high, propeller ventilation may
or
that the boat is well balanced. Otherwise, the occur, which will reduce propulsion due to
po
boat could be hard to steer. For single-engine excessive propeller slip, and the water in-
takes for the cooling system may not get an
ra
boats, mount the outboard motors equidis- gine overheating. If the engine is mounted too
n
tant from the centerline. Consult your low, water resistance (drag) will increase,
Yamaha dealer or boat manufacturer for fur- thereby reducing engine efficiency and per-
ther information on determining the proper formance.
mounting location. Most commonly, an outboard motor should
be mounted so that the anti-cavitation plate
is in alignment with the bottom of the boat.
The optimum mounting height of the out-
board motor is affected by the boat/motor
combination and the desired use. Test runs
at different heights can help determine the
55
U6EK35E0.book Page 56 Monday, December 10, 2018 9:06 AM
Installation
optimum mounting height. Consult your
Yamaha dealer or boat manufacturer for fur-
ther information on determining the proper
mounting height.
1
©
20
ZMU08083
20
1. Idle hole
ECM01635
Ya
NOTICE
m
56
U6EK35E0.book Page 57 Monday, December 10, 2018 9:06 AM
Operation
EMU36382 EMU27086
at a planing speed.
ah
3. Remaining 8 hours:
a
EMU36414
EWM01922
EMU30175 WARNING
Breaking in engine
If any item in “Checks before starting en-
Your new engine requires a period of break-
gine” is not working properly, have it in-
in to allow mating surfaces of moving parts to
spected and repaired before operating the
wear in evenly. Correct break-in will help en-
outboard motor. Otherwise, an accident
sure proper performance and longer engine
could occur.
life. NOTICE: Failure to follow the break-in
procedure could result in reduced engine
life or even severe engine damage. [ECM00802]
57
U6EK35E0.book Page 58 Monday, December 10, 2018 9:06 AM
Operation
ECM00121
NOTICE
Do not start the engine out of water. Over-
heating and serious engine damage can
occur.
EMU36422
Fuel level 1
Be sure you have plenty of fuel for your trip. A
good rule is to use 1/3 of your fuel to get to
the destination, 1/3 to return, and to keep 1/3 ZMU08085
as an emergency reserve. With the boat level 1. Cowling lock lever
©
EMU36443
(on) and check the fuel level. For fuel filling in- Fuel system
structions, see page 62.
20
EWM00061
EMU40774 WARNING
Removing top cowling
Gasoline and its vapors are highly flamma-
Ya
nition.
lock levers and lift up the top cowling.
a
EWM00911
WARNING
M
EMU36453
ra
58
U6EK35E0.book Page 59 Monday, December 10, 2018 9:06 AM
Operation
EMU37323 EMU36484
Checking the fuel filter Engine shut-off cord (lanyard)
Check that the fuel filter is clean and free of Inspect the engine shut-off cord and clip for
water. If any water is found in the fuel, or if a damage, such as cuts, breaks, and wear.
significant amount of debris is found, the fuel
tank should be checked and cleaned by a 1
Yamaha dealer.
2
©
20
ZMU06873
20
1. Clip
2. Engine shut-off cord (lanyard)
Ya
1 ZMU08082
EMU40994
Engine oil
1. Fuel filter
m
EMU36903
Controls board motor is not level, the oil level
Tiller handle models:
a
be accurate. [ECM01862]
right to make sure operation is smooth.
ot
59
U6EK35E0.book Page 60 Monday, December 10, 2018 9:06 AM
Operation
4. Check that the oil level on the oil dipstick
is between the upper and lower marks.
Consult your Yamaha dealer if the oil lev-
el is not at the proper level or if it appears 3 2 1
milky or dirty.
3 2
ZMU08089
1. Fitting
©
3. Flushing device
20
EMU36965
ZMU08224 Install cowling
1. Oil dipstick 1. Be sure that all cowling lock levers are
Ya
Outboard motor
Check that the outboard motor is mounted
a
Flushing device
or
[ECM01802] cowling.
4. Check to be sure the rubber seal is seat-
ed correctly between the top cowling
and the bottom cowling.
5. Move the cowling lock levers to lock the
top cowling as shown. NOTICE: If the
top cowling is not installed correctly,
60
U6EK35E0.book Page 61 Monday, December 10, 2018 9:06 AM
Operation
water spray under the top cowling can EMU34582
Power trim and tilt system
damage the engine, or the top cowling EWM01931
can blow off at high speeds. [ECM01992] WARNING
Never get under the lower unit while it is
tilted, even when the tilt support lever is
locked. Severe injury could occur if the
outboard motor accidentally falls.
Body parts can be crushed between the
1 motor and the clamp bracket when the
motor is trimmed or tilted.
Be sure no one is near the outboard mo-
©
ZMU08091
1. Cowling lock lever 1. Check the power trim and tilt unit for any
20
1
ot
ZMU08092
or
ZMU08094
1. Trim and tilt rod
tio
61
U6EK35E0.book Page 62 Monday, December 10, 2018 9:06 AM
Operation
charge. A battery in good condition will pro- 6. Touch the fuel nozzle to the filler opening
vide a minimum of 12 volts. Check that the or funnel to help prevent electrostatic
battery connections are clean, secure and sparks.
covered by insulating covers. The electrical 7. Fill the fuel tank, but do not overfill.
connections of the battery and cables must WARNING! Do not overfill. Otherwise
be clean and properly connected or the bat- fuel can expand and overflow if the
tery will not start the engine. temperature increases. [EWM02611]
If the battery needs charging, consult your 8. Tighten the fuel tank cap securely.
Yamaha dealer or the battery manufacturer’s 9. Wipe up any spilled gasoline immediate-
instructions. ly with dry rags. Dispose of rags properly
EMU30027
according to local laws or regulations.
