hich is the following u Ise initis used for impact toughness in accordance to EN standard? 2. Weldment in carbon manganese steel made using a higher than specified heat input may show? [ Higher integrity Lower distortion Higher hardness : aes During stress relieving it is important to control the rate of the heating and cooling in order to: {Control the grain size Allow time for the hydrogen to escape Ensure the surface layers do no! Reduce the risk of distortion _ 3 Sj 4. Which weld symbol is correct to ISO 2553 for a 7mm leg length fillet weld? zi s7. az iz: 5. As the arc energy of X-Ray set is increased the: Penetrating power will increase < ot Image quality will be higher More explosive time will be needed Wave length of the energy will be longer i} A fillet weld has a design throat thickness of 8mm what is the minimum leg length that is required? 5.6mm. 11.2mm 11.8mm it cannot be determined from the information given Dipindai dengan CamScannerJ with "js associate’ 7. The term “transition temperature” Is # Tensile testing Fillet fracture testing el ting. Impact toughness tes! ae The electrical characteristic of a power SO ibe sharp? 8. Which type of submerged arc flux s descr [Agglomerated 4 Fused Basic Neutral 9. AMMA electrode with part of the covering missing will: Have a lower arc voltage Create less undercut Have an unstable arc Increase the depth of penetration 410, What unit is used for the measure of tensile strength? Joules Dipindai dengan CamScannerich of the fo! ng Materials is most likely to require pre-heat? EV of below 0.40 risk of hydrogen cracking cisture cut of the plate 17. A code gives the acceptance standard for excess weld metal “h” as h $ Imm + 0.1b max Smm. where “b” is the width of the weld cap. For which of the following situations is the excess weld metal acceptable? 18. AMIMA electrode is designated as an E 42 OR type. According BS EN 2560, what does the number 42 indicate? 40 Joules at test temperature of -20°C 420 N/mm? Yield strength 42% elongation 42 N/mm? tensile strength 19. When measuring arc voltage, where should the measuring instrument be connected? ‘Across the terminal on the power source Fz Across the arc and as near as practical to the are ‘Across the power source positive terminal and earth cable ¢ it does not matter ~ anywhere In the circuit 20. Which type of MMA electrode give the deepest penetration? High iron powder Rutile Cellulosic Basic Dipindai dengan CamScanner21, Which of the following statement is correct? AC only can d for MMA welding 1C only can be used for TIG welding. D ‘DC only can be used for SAW | ‘AC and DC can be used for MMA weld 22. According to AWS 5.1, what type of covering an E 6013? Dipindai dengan CamScanner29. a1 32. The output characteristic of a typical GMAW sets: 33. The main reason of preheating steels is to: 34, What temperature would you expect a welder's quiver to be and how long are electrodes usually Il excess weld m etranttesting first Alarge oe pipe with wall thickness of 10mm is to be used for across country pipeline. Which electrode type could be used to combine high welding speed and deep penetration? “Basic covered Cellulosic covered | Butile covered _ z [tron powder loade Which of the following standard is concerned with welding approval? [SEN 499 _ [EN 288 (Bs EN 15614) [BS EN ISO 2553 RT [EN 287 (BS EN 9606) Which of the following materials is most susceptible to hydrogen cracking? Low carbon steel ‘Austenitic stainless steel High strength low alloy steel (Aluminum Constant voltage Constant current Dropping Pulsing Reduce excessive distortion Reduce residual stress in the joint Reduce the risk of hydrogen cracking Drive the moisture out of the plate ‘| allowed to be stored in them? 250°C for 8 hours 70°C- 90°C up to 4 hours Not required for the storage of basic electrodes they are usually used for rutile coated electrodes These types of oven usually have a temperature range of 350°C to 450°C and the consumables can be stored for minimum of 2weeks __Lonsunas ak ae Dipindai dengan CamScanner35, Asteel designated as “2” quality will have ae rhickness ductility v Through thickness ductility value <20% Been specially heated treated Zirconium added to improve weld ability _ as a d PB ding in the PA an 36. Which of the following MMA electrode type is generally only suitable for welding position? aa [Basic Cellulosic Rutile | iron powder 37. Which of the following imperfections in weld likely to be found with process 141? Tungsten inclusion Lack of root fusion Enotes [Seater 38. What does the term high frequency mean when referring to TIG welding? ‘A high integrity is achievable The power source gives a high duty cycle A high voltage spark is used to initiate the are The output from the power source is high 39. An electrode is classified to BS EN ISO 2560 as € 353 B. what does the letter “B” represent? Manufactured a British standard To be weld in PB position Theicovering of flux type Tobe weld only for lower grade mark 40. Using austenite stainless steel will reduce the risk of: Corrosion distortion Weld decay Formation of iroh carbide (sulfide) Small access cracking 41, What for examination of fracture faces, a brittle failure can be identified by? The produce of break mark High elongation Being rough and torn Being flat and rough’ Dipindai dengan CamScannerer 100 gram of deposited weld metal is classed as consumable A (SMAW) welding consumable? > 35mi/100gr Its depend on the heat input 43, MMA electrode showing a light coating of first on the core wire, should? : [ Recovered with a solvent Be baked according to manufacturer's instructions | To be covered by using wire wool before use [Be quarantine for further inspection 44. A long center line crack has been detected in submerged arc weld bead, this is may be due to? {Use of a high manganese filler wire Use of a dump of flux Weld bead is deep and narrow Use of too high voltage 45. A rejection on the toe excess penetration. From the inspection below which method is first suitable for examination of root defect: Dye penetrant testing Radiography Ultrasonic testing, [Liquid penetrant inspection | 46. Annealed steels are reached under which of the following conditions? (Tn the formed shall below the lower critical temperature In the formed until ambient temperature Formed from the furnace at approximately 3000°C Cooling in air from upper critical temperature 47. Which polarity is normally used for TIG (GTAW) welding aluminum? AC DCEN DC EP Itwould make little difference was used a z 48, The number 111 is shown at the tall end of a weld symbol reference line. According toBS EN ISO 2553. What does this number indicate? Se Welding process Type of welding electrode Welding position Total weld length Dipindai dengan CamScannerssociated with the use of yoke? 49. Which NDT method is a: Helium leak testing Magnetic particle testing Ultrasonic testing 50. Transverse tensile test piece from a weld joint will give the: ensile strength of the weld 7 Tensile strength of the joint - Stress/strain characteristic of the weld — Stress/strain characteristic of the joint a 52. Using a stabilized stainless steel will redi Dipindai dengan CamScannerre MO usion welding process? tungsten arc welding tance 58. wi of the following defect will have the more severe effect on the load bearing capacity of 2 weld? Undercut ae Incompletely filled groove Irregular width | Excess penetration 59. While inspecting a weld on 100mm thick high carbon steel plete with a ...the weld is visually acceptable, however the parent material has severe ....the weld approximately 3mm deep, what course of action would you... [[None, lam only inspecting the weld | Recommended that the area be dressed smooth | Recommended that the area be dressed smooth followed by MP! High carbon steel is not susceptible to cracking so | would weld over 60. Which of these statements