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Re10213 2015-05
Re10213 2015-05
▶▶ Fixed displacement
▶▶ Frame sizes 1, 2 and 3
▶▶ Sizes 1.7 to 40
▶▶ Maximum pressure 250 bar
▶▶ Displacement 1.7 to 40 cm3
H7158
Features Contents
▶▶ Low operating noise Ordering code 2
▶▶ Low flow pulsation Functional description 4
▶▶ High efficiency even at low viscosity due to sealing gap Technical data 5
compensation Characteristic curves 7
▶▶ Long service life due to slide bearings and sealing gap Dimensions frame size 1 9
compensation Dimensions frame size 2 12
▶▶ Suitable for a wide viscosity and speed range Dimensions frame size 3 17
▶▶ Excellent suction characteristics Multiple pump units 22
▶▶ All frame sizes and sizes can be combined with each other General project planning notes 23
▶▶ Can be combined with PGH internal gear pumps, PV7 Hydraulic project planning 23
vane pumps and axial piston pumps Mechanical project planning 25
▶▶ Valve technology can be integrated in the cover on Maintenance schedule and operational safety 27
request Accessories 27
▶▶ Use:
–– For drives in the medium-output and medium-pressure
range in industrial applications, such as machine
tools.
–– At high operating pressure for endurant drives in
mobile applications, such as lifting devices, fans and
spreaders.
Ordering code
01 02 03 04 05 06 07 08 09 10 11
PG F ‒ / V *
Type
01 Internal gear pump, fixed displacement, gap compensated PG
Series
02 Medium-pressure pump, maximum pressure 250 bar F
Size NG
05 BG1 1.7 1,7
2.2 2,2
2.8 2,8
3.2 3,2
4.1 4,1
5.0 5,0
BG2 6.3 006
8.0 008
11.0 011
13.0 013
16.0 016
19.0 019
22.0 022
BG3 20.0 020
25.0 025
32.0 032
40.0 040
Direction of rotation
06 Viewed on drive shaft clockwise R
counter-clockwise L
Drive shaft
07 Parallel keyed shaft, ISO 3019-2 A
Parallel keyed shaft, ISO 3019-2 with through drive E
Splined shaft to SAE J744 with involute tooth system according to ANSI B92.1a J
Two surfaces for open-jaw coupling N
Two surfaces for open-jaw coupling with through drive L
Tapered shaft 1:5 with through drive1) O
Line connections
08 Line thread according to ISO 228-1 01
Suction and pressure port according to SAE J518 07
Square flange port, metric fastening thread 20
01 02 03 04 05 06 07 08 09 10 11
PG F ‒ / V *
Seal material
09 FKM (fluor-caoutchouc) V
Mounting flange
10 Special flange according to ISO 7653-1985 (for truck auxiliary drive) K4
4-hole mounting flange according to ISO 3019-2 and VDMA 24560 Part 1 E4
2-hole mounting flange according to ISO 3019-1 U2
2-hole mounting flange, spigot diameter 32 mm (BG1), spigot diameter 52 mm (BG2 and BG3) M
2-hole mounting flange, spigot diameter 50 mm P
2-hole mounting flange, spigot diameter 45.24 mm P1
2-hole mounting flange, spigot diameter 63 mm P2
Optional
11 Feeder valve N
Cover for mounting the next frame size down K
Functional description
Radial compensation
P
1.2 1.1 2 1
FR
7.2
7 7.3
7.1
3
6
5
▼▼ Symbol
FA FA P
8 8
Technical data
Frame size BS 1 1 1 1 1 1
Size NG 1.7 2.2 2.8 3.2 4.1 5.0
