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20 10 06 A3001 Cren Operational Manual
20 10 06 A3001 Cren Operational Manual
Wavelength Laser device, laser light cable and focusing optics must be
designed for the same wavelength spectrum.
Rated output Laser light cable and focusing optics must be suitable for the
rated power of the laser device.
Numerical aperture The numerical aperture of the laser light cable and the focusing
optics must not be smaller than that of the laser device.
Numerical aperture of the If the numerical aperture of the focusing optics is smaller than
focusing optics is too small the numerical aperture on the decoupling connector, a part of the
laser light hits the aperture of the focusing optics. The housing
of the focusing optics can heat up strongly as a result
(> 300° C). The following dangers result from this:
■ Fire hazard: Materials in the environment of the focusing
optics can catch fire.
■ Risk of burns: People who work with the focusing optics
may suffer burns.
■ Risks from escape of laser radiation: People in the envi-
ronment of the focusing optics may be injured by escaping
laser radiation. Skin burns and loss of eyesight are possible.
Numerical aperture of the If the numerical aperture of the incoupling connector of the laser
laser light cable is too small light cable is smaller than the numerical aperture of the laser
device, a part of the laser light is coupled into the connector of
the laser light cable. This results in increased scattered light.
The laser devices switches off automatically.
Focusing optics is not Focusing optics are designed for defined wavelength spectrums.
designed for laser device If a focusing optics is operated with a different wavelength than
specified, unforeseen reflections and transmissions to optical
Rated power of the laser A focusing optics will be damaged if it is operated with a higher
device is too high power than that which is specified. The housing of the focusing
optics can hereby heat up strongly (> 300° C). The following
dangers result from this:
■ Fire hazard: Materials in the environment of the focusing
optics can catch fire.
■ Risk of burns: People who work with the focusing optics
may suffer burns.
■ Risks from escape of laser radiation: People in the envi-
ronment of the focusing optics may be injured by escaping
laser radiation. Skin burns and loss of eyesight are possible.
Unknown risks When the laser device is combined with components that are not
from TRUMPF Laser GmbH, the integrator or the operator must
draw up a risk assessment for the combined machine. This risk
assessment must include risks that could occur through the com-
bination of the individual components.
Information on the laser Information on the numerical aperture and on the wavelength
device spectrum is available either in the user's compartment or on the
incoupling optics.
Information on the laser Information on the permissible wavelength spectrum and the per-
light cable (examples) missible numerical aperture are to be indicated on the incoupling
connector and on the outcoupling connector. The nameplate con-
tains additional information about the laser light cable.
Information on the focusing The processing optics contains information on power, numerical
optics aperture and wavelength spectrum on the plug receptacle.
Other regulations In addition to the Operator's manual, observe the regional regu-
lations regarding accident prevention, laser safety, and environ-
mental protection.
Target group of the These operating instructions regarding the laser product are
operating instructions intended for persons who are entrusted with working on the
laser product, for example with:
■ Transport
■ Operation
■ Maintenance
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II Before you proceed ... 2019-11 20-10-06-A3001-
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Table of contents
Chapter 1 Safety
3 Terms 1‐5
4 Hazards 1‐8
4.1 Laser light 1‐8
4.2 Electric energy 1‐9
4.3 Gases, aerosols, dusts 1‐10
4.4 Thermal energy 1‐11
Fire, explosion 1‐11
Temperature of the workpiece 1‐11
4.5 Noise 1‐11
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6.7 Selecting and qualifying personnel 1‐30
6.8 Instructing the personnel 1‐30
6.9 Wearing personal safety equipment 1‐31
6.10 Disposal 1‐31
2 Dimensions 2‐7
2.1 Laser device 2‐7
2.2 Free space for operation and maintenance 2‐8
2.3 Free space for service work 2‐9
2.4 Panel PC (Option) 2‐10
2.5 Laser light cable 2‐11
2.6 Focusing optics 2‐11
4 Connections 2‐15
4.1 External connections 2‐15
4.2 Electrical interfaces 2‐16
8 Emissions 2‐57
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10 Measures to be taken on delivery of the 2‐61
laser device
10.1 Delivery of the laser device 2‐61
10.2 Start-up 2‐61
11 Transport 2‐62
11.1 Transport by means of pallet jack 2‐62
11.2 Transporting by fork lift 2‐64
11.3 Moving the laser device on wheels 2‐67
11.4 Packing the laser device 2‐69
Chapter 3 Description
1 Overview 3‐3
2 Laser 3‐5
2.1 Structure 3‐5
2.2 Specifications 3‐5