are true concerning lamellar tearing? ‘As hydrogen level increase lamellar tearing is more likely "As material thickness increase ductility decrease making lamellar tearing more likely Lamellar tearing occurs in the HAZ Lamellar tearing affects all joint types 61. According to AWS AS.1 an iron powder electrode has which of the following designations? E6013 £7018 £7024 £6010 62. The main reason for qualifying a welding procedure is to ensure the: Weld contains no defects. ‘Weld has a good appearance. Welding process is correct Joint has correct mechanical properties Dipindai dengan CamScanner‘ fect: uried planar de! 63. Which method of inspection is used "© detect buried P| tration detec! likely... which of the following of the flux coating missing, is mos! 64. In MMA electrode with a part imperfecti Lack of penetration see ae ” ie 66. Which of the following units is used in| 67. Which of the follow Dipindai dengan CamScannereld joint between two dis, similar m t material types is known as a [Misalignment weld_ Asymmetrical joint _ @ tendency to give lack of sidewall fusion when using? [Dip transfer | Globular tran | Pulse transfer [ Spray transfer The term MAP ites to which of the following NDT processes? Ultrasonic Magnetic particle Radiograph Fluorescent particle _ 73. An underfilled groove is also known as: Excess penetration Lack of penetration Lack of weld z Incomplete filled “as 74. Which of the following types of destructive test is sometimes used for welder qualification testing? Fillet fracture test. CTOD test. Hardness test Impact test 75. Ultraviolet and infrared radiation, produced during arc welding ma) Improve penetration In MIG welding Cause arc eye Improve arc control in TIG welding ‘Affects the mode of metal transfer 76. What does the high frequency do in TIG welding? s Control the current Help tungsten contaminations Creates arc initiation Improve the duty cycle Dipindai dengan CamScanner77. Which type of MMA electrode give deepest penetration: Cellulose C+ 78. When doing visual inspection a weld the following is most likely be required? Access to the ITPs Access to the PORS Access to the QA manual, | 79. Which of the following statements is true?86. 87. 88. 39. 90. wut characteristic of typical GMAW set is Constant volt Constant curre! rooping Pulsing Weldment in carbon-manganese steels, made using a heat input higher than the maximum specified by the WPS, may show | Lower distortion {Lower toughness _ Higher hardness Which of the following types of imperfection is generally considered to be the most serious? [ Surface breaking Root concavity | Buried plana Surface breaking non-planar An electrode is classified to BS EN 2560 as E 35 3 B. What does 35? [ 350. N/mm2 yield strength 35 Joules @-30degree C 35N/mm2 tensile strength [B5ksi tensile streng When MIG/MAG welding, wire feed speed is proportional to: [Travel speed, | Welding current Arc length Inductance Which of the following alloying elements is used mainly to improve the toughness of steels? Chromium Manganese Sulphur Carbon, What does the high frequency do in TIG welding? Control the current Help tungsten contaminations Creates arc initiation Improve the duty cycle Dipindai dengan CamScannerJed to steel for deonon? ee a mally be used 91, which of the following element is add \ ich of the following methods would no} iid across country: Whi 92. A pipeline is to be I detect root defects? Dipindai dengan CamScanner99, Which 8S EN standard is used for welding symbols on drawing? 100. Which of the following factors does not influence the weldability of a material? 101. Typic 102. What are the three metal transfer modes when using MIG/MAG (GMAW)? 4103. In general terms which of the following would require the highest preheat f all other factors were the same as per ISO BS EN 1011? 104. Which of the following may cause distortion? Prior to commencing production welding using MAG (GMAW) process you notice the earth clamp condition, what would you do? sinatateean welding so wait ui [Tew be be OK for welding but ¢ ensure th hat no body touches it because they may get burn [BS EN 970 [BS EN 287 [BS EN 22553 [SEN 4515 _ | Material chemical composition The input voltage to the welding machine The welding process used The welding parameters chosen, ical temperature for annealing carbon steel is: 300°C 400°C z 600°C ss s [900% Dip, Drop and Drag. Trailing, vertical andleading Pulse, Dip and Flood Dip, Spray and Pulse MMA weld with cellulosic electrodes MMA weld with rutile electrodes Welding process 131 MAG weld with solid wire Heating Contraction Stress Heating, contraction and stress Dipindai dengan CamScanner105. During welding, your observe that the welder is weaving excessively what mech: anical properties most likely to deteriorate because of this? 106. With the DPI method of inspection after the contact time has elapsed the dye should be removed by: 107. Hydrogen cracking can occur where? 108. Lamellar tears in steel weldments may only be formed when? 109. Effect of UV from weld arc in human: 110. Which of the following would be less likely required to be checked before welding? [Percentage elo [impact properties Chemical composition Percentage elongation, impact properties and chemical composition Spraying the surface with the remover till all dye has gone then wipe with clean cloth Spraying with the developer then wiping with cloth Wipe clean using a lint free cloth moistened in a solvent remover It doesn’t matter how itis done as long as all traces of dye are removed In the weld only In the HAZ only Transverse to the only In the weld, HAZ and transverse to the weld Using deep penetration welding process (high current density) High level of stresses act in the short transverse direction in the steel Martensite has formed in the weld HAZ Low melting point iron sulphide (FeS) has formed in the fusion zone Redeem and irritation Warming Numbering No effect The welding consumables The welder qualification [the workshop humidity : Calibration of the welding equipment Dipindai dengan CamScanner111. You find out that contractor has carried out radiography as per the 10% contractual percentage required by the specification/code. The specification also insists that an additional 2 welds are radiographed for every weld that has failed, One of the pipe spool had an unacceptable defect which the contractor has ignored and tadiographed another weld in its place which is acceptable, what would your course action be? s long as the other radiographed butt weld is acceptable Its Ok as the 10% contractual percer d by the specification/code has been satisfied This is usual practice as 10% NDT is not really important [Reve iginal and insist that they have the addition isi 1 | Review the origins led and have it repaired, radiographed then | would insist that they | | have an additional 2 welds radiographed i j 112, During a transverse tensile test, the first stage the specimen goes through is known as the: [Plastic stage stage Deformed stage UTS stage 113, An advantage of the MMA (111) welding process is that? thas higher current density than SAW (121) welding [thas a very large range of consumables for most welding applications No core wire is lost during the process Lower skill levels are required compared with other manual forms of welding 114, Lamellar tearing is a problem in steel which is always associated with? ©’ aie [ Sensitization in the HAZ r: 1 Low through thickness ductiit Hydrogen level above 15mi/100g of weld metal Rapid cooling from above the upper critical 115. In TiG (pulsed) welding, which parameters can be adjusted? Pulse peak current Pulse frequency Pulse duration ‘All the options given can be adjusted 116. CTOD test is used to measure: Hardness : Hydrogen cracking sensitivity cc Toughness es ile strength z Dipindai dengan CamScannermaximum acceptable def The maximum tensile