Professional Documents
Culture Documents
362100dfpa09082 Exde01 86
362100dfpa09082 Exde01 86
Luanda Refinery
K356-00-PP-7802
KT – Kinetics Technology SpA
KT – Kinetics Technology Angola (SU), Lda Contract n. 4600038244
Luanda Refinery Owner Facility / Sub Facility Name Location Scale Sheet of Sheets
Document Verification
R. Paiao 31/10/2019
R. D’Angelo 31/10/2019
REVISION LIST
EX-DE 00 Issue for review/comments
COMPANY: Issue for approval
EX-DE 01
CONTRACTOR: Issue for execution
HOLD RECORD
TABLE OF CONTENTS
1.0scope .................................................................................................................... 9
1.0 SCOPE
Site HSE Plan has been developed to establish how the organization of CONTRACTOR HSE and Security
Management System meets Company procedures, regulations, rules and other applicable local HSE and
Security laws, for the construction, pre-commissioning / commissioning and start-up of the new refinery
facilities, located in Luanda – Angola, to increase the gasoline production.
Site HSE Plan defines the project objectives and criticalities, site organization issued, in order to eliminate
injury to humans and damage to facilities, materials and environment, and security issues. It defines the
activities which need to be undertaken to ensure that the Plant is installed and commissioned safely.
Site HSE Plan is a live document that will be subject to review by the CONTRACTOR HSE Home Office
Manager and his team, in strict cooperation with Home Office Construction Department, in order to prevent
any potential dangerous event.
2.1 ABBREVIATION
OWNER SONANGOL LUANDA REFINERY
COMPANY ENI Angola Exploration B.V.
Consortium between KT Kinetics Technology SpA and KT Kinetics
EPC CONTRACTOR
Technology Angola Lda
Any construction Company engaged by the EPC CONTRACTOR for the
execution of the construction works, including pre-commissioning and
SUBCONTRACTOR
commissioning, as defined in the construction contract. Under this definition
is also included the GENERAL CONSTRUCTION CONTRACTOR
CAR Corrective actions
DL Project Discipline Leader
EM Engineering Manager
EPC Engineering Procurement & Construction
HO Home Office
HoD Head of Department
HSE Health Safety Environment
CONTRACTOR KT Kinetics Technology (CONTRACTOR)
LTCR Lost Time Case Rate
LTIR Lost Time Injury Rate
MD Managing Director
MSDS Material Safety Data Sheet
OHSAS Occupational Health & Safety Assessment Series
P&C Precommissioning & Commissioning
PAR Preventive actions
PD Project Director
PE Project Engineer
PED Pressure Equipment Directive
PG Project Group
PHSEE Project HSE Engineer
PM Project Manager
PPE Personal Protection Equipment
HSE Health & Safety, Environment
2.2 DEFINITIONS
Accident: any event which results in injury and/or damage and/or loss to environment
Corrective actions: steps that are taken to remove the cause or causes of an existing nonconformity
or another undesirable situation.
First Aid: a non-exhaustive list of cases considered as first aid is given below:
The use of over-the-counter medicine at a concentration available without prescription.
The administration of immunization against tetanus.
The cleaning, rinsing or bathing of wounds on the skin’s surface.
The use of dressings in particular bandages, band aid, gauze dressings, etc.; or the use of
butterfly closures or sterile dressings.
The use of cold and hot therapies.
The use of non-rigid support means, in particular elasticated bandages, back braces.
The use of temporary immobilization apparatus during the transportation of a victim of an
accident without after-effect.
The perforation of a fingernail or a toenail to relieve pressure, or the draining of fluid from a
blister.
The use of an eye patch.
The removal of foreign bodies from the eyes using only irrigation or a swab.
The removal of splinters or slivers or foreign bodies by irrigation, with tweezers, swabs or other
simple means.
The use of a finger-guard.
Muscle massage
Taking a drink to relieve heat stress
First degree burns
Environment: surroundings in which an organization operates, including air, water, land, natural
resources, flora, fauna, human beings, and their interrelation.
Note: Surroundings in this context extend from within an organization to the global system.
Environmental aspects: element of an organization’s activities, products or services that can interact
with the environment.
Environmental impact: any change to the environment, whether adverse or beneficial, wholly or
partially resulting from an organization’s activities, products or services.
Incident: a work-related event in which an injury, ill health, or fatality actually occurs, or could have
occurred.
Environmental Incident (Minor): any event (small quantity of chemical leak on the ground, small fire…)
that requires an internal cleaning intervention without external company or additional cost;
This document is the property of Eni Angola Exploration B.V.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Owner Logo and Business Name Company Document ID CONTRACTOR Revision Index Sheet of
Document ID Sheets
Validity Rev 11 of 86
362100DFPA09082 K356-00-PP-7802 Status Number
Eni Angola Exploration B.V. EX-DE 01
Environmental Incident (Major): any event (chemical leak on the soil, rivers, groundwater…big fire…)
that requires an external reclaiming intervention with relative additional costs.
Injury: a personal injury is related to an accident where products or activities have caused a work
related personal harm, that required first-aid or other medical treatment. The personal injury can be
applicable to COMPANY personnel, CONTRACTORS, SUBCONTRACTORS or third parties. A
personal injury can, but doesn't necessarily have to, result in a Lost Time Accident (LTA).
Hazard: any situation, substance, activity, event, or environment that could potentially cause injury or
ill health.
Injury: physical harm or damage to a person resulting from traumatic contact between body of person
and an outside agency, or from exposure to environmental factors
Lost Time Case Rate or Lost Time Injury Case: any work-related injury or illness which prevents that
person from doing any work day after
Medical Treatment: A positive answer will generate the medical treatment classification:
Is this treatment for an infection?
Was an antiseptic given following a second visit or subsequent visit by medical personnel?
Is this treatment for a 2nd or 3rd degree burn?
Is this the removal of a foreign body from the body, if the manipulation is complicated by the
depth of the wound, its size or its location?
Is the diagnosis positive following X-rays (fracture, etc.)?
Has the individual been admitted to a hospital or equivalent establishment for treatment or
observation exceeding 12 hours?
