Page

H21/32 1/2
Section No. Rev.
Arr. Of Cam/Crankcase Cover Assembly Drawing & Part List
/
A19300 1E

388 340 389

350
385

386
390

387
381

382

391 330
382
384 310 381
910

386
385
345
388

395

381

382

364

384 320 394 392

391 396 331 395 360 393

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2017.02/KMK
 Page
H21/32 2/2
Section No. Rev.
Arr. Of Cam/Crankcase Cover Assembly Drawing & Part List
/
A19300 1E

Part List
Item Q’ty / Eng. Weight Remarks /
Description
No. 5Cyl 6 Cyl 7 Cyl 8 Cyl 9 Cyl (kg) See Note
310 8 10 11 13 14
320 2 2 3 3 4
330 1 1 1 1 1
331 1 1 1 1 1
340 4 5 6 7 8
345 1 1 1 1 1
350 1 1 1 1 1
360 2 2 3 3 4
364 2 2 3 3 4
381 42 50 58 66 74
382 42 50 58 66 74
384 10 12 14 16 18
385 22 26 30 34 38
386 22 26 30 34 38
387 2 2 2 2 2
388 5 6 7 8 9
389 1 1 1 1 1
390 2 2 2 2 2
391 2 2 2 2 2
392 12 12 18 18 24
393 12 12 18 18 24
394 2 2 3 3 4
395 5 5 5 5 5
396 1 1 1 1 1
910 2 2 2 2 2
Remark) Refer to position of cover with relief valve ass’y(POS.320)
Engine NO. of Cylinder
type 1 2 3 4 5 6 7 8 9
5H21/32 O O -
6H21/32 O O -
7H21/32 O O O -
8H21/32 O O O -
9H21/32 O O O O

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2017.02/KMK
 Page
ALL type 1/1
Section No. Rev.
Turbocharging System General Instruction
G80000 2A

Description
The required air for combustion is supplied to the
turbocharger from the engine room or intake duct. It is
imperative that the combustion air is free from sea
water, dust and fumes etc.

The turbocharger is mounted on the front end side

or driving end side. The water cleaning systems for the
compressor and turbine are supplied as standard. The
turbocharger is cooled and lubricated with lubricating
oil from the main lubricating oil system. For detailed
description, inspection and maintenance of the
turbocharger, see the separate maker manual.

Fig.1 Diagram for combustion air and exhaust gas system (Turbocharger on free end side)

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2015.11/CBK
 Page
H21/32 1/4
Section No. Rev.
Turbocharger Maintenance Procedure
(ABB)
M80000 2H

During operation, compressor of turbocharger may

accumulate deposits of dirt. Therefore the compressor
should be cleaned while in operation by water injection
at regular intervals. Hereby the deposits are removed
mechanically by the impact of the droplets.
The combustion of heavy fuel oil in diesel engines
causes contamination of turbine blades and nozzle
rings of turbocharger. The results are low turbine
efficiency, increased exhaust gas temperature, higher
charging and firing pressures and lower engine output.
Therefore wet cleaning of the turbine blades and
nozzle rings should be done at regular intervals.

Cleaning of Compressor
1. In order to cleaning the compressor wheel,
unscrew the plug in the side cover of water
container as shown in fig 1.
2. Fill the water container with cleaning water, and
screw the plug.
In order to prevent corrosion, use
only pure water and never salt water.

Air Pipe

Plug

Water Pipe

Fig.1 Pipe arrangement for cleaning the compressor side

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2015.06/CBK
 Page
H21/32 2/4
Section No. Rev.
Turbocharger Maintenance Procedure
(ABB)
M80000 2H

3. First open the valve in water pipe, and then open

the valve for about 10 seconds in air pipe.
4. Close the valves in air pipe after cleaning the
compressor side.

Compressor cleaning should be done

between the engine load 50~85%.

Re-cleaning process can be repeated

after interval of 10 minutes at the earliest, if
necessary one more.

As a rule cleaning should be

performed every 24 to 72 hours of operation.
After cleaning compressor, engine
should run under load for at least more than 5

minutes.

Cleaning of Turbine Components

1. Supply the pipe arrangement for cleaning the
turbine components by the engine maker as
shown in fig 2.
Connect the fresh water line.
Clean fresh water without cleaning

agents or solvents should be used.

2. Before cleaning the turbine blade, make sure that

the necessary settings of the cleaning parameters
in table 1 as below should be made during a
preliminary test and wait 10minutes.

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2015.06/CBK
 Page
H21/32 3/4
Section No. Rev.
Turbocharger Maintenance Procedure
(ABB)
M80000 2H

Fig 2 Pipe arrangement for cleaning of the turbine side

Table 1 Cleaning parameter

Maximum
Temperature before
temperature before Water Water volume
turbine Injection time
turbine during pressure(gauge) per injection
Type Before water intake
cleaning [min]
[ ] [bar] [I]
[ ]
TPS 44 2.5
TPS 48
4
A130
TPS 52
350~430 530 1.5 5.5 10
A135
TPS 57
8.5
A140
TPS 61
12
A145

Water volume rate is specified per

turbocharger.
The turbine components should be

cleaned approx. every 50 ~ 200 operating hours.

The recommended temp range for the
. washing water is 20 to 40 .

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2015.06/CBK
 Page
H21/32 4/4
Section No. Rev.
Turbocharger Maintenance Procedure
(ABB)
M80000 2H

3. 3. Open the drain valve of turbine outlet.

4. 4. Open the water supply valve.
5. 5. Adjust cleaning parameter with table 1 and inject
water for 10 minutes.
6. 6. Close the water supply valve.
7. 7. Then wait for 10 minutes for stabilization.
8. 8. Close the drain valve of turbine outlet.

