UNIVERSAL MAINS CONTROL UNI System Service Manual UNIVERSAL MAINS CONTROL UNIT FOR BV25 Gold, BV300 SERIES AND EASYGUIDE UNIVERSAL MCUTECHNICAL DAT Section 1 SECTION 1: TECHNICAL DAT Contents 1. INTRODUCTION ... 2. TOOLS. 3. ITEMS SUPPLIED. 8.1, Universal MCU for BV25 Gold, BV300 Series and EASYGUIDE ..... seven B 4, IDENTIFICATION 5. COMPATIBILIT 6. TECHNICAL DATA. 6.1. Introduction ... 6.2, Dimensions and Weight. 6.3, Electrical Data 6.4, Explanation of operation 6.5. Circuit Diagram Maing Control Unit (WA) 6.6, Diagram of the Switch On/Off logic evn 6.7. Diagram of the Mains Dip Detection and Thyristor logic 6.8. Diagram of Powersupply and Connectors... UNIVERSAL MCU. (98.1) rT Cony © 1908 Zan: Ftc Fak GermanySection 1 TECHNICAL DAT 1. INTRODUCTION This section contains general information about the UNIVERSAL MCU for: BV25 Gold, BV300 Series and EASYGUIDE. This sign stands for: Read the manual carefull 2. TOOLS A standard toolset is required to unpack, install, repair and maintain the MCU. No special tools are required or need to be ordered. 3. ITEMS SUPPLIED The UNIVERSAL MCU FOR BV25 Gold, BV300 Series and EASYGUIDE delivery contains the following items: + The MCU including two spare fuses. (These are mounted with clamps on the equipment cabinet) There is 1 fuse: Bussmann KTK 15A and 1 fuse FA 10 A, ‘+ Documentation including Service location key (label) 3.1. UNIVERSAL MCU For BV25 GoLp, BV300 SERIES AND EASYGUIDE 12 (98.1) UNIVERSAL MCU Copyright © 1908 Zotnerfisktnehnisene Fark Germany ‘ALL RIGHTS RESERVEDTECHNICAL DAT Section 1 4. IDENTIFICATION The type number plate is located on the left hand side, near to the mains fuses F1 and F2. 5. COMPATIBILITY The MAINS CONTROL UNIT is designed to be compatible with: + a MOBILE VIEWING STATION of a BV25 Gold, BV300 Series * an EASYGUIDE System. NOTE For further instructions refer to SECTION 2 and 3 of this Manual or to the Installation section of the Installation System manual, 6. TECHNICAL DATA 6.1. INTRODUCTION The MAINS CONTROL UNIT is the interface between the mains and the system and allows connection of the system to different mains supplies. It has an isolating transformer suitable for use in medical equipment to Separate the system from the mains. The unit delivers output voltages to the Mobile Viewing Station (MVS) and the Stand. 6.2 DIMENSIONS AND WEIGHT Dimensions: 975 x 470 x 140 (IXwxh) Weight 280N 6.3. ELectRICA DaTa UNIVERSAL MCU 98.1) 13 Copy © 1058 ZolnrEekttechische Fabek Garmeny ALLAIGHTS RESERVED.Section 1 TECHNICAL DAT Input Voltages: 100-1 10-120-130-200-210-220-230-240 V AC « 10%, Nominal frequency 50/60 Hz = 1Hz, adjustable by tabs and connectors. Output Voltages: 28, 125, 230, 600 V AC , 24 VDC Mains Resistance: 100V 0.1 Ohm (max) 120-130 V 0,12 Ohm (max.) 200-240 V 0,6 Ohm (max) 6.4. EXPLANATION OF OPERATION ‘The MCU can be switched on and off using the ON-OFF-Circuits of the system or by using the On/Off Switches on the Switch on/off board, Relay WA-K1 becomes active when the MCU is switched on. The mains current runs through the damping resistors WA-At - WA-RS for about 120 ms, allowing a ‘soft’ tum on of the system without damaging the mains fuses WA-F1 and WA-F2. The WA1-K10 relay on the