strength jum accepta The minimum acceptable tensile strength [iridium 192 Cobalt 60 Thulium 170 Ytterbium 169 often preferred to: 119. In SAW at higher currents or in the case of multiple electrode systems AC is Avoid the problem of lack of fusion Avoid the problem of excess penetration ‘Avoid the problem of arc blow = ‘Avoid the problem of dilution 120. HICC is usually delayed because? There is a specific time gap between completion of welding and cracking The diffusion of hydrogen atoms takes time to build pressure which lead to cracking Formation of new phases take time The strength of the weld changes with time 121. The surface finish of the CVN impact specimen is: Rough Smooth and surface ground Turned in lathe Surface finish is not important 122. Susceptibility to sensitization may be minimized by adding elements called stabilizer, these maybe: Venadium/titanium Titanium/niobium Niobium/vanadium Vanadium/titanium/niobium 123. During root welding which of the following would be the main cause of lack of root penetration? The root gap is too large in accordance with WPS Preheat was not used The current is too low Root face is too small Dipindai dengan CamScannerjectrode extension refers (on refers to the distance between’ ectrode inside the et tip to the electrode tip h wires used different [One wire uses AC and another uses DC 126. Which of the following is a direct consequence of residual stress? {Corrosion 1 Work hardening _ | | Distortion = | Porosity _ 127. When would you measure the minimum preheat temperature? {On completion each pass E 3] immediately prior to commencing the first pass and subsequent passes ‘When the welding is complete j Minimum preheat temperature measurement is only required if the heat input is lower | than that specified in WPS 128. The stresses that remain after welding are called Post stresses Relieving stresses After welding stresses Residual stresses 129. The advantage of MPT over DPT are: Inspection of the component is generally quicker it is suitable for all materials Electrical power is mover necessary ‘De- magnetization is not required, ee ge Se 130. A “weld all around” symbol is not required when? * [indicating a circumferential joint indicating a pipe to pipe butt weld indicating a nozzle to shell weld All the answer indicated Dipindai dengan CamScanneronal area of the 131. transfer tensile test was carried out on @ welding procedure. The cross sectio . What is the specimen was 30mm wide and 15mm thick the maximum load applied was 170kn. ultimate tensile strength value? 377 N/mm2 | 450 N/mm2 300 N/mm2 600 N/mm. f ing? 132. Which one of these elongation values would be more susceptible to lamellar tearing? Greater than 20% Less than 20% : 30% and above All the option would be susceptible 133. Which of the following is not quantitative test? Root bend Macro hardness = Char z a Tensile 134, The excess weld metal at the bottom c of the following could apply? Dipindai dengan CamScannerviation have happened during the fabrication of a component, haw Very one for ful ndicated to e ture reference? nmunication written communication y incorporating them in the @ 138. The welder has increased the volt ‘age on the SAW set, what would be effect on the weld appearance? Ee Increased [he weld width would be wider __ 139. Solidification cracking takes place in carbon steel: After post weld heat treatment [in the base metal bat | immediately after welding [After few hours 140. Why are non-uniform stresses created in material during welding? Localized heating of weld metal causes greater expansion and contraction than in the cooler parent plate Weld metal has a significant lower coefficient of expansion than parent plate Weld metal has a significant higher coefficient of expansion than parent plate Weld metal behaves differently from parent plates, 141. Weld decay will cause which of the following problem: ‘A lower tensile strength ‘A reduced resistance to corrosion The toughness is reduced The hardness will increase 142. Weld decay occurs in which of the following steel types? Carbon manganese Low alloy ‘Any stainless steel Austenite stainless steels 143. According to EN ISO 2553, what should be a black flag be interrupted as? ‘The weld is to made in fabrication shop The weld is automated i % The weld is mock on site ‘The weld isa tie in pipeline weld Dipindai dengan CamScanner144. The deposition rate of the FCAW process is widely accepted as being? For positional weldi - For welding thicker plate For fully automated welding For surfacing applications é a 7 was bility of information prov Dipindai dengan CamScanner152.A [Wone ‘of the answer given, it should be on the dashed line 453, The correct joint preparation is very important, since it decide the volume of weld metal to be used, high volume of weld deposited can? [Tncrease the residual stress Be useful since the joint will have better strength ; Give a longer service life Give superior corrosion resistance 154, What is the significant of OCV in MMA welding using a transformer? There is no significant Ithelps in arc initiation It decides the current It decides the depth of penetration 3 155. Which of the following would be most unlikely to be found in a butt weld using the conve radiographic method of NOT? nal Tinear elongated slag inclusions in the root (wagon tracks) Burn through Lack of side wall fusion ‘An elongated gas cavity 1156, What is the most important information that the store men should enter on a electrode vacuum pack? Welders name Welder 1D number ‘Air humidity content Time and date of issue 157. CTOD test is a: Qualitative test Quantitative test Tensile test Hardness test Dipindai dengan CamScanner0 radiography testi asonic inspectio 58, On the advantages of ult [Access is only required from one side of the component being te: | The designated work area must be closed Thin materials can be easily examined il A permanent image of the defect can be obtained 158. During inspection of a fillet weld you notice slag in the toes of the weld. What action will you take? AS a fillet weld does not need to be strong, slag will not be a problem Measure slag, ifitis less than 3mm it will not be a problem Have the welder to remove the slag as this could mask any discontinuity [Tell the welder to leave the slag in as it will add strength to the fillet weld 160. Which is the most accurate method of ensuring that the correct pre heat is applied? Measure it with heat sensitive crayon (tempilstick) Using calibrated digital thermometer. Using heat treatment equipment with thermocouples attached and a chart recorder Temperature measuring paint 161. For which of the following types of NDT does the term prod related? Ultrasonic testing Radiography testing Penetrant testing Magnetic particle testing 162. Which one of these statements is true concerning lamellar tearing As material gets thicker the ductility decreases Asymaterial gets thicker the resistance to lamellar tearing improves ‘AS a material gets thicker the ductility improves Thick material not suffer from lamellar tearing 163. The similarities between EN ISO 22553 and AWS A2.4 in depicting welding symbols are: Both have the same rule for depicting “weld all around” Both have the same rule for depicting the “other side” Both have the same rule for depicting “ sequence of operations” Both have the same method 164, Root and face bends from an 8mm thick butt weld require testing. The specimens are cut to 20mm wide. The code calls for 4t bend. Which one of the following rollers should be selected for the testing? 