Filling fuel
©
EMU40252
Operating engine
20
EWM01831
WARNING EWM02601
20
Gasoline is poisonous and can cause in- damage or death when inhaled. Symp-
ah
jury or death. Handle gasoline with care. toms include nausea, dizziness, and
a
Never siphon gasoline by mouth. If you drowsiness. Keep cockpit and cabin areas
should swallow some gasoline or inhale well ventilated. Avoid blocking exhaust
M
EMU31814
mediately. If gasoline spills on your skin, Sending fuel
wash with soap and water. If gasoline 1. If there is a fuel joint or a fuel valve on the
C
spills on your clothing, change your boat, firmly connect the fuel line to the
or
1. Arrow
62
U6EK35E0.book Page 63 Monday, December 10, 2018 9:06 AM
Operation
EMU27495
Starting engine TIP:
EWM01601 The start-in-gear protection device prevents
WARNING the engine from starting except when in neu-
Before starting the engine, make sure that tral.
the boat is tightly moored and that you can 2. Attach the engine shut-off cord to a se-
steer clear of any obstructions. Be sure cure place on your clothing, or your arm
there are no swimmers in the water near or leg. Then install the clip on the other
you. end of the cord into the engine shut-off
switch.
EMU27597
Electric start / prime start models
EWM01842
©
WARNING
20
Avoid accidentally pulling the cord dur- return the throttle to the fully closed po-
ot
thrown forward.
ra
63
U6EK35E0.book Page 64 Monday, December 10, 2018 9:06 AM
Operation
ating. Do not attach the cord to clothing
that could tear loose. Do not route the
cord where it could become entangled,
preventing it from functioning.
Avoid accidentally pulling the cord dur-
ing normal operation. Loss of engine
power means the loss of most steering
control. Also, without engine power, the
boat could slow rapidly. This could cau-
se people and objects in the boat to be
5. Immediately after the engine starts, re- thrown forward.
©
TIP:
or
EMU2762B
Electric start and remote control models TIP:
EWM01842
The start-in-gear protection device prevents
WARNING
the engine from starting except when in neu-
Failure to attach the engine shut-off
tral.
cord could result in a runaway boat if
operator is ejected. Attach the engine
shut-off cord to a secure place on your
clothing, or your arm or leg while oper-
64
U6EK35E0.book Page 65 Monday, December 10, 2018 9:06 AM
Operation
2. Attach the engine shut-off cord to a se-
cure place on your clothing, or your arm
or leg. Then install the clip on the other
end of the cord into the engine shut-off
switch.
TIP:
©
ON
START
a
M
ot
or
ZMU04628
C
or
ZMU01774
po
ON ON
OFF START OFF START
ON
ra
START
tio
n
ZMU05828
65
U6EK35E0.book Page 66 Monday, December 10, 2018 9:06 AM
Operation
ECM02251
NOTICE
If water is not flowing out of the cooling
ON
START water pilot hole at all times while the en-
gine is running, overheating and serious
damage could occur. Stop the engine and
check whether the cooling water inlet on
the lower case or the cooling water pilot
hole is blocked. Consult your Yamaha
ZMU05830
dealer if the problem cannot be located
5. Immediately after the engine starts, re- and corrected.
©
aged. If the engine will not start after 5 1. Cooling water pilot hole
ot
Warming up engine
or
EMU36511
Checks after starting engine 1. After starting the engine, warm up the
or
66
U6EK35E0.book Page 67 Monday, December 10, 2018 9:06 AM
Operation
Otherwise, serious engine damage
could occur. Consult your Yamaha
dealer. [ECM02381]
EMU36532
32˚ 32˚
with the clip removed from the engine shut- F R
ah
off switch.
a
EMU33493
Shifting
M
EWM00181
ot
WARNING
or
you.
or
ECM01611
po
NOTICE
ra
67
U6EK35E0.book Page 68 Monday, December 10, 2018 9:06 AM
Operation
To shift from in gear (forward/reverse) to neu- 2. After the engine is at idle speed in gear
©
1. Close the throttle so that the engine lever firmly and crisply into the neutral
position.
20
F R N
m
ah
a
M
ot
ZMU05462 ZMU01771
or
C
N
or
po
ra
tio
n
ZMU04588
68
U6EK35E0.book Page 69 Monday, December 10, 2018 9:06 AM
Operation
EMU31743 1. “ ” switch
©
EWM01511
To increase the trolling speed, press the “ ”
WARNING switch.
20
Do not use the reverse function to slow To decrease the trolling speed, press the
down or stop the boat as it could cause “ ” switch.
Ya
shift mechanism.
engine returns to the normal trolling speed
Do not shift into reverse while traveling
M
Stopping engine
C
EMU2784A
wind direction. Procedure
EMU30881
n
69
U6EK35E0.book Page 70 Monday, December 10, 2018 9:06 AM
Operation
©
TIP:
ah
ZMU01779
The engine can also be stopped by pulling
a
switch to “ ” (off).
EMU27865
or
WARNING
or
ZMU06932
the boat more difficult. This increases the
tio
70
U6EK35E0.book Page 71 Monday, December 10, 2018 9:06 AM
Operation
boat, engine, and propeller. Correct trim is
also affected by variables such as the load in
the boat, sea conditions, and running speed. UP
DN
ZMU01781
1
DN
20
EWM00754
WARNING
ah
ZMU07381
board motor when adjusting the trim an-
M
gle. Body parts can be crushed between 1. Power trim and tilt switch
ot
complete stop with the engine off. Do 1. Power trim and tilt switch
not adjust the trim angle with this switch To raise the bow (trim-out), press the switch
while the boat is moving. “ ” (up).
To lower the bow (trim-in), press the switch
Adjust the outboard motor trim angle using
“ ” (down).
the power trim and tilt switch.
Make test runs with the trim set to different
angles to find the position that works best for
your boat and operating conditions.
71
U6EK35E0.book Page 72 Monday, December 10, 2018 9:06 AM
Operation
EMU27913
Bow Down
Adjusting boat trim Too much trim-in causes the boat to “plow”
When the boat is on plane, a bow-up attitude
through the water, decreasing fuel economy
results in less drag, greater stability and effi-
and making it hard to increase speed. Oper-
ciency. This is generally when the keel line of
ating with excessive trim-in at higher speeds
the boat is up about 3 to 5 degrees. With the
also makes the boat unstable. Resistance at
bow up, the boat may have a greater tenden-
the bow is greatly increased, heightening the
cy to steer to one side or the other. Compen-
danger of “bow steering” and making opera-
sate for this as you steer. When the bow of
tion difficult and dangerous.
the boat is down, it is easier to accelerate
from a standing start onto plane.
©
20
20
Ya
m
ah
TIP:
a
Too much trim-out puts the bow of the boat motor trim angle may have little effect on the
ot
too high in the water. Performance and econ- trim of the boat when operating.
or
EMU27936
omy are decreased because the hull of the
Tilting up and down
boat is pushing the water and there is more
C
WARNING
Make sure that no one is near the out-
board motor when tilting the outboard
motor up or down. Otherwise, body parts
could be crushed between the outboard
motor and the clamp bracket.
