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Radiation Heat Transfer in Foam Insulati
Radiation Heat Transfer in Foam Insulati
Radiation Heat Transfer in Foam Insulati
00
Printed in Great B&am Pergamon Journals Ltd.
Abstract-The contribution of radiation heat transfer to the overall conductivity of foam insulations has
been examined. The absorption and scattering coefficients as well as the phase function were measured
for foam and glassfiber insulation. A simple absorption coefficient can be derived from transmissivity
measurements over a range of sample thickness. When this absorption coefficient is used in the diffusion
equation to predict the radiative flux for foams, the error in the calculated radiant flux is of the order of
ten percent for foams. For fibrous insulation, transmissivity measurements with an integrating sphere are
necessary.
187
188 L. GLlcKsfd~N et al
NOMENCLATURE
dl,_
- - K*I, = -ail,-u,,I, (1)
Figure 1 presents the transmission of infra-red radi- dx
ation through polyurethane films obtained from both
sources. The measurements were taken on a Perkin- where aA and rrsAare the absorption and scattering
Elmer 283B Infra-red Spectrophotometer. Note that coefficient, respectively, and the sum is the extinction
at room temperature 89% of black-body energy coefficient, KA. The amount of radiant energy emitted
is emitted between 5 and 32pm wavelength. These in the same distance dx can be found as a,&,, where
are the important wavelengths for radiant transfer Ibn is the black-body intensity at the local temperature
through foam at room temperature. of the insulation. In general, an increase in intensity
The free rise bun film was much thinner (1.5pm) should be included due to emission and in-scattering,
than the film from large cell foam (36pm). By scan- see below.
ning electron micrograph examination of poly- The scattering of radiant energy is further char-
urethane foams, Reitz found the typical cell mem- acterized by the phase function, QA(e), which is the
brane thickness in commercial foams to be ratio of the intensity of scattered energy in a given
approximately 0.5 pm [2]. Therefore, cell membranes direction, 8, to the intensity if the scattering is
will have even higher transmissivities than the samples isotropic, i.e. scattered equally in all directions. The
in Fig. 1, and the opaque cell wall radiation model angle, 0, is measured relative to the direction of the
is inappropriate. Since the cell walls are not totally incident energy before it is scattered.
transparent, a significant number of cells is required
for appreciable absorption (or emission) of radiant
energy. Because of the small cell size (approximately
EXPERIMENT
0.5-l mm), a typical foam board is many cells thick.
Thus, a continuum model with the foam as a semi- A complete characterization of the radiative pro-
transparent body is appropriate. perties of a material requires measurement of the
In general, insulation can emit radiant energy, it absorption coefficient, scattering coefficient, and
can absorb radiant energy emitted from the bound- phase function for each wavelength. Experiments
aries and from other locations within the foam; in were undertaken to obtain representative values of
addition it can scatter incident energy. To characterize these properties for foam insulation.
different insulations, the scattering and absorption To measure the extinction coefficient, the foam was
behavior of the foam must be measured. sliced into approximately 68 samples ranging from a
For radiant energy traversing a volume of insu- maximum thickness of 2.54mm (0.1 in.), approxi-
lation in a given solid angle at wavelength, 1, the mately 3-5 cell diameters thick, to the thinnest slice
decrease in intensity can be related to the extinction which did not crumble. Special care was taken to
coefficient : obtain thin samples by carefully slicing the foam using
Radiation heat transfer in foam insulation 189
90
80
70
60
50
40 zyxwvutsrqponmlkjihgfedcbaZYXWVUTSRQPONMLKJIHGFEDCBA
1 .5 M ic ron
- La qe CdlFoa m
30
20
10
0
2000 lso0 1200 800 400
Wa w num br (c m -‘)
a surgeon’s scalpel. Thicker slices were obtained using from the direction of the incident beam. A thermopile
a commercial meat slicer. The slices were individually detector was used to calibrate the incident laser power.
placed in a conventional infra-red spectrometer The laser power output drifted with time, requiring
(Perkin-Elmer 283B) to measure the transmission frequent recalibrations. This was the largest source of
from 2.5 to 40 pm wavelength. The sample was placed uncertainty in the experiment.
normal to the source beam. Due to the finite divergence of the laser beam (solid
The thickness of each foam slice was measured with angle AU,) and the geometry of the test detector,
a Lufkin paper micrometer. The paper micrometer it was impossible to distinguish between transmitted
has two flat measuring surfaces, attached to the ends radiation and radiation forward scattered within an
of the spindle and caliper. These surfaces are much angle of 10” to the incident beam direction. Thus, the
larger in diameter than the spindle on a conventional phase function is arbitrarily set to zero in this interval.
micrometer, eliminating local compression of the Houston [7] has shown that scattering within this
sample. The uncertainty in thickness measurements is narrow forward angle can be considered as trans-
approximately k 0.025 mm. mission without significant effect on the predicted
The extinction coefficient is calculated by breaking radiant heat flux.
the spectrum into wavelength bands over which the Due to the finite thickness of the sample, radiation
transmission is approximately constant. The slope of from the incident laser beam which is scattered within
In (7) vs thickness is the extinction coefficient for that the sample can be partially absorbed or rescattered
wavelength band. before leaving the sample. To account for this, the
equation of transfer was solved for the intensity of
radiation leaving the sample. In general, the equation
SCA-ITERING
of transfer is.