PCB will then become active, which ture the parallel lying thyristor WA-Tht on. Depending on the connection of the stand, the relays WA-K2 and/or WA-KG will then be switched on, If a power failure (voltage loss of the mains) occurs, the thyristor will be switched off and the current will un through the damping resistors again. This prevents the fuses from blowing when the power comes back on, Pressing any Off button (on the MCU or the mobile viewing station) switches the relays WA-K1 to WA-K3 off See Section 6.3. Pressing the Stand-off button switches WA-K3 off. Disconnecting the stand while the MCU is on, turns relay WA-K3 off. This switches off the 230V and 600V voltage on the Stand-Trolley cable. Connecting an BV300 plus stand will cause the MCU to serve 230V for battery-loading to the stand as soon as the system is connected to the mains suppl It the damping resistors WA-R1 - WA-RS get to hot (+ 10°C ) the thermal switch WA-F8 will power off the whole unit. The MCU will go in Error-Mode-> WAM-H3 will ight. It can only be switched on again if: 1. the resistors have cooled down and 2. the MCU has been disconnected from the mains for about 20 - 30 secs. 4 (98.1) UNIVERSAL MCU. Copyright © 1996 ZotnerEektiteehnische Fabra Germany ATURGHTS AESEAVEDS uvwersat meu TECHNICAL DAT 6.5. CIRCUIT DIAGRAM MAINS CONTROL UNiT (WA) coos (98.1) 7 rome AL RIGHTS RESERVED * Section 1TECHNICAL DAT Section 1 6.6. DIAGRAM OF THE SWITCH ON/OFF Locic. nowd{ = —rerire Ye UNIVERSAL MCU ry (98.1) ‘Conran 1098 ons Ketpctiste Fabek Gama no ALL RIGHTS RESERVEDUNIVERSAL MCU TECHNICAL DAT 6.7. DIAGRAM OF THE MAINS Dip DETECTION AND THYRISTOR LOGIC 8 g t 2 Copyright © 1808 Zones Ek aS oe TIRIGHTS RESEND sche Febrk Germany Zz 2S Ec oO i Ww a a a oO Zz c = Section 1‘TECHNICAL DAT Section 1 6.8. DIAGRAM OF POWERSUPPLY AND CONNECTORS: UNIVERSAL MCU lokcincniacheFabrk Germany (98.1) [ALL RIGHTS RESERVED, cay 158znr 18TECHNICAL DAT Section 2 SECTION 2: INSTALLATION INSTRUCTIONS Contents 1. INTRODUCTION 2. TOOLS. 3. INSTALLATION INTRUCTIONS 3.1. Mounting, 3.2, Earthing 3.3, Service Location key (Label) of the MCU. 2 2 2 3 4. ADAPTING TO LOCAL MAINS VOLTAGE enn 4.1, Mains transformer 4.2, Mains fuses... so 4.3. Switch ON / Off board... Ooaae 5. SETTING TO WORK. 8.1. System configuration wre 5.2. Connector WA-X4 sven UNIVERSAL MCU (98.1) at Cony. 1008 Zon Eettetniacha Fak GarySection 2 TECHNICAL DAT 4. INTRODUCTION This section contains general information about the installation of the UNIVERSAL MCU. This sign stands for: Read the manual carefull 2. TOOLS A standard toolset is required to unpack, install, repair and maintain the MCU. No special tools are required or need to be ordered. 3. INSTALLATION INTRUCTIONS 3.1. MouNTING The MAINS CONTROL UNIT is designed to be built into a system (see section 1, chapter Compatibility). NOTE Please refer to mounting instructions of the Service system manual: System Manual Corrective Maintenance, ‘Section Replacoment procedures. 3.2. EARTHING NOTE Please refer to mounting instructions of the Service system manual: System Manual Corrective Maintenance, Section Replacement procedures. The mains earth must be connected to the terminal specified in the picture below for BV25G systems, for BV300 systems the mains earth lead is connected to the earth terminal of the MVS chassis. 