72
U6EK35E0.book Page 73 Monday, December 10, 2018 9:06 AM
Operation
EWM00251
WARNING N
Leaking fuel is a fire hazard. If there is a
fuel joint on the outboard motor, discon-
nect the fuel line or close the fuel cock if
the engine will be tilted for more than a
few minutes. Otherwise fuel may leak.
ECM00242
NOTICE
ZMU07382
Before tilting the outboard motor, stop
the engine by following the procedure
©
EMU44631
Procedure for tilting up (power trim
a
up completely.
or
N
C
UP
or
po
1
ra
tio
ZMU01771
n
ZMU07848
1. Power trim and tilt switch
73
U6EK35E0.book Page 74 Monday, December 10, 2018 9:06 AM
Operation
sure. [EWM00263] NOTICE: Do not use the
tilt support lever or knob when traile-
ring the boat. The outboard motor
1
UP could shake loose from the tilt support
and fall. If the motor cannot be
trailered in the normal running posi-
tion, use an additional support device
to secure it in the tilt position. For
more detailed information, see page
ZMU07850 77. [ECM01642]
1. Power trim and tilt switch
©
1
20
UP
20
1
Ya
m
ah
ZMU08097
a
EMU42702
1. Power trim and tilt switch Procedure for tilting down
ot
becomes free.
or
1
tio
n
74
U6EK35E0.book Page 75 Monday, December 10, 2018 9:06 AM
Operation
3. Push the power trim and tilt switch “ ”
(down) to lower the outboard motor to
the desired position.
DN
1
1. Power trim and tilt switch
©
EMU28063
Shallow water
20
ZMU07851
EMU40702
1. Power trim and tilt switch
20
NOTICE
ah
1 1
ra
tio
DN
n
ZMU08114
ZMU08098 1. Cooling water inlet
1. Power trim and tilt switch EMU32914
Procedure for power trim and tilt models
1. Place the remote control lever / gear shift
lever in neutral.
75
U6EK35E0.book Page 76 Monday, December 10, 2018 9:06 AM
Operation
3. To return the outboard motor to the nor-
N mal running position, press the power
trim and tilt switch and slowly tilt the out-
board motor down.
EMU28196
N ter.
20
76
U6EK35E0.book Page 77 Monday, December 10, 2018 9:06 AM
Maintenance
EMU41533 EMU44940
ECM04460
cause fuel leakage and a potential fire
NOTICE
20
hazard.
Leaking fuel is a fire hazard. Tighten se- To prevent problems which can be
20
curely the fuel valve when transporting caused by oil entering the cylinder from
and storing the outboard motor. the sump, keep the outboard motor in
Ya
Never get under the outboard motor the attitude shown when transporting
while it is tilted. Severe injury could oc- and storing it. If storing or transporting
m
cur if the outboard motor accidentally the outboard motor on its side (not up-
ah
support and fall. If the outboard motor drained from it completely, otherwise
or
cannot be trailered in the normal run- water may enter the cylinder through the
exhaust port and cause engine trouble.
C
from leaking.
tio
77
U6EK35E0.book Page 78 Monday, December 10, 2018 9:06 AM
Maintenance
EMU41382
1. Wash the exterior of the outboard motor
Conditioning and stabilizing gasoline
using fresh water. NOTICE: Do not
When preparing to store a boat for extended
spray water into the air intake. [ECM01841]
periods (2 months or longer) it is best to com-
For further information, see page 80.
pletely remove all gasoline from the boat’s
2. Fill the fuel tank with fresh fuel and add
fuel tank(s). If it is not possible to remove the
one ounce of “Yamalube Fuel Stabilizer
gasoline, add one ounce of “Yamalube Fuel
& Conditioner Plus” to each gallon of fu-
Stabilizer & Conditioner Plus” to each gallon
el.
of gasoline in a full tank of gasoline to provide
fuel stability and corrosion protection. TIP:
The use of “Yamalube Fuel Stabilizer & Con-
TIP:
ditioner Plus” eliminates the need to drain the
©
to be drained instead.
oline purging from the fuel tank vent due to
3. Remove the top cowling and propeller.
expansion with temperature changes.
Ya
your area. 1
n
EMU28306
Procedure
EMU44313
Flushing with the flushing attachment
Cooling system flushing is essential to pre-
vent the cooling system from clogging up
with salt, sand, or dirt. In addition, fogging/lu- ZMU08115
bricating of the engine is mandatory to pre- 1. Flushing attachment
vent excessive engine damage due to rust.
Perform the flushing and fogging at the same
time.
78
U6EK35E0.book Page 79 Monday, December 10, 2018 9:06 AM
Maintenance
EMU41072
TIP: Lubrication
A flushing attachment is available from your 1. Change the gear oil. For instructions, see
Yamaha dealer. page 95. Check the gear oil for the pres-
5. Run the engine at a fast idle for a few mi- ence of water that indicates a leaky seal.
nutes in neutral while supplying fresh wa- Seal replacement should be performed
ter. WARNING! Do not touch or by an authorized Yamaha dealer prior to
remove electrical parts when starting use.
or during operation. Keep hands, hair, 2. Lubricate all grease fittings. For further
and clothes away from the flywheel details, see page 86.
and other rotating parts while the en-
TIP:
gine is running. [EWM00092]
©
tain adequate water pressure so that there fogging oil and procedures for your outboard
is a steady flow of water from the cooling motor.
Ya
If the overheat alert device is activated, turn Cleaning and anticorrosion measures
m
the engine off, and consult your Yamaha 1. Wash down the exterior of the outboard
ah
ging Oil” into the intake silencer. When formation, see page 80.
ot
properly done, the engine will smoke ex- 2. Spray the outboard motor exterior with
or
Polish”.
EMU40964
n
79
U6EK35E0.book Page 80 Monday, December 10, 2018 9:06 AM
Maintenance
1. Disconnect the garden hose connector connected, cooling water can leak out
from the fitting on the bottom cowling. and the engine can overheat during
operation. [ECM01802]
TIP:
2 1 When flushing the cooling water passages
with the boat in the water, tilting the outboard
motor up until it is completely out of the water
will achieve better results.
