ANNUAL REPORT

(2022-2023)
PERAMBALUR SUGAR MILL
LTD, ERAIYUR,
PERAMBALUR-DT
Sl.no Titles Annexu res
nos.
1. INTRODUCTION ABOUT THE SEASON I

2. Report of 2022-23 Generations. II

3. BOILER PERFORMANCE REPORT III

4. TRIPPING EVENTS. IV

5. MAJOR BREAKDOWN V

6. PROBLEM FACED AND ITS REMEDY VI

7. DESIGN DEFICIENCY AND ITS SUGGESTIONS VII

8. EQUIPMENT NON AVAILABLITY REPORT VIII

9. APA RECOMMONDATION FOR COGEN PERFORMANCE IX

BETTERMENT
10. MODIFICATION JOBS IN OFF SEASON X

11. Maintenance Plan For Off Season. XI

12. R&M BUDGET XII

13. Conclusion. XIII

 INTRODUCTION ABOUT THE SEASON 2022-23

We would like to thank the respected commissioner of sugars for giving the opportunity to operate the Perambalur
sugar mill co-generation plant. We also thank the Chief Engineer- sugars. Chief Executive of perambalur sugar mill And
team who supported us in achieving a successful crushing season 2022-2023.
In this occasion we would like to inform the following

SI.NO DESCRIPTION DETAILS

01 START OF CRUSHING 21.12.2022

02 END OF CRUSHING 22.05.2023

03 TOTAL CANE CRUSHED 343772.591

04 Total power generated 35963000

05 TOTAL EXPORT TO THE GRID 23001000

The comparison between this year and last year has been given below

500,000.00

450,000.00

400,000.00

350,000.00 343772
314009
300,000.00

250,000.00 2021-22
202336 197858 2022-23
200,000.00 178491 175753
150,000.00

100,000.00

50,000.00

0.00
CANE CRUSHING STEAM GEN STEAM CONSUMP
 40,000,000.00
35963000
35,000,000.00

30,000,000.00 27783000

25,000,000.00 23001000

20,000,000.00 2021-22
Linear (2021-22)
15698500
15,000,000.00 2022-23

10,000,000.00

5,000,000.00
223500
279000
0.00
POWER GENER- POWER EXPORT POWER IMPORT
ATION

With reference to the daily manufacturing report, we have segmented the operation for key parameters on
monthly achievement basis and tabulated below for your ready reference.
However the detailed DMR is attached with this annual report for your perusal. A detailed analysis of the
plant operation on month wise was conducted and the reasons attributable for the stoppages and reduced
crushing were analysed. Based on the analysis a detailed recommendation on the plant & equipment’s and
the spares and maintenance requirement for off season and next crushing season is detailed in the report.
 BREAKDOWN ANALYSIS REPORT

Total no of Co-Gen breakdowns -10

Time lost % time available Co-Gen- 2.54
Total time lost % time available - 9.80
Total stoppage hours- 346 hrs.

Cane
Engineering
Co-gen
G.cleaning
Others
The detailed downtime root cause analysis along with trends has been attached with this
report for a ready reference. APA recommendations and action plan for eradicating such
failures in the future seasons also been attached in the report.
 Report of 2022-23 Generations.
Sl.No DESCRIPTION UNITS Dec-22 Jan-23 Feb-23 Mar-23 Apr-23 May-23 SEASON
2022 - 2023
1 CANE CRUSHING TONS 22448.000 67154.0 76133.0 77134.00 68551.00 32352.6 343772.591

2 POWER GENERATION UNITS 1995000.0 6469000.0 8222000.0 8213000.0 7281000.0 3783000 35963000.000
3 POWER EXPORT TNEB UNITS 1159500.0 4045500.0 5493000.0 5341500.0 4617000.0 2344500 23001000.000
4 POWER IMPORT TNEB UNITS 39000.0 42000.0 3000.0 25500.0 34500.0 79500 223500.000
5 SUGARMILL AUXILIARY UNITS 476900.0 1519700.0 1790300.0 1894300.0 1728800.0 871700 8281700.000
6 COGEN AUXILIARY UNITS 358600.0 903800.0 938700.0 977200.0 935200.0 566800 4680300.000

7 TOTAL INHOUSE UNITS 835500.0 2423500.0 2729000.0 2871500.0 2664000.0 1438500 12962000.000
CONSUMPTION

8 AUXILIARY CONSUMPTION % 41.88 37.46 33.19 34.96 36.59 38.03 37.01850741

(%)

9 LOSSES UNITS 0.00 0.00 0.00 0.00 0.00 0.00 0

10 BOILER STEAM TONS 11857.0 37100.0 45225.0 45563.0 40527.0 22064.00 202336.00
GENERATION

11 TURBINE STEAM TONS 11713.0 36736.0 44311.0 43899.0 39993.0 21206.00 197858.00
CONSUMPTION

12 FEED WATER TONS 12335.0 35561.0 45887.0 45532.0 41565.0 23147.00 204027.00
CONSUMPTION

13 ATTEMPERATION FLOW TONS 1524.0 4990.0 5628.0 4816.0 4088.0 2336.00 23382.00
14 LP STEAM FLOW (3 ATA) TONS 9015.0 28772.0 32404.0 33210.0 26979.0 13542.00 143922.00

15 BLEED FLOW (8 ATA) TONS 30.0 403.0 472.0 507.0 364.0 209.00 1985.00

16 BLEED FLOW (8 ATA) HP1 TONS 624.0 1832.0 3182.0 2490.0 2569.0 1238.00 11935.00
HEATER

17 BLEED FLOW to Hp heater2 TONS 631.0 2005.0 2676.0 2373.0 2005.0 1071 10761.00

18 RTC FROM SUGAR MILL TONS 7880.0 24860.0 27425.0 28151.0 22528.0 11164 122008.0

19 ACC CONDENSATE TONS 3081.0 9527.0 13447.0 12618.0 11501.0 6564 56738.0
RETURN

20 RAW WATER KL 6613 12825 13050 16341 17174 13896 79899

CONSUMPTION
21 DM WATER PRODUCTION KL 3007.0 6813.0 6273.0 7507.0 8092.0 7111 38803

22 DM WATER CONSUMPTION KL 2990.0 6779.0 6143.0 7521.0 8148.0 7227 38808.0

23 CRUSHING DAY DAYS 10.0 26.0 28.0 31.0 30.0 19.00 144.00

24 AVAILABLE HOURS HR 720.0 744.0 672.0 744.00 0 3120.00 6000.00

25 BOILER RUNNING HOUR HR 227.9 630.0 672.0 744.00 720.00 557.00 3550.85

26 TURBINE RUNNING HOUR HR 602.0 622.8 684.3 733.00 685.00 382.00 3709.00

27 COAL CONSUMPTION TONS 300.0 0.0 0.0 58.00 30.00 0.00 388.00
28 COAL PURCHASED TONS 500.0 0.0 0.00 0.00 207.44 0.00 500

29 BAGASSE CONSUMPTION TONS 9150.0 25700.0 27900.0 28400.00 24500.00 14100 129750.00

30 BAGASSE PRODUCTION TONS 8734.6 25245.9 27887.5 27597.14 24658.63 11824.78 125948.6

31 BAGASSE PURCHASED TONS 648.0 369.1 0.0 568.910 848.150 1505.87 3939.99

32 FIREWOOD CONSUMPTION TONS 1.0 1.5 0.0 0.00 1.00 1.50 5.00

33 SPECIFIC FUEL T/MWH 1.30 1.44 1.62 1.60 1.65 1.56 1.559429672
CONSUMPTION

34 SPECIFIC STEAM T/MWH 5.87 5.68 5.39 5.35 5.49 5.61 5.501710091
CONSUMPTION

35 EVAPORATION RATIO 1.30 1.44 1.62 1.60 1.65 1.56 1.559429672

(SFR)

36 PLANT LOAD FACTOR 21.38 67.02 77.52 72.29 68.58 63.89 62.55577105
%

37 BOILER LOAD FACTOR % 57.82 65.43 74.78 68.05 62.54 44.01 63.31379185

38 BOILER EFFICIENCY % 55.70 61.36 64.07 61.94 63.60 66.1 62.125

39 BAGASSE % CANE % 25.70 26.60 27.30 27.95 27.80 27.36 27.11833333

40 BAGASSE MOISTURE % % 51.02 51.27 51.5 51.54 51.78 51.52 51.43166667

41 STEAM % CANE % 40.16 42.84 42.56 43.05 39.36 41.86 41.86546681

42 RECOVERY % 7.64 9.46 10.42 10.42 9.80 7.86 9.266666667

43 RETURN CONDENSATE % % 87.41 86.40 84.63 84.77 83.50 82.44 84.77369686

44 POWER CONSUMED/TON OF UNITS 21.2 22.6 23.5 24.56 25.22 26.94 24.09063496
CANE

45 POWER GENERATION/TON OF UNITS 90.0 97.3 110.2 110.51 107.63 121.66 106.9803984
CANE

46 POWER EXPORT/TON OF UNITS 51.7 51.7 72.2 69.25 67.35 72.47 66.90760288
CANE

47 TRIPPING EVENTS NOS 2.0 1.0 4.0 3.00 2.00 4.00 16.00
 BOILER PERFORMANCE REPORT FOR THE SEASON 2023
TODATE SEASON
Si.no DESCRIPTION UNITS REPORT

1
BOILER STEAM GENERATION TONS 202336.00
2
COAL CONSUMPTION TONS 388

3
BAGASSE CONSUMPTION TONS 129750.00
4 AVG.GCV OF FUEL - BAGASSE K.Cal / Kg
2100

5 AVG.GCV OF FUEL - COAL K.Cal / Kg

4350

6 AVG.GCV OF FUEL- FEEDING K.Cal / Kg 2100

7 EVAPORATION RATIO (SFR) -

1.55

8 AVG. MAIN STEAM PRESSURE - ABS. Kg/cm2

101.1

9 AVG. MAIN STEAM TEMPERATURE oC

520.00

10 ECO INLET WATER TEMPERATURE oC

130.00

11 ENTHALPY OF MAIN STEAM K.J / Kg

3435

12 ENTHALPY OF FEED WATER K.J / Kg

795

13 BOILER EFFICIENCY % 62

14 BAGASSE % CANE %
27

15 BAGASSE MOISTURE % % 51
 STOPPAGE DETAILS FOR THE SEASON 2022-23

WANT OF CANE
Duration
S.No Date From To Hrs Total Reason for Stoppage
Hrs

1 25.03.2023 11.00AM 3.00PM 4-00 Want of Cane.