5 Control 3‐31
Chapter 4 Operating
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3 Operating a laser device using 4‐11
TruControl 1000
3.1 Responding to messages 4‐11
Resetting the message 4‐12
3.2 Selecting a light path 4‐12
Select the light path in the parameter set 4‐12
Changing the light path name 4‐14
3.3 Activating and deactivating the laser 4‐15
Switching the laser on and off 4‐15
3.4 Creating pulse shapes 4‐16
3.5 Creating laser programs 4‐17
3.6 Editing light paths 4‐17
3.7 Pilot laser 4‐18
Switching the switching functions of pilot 4‐18
laser on and off
Setting the pilot laser mode 4‐19
Switching the pilot laser on and off in the 4‐21
light path
Chapter 5 Maintenance
2 Material 5‐4
2.1 Cooling water additives 5‐4
2.2 Tools and additional equipment 5‐5
Blow-out device 5‐6
2.3 Consumables 5‐7
2.4 Disposal 5‐7
9 Electrics 5‐90
9.1 Identifying blown electrical fuses 5‐90
9.2 Replacing the flat plug-in fuse 5‐92
9.3 Activating the power circuit breaker 5‐93
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Chapter 6 What to do in case of service
interruptions
Safety
3 Terms 1‐5
4 Hazards 1‐8
4.1 Laser light 1‐8
4.2 Electric energy 1‐9
4.3 Gases, aerosols, dusts 1‐10
4.4 Thermal energy 1‐11
Fire, explosion 1‐11
Temperature of the workpiece 1‐11
4.5 Noise 1‐11
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5.2 EMERGENCY STOP push-button (Option) 1‐14
5.3 Safety circuits 1‐15
5.4 Laser warning lamp 1‐17
5.5 Key-operated switch 1‐18
5.6 Labels and warning signs 1‐18
Required signs 1‐19
Labels on the laser device 1‐23
Label in the area of the focusing optics 1‐25
Safety is essential This chapter contains important hints for a safe operation of the
laser product. Read the hints carefully before putting the laser
product into operation.
Chapter safety This chapter summarizes information that the operator must
know to ensure a safe operation of the laser device.
Hazards and warning hints The operator's manual contains descriptions and instructions for
the efficient use of the laser product. When hazards may arise,
the instructions are preceded by warning hints warning of the
consequences.
Note
The operator must permantently keep the operator's manual at
the place where the laser product is used.
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2. Warning instructions
Laser The term "Laser" summarizes all components directly used for
generating laser light:
■ Resonator, comprising rear mirror and output coupling mirror
■ Laser material
■ Pump source
Laser machine Laser machines are machines the main purpose of which is to
weld or cut material with laser light or to process it in any other
way. In laser machines, movements of the workpieces and focus-
ing optics are mainly controlled automatically.
Laser workstation Laser workstations are facilities at which workpieces are mainly
processed manually using laser light.
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Laser device Laser devices include all components required for generating
laser light.
Pump light cable The pump light cable is a flexible connection element between
supply unit and laser head. The pump light is guided in a light
guide from the pump diode to the laser head. Around the light
guide there are different devices to avoid uncontrolled exit of
laser light and to protect the light guide.
Laser light cable The laser light cable is a flexible connecting element between
laser device and focusing optics. The laser light is guided from
the laser to the focusing optics in a light guide. For ultrashort
pulse lasers, only so-called hollow-core fibers are suitable due
to the high peak power, where the intensive laser pulse is not
conducted in glass, but in a vacuum, air or another filling gas.
The light guide is surrounded by several devices that prevent an
uncontrolled escape of laser light and protect the light guide.
Focusing optics Focusing optics are optical assemblies. Their main function is to
form the laser beam so that it achieves its maximum power den-
sity at a defined point, the focal point.
In the reflective focusing optics (RFO), the conical laser beam
coming out of the laser light cable hits the focusing mirror,
which guides the laser beam through the exit port and merges it
in the focal point.
The programmable focusing optics (PFO) includes one or two
scanner mirrors which allow the laser beam to be guided over a
processing field. It is thus possible to produce, for example,
welding seams without moving the focusing optics and the work-
piece.
The distance of the focal point from a certain edge or surface of
the focusing optics is called working distance. The working dis-
tance of the focusing optics determines the distance in which
the workpieces must be positioned so that they can be proc-
essed with the laser.
Safety circuit A safety circuit is an electric circuit for monitoring protective cov-
ers and doors of laser protective casings and cabins. When the
contacts are looped in, the safety circuit should always be
closed when all monitored covers and doors are closed.