22 (98.1) UNIVERSAL MCU Copyright © 1998 Zlinec Eekoteenniscne Fabrik Germany ALL RIGHTS RESERVESTECHNICAL DAT Section 2 The mains earth must be mounted in the way shown below. Key: Star washer Protective earth sign Washer Protective earth wire from mains cable Other protective earth wires Nuts. WARNING ‘THE EARTHING MUST BE CHECKED AFTER INSTALLATION. The Earth wire of the mains plug and the earth-terminal of the MCU must have an electrical connection. Check this with an measuring device. 3.3. SERVICE LOCATION KEY (LABEL) OF THE MCU ‘Take the service location key of the MCU (label) which is filed on top of this manual .Stick the MCU label on the inner side of the Trolley rear cover or over the present MCU service location key (in case of a MCU replacement), UNIVERSAL MCU (98.1) 23 Conyinh © 1286 Zones lxireeeiache Fabrik GomarySection 2 ‘TECHNICAL DAT 4. ADAPTING TO LOCAL MAINS VOLTAGE WARNING TO REDUCE THE RISK OF CONTACT WITH A LIVE MAINS CIRCUIT, DISCONNECT THE MAINS PLUG AND SHORT CIRCUIT THE PINS OF THE MAINS PLUG BEFORE SERVICING ON THE MCU. 4.1. MAINS TRANSFORMER Wieland Screw Terminal X100 Refer to Service Location Key for correct. position of Terminal Check the nominal mains voltage of the hospital and then make the following connections: NOTE Check WA1 X5/X3 connector according table below. Improper connection will cause damage Table 1: Mains voltage programming For example: If mains voltage is 230 V, the following connections must be made: > Wire 1 to wieland terminal no, 106 ‘> Wire 2 to wieland terminal no. 102 ‘> Wire 3 to wieland terminal no. 103, ‘> Wire 4 to wieland terminal no. 105 ‘> Wire 5 to wieland terminal no. 108 24 (98.1) UNIVERSAL MCU Copyright © 1958 Zones Elecctnischa Fabrik Gomany ALLRIGHTS RESERVESTECHNICAL DAT WARNING Section 2 A WRONGLY ADJUSTED MCU CAN CAUSE DAMAGE TO THE UNIT AND/OR RISK ‘THE HEALTH OF PEOPLE IT CAN BE DANGEROUS IF THE VOLTAGE ADJUSTMENT OF THE MCU HAS NOT BEEN CORRECTLY CARRIED OUT BEFORE CONNECTION TO THE MAINS SUPPLY. 4.2. MAINS FUSES Wine voltage: ‘Mains fuses F1 & F2 are for Mains fuses F1 & F2 is for © BV25 Gold + BV300 plus * Bv300 + EasyGuide 100.130 V SOA 15A 200...240V 15.8 5A, Table 1 mains fuses The used fuse types are: + The 15 A Mains fuses type for F1 and F2 is: Bussmann KTK15 (= 15 A) * The 30 A Mains fuses type for Ft and F2 is: Bussmann KTK30 ( = 30 A) CAUTION TO AVOID RISK OF FIRE, ONLY REPLACE FUSES WITH THE SAME TYPE/RATINGS, INSTRUCTION Cross out the incorrect fuse rating on the fuse label near the fuses with a black, nun removable marker. UNIVERSAL MCU (98.1) 25 Copy © 1856 Zot enacts Fark GommanySection 2 TECHNICAL DAT 4.3. SwiTcH ON / OFF BOARD WA1 WAIXS WAIX3 Configuration: Voltages from 100 to 180 V: Mains plug WAX1 has to be connected to WA1XS Voltages from 200 to 240 V: Mains plug WAX has to be connected to WA1X3 WARNING TO AVOID THE RISK OF FIRE, TAKE EXTRA CARE WHEN CONNECTING THE PCB. CONNECTING PLUG WAX1 IN THE WRONG POSITION CAN CAUSE PERSONAL HARM, AND COULD ‘ALSO CAUSE DAMAGE TO THE TRANSFORMER ON THE PCB. 26 (98.1) UNIVERSAL MCU Copyight © 1908 Zona Eletetectnche Fabrik Germany