32mm radius ‘80mm diameter ‘80mm radius [Bamm diameter Dipindai dengan CamScanner65. Prior to production welding ¢ includes a pipe with a wall thickness of = Ging you notice that the drawing has been revised and now jon would you rica comm: Your WPS only covers a wall thickness of 28mm. ‘Continue with production wel “than 103} a tion welding as the difference is less than 10% apply for a concession ge the thickness ing on the 3 Apply for concession to chan jomm wall | 2 to permit the welding on the 30mm wall thickness inge the range on the WPS to 30m i c0 Wge on the WPS to 30mm and allow welding to continue 166. A typical temperature for stress relieving carbon steel i [gone 167. When examining a completed macro test, the recorded hardness figures where SHV points over the maximum permitted. What would your course of action be? Apply for concession’ Reject the whole procedure Request a retest Accept itis as only just over the permitted value 168. What does the term WPS mean? Weld productivity specifications ] Weld production scheme r ‘Welding procedure spe Work productivity standard 4169, Due to the high heating effect in the electrode when TIG welding (1421) with AC itis usual that 2 tungsten electrode used for AC welding is? Ground to a fine vertex angle of <30° before welding ‘Use straight from packet without any grinding Tightly ground to a slight chamfer (corners only removed) Use without grinding and baked at 300°C for a hour before use 170, Usually, liquid penetrant is applicable at temperature range of approximately? (PC - 100°C - BPC - 90°C =20°C - 60°C SPC - 60°C : 4171, What heat treatment Is used to create a high strength but brittle microstructure? ‘Quenching hardening ‘Normalizing ‘Annealing Stress relieving. Dipindai dengan CamScanner172. In the GMAW process the use of pulsed current usually result in? Globular transfer and DIP transfer Spray and globular transfer_ Spray and DIP transfer paiaet None of the answer given are correct 173. According to AWS A2.4, where does the symbol go for welding on the arrow side? [Bela solid line z ] Above solid line = Depend on the joint Answer weld where the arrow is pointing 174. Which of the following defect are the most difficult to size correctly when ultrasonically testing a weld? Isolated pore >3mm diameter Clustered porosity Slag Lack of root penetration 175. Slag line found in MMA welds are usually associated with: The voltage being too low The open circuit current being too high Improper cleaning between weld runs Low open circuit voltage 176. At what level is H2 considered to be more critical in cracking? Less than 5m per 100gr of weld metal deposited Between 5ml and 10ml per 100gr of weld metal deposited Between 10ml and 15m per 100gr of weld metal deposited ‘Over 15ml per 100gr of weld metal deposited 177. At what level is the hardness value a problem when trying to minimize the risk of HAZ cracking? 270 to 290 HV 300 to 350 HV 100 to 150 HV 160 to 200 HV 178. Which of the following types of imperfection is generally considered to be the most serious? : Surface breaking planar Root concavity Buried planar Surface breaking non-planar Dipindai dengan CamScanner[inductance setting [ Electrode coating type (0. The depletion of chromium is austenitic stainless steel will leave the grain structure low, in which of the following? | Chromium oxide ss Bae at luminum oxide Nickel oxide Iron oxide 181,What course of action should be taken upon finding a welder using incorrect welding consumable? 2% - Report the incident and record with relevant information f j Allow welding to proceed if the workmanship is good None if the tensile strength of the consumable is the same as the approved Change the electrode for the correct type and continue welding 182. Post inspection cleaning or further treatment of component is not required in which of the following NOT method? Dye penetrant testing Ultrasonic testing Radiographic testing Magnetic particle testing 183, To assess the surface of a weld for direct inspection, the distance from the surface to the eve should be a maximum of: 200mm. 600mm. i 60mm. e 6000mm 184. A standard radiographic film test cannot adequately defect? Porosity in the weld volume Slag inclusion in a weld Lamination in rolled plate adjacent to the weld [ Lack of root penetration ina weld Dipindai dengan CamScanner185. Weld.decay is caused by the formation of a compound with ¢: compound is: janganese [Sulphur és [chromium Nickel 1 2 186. Which test from below measures the material property know as fracture toughness? [crop itest Fillet weld fracture test | Hardness [Wick break test 187. Atensile test was 120mm long before testing and after testing the length was 135mm long, which the percentage elongation? on. The other element in this 20%, 15% oO 11% [42.5% 188. Hydrogen cracking is considered a cold crack as it will not form until the weldment cool to below? 500°C 300°C 300°F = 149°C [730°C 189. In considering the shielding gases argon, helium and carbon dioxide. Which of the following is true about GMAW process? They can produce spray transfer They are always suitable for all position welding They all produce heavy spatter in DC+ [Allthe answer options given are correct 190. Which of the following will help to reduce distortion? Using the maximum number of runs Using the minimum number of runs Welding by a manual method and their calibration certificate are also out of date. What will you do? Using very high heat input 191. Many of meters, instrument and controls on the welding machine are not functioning properly Permit welding to proceed with no further action. Use MAP separate measuring instrument and permit welding. Stop welding until corrective measures are completed to rectify the situation Begin welding and then report to their management when time is available Dipindai dengan CamScanner ¥iways necessary to preheat th uipment is available it must be used ng cellulosic rods these will provide enough heat. 3, For a bend test which of the following is not true 47 bend is more severe than 2T bend outer surface fe he 20 d specimen is examined [itreveals d jefect like lack of fusion and porosity [itgiven indication of the ductility of the welded joint and weld metal J 194, Why essential to clean the surrounding parent metal adjacent to weld metal made by MMA which is to be ultrasonic testing? f Sound wave will not travel through paint si “Spatter could impact conta robe with the parent metal surface Remove any rust [ Spatter will reflect the back wall echo signal and give spurious J 4195. in SAW process, before starting the weld you observe that the WPS was made with agglomerated ‘lux but they would now like to use a fused flux. The classification for both is the same though both have been tested under different parameters and conditions in such you will? Permit the welding to proceed since the classification is same insist using the same type approved by the WPS [try to qualify the process with a new WPS inform their management when you have time, and wait their advice 196. When reviewing the WPS during welding the maximum inter pass stated is 250°C what would be the minimum inter pass temperature? The preheat temperature The welder would decide this “Any temperature above 25°C would be acceptable “The inter pass temperature is never stated on a WPS 197. Ina fillet weld fracture test, the specimen is broken with: The fillet weldin tension The fillet weld in compression No specific method needs to be adopted Suitable machining 1198, When welding medium carbon steel plate over 100mm in thickness would basic electrodes used ‘any pre-treatment before use? None if they were in a vacuum pack opened 8 hours prior to use ‘None if they were in a sealed vacuum pack immediately prior to use Heat to 500°C for 2 hours if use outside Baked at 150°C for 4 hours prior to.use Dipindai dengan CamScannerjeer th 199. You find several unacceptable welded and reject them, the welding Ue ey are eg nr poe and eaves! NOT, What acon Weld Taal “and knows great desrabout the welding pe Pres othing as he isa welding supervisor and kno} ya great Raise the issue with QC department supervisor 5s sign off them so you