Has the individual lost consciousness?
Pollution: pollution is the introduction of contaminants into an environment that causes instability,
disorder, harm or discomfort to the ecosystem i.e. physical systems or living organisms. Pollution can
take the form of chemical substances, or energy, such as noise, heat, or light.
Near Miss: an adverse event that did not result in any loss but that could have result in a loss as an
accident if the circumstances were slightly different.
Hipo Near Miss: a near miss that could have generated high potential accident
Pollutants: a pollutant is a waste material that pollutes air, water or soil. Three factors determine the
severity of a pollutant: its chemical nature, the concentration and the persistence.
Preventive Actions: steps that are taken to remove the causes of potential nonconformities or other
undesirable situations that have not yet occurred.
Risk: combination of the likelihood of an occurrence of a hazardous event or exposure and the severity
of injury or ill-health that can be caused by the event or exposure.
Total recordable incident rate (TRIR): total recordable incidents, including fatalities, injuries, illnesses,
lost/restricted work days.
Waste: unwanted or unusable materials and refers to the materials that are disposed of in a system of
waste management. Waste is an object the holder discards, intends to discard or is required to discard.
Waste is directly linked to human development, both technologically and socially.
3.0 REFERENCES
SUBCONTRACTORS are responsible for meeting the requirements of this HSE plan, Angolan legislation and
the rules and regulation. Tasks, duties and responsibilities of the parties involved need to be listed in the
organization chart and indicated in the Safety Organisation.
4.1 GENERAL
The Project scope is the execution of detailed engineering, procurement and supply of equipment and
materials, construction, pre-commissioning, commissioning, Start-up of new Naphta HDT, new Naphta Splitter,
new Heavy Naphta Catalytic Reforming in ENI Luanda Refinery, in Angola, including the required tie-ins with
the existing facilities and control, telecommunication and electrical systems. In particular will be installed:
New Naphtha Hydrotreating Unit
Naphtha Splitter
New Platforming Unit
H2 storage
This document is the property of Eni Angola Exploration B.V.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Owner Logo and Business Name Company Document ID CONTRACTOR Revision Index Sheet of
Document ID Sheets
Validity Rev 14 of 86
362100DFPA09082 K356-00-PP-7802 Status Number
Eni Angola Exploration B.V. EX-DE 01
4.3 LANGUAGE
Any and all documents under the Contract shall be issued in English language, except the documents, which
according to Angolan legislation and Luanda Refinery have to be issued in Portuguese.
Civil works
Excavation
Shoring
Pilling
Backfilling
Cast in situ works
Pre-cast concrete
Plastering
Finishing
Mechanical works
Steel works
Steel Works Erection
Mechanical Equipment Erection including Heavy lift.
Piping fabrication and Erection including Heavy lift.
Electrical
Cable tray Erection
Cable pulling
Electrical connection
Equipment installation
Instrumentation works
Insulation works
Painting works
Pre-Commissioning
Commissioning
Construction areas
Potable water shall be chlorinated to provide a free chlorine residual of at least 0.2 mg/l at the furthest point of
use (WHO, 1996).
Transported water shall be obtained from an acceptable approved source, delivered in a properly designed
water tanker used for no other purposes, stored and distributed in an approved manner, and contain a free
chlorine residual of 0.5 mg/l.
A non-potable water system is permitted only for purposes such as air-conditioning and fire protection. Non-
potable water shall not be used for washing or bathing. Outlets of non-potable water shall be clearly identified
accordingly.
Toilet and Washing Facilities
Toilet and shower rooms shall be conveniently located at a distance of not more than 120 m (130 yds) from
the furthest habitable room and shall be accessible at all times.
The number of wash hand basins required, is one per 10 residents, up to 100 and one per 15 thereafter.
The number of toilets, and showers required is a minimum of one of each per 10 camp residents.
The number of urinals required is one per 25 camp residents.
Hot and cold or a tempered water supply shall be provided to all wash hand basins and showers.
Liquid soap, hand dryers or disposable hand towels should be provided. Mirrors and adequate lighting should
be provided near wash hand basins.
General requirements
Floor space in sleeping rooms shall be not less than 4.5 m2 per occupant.
Cooking (including the boiling of water) shall not be undertaken in habitable rooms.
Floors, hallways, walls, ceilings, etc. shall be maintained in a sanitary condition.
Each room shall be cleaned after each change of occupancy. Common areas shall be cleaned daily.
Hallways, entrances to fire escapes and stairways must be kept free of obstructions.
Accommodation rooms, Kitchen, storage and recreation facilities shall be equipped with smoke detection /
heat detection as appropriate.
A Fire Alarm System shall be provided.
Adequate number of fire extinguishers shall be provided in all above locations. The type and size of fire
extinguishers will depend on the risks and area to be protected.
Garbage/Refuse
Garbage/refuse storage rooms, areas or enclosures shall be large enough to store the
garbage/refuse containers that accumulate between disposal periods. The room shall be
insect and rodent-proof and shall be clean and maintained in good repair.
All garbage/refuse containers shall be made of durable, non-absorbent, easily cleanable
materials, which are impervious to insects and rodents. They shall be designed and
constructed so that they do not leak and shall be provided with tight-fitting covers, which
must be kept in the closed position when not in use. Smaller containers shall be lined with
heavy duty plastic bags to minimize cleaning requirements and facilitate easy removal or
contents.
Garbage and refuse shall be disposed often enough to prevent the development of odor
and attraction of insects and rodents.
5.1 CLIENT
promotion of the concept working safely, safety first and environment protection
continuous vigilance in order that safety measures and precautions are actually taken in the field, at
the right time and following the established procedures.
immediate and constructive suppression/correction of facts/behaviors which determine or tend to
determine unsafe working conditions.
Motivation and primarily the behavior of management with visibility, approachability and responsibility
are primordial to prevent accidents from happening.
6.4 “SAFETHINK”
CONTRACTOR will implement and promote a HSE communication campaign called “SAFETHINK” aimed to
maximizing the safety culture and spread to every company the value of HSE. Several initiatives to boost this
commitment during all execution of projects will follow.
