01 Special Tools

2.1.
00 Special tools
General
1 Special tools - Maintenance

2 Special tools - Repairs
3 Special tools for in-house manufacture
Special tools for maintenance
Special tools for repairs

Special tools for in-house manufacture
01.2014
copyright by
PR Litronic Series 4
LR Litronic Series 4 2.1.00
RL Litronic Series 4
1 Special tools - Maintenance
1.1 Diesel engine
Description Id. No. M-Type Remarks Illustration

Sculi – Diagnostics
software -
Accessories
Sculi License with Order form LR

USB Dongle A) required RL
PR 724
Contact
Liebherr PR 734
Service
PR 734
PR 744
PR 754
PR 764
10035410 LR
RL
PR 724
PR 734
PR 734
PR 744
PR 754
PR 764
10035411 PR 764 01.2014
copyright by
2.1.00 LR Litronic Series 4
Digital rpm gauge 7364284 PR
„Shimpo“ LR
RL
Reflective strip 614063201
Digital rpm sensor 10286429 PR 724

„Piezzo A2106“
PR 734
PR 764
DCA 4 Test Kit 5608459 PR 724

„CC2602M“
PR 734
PR 764
Hand pump [1] 8145666 PR

LR
RL
Oil sample valve for 7019068

oil samples [2]
Oil analysis set PR

Mineral oil (green LR
cover) RL
01.2014
8145660
10029626
7018368
7018369
Oil analysis set – Bio
oil (yellow cover)
7026817
7026088
copyright by
V-belt test unit 8042829 PR
„Krikit2“ LR
RL
Optical battery tester 7408922 PR

LR
RL
Turning device for

valve clearance /
check / adjust
Pos. 1 0524045 LR
RL
PR
Pos. 2 10490350 PR 764
10116805 RL 64
PR 724
PR 734
PR 734
PR 744
PR 754
LR 624
LR 634
RL 44, RL 54
Hand pump with 10454803 PR
pressure gauge LR
RL 01.2014
copyright by
1.2 Hydraulic system

Vacuum pump cpl. 7408148 PR
with accessory LR
RL
7407987
7407985
10301165
7404619
4901110
7360127
10038447
10038448
7408151
Temperature test unit 10024185 PR
LR
RL
Difference pressure 11000678 PR

test set 230V/120V LR
RL
Scale pressure gauge PR

LR
5002865 RL
01.2014
7361289
7361288
5002867
5602903
7361286
7361285
7500002
7361294
4601115
copyright by
Pressure gauge 7002436 PR
connection LR
RL
Test fitting cpl. PR

LR
7409916 RL
7406864
7409918
Screw coupling PR
LR
7615321 RL
5608462
7407071
7406865
7409720
Screw coupling PR
LR
7407070 RL
Test hose NW 2 PR
LR
7002437 RL
7002475
7009134
7363732
Hook wrench PR
LR
7900282 RL
01.2014
Socket wrench 9792711 PR

LR
RL
7900282
copyright by
Socket wrench 9749025 PR
LR
RL
Test plates PR
LR
For SAE flange ¾ 7370092 RL
For SAE flange 1 7370093
For SAE-Flinches 1¼ 7370094
Open ended wrench 8006305 PR 724
PR 734
PR 764
01.2014
copyright by
1.3 Electrical system

LinDiag Diagnostics 10320150 PR
Kit LR
RL
PR 724
PR 734
PR 764
Tier2
LR
RL
PR 724
PR 734
PR 734 Tier3
PR 744
PR 754
PR 764
USB – Adapter 693190714 PR

LR
RL
01.2014
copyright by
Digital multi meter 10018500 PR
LR
RL
Optical charge tester see Pt. 1.1 PR

Diesel engine LR
RL
01.2014
copyright by
1.4 Mechanical component groups

Test tool track 7402603 PR
components LR
RL
Flushing line 9933211 PR 724
PR 734
9415306 PR 724
PR 734
PR 734
PR 744
PR 754
PR 764
LR
RL
9411505 PR 734
PR 744
LR 634
9407560 PR 764 01.2014
2 Special tools - Repair
2.1 Diesel engine