will not be blamed Ttis not problem as he he Took st the NOT result and if they [ook reasonable accept them. 200. A procedure is a document which: Specifies the way to carry out an activity of a process Provides binding legislative rules that are adopted by an authority. Species whieh resources shall be applied by whom and when, to a specific project, product, process or contract ‘Awritten and verbal description of the precise steps to be followed 201. After PWHT, ithas been noticed that a repair must be carried out, how should this be done? Defect removed via non-thermal process then checked With the minimum amount of heat input Welded, checked and PWHT again Welded and allowed to cool in air 202. in narrow gap SAW, which of the following is not true? It used special welding head It required special flux ‘Operates only two wires Dipindai dengan CamScanner306. In GMAW (MIG, MAG) we ' 206. In ( ) welding, which mode of metal transfer uses high and low current cycles? [Spray transfer Pulse transfer DIP transfer “Globular transfer 207. Charpy impact t ts showing a rou S ae igh torn surface after the completed test would indicate which Ductile Fatigue to ductile Brittle 208. Which of the following is quantitative test? Bend test213. TIG welding: ly used for the welding of Aluminum. Zirconated electrodes are generally iB CREE aI Zirconated electrodes are generally used for the welding of Alum! only. irecnited Glectrodes are to be used on all weldable material except the high alloy. Tirconated electrodes are regularly used on all weldable materials. 214, Lamellar tearing is most suitable in: Highly resistance full penetration T joint, 2 classified material | Highly resistance full penetration double V butts on thick section plates Highly resistance compound joints bothia and. 215. Weld dec: Is caused by excessive amount of iron in the material Can be minimized by specifying steel with lower carbon levels Can be minimized by specifying with lower amounts of sulphur Botha and b 216. Bend tests: Require complex testing equipment. May be used for the purpose of welder approval. May be used for the purpose of welding procedure approval. 2 options correct Dipindai dengan CamScanner220. Highest hydrogen levels would be found in? Aweld carried out £6013 electrod ‘Aweld carried out with an E6011 electrode.the wire in the GMAW and FCAW processes depends on: he melting rate o! Ampere per unit length of the wire Voltage per unit length i = Current density is ra a {Shielding gas flow rate 228. Whatiis the significance of OCV in MMA welding using a transformer? It decides the current Ithelps arc initiation It decides the depth of penetration [There is no sign 229. Which statement from D2.0w is not true concerning weld decay? It is also knower = inter-granular corrosion It causes transverse cracking in the weld HAZ it may occur in austenitic stainless steels It is also known as knife line attack 230. Productivity in the GTAW process can be increased by: Hybrid welding Usifg carbon dioxide gas mixtures with argon Hot wire additions All the above 231. The welding technique in which the electrode points to the opposite direction of welding is called: Forehand technique Backhand technique Back step sequence Push technique 232. What would the effect be if the polarity were changed from DC+VE to DC.VE? None zi} Greater deposition rate Greater penetration Less deposition rate 233, When MMA welding what will be the effect on the weld if the power source was change from DCHVE to AC? None Itwould have been easier for the welder to strike the arc It would be slightly increasing the depth of penetrai it would slightly decrease the depth of penetration Dipindai dengan CamScanneress ductility (in the Z1 hi direction) d to verify that the ma’ erial has not been adversely [it give an indication of the materials elongation properties ick indication of the weld quality for welder qualification test s, in welder qualification testing of 20mm plates, why are side bends used instead of root and face bends? y {They are easie (the | Root defects [they give me~ ‘andle thick root/face bends _ mportant for welder qualification _ tions 236. For MPI using the prods method, which of the following stateme: ts is true: lienemens2 damaged on the specimen material surface It requires fewer operators therefore is easier [Ttcan be used with ferrite and non-ferrite materials itis quicker than using a yoke type electromagnet 237. A fatigue fracture can be identi .d (from examination of the fracture ...) The presence of beach marks The presence of plastic deformation % Being rough and torn Being flat and rough 238. Half-life is a term used to describe: The penetrating ability a gamma source Half the total time a gamma source will be useful The time taken for the-gamma source to reduce its strength to a half The rate of decay of an X-ray tube 239. Ahigh level of surface cleaning is important prior to penetrant testing in order to: [Reduce the amount of penetrant used. Reduce the level of false indications. Ensure a good bond for the developer Improve the viscosity of the penetrant 240. Austenitic stainless steels are not susceptible to HIC because: [They are non-magnetic They are stainless and contain chromium They don't harden during heating and cooling They are highly ductile Dipindai dengan CamScanner241. Whyis the OCV voltage capped at certain level? | Save electricity | Reduce the risk of fatality [Prevent exploding of the consumable | [Allow smooth transition into welding voltage range 242. A maximum inter-pass temperature is generally given to control: [High HAZ hardness ] [Low HAZ toughness | Lack of inter-run fusion. | Excess Jevels of penetration 243. Some odes require the excess weld metal (weld cas. 59 cross weid joint tensile specimen to be flust_ “>= is because: TAs 10 remove any porosity the excess wele metal (weld cap) shed caps will always break in the weld metal area ' | Bush caps have fewer stress raisers and therefore give a more accurate result itis easier to calculate the cross-sectional area oh the joint when flushed 244. When welding vertically up with the MMA process weaving is sometimes restricted to 2.5 x lectrode diameter, this restriction is mainly applied to: Reduce the overall width of the weld Limit the heat input into the joint Reduce the number of electrodes used in the joint Reduce the time required to finish the weld 245. An advantage of the SAW process is that: It can be used in the vertical down (PG) position Little or no ozone or UV light is produced/emitted itis not affected by arc blow Itis not prone to solidification cracking 246. A post weld heat-treatment may also be of benefit in minimizing the risk of weld decay. This heat treatment would be called: ‘Stress relief Normalizing ‘Quench and Tempering Solution treatments over 1000°C 247. When SAW welding using twin wires with separate power supplies what should the electrical characteristics be? Bothawires DC+VE Both wites/AC i ‘The lead wire DC+VE polarity followed by the tralling wire using an AC polarity 1. Oath wise ROVE: Dipindai dengan CamScannerjow but elds only 249. The welding procedure calls for a minimum of 50°C preheat you notice the welder is using an i Oxy acetylene cutting torch to preheat butt weld joint, what course of action would you take? {would check the preheat with a temperature indicating crayon (tempelstick) to ensure itis ceptable to use this method of Tong as he had a neutral flame it wouic 52 250. At what level is residual stress a probier: when trying to minimize the risk of H2 crecxing? levels have no influence or #2 =racking |The stress levels will need to be between 30 t0 40% of the material yield stress The stress levels will need to be greater than 50% of the material yield stress [the stress levels will need to be greater than 75% of material UTS 251. The ease in which materials