Total recordable Incident = Lost time injury + injury without lost time but restricted work + medical treatment
No fatalities
7.1 GENERAL
The staff and resources in the organization, responsible for managing and reviewing HSE strategies, policies
and performance, is reported in the project organization chart (K356-000-PP-4000) and in the field organization
chart (K356-000-PP-3000).
In particular the duties of key positions, with specific regard to HSE issues, are descript as follow.
He is responsible for the correct and effective flow of information between departments and all other parties
involved in the project (COMPANY, partners etc.)
He is also responsible for ensuring that field requirement, in terms of documentation, supplies and assistance
are correctly understood and processed by the company sectors involved.
He reports functionally to EM and hierarchically to the Head of Production.
monitoring and verifying the effectiveness of the implementation and execution of the Project HSE
Plan for its own competences;
coordinating the preparation of the HSE Management System requirements for suppliers and sub-
CONTRACTORs;
close cooperation with the Site HSE Manager/Supervisors from the design stage to the execution.
PHSEM, in general, cover also the HSE Auditor function.
PHSEM reports hierarchically to HSEPQ HoD and functionally to PM.
Respect, Medical services, Security Management, Traffic Plan, Vehicle authorization, Firefighting
equipment.
Review periodically HSE statistical data, Objectives, Goals, Indicators e Targets, performances, Site
HSE system and matter chairing the monthly Site Steering Committee toward performance continuous
improvement.
Evaluate and propose the resources needed for HSE implementation and control, providing also
needed PPE.
Participate in Site HSE Selection, Organization and personnel evaluation.
Participate at Site Kick off meetings and Coordinate HSE Steering Committee, maintaining also
together with the Site HSE Manager open communication with HSEPQ HoD.
Address HSE in all planning/coordination meeting and site communication, involving as much as
possible the Site HSE Manager in these processes.
Promote and participate at incentive initiatives and respect of discipline scheme, managing the budget.
Ensure that adequate training sessions will be executed for all personnel involved in the activities
performed as part of scope of work.
Actively participate in BBS system and site inspection and audit definition and execution, intervening
to correct unsafe behaviours and conditions, leading by example.
Promote HSE Final Report as part of final construction (site) report
He reports functionally to the PD and hierarchically to the Construction HoD.
Participate in HSE performance and periodical review also during HSE Steering Committee
For this reason, its Managers and persons in charge, who direct and superintend activities at site, shall, within
the sphere of their respective attributions and competence:
carry out the HSE measures prescribed by law, by CONTRACTOR Construction Management and by
OWNER
forbid any asbestos material and products
make its workers fully aware of the specific risks to which they are exposed
conduct risk assessment for any job tasks and determine, in cooperation with the Site HSE Manager,
the necessary precautions to be implemented
provide personal protection equipment to the workers
enforce the environment and waste management plans
execute the surveillance, providing resource information on safety and analysing injury patterns
arrange for and insist that every individual worker observes the safety regulations
ensure all workers use the personal protective equipment
communicate and support to investigate incidents and accidents.
respect and apply PTW process acting as requester, issuer and receiver, according with specific
procedures
ensure inspection and maintenance program are in place for its equipment, tools and material
participate at the Site HSE inspections and walks around, implementing and following corrective action
plan, pushing for the completion within due time
actively participate in HSE Program, Incentive Plans and site HSE audits, intervening to correct unsafe
behaviours/conditions, leading by example
interrupt the work when they do not respect the coordination plan, the operating modes or the HSE
rules,
immediate cessation of its activity in the event of an alert from the Platform, and the evacuation of the
site after putting it safe.
8.5.1 General
Each SUBCONTRACTOR shall prepare a site HSE plan according with Plant HSE rules and requirements,
including all applicable laws and statutes, and specific CONTRACTOR requirements requested on the present
document. Copy of the HSE Plan will be transmitted also to COMPANY.
The document shall be in English language and in the spoken language of the SUBCONTRACTOR.
Any and all other documents under the Contract shall be issued in English language, except the documents,
which according Angolan legislation have to be issued in Portuguese language.
9.3 SUBCONTRACTORS
SUBCONTRACTOR shall train their own employees according to their internal procedures, CONTRACTOR
and COMPANY procedures. Evidence of this activity shall be kept and supplied to SHSEM.
New personnel are the most exposed to incidents. Special training aimed to this category of workers shall be
done prior to engaging with direct work activities.
9.5 RECORDS
CONTRACTOR will maintain HSE training records for those persons accessing the site and/or working under
CONTRACTOR supervision or its SUBCONTRACTORS. These records shall be made present when
requested by a refinery representative.
SHSEM has to ensure that the Training Register (MOD-RK-7801) is filled in.
Each SUBCONTRACTOR shall keep own training registers constantly updated and available under request
of CONTRACTOR and COMPANY.
10.1 GENERAL
The general security rules to access to, and egress from the site and the preventive measure to avoid
unwanted events, must be in accordance to the existing OWNER. Security Plan and Procedures
SUBCONTRACTOR shall observe security rules in force in the plant, regarding personnel admittance and
control, materials and vehicles control at gate entrance, and all security procedures.
SUBCONTRACTOR is fully responsible for the conduct of its personnel, its own SUBCONTRACTOR
and visitors.
SUBCONTRACTOR personnel whose behavior might prejudice the name of CONTRACTOR or
COMPANY shall be refused further access to the field.
In general, it is forbidden:
area”, Refinery Live Plant, Hazardous areas, Confined Spaces, etc.). ONLY IN TCF AREA IS ALLOWED TO
USE mobile phones.