Displacement, geometric Vg cm3 1.7 2.2 2.8 3.2 4.1 5.0
Input speed nmin rpm 600 600 600 600 600 600
nmax rpm 4500 3600 4000 3600 3600 3600
Operating pressure, absolute
Inlet p bar 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3
Outlet continuous pN bar 180 210 210 210 210 180
intermittend 1)
pmax bar 210 250 250 250 250 210
Flow (at n = 1450 rpm), p = 10 bar, qV l/min 2.4 3.2 4.1 4.6 6.0 7.2
ν = 30 mm2/s)
Power consumption
Minimum required Pinput kW 0.75 0.75 0.75 0.75 0.75 0.75
Drive power (at p ≈ 1 bar)
Moment of inertia J kgm2 0.000012 0.000013 0.000015 0.000017 0.000021 0.000026
(around drive axis)
Weight2) m kg 0.8 0.9 1.0 1.0 1.1 1.3
Shaft loading Radial and axial forces (e.g., belt pulley) only after consultation
Type of mounting Flange mounting
Frame size BS 2 2 2 2 2 2 2
Size NG 6.3 8 11 13 16 19 22
Displacement, geometric Vg cm3 6.5 8.2 11 13.3 16 18.9 22
Input speed nmin rpm 600 600 600 600 600 600 600
nmax rpm 3600 3600 3600 3600 3600 3600 3000
Operating pressure, absolute
Inlet p bar 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3
Outlet continuous pN bar 210 210 210 210 210 210 180
intermittend1) pmax bar 250 250 250 250 250 250 210
Flow (at n = 1450 rpm, p = 10 bar, qV l/min 9.4 11.9 16 19.3 23.3 27.4 31.9
ν = 30 mm2/s)
Power consumption
Minimum required Pinput kW 0.75 0.75 0.75 0.75 0.75 1.1 1.1
Drive power (at p ≈ 1 bar)
Moment of inertia J kgm2 0.000074 0.000090 0.00012 0.00014 0.00016 0.00019 0.00022
(around drive axis)
Weight2) m kg 2.1 2.2 2.4 2.6 2.7 2.9 3.1
Shaft loading Radial and axial forces (e.g., belt pulley) only after consultation
Type of mounting Flange mounting
Frame size BS 3 3 3 3
Size NG 20 25 32 40
Displacement, geometric Vg cm3 20.6 25.4 32.5 40.5
Input speed nmin rpm 500 500 500 500
nmax rpm 3600 3200 3000 2500
Operating pressure, absolute
Inlet p bar 0.6 to 3 0.6 to 3 0.6 to 3 0.6 to 3
Outlet continuous pN bar 210 210 210 180
intermittend1) pmax bar 250 250 250 210
Flow (at n = 1450 rpm, p = 10 bar, qV l/min 29.9 36.8 47.1 58.7
ν = 30 mm2/s)
Power consumption
Minimum required Pinput kW 1.1 1.5 1.5 1.5
Drive power (at p ≈ 1 bar)
Moment of inertia J kgm2 0.00029 0.00035 0.00043 0.00053
(around drive axis)
Weight2) m kg 3.3 4.1 4.5 4.9
Shaft loading Radial and axial forces (e.g., belt pulley) only after consultation
Type of mounting Flange mounting
Hydraulic fluid
Permissible hydraulic fluid3) HL mineral oil according to DIN 51524 Part 1/HLP, mineral oil according to DIN 51524 Part 2
HEES fluids according to DIN ISO 15380
HEPR fluids according to DIN ISO 15380
Operating temperature range ‒20 to +100 °C
Ambient temperature range ‒20 to +60 °C
Viscosity range 10 to 300 mm/s2
Permissible starting viscosity 2000 mm/s2
Maximum permissible degree of contamination Class 20/18/154)
of the hydraulic fluid
Cleanliness level according to ISO 4406 (c)
Permissible radial loading of the pinion shaft On request
Note
▶▶ Please contact us if the unit is to be used outside the
specified values.
▶▶ Observe our specifications according to data sheet
90220.