Due to the update of turbocharger maker’s manual,

the information in this manual could be different with
turbocharger maker’s recommendation in the
instruction book volume . In this case, please follow
the turbocharger maker’s manual in the instruction
book volume .

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2015.06/CBK
203

204

202
206
201

200
207

205
 002

002

002

002
 901

135 128
129
111
121

110
125
124
903
904
905

130

111
 Page
H21/32 1/2
Section No. Rev.
Air Waste Gate Valve Assembly Drawing & Part List
A83100 2B

001

008

007
013
006
014
021
003
007
017

004
002
007 020

019
005
022

018 023
016

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2019.01/KSS
 Page
H21/32 2/2
Section No. Rev.
Air Waste Gate Valve Assembly Drawing & Part List
A83100 2B

Part List
Item No. Description Q’ty / Eng. Weight (kg) Remarks / See Note

001 Air waste gate valve 1 Approx.16.00 See the Vol.II

002 Cover 1 Approx.9.26

003 Gasket 1 Approx.0.19

004 Pipe 1 Approx.5.33

005 Support 1 Approx.3.88

006 Orifice plate 1 Approx.0.29

007 Packing 3

008 Flange 1 Approx.1.88

013 Plug 1 Approx.0.03

014 Gasket 1

016 Bolt 4 Approx.0.09

017 Bolt 2 Approx.0.06

018 Bolt 2 Approx.0.02

019 Nut 4 Approx.0.03

020 Nut 2 Approx.0.01

021 Washer 2 Approx.0.01

022 Washer 2 Approx.0.21

023 Bolt 6 Approx.0.01

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2019.01/KSS
 Page
H21/32 1/2
Section No. Rev.
Air Cooler Mounting Assembly Drawing & Part List
A84000 1C

119

090

110

A View "A"

199 810 199 811

210

211

201
192

901
198
292 111
100
120
122
191

199 810 199

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2018.04/KSH
 Page
H21/32 2/2
Section No. Rev.
Air Cooler Mounting Assembly Drawing & Part List
A84000 1C

Part List
Weight
Item No. Description Q’ty / Eng. Remarks / See Note
(kg)

Include item no.

090 Air cooler complete 1 Approx. 92.54
100,120,122, 210-211,292
100 Air cooler & water mist catcher 1 Approx. 10.8
Include item no. 110
110 Water mist catcher 1 Approx. 10.8

120 Cover 1 Approx. 80.0

122 Gasket 1 Approx. 0.4

210 Plug 2 Approx. 0.03

211 Gasket 2

292 Bolt 8 Approx. 0.04

111 Gasket 1 Approx. 0.31

119 Bolt 4 Approx. 0.07

191 Bolt 18 Approx. 0.06

192 Nut 6 Approx. 0.02

198 Bolt 6 Approx. 0.13

199 O-ring 8

201 Washer 6 Approx.0.01

810 Intermediate piece 4 Approx. 0.87

811 Intermediate piece 1 Approx.1.31

901 Nut 6 Approx.0.03

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2018.04/KSH
 Page
H21/32 1/1
Section No. Rev.
Arr. Of T/C Comp. Air Cooling Piping Assembly Drawing & Part List
A87000 3A

461

101

310
400
410

100

460

Part List
Item No. Description Q’ty / Eng. Weight (kg) Remarks / See Note

100 Compressed cooling pipe 1 1 Approx.2.03

101 Compressed cooling pipe 2 1 Approx.0.92

310 Clamp 1 Approx.0.26

400 Bolt 1

410 Washer 1 Approx.0.21

460 Gasket 1

461 Gasket 1

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2018.07/AJH
 Page
H21/32 1/2
Section No. Rev.
Arr. Of T/C Washing Pipe Assembly Drawing & Part List
A88000 3C

A B

018
019 007

001

006,011

005,011 002

014

003

View "A"
HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2019.02/KGI
 Page
H21/32 2/2
Section No. Rev.
Arr. Of T/C Washing Pipe Assembly Drawing & Part List
A88000 3C

009

010

013,017

015

004

008
013,017

Part List View "B"

Item No. Description Q’ty / Eng. Weight (kg) Remarks / See Note

001 T/C turbine side washing piping 1

002 T/C washing drain pipe 1 Approx.1.76

003 T/C washing drain pipe 1 Approx.1.36

004 T/C blower side washing piping 1 Approx.1.69

005 Clamp 2 Approx.0.49

006 Clamp 1

007 Gasket 1 Approx.0.03

008 Gasket 2

009 Gasket 1

010 Gasket 2

011 Bolt 2 Approx.0.05

013 Washer 2 Approx.0.32

014 Instruction plate 1

015 Instruction plate 1

017 Bolt 2 Approx.0.03

018 Support 1 Approx.0.20

019 Bolt 1 Approx.0.12

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2019.02/KGI
 Page
H21/32 1/1
Section No. Rev.
Flexible Hoses (JIS type) Assembly Drawing & Part List
A98370 1C

Type “A” Type “B”

Type “C” Type “D”

Part List
Item Weight
Description Q’ty / Eng. Remarks / See Note
No. (kg)

201 Loop expansion joint(16K-25A) * Type “A”

202 Compensator(5K-80A) * Type “B”
203 Compensator(5K-100A) * Type “B”
204 Metallic flexible hose(5K-15A) * Type “C”
205 Metallic flexible hose(5K-25A) * Type “C”
206 Metallic flexible hose(5K-65A) * Type “C”
207 Metallic flexible hose(30K-40A) * Type “C”
208 Guard(5K-80A) * Type “D”
209 Guard(5K-100A) * Type “D”
* Please see “List of flexible hose on final plan” for the application of flexible hoses.

HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 2016.06/MSM