10.7 PROHIBITIONS
During the performance of construction duties and connected activities, it is strictly forbidden:
to smoke in area not dedicated (electronic cigarettes also included)
to enter alcohol, drugs, weapons, knifes…
to take picture/ make photographs without authorization
to eat or drink in the construction site and production units, due to healthy reasons
to run in any parts of the plant unit
cause any disorder
break any Plant security regulation and/or any local law. Referring to Regulations on the organization
and control of admittance and internal order here below some prohibitions, but not limited to:
break the established rules for fire safety.
to leaved electrical appliances and electronic devices on after working hours.
to move furniture, technical appliances and equipment from one room into another without prior
consent from the responsible person in charge.
to stay needlessly or without permission after working hours.
to perform construction or repair works without prior permission and concurrence with the
respective structural units.
to carry and store at the work place poisonous, combustible or easily flammable materials and
radioactive substances, in discrepancy with the established order for storing such materials with
production purposes.
smoke in the offices, corridors and other places that are not explicitly fitted out for this purpose.
to leave open doors and windows after working hours.
to leave keys for rooms, cabinets and safes in places other than the specifically appointed for this
purpose.
to bring in photo, video, radio, recording and transmitting devices, unless ones especially
dedicated to production needs.
for persons to enter the territory of the Company wearing shorts and/or under vests etc.
to come to work in an intoxicated state, bringing in and using during working hours of alcohol or
other intoxicating substances. A refusal to be checked for alcohol with a portable device is
considered a breach of work discipline.
to take out property of the Company /ready-made produce, materials, raw materials, tools,
consumables, recyclable materials, etc./ without the necessary document, as well as hiding,
moving and storing such property both inside and outside the territory of the Company.
damage property of the Company and waste materials, raw materials, energy and other
valuables.
passing through zones of chemical production units, categorized as fire-hazardous, with mobile
phones switched on and without the appointed by the Employer special working clothes and
personal protection means.
All the rules of the highway code must be respected, in particular, the maximum speed must never
exceed 30 km / h on main roads or 10 km / h on access roads. Wearing a seatbelt is mandatory.
Emergency exits, and fire-fighting equipment must never be congested or unhindered usable.
Mobile phones must be turned off at all site installations, even on non-ATEX such as semi-
enclosed sites and prefabrication or storage areas. It is forbidden to call while driving.
In case of any violation and infringement of CONTRACTOR and COMPANY regulation and
requirements, SUBCONTRACTORS shall be liable to pay penalties as per contractual documents.
In case of violation or rule infringement, detected by COMPANY HSE supervisors, a written report
will be sent to Main Contractors for relevant follow up.
a medical examination certificate stating no contradictions for working at specific job position.
occupational risk assessment document for specific job position
Organization of food and hygiene at leaving camp
Water management plan
Waste management plan
Driving risks assessment
All any further certifications requested from OWNER/CONTRACTOR.
The medical certificate must be available and spot checks can be done in order to make sure they are suitable
to do the work and suitable to work in the presented environment.
The following documents must be available on site:
The telephone number list with emergency numbers will be hung in the construction site offices next
to the phone.
An updated list of all first aid workers.
An updated list of the first aid kit and/or the medical equipment available at the construction site.
Copy of records must be available for COMPANY as well.
Each SUBCONTRACTOR will make sure that all personnel know where the emergency devices and other
medical material are located on site. The presence of dangerous products is also communicated.
11.2.1 General
Each Site organization is responsible to provide its personnel with any Personal or Collective Protective
Equipment needed to perform the job according with hazard identification analysis or deemed necessary to
control hazards caused by general site conditions or simultaneous execution of activities, even if not under its
direct control.
PPE must be in conformity with international standards requirements (“CE” marked or equivalent).
SUBCONTRACTOR has to ensure his personnel always wears the PPE required for the type of work being
carried out, and has to ensure his personnel understand the need for PPE with instructions as necessary in its
use.
Complete records of PPE distribution with workers acceptance must be available for CONTRACTOR and
COMPANY.
Basically, PPE to be use within the site are listed below:
Overalls (jacket + trousers), fire retardant and anti-static (no short sleeves)
Hard hat/safety helmet in compliance with EN397 (with a sticker stating the name of the employer).
Safety Shoes (high model) in conformity with EN344-B and EN 345-S3 (antistatic).
Safety glasses/goggles with plastic protection sides in conformity with EN 166 (a).
Safety gloves (depends on the work activity).
Escape mask (ABEK)
SUBCONTRACTOR has to clearly define in the site HSE plan the reference certification of PPE utilized (PPE
matrix shall be provided). CONTRACTOR SHSEM verifies the suitable of PPE defined by SUBCONTRACTOR
site HSE plan.
A list of PPE must be kept updated on site, including at least:
PPE
PPE life-save
Detectors
Emergency showers with eyewash locations
Fire extinguishers and other fire-fighting system
Lifting devices
CPE (collective protection equipment)
First aid kit
It is highlighted PPE is the last step of the management of risk. All (sub) CONTRACTORs having to remove
collective protective means before executing a work activity, must:
Inform the foreman and the Project safety coordinator,
Define the planned work activities and the collective or personal protective means that must be used
when removing the collective protective means,
Inform the owner of the unit when requesting a work permit so that they can start
Asbestos is strictly forbidden. No asbestos / chrysotile construction products can enter the site. In
case SUBCONTRACTOR notes any asbestos in construction area, is obliged to inform immediately
CONTRACTOR.
Tolerances
LEVEL EFFECT
1ppm Can be smelled
5 ppm MAC - Maximum Allowable Concentration
10 ppm Eyes begin to be irritated (this is the Pacer exposure limit without SCBA)
20 ppm Ceiling occupational exposure limit
50-100 ppm Slight respiratory tract irritation after one hour exposure
100 ppm Coughing, eye irritation, loss of sense of smell after 2 to 15 minutes. Altered
respiration, pain and burning in the eyes, and drowsiness after 15 to 30
minutes, followed by burning of the throat after one hour. Headache and
nausea may also occur. Several hours’ exposure at this level may be fatal,
with death occurring within 48 hours
200 ppm Sense of smell is rapidly lost. Marked respiratory tract irritation after one-hour
exposure. Eyes and throat burn
500 ppm Loss of reasoning and balance. Respiratory disturbances in 2 to 15 minutes.