ALL RIGHTS RESERVED.TECHNICAL DAT Section 2 SETTING TO WORK 5.1. SYSTEM CONFIGURATION- WAI-W2 Wax2 Walws WA-XI01 to WA-X116 Wire 6 ‘The system configuration is listed in the table below: ‘System Type: | Position the | Jumper position | Jumper position | Jumper position | Connection cable WA-X5 | WAT-W1 Wat-w2 Wat-w3 between in position WA-X115..X116 BY 25 Gold WA-X2 1-3 ‘Always open 1-2 wire 6 inserted BY 300 WA-x2 1-2 ‘Always open 1-2 wire 6 inserted BV 300 Plus WA-X3 1-2 ‘Always open. 1-3 wire 6 removed EasyGuide WA-x2 don't care ‘Always open 1-2 don't care Table 2 System configuration CAUTION Incorrect connections can cause malfunctions in the unit NOTE liwire 6 has to be removed, you can either remove it completely, or stick the two ends in one terminal UNIVERSAL MCU (98.1) 27 CCopyigh © 1968 Zn Electectnische Fabnk Germany ALL RIGHTS RESEAVESSection 2 5.2. CONNECTOR WA-X4 TECHNICAL DAT Connector WA-X4 Is a secunty loopback tor newer systems such as the BV300 manufactured from release 2 and onwards and the BV25 Gold systems manufactured later than may 1998. In these cable trees, there is an 2 pol Mate'N'Lock connector which must be plugged into WA-X4. ‘System Type Configuration regarding to connector WA-Xa BV300 release 1 ‘place interconnection plug 'BV300 release 2 ‘connect system cable WA-X4 BV25 Gold manufactured before may 1998. place interconnection plug. BV25 Gold manufactured after may 1998 ‘connect system cable WA-Xa EasyGuide place interconnection plug Table 3 NOTE Keep the WA-X4 interconnection plug with the MCU for service test purposes. Use a tyrap to attach this to system cable. 28 98.1) UNIVERSAL MCU opp 108 zt eigdemiane Fab Goma ALL RIGHTS " SERVEDREPAIR AND MAINTENANG. Section 3 SECTION 3: REPAIR AND MAINTAINANCE Contents 1. INTRODUCTION .. 2. TOOLS... 3, SPARE PARTS 4, MAINTENANCE. 5. EXPLANATION OF THE MCU FUNCTIONS 5.1. Connectors on Switch on off_! PCB... 5.2. Connectors on MCU WA.. 6. FAULT FINDING AND REPAIRING... 6.1. Service location ke. 6.2. Faultfinding Tree 7. SWITCHING LOGIC. 7.1, Repair Procedure. UNIVERSAL MCU 98.1) 34 ‘Conyight © 1996 Zane Elektoteenische Far Gemany ALURIGHTS SESEENEDSection 3 REPAIR AND MAINTENANC. 1. INTRODUCTION ‘This section contains general Information about repairing and maintaining the UNIVERSAL MCU tor BV25 Gold, BV300 Series and EASYGUIDE. This sign stands for: Read the manual carefull JAN This sign stands for: Be careful HIGH VOLTAGE NOTE Repair and Maintenance must be carried out by qualified personal only! There are no user serviceable parts in this device. 2. TOOLS Only a standard toolset is required to repair and maintain the MCU. No special tools required or to be ordered. ‘SPARE PARTS Universal Mains Control Unit: 4522 129 0520. ‘Switch ON/OFF-1 board: 4522 127 0253_ 4, MAINTENANCE There are no parts requiring maintenance in the MCU. However the MCU should be cleaned occasionall with an vacuum cleaner and a brush to remove the dust. 5. EXPLANATION OF THE MCU FUNCTIONS 5.1. CONNECTORS ON SWITCH ON OFF_I PCB WAT-Wi ‘Stand-Off-Mode 1-2 only stand is powered off by stand-off button 1:3 MVS and stand are powered off by stand-off button Table 1 Connector WA1-W1 WAT-W2 Service 1-2 Keying override: simulates