When a contact interrupts the safety circuit because a door is
opened, for example, laser light emission is immediately stopped.
The safety circuit, as a central shutter of a laser device, stops
emission of laser lights on all light paths of the laser device.
The safety circuit of just one light path only stops light emis-
sion on this light path. Laser light can still be emitted on the
other light paths if these safety circuits are closed.
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4. Hazards
Solid state lasers generate laser light in the near infrared spec-
tral range (900 nm – 1250 nm). Using converters, the laser light
can also be produced in the visible range (400 - 700 nm) or in
the ultraviolet spectral region (< 400 nm).
Laser light may be hazardous to eyes and skin.
Depending on the severity of the danger, laser products are clas-
sified in laser classes.
The classification of the laser product in laser classes is defined
internationally in the EN 60825-1 and IEC 60825 standards.
The meaning of the laser classes is described briefly below. The
precise definition listing limit values can be found in the stand-
ards stated above.
Class 1 Class 1 means that the laser light of this laser product is not
dangerous in standard operation.
The laser device is classified as class 1M (acc. to EN 60825-1)
if there may be a risk when observing laser light through optical
instruments.
Class 2 A class 2 laser product only emits in the visible spectral region
(400 - 700 nm). A brief exposure does not involve any risk.
Deliberate staring in the beam might be dangerous for your
eyes. Active reactions are sufficient to protect your eyes against
damage: Avert your eyes, move your head or close your eyes.
The laser device is classified as class 2M (acc. to EN 60825-1)
if there may be a risk when observing laser light through optical
instruments.
Stationary device According to the safety regulations for protection from electrical
energy, this laser product is considered a fixed device. The
regionally enacted safety standards and accident prevention reg-
ulations apply accordingly.
Regular check Check the electrical equipment of the laser product at regular
intervals. Defects such as loose connections or defective cables
must be eliminated immediately.
Electrical safety of the laser product must be checked regularly,
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at least once every 4 years. The basis of the test is the German
standard DIN VDE 0702. Beyond the scope of this standard, the
regulations for the corresponding region are to be applied.
Backups Use only fuses with the specified characteristics and amperage.
Voltage with the main Some electrical components carry dangerous voltage even if the
switch off main switch is in the OFF position. Therefore, before touching
electric parts, first, check if they are de-energized.
Capacitors The discharge time of capacitors may be more than one minute.
Check if the parts live during operation carry voltage, after
switching off the machine. Never start working on parts that are
live during operation until you have checked if they are de-ener-
gized.
Fire, explosion
4.5 Noise
Focusing optics The use of focusing optics in conjunction with lasers and assist
gas produces noise.
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If a crossjet is present, it is often the biggest source of noise.
Measurements have given values > 90 dB(A).
Fig. 1-1
The figure shows a laser device with focusing optics. The arrow
marks the place where the laser light is emitted.
Focusing optics consist of modules according to the require-
ments of your application. The appearance may differ from the
optics shown in the figure. Several laser light cables and focus-
ing optics can be connected to a laser device. In any case, the
laser light is emitted from the lenses of the focusing optics.
Laser light cannot be emitted from other places of the laser
device if all protective covers are closed.
Under special conditions, the workpiece may reflect scattered
radiation up to a wavelength of up to 1100 nm.
Preconditions example:
■ Laser light cable with a minimum length of approx. 50 m
and a fiber core diameter ≤ 75 µm.
■ Laser power higher than 1 kW.
Conditions example:
■ Laser light cable with a minimum length of approx. 75 m
and a fiber core diameter ≤ 100 µm.
■ Laser power higher than 3 kW.
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Wavelengths Laser Wavelength Spectral range
Yb: YAG 1030 nm near infrared
Pilot laser 630 - 680 nm visible, red
Tab. 1-1
The control unit of the laser device contains interfaces for safety
circuits (SIK).
What is a safety circuit? A safety circuit is an electric circuit used to monitor the protec-
tive covers and safety doors. Under the protective cover moni-
tored by the safety circuit, laser light can only be emitted from
the focusing lens if the laser protective cover is closed.
You may also integrate the EMERGENCY STOP function of an
equipment (equipment EMERGENCY STOP) into the safety cir-
cuit. Further information is given in the interface descriptions
"Interfaces of the laser devices with CPX V4" and "Safety circuit
of the subassemblies ASV3...".
ASV board Each safety circuit is connected to the ASV board located in the
control unit of the laser device. The ASV board controls an opti-
cal shutter which prevents laser light leaving the laser when the
safety circuit is open.
ASV: Arbeits- und Sicherheits-Verschluss (operating and safety
shutter).