Prompt resuscitation required or death will follow
700 ppm Rapid unconsciousness, seizures and loss of bladder/bowel control may
occur. Cessation of respiration and death will occur if not rescued promptly
1000 ppm Immediate collapse and unconsciousness, with respiratory arrest and death
in a few minutes. Death or permanent brain damage will result unless
rescued promptly and may still result even if the individual is immediately
moved to an oxygen atmosphere
11.6 HOUSEKEEPING
Good housekeeping is an essential condition for the safe, orderly and productive implementation of field
activities. Housekeeping is an integral part of SUBCONTRACTOR's contractual duties. All necessary steps
shall be taken to ensure that job-site and premises occupied by personnel are maintained in healthy, clean
and sanitary conditions.
Housekeeping requirements cannot be defined in terms of separate physical areas pertaining to each
SUBCONTRACTOR; all SUBCONTRACTORS are therefore required to establish a pool of persons to be
dedicated to housekeeping activities, under the coordination/direction of CONTRACTOR Site HSE Manager.
If necessary, CONTRACTOR SM shall stop work activities until housekeeping conditions return to a
"satisfactory level".
Cables will be stored at a height by using S-hooks and must never impede the access to stairways, ladders or
the free entry to passage and evacuation ways. The risk of stumbling must be avoided at all times.
A “White tornado” will be organized periodically from CONTRACTOR and SUBCONTRACTORS. A “white
tornado” consists of a housekeeping action in the complete unit by all personnel involved in the project on all
hierarchic levels, so the unit is completely cleaned up after the action.
Only vehicles and machines having the following equipment: engine diesel, spark arrestor on the muffler,
emergency stop outside and fire extinguisher, verified by the Security Service, can access the zones ATEX
(manufacturing unit, roads delimited by ATEX barriers, post loading, storage of liquefied gases, etc.). The
Security Service or the security personnel at the south gate affixes, next to the order emergency stop of the
vehicle or the vehicle, a red sticker to validate this provision. For access to these areas, a work permit remains
mandatory, and the vehicles are preceded by a walker equipped with a detector of explosimeter.
Construction vehicles must be equipped with appropriate fire extinguishers.
It is forbidden to fill the fuel tank with a motor running.
It is strictly forbidden:
Clutter the roads and level crossing, i.e. during parking, or when unloading materials or equipment.
to park within 10 meters of the fire and tubing poles at foam.
park along the roads (use the car parks).
to abandon, even for a short time, a parked vehicle engine running.
to stand on the running board of a moving vehicle, to use the vehicles of lifting as a means of transport,
to jump from a vehicle or to market.
It is imperatively required that, as soon as an alert is trigger, intersections are immediately cleared, and traffic
interrupted. Vehicles will be parked without obstructing traffic lanes, engine shut off and keys left on the contact.
Any truck, crane or other vehicle maneuver that may interfere with traffic on a traffic lane, shall be directed by
a person in charge of the undertaking concerned which will clearly indicate the obstruction of the vehicles that
may occur.
12.1 GENERAL
SUBCONTRACTORS shall undertake all necessary actions to assure the communication between all levels
and all disciplines in which they are involved.
Each SUBCONTRACTOR shall provide relevant personnel (minimum a safety supervisor and a foreman)
English and Portuguese language speaking.
The foreman must understand and speak the language of the employees performing the work activities.
If the SUBCONTRACTOR works with foreign speaking employees, this communication must be described in
the communication plan that is included in the Site HSE Plans.
The CONTRACTOR is responsible for the translation of all documents to be given to the workmen in their
language and that are necessary for the safe and correct execution of the work activities (e.g. risk analysis,
work descriptions, toolbox meetings, etc.).
and SUBCONTRACTOR are installed at construction sites to collect reports and suggestions.
Additionally, a dedicated SA8000 Workers’ Representative is also appointed for facilitate suggestions or
reports.
Complaints are always managed through interface with the SSA function of the office and the SA8000 Workers’
Representative.
12.10 IRREGULARITIES
It is the SUBCONTRACTOR's duty and responsibility to detect HSE violations and unsafe situations and
provide the necessary correction. Whenever HSE violation or and unsafe situation is detected by
CONTRACTOR / company Representative, the SUBCONTRACTOR shall carry out the required corrective
measures upon simple verbal request. In the case of situations implying immediate incident hazard, work shall
be stopped until the said hazard is eliminated.
In case of repeated or serious violations, SHSEM shall issue a “HSE Irregularity Report” – MOD-RK-7806 to
the SUBCONTRACTOR. This report has to be signed by SM for approval and by SUBCONTRACTOR CM for
information.
The SUBCONTRACTOR shall give a written reply to CONTRACTOR within 24 hours, specifying the corrective
measures taken.
The SUBCONTRACTOR shall immediately carry out corrective action upon the simple verbal request of
CONTRACTOR's representative, whether the report is issued or not.
Should the SUBCONTRACTOR or its personnel not fulfil HSE prescriptions, SM shall take the following
measures:
a written memo to the SUBCONTRACTOR concerning the request to eliminate the causes of danger,
or to suspend work immediately
13.1 GENERAL
All measures, in accordance with COMPANY’s requirements and local laws, shall be taken to preserve and
protect the environment from the effects of construction activities.
In particular SUBCONTRACTORS shall observe the following main guidelines:
maintain all work areas, TFS areas and the interiors of its own buildings in a clean and orderly condition
store material and equipment only in designated areas approved by CONTRACTOR
all chemicals and lubricants shall be properly stored to avoid leakage into the soil
no asbestos products shall enter the project areas
This document is the property of Eni Angola Exploration B.V.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Owner Logo and Business Name Company Document ID CONTRACTOR Revision Index Sheet of
Document ID Sheets
Validity Rev 52 of 86
362100DFPA09082 K356-00-PP-7802 Status Number
Eni Angola Exploration B.V. EX-DE 01
14.1 GENERAL
Along the project, possible systems of Permit to Work will be applied at site:
CONTRACTOR Permit to Work System, inside the Main Construction Area and inside all those areas
handed over to CONTRACTOR (TCF, Lay-down, etc.).
Refinery Permit to Work shall be applied out-side the Main Construction Area fence and in the Refinery
Plant Areas.
Permit to works will be randomly daily monitored will be object of periodic audit.