Characteristic curves
▼▼ Flow ▼▼ Flow
7.5 35
7 NG5
30 NG22
6 NG4.1
NG19
Flow [l/min]
25
5
Flow [l/min]
NG3.2 NG16
4 20
NG13
3 NG2.8 15 NG11
NG8
2 10
NG2.2 NG6.3
1 NG1.7 5
0 25 50 75 100 125 150 175 200 225 250
0 25 50 75 100 125 150 175 200 225 250 Operating pressure [bar]
Operating pressure [bar]
▼▼ Efficiency
▼▼ Efficiency
100
NG22 NG16; NG19
100 Efficiency [%] 90
90 NG11;
Efficiency [%]
NG5 80 NG13
80 NG4.1 NG6.3; NG8
70
70 NG3.2
NG2.8 60
60 NG2.2
NG1.7 50
50 0 25 50 75 100 125 150 175 200 225 250
0 25 50 75 100 125 150 175 200 225 250
Operating pressure [bar]
Operating pressure [bar]
▼▼ Drive power
▼▼ Drive power
12 NG19
3.5
NG5 NG4.1 NG22 NG16
3 10
Drive power [kW]
NG13
Drive power [kW]
NG3.2 8
NG11
2 NG2.8 6
NG8
4 NG6.3
NG2.2
1 2
NG1.7
60 NG22
Sound pressure level [dB(A)]
NG16
62
58 NG13
NG5 NG4.1 NG11
60 NG8
56
NG3.2 NG6.3
58
54
NG2.8
52 NG2.2 56
NG1.7
50 54
48 52
0 25 50 75 100 125 150 175 200 225 250 0 25 50 75 100 125 150 175 200 225 250
Operating pressure [bar] Operating pressure [bar]
Note
▶▶ Characteristics measured at n = 1450 rpm; ν = 46 mm2/s; θ =40 °C
▶▶ Sound pressure level measured in acoustic room according to DIN 45635, Sheet 26; Distance: microphone ‒ pump = 1 m
Frame size 3
▼▼ Flow
72
66
60
NG40
Flow [l/min]
54
48
NG32
42
36
NG25
30
NG20
24
0 25 50 75 100 125 150 175 200 225 250
Operating pressure [bar]
▼▼ Efficiency
100
NG32; NG25
90
Efficiency [%]
NG40; NG20
80
70
60
50
0 25 50 75 100 125 150 175 200 225 250
Operating pressure [bar]
▼▼ Drive power
24
NG32
20
Drive power [kW]
NG40 NG25
16
NG20
12
8
4
66
NG40
64 NG32
NG25
62
NG20
60
58
56
54
0 25 50 75 100 125 150 175 200 225 250
Operating pressure [bar]
Note
▶▶ Characteristics measured at n = 1450 rpm; ν = 46 mm2/s; θ =40 °C
▶▶ Sound pressure level measured in acoustic room according to DIN 45635, Sheet 26; Distance: microphone ‒ pump = 1 m
c+1.4
−0.4
Port 01
7–0.1 Clamping length b±0.3 ø9±0.2 2
according to ISO 228-1
0.5±0.4 0.5±0.4
ø12-0.018
13.5-0.1
6.4±0.5
0
øe+0.4
øf+0.4
76±0.7
ø45.24-0.05
52±0.3
S P
38±0.4
24-0.2
32±0.3 a±0.1 52±0.3
2 88+1
1 Shaft key B4 × 4 × 14
2 Through bore for M8 DIN 912 socket-head screw, tightening torque MA = 25 (+5) Nm
d±0.3 Port 01
X
according to 0.5±0.4
ISO 228-1 11±0.2 0.5±0.4
13.5-0.1
46.4±1
X
1
ø82.55-0.054
øe+0.4
øf+0.4
P S
0
22±0.3
6.4±0.5
24-0.2
ø12-0.018
46±1
0
c+1.4
−0.4
Clamping length b±0.3
4.8+0.1 Port 01
according to ISO 228-1
1
0.4±0.3 ø9±0.2
0.5±0.4 0.5±0.4
ø12-0.1
6.4±0.5
76±0.7
øf+0.4
ø24+0.033
øe+0.4
P
52±0.3
S
-0.025
ø32-0.064
38±0.4
7-0.1 5-0.04
-0.09
a±0.1 1 52±0.3
88+1
1 Through bore for M8 DIN 912 socket-head screw, tightening torque MA = 25 (+5) Nm
▼▼ Driver
13.2±0.1
0
5+0.075
0 9–0.2
5+0.075
0
ø19±0.2
13.2±0.1
Shaft for open-jaw coupling, with through drive, middle or rear pump