2 07.04.2023 6.00AM 5.30PM 11-30 Want of Cane.

Want of Cane due to the dislocation of cane

3 14.04.2023 3.00AM 6.00AM 3-00
cutting labour for Tamil New Year.

4 15.04.2023 6.00AM 3.00PM 9-00 Want of Cane.

5 04.05.2023 11.00AM 6.00PM 7-00 Want of Cane.

6 05.05.2023 6.30AM 10.00PM 15-30 Want of Cane.

7 08.05.2023 6.00AM 9.30PM 15-30 Want of Cane.

 8 10.05.2023 11.30AM 4.30PM 5-00 Want of Cane.

9 12.05.2023 7.15AM 6.15PM 11-00 Want of Cane.

10 16.05.2023 9.00AM 3.00PM 6-00 Want of Cane.

Total Hrs 87-30

CO-GEN
Duration
S.No Date Reason for Stoppage
From To Hrs Total
Hrs
1 26.12.2022 9.00 AM 10.00AM 1-00 Turbine HP & LP Actuator tuning work to
suit process steam demand.
2 19.01.2023 1.00PM 6.00AM 17-00 Cogen cleaning work.

3 20.01.2023 6.00AM 6.00AM 24-00 Cogen maintenance work.

4 21.01.2023 6.00AM 11.00AM 5-00 Boiler attemperator joint replacement work.

 5 10.03.2023 10.00PM 6.00AM 10-00 Turbine bearing gear struck up and running

6 13.03.2023 10.00AM 11.30AM 1-30 Turbine tripped due to malfunctioning of

live seam transmitter sensor
7 15.04.2023 3.00PM 6.00PM 3-00 Cogen Boiler startup work.

8 16.05.2023 3.00PM 6.00AM 15-00 Co-gen Boiler Checking Work

9 17.05.2023 6.00AM 1.00PM 7-00 Boiler Checking Work.

10 17.05.2023 10.30PM 5.00AM 6-30 TG tripped due to low steam prssure and
restarted work.
Total Hrs 90-00
ENGINEERING
Duration
S.No Date From Reason for Stoppage
To Hrs Total
Hrs
1 02.01.2023 10.00AM 12.00PM 2-00 Filter juice masonry tank cracked. Damaged
suction line welding work.
2 11.02.2023 5.15PM 9.30PM 4-15 TRPF pressure plate jamming cleared due to
machine harvested cane with soil solid
 material.
3 01.03.2023 3.30PM 4.30PM 1-00 Kicker Jamming.

4 15.03.2023 6.45PM 7.45PM 1-00 Sugar millside incoming power feeder

tripped and resetting work
5 27.03.2023 1.30AM 6.00AM 4-30 TRPF Chute jamming by Harvested Cane.

6 30.03.2023 8.30PM 12.00AM 3-30 I'st Mill Top Roller Cracked and Mill
bypassed.
7 04.04.2023 7.00AM 3.00PM 8-00 I'st Mill Top Roller Replacement Work

8 15.04.2023 6.00PM 7.30PM 1-30 Evaporator Switch over from New to old
Evaporator for cleaning.
9 17.05.2023 4.00PM 5.30PM 1-30 Fibrizer Electrical Trouble.

10 17.05.2023 9.30PM 10.30PM 1-00 Fibrizer Elecrical work.

Total Hrs 28-15

GENRAL CLEANING
S.No Date Duration Reason for Stoppage
 From To Hrs Total
Hrs
1 15.01.2023 1.00PM 6.00AM 17-00 Pongal General Cleaning.

2 18.01.2023 6.00AM 6.00AM 24-00 Pongal General Cleaning.

3 19.01.2023 6.00AM 1.00PM 7-00 Pongal General Cleaning.

4 02.03.2023 8.00AM 6.00PM 10-00 Old set Evaporator SK1, SK2 and Exhaust
valve Dummy removal work and New set
Evaporator Dummy Providing work for
switch over to old set Evaporator.
5 11.03.2023 6.00AM 12.00PM 6-00
New set evaporator cleaning and taken for
service Switch over from old set evaporator
Total Hrs 64-00

OTHERS
Duration
S.No Date From To Hrs Total Reason for Stoppage
Hrs
1 25.12.2022 5.30PM 8.00PM 2-30 EB failure due to krishnapuram substation
earth fault.
2 28.12.2022 6.30AM 8.30AM 2-00 EB failure at substation.
3 16.01.2023 6.00AM 6.00AM 24-00 Pongal Festival Holiday.
4 17.01.2023 6.00AM 6.00AM 24-00 Uzhavar thinam Holiday.

5 19.02.2023 6.30AM 9.30AM 3-00 Turbine got tripped due to grid high
frequency and earth fault.
6 26.02.2023 9.30PM 11.00PM 1-30 EB failure due to earth fault at substation.
7 10.03.2023 6.00PM 8.00PM 2-00 Power turbine Earth Fault.
8 22.04.2023 3.30PM 7.30PM 4-00 New set evaporator cleaning and taken for
service Switch over from old set evaporator
9 30.04.2023 4.00PM 12.00AM 8-00 Due to Heavy wind and rain. Boiler pressure
drop and restarting work.
10 01.05.2023 8.00PM 11.00PM 3-00 Due to Heavy wind and rain. Boiler pressure
drop and restarting work.
11 02.05.2023 6.30AM 10.30AM 4-00 Heavy rain. Turbine tripped and restarting
work.
Total Hrs 78-00
PERAMBALURSUGAR MILLS LIMITED
 Time loss % FOR THE SEASON 2022-2023

Stoppage TIME
Head LOST
S.NO Norms HRS % Remarks
TIME
AVAIL
1 Cane 2.00 87-30 2.46
2 Engineering 2.00 28-15 0.80
3 Co-gen 0.50 90-00 2.54
4 G.cleaning 3.00 64-00 1.80
5 Others 0.50 78-00 2.20
Total 8.00 347.45 9.80

AVAILABLE TODATE
Total Hrs available 3550-00
Total Hrs worked 3202-15
Total Hrs stoppage 347-45
Time lost % time available 9.80
sl.no Major problem Action to be taken

Boiler mechanical spreader 3 & 4 shaft bend and cooling lines

1 damages. mechanical spreader shaft need to changed

2 Coal spreader inner mouth plat buldged condition coal spreader will be modified
3 soot blower not working 01 out of 32 all soot blower gear box service to be taken

4 Air pre heater tube I ST pass leakage observed To be checked

5 Boiler duct ,Roof flue gas leakage observed leakage to be arrest

6 From Boiler to ESP duct insulation damaged insulation to be provided

7 Economizer ,APH bellow flue gas leakage observed bellows to be fabricated or purchase
8 Attemprator gland leak Gland ring to be chnged
9 Start up vent passing maintain spares & service to be done
decoupled the motor and maintenance to be
10 ID fan -2 plummer block heat observed taken
11 SA fan -2 plummer block heat observed bearing clearance and alighnment tob check
12 3 ATA extraction manual mode condition Provide AUTO mode
13 LP actuater slow response to be take into service
14 Nozzle chest drain line valve passing Valve to be replaced
15 ACC ejector gasket,valves leakage observed spiral gasket to be purchase
16 CEP meachanical seal damaged and shaft bend Shaft and mechanical seal to be replaced
17 8 ATA QCNRV by passed condition service to be taken
18 HP heater tubes , tube sheet leakage observed Hp heater tube leak should be arrested
 19 Turbine casing insulation not proper Insulation will be provided
20 BC 5 tunnel seepage Seepage to be arrested
21 BC 1belt damaged condition BC1 Belt to be changed
22 Coal yard tunnel seepage Seepage to be arrestted

EQUIPMENT NON AVAILABILITY SINCE COMMISSIONING

S.NO NAME OF THE EQUIPMENT AREA REASON FOR UNAVAILABILITY

1 STACK MONITORING SYSTEM CHIMNEY NOT YET COMMISSIONED BY WIL

2 FIRE FIGHTING SYSTEM DIESEL PUMP WITH AUTOMATION FIRE FIGHTING SYSTEM NOT YET COMMISSIONED BY WIL
3 DE SYSTEM 1,2 BOILER NOT YET COMMISSIONED BY WIL
4 FINS CLEANING SYSTEM ACC NOT YET COMMISSIONED BY WIL
5 SWAS silica analyser WTP NOT YET COMMISSIONED BY WIL
 CO-GEN PLANT OFF-SEASON MANPOWER DETAILS -2023