15.1 GENERAL
Site Safe Execution of Work process mainly is composed of the following step:
Initial evaluation by the Hazard Identification Plan(s);
Site specific emission of Method Statement & Job Hazard Analysis, taking into account Health, Safety
and Environmental Hazards;
Permit to Work, when and/or where required;
Communication by Tool Box Meeting to all involved personnel of Work Permit and Safe Work Practices
defined;
Last Minute Risk Assessment done by the direct Supervisor/Foreman;
Supervision periodical inspection to maintain conditions defined.
The above-mentioned process shall be always applied.
Each Site organization is responsible for the full implementation of the Safe Execution of Work Process for all
the activities under its control and for the direct safety of its personnel.
For Site Safe Work Practices reference is to be made to the CONTRACTOR procedure 10001-000-WI-7504
“Site HSE Handbook”. In case of conflict the more stringent requirements will be applied.
Before the start of any activity in the unit, it is imperative to know the location of the different following safety
equipment:
Evacuation routes,
the direction of the wind (observation of the nearest windsocks and in the absence of plumes of
steam / smoke)
the assembly points (at least two),
safety showers and rinses,
fire-fighting means: extinguishers, reels, etc.
the emergency telephones.
Knowledge of the location of this equipment may be verified during safety audits.
15.2.1 General
The HSE Golden Rules provide minimum expectation with regard to the key Health, Safety and Environmental
requirements in order to achieve the main goal of: NO HARM TO PEOPLE AND NO ENVIRONMENTAL
DAMAGES.
speed shall be within the formally established limits and adjusted depending on road conditions,
weather conditions and presence of pedestrians;
driver shall adopt a defensive behaviour in respect of other road users and environmental condition;
driver shall be physically qualified by a medical Certificate of Fitness to Drive;
driver is not allowed to use mobile phone, drive with any unfit shoe or barefoot;
driving shall not be done under the influence of alcohol or drugs;
drivers shall have enough experience to operate the class of vehicle and have the appropriate
certificate with them;
any load shall be secured, and its mass known and within the capacity of the vehicle.
a specific risk assessment and a lifting plan shall be performed (at least) for non-routine lifts;
lifting equipment shall be marked with the Safe Working Load (SWL) and have unique identification;
lifting equipment shall be certified by a third party in accordance with relevant Local Legislation or
International Standards;
lifting devices shall be colour coded;
periodical inspection and maintenance schedules shall be established and documented locally for all
lifting equipment;
all persons engaged in lifting and hoisting operations shall be competent for that role and supervised
at all time;
a signal man shall be present during the entire lifting operation;
the lifting area shall be marked out to prohibit unauthorised access and nobody is allowed working
under suspended loads;
crane operator in the cab shall be at the controls of the crane without undertaking any other activity
during the entire lift operation;
personnel lifts shall only be done with man-rated equipment and under a Permit To Work;
Personal Protective Equipment shall be worn, as required by the task, and in be good condition.
portable appliances and equipment which work under energy shall be regularly inspected and results
recorded;
no work or equipment movement can be allowed under or near an overhead power line unless
precautions have been taken, including the definition of the minimum clearance distance;
Personal Protective Equipment shall be worn, as required by the task, and in be good condition.
personnel signing PTW shall be trained and be accountable for the implementation of conditions on
the PTW;
all work activities requiring permits shall be planned and coordinated in order to control risks caused
by simultaneous activities;
all personnel working under a PTW shall have received the necessary information about its contents;
a work can only start after all controls specified in the permit have been put in place and verified. The
work shall be suspended and reassessed if a change occurs to the scope of work, tools, equipment,
personnel or any other condition of the PTW.
In case of hot works in brownfield area (live units), a certified fire exinguisher may be required to assist
the job, equiped with fire extinguisher and gas detectors (LEL %).
In case digging must be done mechanically, the Project responsible person must make sure that there are no
cables present by:
All excavation activities must be demarcated:
Demarcation tape on not asphalted areas.
Fixed fences on roads and passage ways, hard terrain or pits deeper than 1.2 m (fixed fence or a
fence in a scaffold pipe at 1.20 m and a second pipe at 0.6 m)
All open trenches and excavations must be delineated and marked so as to take into account has an exclusion
zone to prevent deterioration or collapse of the edges of the excavation. It is of even for the storage of materials
and equipment on the construction site. Materials stored at the roadside must be placed so that they create
the minimum of nuisance. Use fixed unloading areas for most materials and only enter the site at a minimum
necessary. Removal of disassembled material must be done quickly but steadily to avoid storage on the site.
Equipment left at night must be provided with adequate lighting (mobile lighting type) and signaling.
The radiography specialists operating at night must ensure that their access is secure and Complementary
portable lighting.
15.6.1 General
SUBCONTRACTOR has to:
Ensure all crane and hoist have a valid 3rd party certificate
Ensure all crane and hoist Are tested by a 3rd party before starting lifting on site
Realize a visual inspection on all entering lifting equipment and crane, and allow them to work only if
the inspection is successful.
appoint and communicate to SHSEM a competent Lifting supervisor.
train his personnel to realize his task safely, before starting lifting activities (ref. MOD-7801 Tool Box
Meeting).
According to local legislation, lifting equipment and accessories are subject to a periodic inspection obligation
by third party. The following documents must be available for lifting equipment:
A ‘first taken into service’ report, performed by a third party acknowledged by Angolan law
A valid periodic test report, executed by third party
Company lifting procedure will be followed strict.
This inspection must be organized every three months.
All lifting activity shall not execute when:
Exceed 85% of the maximum working load of the crane
the wind speed excesses 10 m/s
at bad visibility, fog, night if jobs do not have lighting required.
15.7.1 General
Confined areas may give rise to a risk of a lack of oxygen and hence a risk of asphyxia and/or explosion. Site
personnel shall comply with all regulatory and site requirements when entering a confined space. A confined
space is defined as any location that is large enough and configured such that an individual can enter and
perform work, has limited openings for entry and egress, and is not intended for continuous employee
occupancy. Examples of confined spaces include: manholes, stacks, pipes, storage tanks, trailers, tank cars,
pits, sumps, hoppers, ventilation ducts, electrical vaults and boilers.