EMU44342
Cleaning the outboard motor
When cleaning the outboard motor, the top
©
hose connector.
1
m
ah
3 2 1
a
M
ot
or
ZMU08116
C
1. Air intake
or
ZMU08102
2. Drain the cooling water completely out of
1. Garden hose
po
EMU28463
3. Garden hose connector
tio
supply and let the water flush through Check the outboard motor for scratches,
the cooling water passages for about 15 nicks, or flaking paint. Areas with damaged
minutes. paint are more likely to corrode. If necessary,
4. Turn off the water supply, and then dis- clean and paint the areas. Touch-up paint is
connect the garden hose from the gar- available from your Yamaha dealer.
den hose connector.
5. Connect the garden hose connector to
the fitting on the bottom cowling and
tighten it securely. NOTICE: If the gar-
den hose connector is not properly
80
U6EK35E0.book Page 81 Monday, December 10, 2018 9:06 AM
Maintenance
EMU44952
A service manual is available for purchase
Periodic maintenance through your Yamaha dealer for owners who
EWM01872
have the mechanical skills, tools, and other
WARNING
equipment necessary to perform mainte-
These procedures require mechanical
nance not covered by this owner’s manual.
skills, tools, and supplies. If you do not EMU28512
motor and exposing dangerous parts. To control could endanger the operator and pas-
sengers. Yamaha genuine parts and acces-
20
the emission control devices and systems er satisfaction. Consult your Yamaha dealer
may be performed by any marine engine for additional maintenance recommenda-
repair establishment or individual. All war- tions.
ranty repairs, however, including those to
the emission control system, must be per-
formed by an authorized Yamaha marine
dealership.
For North America:
81
U6EK35E0.book Page 82 Monday, December 10, 2018 9:06 AM
Maintenance
EMU46073
Maintenance chart 1
TIP:
Refer to the sections in this chapter for explanations of each owner-specific action.
The maintenance cycle on these charts assume usage of 100 hours per year and regular
flushing of the cooling water passages. Maintenance frequency should be adjusted when
operating the engine under adverse conditions such as extended trolling.
Disassembly or repairs may be necessary depending on the outcome of maintenance
checks.
Expendable or consumable parts and lubricants will lose their effectiveness over time and
through normal usage regardless of the warranty period.
©
When operating in salt water, muddy, other turbid (cloudy), acidic water, the engine should
20
Initial Every
(3
(1 year) (3 years) (5 years)
months)
ah
Inspection or re-
a
Inspection or re-
ot
Anode(s) (internal)
placement as nec- —
*1
essary
or
Anode(s) (internal)
Replacement —
C
*2
or
Battery (electro-
Inspection 97
lyte level, terminal)
po
Inspection or re-
Cooling water
placement as nec- —
leakage
n
essary
Cowling lock lever Inspection 58, 60
Engine starting
Inspection 62
condition/noise
Engine idle
Inspection 89
speed/noise
Engine oil Replacement 89
Engine oil filter
Replacement 91
(cartridge)
82
U6EK35E0.book Page 83 Monday, December 10, 2018 9:06 AM
Maintenance
Initial Every
pressure)
Inspection or re-
20
Inspection or re-
Fuel pump placement as nec- —
essary
m
Fuel/engine oil
ah
Inspection —
leakage
a
—
(through tube) greasing
or
Inspection or re-
Impeller/water
placement as nec- —
pump housing
C
essary
or
Impeller/water
Replacement —
pump housing
po
unit
Inspection or re-
tio
Propeller/propeller
placement as nec- 93
nut/cotter pin
essary
n
Inspection or re-
PCV (Pressure
placement as nec- —
Control Valve)
essary
Inspection, adjust-
Shift link/shift ca-
ment or replace- —
ble
ment as necessary
Inspection or re-
Spark plug(s) placement as nec- 87
essary
83
U6EK35E0.book Page 84 Monday, December 10, 2018 9:06 AM
Maintenance
Initial Every
Throttle link/throt-
ment or replace- —
tle cable
ment as necessary
m
Inspection or re-
ah
Inspection or re-
M
justment
Cooling water inlet Inspection 24
C
Inspection or re-
or
Main switch/stop
placement as nec- —
switch
essary
po
(Yamaha) Me-
Inspection —
ter/gauge
n
EMU46030
*1 cylinder head
*2 cylinder block, cooling water passage, exhaust joint, exhaust manifold, exhaust guide
84
U6EK35E0.book Page 85 Monday, December 10, 2018 9:06 AM
Maintenance
EMU46082
Maintenance chart 2
Every
Item Actions Page
1000 hours
Inspection or re-
Exhaust guide/ex-
placement as nec- —
haust manifold
essary
Timing belt Replacement —
©
20
20
Ya
m
ah
a
M
ot
or
C
or
po
ra
tio
n
85
U6EK35E0.book Page 86 Monday, December 10, 2018 9:06 AM
Maintenance
EMU41303
Greasing
Yamalube Marine Grease
©
20
20
Ya
m
ah
a
M
ot
or
C
or
po
ra
tio
n
ZMU08103
86
U6EK35E0.book Page 87 Monday, December 10, 2018 9:06 AM
Maintenance
EMU46322
Inspecting spark plug
The spark plug is an important engine com-
ponent. The condition of the spark plug can
indicate something about the condition of the
engine. For example, if the center electrode 1
porcelain is very white, this could indicate an
intake air leak or carburetion problem in that
cylinder. Do not attempt to diagnose any
problems yourself. Instead, take the out- ZMU08118
board motor to a Yamaha dealer. You should 1. Spark plug cap
©
1 1
ah
1
a
M
1
ot
1
or
2
C
or
ZMU08214
1. Bolt
po
2. Ignition coil
ra
87
U6EK35E0.book Page 88 Monday, December 10, 2018 9:06 AM
Maintenance
F115, LF115
ZMU08119
1. Spark plug gap
©
plug.
a
1. Check the condition of the spark plug. If Spark plug tightening torque:
or
LKR6E
tight. When you are installing a new spark
tio
2. Measure the spark plug gap using a plug, a good estimate of the correct torque is
n
thickness gauge. If the spark plug gap is 1/2 turn past finger-tight.
out of specification, replace the spark 3. F115, LF115: Install the spark plug cap.
plug with the specified plug. 4. F130: Install the ignition coil, and then
tighten the bolt to the specified torque.