Operating mode The following picture shows the general mode of operation of a
safety circuit.
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WS-00101
1 Laser control system 3 Door contact closed 4 Door contact open
2 Shutter
Safety circuit, principle Fig. 1-3
Operating function In the picture above the safety circuit is closed. The laser
operates according to the running laser program or is controlled
manually by the operator.
Safety function In the image below the safety circuit is open because the door
to the enclosed protective housing has been opened. The shut-
ter is switched to CLOSED position by means of the ASV board
in the control unit. No laser light is emitted at the processing
point anymore.
Checking the function Check the function of the protective door, if you used the safety
circuit to monitor the protectective door. Check the function of
the EMERGENCY STOP push-button of the equipment (equip-
Laser light upon “Laser On” When the safety circuit is closed and the shutter is open, laser
light > 5 mW can be emitted from the laser beam emission
openings after having switched on the laser, even if the com-
mand to trigger the laser has not yet been started.
Fig. 1-4
External laser warning lamp Additional laser warning lamp can be connected to the laser
device and attached, for example near the workstation.
Further information is given in the interface descriptions of
EMERGENCY STOP and ASV.
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5.5 Key-operated switch
Fig. 1-5
Key-operated switch
Fig. 1-6
The labels and warning labels attached to the laser product and
in the range of the focusing optics are described in this section.
The point of fastening is indicated for each label.
Notes regarding power and wavelength of the pilot laser Fig. 1-7
Notes regarding power and wavelength of the pilot laser Fig. 1-8
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Warning of dangerous laser radiation Fig. 1-11
6 TruDisk 1000/2000/2001/2002
6 TruDisk 3000/3001/3002/3006/4000/4001/4002/4006
6 TruDisk 5000/5001/5002/5006/6001/6002/6006
6 TruDisk 8001/8002
Fig. 1-16
Fig. 1-17
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10
11
12
Note: "Observe the operating instructions when checking the Fig. 1-21
electrical system"
13
Note: "In case of frost, leakage of cooling water," Instruc- Fig. 1-23
tions: see Operator's manual
15
Fig. 1-24
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Fig. 1-25
Fig. 1-26
Mandatory marking As the operator of the laser device you are obliged to attach the
label next to the focusing optics, so that it is visible for the per-
sons staying within this area.
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6. Measures of the user
Exceptions The laser device is not intended for processing metals or metal
alloys in connection with flammable or explosive materials
(example: containers filled with combustible gases or fuel, ammu-
nition).
The laser product must not be operated in an environment sub-
ject to explosion hazards.
Condition of the laser The laser product may only be used if it is in perfect technical
product condition. Any faults, especially those affecting safety of the
unit, must be eliminated immediately!
Spare parts Spare parts must comply with the requirements specified by
TRUMPF. This is guaranteed with original spare parts.
Cables and hoses Always lay laser light cables and the electric cables and hoses
in such a way that they are protected or in sufficient height and
the minimum bending radius is observed.
Protective covers Always cover the focusing optics, laser beam path and process-
ing points with protective covers, as far as possible. Protective
covers must be designed in such a way that laser light cannot
escape.
Cordoning off the Cordon off the areas in which laser light can escape to prevent
hazardous area access of unauthorized persons, for example by using code
locks or suitable signaling devices.
Laser safety officer If your company operates a class 3B, 3R or class 4 laser prod-
uct, appoint a laser safety officer. Make sure that this person is
qualified and can assess the hazards caused by the laser and
take appropriate measures. Put this laser safety officer in
charge of supervising the protective measures against hazards
caused by the laser.
Selecting and qualifying As the laser device user, only employ trained or instructed staff.
personnel Clearly specify the individual responsibilities of the persons for
operation, setup and servicing.
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Registering the laser As the user, you are obliged to report the operation of class 3B
product and class 4 laser products to the authorities responsible for
laser safety.
If you have any questions, contact the local sales office of
TRUMPF.
Skilled electrician According to the rules of electrical engineering, any work on the
electrical system of a laser product may only be carried out:
■ by an electrician.
■ by instructed persons under the supervision and guidance of
an electrician.
Standard operation Operate the laser product only when all protective and safety rel-
evant devices, - e.g. Emergency Stop equipment, protective cov-
ers, safety contacts, exhausters - are in place and fully opera-
tive.
Open the safety circuit of the light path in question when an
error occurs. Have any defects eliminated immediately.
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Prepare an operating instruction establishing what to do in an
emergency. Attach the operating instruction in the dangerous
area in a way that everyone can read.
