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EasyChair Preprint 7637
EasyChair Preprint 7637
№ 7637
Abstract— A new control logic is constructed for Fig.1 Bidirectional buck-boost converter for battery
bidirectional buck-boost converter (BBC) through management in automotive systems.
mathematical modeling and implemented in Simulink. The
BBC bridges 12 V and 24 V in dual battery automotive systems This results in lighter-weight vehicle which is more fuel
to meet the power load requirements of advanced automotive efficient and emits less carbon dioxide. The 24V system
electronics. From mathematical modeling, gains of saves weight in the wiring harness. A higher voltage allows
proportional, integral, derivative with filter (PIDN) control law for smaller wire gauge which reduces cable size and weight
are obtained. Mode selection circuit is developed for Buck and by reducing current level without reducing performance.
Boost mode control. For each mode of operation, separate Along with bidirectional buck-boost converter, traditional 12
PIDN control law and pulse width modulation ( PWM) system V battery and DC bus of 24V (where battery can be
is developed in control topology under voltage feedback control connected) round out the dual-battery system to deliver up to
method. Auto mode transition is realized based on DC bus 5KW of available power. Bidirectional power transfer is
voltage. Load and line regulations in both buck and boost required to charge either battery if its discharged and provide
mode of BBC are realized based on load voltage. The extra power for the opposite voltage bus in an overload
constructed control logic offers accurate bidirectional voltage condition[3]. For power transfer from the 24V DC bus to the
regulation which ensures precise power transfer in both the 12V battery, buck converter is used[4][5]. While power
directions. Battery charging and discharging characteristics
transfer from 12V battery to 24V bus, boost converter is
are realized.PIDN control law is compared with proportional,
used. These are well-known in power electronics, but
integral, derivative (PID) control law.
designing two separate converters takes valuable board space
Keywords— Closed loop control, DC-DC converter, Battery and increase system complexity and cost[6][7]. Typically
management, automotive system, PIDN control. 12V and 24V dual-DC power system can be implemented
using digital control scheme which includes discrete
components like voltage sensors, gate drivers and protection
I. INTRODUCTION circuits. As an alternative, there is mixed architecture where
In automobile industries, a strict emission regulations are microcontroller handles higher-level intelligent management
increasing. Also a power load requirements of advanced and an integrated analog controller.24V bus can provide up
automotive electronics and the conversion from mechanical to 5kW of power for driving various systems[8].
components to electronics functions are growing[1]. The
traditional 12V automotive battery has reached its current II. MODELING AND CONTROL METHOD
carrying capacity[2]. In response to it, 24V electrical system
finds itself an important role to deliver more power at lower In this section, Bidirectional buck/boost converter
currents than a traditional 12V battery can produce alone. (BBC) is modeled using state space average large signal
The 24V Electrical system answers 12V limits. This modeling approach to obtain transfer function. Since BDC
configuration consists of two separate branches. The works in two modes, buck mode in one direction and boost
traditional 12 V bus utilizes a conventional lead-acid battery mode in another direction, state-space modeling is applied
for customary loads such as lighting ,windows and separately for each mode to obtain transfer function
infotainment ; While the 24V system can support heavier separately for each mode. Working of BBC is depicted in
loads such as starter generator units, air-conditioning the table I.
compressors, active chassis systems, electric superchargers,
turbochargers and regenerative braking. Bidirectional buck- Table I. Working of BBC
boost converter bridges the 12V and 24V systems as shown Mode of
operation Devices ON Devices OFF Power flow Battery state
in fig.1 .
Boost mode S2 S1 From Battery
followed by followed by battery to discharging
D1 D2 DC bus
Buck mode S1 S2 From DC Battery
followed by followed by bus to charging
D2 D1 Battery
2 1 x2
0
Cbus RCbus
+ S1
The average of boost mode state space A and B matrix for
R Cbus L its ‘ON’ and ‘OFF’ state can be formulated with the account
Vbus
Vbatt
of switching duty cycle ‘d’. The completed boost converter
C0
state space model is shown in (11) and (12).
S2
- (1 d )
0 1
x1 ' L x1
x ' (1 d ) L V ....(11)
1 x2 batt
2
Fig. 2. Bidirectional buck/boost converter (BBC) Cbus RCbus 0
fundamental circuit
B. Controller
The controller circuit designed for bidirectional buck-
boost converter is as shown in Fig.4 .The BBC shown in Fig. 5. Logical block of comparator
Fig.2 works in two modes for bidirectional power flow.
For each direction of power flow, one particular switch
has to operate with particular control
signal[13].Therefore to generate such particular control
signal, separate PIDN control logic with designated
PWM circuit is required and it is as shown in Fig.2 for
each mode of operation. Since voltage mode control is
used in closed loop control to regulate battery charging
and discharging as well as to regulate DC bus voltage,
load voltage is sampled using voltage divider circuit
shown in Fig.3.By using comparator circuit shown in
Fig.6.Functional block of PIDN controller for buck mode control
Fig.5 ,the sampled load voltage is compared with
reference voltage(3V) which is a scaled down version of
load voltage. This is made so since digital controller
works in low voltage in the range of 1.8V to 5V.Further
it is scaled down to 1/reference voltage since control
logic i.e. PIDN works in the bandwidth of ‘0’ to ‘1’ unit.