Actual
No.Working
S.NO SECTION Manpowe Total Mandays
days
r

BOILER & ASH

1 16 124 1984
HANDLING

2 TURBINE 6 124 744

4 WTP 3 124 372

5 ELECTRICAL 9 124 1116

6 INSTRUMENTATION 3 124 372

TOTAL MANPOWER 37 124 4588

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Man Power

No of days

Man days
S.NO TURBINE WORK DETAILS

6 124 744

LUBE OIL AND CONTROL OIL SYSTEM

6 34 204
1 Oil cooler A & B Tubes Cleaning work
2 Compresser oil cooler cleaning work,
3 Oil centrifuge Bowl Cleanign & Oil Lines Chock Checking Work
4 Alternator cooler i/l & o/l Pipe line dismandling Work
5 Alternator cooler Tube Cleaning & Box Up Work
6 Vapour extraction fan Maintenance & line oil leakage arresting work

7 Over head & MOT tank Oil Drained & Cleaning Work
8 Turbine Lube & Control Oil Filters Cleaning work

9 ACOP & Aop coupling and alignment checking work

10 Acop 1 & 2 coupling and alignment checking work

11 Eop coupling and alignment checking work

12 QCNRV maintenance work

13 Turbine overhauling if neccesary

TURBINE EXTRACTION BLEED SYSTEM AND PRDS 6 35 210

1 PRDS-1 valve flange joint steam leakage to be arrest(after control valve).

2 8 ata header all flange joint and bolt and nut to be replaced.

3 HP heater-2 Tube plate replacement work

4 CEP pump operation purposes permanent ladder and platform to be provided.

5 PRDS-1 de superheating isolation valve to be serviced.

6 Hot well pump service and overall maintenance

8 ata header to 3 ata islotion valve (At 8 ata header) gland ,flange leakage arresting and gear
7
box maintenance.

8 8 ata to sugar isolation valve Maintenance

9 8 ata to HP heater isolation valve checking work.

10 Bleed pressure control valve(PCV-120) flange gasket replacement

11 Bleed pressure control valve (PCV-120) isoation valves( Before & After) gasket replacement.

8 ata to 3 ata (PRDS 2) line all isolation valve gear box checking and gland packing checking
12
work.

13 3 ata header sugar isolation valve (both) gear box and gland packing checking work.

14 8 ata to 3 ata Pressure Control valve before isolation valve flange gasket replacement

15 Bleed to hp heater valves overhauling work

CONDENSING SYSTEM 6 30 180

1 Hood spray cv strainer & isolation valve maintenance.

2 Gland steam Control valve isolation valve maintenance

3 Hot well pump isolation valves maintenance

4 Hotwell tank cleaning work

5 CEP - 1,2,3 suction, discharge valve Servic work & over all maintenance

6 ACC fan1,2, 3 gear box oil leakage to be arrested & leaves tightenened work

7 System Ejector 1 & 2 steam and Air line valve servicing work.

8 RHS & LHS nozzle to be dismantling and servicing and fixing work.

9 PRDS 3 by pass valves to be serviced,

10 Ejector condensate drain line to be Servicing work

AUXILIARY COOLING WATER SYSTEM 6 25 150

1 Cooling tower forebay & fins cleaning work

2 Cooling tower fan leaf inspection and angel checked and bolt & nut tight checked.

3 Cooling tower fins replaced.

4 Cooling tower fan gear box alignment checking work.

5 ACW-1,2 Pump coupling and alignment checking work.

6 Acw pump valves, stainer & flange checking Stariner gasket checking and replacing work.

7 Turbine Nozzle drain line insulation & all drain valve gland rope repalcement
8 CST tank Cleaning
TOTAL MANPOWER 6 124 744

Man No.Of Man

Sl.NO ELECTRICAL WORK DESCRIPTION
Power days Days

9 124 1116
110 KV SWITCH YARD

1 Switch Yard CB-1 SF6 breaker 'Y' Phase CT Oil leakage arresting work. 9 12 108
 2 Switch yard Battery Checking work,panel terminal tightness checking & cleaning work

20 MVA Transformer Annual maintenance,Oil BDV,Acitity test checking work.Switchyard

3
Transformer OLTC Servicing Work

4 20 MVA Transformer Relay panel ,control circuit terminal tightness & cleaning work

20 MVA trasnsformer primary & secondary terminal tightness checking and cleaning
5
work

OUT DOOR VCB Panel Busbar & control circuit tightness and cleaning work,Swithyard all
6
Earth pit cleaning & maintenance work.

BOILER

BFP 1,2,3 motor cable not able to adjust (whenever we want to re-gland the cble) so
1
want to provide the grill in Cable trenge.

BFP-1,2,3 motor Bearing Condition checking,Grease applying & terminal tightness

2
and winding resistance checking work

ID-1,2 & FD-1,2 Fan motor Bearing Condition checking,Grease applying &terminal
3
tightness and winding resistance checking work

SA ,CR Fan motor Bearing Condition checking,Grease applying & terminal tightness
4
and winding resistance checking work

5 10 50
Boiler all RAV motors overhauling work and terminal tightness,winding resistance
5
value checking work

Boiler all MSB & LRSB motors overhauling work and terminal tightness,winding
6
resistance value & Limit switch checking work

Boiler all Baggase Screw feeder 1 to 4 motors ,Baggase Drum feeders 1 to 4 motor
7
overhauling work and terminal tightness,winding resistance value checking work.

Boiler all Coal feeder 1 to 4 motors & mech spreadder 1 to 4 motors overhauling
8
work and terminal tightness,winding resistance value checking work
 LP and HP agitator motors overhauling work and terminal tightness,winding
9 resistance value checking work,HP ,LP dosing pump-1&2 motors overhauling work
and terminal tightness,winding resistance value checking work.

Bagasse belt conveyor 1 to 6 , Coal belt conveyor 1 to 4 motors ,Bagasse slot chain
10 conveyor motor terminal tightness,winding resistance value checking workBearing
Condition checking,Grease applying &

Bagasse scrapper 1to 5 , Boiler Hydraluic grade 1 and 2 motor Bearing Condition
11 checking,Grease applying & overhauling work and terminal tightness,winding
resistance value checking work

Coal VIB screen motor, Coal crusher motor ,Coal vibrator terminal
12
tightness,winding resistance value checking work

Coal dust collecting 1 to 2 motor ,Coal dust collecting RAV motor terminal
13
tightness,winding resistance value checking work

All Coal & Bagasse Conveyor safety interlock switch (PCS,BSS,ZSS) Serviceing
14
work .
ASH HANDLING:

All ash conveyor motor cable root re modification work.

Main ash conveyor motor, Submersibble conveyor motor overhauling work and terminal
tightness,winding resistance value checking work 9 15 135

APH ash screw conveyor 1 to 4 & ESP ash screw conveyor 1 to 3motor overhauling work and
terminal tightness,winding resistance value checking work

ESP[
ESP Purge air blower motor not commissioned so want to commission the motor and laying
1 the cable for power and control.ESP 1st field Rapping motor not installed so motor installing
work.

2 ESP 1st field collecting motor getting over load so want to check the all Hammers in 1st field.

ESP Transformer 1&2 Bucholz relay servicing, oil testing ,terminal tightness checking and
3
cleaning & maintenance work

4 ESP Rapping and Collecting motor terminal tightness,winding resistance value checking work 5 17 85

ESP RAV motor's overhauling work and terminal tightness,winding resistance value checking
5
work

ESP insulator and heater & ESP Vibrator and hopper heater checking and cleaning ,servicing
6
work.

7 ESP field-1&2 collecting and emitting plate ,ESP pentahouseclaning and checking work.

TURBINE :

ACC-1,2,3 motor Bearing Condition checking,Grease applying &terminal tightness

1
and winding resistance checking work
9 20 180
CEP-1,2,3 motor , Hot well-1,2 motor terminal tightness and winding resistance
2
checking work
 Cooling tower fan-1 ,ACW-1,2 motor overhauling work , terminal tightness and
3
winding resistance checking work

AOP , EOP DC ,ACOP-1,2 motor terminal tightness and winding resistance

4
checking work

GVC-1,2 motor Bearing Condition checking,Grease applying & terminal tightness

5
and winding resistance checking work

Bearing gear motor ,Actuator motor Bearing Condition checking,Grease applying &
6
terminal tightness and winding resistance checking work

OVEF motor ,Oil centrifuge unit motor overhauling work , terminal tightness and
7
winding resistance checking work and MOT Heater servicing work

Air compressor 1,2 & Fins Cleaning pump motor Bearing Condition checking,Grease
8
applying & terminal tightness and winding resistance checking work

ALTERNATOR

1 Alternator cooler cleaning and hydro test checking work

NGR panel CT & PT terminal tightness checking and panel cleaning and maintenance
2
work.

Rotor Earth fault slipring Carbon Brush changing work.Rotor Earth fault Relay
3
healthyness checking work.

4 5 25 125
Alternator Stator & rotor winding ,Insulation resistance value checking work.

5 LAPT panel PT terminal tightness checking and panel cleaning & maintenance work.

Altrnator terminal and bus bar tightness, Alternator water leakage detector
6
healthyness checking and cleaning work

Excitator and PMG , Excitator and Alternator heater terminal tightness checking and
7
cleaning work
WTP:

Mack up water pump-1,2 Bearing Condition checking,Grease applying &terminal

1
tightness and winding resistance checking work

Raw water pump-1,2 motor Bearing Condition checking,Grease applying & terminal
2
tightness and winding resistance checking work

Ro Feed pump-1,2 motor overhauling & bearing replacing work , terminal tightness
3
and winding resistance checking work

High pressure pump-1,2 Bearing Condition checking,Grease applying & motor

4
terminal tightness and winding resistance checking work

All dosing pump motor overhauling work , terminal tightness and winding
5 resistance checking work,SMBS tank agitator motor terminal tightness and winding
resistance checking work.