Obligations of the owner As the operating company, make sure that all persons operating
the laser product have the knowledge and qualifications to do
so. In particular, the personnel needs the required awareness of
possible dangers that might be caused by the laser product.
Read operator's manual Before starting the work, the personnel entrusted with work on
the laser product must have read the operator’s manual and the
chapter "Safety" in particular. This applies especially to persons
working only occasionally on the laser product, e.g. during main-
tenance.
Training with TRUMPF If required, TRUMPF offers trainings for operators and personnel
responsible for maintenance. Please contact the TRUMPF serv-
ice department.
Labels Please observe the labels attached to the laser product. Ensure
that the labels are in a legible state. Any labels that are dam-
aged or not longer legible must be replaced.
For further information on the labels: see section "Labels".
If your risk assessment for the laser product shows that techni-
cal measures are not sufficient, persons can be protected in
addition by wearing personal safety equipment.
Examples:
■ Laser safety glasses to protect the eyes against escaping
laser light.
■ Protective gloves to protect the hands against hot workpie-
ces.
■ Respiratory equipment to protect the respiratory tract against
hazardous substances.
Make sure that the provided personal safety equipment is effec-
tive. For laser safety glasses, for example, the filtering glasses
have to be suitable for the wavelengths of the laser light emitted
by the laser. The optical density of the filtering glasses must be
adapted to the beam intensity.
Check the provided personal safety equipment on a regular
basis. The safety equipment must be in perfect condition. Laser
safety glasses must be free of damage and scratches.
Stipulate wearing of personal safety equipment clearly, for exam-
ple in a directive.
Make sure that this regulation is observed.
Punish any violation of this regulation.
6.10 Disposal
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GaAs is:
■ toxic if inhaled or swallowed.
■ carcinogenic for humans.
■ severely harmful to water, particularly for aquatic organisms
(fish, plankton etc.).
As long as the housing of the laser modules is not open or dam-
aged, GaAs does not pose any danger.
Always dispose of pump modules in accordance with the respon-
sible local waste disposal authority and observe the local regula-
tions.
Installation conditions,
Transport
2 Dimensions 2‐7
2.1 Laser device 2‐7
2.2 Free space for operation and maintenance 2‐8
2.3 Free space for service work 2‐9
2.4 Panel PC (Option) 2‐10
2.5 Laser light cable 2‐11
2.6 Focusing optics 2‐11
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4 Connections 2‐15
4.1 External connections 2‐15
4.2 Electrical interfaces 2‐16
8 Emissions 2‐57
11 Transport 2‐62
11.1 Transport by means of pallet jack 2‐62
11.2 Transporting by fork lift 2‐64
11.3 Moving the laser device on wheels 2‐67
11.4 Packing the laser device 2‐69
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1. Scope of delivery
Laser light cable Number and length of the laser light cables depend on the appli-
cation of the laser device.
Focusing optics Number and arrangement of the focusing optics depend on the
machining task to be performed by the laser device.
Pay attention to the delivery Details on the delivered articles including material number and
note! number of pieces are specified on the delivery note.
1.3 Documents
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■ Labels and warning signs to be attached to the workstation.
■ Optional: Documentation of components by other manufactur-
ers
For example:
− Operator's manual for a CCD camera which is operated
on focusing optics.
− Documentation of the chiller.
Front view and left side view, type "basic" Fig. 2-3
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Front view and left side view, type "large" Fig. 2-4
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Type "large" Fig. 2-8
Fig. 2-9
Fig. 2-10
Length The length of the laser light cable depends on the distance
between laser device and focusing optics.
The documentation for the laser device contains information on
the dimensions of the laser light cable.
bend radius The bend radius of the laser light cable must not be smaller
than 200 mm.
Installation To install the laser light cable corresponding paths and spaces
must be provided.
Laser light cable must be layed in a way to avoid tension, kink-
ing and torsion.
Free space Ensure free space around the focusing optics, especially for:
■ unhindered emission of laser light.
■ setting work.
■ maintenance and service work.
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Note
The plug receptacles should be in horizontal position when con-
necting or disconnecting the optical plug from the focusing
optics. This prevents the particles from entering the plug recepta-
cles from above and resulting in additional cost.