can be welded together is termed? [ Weldability Joinability Bonding Allthe above 252, Ina transverse tensile test, if the break was in the weld metal, the sample would be: [Acceptable if the UTS is equal to or greater than the specified UTS of the plate ‘Acceptable ifthe UTS is equal to or grecter than the specified welding consumable UTS but below the minimum UTS of the parent. materia! [Rejected [Retested 253, Which one of these joints would be more susceptible to Lamellar tearing? Ubutt ast Vee butt Double butt ‘Compound weld 25a, Adocument that is established by consensus and approved by a recognized body and provides, or common and repeated use, guidelines, rules, characteristics for activities or their recults, aimed at the achievernent of the optimum degree of order in a given context is called: Normative document Regulation Specification Standard SEES Dipindai dengan CamScanner255. Would you consider using a 5mm electrode for vertical up root runs in 2 6G (H-Loa5; position pipe? Yes, itiscompatible pats Yes, but this would depend upon the welder skill. No, itis not the most suitable electrode coating type. [ No, the electrode should have been smaller in 256. Mechanical tests are divided in to two areas, identify these from the list below: Destructive and non-destructive tests 1 Quantitative and qualitative. : Visual anid mechanical as {Quantitative and visual 257. Hydrogen induced cold crackewe: “+CC} is often referred to by other names me: describe of hydrogen cracks. Which one cf sre following would not be correct term as applied: | Under bead cracking Delayed cracking Cold cracking Step like appearance 258. Pre-setting’of a joint predominantly helps to: Control distortion Achieve good mechanical properties J | Increase deposition rate ‘Achieve good penetration 259. Whicti the below associated with lamellar tearing: = | To formin centerline x ] To form by manufacture : z | To form in during and after welding immediately. / Remove strong back 5 a } 260. Which of the following welding position would normally give highest heat input? PC All position would be the same PE PA 261. The directions of shrinkage in welded joint are: Transverse, short transverse and linier ‘Transverse, short transverse and longitudinal Transverse and diagonal ‘Allof the above, Dipindai dengan CamScanner2, For which following types of NDT does the term prod relate? piensa FS ee ‘Magnetic particle testing Penetrant testing Radiographic t None of the above 263. What is the difference between a macro and a micro examination? 264, During PWHT it: —certant to control rate of heating and cooling = Dipindai dengan CamScanner“B” represent? 269, An electrode is classified to BS EN ISO 2560 as E 353 B. what does the letter B” represent: Covering Sua Grade aa Position : Rutile 2 a [9% Nickel i 5% Chromium, 1% molybdenum 18% Cr 8% Ni (Austenite stainless steel) 12% Chromium 271. Impact te Newton. Joule KG/mm PSI 272. Magnetic particle testing is applicable only to ferromagnetic materials which are at a temperature below the: [ Currie point (about 950°C) Currie point (about 65°C) Currie point (about 150°C) Currie point (about 650°C) 273. Surface breaking solidification cracks can be detected by: By radiography, ultrasonic and visual inspection Visual inspection Ultrasonic testing Radiography 274, Weld decay can minimize by specifying a steel with: Lower chromium level | Higher carbon level Lower carbon level Higher chromium level 275. The soak temperature for PWHT specified by code will depend on the type of steel. Low alloy teels (such as Cr Mo steels for elevated temperature service) require temperatures typically in he range of: 600 to 650°C 700 to 760°C 900 to 1100°C 700 to 960°C daa i Dipindai dengan CamScanner276. X-ray used in the industrial radiography of 30 Kev to 20 MeV 300 kV up to 400 kv welds generally have photon energies in the range of: 3.MeV up to 20 MeV 3kV upto 20kV 277. GMAW, MIG, MAG low current? Spray | Globular eee! To save time at pipe less 100mm: | When SWSI is required | To inspect both weld and material When pipe diameter over 100mm 279. Why would visual inspection of the excess be important? 2 weld metal at the bottom of a cross country pipeline Dipindai dengan CamScanner28: 284. 285, 286. 287. 288. 289. Can welder carry out a MMA welding procedur No ‘elding engineer Is happy to allow as Yes, as long as w [Yes, as long as no NDT Yes, as long as he has TIG qualification 50% rough and torn and 50% flat crystalline? [Ductile to brittle Ductile with gross yielding Fatigue to ductile Fatigue to brittle PWHT heating rate C-Mn steel? 200 to 900) 60 to 200°C | 100 to 300°C [S0to 350°C Type of destructive test welder qualification testing? crop Hardness. Fracture Charpy Vnotch Tungsten inert gas (TIG) weldiny General requires protection against contamination via Flux General uses a consumable electrode Can be used on both DC and AC current for all material types 's not normally used for welding 316L steel, The preheat temperature is: The temperature above which welding can not be done. The temperature below which welding can be done The minimum temperature above which welding can be done None of the above FCAW welding with active gas: 131, 135) 1361 337 Dipindai dengan CamScannerich one of these statements © of these statements is true concerning lamellar tearing? ; 4 material gets thicker the resistan nce to fi | Asa material gets thicker the ductility improves _ | Asa material gets thicker the ductility decre “Thick materials don’t suffer { ase ‘om lamellar tearing 291. In which method can grain size be an important factor? [Penetrant testing | Magnetic particle testing | Radiographic testin | Uitrasonic testin 292. Which of the following e ‘ode type weld produce the lowest levels =; | Cellulose coated electrode sealed in a tin immediately after manufact. Basic coated electrodes when baked correct immediately prior to use utile coated electrodes when dried at 100 deg. C prior to use 5 Heavy rutile coated electrodes when dried at 180 deg. C for 2 hours prior to use Ju: 293. As the carbon percentage increase in plain carbon steel, which of the following is true? Tensile strength decreases Yield strength is not affected Toughness decreases Hardness decreases 294, Clustered porosity joint internally in the body 6 an MMA weld is usually associated with? Poor inter run pass cleaning The open circuit current being to high Poor stop start technique or damaged electrode coating Low open circuit voltage 295, Which the following is true? Plug weld are in T joints EE ‘Spot weld are in edge joints : Fillet weld are in corner joints Edge weld are in lap joints 296. When marking a symbol for a symmetrical weld (EN 22553) [The weld size is not mentioned The length can be mentioned to the left of the symbol “The finish is associated with flat The broken line can be omitted Dipindai dengan CamScannerlowing statement is true? n weldability of carbon steel which of the following statement is tru Joint configuration influences weldability : [Increasing carbon content makes welding easie — | Thicker plates can be welded easier than thinner plates {2 options correct 298. Weld sensitization will cause which of the following problems? A lower tensile strength Reduced toughness Increase hardness 289. Which of the folowing defects are not associated with the Saw process? Centre line sacking Chevron cracking Copper inclusion i ee] A reduced resistance to corrosion Tungsten inetusions 300. It is permissible to allow welding to be carried out in bad weather? Never Yes, as long as there is adequate protection from the poor weather condition Yes, as long as basic low hydrogen electrodes are used Yes, as long as the welder is prepared to work in the raif 301. To measure preheat in material less than 50mm thickness is? 50 mm from bevel angle 30:mm from bevel angle 20 mm from bevel angle 10 mm from bevel angle 302. In which material from below will hydrogen cracking not happen? Carbon steel Carbon Manganese Steel Ferritic Steel 7] Nickel Alloys 308. One way to reduce the chances of hydrogen cracking Is by: Using an E 7018 on a short are length Using an € 6010 electrode Using an E 7018 on a long arc length None of the above will reduce the chances of hydrogen cracking Dipindai dengan CamScannersing the correct consumable? 