the presence of the etand (if WA-X4 ie short circuit ), only for service purposes ‘open standard Table 2 Connector WA1-W2 a2 (98.1) UNIVERSAL MCU (Copyright © 1998 ZoliarElxtotecrniscne Fabrik Germany "ALL RIGHTS RESERVEDREPAIR AND MAINTENANG Section 8 WAI-W3 Mains On-Mode, 12 BV25G, BV300 1-3 BV300 plus Table 3 Connector WA1-W3 All * signals are active low WAL-X1 Signal name Function 1 SLSYON" ‘Select system-on by MVS or Stand 2 ‘SWONGND, DooV. 3 SLSYOF* ‘Select system-off by MVS 4 'SWONGND, DCOV 5 DCSYON +24 VDC max. 10m 6 IDSYON* Indication MVS-on 7 not connected 8 not connected. 8 not connected Table 4 Connector WA1-X1 All* signals are active tow WAT-X2 ‘Signal name Function 1 ‘SLSYON" ‘Select system-on by MVS or Stand 2 ‘SWONGND. cov 3 ‘SLSTOF. ‘Select Stand-off, 4 ‘SWONGND. cov. 5 DCSTON +24 VDG max. 10m 6 IDSTON® Indication Stand-on 7 ‘SLSYOF* Select system-off by MVS 8 DCBV25G +24 VDC max. 35mA for BV25G onl 2 IDSYON* Indication MVS-on 10 PWRSYNi 28VAC for powersynchronisation 1" ‘PWRSYN2 28VAC for powersynchronisation 12 KEV1A KEYING-Signal for Alarm and Stand connected 13 KEY DCov. 14 ixion_key_L. Detection of BV300 plus type stand 15. ‘Stand_on-H DG2AV signal to enable BV300 plus stand switch on Table 5 Connector WA1-X2 WATXS ‘Signal name 1 MAINSV1 230VAG 2 3 MAINS V2 230VAC. Table 6 Connector WA1-X3 UNIVERSAL MCU (98.1) [Coowiht © 1996 Zones Eoktecisene Fabrik Gemary ALC RIGHTS RESERVED, 33Section 3 REPAIR AND MAINTENANG. WATX4 Signal name: Funetion 1 mouzav “+ B4VDG for KIZAT, KBIAT & KSAT 2 ‘VMAINS Driving K1:A2 3 VSTAND. Driving K3:A2 through WAX4 connection 4 Temp_alarm feedback from temp-sensor FB 5 Mcuzav. +24VDC for temp-sensor FS 6 ‘VTROLLEY Driving K2:A2 7 ikion_key_L Keying signal 8 Loop-BV300 Safety loop back from WAX2 2 Loop_ixion ‘Safety loop back from WAXS Table 7 Connector WA1-X4 WAT-XS ‘Signal name 1 MAINSV1 100-127VAC. 2 3 MAINSV2 100-127VAC Table 8 Connector WAT-X5 WAT-X6. Signal name 1 ‘Anode/Kathode_2 of thyristor block 2 Gate_1 of thyristor block 3. Gate_2 of thyristor block 4 ‘Anode/Kathode_1 of thyristor block Table 9 Connector WA1-X6 All* signals are active low WAI-X7 ‘Signal name Function 1 ‘SLSYON" Select system-on by MVS or Stand 2 ‘'SWONGND DCov 3 ‘SLSYOF* Select system-off by MVS 4 ‘SWONGND, Cov 5 DCSYON, #24 VDC max. fom. 6 IDSYON" Indication MVS-on. 7 not connected 8 not connected 9 not connected Table 10 Connector WA1-X7 a4 (98.1) ‘Copyright © 1908 Zones Blokciectnlsche Fabrik Gormany ALL RIGHTS RESERVED UNIVERSAL MCUREPAIR AND MAINTENANG Section 3 5.2. CONNECTORS oN MCU W NOTE Power on WA-X1 depends on system type ‘WA-X1 (BV300_RA) Signal name. Function, 1 Not Connected, 2 NLEA. Sereen to earth 2 AC230VF1 ‘Supply for Stand from 600V winding 4 Not Connected, 5 NLEA ‘Screen to earth 6 AC230VF1 ‘Supply for Stand from 600V winding Table 11 Connector WA-X1 (BV300 plus Systems) WA-X1 (BV25G/BV300) _| Signal name Function, 4 ‘ACGOOV1 ‘Supply for Stand from 600V winding 2 NLEA ‘Screen to earth 3 ‘AC230VF1 ‘Supply for Stand from 230V winding 4 ‘ACGOOV2 ‘Supply for Stand from 600V winding 5 NLEA. ‘Screen to earth 6 ‘AC230VF1 ‘Supply for Stand from 230V winding Table 12 Connector WA-X1 (BV25G/BV300 Systems) Wi Function 1 ‘Supply for