15.9.1 Electricity
All repair or modernizing works and activities on electric conduits shall be conducted
with all machines and devices stopped,
with all sources of power supply cut off,
basing on written orders.
It is forbidden to carry out any activities and works on the electric power supply devices, installations and
networks by the SUBCONTRACTORs without approval from a shift master of OWNER electrical control
department in charge of operation of these devices, installations and networks
15.10.1 General
Work at height above 2 meters must not take place without the appropriate protection against falls.
Where personnel fall protection equipment is used 100% tie off is required.
Workers must always be fully protected by using safety harness equipped with lanyard.
Regarding working on high heights, SUBCONTRACTOR must observe following requirements:
Primarily an approved scaffold shall be used.
Working from an approved sky lift or work basket in an elevation device may be an alternative to
consider. In that case the persons working in sky lift or work basket need to wear safety harness and
is strictly forbidden to exit from the basket or climbing the handrail
Secured ladders may be used in connection with lighter tasks.
The final solution that sometimes must be used is a lifeline with a body harness. The lifeline must be
adjusted to the actual working height and have satisfactory attachment devices.
Itis not allowed to perform works at height:
- in the open area at the speed of air flow (wind) of 15 m/s and more;
- in case of thunder-storm or fog, preventing the visibility within the work area, as well
as in case of ice-up on ice-covered structures and in cases of growth of ice wall on wires, equipment,
engineering structures (including power transmission line supports), trees;
- in case of installation (dismantle) of structures with a high windage at the wind speed of 10 m/s or more.
15.11 SCAFFOLDING
Specific project procedure will be developed covering installation, management and authorization of scaffolds.
This document is the property of Eni Angola Exploration B.V.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Owner Logo and Business Name Company Document ID CONTRACTOR Revision Index Sheet of
Document ID Sheets
Validity Rev 72 of 86
362100DFPA09082 K356-00-PP-7802 Status Number
Eni Angola Exploration B.V. EX-DE 01
Erection, exploitation and dismantling of scaffolding shall take place in accordance with the producer’s
instructions or with an individual design prepared by a person with the required authority.
Prior to authorization for use, any scaffold is subject to acceptance by authorized and certified inspector with
minimum 5 years’ experience in industries and scaffold system.
Daily check of the scaffolding can be performed by foreman or team leader of the user. This person shall pass
a dedicated training for this activity organized by his company.
Prior to starting works on the scaffold, a person who supervises works on the CONTRACTOR’s side is obliged
to conduct its survey and check, whether the scaffold is in good working condition and is fi t for use.
Scaffolding that is constructed in a correct way and ready for use shall be equipped with:
• a suspended plate informing of the admissible load of platforms and structure, along with a name of
the company that erected the scaffold, the first and last name of the CONTRACTOR of the scaffold, along with
a phone number,
platforms of appropriate strength, with working surface sufficient for workers and for storage of the
necessary amount of tools and materials,
• safe vertical and horizontal circulation routes to facilitate circulation of employees. The maximal
distance between the circulation routes is 20 m,
• access to each level of the scaffold, equipped with a hatch to protect the employees from falling,
• railings to protect from falling, composed of a protective hand-rail at a height of 1,1 m from the platform
and 15-cm-high edge board to protect the objects from falling. Halfway through the distance between
the hand-rail and the board there shall be a cross-bar or this space shall be filled in a way that prevents
persons from falling.
A scaffold shall be placed on the stable ground, profiled in a way allowing for runoff water evacuation
Poles of the scaffold must have appropriate footing, allowing for scaffold levelling. When the scaffold is situated
on unstable ground, ground beams shall be applied.
In case of detached scaffolding, it must be characterized with appropriate rigidity, obtained with diagonal
reinforcements in accordance with the operation and maintenance manual of the scaffold.
In case of snowfall, scaffold shall be cleaned by the user before to start the work.
It is forbidden to erect, operate and dismantle the scaffold:
when no lighting is ensured after dark for good visibility,
in case of thick fog, rainfall, snowfall and black ice,
in case of storm or wind velocity exceeding 10 m/s.
Scaffolding installation will be performed according to european standards
Scaffolds and platforms are to be erected, moved, altered and dismantled by competent and
experienced personnel (scaffold erector supervisor appointed), following the manufacturer’s
instruction.
No scaffold shall be erected, moved, dismantled or altered except under the supervision of a
Competent Person.
Scaffold and platforms with 2 meters or more above the ground or floor shall have guardrails, mid rails
and toe boards installed.
All scaffolding will be designed and erected to support itself and four times intended load.
Scaff-Tag: after the inspection, the SUBCONTRACTOR Foreman responsible completes and attaches
one of the following tags as appropriate:
Red : do not use - danger
Green: scaffold passed inspection safe for use.
Access on scaffolding is prohibited if no tag at all is attached on it.
All scaffolding must satisfy the requirements set up by the regulations of the local law and the manufacturer’s
instructions.
Assembly, disassembly and change of scaffolding may only be carried out by certified scaffolding fitters. All
scaffolding materials must be in accordance with the recognized standard and free from any damage or
defects.
to notify correctly the Radiation Protection Inspector and strictly observe his recommendations,
to present to the Radiation Protection Inspector of Refinery the permits of the Chairman of the National
Agency for Atomistic for pursuing activity using the sources of ionizing radiation and/or the devices
that are the sources of such radiation, as well as the documentation of the applied devices (e.g.
certificates or radioactive sources, technical data of the applied devices supplied by their producer),
to report the fact that it is necessary to carry out works with the application of ionizing radiation to the
host of the object (on whose area works will be carried out), who shall issue the appropriate permit for
their performance after having specified safe conditions of work.
Works with the application of devices with radioactive sources or being the source of ionizing radiation may
only be performed after having obtained the applied written permit for performance of this type of works
Refinery.