88
U6EK35E0.book Page 89 Monday, December 10, 2018 9:06 AM
Maintenance
EMU29045 ECM01711
Inspecting idle speed NOTICE
EWM00452
Change the engine oil after the first 20
WARNING
hours of operation or 3 months, and every
Do not touch or remove electrical parts
100 hours or at 1-year intervals thereafter.
when starting or during operation.
Otherwise the engine will wear quickly.
Keep hands, hair, and clothes away
from the flywheel and other rotating To prevent spilling oil where it could cause
parts while the engine is running. damage to nature, it is strongly recommend-
ECM00491
ed that you use an oil changer to change the
NOTICE engine oil. If an oil changer is not available,
©
Yamaha dealer.
If the boat is not equipped with a tachometer 1. Put the outboard motor in an upright po-
Ya
for the outboard motor, use a diagnostic ta- sition (not tilted). NOTICE: If the out-
chometer for this procedure. Results may board motor is not level, the oil level
m
vary depending on whether testing is con- indicated on the oil dipstick may not
ah
EMU38808
2. Start the engine. Warm it up and keep
tio
89
U6EK35E0.book Page 90 Monday, December 10, 2018 9:06 AM
Maintenance
1
1
ZMU08106 ZMU08108
1. Oil filler cap 1. Drain screw
©
2. Gasket
20
TIP:
20
1. Oil changer
ot
TIP: TIP:
or
90
U6EK35E0.book Page 91 Monday, December 10, 2018 9:06 AM
Maintenance
Recommended engine oil: problem could cause severe engine
YAMALUBE 4M FC-W or 4-stroke damage. Consult your Yamaha dealer
outboard motor oil if the problem cannot be located and
Engine oil quantity (without oil filter corrected. [ECM01623]
replacement): 14. Install the top cowling.
3.0 L (3.17 US qt, 2.64 Imp.qt)
Engine oil quantity (with oil filter re- 15. Dispose of used oil according to local
placement): regulations.
3.2 L (3.38 US qt, 2.82 Imp.qt) TIP:
For more information on the disposal of
9. Leave the outboard motor for 5-10 minu-
used oil, consult your Yamaha dealer.
tes.
Change the oil more often when operating
©
clean.
as extended trolling.
11. Insert the dipstick and remove it again.
20
EMU48110
Be sure to completely insert the dipstick Replacing the engine oil filter
EWM00761
into the dipstick guide, otherwise the oil
Ya
and lower marks. Consult your Yamaha hot and should be handled with care to
a
level.
fastened to the transom or a stable
ot
stand.
or
ZMU08224
tion, see page 89.
2. Place a cloth under the engine oil filter.
n
1. Oil dipstick
2. Upper mark 3. Turn the engine oil filter counterclock-
3. Lower mark wise and remove it.
13. Start the engine and make sure that the
low oil pressure-alert indicator remains
off. Also, make sure that there are no oil
leaks. NOTICE: If the low oil pressure-
alert indicator comes on or if there are
oil leaks, stop the engine and find the
cause. Continued operation with a
91
U6EK35E0.book Page 92 Monday, December 10, 2018 9:06 AM
Maintenance
Engine oil filter:
18 N·m (1.8 kgf·m, 13 lb·ft)
engine.
C
1
or
po
1. O-ring
ra
EMU29116
n
92
U6EK35E0.book Page 93 Monday, December 10, 2018 9:06 AM
Maintenance
and remove the clip from the engine shut-
off switch. Turn off the battery cut-off
switch if your boat has one.
ZMU08109
©
20
20
Ya
m
ZMU07854
ah
Checkpoints
a
damage.
ot
peller shaft.
or
po
ra
ZMU08110
tio
EMU32113
n
Checking propeller
EWM01882
WARNING
You could be seriously injured if the en-
gine accidentally starts when you are near ZMU08131
the propeller. Before inspecting, remov-
Check the propeller shaft oil seal for dam-
ing, or installing the propeller, place the
age.
shift control in neutral, turn the main
switch to “ ” (off) and remove the key,
93
U6EK35E0.book Page 94 Monday, December 10, 2018 9:06 AM
Maintenance
EMU42632 ECM00502
Removing propeller NOTICE
1. Straighten the cotter pin and pull it out
Make sure to use a new cotter pin and
using a pair of pliers.
bend the ends over securely. Otherwise,
2. Remove the propeller nut, washer, and
the propeller could come off during oper-
spacer. WARNING! Do not use your
ation and be lost.
hand to hold the propeller when loos-
ening the propeller nut. [EWM01891] 1. Apply Yamalube Marine Grease or a cor-
rosion resistant grease to the propeller
shaft.
6 2. Install the thrust washer, spacer (if
5
©
4 3
2 thrust washer before installing the
20
1 [ECM01882]
3. Washer
4. Spacer
M
5. Propeller 6
ot
6. Thrust washer 5
or
EMU42646
Installing propeller
po
EWM00771
1
WARNING
ra
ZMU07899
On counter rotation models, be sure to
tio
3. Washer
fied with the letter “L” after the size
4. Spacer
indication on the propeller. Otherwise the 5. Propeller
boat could move in the opposite direction 6. Thrust washer
from that expected.
Propeller nut tightening torque:
54 N·m (5.4 kgf·m, 40 lb·ft)
94
U6EK35E0.book Page 95 Monday, December 10, 2018 9:06 AM
Maintenance
NOTICE: Do not reuse the cotter pin. them. NOTICE: If there is an excessive
Otherwise, the propeller can come off quantity of metal particles on the
during operation. [ECM01892] magnetic gear oil drain screw, this
can indicate lower unit problem. Con-
sult your Yamaha dealer. [ECM01901]
1
©
20
ZMU06956 2
1. Cotter pin 1
20
ZMU08120
TIP: 1. Gear oil drain screw
Ya
If the propeller nut slot does not align with the 2. Gasket
propeller shaft hole after tightening the pro-
m
nut further to align the slot with the hole. Always use new gaskets. Do not reuse the re-
EMU47100 moved gaskets.
a
Changing gear oil 4. Remove the oil level plug and gasket to
M
EWM00801
allow the oil to drain completely.
WARNING
ot
falls.
n
95
U6EK35E0.book Page 96 Monday, December 10, 2018 9:06 AM
Maintenance
TIP: TIP:
For disposal of used oil, consult your Yamaha Apply a light coat of gear oil to the gear oil
dealer. drain screw thread and gasket before instal-
5. Put the outboard motor in a vertical posi- lation.
tion. Using a flexible or pressurized filling
Tightening torque:
device, inject the gear oil into the gear oil
7 N·m (0.7 kgf·m, 5.2 lb·ft)
drain screw hole.