d±0.2
Clamping length b±0.3
4.8+0.1 Port 01 1
0.4±0.3 according to ISO 228/1 ø9±0.2
0.5±0.4 0.5±0.4
ø12-0.1
6.4±0.5
76±0.7
øe+0.4
ø24+0.033
øf+0.4
S
52±0.3
-0.064
ø32-0.025
38±0.4
-0.04
7-0.1 5-0.09
a±0.1 1 52±0.3
+0.8
c–0.2 88+1
1 Through bore for M8 DIN 912 socket-head screw, tightening torque MA = 25 (+5) Nm
▼▼ Driver
13.2±0.1
0
5+0.075
0 9–0.2
5+0.075
0
ø19±0.2
13.2±0.1
c±0.9
Clamping length b±0.6
6.5+0.2 Port 01 62±0.3
3±0.3 according to ISO 228/1 1
48.1±0.6
ø17.8-0.11
7.7±0.5
94±0.7
62±0.3
P S
-0.06
ø52-0.03
ø39-0.5
ø9±0.2
1
8-0.025
-0.085
7.2±0.2 a±0.1 118±0.3 for port 01
105±0.3 for port 20
1 Through bore for M8 DIN 912 socket-head screw, tightening torque MA = 25 (+5) Nm
▼▼ Port 01, line thread according to ISO 228-1 ▼▼ Port 20, square flange port
▼▼ Driver
24.8±0.2
19+0.1
h
8+0.09
0
12-0.2
8+0.09
h 24.8±0.2
0
G×t M6 × 12
ø30±0.2
19+0.1
Shaft for open-jaw coupling, with through drive, middle or rear pump
d±0.2
Port 01
Clamping length b±0.6 according to ISO 228/1
6.5+0.2 62±0.3
1
ø9±0.2
3±0.3
ø17.8-0.11
48.1±0.6
7.7±0.5
62±0.3
94±0.7
-0.03
ø52-0.06
P S
ø39-0.5
▼▼ Port 01, line thread according to ISO 228-1 ▼▼ Port 20, square flange port
▼▼ Driver
24.8±0.2
h
19+0.1
8+0.09
0
12-0.2
8+0.09
h 24.8±0.2
0
G×t M6 × 12
ø30±0.2
19+0.1
48.1±0.6
ø18–0.008
20.5-0.1
0
7.7±0.5
1
62±0.3
94±0.7
-0.10
ø63-0.05
P S
ø9±0.2
a±0.1 2
c±0.9 118±0.3 for port 01
105±0.3 for port 20
1 Shaft key B6 × 6 × 25
2 Through bore for M8 DIN 912 socket-head screw, tightening torque MA = 25 (+5) Nm
▼▼ Port 01, line thread according to ISO 228-1 ▼▼ Port 20, square flange port
NG Suction port S Pressure port P Suction port S Pressure port P
006, 008, 011, 013 G3/4; 16 deep G1/2; 14 deep Pitch circle 35
016, 019 G1; 18 deep G1/2; 14 deep g±0.2 12±0.2
24.8±0.2
h
h 24.8±0.2
G×t M6 × 12
Tightening torque M Tightening torque M = 10 Nm
44+1.1 Port 01
−0.8 d±0.4
°
ø9
according to ISO 228/1 45
36±0.5
+0
.2
2
48.1±0.6
22.5+0.1
ø20-0.009
7.7±0.5
1
0
ø80-0.054
S P
100+1
0
± 0.5
03
ø1
1 Shaft key B6 × 6 × 25
h 24.8±0.2
G×t M6 × 12
Tightening torque M Tightening torque M = 10 Nm
48.1±0.6
7.7±0.5
ø82.55-0.054
S P
0
47±1.3
11–0.1
+0.2
1
6±0.1 11±1.2
a±0.1 106.4±0.3
+0.5
c–0.8 130±1.6
▼▼ Port 01, line thread according to ISO 228-1 ▼▼ Port 20, square flange port
h 24.8±0.2
G×t M6 × 12
Tightening torque M Tightening torque M = 10 Nm
65.5±1.4
7.4±0.5
ø101.6-0.054
S
0
−0.2
13+0.8
56±1.4
6±0.2 11±0.5
+0.4
a±0.2 146−1.0
c+0.6
−0.9 172±1.6
▼▼ Port 07, suction and pressure port according to SAE J518 ▼▼ Port 20, square flange port
ø32 ± k ±0.2
58.7±0.2
0.3
23.8
29.35
38.9±0.3 o
M10 × 15 M8 × 12 G×t
M10 × 15 Tightening torque 49+5 Nm Tightening torque M = 25 Nm Tightening torque M
Tightening torque 49+5 Nm
7
.2
45
+0
42±0.5 according to °
11
SAE J518