371,5 134,5
Kamerama ße
37 54,5 ±3 abh ä ngig vom Typ
10
k
360 °
p
drehbar
8 Schr a ube 7,5
f M5 (4x)
h b a
Seriennu mm er CFO
6
Brennweiten-
e 2
kennzeichnung
Objektiv
C 11
r
3
130 ±0,01 2,3,4
Ansic h t C Kü hlwasser
r Zulauf
4x90 ° 12
drehbar
Zuluft 22
Crossjet 13
14
4x90 °
5 drehbar
Loch - 19
6
<1 15 8x45 °
drehbar
X 0,2
Schutzgas / Sp ü lgas 37 37
Kü hlwasser
Y 0,2
Z
Rü cklauf 77 ±0,20
39 52 ±0,20 d 1 1237676 22-43-29-00 Steckeraufnah m e CFO 8 0778143 22-27-04-00 Beobachtung drehbar
2 1285521 22-47-05-00 Kollim ation CFO 200 AQ mit Defok. 9 0778149 22-27-06-00 Adapter fuer Ka mera
3 0781581 22-24-78-00 Kuehlring 3 10 Ka m era
4 1235049 22-43-20-00 Abdeckung CFO 90 ° 11 Objektiv 200
5 1233290 22-43-17-00 Versorgungsschnittstelle 12 1231656 22-43-06-00 Kassetten m odul CFO 50
6 0766534 22-24-03-00 Wuerfel 90 ° fuer Beobachtung 13 Schutzglas
7 0778800 22-24-57-00 Flansch mit Schutzfilter 14 1225300 22-43-04-00 Crossjet 200 CM TL
15 1231600 22-43-28-00 Schutzgaszufuhr 200
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3. Weight, floor at the installation site
Height difference of the floor Install the laser device as horizontal as possible! Level differen-
ces of the floor at the installation site cannot be compensated
using the castors.
Vibrating charge
1 Cable entry system for e.g. 3 Condensate drain, connection 5 Cooling water supply
external interfaces for hose ∅ 8 mm, standard 6 Cable bushing for mains cable
2 Connection for equipotential O.D. tubing
bonding 4 Cooling water return
External connections Fig. 2-14
Cooling water connections The cooling water hoses are mounted on a hose nozzle which
is fitted to the laser device by means of knurled nuts.
Further Information on the connection and the hose and thread
dimensions: (see "Cooling water connections", pg. 2‐50)
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4.2 Electrical interfaces
Parallel interface or fieldbus The laser device can be controlled by an external control unit
interface (e.g. PLC) via parallel or fieldbus interfaces.
The external control unit can be connected to the parallel or real-
time interface. Further information on this topic is given in chap-
ter "Operating" and the interface description for the laser device.
Analog input The optional interface "Analog input" enables the definition of
the laser power, pulse duration and frequency as analog quan-
tity externally by voltage or current.
Safety circuit interface The safety circuit interface of the laser device allows:
■ external safety devices to be integrated into the safety circuit
of the laser device.
■ status signals to be displayed externally.
A shutter switch releases the respective light path when the
safety circuit of the shutter switch is closed.
Further information is given in the interface description of the
ASV.
Switch-on interface The contacts required to activate the "Control ON" and "Control
OFF" functions from an external device (for example a PLC) are
provided on the interface X2. Besides, the interface has con-
tacts for connecting an external laser warning lamp and an exter-
nal monitoring lamp.
EMERGENCY STOP interface The EMERGENCY STOP interface allows you to:
■ connect further EMERGENCY STOP pushbuttons to the
laser device.
or
■ integrate the laser device in a higher-ranking EMERGENCY
STOP circuit.
The higher-ranking EMERGENCY STOP circuit can be part of a
system which comprises the laser device.
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Note
When installing the cable to an external EMERGENCY STOP
device, make sure that it cannot get pinched or rolled over.
Peripheral bus interface The TRUMPF peripheral bus is a field bus system based on
real-time Ethernet. The TRUMPF peripheral bus components are
designed for installation on DIN mounting rails (35 mm) accord-
ing to EN 50022.
More information is given in the interface description “TRUMPF
Peripheral Bus interfaces”.
Analog output The front plate of the DLC board is provided with 2 analog out-
puts. For each output, the user can select in the software the
signal to be scanned at a connector for measuring purposes.
Measuring instruments (such as an oscillograph) can be con-
nected directly to the output signals.
More information is given in the interface description "Analog
output of the DLC board".