Portable water transfer pump motor-1&2 terminal tightness and winding

6 resistance checking work,MB Regeneration motor , terminal tightness and winding
resistance checking work
9 7 63

Caustic tank agitator motor Bearing Condition checking,Grease applying & terminal
7
tightness and winding resistance checking work

Alum,Polimer tank agitator motor terminal tightness and winding resistance

8 checking work,Filter Feed pump motor-1,2&3 terminal tightness and winding
resistance checking work.

MB feed pump motor,DG blower motor 1&2 terminal tightness and winding
9
resistance checking work.

RO& UF CIP Pump motor terminal tightness and winding resistance checking
10 work,Back wash Pump motor terminal tightness and winding resistance checking
work

Main & Jockey firefighting Pump motor terminal tightness and winding resistance
11
checking work

500 KVA DG SET & POWER CONTROL CENTRE ROOM(PCC)

 DG Set power cable,control circuit and CT,PT terminal tightness cheaking and
1
cleaning work.

2 DG coolent,Air filter & oil filter replacing work,DG Auto Start taken in to line.

DG Set alternator and excitator terminal tightness cheaking and cleaning work DG
3
battery maintenance work.

Auxiliary Transformer 1 & 2 LT Incommer panel want to install the Annunciator

4
with Hooter.

Interlock provited for DG incommer Breaker On. (ie. when transformer 1&2 breaker
5 5 4 20
off at the time only DG breaker on.)

Co-Gen tranformer 1&2 oil BDV,oil Acitity checking work. 1&2 busduct terminal
6
tightness checking and cleaning work

Co-Gen trasnsformer - 1&2 primary & secondary terminal tightness checking and
7
cleaning work,All ACB circuit breaker - servicing and cleaning work.

APFC panel-1&2 busbar & Control circuit terminal tightness checking and cleaning
8
work

PCC panel ,all relay servicing ,testing ,control circuit terminal tightness checking &
9
cleaning work

HIGH TENSION PANEL(HT) & MOTOR CONTROL CENTRE PANEL(MCC)

1 All VCB circuit breaker - servicing and cleaning work

All HT panel busbar,CT,PT & Control circuit terminal tightness checking and
2
cleaning work

HT Panel all relay Testing and servicing workBus PT panel cleaning and all PT
3
serviceing work.

In ESP & TG Mcc Energy meter is not available so want to install the new energy
4
meter.

Boiler MCC-1 , Boiler Soot blower panel busbar,CT,PT & all feeder Control,power
5 9 7 63
circuit terminal tightness checking and cleaning work

Bagasse & coal MCC panel busbar,CT,PT & all feeder Control,power circuit terminal
6
tightness checking and cleaning work

Cooling TOWER system ,Turbine MCC panel busbar,CT,PT & all feeder
7
Control,power circuit terminal tightness checking and cleaning work

ESP MCC , DM Plant panel busbar,CT,PT & all feeder Control,power circuit terminal
8
tightness checking and cleaning work

ACDB and PDB , MLDB panel busbar,CT,PT & all feeder Control,power circuit
9
terminal tightness checking and cleaning work

CONTROL ROOM & PLANT LIGHTING

1 110v Battery Charger Battery replacing work.

2 ID 1,2 & FD 1,2 VFD panel ATS taken in to line and also trail taken with motor.

3 ACC 1,2,3,4 & SA,CR VFD panel ATS taken in to line and also trail taken with motor.

In Generator Relay Panel Metering,Synch PT fuse fail alarm came at the time of
4
Generator running time,so need change this alarm when generator off condition.

All VFD panel busbar,CT,PT & Control circuit terminal tightness checking and
5 cleaning work ,Control room DCDB panel control circuit terminal tightness checking
& cleaning work

9 7 63
Control room UPS battery terminal tightness ,battery voltage checking & cleaning
6
work ,EOP starter panel control circuit terminal tightness checking & cleaning work

AVR,GRP,Exitation,Synchonising & TCP panel control circuit terminal tightness

7
checking & cleaning work

Control Room, Switch yard all relay Testing work.Relay Co-ordination from
8
switchyard to power plant Master protection relay./ ALL EQUIPMENT TRAIL RUN

1 Boiler ESP Aera lighting maintenance work / ALL EQUIPMENT TRAIL RUN

2 DM plant lighting maintenance work./ ALL EQUIPMENT TRAIL RUN

3 All conveyor lighting maintenance work./ ALL EQUIPMENT TRAIL RUN

4 TG Hall & Control room lighting maintenance work/ ALL EQUIPMENT TRAIL RUN

Man No.Of
WORK DESCRIPTION Man Days
Power days

WTP

3 124 372

Raw Water Pump House

Raw water pump 1 & 2 Stainer Cleaning work 3 10 30

Fire Fighting Pump Suction line Stainer Cleaning work

Clarifier System

Clarifier & clear water storage tank cleaning work 3 15 45

Filter feed pump 1,2,3&4 suction stainer cleaning work

MGF & UF

MGF Pump no-2 love joint coupling to be replaced.

Filter Backwash pump noise observed checking work

MGF manual door open and inspection work

BASKET Stainer cleaning work

MGF feed line Rota meter cleaning work 3 25 75

UF Auto Operation time all pipe line vibration arresting work

UF hoses to be replaced.

UF Filter all hoses rusted clamps to changed.

UF Backwash pump near trench covering work

UF Backwash pump noise observed and checking work

UF Chemical cleaning pipeline work to be done

UF permit tank cleaning work

RO & DM
 RO feed pump 1 & 2 alignment and coupling checking work

HP pump-a flow checking work

RO cleaning pump noise & vaibration observed and checking work

RO permit online flow meter calibaration work

RO Membrane inspection work

RO dosing Tank Platform damaging condition to changed work

MCF inlet broken tufflan flange to changed 3 22 66

DEGASSER Blower 1 damaged mesh changing work

chemical cleaning ss line to alternated.

Mixed Bed - 2 inlet & outlet line air vent strainer providing work

MB - 1 & 2 Manual door open and inspection work

RCST Drain valve gland rope to replaced

cooling tower fills are soking in hypo.

MB - 2 near air line leakage arresting work

MB ejector wiyh nozzle to be fixed

MB online water sample line through to lab one new line providing work

DM Storage Tank manual door open and inspection & Cleaning work

RCST,DMST 2 inspection,cleaning & painting work

Dearator makeup pump 1 &2 alignment and coupling checking work

DM Transfer pump 1&2 noise & vaibration observed and checking work

RO chemical cleaning to be done

MB 1 & 2 to be regenerated

BOILER

LP & HP pumps are overhauling work 3 13 39

LP& HP dosing tank cleaning

SOFTNER & PORTABLE

MGF manual door open and inspection work

ACF Manual door open and inspection work

Rotameter cleaning work

Softner Manual door open and inspection work

Softner Regeneration Tank Agitater maintanance work 3 18 54

CT Makeup pump 1 & 2 checking work

white soils to be removed and cleaned - MGF

 Softner Storage Tank Cleaning work

Softner Storage Tank level indicator providing work

Anion resins are removed and soaked in salt.

Multi port valve to be replaced

LABORATORY

PH & EC Meter calibration work

Lab inside Ceiling roof work 3 8 24

Routine Works

Boiler - Preservation analysis and recirculation of the boiler water 3 5 15

calibrate to all the lab equipment for maintanance

General works.

In MCC room trench water to be remove.

All the pumps and motors are Externally to be cleaned

all the level glass to be cleaned by acids 3 4 12

All the pumps are overhauling and alignment works

All the rotometers to be cleaned by acids

All the dosing tank to be cleaned

All the tanks to be cleaned except RCC tanks

WTP - Trail to be taken 3 4 12

Manpow No of
Man days
er days
INSTRUMENTATION
3 124 372
BOILER

Sl.NO WORK DESCRIPTION

1 calibration of feedwater control valve FCV-102A,102B,102C

3 30 90

Feedwater flow,attemperator flow transmitter line Leakage

2
arresting has to be done.
 Flue gas Pressure transmitter impulse line flushing & Zero
3
calibration has to be done

Attemperator control velve 01-TCV-104A,104B positioner

4
calibration operation checking work.

Main steam stop valve & By pass mov OPERATION checking

5
work.

6 Sootblower control valve operation checking work.

7 Boiler area Pressure & Temp Gauges Calibration has to be done.

8 HP dosing,LP dosing level switches have to be serviced

9 Boiler Flue gas temp Elements have to be cleaned

10 Boiler Steam & Water Temp Elements have to be inspected

main steam flow transmitter,bleed steam flow & extraction flow

11
transmitter impulse line support has to be provided.

12 Soot Blower Panel has to be checked

Attemperator control valve TCV104A feed back cable inter

13
changed. cable tray fixing dressing work

Boiler drum level water line swas room conection modification

14
work isolation valve fixing work

Boiler drum level water line swas room conection modification

15
work isolation valve fixing work
 BFP-1,2,3 strainer dp switch checking & calibration work. Pr
16
switch cable dressing work

BFP-1,2,3 strainer dp switch checking & calibration work. Pr

17
switch cable dressing work

Feed pump area pressure , temp gauge calibration & checking

18
work.