The monochromatic scattering properties, eSl and
a(Q), were measured for foam and fiberglass at a single
wavelength. A schematic diagram of the apparatus is
shown in Fig. 2. The beam was generated by a CO,
laser at a wavelength of 9.64pm. The laser beam was
directed through a chopper to produce a square wave
from the continuous output laser. A zinc selenide
window was used as a mirror to reduce the power
OS,?
+ iii s
.&,,=&
IA@, w’)@,(w, w’) dw’.
level of the source beam. The beam was incident ation emitted by the sample. Radiant energy scattered
on the sample at the pivot point of the detector at angles greater than lo”, i.e. out of the initial
bracket. The detector, a liquid-nitrogen-cooled pho- included angle of the laser, may be rescattered back
toconducting type detector, had a gold-doped ger- into the laser beam or into another direction. The
manium sensing element. This provided a clean square contribution of rescattering will be assumed neg-
wave output signal at the chopping frequency of ligible ; this can be verified by calculations using the
395+ 10 Hz. The lock-in amplifier synchronized to measured phase function. These assumptions serve
the chopper provided a maximum gain of 106. The to simplify the solutions to the equation of transfer.
detector was rotated around the pivot point to meas- Within the initial divergence angle of the laser, the
ure the energy from the sample as a function of angle laser intensity can be found as :
190 L. GLICKSMAN zyxwvutsrqponmlkjihgfedcbaZYXWVUTSRQ
et al.
Lock-in
ampllf ier Aperture
Sample ’ V ’
Calibration
/
t
-1 CO* laser
Wavelength (Microns)
5 7 zyxwvutsrqponmlkjihgfedcbaZYXWVUTSRQPONMLKJIHGF
10 15 20 30
1OOl r I I 1 I
90-
W-
70 -
5
7 60-
1
E _
e50
&o
I 1600
I 1200
1 800
I 400
1 zyxwvutsrqponmlkjihgfed
Wa ve num b e r (c m - ‘)
30-
25 -
8 zo-
.-g
5
2 15-
t
z
a
IO-
5-
FIG. 5. Properties of polyurethane foam 28.2 kg mA3 (1.76 lb ftt’) measured at 9.64 m narrow wavelength.
Average absorption coefficient 14 cm-’ (427 ft- ‘); average scattering coefficient 5.7 cm-’ (175 ftt ‘)_Bars
on graph indicate standard deviation of data measured at four sample thicknesses between 0.0546 cm
(0.0125 in.) and 0.021 cm (0.083 in.).
FIG. 6. Properties of glassfiber insulation 10.1 kg m-’ (0.63 lb ft..‘). Measured at 9.64 pm wavelength.
Average absorption coefficient 3.2 cm- ’ (98 ft- ‘) ; average scattering coefficient 3.5 cm- ’ (106 ft- ‘). Bars
on graph indicate standard deviation of data measured at two sample thicknesses, 0.23 cm (0.126 in.) and
0.39 cm (0.154 in.).
beam. Similar results were found at angles of 7.5”, 60” optical thicknesses of 50 and 18, respectively. This
and 45” to the incident beam. Thus, scattering must suggests that radiative transfer in most ~mmercially
be caused by radiation interaction with the struts in important thicknesses of insulation can be treated as
the foam. optically thick, enabling use of a diffusion approxi-
mation. zyxwvutsrqponmlkjihgfedcbaZYXWVUTSRQPO
The Rosseland equation should be valid when the
APPLI CAT I ON T O T H EORY
insulation absorbs and isotropically scatters [IO]. For
Based on the measured properties of insulation, a one-dimensional heat flux
simplified model to predict the heat transfer through
the insulation can be verified. In addition, a simplified -4 de,, 16aT3 dT
method will be evaluated to measure the properties 4r = 3K, -&- = - & dx (7)
required by the heat flux calculation.