65.5±1.4
ø25-0.009
7.4±0.5
0
ø100-0.054
125.5±1.6
28+0.1
S P
0
.5
±0
25
ø1
Key width 8
+0.2
9−0.5 11±0.3
a±0.3 123±1.6
c+0.7
−1.0 126±0.3
1 Shaft key B8 × 7 × 30
▼▼ Port 07, suction and pressure port according to SAE J518 ▼▼ Port 20, square flange port
ø32 ± k ±0.2
58.7±0.2
0.3
23.8
29.35
38.9±0.3 o
M10 × 15 M8 × 12 G×t
M10 × 15 Tightening torque 49+5 Nm Tightening torque M = 25 Nm Tightening torque M
Tightening torque 49+5 Nm
Shaft for open-jaw coupling, with through drive, middle or rear pump
d±0.2
Clamping length b±0.2
Port 07
11+0.2 11+0.2
+0.5 according to
3−0.1
SAE J518
ø24.5-0.13
65.5±1.4
0
7.4±0.5
110±0.7
ø44+0.5
62±0.3
P
-0.03
ø52-0.06
7.2±0.2 1 -0.025
10-0.085
a±0.1 62±0.3
c+0.5
−0.8 126±0.3
1 Through bore for M10 DIN 912 socket-head screw, tightening torque MA = 49 (+5) Nm
▼▼ Port 07, suction and pressure port according to SAE J518 ▼▼ Port 20, square flange port
ø32 ± k ±0.2
58.7±0.2
0.3
23.8
29.35
38.9±0.3 o
M10 × 15 M8 × 12 G×t
M10 × 15 Tightening torque 49+5 Nm Tightening torque M = 25 Nm Tightening torque M
Tightening torque 49+5 Nm
▼▼ Driver
32+0.1
10+0.09 19.5-0.2
10+0.09
0
ø42±0.3
32+0.1
13
+0
+0.7
1 43−0.3 according to 3 95±0.3
.2
7
SAE J518
65.5±1.4
7.4±0.5
112±0.3
ø80-0.046
ø34.9-0.1
80±0.5
S P
5-0.2
R1 05
05 R1
2
+0.2
9−0.5 11±0.3 80±0.5
a±0.3 112±0.3
c+0.7
−1.0 126±0.3
1 Splined shaft profile B8 × 32 × 35, similar to DIN ISO 14 (slip-on sleeve)
2 Snap ring 30 × 1.5 DIN 471
3 Hexagon socket SW17; MA = 170+25 Nm
▼▼ Port 07, suction and pressure port according to SAE J518 ▼▼ Port 20, square flange port
ø32 ± k ±0.2
58.7±0.2
0.3
23.8
29.35
38.9±0.3 o
M10 × 15 M8 × 12 G×t
M10 × 15 Tightening torque 49+5 Nm Tightening torque M = 25 Nm Tightening torque M
Tightening torque 49+5 Nm
Ordering code
01 02 03 04 05 06 07 08 09 10 11 12 13
P3 GF2 / 022 + GF2 / 011 + GF1 / 2.8 + +
Type
01 2-fold P2
3-fold P3
Direction of rotation
08 Viewed on drive shaft clockwise R
counter-clockwise L
Suction line
min 50
45°
Pressure line
Sufficient burst resistance of the pipes, hoses and connect-
ing elements must be ensured for pressure lines. The cross
sections should be based on the maximum flow in order to
avoid additional excessive loading of the pump due to
back-pressure. Here, you must also take into account the
pipe losses over the entire pressure line length and other
line resistances (e.g., bends, pressure filters).
Pressure safeguarding
The PGF internal gear pump does not include any devices
for adherence to the maximum operating pressure. The
setting and safeguarding of the permissible operating pres-
sure must be ensured on the system side.
The pressure-relief valves necessary for this purpose are to
be designed with consideration given to the maximum flow
and the rate of pressure increase that will occur such that