305. What is duty cycle? [A productivity value given as the % A safety value as the % of time a conductor can carry a current i time a conductor ean carry a current | ity value given as the % of time a conductor can carry a current ina time span from below is not true concerning ‘acture tests? st method that can be used for welder quatification testing [itis a test method that can be used for welding procedure qualification The guelity/soundness ofa fillet weld can be assessed | This method may be specified by application standards as an alternative tomacroscopic_ examination 307. By which of the following welding processes can autogenous welding NOT be achieved? TG Plasma, Oxy-fuel gas welding SAW. 308. In a transverse tensile test if the test piece breaks in the weld metal itis: : Rejected ‘Acceptable provided the calculated strength is not less than the minimum tensile strength specified Acceptable ‘Acceptable provided the calculated strength is above 95% of the minimum base metal strength 309. Bend tests are used for which of the following? To check tensile strength and fusion To check yield strength and fusion To check ductility and fusion To check yield strength and ductility 310. GTAW water cooled torches should be used when the amperage exceeds: SOA 3 on 100A 7 150A 200A —_————_—_— Dipindai dengan CamScannerfrom below would in the cleaning stage which statements ‘you 311. Before and during welding in t consider are correct? hall be used on stainless steels “steel brushes and tools s! | ce Sarat Brushes and tools shall be used on nickel and non-ferrous steels rinsing dices containing sulphur (iron sulphite) shall not be used on stainless steels Allthe above 312, According to EN 22553, if the symbol is on the identification line, where does the weld go? On both sides {On the arrow side | Opposite arrow side {lt does not matter | 313. Which test from below measures the sez=riai property known as ‘fracture toughness’. CTOD test [Fillet weld fracture test Impact test Nick-break test J 314, The staderd elongated punch mark spacing for an all-metal tensile test is usually what distance apart ‘ a e bere it Dipindai dengan CamScannergi8 tthe MMA process the effect of polarity on welding maybe described am _ Electrode positive (OCEP/DC +) resultin an increase in the depth of weld penetration [Electrode Negative (DCEN/OC -) result in decrease in the depth of weld penetration Allthe option given are correct Electrode negative (DCEN/DC -) causes heat built-up on the electrode increasing the electrode melting rate 319. What is a typical arc voltage setting when welding with TIG (GTAW) process? [24-26 foi2v. e 18-200 i 70-90 320. What is a STRA test? Short Thick of Area Short Transverse Reduction in Area Shaved Tensile Reducing Area eae Steength To | Reduce Area Dipindai dengan CamScanner324. For SAW what is effect to raising arc voltage but keeping all other [ Weld bead will increase : Depth of penetration will increase — | Weld bead width will decrease | Depth of penetration will decrease 325. What is meant by the term crater pipe? Another term for concave root Another term given for a burn through A type of gas pore, found in the weld crater A shrinkage defect. found in the weld crater 326. What is meant by the term of weld junction? The area containing the HAZ and the weld metal The weld metal and parent metal The boundary between the fusion zone.and the HAZ The Part of the weld, which has undergone metallurgical changes due to the heat from welding , 327, The strength of fillet weld is Primary controlled by: Dipindai dengan CamScannerroper elect jot shrinkage ee proper joint design _ — ae 332. ingle V el is 332. Ona single V butt weld, the distance through the center of the weld from root to face is called: [Reinforcement < fs Penetration | Throat thickness [ None of the above 333. Which of the following defects would usually be considered the most serious? [ Leck of inter run fusion Slag inclusions lack 31 fusion, surface breaking 334. In BS EN 2560, what does the number 50 represent in the following electrode classification? £503 1NiB16001HS A minimum of 50 N/mm2 yield strength ‘A minimum of 500 N/mm2 tensile strength ‘A minimum of 50000 psi yield strength ‘A minimum of 50000 psi tensile strength None of the above 335, Which of the following standards is concerned with welder approval? BS EN 499) BS EN 288 (BS EN 15614) BS EN 22553 BS EN 287 \BS EN 9606) 336, The standard that specified the NDT which includes Visual Examination is: BS EN 15614 = API 1104 BS EN 17637 BS 499 337. According to AWS A2.4 a weld symbol for the other side is placed: ‘Above the dashed line Below the dashed line Above the solid line _ [Below the solid line Dipindai dengan CamScannerjvantages over solid wires fe may be advantas' 338. Flux cored wire May Higher depos! [Lower hydrogen cd i ean nidior sfallying elements [options are correct Contents in the deposite magnetic forces in an arc welding process is termed: ment of the arc by magnetic i 339. Movement y [Are deviation | Are misalignment | [Arc blow = [Stray are 340 crack type most associated with the submerged arc welding process is: [Hydrogen cracking in the HAZ | Solidification cracking | | Lamellar tearing S| [Fatigue cracking | 341. Which of the following processes joins metal plastically? Friction welding Resistance welding Arc welding Plasma welding - i 342, What type of power source characteristic is required for ‘manual process? Constant voltage Flat characteristic Drooping characteristic None of the above 343. The possible effects of having a travel speed too fas Low toughness, slag inclusion and cap undercut High hardness, slag inclusions ahd a narrow thin weld bead High hardness, excessive deposition and cold laps Low toughness, poor fusion and slag inclusions 344.1n a semi-automatic welding process, which of the following shielding gas/gas mixtures would normally give the deepest penetration on steel? 100% argon 100% CO2 75% argon + 25% COD All the above would give the same depth in penetration Dipindai dengan CamScanner45. Which of the fo the TIG process? current types would you expect to be used for welding of aluminum with DC-VE_ (ca | Globular transfer a 346. In steel element with the greatest effect on hardness is: Chromium =e ws ‘Manganese | Carbon [ickel (low t mperature 347. When calibrating a mechanized MAG welding plant, which of the following spplies (WFS: Wire Feed Speed)? [[check=WES, current, volts and wire diameter t x | Check = WFS, joint set up, gas flow rate and WES Check = Gas flow rate, stick out length, WFS and current. 2 Allthe above 348. The main usage of the arc air process is: ‘The cutting of a weld preparation The removal of defective welds For the cutting of non-ferrous materials only For the cutting of ferrous materials only 349, Which of the following fillet welded Tee joints would have the highest resistance to fatigue fractures, assuming material, welding process, filler material to be the same? A convex fillet weld throat thickness 8mm. A MITRE fillet weld throat thickness 8mm. ‘Aconcave fillet weld throat thickness mm. z 2 options are correct pit 350. Hydrogen cracking in HAZ is most likely to occur when welding: A Carbon manganese steels Austenitic stainless steel Micro alloyed steel (HSLA) All the above 351. Welds made with high heat put show a reduction in one of the following properties? Ductility Toughness Elongation Penetration Dipindai dengan CamScanneruid y to increase? 