Boiler,turbine area level transmitter flushing &condence bot

19
water filling work,

Boiler PT105 transmitter impulse line damaged for welding

20
work.

ID FAN 1,2,FD FAN 1,2 SA FAN. CR FAN DE,NDE TEMP ELEMENT

21
CHECKING WORK

22 O2 ANALYSER sensor cleaning zero calibration work.

Drum level transmitter calibration condenced pot water level

23
filling work

BFP 1,2,3 PUMP DE ,NDE TEMP element checking,line up

24
working,

TURBINE:
Turbine Vibration Probe,Monotoring Panel & RTD cable
25
tightness work,

26 Bleed pressure control valve has to be serviced.

3 30 90

27 Gland steam pressure control valve pcv-101 has to be serviced

28 CST Field Instruments have to be inspected.

29 Hotwell tank level switches have to be inspected .

ACC fan vibration switches & gear box oil level switches have to
30
be checked.

PRDS PCV-150 & TCV150 control valves calibration operation

31
checking work..

32 Turbine area Pressure gauges has to be calibrated.

33 CEP DP switches have to be calibrated.

34 HP heater level control valve LCV-118 have to be calibrated

35 SWAS panel & Field Instruments Maintenancae has to be done

36 PRV-140 control vavle has to be serviced

TCV-116,TCV-117 control valve insepection operation checking

37
work.

38 CST level transmiter diaplacer unit inspection has to be done

39 PCV 114,TCV 114 servicing work has to be done.

40 3 ATA LINE QCNRV valve servicing open /close checking work

Turbine hotwell level transmitter checking cleaning work.&

41
pump pressure gauge ling flushing gauge calibrate work.

Turbine hotwell level transmitter checking cleaning work.&

42
pump pressure gauge ling flushing gauge calibrate work

Turbine oil purification unit gauge calibrated cable tightness line

43
up work.
44 Turbine desuper heading flow nozzle cleaning fixing work

Turbine alternator pressure gauge checking calibration

45
work,temp gauge checking work

Acc fan area vibration sensor cleaning,level switch cleaning

46
checking work.

Turbine hp actuator valve operation checking cable tightness

47
work

HP HEATER 1,HP HEATER 2, all MOV valve operation checking

48
work

Turbine control panel RPM indicator,bleed temp controller

49
checking work.

DEARATOR

50 servicing of DP switches, level switches-dearator area

51 servicing of dearator level control valve LCV-107

52 calibration of pressure guages dearator,turbine area,

3 15 45

53 servicing of ACC to Dearator level control valve

Dearator level transmitter calibration work ,pr transmitter calibration

54
work

55 Dearator level on/off valve 108 line up work

DMPLANT
56 ORP,PH,conductivity sensor calibration has to be done

57 All Field rotameter has to be cleaned.

58 WTP area pressure gauges has to be calibrated. 3 12 36

59 WTP Field Instruments Maintenance has to be done.

60 WTP PLC Panel & JB Maintenance has to be done.

CONTROL ROOM

61 DCS panel & HIS Panel maintenance has to be done.

62 BOILER DCS Panel Cable terminal tightness & Panel Cleaning has to be done.

63 TURBINE DCS Panel Cable terminal tightness & Panel Cleaning has to be done.

64 ALL Cable tray out side cleaning work has to be done. 3 10 30

65 UPS BATERRY back up checking work

66 Control room cable,dcs panel side cable dressing work

67 Control room exauest fan.panel light checking inter changing work

ESP, CHIMNEY

68 All ESP Field Instruments has to be inspected. 3 12 36

 69 Chimney SOX,NOX,SPM moniter sensor chcking work

70 Pollution board SIGNAL FEED BACK checking work

71 On line monitoring ph,conductivity,tss sensor cleaning&checking work.

GENERAL:

72 Local Panel Oil Leakage & Air leakage has to be arrested

73 Compressoor Field Instruments calibration & Interlock testing has to be done.

74 All control valve operation has to be tested.

75 All Control Valve regulator has to be serviced.

3 15 45
76 Sugar temp Element position has to be relocated.

SWAS ROOM tubing leak arresting work.PH,CONDUCTIVITY SENSOR CLEANING

77
WORK

78 RETURN condensate flow meter zero checking cleaning work

79 DM WATER TANK,FEED WATER TANK LEVEL TRANSMITTER CHECKING WORK

80 Attemperator inst air line modification work
80 interlock testing work

81 TRAIL

CCSM CO OPERATIVE SUGARMILL LIMITED

ABSTRACT OF CO-GENERATION BUDJET (FOR 500000 TONES) FOR 2022 - 2023
S NO DESCRIPTION BUDJET AMOUNT
in
Rupees
A REPAIR AND MAINTENANCE
1 MECHANICAL 800000

2 ELECTRICAL 350000
3 INSTRUMENTATION 200000

4 WTP 100000

5 CONSUMEABLES (GASKETS, WELDING RODS, FASTNERS OIL SEAL, V- BELTS, REFRACTORIES) 200000

EXTERNAL CONTRACT CHARGES FOR SERVICING WORKS OF TURBINE, COMPRESSOR, AIR

CONDITIONERS, DIESEL GENERATOR, BOILER FEED PUMP, INSTRUMENT CALIBRATION, RELAY
6 TESTING AND CONTRACT 300000
CHARGES FOR SCUFHOLDING WORK FOR SUPER HEATER COIL CLEANING.

TOTAL 1945000
B
5 WTP PROCESS CHEMICALS 2000000
UTILITIES (FUELS DIESEL, BAGASSE, COAL, FIREWOOD, ELECTRICAL POWER INCLUDING MD
6 CHARGES & DEVELOPMENT CHARGES, LUBRICANTS OIL& GREASE, WATER CHARGES) 2500000

TOTAL 4500000

C
1 MECHANICAL 800000

2 ELECTRICAL 350000

3 INSTRUMENT 200000

4 WTP 100000

TOTAL 1450000

Material Code
SL.N0 Name of the material and Specification Quantity
No.
Travelling grate Carbon Bearing Bush in Grade: MY3A (in 2 Halves) Size:
1 6
240X200X85mm Drg.No: ACPL-24020085 Rev.o
2 Hydraulic drive spares
" O " Ring for Flow control valve 1
" O " Ring for Relief valve 1
 " O " Ring for DC valve 1
" O " Ring for Oil cooler 1
Seal kit for cylinder 1
Pin set (set of four )( AHD 070*014/A) 1
Ratchet lever- RH ( AHD 070*006/A) 1
Ratchet lever- LH ( AHD 070*007/A) 1
Pawl (AHD 070*009/A) 1
Lever (AHD 070*010/A 1
Bagasse Drum Extractor Gear box ; Model- 3380GMX, Ratio: 295.31;
3
Make : Top Gear Transmission 1
4 1" IBR valve class 1500 2
5 1.5" IBR valve class 1500 4
6 2" IBR valve class 1500 2
7 Main ash conveyor
Carrying Idler dia 114.3mmx 250mm long
20
dia 20mm EN8 shaft,30° angle
3roll Garland type
Impact idler
dia 88.9mm x 250mm long
dia 20mm EN8 shaft,30° angle 10
3roll Garland type
Return Idler
Dia 88.9mm x 750mm long
dia 20mm EN8 shaft
8 Bagasse conveyor: 20
Carrying Idler dia 114.3mmx 465mm long
dia 20mm EN8 shaft 45° angle, 3roll garland type
Impact idler
dia 88.9mm x 465mm long
dia 20mm EN8 shaft ,3roll garland type 20
dia 300mm spacing with dia 140mm rubber ring 45° angle
Return Idler
dia 88.9mm x 1400mm long
20
dia 20mm EN8 shaft
9 Turbine
Triveni turbine Lube oil filter (L 965mm x OD 160mm X ID 95
mm) ,Pressure - 10 bar,microns -20 ,MOC -Top bottom and inner zinc 2
plated (SS mesh )
Triveni turbine Control oil filter (L 260 mm x OD 140mm X ID 95 mm)
Pressure - 40bar ,microns -20 ,MOC -Top bottom and inner zinc plated 2
inner zinc plated (SS mesh)
6308 ZZ CEP pump bearing 6
 6305 ZZ Hot well pump bearing 6
Oil cooler brush 8mm Nylon 15
Oil cooler brush 10mm Nylon 15
48 Oil cooler rubber seal (ID -538mm,OD -590mm thick - 8mm 8
HP heater gasket (inner ring SS 304 (THK -3mm),Gasket SS 304
49 6
+graphite (thk 4.5 mm),outer ring CS (thk : 3mm)
CEP mechanical seal (TYPE :MEGA GB 150-400)
50 3
SL. NO : 5111059027/600/02
Hotwell mechanical seal ( TYPECPK – LCM– 32 – 125)
51 3
SL.NO:5111060092/100/1,5111060094/100/2
52 EPOXY paint 10 ltr
BAGGASE
Baggasse conveyor single Return roller od-100mm pipe dia overall
53
length 1450mm, roller pipe length - 1400mm 50
Impact Idler: Pipe Dia 115mm, Shaft length: 500mm (for bagasse
conveyor) 10
Bagasse coveyor carrying idler, Type:3 Roll, pipe dia: 114.3mm, overall
length 500mm, roller pipe length - 405mm 100
Return roller : Pipe dia - 90mm, Pipe length - 750mm, Shaft length -
810mm, ( for main ash conveyor ) 25
Carying Idler: Pipe Dia 115mm, Pipe length: 250mm, Shaft length:
280mm (for main ash conveyor) 100
Drum feeder gear box MAKE-TOP GEAR TRANSMISSIONS,MODEL-
58 3380GMX,RATIO-295.31SRNO-1350311CODE NO-
FF3380GMX295.31,COUPLING GEAR ,OD-300MM,ID-120MM. 1
COOLING TOWER GEARBOX, Make: Paharbur Gear Reducer, Series: 20T,
59
Ratio: 327 / 1, Model No: 68 – 4593, Serial No: US 12 B4 - 228 1