Note!
copyright by
2.2 Hydraulic system

Pressurized air 10045498 LR
cartridge RL
PR 724
PR 734
PR 734
PR 744
PR 754
PR 764
Brake vent adapter 9401975 PR 724
PR 734
PR 734
PR 744
LR
RL 44
RL 54
9413574 PR 754
PR 764
RL 64
Hose 7413748 PR 724
PR 734
10289373 PR 724
PR 734
PR 734
PR 744
01.2014
PR 754
LR
RL
7623784 PR 764
copyright by
Screw fitting 4600747 PR 724
PR 744
LR
RL 44
RL 54
247117702 PR 724
PR 734
PR 734
LR
7362107 PR 754
PR 764
RL 64
Union nut 4774026 PR 724
PR 734
PR 734
PR 744
LR
RL 44
RL 54
4774003 PR 754
PR 764
RL 64 01.2014
copyright by
Plug 477700514 PR 724
PR 734
PR 734
PR 744
LR
RL 44
RL 54
4772024 PR 754
PR 764
RL 64
Socket wrench PR
LR
RL
Valve – 3 slits 10430260
Valve – 2 slits 10491131
Mandrel
10472254 PR 724
LR 624
10472255 PR 734
PR 734
LR 634
RL 44
10472257 PR 744
PR 764
RL 54
01.2014
10472261 PR 744
LR 624
RL 54
10472266 PR 724
PR 754
LR 634
RL 64
10472269 PR 754
RL 64
PR 734
PR 764
RL 44
copyright by
Mandrel [1] and
protective sleeve [2]
1 10472303 PR 724
2 10411001 LR 624
1 10472310 PR 734
2 10411002
PR 734
LR 634
RL 44
1 10472316 PR 744
2 10410291 LR 624
RL 54
1 10472317 PR 724
PR 734
PR 754
LR 634
RL 64
1 PR 744
PR 764
RL 54
2 10410295 PR 724
PR 734
PR 754
LR 634
RL 64
2 PR 744
PR 764
RL 54
1 10472318 PR 734
PR 764
RL 44
1 PR 754
RL 64
2 10411003 PR 734
PR 764
RL 44
2 PR 754
01.2014
RL 64
copyright by
Installation aid for
seal ring
1 10472322 RL
LR
PR
2 10472321 PR 724
LR 624
Spindle device 10324938 PR

LR
RL
Centering pins
10472319 PR 724
LR 624
10472320 PR 734
PR 734
PR 744
PR 764 minimum 2 each
LR 634 maximum 4 each
RL 44, RL 54 required
PR 724
PR 734
01.2014
PR 744
PR 754
LR 624
LR 634
RL 54, RL 64
10347066 PR 754
RL 64
PR 734
PR 764
RL 44
copyright by
Centering device 10324937 PR
LR
RL
2 each required
Note!
Assembly sleeve see spare parts

list
Spreader sleeve see spare parts

list
Installation wrench see spare parts

list
01.2014
Installation wrench see spare parts

list
copyright by
2.3 Electrical system

Crimper PR
LR
MATE-N-LOK RL MATE-N-LOK
7367025
7366314
Removal tool AMP 7366655 PR
LR
MATE-N-LOK RL
Installation tool AMP 8145432 PR

LR
MATE-N-LOK RL MATE-
N-LOK
Hand crimper 8503647 PR

„Deutsch“ LR
RL
Removal tool Cannon PR

„Deutsch“ LR
RL „Deutsch“
10114733
885563714
10114732
Removal tool Cannon PR

LR
RL „Deutsch“
01.2014
8145674
8145673
8503630
copyright by
Crimper AMP 7415333 PR
LR „JUNIOR POWER
RL TIMER“
Removal tool AMP PR

LR
7026266 RL „JUNIOR POWER
7027340 TIMER“
Crimper PR
LR
7409781 RL
7409782
Coding plug
9813111 PR
RL
9413850 LR
01.2014
copyright by
2.4 Mechanical component groups

Installation device for
slipring seal – travel
gear
FAT 400 LR 624
10467795
10467796
FAT 450 PR 724

FAT 450 PR 734
10219780 LR 634
10219779
FAT 500 PR 734

FAT 500
RL 44
10017428
10219781
FAT 600 PR 744

FAT 600 RL 54
10176489
10176488
FAT 650 PR 754

RL 64
10017433
10017472
FAT 700 PR 764
10017468
10017430
01.2014
copyright by
Mandrel
Pos.1
A 9786683 PR 724
9786685 PR 734
A= for Pos.10
PR 734 B= for Pos.7
9786686 PR 744
PR 754
PR 764
B 9786684 PR 724
9786687 PR 734
PR 734
9411074 PR 744
PR 754
PR 764
Pos.2 9786688 PR
Inside puller Commercially PR

available tool
PR 724 PR 734 PR744

PR754
PR764
A
B
C
D
Pull tool 9404645 PR
LR
RL
01.2014
copyright by
Installation sleeve 9415227 PR 764
In-house LR
manufacture RL
PR 724
PR 734
PR 734
PR 744
PR 754
PR 764
Installation wrench 9416915 PR 754
RL 64
9416913 PR 764
Installation tool 9416922 PR 754