4353. In a martensitic grain structure what would you expect [Ductility Hardness Toughness All the above 354, A carbon equivalent (<2) of 0.5%: 1s high for carbon manganese steel and may require a preheat over 100 degree C Is generally significant for carbon for manganese steel and is certainly not to be taken into consideration for preheat temperatures Is high for carbon manganese steels and may require a preheat temperature over 300 degree Cas to avoid cracking Is calculated from the heat input formula 355. Which of the following heat treatments on steel cool down in air from austenitic region? Normalizing ‘Annealing | Tempering Stress relieving 356, What is the purpose of microscopic examination of weld? To determine the number and type of defects present To determine the grain size To determine the strength of the weld 2 options are correct 357. Austenitic stainless steels are more susceptible to distortion when compared to ferritic steel this is because: High coefficient, low thermal conductivity - | High coefficient, high thermal conductivity Low coefficient, high thermal conductivity Low coefficient, low thermal conductivity 358. What is the purpose of 2 transverse tensile test? To measure ultimate tensile strength ‘To measure the elongation of a material ‘To measure the yield strength of a material “fe ___ Taithe above ——s Dipindai dengan CamScanner{Longitudinal bend 360. Macro specimens should be inspected: | After etching | After cutting and before etching throu! nification ri options correct ue 361. If welding travel speed is doubled but amps and volts remain the same the heat input value will: Be reduced by 50% Be increased by factor of two Remain about the same Be reduced by about 25% 362. When two different materials are to be welded, the joint is often referred to as: ‘A composite joint A transition joint ‘A compound joint All the above 363, Degreasing components are essential for quality welding, when welded some agent may: Cause corrosion problems Leave residues Give off toxic gases [Allthe above: 364. Which of the following additions may be added to an electrodes flux to act as a stabilizer? Sodium silicate (Ionizer) Silicon Manganese Titanium dioxide +365. Lamellar tearing is best prevented by: The use of plate materials containing low levels of impurities ‘The use of buttering runs Post weld stress relief 2 options are correct Dipindai dengan CamScannerx Ray, which of the follow i fa m), 610mm diameter with no intern: phy u g radiogra yhen considering radiog! (circumferential sea weld 366. W used for a pipe to pipe panoramic. 367. A balenced welding technique for example back step welding is most often used for: Controlling lamellar tearing 5 | Increasing weld toughness Reducing weld zone hardness (Reducing distortion 368. Sasic coated electrodes have which of the foiicwing properties: High mechanical properties may be use produce welds of high deposition rates and to | produce welds of low hydrogen content { Friable slag, high mechanical strength, and to produce welds of alow hydrogen content Low hydrogen content welds, good start/stop properties and high strength Low carbon content welds, friable slag and high strength 369. On a radiograph, the most likely appearance of lack of root fusion on a single V butt weld is: A dark straight line with a light root A dark root with straight edges A dark uneven the line following the edge of the root None of the above lack of root fusion cannot be seen on a radiograph | 370. Which of the following NDT methods would be the least effective on an austenitic stainless steel butt weld? UT RT DP! MPI 371. What does the 70 represent on an E7010 AWS AS.1 classified electrode? 79. N/mm2 minimum UTS 70 joules minimum impact strength 70.000 psi minimum yield strength = | 70.000 psi minimum UTS J 372. Hot cracking in steel weldments occurs: ‘Along the fusion line In the last metal solidify Weld centerline dilute | In areas of the lowest dilution aid Dipindai dengan CamScannerDecrease the hardness [increase hardness, decrease toughness i ai Decrease hardness, increase toughness S| 374. Which phase transforms to martensite upon rapid cooling? [Ferrite ‘Austenite (Perlite {cementite | 375, Which mechanical test can be used material? measure the toughness of weld metal, HAZ and parent Macro {Nick break Hardness Charpy impact 376. The strength of a fillet weld is determined by: Leg length Weld profile Weld width ‘Throat thickness 377. incomplete root penetration in a single V butt joint may be caused by: Excessive root face Excessive root gap The current setting being too low. 2 options are correct te eS 378. A burn through may occur if the: {_Currentis too low Root face is too large Root gap is too large ‘Arc voltage is too high 379. A solid inclusion in a weld may be: Entrapped slag Entrapped gas Lack of inter run fusion ‘None of the above Dipindai dengan CamScannerface of the specimen is in tension and root is in compression, the e face 380. Ina bend test, when thi called? [ Root bend Side bend Face bend Longitudinal bend 381. Slag inclusions may be present in: Manual metal are ‘Metal inert gas welds Metal active gas welds All welds 382. The main cause of undercut is: Excessive amps Excessive OCV | Excessive travel speed Current too low 383. Which Broup of welders is most likely to require continuous monitoring by a welding inspector: Concrete shuttering welders Overland pipeline welders Tack welders Maintenance welders 384. Which of the following fillet welds isthe strongest assuming they are all made usin materi and welded using the same WPS? : aS : Dipindai dengan CamScanner388. A 300mm diameter pipe, 10mm wall thickness is to be radiograph using. Dwst technique, the source to be used is Iridium. Which of the following statements is true? Itshoul it woul [oni 389. Deflection of the arc by magnetic forces that can make welding difficult to control is commonly known as: jot be done as the thickness is below that recommended e better to use a cobalt 60 source in this instance [There is no problem with technique 0! technique should be used with Iridium Arc initiation Arc blow. Arc misalignment Arc constriction 390. Which type of electrode is used for stovepipe welding for overland pipeline construction? Rutile Cellulosic EGS, Acid — rutile High recovery rutile 301, The three main types of MMA electrodes used for welding C and C Mn steels are: Basic, Cellulosic and Rutile Neutral, Cellulosic and Rutile Basic, Cellulosic and Neutral Rutile, Low hydrogen and Basic 392, Silicon is added to steel and covering of MMA electrodes to: Provide deoxidation Improve strength Improve toughness Provide more resistance to hydrogen cracking i 393. A fusible insert for TIG welding helps: Reduce porosity Give controlled root penetration ‘Avoid the need for a back purge By acting as a backing for the root run Dipindai dengan CamScannerfi What type of cover The term low hydrogen electrode is often used for certain electrodes. What type they have? [ Cellulosic 2 | Rutile Acid [Basic 395. Which of the following units is used to express heat input? [toutes N/mm2. d/mm2 Ki/mm 396. Which of the following elements is added to steel to give resistance to creep at elevated service temperature? [Nickel | Manganese | Molybdenum [Aluminum j 397. Weld spatter during MMA welding is most likely to be caused by: Excessive current Incorrect baking ahd storage of electrodes Bad batch of electrodes Toollow an OCV 398. What does the number 141 refer to on this drawing? WPS number Welding process Filler material Acceptance standard 399. The current/polarity used for TIG welding all materials except aluminum and magnesium is: DC negative DC positive AC ‘Square wave AC 400. Which type of submerged arc welding flux is susceptible to moisture pick up? Neutral Agglomerated ancconrs Dipindai dengan CamScanner