Stand from 600V winding 2 | NLEA. ‘Screen to earth 3 ‘AC230VF1 ‘Supply for Stand from 230V winding 4 ‘AC6OOV2, ‘Supply for Stand from 600V winding 5 NLEA ‘Sereen to earth 6 ‘AC230VF1 ‘Supply for Stand from 230V winding Table 13 Connector WA-X2 WAXS ‘Signal name Function 1 not used not used 2 NLEA ‘Screen to earth 3 ‘ACZ30V ‘230V supply for Stand from part of 600V winding 4 not used not used 5 NLEA ‘Screen to earth 6 ‘AC230V. ‘230V supply for Stand from part of 600V winding Table 14 Connector WA-X3 UNIVERSAL MCU (ea.t) a5 ‘Copyright © 1908 Zonas Eiettechriscne Fabrk Gomany “ALL RIGHTS RESERVESSection 3 REPAIR AND MAINTENANG. 6. FAULT FINDING AND REPAIRING 6.1, SERVICE LOCATION KEY NOTES a WAIXL : ON/OFE MVS WAIX2. : ON/OFF STAND. WAIX4 : RELAIS CONTROL WAIX7 : REMOTE SERVICE WI : MVS POWERED OFF BY STAND 1-2:NO/ 1-3: YES THI W2 : None : KEYING SENSE CRCUT acive 1-2: KEYING OVERRIDE WS : 1-2 : 8V25G/ BV300 SYSTEM 1-3: BV300_RA SYSTEM HI: + 2av H2 : KEYING OVERRIDE HB: MCU ERROR WA Stand L (he WAI 4522 127 0253. i, en ka Trolley 1x1 [waixa Cy WALK] . ERS. O wax oR Re, Oo KI Ho Ha Hi 82 SI HB 00000 ft fy 4522 129 0520. J op x300 x20. x100 Mains Op wae [4 i] f oOo 36 (98.1) UNIVERSAL MCU Copyright© 1998 Zotne: Eekotechnecne Fabrik Gomany ‘ALL RIGHTS RESERVEDREPAIR AND MAINTENANG 6.2. FAULTFINDING TREE Section 3 This fault finding tree only covers faults in the MCU. Refer also to the power drawings in the BV300 and BV25 Gold manuals. GO Ensure that the trolley and stand are ofthe “Game reaaze (same raoase numbers ¥ Disconnect the stand trom the tlle ¥ Pt umpor W2 1-2 key oven (or cu) ‘and shor WAX (wth op connect) WARNING: This results In a high voltage ‘on the connector plus! ¥ Plugin mains connecto (00 next age ‘tow sec? Ste on wi service Butlon? Kish) faaine votag> between WA place Fuse Pure and ‘eniton on (replace unt (thyristor elective UNIVERSAL MCU (98.1) Replace complete unit (Thytstordotoct always open ‘ALRIGHT RESERVED, completo unit (Gamping creut fair).Section 3 /otage betwee WAX208: x204 Wwaxzoa: x204 waxzo9: x205 WAX210: X208 (@a0vy? Replace jumper W2 and loop connector Waxe 38 REPAIR AND MAINTENANG. | Manually activate K9 ‘and measura the voltage between WAX" and WAX16 Checks replace GIF? (short cutin stand) Check replace FSIFS (Ghort cutin ‘monitor nb (98.1) Copy 9 1902s: lke Fab Comany WAXé:1 Interconnections and wottage OK? Totage OK? LWAXé: Replace WAt PCB AWAK ‘Check! replace Fa tthe mains contrat Unit passes thes. tesis when in stand-alone, but fails when the Stan ‘and mobile viewing station are connected ‘continue with the next tee, UNIVERSAL MCUREPAIR AND MAINTENANC Section 3 Start wih stand an ‘mobil vianin station connected Jumper W2 fFemoved (no keying overtide) ¥ WAXé loop ‘connector removed ‘keying present? Do stand and there an cutoff? Chee wiring/stand-mvs ‘cable. Check FET power contro 24vsyne Bwesynt - PWR syn2 Power off 20-300 impedance OK Boes the syste ower on and o 2 few times? Foplace complete unit (thyristor elective) Replace WAI the system ‘switch off when there are heav demands on the MCU. during fluoroscopy aud radiography? dampin ccreut stilin {thyristor contro) Replace ‘complete unit (hyrstor defective) Cheuit Chock Xa Curent much