The measurements of foam and low density fiber- where K, is the Rosseland mean extinction coefficient.
glass insulation resulted in extinction coefficients of The radiative flux can be added to the flux due to
about 20 and 7cm- ‘, respectively. Thus, 2.5-cm conduction through the gas and the polymer forming
(l-in.) thick, samples of foam and fiberglass will have the cell to yield the total heat flux
Radiation heat transfer in foam insulation 193
dT
___-
u,: = o,,(l - (cos ($2)
16eT3 dT zyxwvutsrqponmlkjihgfedcbaZYXWVUTSRQPONMLKJIHGFEDCBA (10)
q= -kc.- (8)
3K, dx’
where
Fine et al. [1 l] solved the equation of transfer
[equation (2)] for an isotropically scattering gray I
medium and compared the resulting heat flux to the (cos e>, = 0.5 fi-~(O)cos 0 d(cos 0). (11)
I -1
predictions using the Rosseland approximation [equ-
ation (S)]. At an optical thickness of 17, the radiant The weighted monochromatic extinction coefficient,
flux varies by 3.5% when the albedo (the ratio of
K;” = a,+a$ (12)
scattering to extinction coefficient) varies between
zero and unity. The influence of the albedo is smaller is then used in the solution for isotropic scattering
at higher optical thickness. For combined conduction media.
and radiation with an albedo of 0, and bounded by Lee and Buckius [12] have numerically shown for
surfaces with an emissivity of 1.0, the error in the several assumed phase functions that the modified
calculated flux using equation (8) is approximately extinction coefficient gives accurate results for the heat
5% of the radiation flux at an optical thickness of f&IX.
8.3. Higher albedo and lower boundary emissivity A trial calculation was made for a 3.8-cm (1.5-
increases the error somewhat. The error is due to the in.) thick foam and a 3.8-cm (1.5-in.) thick fiberglass
use of the Rosseland equation near the surface of insulation with the properties measured in this study.
the insulation. At larger optical thickness, the error The heat flux predicted using equations (8) and (12)
becomes negligible. was compared to the numerical solution of the equa-
When the medium is not gray, the Rosseland equa- tion of transfer using the detailed phase function.
tion can still be used as long as the optical thickness The latter calculation was carried out by Koram [13]
at every wavelength is much greater than unity. In this using a computer program written by him. The sol-
case, the Rosseland mean absorption coefficient is ution for the heat flux predicted by the P - 1 approxi-
used mation and the complete numerical solution agreed
to within 1%. Thus, use of the P- 1 approximation
1 m 1 debn
p= - -ddl. (9) with the diffusion equation will be valid for insulations
KR s 0 KA ae, of moderate or large optical thickness.
The scattering measurements have shown that scat-
tering by both foam and fiberglass are highly aniso-
MEASUREMENT OF WEIGHTED
tropic. If the Rosseland equation is used for this case
EXTINCTION COEFFICIENT
with the measured extinction coefficient, there will be
considerable errors in the predicted heat flux. Although the P- 1 approximation yields an accur-
A weighted scattering coefficient, the zyxwvutsrqponmlkjihgfedcbaZYXWVUTSRQPONMLKJIHGFE
P- 1 approxi- ate prediction of the radiant flux, it requires detailed
mation, has been suggested to account for anisotropic measurements of the phase function which may also
scattering [ 10,121 vary with wavelength. The usefulness of the approxi-
20 zyxwvutsrqponmlkjihgfedcb
F75 ( forward I
,6
15-
1 _----_------_---_-e-K (14)
\
,t__-----_- --------___f(_,
the calculated total intensity leaving the face of the
sample at x = L. An apparent extinction coefficient
Hemispherical
may be defined as the slope of the logarithm of total
I I I I hemispherical transmissivity vs sample thickness. For
005 0 IO 015
the measured phase functions of foam and fiberglass,
(cm)
I I I I I when backscattering was neglected, the apparent
0015 0030 0.045 0060 0075 extinction coefficient varied by 0.5% or less compared
Fiberglass thickness (in) to when backscattering was included. For three of the
other assumed phase functions (shown on Fig. 7),
FIG. 9. Numerical simulation results for measured extinction
F75, F50 and F22, exclusion of the backscattering
coefficient using narrow angle and hemispherical detectors
compared to the weighted or P- 1 extinction coefficient, caused, at most, a 6% change in the apparent extinc-
equation (12), for foam and fiberglass. tion coefficient at an albedo of unity. For lower values
Radiation heat transfer in foam insulation 195
Table 1. Numerical simulation results for measured or apparent extinction coefficient, K,, compared to
the scaled extinction coefficient, Kp_, for phase functions shown on Fig. 7
KJL I KaIK,- I
Optical Narrow angle Hemispherical
Phase function Albedo thickness detector detector
of the albedo, the influence of backscattering was being in the range 15540” [ 151. Because of the required
less. Therefore, in all of the succeeding calculations, spectral resolution from the dispersing element, slits
backscattering was omitted. That is, the numerical are used which typically cause the collection angle to
calculations marched from x = 0 to L, but did not be smaller than the beam divergence.