the permissible intermittent operating pressure is not
exceeded.
∆p × V × 0.0159
T = [Nm]
ηhydr.-mech.
Key
T = Input torque [Nm]
Δp = Operating pressure [bar]
V = Displacement [cm3]
η = Hydraulic mechanical efficiency
Shaft L E J
PGF1 14 14 ‒
PGF2 70 70 70
PGF3 140 140 140
For safe operation and a long service life of the pump, a Pump safety block
maintenance schedule must be prepared for the power unit, For limiting the operating pressure and for the pump circu-
the machine, or the system. The maintenance schedule lation at zero pressure, we recommend our pump safety
must ensure that the specified or permissible operating blocks of type DBA... according to data sheet 25890.
conditions of the pump are complied with over the entire Automatic air bleeding during commissioning is, however,
period of use. not possible via DBA blocks. In this case, we recommend
In particular, compliance with the following operating separate, manual air bleeding.
parameters is to be ensured:
▶▶ The required oil cleanliness
▶▶ The operating temperature range
▶▶ The filling level of the operating medium
Furthermore, the pump and the system are to be checked
for changes to the following parameters on a regular basis:
▶▶ Vibrations
▶▶ Noise
▶▶ Temperature difference between pump – fluid in the
reservoir
▶▶ Foaming in the reservoir
▶▶ Leak-proofness
Changes to these parameters indicate component wear
(e.g., diesel engine, coupling, pump, etc.). The reason is to
be determined and remedied immediately.
In order to achieve high operational safety of the pump in
the machine or system, we recommend checking the afore-
mentioned parameters continuously and automatically and
the automatic shut-down in case of changes exceeding the
usual fluctuations in the specified operating range.
Plastic components of drive couplings should be replaced
regularly, though after no more than 5 years. The corre-
sponding manufacturer's specifications are paramount.
For preventive maintenance of the pump, we recommend
having the seals replaced after an operating period of no
more than 5 years by an authorized Bosch Rexroth service
company.
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Mobile Applications set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent. The data specified
97816 Lohr am Main, Germany above only serve to describe the product. No statements concerning a certain
Tel. +49 9352 18-0 condition or suitability for a certain application can be derived from our
info.ma@boschrexroth.de information. The information given does not release the user from the obligation
www.boschrexroth.com of own judgment and verification. It must be remembered that our products
are subject to a natural process of wear and aging.