greater ves. generator than 600V7 tank UNIVERSAL MCU (98.1) 39 Copyright© 1998 Zclner Elekiotechische Fabrik Germany ALLRIGHTS RESERVED.Section 3 7. SWITCHING LOGIC NOTE REPAIR AND MAINTENANG. These tables explain the switching logic of the MCU. A 1 in the table stands for relay is on, a O means relay is off. ‘ation Ki | K2 [Ka Function Press Onkey on Trolle i [ito Trolley is powered Press Off-key on Trolle o [0 [To no power on Trolle Press On-key on PCB 1 [1 [o Trolley is powered Press Off-key on PCB. o foo no power on Trolle Table 15 Switching logic for Easysguide and BV300 / BV25 Gold without Stand connected ‘Action Ki | K2 | KS Function Press On-key on Trolle afata Trolley and Stand are powered Press Off-key on Trolle o foto ‘no power on Trolley and stand. Press Onrkey on PCB a Trolley and Stand are powered Press Off-key on PCB. o foto No power on Trolley and stand Press Onckey on Stand + fata Trolley and Stand are powered Press Off-key on Stand o[ofo ‘no power on Trolley and stand Table 16 Switching logic for BV25 Gold with Stand connected Action: Ki_[ ka | K3 Function Press On-key on Trolle ata ‘Trolley and Stand are powered Press Off-key on Trolle o foto no power on Trolley and stand Press On-key on PCB afata4 Trolley and Stand are powered Press Off-key on PCB. ofolo no power on Trolley and stand Press Onrkey on Stand tfata Trolley and Stand are powered Press Off-key on Stand 1 [1 |0 |" Trolley is powered, but stand is off Press Off-key on Trolle o [ole No power on Troliey and stand Table 17 Switching logic for BV300 with Stand connected ‘Retion Ki_[ Ka [x3 Function ‘Connecting system to Mains 1 [0 | 0 | Standhas power for battery loading Stand and Trolley are off Press Onrkey on Trolley or PCB Tia {a Trolley and Stand are powered Press Off-Key on Trolley or PCB 1 [0 | 0 | Stand has power for battery loading Stand and Trolley are off Press On-Key on Stand attra Trolley and Stand are powered Press Off-Key on Stand 1 [1 | 0 | Stand has power for battery loading Stand is off, Trolley is on Press Off-Key on Trolley or PCB 1 | 0 | 0 | Stand has power for battery loading Stand and Trolley are off Table 18 Swit 310 conn 60 zn rn 0093 98.1) ing logic for BV300 plus with Stand connected UNIVERSAL MCU rovecnlgene Fabok Germany LLRIGHTSRESERVEDREPAIR AND MAINTENANC Section 3 ‘Ration Ki 2 [KS Function ‘Connecting system to Mi 1_|0 | 0 | “Trolley is off, transformer (K1) is on Press On-key on Trolle 1/1 ]-0 Trolley is powered Press Off-Key on Trolle 7 [0 fo Trolley is off Press On-key on PCB 1/1 [0 Trolley is powered Press Off-Key on PCB +o To Trolley is off Table 19 Switching logic for BV300 plus with Stand disconnected 7.1, REPAIR PROCEDURE Replacement of Switch on-off-1 board * Remove all plugs from PCB, remember position of the plugs + open the 6 nuts with a 7 mm nut driver ‘+ remove nuts, lock washers and washers ‘+ remove defect PCB check *programming" of the PCB -> refer to the Installation Section of this manual * insert new PCB * apply 6 washers, 6 lock washers and tight the 6 nuts with the nut driver * insert all plugs * start MCU-test again -> refer to Fault Finding Tree UNIVERSAL MCU (98.1) at Copyright© 1098 Zotnor Eiekroteehrigene Fars German ACURIGHTS RESERVED ¥