SL.N0 DESCRIPTION Quantity

OILSEAL
(65-95-12) , (115-150-12),(60,90,10) ,(45-62-7),(35-50-7),
(70-90,10),(30-45-10),(22-40-7),(55-50-10),(25-42-10).(50-
1 35-10),(38-19-10),(93-150-37),(58-80-10),(45-62-7),
Each 4 NOS
(48,72,10),(25,42,7),(32-20-7),(47-30-6),(62-40-12),(42-62-
8),(60-80-10),(65-85-10)(110-70-12),(55-90-70),(160-190-
15),(40-60-10),(110-70-10)
2 V- BELT
B66 , SPC 4000LW, C-190 , B-72, B -75 , B -57 ,B59 Each 4 NOS
4 BEARINGS
ID FAN 22222 CK 2NOS
FD FAN 22220CK 4NOS
BOILER FEED PUMP -7307 BECPB 4 NOS
COAL SPREADER - 1309 K 4 NOS
COALVIBRATER 22312 2 NOS
CT FAN 4T 543 ,4T 357 (HORIZONTAL Each 2 NOS
CT FAN 4T 543 ,4T 357 (VERTICAL Each 2 NOS
BAGGASE CONVEYOR 22222CK WITH SLEEVE (H322 ) 2
BAGGASE CONVEYOR TAIL 22220CK WITH SLEEVE (H320 ) 2
BAGGASE SNUB 22217 CK SLEEVE H317 2
6308 ZZ CEP PUMP BEARING 6
6305 ZZ HOTWELL PUMP BEARING 4
COAL CONVEYOR HEAD - 22220 CK WITH SLEEVE H 320 2
COAL CONVEYOR TAIL - 22217 CK WITH SLEEVE H 317 2
COAL CONVEYOR SNUB - 1215 K SLEEVE H215 2
BAGGASSE DRUM FEEDER PB 22219 CK SLEEVE (H319 4
BAGGASE SCREW FEEDER 22215 CK SLEEVE H 315 4
20 COUPLING & BUSH
ID FAN COUPLING 51 KH ( 16X2 =32 NOS PIN &BUSHWITH
SPACER,WASHER) 1
FD FAN COUPLING 51LG ( 8 X2 =16 NOS PIN &BUSHWITH
SAPCR,WASHER ) 1
FD FAN COUPLING 51LG (8X2 =16 NOS PIN & BUSH WITH
WASHER 1
24 TYRE COUPLING :
F120,F80 , F100 , F 60 , F70 , F70 , F80 ,F50, F120,R-070,R-095 EACH 3 NOS
26 PLUMMER BLOCK:
SN 522,SN520,SN517,SN 519,SN 515 Each 4 NOS
28 COUPLING BUSH
L90,L110,L100,L50,L245 EACH -6 NOS
30 GREASE & OIL
HT GREASE 30 KG
UNIREX GREASE 5 KG
TURBINE OIL SERVO PRIME -46 3000 LTRS
320 OIL 210 LTRS
SERVO 220 210 LTRS
SERVO 68 210 LTRS
ELECTRICAL:

MATERIA
SL.NO L CODE NAME OF THE MATERIAL AND SPECIFICATION QTY.
NUMBER

MAKE : Voltas
1 AC CONTROLLER 4
Model : VDSU04A1
MAKE : Voltas
2 AC CONTROLLER 4
Model : VDSU03B
3 GREASE MAKE : UNIREX N3 ,LITHIUM COMPLEX 20 KG

4 CONTACTOR Make : Siemens , 2 NO ,2 NC , 230v AC 4

5 CONTACTOR Make : Siemens , 2 NO ,2 NC , 110 v AC 2

6 CONTACTOR Make : Siemens , 2 NO ,2 NC, 110 v DC 4

7 FUSE 4 amp 415V AC make :L&T Type HF 14×51, 80KA 20

8 FUSE 6 amp 415V AC make: L&T Type HF 14×51, 80KA 20

9 FUSE 10 amp 415V AC make: L&T Type HF 14×51, 80KA 30

10 FUSE 16 amp 415V AC make: L&T Type HF 14×51, 80KA 36

11 FUSE 20 amp 415V AC make: L&T Type HF 14×51, 80KA 30

12 FUSE 32 amp 415V AC make: L&T Type HF 14×51, 80KA 20

13 FUSE 63 amp 415V AC make: L&T Type HF 14×51, 80KA 30

14 FUSE 4 amp 415V AC make: L&T Type HG, 80KA, SIZE : F1. 30

15 FUSE 2 amp 415V AC make: L&T Type HG, 80KA, SIZE: F1. 30
16 MCB 2 Pole 16Amps Make: Scheider(OR)ABB 3

17 MCB 4 Pole 63Amps Make: Scheider(OR)ABB 6

18 MCB 3 Pole 32 Amps Make: Scheider(OR)ABB 6

19 MCB 2 Pole 6 Amps Make: ABB 10

20 MCB 4 Pole 16 Amps Make: ABB 15

21 MCB 2 Pole 2 Amps Make: ABB 5

22 MCB 1Pole 6 Amps Make: ABB 15

23 MCB 2Pole 20 Amps Make: ABB 10

24 ELCB 4 Pole 63 Amps 100 Ma , Make : Legrand 10

25 MCB 2Pole 10 Amps Make: ABB 6

26 FUSE Make: L&T 63Amps 415V~5.3W HN size-00 100KA Gg 3

Make: L&T 80Amps 415V~6.4W HN size-00 100KA Gg
27 FUSE 5
94941
Make: L&T 125Amps 415V~8.5W HN size-00 100KA Gg
28 FUSE 5
94946
Make: L&T 250Amps 415V~17.3W HN size-1 100KA Gg
29 FUSE 5
94941
Make: L&T 400Amps 415V~24.9W HN size-2 100KA Gg
30 FUSE 5
94335
Make: L&T 800Amps 415V~48W HN size-3 100KA Gg
31 FUSE 5
94938
Make: L&T 630Amps 415V~42.2W HN size-3 100KA Gg
32 FUSE 5
94937
Make: L&T 160Amps 415V~12W HN size-00 100KA Gg
33 FUSE 4
94339
Make:L&T 200Amps 415V~14.5W HN size-00 100KA Gg
34 FUSE 4
94132
Make: Siemens 3NA7 140-ORG NH1Gg 200Amps 500V
35 FUSE 4
AC/120KA IEC 60269-2
SEMI CONDUCTOR
36 Make: Bussman 170M4116 900A 690V~IEC700V(0.1323) 3
FUSE
SEMI CONDUCTOR
37 Make: Bussman 170M4113 450A 690V~IEC700V(0.2202) 6
FUSE
SEMI CONDUCTOR
38 Make: Bussman 170M4109 250A 690V~IEC700V(0.5136) 6
FUSE
39 Over Load Relay Make:L&T 7 to 23Amps 5

40 Over Load Relay Make:L&T 2 to 15Amps 10

41 Over Load Relay Make:L&T 20 to 50Amps 4

42 Over Load Relay Make:L&T 6 to 10Amps 8

43 Over Load Relay Make:L&T 10 to 33Amps 2

44 Over Load Relay Make:L&T 1.4to2.3Amps 6

45 Over Load Relay Make:L&T 4.5to7.5Amps 6

46 Over Load Relay Make:L&T 0.9 to1.5Amps 5

47 Over Load Relay Make:L&T 10 to 40Amps 2

48 Silica Gel Silica Gel 15kg

49 Tape Water Proof Insulation Tape 10

50 Tape Insulation Tape 200Nos.

51 Tape Fibre Glass Tape Role 5Nos.

52 Cable Copper Flx Cable 10 Sq.mm 50 mtr

53 Cable Copper Flx Cable 2 Core 1.5 Sqmm 1coil

54 Cable Copper Flx Cable 4 Core 2.5 Sqmm 1coil

55 LED Tube light 20 watts LED Tube light fitting 15

56 Choke Electronic Choke 20

57 TUBE LIGHT 40 WATTS TUBE LIGHT 40

58 Bulb 230 V 60 watts bulb 20

59 Bulb 24v Bulb 100W 25

60 Bulb 200 watts Street light LED fitting 10
61 Bulb Led street light fitting 50 watts 15

62 Bulb 36 Watts LED Street light fitting 10

63 Bulb Led 20watts 35

64 Oil Seal 35*60*7 10

65 Oil Seal 45*65*8 10

66 oil Seal 35*45*10 10
67 IGNITOR

68 Bulb 250W HPMV Crompton 10

69 Choke 250W HPMV \ HPSV Ballast Choke Crompton 10

70 CU.LUG 4 Sq.mm copper lug 40

71 CU.LUG 6 Sq.mm copper lug 40

72 CU.LUG 10 Sq.mm copper lug 30

73 CU.LUG 16 Sq.mm copper lug 30

74 CU.LUG 25 Sq.mm copper lug 30

75 CU.LUG 35 Sq.mm copper lug 30

76 CU.LUG 50 Sq.mm copper lug 20

77 AL.LUG 240 Sq.mm Aluminium lug DIA:12 mm 24

78 AL.LUG 180 Sq.mm Aluminium lug DIA:12 mm 24

79 AL.LUG 90 Sq.mm Aluminium lug DIA:12 mm 20

80 AL.LUG 70 Sq.mm Aluminium lug DIA:12 mm 20

81 AL.LUG 50 Sq.mm Aluminium lug DIA:12 mm 30

82 AL.LUG 35 Sq.mm Aluminium lug 30

83 AL.LUG 16 Sq.mm Aluminium lug 30

84 AL.LUG 10 Sq.mm Aluminium lug 30
MAKE : EXIDE
85 BATTERY VOLTAGE : 12 V DC 1
AH :130
POWER
86 MAKE : L&T , MNX 95 2
CONTACTOR
POWER
87 MAKE : L&T , MNX 80 1
CONTACTOR
88 AUX Contactor Make:L&T ,MNX 9 415 V 14 A ( coil voltage 230v) 1

