@ CAMERON PROCESS & COMPRESSION SYSTEMS ENGINEERING STANDARD E830 Rev 04 ot SUPERIOR COMPRESSOR START UP CHECKLIST AND REPORT CONTROL PROCEDURES cea ‘The purpose of this Engineering Standard Is to identily procedures for distribution and conticl of the Superior Sar-Up Checklist and Report. This checklist provides packagers, service representalves, and users with a clear and concise checklist fo follow during inital stating of Superior compressors. It is also the official notification to Superior that the compressor has been paced in service. 20 SCOPE The Superior StartUp Checklist and Repott shall be used by all Cameron service personnel, as woll as packagers, and customers. Iti not intended to include all safety precautions and procedures and the checklist is to be used in conjunction with the equipment instructon manual, 3.0 REQUIREMENTS Instruction Manual, customer's regulations/procedures and any applicable safety regulations. ‘The Superior Sar-Up Checklist and Report should be used as a minimum. More detailed locally developed start-up checklists may be used if they report all f the data and checks covered in the Superior Start-Up Chackiist and ‘Roport. If the locally developed start-up checklist does not cover all tems listed on the Superior checkist please complete the Superior lis 2s well asthe locally developed lis. 4.0 RESPONSIBILITY The attached start-up checklist and report must be filed out for each start-up of new or OEM remanufactured Ccompressorsioylinders. It is the responsibilty of the customer fo make sure the checklstreport is completely filed out and returned to Superior in a timely manner. Ifthe packager is doing the start-up the customer must make sure the packager completes the checklist and gives it to the customer so that the customer can mail a ‘copy of the completed list to Superior. 50 PROCESS 5.1 AMaster (Controlled) Copy ofthe Superior Start-Up Checklist and Report is maintained on SAP. 5.2 A copy of the checklist will be included with every set of Instruction Manuals. 5.3 Afterall applicable sections of the checklist have been completed; the originator will forward to the Warranty Department atthe folowing address: Cameron Comprossion Systems 16260 Port Northwest Houston, Texas 7044 Attention: Superior Warranty Department 5.4 The checklist wil be reviewed and filed in the Warranty Department job file, Compressor warranty coverage is based on the correct completion and the return ofthis Superior Start-up Checkist to the aforementioned address, - This indicates locaton of most current revisions This document contains proprietary and confidential InfSghallen of Cameron and must be used stiletly In accordance with the limited for which twas submited. Any uso of his docu expressly pronibited. ‘Submitted & Enginegring Approval: ing pases conbent— son 7 Patrick Melkus Original issue Date: | Reissued: Rev. NO: ECO No Engineering Std No: o2niart999 10/18/2011 _ 04 (2612369 ES 30 EPLEZZOEIEL 4 91ZG/-dVS Wd BT oars) ze MoZ/i/TL@ CAMERON PROCESS & COMPRESSION SYSTEMS ~ ENGINEERING STANDARD E820 Rev 04 Pago 2 0f9 tee eeCGin las aes key seo Nae The equpmentopravon ana mlaranca mans stove evi i det fre panna ary posed & inapestons. Allwarrings, cautions, ard notes shoud a throughly understood & obsoned [Bate Packager Shiapot Tse Location Name of Person (6) fil tunijob nur Throw congue Gylindartvow | if Tandem CE if Tandem HE Cylinder throw 2 WTandom CE i Tandem HE | cvinder tow #9 fa : i Tandem CE ICTandom HE Cylinder throw aa i ; if Tandem CE t W Tandem HE ylinder town ifTandon CE irandan HE Cylinder row H6 if tandem CE It Tandem HE | SEN es Le ‘Gas Compressed: ‘Compressor application: Sa Shean, et) Abin opm -| +c | ste toaton ran ‘ve ao SUPERIOR zee MeZ/i/11@ camMeERON PROCESS & COMPRESSION SYSTEMS ENGINEERING STANDARD ES30 Rev 04 Pago 3 0f 9 [RRS esa ROOT ‘Type of foundation | Type of cylinder supports Type grout used Sandicemont Scere Concrete foundation chipped | yos All piping property aligned Unit leveled Piping install a ptor to pre outalgnment All anchor bolts snug ae | Pre-grout coupling alignment Compited? PACKAGING CHECK LIST Have bottles and scrubbers been cleaned to remove internal debris? _PACKAGERICONTRACTOR RESPONSIBLILTY i Piping and bottles properly eupportea? PACKAGERICONTRACTOR RESPONSIBLILTY : Has all package and fiid piping been propery desealed and cleaned? ‘Tackacreva backed off and hold down bolts torquod? ‘Coupling bolle torqued to specification? PACKAGERICONTRACTOR | RESPONSIBLILTY — Cold coupling alignment checked, adjusted and recorded on page 7 of 7? sompreesor for soft foot and b-daloction (applicable record data on page 7 and. io allows on vents dlachargo ends nation. ‘All and drain connaetions located at piping low points? ibe pump serviced? if pnoumate: ar or gas "around properly connected to ground? All safety shields/guords and protective devices installed? ave al piping and instrument lines beon blown clean to remove water, dit slag, | i Poser sacar e CCheckod all electrical connectors fr eoseness and proper installation? ‘ Teosened piping to and trom compressor to make sure no misaligment Botwaen ‘pling and compressorfcylinderis present. ‘Does driver rotation match the compressor rotor direction? SUPERIOR” s0a'dur-yeercezzObIEL4 91ZGC-a¥S Nd BItEztE 1az7I/11yuu @ cameRON fo 40, "1 2 2B, 4 45, 416. 1m. 18. 19. ren aCe Sar RU Res en el OULU} SoC SShortagos accounted for and installed? Startup spares, instruction manuals and special fos been received? “Torque bolts on cylinders, crosshead guides and ange foundation torque and bottle sponsibility Piston end clearance checked, 18 crank end, 2/3 head end or standard? Compressor valves cleen and Installed coracty? Pull and inspect one v sacking glands centered on od and torqued? {All compressor vents and drain lines plumbed per E837 Lube ol high temparature shutdown installed and set to manual's spec? ‘Lube oll ow prossure shutdown installed anc ‘control laval matches proscribed level insight gauge. responsibilty All gccubbere' dump valves set and working? ‘Alt enfty role val teach stage, operational and vented to safe location? vot? 40 mesh suction eereon Installed at suction scrub Remote mounted lube ol fiter vented to remove ar trom titer? Frame lubricating oll meets ES10027 Makelgrade, coll meets £81002? Makoigrado yndor and pact led and working | Hos brcaton stom noo shutdown ben in sos durrporrceZzaelels 91260: £819 and £8917 Frometo igeextalle gaskot Joint torque valves aro packager throwstt | Throws2 | Throw#s | Throws | Throw#s | Throw#s HE He____ | HE He____ | HE, We ce__ | ce__ ce___ | ce__ | ce__ Packing and crosshead gulde vent tines vented to safo location and open? Frame claaned (no dit, ust or water) por E$28 and ES32 and filed with tube oll por ES10027 3 to manuals spac? Check to assure that ‘Grankceso olllvel controller set and supply Isolation valve opened? Packager stalled, of corract pressure rating for ey. piping requirements for PROCESS & COMPRESSION SYSTEMS ENGINEERING STANDARD ES30 Rev 04 Page 4 of 9 avo per enh por €80022 SUPERIOR” -d¥8 He BHAI NOZ/1/1yuu @ cameron PROCESS & COMPRESSION SYSTEMS fend aren 20 a. 2. 2. 24, 2, 2. 2, 2, 0. o. 32 33. ENGINEERING STANDARD ES30 Rev 04 Page 5 of 9 COMPRESSOR START-UP CHECKS-PRIOR TO STARTING and has correct pressure Has the FF eystem blowout (rupture diss) 3 rupture dis? Refer to lubrication schematic and service manu FF lubricator box fled with proper oll? Makolgrada SAE 40, drive fled with gear ol? Type worm gear Lube - 680 FF Lubricator 90° FF lube system primed to remove all air rom system? Have the FF lube pumps’ feed rates beon sot for maximum rate? Crosshead gu Sil packayore to use in calculating shimming requlrement fo Insure propor cylinder preload linders and frame lovel with each other? Grosshead to guide clearance checked and moots E819 or E8317 Record readings on page 7 of. Crankshaft thrust clearance checked and meets £819 or £831? Clearanc Refer to section of the Instruction manu Connecting rad bump check performed and moots ES19 or ES21? Record readings on page 7 ‘cheek torque on plston fod to crosshead nut to make sure Its tht? ‘Alarm and shutdowns set points and operation veritiod? to section 7 of te Instruction manual Has the recommends oll iter element boon instakod? ‘Does tubo olf systom have thermostat installod in clverting mode? Thermostat element tomporatur rating refer to nameplate data on page 7 of 7. ‘Checked cylinder piston rod run out to meot E819 or E831? Record ‘Ave temperature and preseure gauges propery intalld to indicate system conditions? (ol ‘cooling & coolant, process 028) Does all water cook rate wetor nas using coolest possible water? packing have se Checked all gas and alr utilities for correct pressure and loaks? Js there an init compression gas fter Installed? Rating: ____mileron Haye all compressor unloadors b is compressor ube oll pressure being sansad at the dive end ofthe frame's lube oll header? (Gais2, Wi, WH72, WO72, and WGE2 frames oll sonsad downstream of fie). Js tore a gas suction control regulator? Is there a vibration shutdown dovice mounted on compressor per E83016 and calibrated? Is the frame's crankcase breather () clean? Have alltines tothe compressor been blown out to remove dittrash from tine? shimmed to pravent pull down of qulda? Excol sproed sheet has been sent to $n tested fr proper operation? Do unloaders meet ESB001? SUPERIOR” SOs dYPLERLEZZOEIEL B1ZGL-d¥S We BT re maz /1/tt@camMeERON Me ry ry Page 6 of START-UP CHECK LIST ENGINEERING STANDARD E830 Rev 04 PROCESS & COMPRESSION SYSTEMS 11 48, 19, 20. n 2. 