EMU29318
Recommended gear oil: Inspecting and replacing anode(s)
Yamalube Marine Gearcase Lube HD Yamaha outboard motors are protected from
or Hypoid gear oil
Recommended gear oil grade: corrosion by sacrificial anodes. Inspect the
©
SAE 90 API GL-4 / SAE 80W API GL- external anodes periodically. Remove scales
20
ZMU08122
po
TIP:
Apply a light coat of gear oil to the oil level
plug thread and gasket before installation.
Tightening torque:
7 N·m (0.7 kgf·m, 5.2 lb·ft)
1 1
ZMU08111
7. Put a new gasket on the gear oil drain
1. Anode
screw. Insert and tighten the gear oil
drain screw to the specified torque.
96
U6EK35E0.book Page 97 Monday, December 10, 2018 9:06 AM
Maintenance
TIP: 2. Check the battery’s charge. If your boat
Inspect ground leads attached to external an- is equipped with the digital speedome-
odes on equipped models. Consult a ter, the voltmeter and low battery alert
Yamaha dealer for inspection and replace- functions will help you monitor the bat-
ment of internal anodes attached to the pow- tery’s charge. If the battery needs charg-
er unit. ing, consult your Yamaha dealer.
EMU29324 3. Check the battery connections. They
Checking battery (for electric start should be clean, secure, and covered by
models) an insulating cover. WARNING! Bad
EWM01903
connections can produce shorting or
WARNING arcing and cause an explosion. [EWM01913]
©
battery:
WARNING
Wear protective eye gear and rubber Mount the battery holder securely in a dry,
Ya
ECM01125
The procedure for checking the battery varies
a
NOTICE
for different batteries. This procedure con-
M
tains typical checks that apply to many bat- Do not reverse the battery cables. Other-
ot
teries, but you should always refer to the wise, the electrical parts could be dam-
aged.
or
NOTICE
ble models) is “ ” (off) before working
or
(-) terminal.
n
97
U6EK35E0.book Page 98 Monday, December 10, 2018 9:06 AM
Maintenance
3 2
ZMU01811
1. Red cable
©
2. Black cable
20
3. Battery
3. The electrical contacts of the battery and
20
engine.
m
EMU29372
Disconnecting the battery
ah
tions.
98
U6EK35E0.book Page 99 Monday, December 10, 2018 9:06 AM
Trouble Recovery
EMU47140
A. Fill tank with clean, fresh fuel.
Troubleshooting
This section describes the likely causes and Q. Is fuel contaminated or stale?
remedies for problems, such as those in the A. Fill tank with clean, fresh fuel.
fuel, compression, and ignition systems, poor
starting, and loss of power. Please note that Q. Is fuel filter clogged?
all of the items in this section may not apply A. Clean or replace fuel filter.
to your model.
If your outboard motor requires repair, bring Q. Is starting procedure incorrect?
it to a Yamaha dealer. A. See page 63.
If the engine trouble-alert indicator is blinking,
©
Q. Is remote control lever in gear? Q. Are spark plugs fouled or of incorrect ty-
A. Shift to neutral. pe?
Ya
recommended type.
A. Check battery condition. Use battery of
ah
loose?
ot
terminals.
C
nected?
blown? A. Inspect wires for breaks and wear. Have
po
A. Check for cause of electric overload and connections tightened and broken or worn
ra
repair. Replace fuse with one of correct am- wires replaced by a Yamaha dealer.
perage.
tio
99
U6EK35E0.book Page 100 Monday, December 10, 2018 9:06 AM
Trouble Recovery
A. Inspect for pinched or kinked fuel line or A. Connect correctly.
other obstructions in fuel system.
Q. Is throttle cable adjustment incorrect?
Q. Is fuel contaminated or stale? A. Have serviced by a Yamaha dealer.
A. Fill tank with clean, fresh fuel.
Q. Is battery cable disconnected?
Q. Is fuel filter clogged? A. Connect securely.
A. Clean or replace fuel filter.
Alert buzzer sounds or indicator lights.
Q. Are ignition parts malfunctioning? Q. Is cooling system clogged?
A. Have serviced by a Yamaha dealer. A. Inspect cooling water inlet for obstruc-
©
tions.
20
blinking?
Q. Is spark plug gap incorrect? A. Have serviced by a Yamaha dealer.
Ya
Q. Is ignition wiring damaged or poorly con- A. Inspect spark plugs and replace with rec-
nected? ommended type.
a
connections tightened and broken or worn Q. Is specified engine oil not being used?
ot
wires replaced by a Yamaha dealer. A. Inspect engine oil and replace with speci-
fied type.
or
A. Inspect engine oil and replace with speci- Q. Is engine oil contaminated or deteriorat-
or
100
U6EK35E0.book Page 101 Monday, December 10, 2018 9:06 AM
Trouble Recovery
A. Have serviced by a Yamaha dealer. A. Clean or replace fuel filter.
board motor at its recommended speed connections tightened and broken or worn
20
A. Find and correct cause of alert. Q. Is specified engine oil not being used?
M
recommended type.
ra
Q. Are weeds or other foreign material tan- A. Have serviced by a Yamaha dealer.
gled on gear housing?
n
A. Remove foreign material and clean lower Q. Is fuel joint connection incorrect?
unit. A. Connect correctly.
101
U6EK35E0.book Page 102 Monday, December 10, 2018 9:06 AM
Trouble Recovery
A. Have serviced by a Yamaha dealer. 1. Stop the engine immediately.
2. Check the control system and all compo-
Engine vibrates excessively. nents for damage. Also, check the boat
Q. Is propeller damaged? for damage.
A. Have propeller repaired or replaced. 3. Whether damage is found or not, return
to the nearest harbor slowly and careful-
Q. Is propeller shaft damaged? ly.
A. Have serviced by a Yamaha dealer. 4. Have a Yamaha dealer check the out-
board motor before operating it again.
Q. Are weeds or other foreign material tan- EMU29454
Running single engine (twin engines)
gled on propeller?
©
ECM00371
A. Tighten bolts or have serviced by a NOTICE
Yamaha dealer.