89 AUX Contactor Make:L&T ,MNX 12 415 V 21A ( coil voltage 230v) 1

90 AUX Contactor Make:L&T ,MNX 18 415V 28A ( coil voltage 230V) 1

91 AUX Contactor Make:L&T ,MNX 25 415 V 45A ( coil voltage 230v) 1

92 AUX Contactor Make :L&T,MX 6 415V 20A ( Coil voltage 230v) 1

93 AUX Contactor Make : L&T, MX-A1 415V 10A ( coil voltage 230v) 1

94 AUX Contactor Make:L&T ,MNX 32 415 V 55A ( coil voltage 230v) 1

95 Bearing NU 220 1

96 Bearing 6220 C3 1

97 Bearing 6322 M 1

98 Bearing 6203 ZZ 10

99 Bearing NU 217 C3 2

100 Bearing NU 217M 2

101 Bearing 6217 C3 2

102 Bearing 6319 C3 2

103 Bearing 6319 M 2

104 Bearing 6306 ZZ 4

105 Bearing 6305 ZZ 4

106 Bearing 6206 ZZ 10

107 Bearing 6205 ZZ (BFP COOLING FAN MOTOR) 12

108 Bearing 6201 ZZ 8

109 Bearing 6313 ZZ 1

110 Bearing 6212 ZZ 1

111 Bearing 6309 ZZ 4

112 Bearing 6209 ZZ 4

113 Bearing 6319 C3 3

114 Bearing 6316 M 3

115 Bearing 6309 ZZ 6

116 Bearing 6204 ZZ 2

117 Bearing 6310 ZZ 2

118 Bearing 6210 ZZ 2

119 Bearing 6306 ZZ 1

120 Bearing 6307 ZZ 1

121 Bearing 6317 ZZ 2

122 Bearing 6314 ZZ 2

123 Bearing 6310 ZZ 2

124 Bearing 6210 ZZ 1

125 Bearing 6208 ZZ 1

Make : Jayashree Electro devices,Type : SW-4038E22

126 Pull cord switch 5
CONTACT RATING : 10 A 440 V AC 50HZ,2 NO+2 NC

127 1 Phase starter SIEMENS 1 Phase DOL starter (2 A to 15 A) 5

2 way Push button Box ( with Start , Lockable Stop

128 2 Way BOX 50
Button)
EXCITATION Make : TEKNIC, 2LHLR,LED INDICATION LAMP
129 1
PUSH BUTTON VOLTAGE : 110 V DC
Make : TDPS
Supply voltage : 200 -240 v AC
130 Space Heater 1
Wattage : 1000 w
Phase : 1
MAKE : KIRLOSKAR
131 VCB COIL 4
COIL VOLTAGE : 110 V DC
MAKE : L & T
132 CONTACTOR MODEL : MN ODC 4
COIL VOLTAGE : 110 V DC
COIL VOLTAGE :415 VOLT AC
133 ACB UV COIL 4
UNDER VOLTAGE COIL
MAKE : ABB
134 RELAY MODEL : SPAJ 140 C 1
OVER CURRENT/EARTH FAULT RELAY
TYPE:SCM-02
VOLTAGE : 110 V DC
SPRING CHARGE RPM : 1500
135 1
MOTOR F.L WATTS : 200
F.L .AMPS:1.4
INSL : B
 MAKE : STERLING MOTORS Sangli-416416
MAKE : PRAGATI
RATIO : 11 KV/SqR 3 /110/SqR3-110/SqR 3-110V/SqR3

POTENTIAL CORE 1: CLASS - 0.2/BURDEN -50 VA

136 1
TRANSFORMER
CORE 2 : CLASS-3 P / BURDEN -30 VA

CORE-3 : CLASS - 0.2 / BURDEN - 30VA

OVF : 1.2 TIMES CONTINUES & 1.9 TIMES FOR 8 HRS
MAKE : GIC
SUPPLY : 24-240V AC/DC 50/60 HZ
STAR / DELTA
137 10
TIMER CONTACT : 5 A

TIME (TS) : 3 sec-120 sec

MAKE : PRAGATI
CT RATIO : 1500/1
CURRENT
138 1
TRANSFORMER CORE 1: 20 VA , CL-0.5

CORE 2 : 20VA, CL 5P10

CORE BALANCE
139 CBCT RATIO : 20/1 1
CT
MAKE : PRAGATI
TYPE : EARTHED
RATIO : 11000/V3
140 11 KV BUS PT 1
VA : 100
CORE-1 : CLASS - 0.5 / 1a - 1n
CORE-2 : CLASS - 3P/ 2a - 2n

INSTRUMENTATION

SL.N0 ITEM DESCRIPTION WITH SPECIFCATION Quantity

MAKE :PCO5/CAREL FIELD BUS

INSTRUMENT COMPRESSOR PLC
1 CARD INPUT:24V/50 HZ 1
CONTROLLER MAKE : KIRLOSKAR
WATTS :20 W

1.VALVE PLATE 8
2.CUSHION PLATE 8
INSTRUMENT COMPRESSOR SPARES 3.VALVE COVER " O" RING 12
2
MAKE : KIRLOSKAR 4.UNLOADED RING 12
5.CIRCLIP 12
6.HP OUTER COVER PACKING 2
 7.OIL WIPER RING 8
8.SUCTION VALVE SPRING 18
9.DELIVERY VALVE SPRING 18
10.OIL FILTER 1
11.AIR FILTER 1
12.SEALING JOINT 1
13.PISITON RING FOR HP PISION 2
14.BELT MODEL :SPC 4000 2
Make: TRIDENT CTD11B Operating
pressure : 16kg/cm2 Temperature :
+10C/+700C Inlet : ½ “
3 Auto Drain Valve BSP(Female) Outlet : ½ “ 2
BSP(Female) Power Input : 230V
AC 50/60 HZ)

Specification:
Body : IC SS
4 Auto Drain Valve 1
Connection Port : ½” inch
Coil Voltage : 230V AC
Make: Rotex Automation Limited
5 COMPROSSER LOADING/UNLOADING SOV 2
Model: 30206-2.2-4R-B2 , ATM 0-25
MAKE: SUMMITS
6 DRYER 3 WAY VALVE 3WAY ,POPPET VALVE WITH SOV AND 1
COIL
Make: Rotex Automation Limited
7 SOLENOID OPERATED COIL Model: 25/12, V08 I Power 3
Supply:230VAC
Make: Rotex Automation Limited
8 SOLENOID OPERATED VALVE 3
Model: 51424-6-2G, ATM 2-10
Make: Rotex Automation Limited
9 ACTUATOR FOR BUTTERFLY VALVE 1
Model: LCF 65
Make: Rotex Automation Limited
10 ACTUATOR FOR BUTTERFLY VALVE 1
Model: LCF 50
Make: MILTON ROY
Model no: P+163-738NI
11 DOSING PUMP NRV SETS Power: 220-240v, 50/60HZ, 5
42watts,0.34 amps
Flow:2.0/GPH @50PSI
Make: MILTON ROY
Model no: P+163-738NI
12 DOSING PUMP Power: 220-240v, 50/60HZ, 2
42watts,0.34 amps
Flow:2.0/GPH @50PSI
13 AIR HOSE 8MM PU TUBE ANY MAKE 50MTRS
14 AIR HOSE 6MM PU TUBE ANY MAKE 50MTRS
15 ONE TOUCH FITTING 8MM X 1/4 THREAD 10
16 ONE TOUCH FITTING 6MM X 1/4 THREAD 15
17 INSTRUMENT SIGNAL CABLE 8CORE X1.5 SQMM SIGNAL CABLE 100MTRS
18 PH METER PH METER PO-650 MODEL:ASTER 2
19 COND/TDS METER COND/TDS CT-650 MODEL:ASTER 2
 Make: General Range : 0-6
kg/cm2 Dial Size : 4” inch
20 Pressure Gauge 2
Entry:Bottom Mounting Process
Connection : ½” NPT(M)
ELECTRO PNEUMATIC POSITIONER Make: MIL Model NO: 8013
21 5
RELAY BELLPFRAM PLATE S/A Signal :4-20mA Supply(max) : 75 psi
MAKE:SIEMENS Model
NO :6DR5110-ONN00-OAAO
SIPART:PS2
22 SMART POSITIONER 1
INPUT SUPPLY :4-20mA Nema
type:4x PV:1.1-7 BAR
Temperaure-30-+80 ˚C
Make: Pepperl+Fuchs Model NO:
23 TEMPERATURE ISOLATER 5
KFD2-UTS-1 TYPE :K- System
Make:ADEPT Model NO:
6220 DC INPUT :4-20mA
24 DC CURRENT ISOLATOR DC,75 OHMS DC OUTPUT:4-20mA DC,500 3
OHMS(MAX) Supply :240V
AC, 50HZ
MAKE : ASCO SUPPLY
25 2 WAY TRIP SOV VOLTAGE : 110VDC END CONECTION : 1
3/4" NPT
Make: Accsys Model: IND
TEMPERATURE INDICATORS & 2000 I/P TYPE: T/C-K
26 3
CONTROLLER RLY O/P : 2 RELAYS RT O/P
(4-20MA):YES P.S: 18-36VDC
Make: MILS CONTROL LTD
Model NO: 8013
27 ELECTRO PNEUMATIC POSITIONER 2
Signal :4-20mA
Supply(max) : 75 psi
Make: ABB Limited Model
NO: TEIP 11 Tag no I/P-
300 Input :4-20mA
28 I/P CONVERTER 1
Output:0.2 - 1.0 kg/cm2
Supply :20±15 psi, 1.4±0.1 bar, 1.4±0.1
kg/cm2
MAKE : AUMA INDIA PVT LTD MODEL :
EPAC (3WD/ EPAC/ 1.1/ 20237)(POWER
MOTOR OPERATED VALVE (POWER CARD)
29 7
MODULE)