2. 24. 2. 2. 27. Barred unit aver one complete revolution? Prelubed compressor? Prelube pressure. Purged compressor and piping of ar? (twice) Checked for gas oaks? Verified compressor can operate at start-up gas consitione wio failure? (varity start up conditions is Uwithis safe operating coneltions?) ‘Verified compressor Is unloaded to enable the driver to start-up and come up toile speed? ‘Startad unit per customer's procedure? Is tubo oll pressure prosent? Pressure: slg (fator to manus for normal low pressure) [Any strange nolses or shaking inthe compressor? Check made forlubricant, coolant, fs distribution block cycle counter counting? {Mnot reseive probiom ‘Ave the scrubbers high level shutdowns and dumps functioning? ‘Ave sorubbers removing liquids? Dump cyete imo: ‘Checked aftr 15 minutes of operation for abnormal temperatures at all bearing housings? (should be ‘done before loading as.) Hot bearings corrected? snd gas leaks? Correct any losks? ‘Checked lube ol fiers ctforanta! prossuros? Change iter if necessary per E4027, /9 compressor rod packing vents blowlngMhot due to packing leakago? (ater toad) Ff ube pumps food rates sot for broak in rato check manual fr rate? ‘Compressor load curves matching engine load curve and flow mete Has customerloperator been shown how to load and operat the compressor? Have star-up instructions forthe other package equipment been followed CCheckod al control panel functions by tripping or dlsconnecting the proper end devices? Have the discharge gas tomperature alarms been set at 16 degroe {and shuldowns at 26 degree f above normal operating temporatsros? Has the overspeed shutdown boon 51? Speed setting rom. 's gas supply clean and rae of dirt, send, ote? ‘Check coupling alignment - warm ‘check cylinder supports - warm SUPERIOR? sds'drpoEPLbZzBBIELA B1ZGL-d¥S. Wd SEZ re MOZ/1/1@ CAMERON PROCESS & COMPRESSION SYSTEMS ENGINEERING STANDARD ES30 Rev 04 Page 7 of § OPERATING CONDITIONS AT STARTUP: PE) 2ND Sta, RD STG aTHSTG STHSTC 4sT S16. LOAD conoiTions: SUCTION PSIG DISCHARGE PSIG SUCTION TEMP F DISCHARGE TENP F VW POCKET SETTING (inches) UNLOADERS HEICE CYL. INACTIVE END ‘COMMENTS: COUPLING ALIGNMENT CHECKS COUPLING COLD ALIGNMENT: Face Rim (INCHES) ‘COUPLING HOT ALIGNMENT: (INCHES) = CLLR CULE Mn OLGA nce mnie siokce! SUPERIOR® 40d dur-yorrLOzZObIETS 91Z6L-d¥S Ma BI mez@cameRON amp SOFT FOOT READINGS > PROCESS & COMPRESSION SYSTEMS ENGINEERING STANDARD ES30 Rev 04 Page 8 of 9 Top view CRITICAL BASELINE TEMPERATURE READINGS AFTER 2 HOURS OF CONTINOUS LOADED OPERATION: oo Rees) MAIN BEARING CAP: ‘CONNECTING ROD: ‘CROSSHEAD BUSHINGIPIN: PISTON Rt VALVE CAP TEMPERATURES: Ambient Temp: Throw 1 Suction | Discharge Packing Vent Line cE: Crank End ene) RICE MMO AE: De: Auxillary Drive End End Throw 2 Suction Discharge ERIOR” zie WOZ/I/ SUP! se'dwYpbEPLEZzOBIELA BIZGL-avS Nd BT@ CAMERON PROCESS & COMPRESSION SYSTEMS ENGINEERING STANDARD ES30 Rev 04 Page 9 of 9 Throw 3 Throw 4 Suction Suction Discharge oa Discharge Packing Vent Line Packing Vent Line Throw 5 Throw 6 ‘Suction Discharge Packing Vent Line Packing Vent Line Signature of Technician Completing Report: cre ‘Signature = a Date: Hie Revision History Letterhead changed to incorporate Cameron logo, contact information was updated and baseline temperature measurements were added Update to current Engineering Standard template, Removed (if shimmed) from item 7 of Packing Check list. For Compressor Start-Up Checks - Prior to Starting, per ES19 and ES31 was added to item 3, per ES3 was added to item 7, per ES28 and ES32 ‘was added to item 9, KENCO was removed from item 11, per ES1002 was added to item 17, per ES1002 was added to item 18, per ES1002 was added to item 19, per ES19 and ES31 was added to item 26, per ES19 and ES31 was added to item 27, connecting rod bump check was added as item 29, per ES 19 and ES31 was added to item 33, per ES6001 was added to item 38, per ES3016 was added to item 41. For Start-Up Check list, per ES 4027 as added to item 16. Removed (if shimmed) from Criticle Compressor Clearances table. Added connecting rod bump check to Criticle ‘Compressor Clearance table. Added soft foot readings diagrams. SUPERIOR® SOs PEE DLEZZOSIETS SIZGL-dvS Wd BUBZE NEZ/1/T1