Ya
cy
M
EMU29442
ot
Impact damage
or
EWM00871
WARNING
C
102
U6EK35E0.book Page 103 Monday, December 10, 2018 9:06 AM
Trouble Recovery
EMU46603
F130
Replacing fuse
EWM00632 3 4 5 6 7 1 2
WARNING 9
Substituting an incorrect fuse or a piece of
wire could allow excessive current flow.
This could cause electric system damage 8
and a fire hazard.
10
If a fuse has blown, replace the fuse accord-
ing to the following procedure.
1. Turn the main switch to the “ ” (off) 1. Fuse box cover
©
2. Remove the fuse box cover. 3. Main switch / PTT switch fuse (20 A)
3. Remove the fuse with a fuse puller, and
20
6 8
or
1
7
C
or
2. Fuse puller
3. Engine control unit / ignition coil / electric
ra
103
U6EK35E0.book Page 104 Monday, December 10, 2018 9:06 AM
Trouble Recovery
EMU40984
There will be fuel in the fuel filter. Keep
Power trim and tilt unit will not oper-
away from sparks, cigarettes, flames or
ate
EWM02331
other sources of ignition.
WARNING This procedure will allow some fuel to
spill. Catch fuel in a rag. Wipe up any
Never get under the engine while it is tilt-
spilled fuel immediately.
ed. Severe injury could occur if the out-
The fuel filter must be reassembled
board motor accidentally falls.
carefully with the O-ring, filter cup, and
If the outboard motor cannot be tilted up or hoses in place. Improper assembly or
down using the power trim and tilt unit be- replacement could result in a fuel leak,
cause of a discharged battery or a failure with which could result in a fire or explosion
©
the power trim and tilt unit, the outboard mo- hazard.
20
TIP:
m
1 1 1
M
ot
or
C
ZMU08113
or
the desired position, and then tighten the 1. Water separator-alert indicator
manual valve screw by turning it clock-
tio
wise.
n
EMU44991
Water separator-alert is activated af-
ter leaving port
EWM01501
WARNING
Gasoline is highly flammable, and its va-
pors are flammable and explosive.
Do not perform this procedure on a hot ZMU01758
or running engine. Allow the engine to
cool.
104
U6EK35E0.book Page 105 Monday, December 10, 2018 9:06 AM
Trouble Recovery
ZMU07012
©
20
20
ZMU08123
1. Water detection switch coupler
Ya
ZMU07859 1
a
2 ZMU08140
1. Holder
2. Fuel filter
105
U6EK35E0.book Page 106 Monday, December 10, 2018 9:06 AM
Trouble Recovery
6. Unscrew the filter cup, and then remove 11. Connect the water detection switch cou-
the O-ring from the filter cup. NOTICE: pler securely until a click is heard.
Be careful not to twist the water de- 12. Install the top cowling.
tection switch lead when unscrewing 13. Turn the main switch to the “ ” (on) po-
the filter cup. [ECM01961] sition and check that the water separa-
tor-alert indicator remains off and the
buzzer does not sound. If the water sep-
arator-alert indicator blinks or the buzzer
1
sounds, have your Yamaha dealer check
the outboard motor. NOTICE: Although
the buzzer will stop when the engine is
©
7. Drain the water in the filter cup by soak- If the outboard motor is submerged, immedi-
ah
8. Put the O-ring on the filter cup in its orig- some corrosion may begin almost immedi-
ately. NOTICE: Do not attempt to run the
M
1
po
ra
2
tio
n
ZMU08125
1. O-ring
2. Filter cup
3. Water detection switch lead
9. Fit the fuel filter into its holder, and then
fasten the hoses with the hose holder.
10. Install the cover.
106
U6EK35E0.book Page 107 Monday, December 10, 2018 9:06 AM
Replacement parts used in warranty repairs will be warranted for the balance of the applicable warranty period.
20
The second and third year of warranty (if applicable) shall be limited to covering the cost of parts and labor for major components only.
The major components covered are:
Power Unit Section
20
• Power Head
• Intake Manifold
• Carburetor Assembly and its Related Components
Ya
• Bracket System
• Upper Casing
a
WARRANTY REGISTRATION. To be eligible for warranty coverage, the outboard motor must be registered with Yamaha in the country
ot
of residence. Warranty registration can be accomplished by any authorized Yamaha Outboard Motor Dealer.
OBTAINING REPAIRS UNDER WARRANTY. During the period of warranty, any authorized Yamaha Outboard Motor Dealer in the
or
country of residence will, free of charge, repair or replace, at Yamaha’s option, any parts adjudged defective by Yamaha due to faulty
workmanship or material from the factory. All replaced parts will become the property of Yamaha. If the customer is temporarily using a
U.S.-registered outboard motor in Canada, or a Canada-registered outboard motor in the United States, and it needs warranty repairs,
C
the owner should contact a nearby authorized Yamaha Outboard Motor Dealer for assistance. The local dealer will contact Yamaha on
or
the owner’s behalf so that needed repairs can be made as quickly as possible.
CUSTOMER’S RESPONSIBILITY. Under the terms of this warranty, the customer will be responsible for ensuring that the outboard
po
motor is properly operated, maintained, and stored as specified in the applicable Owner’s Manual. The owner of the outboard motor
shall give notice to an authorized Yamaha Outboard Motor Dealer of any and all apparent defects within ten (10) days of discovery and
ra
make the motor available at that time for inspection and repairs at the dealer’s place of business.
tio
n
ZMU07048
107
U6EK35E0.book Page 108 Monday, December 10, 2018 9:06 AM
SPECIFIC PARTS EXCLUDED FROM WARRANTY. Parts replaced due to normal wear or routine maintenance such as oil, spark
plugs, shear pins, propellers, hubs, fuel and oil filters, brushes for the starter motor and power tilt motor, water pump impellers, and
anodes, are not covered by warranty. Charges for removal of the motor from a boat and transporting the motor to and from an
authorized Yamaha Outboard Motor Dealer are excluded from warranty coverage.