RL 64
9416921 PR 764
9416913 PR 764
Eyebolt 4900313 PR
LR
RL
01.2014
copyright by
Installation tool For removal /
installation of
tension unit –
9798353 PR 754 chain tensioner is
9798352 RL 64 required!
4601217
9415198 PR 764
Installation tool For removal /

installation of
tension unit –
Mechanical device 10303939 LR Series 4 chain tensioner is
required!
10307625 RL 44
PR 734
Hydraulic components 10303852 LR Series 4

RL 44
PR 734
Technical data – Hydraulic components
Hydraulic cylinder Hand pump Hydraulic hose Pressure gauge
01.2014
copyright by
Installation sleeve 10306449 PR 754
Installation tool kit 10318790 PR 764
Modification kit 10319443 PR 764
Installation tool PR764
Hydraulic components
11081098
01.2014
10430200
11081099
10430202
886120508
copyright by
Technical data – Hydraulic components
Hydraulic cylinder Hand pump Hydraulic hose Pressure gauge
3 Special tools for in-house manufacture
3.1 Installation sleeve for equalizer bar bearing, outside
Fig. 1 Dimensions of installation sleeves
Type Machine A B C D E F G H I
1
PR 734
01.2014
PR 734
copyright by
3.2 Mandrel
Fig.2 Dimensions of mandrel– screw in handle and mandrel
A
B
M-Type Mandrel Dimensions

D E F G
PR724 A
B
PR 734 A
PR 734
B
01.2014
PR744 A
B
PR754 A
B
PR764 A
B
*
copyright by
3.3 Pull tool – operator’s cab bearing
Fig. 3 Dimensions of pull out tool
3.4 Installation sleeve – Equalizer bar
Fig. 4 Dimensions of installation sleeve for equalizer bar

01.2014
copyright by
3.5 Plate - Double bogies (PR764)
Fig. 5 Dimensions of plate for double bogie

01.2014
copyright by
01.2014
copyright by

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2.1.

1 Special tools - Maintenance

Special tools for repairs

1.1 Diesel engine

Description Id. No. M-Type Remarks Illustration

Sculi License with Order form LR

10035411 PR 764 01.2014

Reflective strip 614063201

Digital rpm sensor 10286429 PR 724

DCA 4 Test Kit 5608459 PR 724

Hand pump [1] 8145666 PR

Oil sample valve for 7019068

Oil analysis set PR

Optical battery tester 7408922 PR

Turning device for

Pos. 2 10490350 PR 764

Description Id. No. M-Type Remarks Illustration

Difference pressure 11000678 PR

Scale pressure gauge PR

Test fitting cpl. PR

Socket wrench 9792711 PR

For SAE flange 1 7370093

For SAE-Flinches 1¼ 7370094

Open ended wrench 8006305 PR 724

Description Id. No. M-Type Remarks Illustration

USB – Adapter 693190714 PR

Optical charge tester see Pt. 1.1 PR

Description Id. No. M-Type Remarks Illustration

Flushing line 9933211 PR 724

9407560 PR 764 01.2014

2 Special tools - Repair

2.1 Diesel engine

Description Id. No. M-Type Remarks Illustration

Brake vent adapter 9401975 PR 724

Hose 7413748 PR 724

Union nut 4774026 PR 724

Valve – 2 slits 10491131

Spindle device 10324938 PR

Assembly sleeve see spare parts

Spreader sleeve see spare parts

Installation wrench see spare parts

Installation wrench see spare parts

Description Id. No. M-Type Remarks Illustration

Installation tool AMP 8145432 PR

Hand crimper 8503647 PR

Removal tool Cannon PR

Removal tool Cannon PR

Removal tool AMP PR

Description Id. No. M-Type Remarks Illustration

FAT 400 LR 624

FAT 450 PR 724

FAT 500 PR 734

FAT 600 PR 744

FAT 650 PR 754

FAT 700 PR 764

Inside puller Commercially PR

PR 724 PR 734 PR744

Installation tool 9416922 PR 754

Installation tool For removal /