MAKE : AUMA INDIA PVT LTD MODEL :

MOTOR OPERATED VALVE (CONTROL
30 EPAC (3WD/ EPAC/ 1.1/ 20237) 7
MODULE)
(CONTROL CARD)
 MAKE :GENERAL TYPE : K-
DUPLEX, UNDER GROUND, SPRING
LOADED SHEATH : DIA 8MM
STEM LENGTH : 400MM END
CONNECTION : 1/2" NPT (M) CABLE
ENTRY : 2 NOS TERMINAL : CERAMIC
31 THERMOCOUPLE WITH SPRING LOADED 1

BOILER FURNACE LOCAL PANEL MAKE:

MECO MODEL: SMP35SRS RANGE: 4-
20MA DC DISPLAY :0-0.100-1600 ADC
AUX :230 VAC
32 MECO PRESSURE /TEMP INDICATOR 2

MAKE:PLACKA INSTRUMENTS INDIA PVT.

LTD RANGE :0 TO 10KG/CM2
33 AIR FILTER REGULATOR 5
CONNECTION : 1/4"

MAKE: H-GURU RANGE: 0 TO

750'C DIAL SIZE: 12"
34 TEMPERATURE GAUGE 2
1"NPT(M) TYPE:STAM

Make: General Range : 0-10

kg/cm2 Dial Size : 6”
inch Entry:Back Mounting
35 Pressure Gauge Process Connection : ½” NPT(M) 2

Make: General
Range : 0-25 kg/cm2 Dial
Size : 6” inch
36 Pressure Gauge Entry:Bottom Mounting 3
Process Connection : ½” NPT(M)

Make: General Range

: 0- 760 mmwc Dial Size : 6”
inch Entry:Bottom
37 Vaccum Gauge Mounting Process 5
Connection : ½” NPT(M)

Make: General Range :

(-1) to 1kg/cm2 Dial Size : 6”
inch Entry:Bottom
38 Compound Gauge Mounting Process 5
Connection : ½” NPT(M)
 Make: General Range : 0-10
kg/cm2, Dial Size : 6” inch,
39 Pressure Gauge Entry:Bottom Mounting Process 4
Connection : ½” NPT(M)

Make: General TYPE :

PT-100 DUPLEX,UNDER GROUND,
Range : 0-400˚C
40 RTD Thickness : 8 mm 2
Length : 400 mm Cable
Entry : 2 NOS Terminal :
Cermic with spring

Make: BCH Electric Limited AC 15 AT

41 Limit Switch 415V 1.5A DC 13 AT 240V 10
0.1A Cat. No. LLGS

Make: BCH Electric Limited AC 15 AT

42 Limit Switch 415V 1.5A DC 13 AT 240V 2
0.1A Cat. No. NLLA

MAKE:ROSEMOUNT EMERSON MODEL:

1056 DUAL INPUT/OTPUT (mA)
43 PH INDICATOR WITH SENSOR 1

44 MOUSE MAKE:HP 4
45 KEY BOARD MAKE: HP 4

46 HARD DISK 1
MAKE: WESTERN DIGITAL 500 GB

47 CPU HARDDISK DATA TRANSFER CABLE 4

DATA TRANSFER CABLE

48 CPU HARDDISK POWER TRANSFER CABLE 4

POWER TRANSFER CABLE

49 ATTEMPRATOR CV GRAPHITE GLAND PACKING 6MM 10

MAKE:INDFOS RANGE: 0.1 TO 1

50 DIFFERENTIAL PRESSURE SWITCH 4
KG /CM2

SL.N0 ITEM DESCRIPTION WITH SPECIFCATION Quantity

1 Mechanical seal OPG NO-GAC2037 4 no's

2 Diaphragm valve 60 NB 4 no's

3 Rubber spider F0110 5 no's

4 Rubber spider F0100 5 no's

5 SS Clamp 1" 50 no's

6 SS Clamp 1.5" 50 no's

7 SS Clamp 4" 8 no's

8 Rubber joint 5mm 10 meters

9 MB Ejector 1.5" 2 no's

10 ETP Pump impeller 2 no's

11 Multi port valve 2.5" 1 no

12 Bearing 63062z 10 no's

13 Bolt nut with washer 16mm-5" length 130 no's

14 Bolt nut with washer 16mm-3" length 180 no's

15 Bolt nut with washer 16mm-2.5" length 60 no's

16 Bolt nut with washer 10 mm-2.5" length 80 no's

17 Bolt nut with washer 10mm-2" length 60 no's

18 Ball valve 1/4" 5 no's

19 Ball valve 1" 5 no's

 OD-185 MM , ID-85MM ,
20 UPVC Flange 2 no's
THICKNESS-25 MM

size-2.5",OD-90mm,Thickness-
21 SS Pipe 3 length
5mm

size-2.5",OD-90mm,Thickness-
22 SS Bend 8 no's
5mm

23 SS Pipe 1/2" 3 meters

24 SS Welding rod 2.5 -304 200 no's

25 SS Reducer 2.5"*1" 3 no's

26 SS Bend 1" 4 no's

27 SS Bend 1.5" 4 no's

28 Flexible hose 4" 10 meters

29 SS Micron catridge filter house 5 no's house 1 no

30
MB Strainer 1" 4 no's

SL.N0 ITEM DESCRIPTION WITH SPECIFCATION Quantity

1 Mechanical seal
2 Diapraghn valve
3 ETP Pump impeller
4 Bearing
OD-40mm,ID-25mm,Height-
27mm,Pump type-ELEXHC-50-
125,FLOW-50m3/hr,Head-15 4 no's
meters,Motor KW-3,7,Speed-
2500RPM,OPG N0-GAC2037
60 NB 4 no's
Pump make-Crompton Greaves
Machine no-NADF16760, Frame no- 2 no's
ND132S,5.5 KW
63062z 10 no's

SL.N0 ITEM DESCRIPTION WITH SPECIFCATION Quantity

 1 SS Clamp 1" 50 no's

2 SS Clamp 1.5" 50 no's

3 SS Clamp 4" 8 no's

4 Ball valve 1/4" 5 no's

5 Ball valve 1" 5 no's

size-2.5",OD-90mm,Thickness-
6 SS Pipe 3 length
5mm

size-2.5",OD-90mm,Thickness-
7 SS Bend 8 no's
5mm

8 SS Pipe 1/2" 3 meters

9 SS Welding rod 2.5 "-304 200 no's

10 SS Reducer 2.5"*1" 3 no's

11 SS Bend 1" 4 no's

12 SS Bend 1.5" 4 no's

SL.N0 ITEM DESCRIPTION WITH SPECIFCATION Quantity

1 Rubber spider F0110 5 no's

2 Rubber spider F0100 5 no's

3 Rubber joint 5mm 10 meters

4 Flexible hose 4" 10 meters

SL.N0 ITEM DESCRIPTION WITH SPECIFCATION Quantity

1 Bolt nut with washer 16mm-5" length 130 no's

2 Bolt nut with washer 16mm-3" length 180 no's
3 Bolt nut with washer 16mm-2.5" length 60 no's
 4 Bolt nut with washer 10 mm-2.5" length 80 no's
5 Bolt nut with washer 10mm-2" length 60 no's

SL.N0 ITEM DESCRIPTION WITH SPECIFCATION Quantity

1 MB Ejector 1.5" 2 no's

2 Multi port valve 2.5" 1 no

3 SS Micron catridge filter house 5 no's house 1 no

4 no's
4 MB Strainer 1"
OD-185 MM , ID-85MM ,
5 UPVC Flange 2 no's
THICKNESS-25 MM
CONCLUSION
APA has deployed 56 technical persons for plant operation and maintenance
and sub- contractors for casual labours and deployment of vehicles like
dozers and trucks. The plant has been revived and operated for the
season .the key agenda during the season was to make plant available for
crushing. the shortfall in design availability of equipment and issues in the
plant where highlighted then and there through letters and noted down for
discussion .the daily discussion were done with CCSM counterparts and daily
planning were made. DMR has been submitted every next crushing day and
necessary signatures were taken and the records were sent through mail.

This plant study report has identified the concerns in various aspects of the
plant. To overcome the shortfall identified strong efforts in engineering and
maintenance for the off season shall result in rigid efficient next on season
operation. And we ensure the next crushing season will be a best.