Specific parts excluded from the second and third year of warranty (if applicable) are:
• Top and Bottom Cowling
• Electric Components (other than ignition system)
©
• Rubber Components (such as hoses, tubes, rubber seals, fittings, and clamps)
20
EMISSION CONTROL WARRANTY (United States only). Yamaha warrants to the ultimate purchaser and any subsequent owner, that
the emission control components on this engine are designed, built and equipped so as to conform at the time of sale with applicable
20
regulations under section 213 of the Clean Air Act and that this engine is covered against defects in materials and workmanship which
cause said engine to fail to conform with applicable exhaust emission regulations for five (5) years from the date of purchase or 175
hours of operation, whichever comes first. Evaporative components (e.g., hoses, fuel tank, fuel cap) are two (2) years from the date of
purchase. Some states have different emission control warranty provisions. As these vary from state to state, consult your Yamaha
Ya
TRANSFER OF WARRANTY Transfer of the warranty from the original purchaser to any subsequent purchaser is possible by having
m
the motor inspected by an authorized Yamaha Outboard Motor Dealer and requesting the dealer to submit a change of registration to
Yamaha within ten (10) days of the transfer.
ah
YAMAHA MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS
a
STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA AND EXCLUDED FROM THIS WARRANTY. SOME
STATES/PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
M
LIMITATIONS MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES/PROVINCES DO NOT ALLOW THE EXCLUSION OR
ot
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
or
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE/PROVINCE TO PROVINCE.
C
or
po
ra
ZMU07047
tio
n
108
U6EK35E0.book Page 109 Monday, December 10, 2018 9:06 AM
This model was manufactured with specifications appropriate for sale and use in the
U.S.A. and Canada. Please note the following information:
©
20
1. As explained in the Limited Warranty Statement, the Yamaha warranty covers your
Yamaha when it is registered and used in your country of residence. If you are
20
should contact a nearby authorized Yamaha Outboard Motor Dealer for assistance.
The local dealer will contact Yamaha on the owner’s behalf so that needed repairs
m
2. If you need repairs while temporarily using your Yamaha in another country, contact
a
the local authorized Yamaha distributor for that country. Yamaha will work with that
distributor to make the needed repairs as quickly as possible. If you have to pay for a
M
repair that you believe your warranty would have covered at home, present all repair
ot
orders, receipts, or other related documents to your local dealer when you return
or
home. He will be able to contact Yamaha on your behalf to see if any refund can be
provided.
C
or
TIP:
po
Your Yamaha model may not be sold in some countries. Therefore, a Yamaha dealer
outside the United States or Canada may not have all of the replacement parts or
ra
technical information available to provide proper service. This may unavoidably delay
tio
3. If your Yamaha is registered or used primarily outside the United States or Canada,
the warranty printed in this manual does not apply to you. Contact the dealer who
sold the Yamaha marine power unit to you for customer support information.
ZMU05199
109
U6EK35E0.book Page 110 Monday, December 10, 2018 9:06 AM
INDEX
6Y8 Multifunction meters...................... 47 Cooling water........................................ 66
6YC Multifunction meter....................... 44 Cowling, installing................................. 60
Cowling lock lever................................. 35
A Cruising in salt water or other
Accident reporting .................................. 4 conditions........................................... 76
Alcohol and drugs................................... 2
Alert indicator ....................................... 36 D
Alert system.......................................... 51 Digital speedometer.............................. 39
Anode(s), inspecting and replacing ...... 96 Digital tachometer ................................ 37
Anti-fouling paint .................................. 21
Approval label of emission control E
certificate............................................ 22 EC Declaration of Conformity (DoC) ..... 10
©
Emergency equipment.......................... 21
B
20
F
C
po
Filling fuel.............................................. 62
Carbon monoxide ................................... 2 First-time operation .............................. 57
ra
110
U6EK35E0.book Page 111 Monday, December 10, 2018 9:06 AM
INDEX
Fuel level-alert indicator ....................... 40 Muddy or acidic water .......................... 21
Fuel management meter....................... 41
Fuel requirements................................. 19 N
Fuel system .......................................... 58 Neutral interlock trigger ........................ 28
Fuse, replacing ................................... 103 Neutral throttle lever ............................. 28
G O
Gasoline............................................ 2, 19 Operating engine .................................. 62
Gasoline Additives ................................ 20 Outboard motor, checking ................... 60
Gasoline exposure and spills.................. 2 Outboard motor disposal
Gear oil, changing................................. 95 requirements ...................................... 21
Gear shift lever...................................... 29 Outboard motor (painted surface),
©
Overloading ............................................ 2
m
I
Identification numbers record............... 10 P
ah
cowling) .............................................. 33
or
111
U6EK35E0.book Page 112 Monday, December 10, 2018 9:06 AM
INDEX
Remote control box .............................. 27 Troubleshooting.................................... 99
Remote control lever ............................ 27 Twin-engine speed synchronizer.......... 43
Remote control requirements ............... 16
Replacement parts ............................... 81 V
Replacing the engine oil filter ............... 91 Variable trolling RPM switches ............. 34
Rotating parts ......................................... 1 Voltmeter .............................................. 40
Rules when encountering vessels .......... 6
W
S Warming up engine............................... 66
Sending fuel.......................................... 62 Warning labels ...................................... 12
Shallow water ....................................... 75 Warranty information (use outside
Shifting.................................................. 67 the U.S.A. or Canada)....................... 109
©
Stopping boat....................................... 69
Stopping engine ................................... 69
or
T
po
Tachometer .......................................... 37
ra
112
U6EK35E0.book Page 1 Monday, December 10, 2018 9:06 AM
EMU43024
Genuine Yamaha Parts — Genuine Yamaha replacement parts are the exact same parts
as the ones originally equipped on your vehicle, providing you with the performance and du-
rability you have come to expect. Why settle for aftermarket parts that may not provide full
confidence and satisfaction?
Genuine Yamaha Accessories — Yamaha only offers accessories that meet our high stan-
dards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Ac-
©
cessories will fit right and perform right — right out of the box.
20
Yamalube — Take care of your Yamaha with legendary Yamalube oils, lubricants, and care
20
products. They’re formulated and approved by the toughest judges we know: the Yamaha
engineering teams that know your Yamaha from the inside out.
Ya
m
Genuine Yamaha Service Manuals — Get the same factory manual for your vehicle that
the technicians at your authorized Yamaha dealer use. Service manuals are available
ah
through your Yamaha dealer or you can order them directly through yamahapubs.com (USA
a
only).
M
Genuine Yamaha products are available only from your Yamaha dealer.
ot
or
©
20
20
Ya
m
ah
a
M
ot
or
C
or
po
ra
tio
n
Printed in Japan
December 2018–1.8 × 1 CR Printed on recycled paper