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 4,7 5 7,3 Consumption data
rated power on the work-
piece
Maximum power con- 5,4 5,8 8,4 Case of service
sumption
TruDisk 1000 Tab. 2-4
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2019-11 Connected loads 2‐19
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 6,9 7,4 10,7 Consumption data
rated power on the work-
piece
Maximum power con- 8,9 9,6 13,8 Case of service
sumption
TruDisk 2000 Tab. 2-5
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 6,7 7,2 10,4 Consumption data
rated power on the work-
piece
Maximum power con- 8,9 9,6 13,8 Case of service
sumption
TruDisk 2001, TruDisk 2002 Tab. 2-6
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 11.2 12 17.5 Consumption data
rated power on the work-
piece
Maximum power con- 16.4 17.2 29 Case of service
sumption
TruDisk 3000 Tab. 2-7
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 10,3 10,9 15,8 Consumption data
rated power on the work-
piece
Maximum power con- 14,1 14,9 21,5 Case of service
sumption
TruDisk 3001, TruDisk 3002, TruDisk 3006 Tab. 2-8
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 14.2 15.2 22 Consumption data
rated power on the work-
piece
Maximum power con- 19.2 20 34 Case of service
sumption
TruDisk 4000 Tab. 2-9
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 17.2 18.4 26 Consumption data
rated power on the work-
piece
Maximum power con- 22 23 39 Case of service
sumption
TruDisk 5000 Tab. 2-11
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 15,2 16,1 23,2 Consumption data
rated power on the work-
piece
Maximum power con- 21,1 22,3 32,2 Case of service
sumption
TruDisk 5001, TruDisk 5002, TruDisk 5006 Tab. 2-12
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 17,8 18,9 27,2 Consumption data
rated power on the work-
piece
Maximum power con- 24,6 26 37,5 Case of service
sumption
TruDisk 6001 Tab. 2-13
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 17,6 18,7 27 Consumption data
rated power on the work-
piece
Maximum power con- 24,6 26 37,5 Case of service
sumption
TruDisk 6002, TruDisk 6006 Tab. 2-14
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2019-11 Connected loads 2‐21
Operating status Power [kW] Power [kVA] Current with 400 V Use
[A]
Electrical power at laser 24 25,5 37 Consumption data
rated power on the work-
piece
Maximum power con- 31 33 47 Case of service
sumption
TruDisk 8001, TruDisk 8002 Tab. 2-15
Fault current protective The leakage current of the laser device can be > 10 mA due to
device operation. When required use an all-current fault current circuit
breaker (RCD type B) up to 30 mA.
Electrical inspection Check the electrical safety of the laser device regularly ‑ at least
every 4 years.
More information has been given in chapter "Safety" of the oper-
ator's manual, section "Electrical energy".
Ambient temperature 50 °C
Line voltage Mains undervoltage
(380 V -10 %)
Installation On surfaces
Accumulation None
Tab. 2-18
Mains connection option With the mains connection option, an industrial plug-in connector
is attached to the housing.
Mains connection TruDisk 1000 – 4006:
Pin 1 L1
Pin 2 L2
Pin 3 L3
Pin 4 to pin 6 NC
PE PE
Connector assignment mains connection TruDisk 1000 – Tab. 2-20
4006
Pin 1 L1
Pin 2 L2
Pin 3 L3
Pin 4 NC
Pin PE PE
Pin 11-14 NC
Connector assignment mains connection TruDisk 5000 – Tab. 2-22
8002
Customer-supplied mains The following connected loads refer to the line filter terminal:
cable, option
TruDisk 1000 - 3006 TruDisk 4000 - 8002
Multiwire 10 mm2 25 mm2
Massive 16 mm2 35 mm2
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2019-11 Connected loads 2‐23
AWG/kcmil 6 4
Torque 1,2 Nm 2 - 2,2 Nm
PE connec- M5 M5
tion bolt
Maximum clamping area Tab. 2-23
Fig. 2-16
Fasten the mains cable to the cable holder with a cable tie.
Regular check 1. Look for the minimal insulation resistance admissible for the
laser device (see "Tab. 2-3", pg. 2‐19).
2. If the measured value is higher than the table value, register
and mark the laser device with "All right".
3. If the measured value is lower than the table value, elimi-
nate the cause for the lower value and repeat the measure-
ment.
One reason might be that a technical modification that influ-
ences the insulation resistance was carried out at the laser
device after delivery.
or
Ø If you cannot find the cause or cannot elimnate it, con-
tact the TRUMPF service department to agree upon the
further proceeding.
The contact data (phone No. etc) of the service are to
be found in the operator's manual of the laser device.
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6. Cooling unit
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
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Determining dimensioning
data
Note
When dimensioning the piping for the external cooling water,
make sure that the required differential pressure is applied
directly to the device connections.
1. Determine the maximum possible supply temperature of the
external cooling water.
2. Read off the minimum water requirement at the correspond-
ing characteristic curve of water requirement (Fig. "Example"
left).
- In the example: Water requirement of 1,15 m³/h with maxi-
mum power consumption at 25 °C supply temperature.