step back to x = 0 as previously described. Figure 8 shows the effect of detector collection angle
As a further check on the calculations, the results on the ratio of the measured to the scaled or P- 1
were compared to those of Lee and Buckius [12] for extinction coefficient for foam and fiberglass. In all
a diffuse radiant source incident on the sample boun- cases presented, the collection angle is smaller than
dary, and to those of Evans et al. [ 141 for a collimated the incident beam divergence. For polyurethane foam,
radiant source incident on the boundary. The results the difference between the measured extinction
for the transmissivity agreed with the former to within coefficient and the scaled P- 1 coefficient was found
4% of the total value for an albedo of 0.9 and an to range from 5 to 12%. For glassfibers, there were
optical thickness of 2 and 5 and within 2% for an considerably larger differences (35-65%).
albedo of 0.7 and an optical thickness of 2. The latter Measurements which give a closer indication of the
results agreed with the Evans et al. results for optical net transmission through the sample of both trans-
thickness between 0.25 and 1.0 and an albedo of 0.9 mitted and scattered energy should result in a better
within an average difference of 1.7% for the calculated estimation of the scaled or P- 1 extinction coefficient.
transmissivity. Figure 9 shows a comparison of the measured extinc-
Once verified, the computer program was used to tion coefficient when the transmissivity is measured
simulate the results obtained with conventional labor- on a spectrometer with either a narrow angle detector
atory instruments and determine their suitability to or a hemispherical collector. The hemispherical col-
approximate the modified P- 1 extinction coefficient. lector collects the energy leaving the back face of the
A standard laboratory infra-red spectrometer such as sample at every angle. The ‘transmissivity’ is taken to
the Perkin-Elmer 283B nominally has both small be the ratio of the incident energy to the detected
beam divergence and collection angle, both angles energy. The extinction coefficient is calculated from
196 L. GLICKSMAN zyxwvutsrqponmlkjihgfedcbaZYXWVUTSRQ
et al.
the slope of the line of log transmissivity vs sample with strong backscattering will give erroneous results
thickness. For foam, either technique (hemispherical for the scaled extinction coefficient if experimental
or narrow angle) gives an acceptable measure of the techniques that rely on transmission measurements
scaled or P- 1 extinction coefficient, although the are used.
hemispherical is more accurate at larger sample thick- For any unknown fibrous insulation, it may be
ness. For fiberglass, the narrow angle measurement is simplest to measure the scaled extinction coefficient
unacceptable whereas the hemispherical measurement and compute the radiant flux using the diffusion
yields a good estimate of the scaled extinction approximation. Radiative calculations more detailed
coefficient. Note that both the narrow angle measure- than the diffusion approximation are not justified
ment and the hemispherical measurement vary some- until detailed measurements of the radiative pro-
what with sample thickness. Anisotropic scattering perties are performed.
causes the observed transmissivity to deviate slightly
AcknowledgmentsThis work was carried out at MIT under
from exact exponential decay.
funding by the Department of Energy under the Energy
Similar calculations were made for the assumed Conservation and Utilization Technology program (ECUT),
phase functions shown on Fig. 7. The results are sum- through Oak Ridge National Laboratory. The assistance and
marized in Table 1. Note that for forward scattering suggestions of J. Carpenter, D. McElroy and W. Rohsenow
materials, F > 0.5, with substantial absorption, an are acknowledged. Use of facilities and technical assistance
in the laser scattering experiment was provided by the MIT
albedo of 0.5 or less, the extinction coefficient derived Regional Laser Center, courtesy of the National Science
from hemispherical measurements gives a good Foundation. We are indebted to Dr K. Koram for carrying
approximation to the weighted extinction coefficient. out numerical solutions of the equation of transfer.
Also, the weighted extinction coefficient is bracketed
by the two measurements. For backscattering insu- REFERENCES
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CONCLUSIONS
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For foams, the weighted extinction coefficient Transfer 104,68% 75 (1982).
can be determined within 10% from transmission 13. K. K. Koram, Owens-Corning Fiberglas Corporation,
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Radiation heat transfer in foam insulation 197
R&urn&On examine la contribution du rayonnement thermique dans la conductivitk globale des isolants
poreux. Les coefficients d’absorption et de diffusion aussi bien que la fonction de phase sont mesurks pour
l’isolation par une mousse et par fibres de verre. Un coefficient d’absorption simple peut &tre d&iv& des
mesures de transmission pour un certain domaine d’tpaisseur. Quand ce coefficient d’absorption est utilist
dans l’kquation de diffusion pour prtdire le flux radiatif, I’erreur dans le calcul du flux est de l’ordre de dix
pourcent pour les mousses. Pour les isolants fibreux, des mesures de transmittiviti avec une sphtre intigrante
sont n8cessaires.