The error signal produced by the comparator is used in
PIDN control logic circuit shown in Fig.6 for buck mode
control and Fig.7 for boost mode control. Each PIDN
control logic circuit has different gains with filter co-
efficient (N).The output of PIDN control signal is fed to
Fig.7.Functional block of PIDN controller for boost mode control
the PWM circuit shown in Fig.8 for buck mode control
and figure.9 for boost mode control. These PWM signals
which are generating upon load voltage fed to the
gateway called as mode selection circuit as shown in
Fig.10. It is logic circuit which transfers PWM signals
for switches in BBC based on DC bus voltage. It
transfers PWM signal from PWM system1 shown in
Fig.4 to switch ‘s1’ to operate BBC in buck mode to
charge the battery when DC bus voltage ≥ 24V.In case
DC bus voltage < 24V,It transfers PWM signal from
PWM system2 shown in Fig.4 to switch ‘s2’ to operate Fig. 8. Logical bock of PWM for buck mode control signal
BBC in boost mode to discharge the battery in order to
regulate DC bus voltage at 24V where load is connected
and hence load gets stable voltage.
this section.BBC works in two modes like Boost mode and 0.9999
0.9999
1
Voltage (V)
10
control law for boost and buck modes. The impact of PID 5
0
-0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Current (A)
of operation of BBC is shown in Fig. 11.1.Similarly The 5
impact of PID control and PIDN control on load voltage -0.05 0 0.05 0.1 0.15 0.2
Time (sec)
0.25 0.3 0.35 0.4 0.45
PID 0
24.0004
PIDN
-1
24.0002 -0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
Boost control signal
2
24
1
signal
23.9998 0
-1
-0.05 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
voltage (v) and current (A)
Fig.11.1 Simulation output of BBC with PIDN and PID control Fig.13
in boost mode 2
signal
12.0005 PID
PIDN 24
0.25 0.2501 0.2502 0.2503 0.2504 0.2505 0.2506 0.2507 0.2508 0.2509 0.251
Inductor voltage
12
20
0
-20
0.25 0.2501 0.2502 0.2503 0.2504 0.2505 0.2506 0.2507 0.2508 0.2509 0.251
11.9995 Inductor current
current (A)
5.5
5.2
5
11.999 0.25 0.2501 0.2502 0.2503 0.2504 0.2505 0.2506 0.2507 0.2508 0.2509 0.251
Battery voltage
voltage (V)
13.93
11.9985
0.25 0.2501 0.2502 0.2503 0.2504 0.2505 0.2506 0.2507 0.2508 0.2509 0.251
Time (sec)
in buck mode 0
-1
0.03 0.0301 0.0302 0.0303 0.0304 0.0305
DC bus voltage
0.0306 0.0307 0.0308 0.0309 0.031
voltage(V) voltage (V)
30
20
10
A. Boost Mode 0
0.03
20
0.0301 0.0302 0.0303 0.0304 0.0305
Inductor voltage
0.0306 0.0307 0.0308 0.0309 0.031
The BBC works in boost mode when DC bus voltage < -20
0.03 0.0301 0.0302 0.0303 0.0304 0.0305
Inductor current
0.0306 0.0307 0.0308 0.0309 0.031
current (A)
7.5
7
discharging and hence BBC boosts the battery voltage(12V) Fig. 14.1
to the level of DC bus voltage (24V). Fig.12 represents
battery characteristics in boost mode of operation where state B. Buck Mode
of charge (SOC) of the battery is falling .This clearly The BBC works in buck mode when DC bus voltage is ≥
indicates that the battery is discharging to boost up the 24V. In buck mode ,control circuit generates PWM signal
voltage by the BBC [9].Battery with 12V pumps the current for the switch ‘ S1 ’ therefore battery as load starts
of 5A to maintain 24V across load of 10Ω with 2.4 A. charging and hence BBC step down the DC bus
Fig.13 represents dynamic and steady states of BBC in boost voltage(24V) to the level of battery voltage (12V). Figure.15
represents battery a characteristic in buck mode of operation
mode at DC bus voltage of 15V.Since DC bus voltage is <
where SOC of the battery is increasing .This clearly indicates
24V ,the controller stops generating PWM signal for the that the battery is charging by the BBC from the DC bus as
switch ‘s1’ and starts generating PWM signal for the switch voltage source. Battery with 12V receives the current of
‘s2’ as shown in Fig.13. 0.25A shown in Fig.15 to charge itself while load (R)
Fig.14 represents steady state of BBC in boost mode. receives current of 2.4 A from DC bus.
Wherein control signals, inductor voltage and current, load
Fig.16 represents dynamic and steady states of BBC in 2
signal
1 Buck control signal
Boost control signal
voltage (V)
is ≥24V ,the controller starts generating PWM signal for the 24.8
0.025
25
voltage (V)
20
0
-20
current (A)
0
-0.5
0.025 0.0251 0.0252 0.0253 0.0254 0.0255 0.0256
Battery voltage
voltage (V)
15
10
5
0
0.025 0.0251 0.0252 0.0253 0.0254 0.0255 0.0256
Wherein control signals, inductor voltage and current, load Time (sec)
signal
1
0 Boost control signal
voltage (V)
stores the energy by the virtue of current through it.When the 23.9
24
voltage (V)
20
0
inductor (-12V) and DC bus voltage (24V) adds up and fed -20
0.025
1
0.0251 0.0252 0.0253 0.0254 0.0255 0.0256 0.0257 0.0258 0.0259
current (A)
to the battery of 12V.From the waveform it is observed that 0
-1
0.025 0.0251 0.0252 0.0253 0.0254 0.0255 0.0256 0.0257 0.0258 0.0259
the battery is already charged to its fully charged voltage Battery voltage
voltage (V)
20
0.8
benefits good noise immunity for all load conditions.
0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045
Battery Voltage
15
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10
1
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