During performance of radiological works:
the boundaries of their area shall be fenced with a yellow tape with an inscription: RADIATION,
before entering the controlled area it is necessary to put up warning signs at a distance not exceeding
10 m from one another and the yellow flasher lamps, placed on circulation routes,
lead screens or other screens to shield the beam of radiation going outside of the inspected objects
are obligatory
In case of works at height it is recommended that a third party participates in them, to safeguard and supervise
the works from the zero level and to take care of protecting of the controlled zone against unauthorized access,
particularly from the side of the main circulation route near the examined object.
The CONTRACTOR of works shall carry a valid permit for their performance and present it on demand of
employees of OWNER, Radiation Protection Inspector and the occupational health and safety service.
Only the employees authorized to perform works on the controlled area have access to such an area. Each
entrance is registered. Radiation intensity must be measured during performance of works.
The persons who work with the application of ionizing radiation in the evening or at night are obliged to wear
reflective vests.
person(s);
any stored energy is discharged;
a system of locks and/or tags is utilized at isolation points;
a test is conducted to ensure the isolation is effective;
fluid systems require installation of blinds, the closure and locking of valves, the removal of
fluid/pressure/temperature from the system or the physical removal of piping;
electrical systems, switches, circuit breakers or other isolating devices shall be removed, locked in the
safe position, or power supplies disconnected;
utilized individually keyed locks, numbered and/or colour-coded for easier detection and identification;
utilized chain or cable if necessary to complete a lockout on some valves or controls that cannot be
locked easily;
if device, valve, switch, control or piece of equipment is locked out, a danger tag shall be attached too;
utilized standardized danger tags: "DANGER DO NOT USE" "DANGER DO NOT OPERATE"
(generally in black on yellow background);
lockout/tagout checklists indicating the total number of devices and their location shall be developed
and maintained for each system/equipment;
check the area around the system (machine or equipment) to ensure that all employees have been
safely positioned or removed.
A specific operative procedure shall be prepared for this kind of task job.
The tags will be used to lock the valves/switches
In general, all the pre-commissioning activities will be labelled/fenced using yellow/black colours.
Firefighting activities will be performed by the OWNER fire department under the coordination of the fire
superintendent. (Sub) CONTRACTOR personnel working in operational areas on site will be subject to the
safety and fire regulations issued by COMPANY. In case of an emergency the OWNER fire department will be
notified via emergency number 18. At arrival of the OWNER fire department, the (Sub) CONTRACTORs will
hand over control to the OWNER fire brigade using professional fire-fighting equipment.
In case of smouldering fires caused by the activities of the CONTRACTORs, a trained member of personnel
of the CONTRACTOR will use the fire-fighting equipment available on site. After having extinguished the fire,
the production department must always be informed. When available fire-fighting equipment is used, the
necessary steps must be taken to have them replaced as quickly as possible. Company fire fighting dept
must be advised before to intervene.
18.1 GENERAL
The scope of the evacuation plan is to provide in the event of a fire, explosion, gas/toxic releases or any other
emergencies a comprehensive prearranged plan for the orderly evacuation of the site personnel.
All personnel must be aware of the emergency procedures governing the COMPANY plant and the relevant
evacuation plan.
CONTRACTOR Site Management will define the escape routes in the working area and one or more temporary
assembly point close to the workplace in order to simplify the evacuation and the headcount in case of
emergency.
Periodical evacuation drills will be organized at site and TCF area. At least one per year shall be ensured.
CONTRACTOR/ SUBCONTRACTOR must have an ambulance available for any emergency.
importance that CONTRACTOR SHSEM is informed on the minor incident/near miss situations to prevent the
recurrence.
In case of an accident, you must:
protect yourself and then protect the area and the injured to avoid over-accident,
notify the infirmary, security guards or call / call for help: 18 from an internal fixed telephone:
speak calmly,
specify the exact location of the accident (call box number),
specify the nature of the accident and the injuries,
specify the number of victims,
never hang up first.
bring first aid to the victim
never give food and drink to an injured person,
stay with the victim until help arrives;
Never carry a casualty in private cars or construction vehicles.
When an injury case has occurred, an Incident Report (MOD-RK-7807) shall be prepared and issued to the
CONTRACTOR SHSEM, CONTRACTOR SM and the COMPANY Representative. A first investigation of the
incident shall be performed immediately after its occurrence.
A report is mandatory for any HSE incident on site,
Immediate verbal report to the SHSEM.
Within 24 hours, first written report sent to the CONTRACTOR.
Lessons learned can be learned from each accident or incident.
In any case, before any work activity starts again in the area where the incident took place, CONTRACTOR
SHSEM and CONTRACTOR SM have to verify that the causes of the incident have been eliminated.
COMPANY and OWNER shall be informed as soon as possible in case of any injury.
After any incident a deep analysis shall be done searching and defining the root causes. Consequently Tool
Box Meetings will be organize to share the details in order to train and instruct personnel, avoiding the
repetition.
VERY LOW
GRAVITY
LOW
Quite
Slight Serious Relevant
HIGH serious
VERY HIGH
PROBABILITY / FREQUENCY 1 2 3 4
Likely 2 2 4 6 8
Likely 4 8 12 16
4
23.10 ATTACHMENTS
Material safety data sheet MSDS
Personal protective equipments certifications
Tool/Machine/tool/equipment certification
Training attestation
Hazardous material / Waste storage area map
Declaration of Sanitary surveillance for all the workers
Item Description
PROCEDURE
10001-000-PR-4001 Project Management Procedure
STDRG-806 Social Accountability, Health, Safety, Environment Audit
Management Standard.
STDRG-807 Health, Safety , Environment and Social Accountability Corrective
and Preventive Action Standard
10001-000-PR-7605 Site HSE Procedure
10001-000-WI-7504 Site HSE Handbook
FORMS
MOD – RK 7800 HSE Training Register
MOD – RK 7801 Tool Box Meeting
MOD – RK 7802 Work Permit
MOD – RK 7803 Field Data Collection
MOD – RK 7804 HSE inspection Report
MOD – RK 7805 Improvement Action Plan
MOD – RK 7806 HSE Irregularity Report
MOD – RK 7807 Incident Report
MOD – RK 7808 Weekly HSE Register
MOD – RK 7809 Monthly HSE Register