3. Read the pressure drop which is generated at this flow rate
between the supply and the return of the cooling unit at the
pressure drop characteristic (Fig. "Example" right) on the
right side.
- In the example: 0,2 bar.
To ensure the function of the internal valve, you must reach
a minimum pressure difference of 0,2 bar!
4. When selecting hose cross-sections and hose lengths,
TRUMPF recommends a safety factor of 0.5 bar in order to
compensate for slight contamination of the filter and for
measuring inaccuracies on site.
- In the example: 0,7 bar.
The determined values for water consumption and pressure
drop have to be dimensioned in a way that the reliable opera-
tion of the laser device is guaranteed. Laser device operation
with lower values reduces the regulation reserve of the cooling
unit. This may cause a frequent display of monitoring or fault
messages because of excess temperature. Such messages inter-
rupt the operation of the laser device.
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
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Cooling water consumption for pipe
dimensioning
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
Note
When dimensioning the piping for the external cooling water,
make sure that the required differential pressure is applied
directly to the device connections.
1. Determine the maximum possible supply temperature of the
external cooling water.
2. Read off the minimum water requirement at the correspond-
ing characteristic curve of water requirement (Fig. "Example"
left).
- In the example: water requirement of 1,81 m³/h with maxi-
mum power consumption at 25 °C supply temperature.
3. Read the pressure drop which is generated at this flow rate
between the supply and the return of the cooling unit at the
pressure drop characteristic (Fig. "Example" right) on the
right side.
- In the example: 0,2 bar.
To ensure the function of the internal valve, you must reach
a minimum pressure difference of 0,2 bar!
4. When selecting hose cross-sections and hose lengths,
TRUMPF recommends a safety factor of 0.5 bar in order to
compensate for slight contamination of the filter and for
measuring inaccuracies on site.
- In the example: 0,7 bar.
The determined values for water consumption and pressure
drop have to be dimensioned in a way that the reliable opera-
tion of the laser device is guaranteed. Laser device operation
with lower values reduces the regulation reserve of the cooling
unit. This may cause a frequent display of monitoring or fault
messages because of excess temperature. Such messages inter-
rupt the operation of the laser device.
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6.3 External cooling circuit
TruDisk 3000, TruDisk 3001,
TruDisk 3002, TruDisk 3006
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
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2019-11 Cooling unit 2‐33
Determining dimensioning
data
Note
When dimensioning the piping for the external cooling water,
make sure that the required differential pressure is applied
directly to the device connections.
1. Determine the maximum possible supply temperature of the
external cooling water.
2. Read off the minimum water requirement at the correspond-
ing characteristic curve of water requirement (Fig. "Example"
left).
- In the example: water requirement of 1,45 m³/h with maxi-
mum power consumption at 21 °C supply temperature.
3. Read the pressure drop which is generated at this flow rate
between the supply and the return of the cooling unit at the
pressure drop characteristic (Fig. "Example" right) on the
right side.
- In the example: 0,2 bar.
To ensure the function of the internal valve, you must reach
a minimum pressure difference of 0,2 bar!
4. When selecting hose cross-sections and hose lengths,
TRUMPF recommends a safety factor of 0.5 bar in order to
compensate for slight contamination of the filter and for
measuring inaccuracies on site.
- In the example: 0,7 bar.
The determined values for water consumption and pressure
drop have to be dimensioned in a way that the reliable opera-
tion of the laser device is guaranteed. Laser device operation
with lower values reduces the regulation reserve of the cooling
unit. This may cause a frequent display of monitoring or fault
messages because of excess temperature. Such messages inter-
rupt the operation of the laser device.
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
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2019-11 Cooling unit 2‐35
Cooling water consumption for pipe
dimensioning
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
Note
When dimensioning the piping for the external cooling water,
make sure that the required differential pressure is applied
directly to the device connections.
1. Determine the maximum possible supply temperature of the
external cooling water.
2. Read off the minimum water requirement at the correspond-
ing characteristic curve of water requirement (Fig. "Example"
left).
- In the example: water requirement of 1,7 m³/h with maxi-
mum power consumption at 21 °C supply temperature.
3. Read the pressure drop which is generated at this flow rate
between the supply and the return of the cooling unit at the
pressure drop characteristic (Fig. "Example" right) on the
right side.
- In the example: 0,2 bar.
To ensure the function of the internal valve, you must reach
a minimum pressure difference of 0,2 bar!
4. When selecting hose cross-sections and hose lengths,
TRUMPF recommends a safety factor of 0.5 bar in order to
compensate for slight contamination of the filter and for
measuring inaccuracies on site.
- In the example: 0,7 bar.
The determined values for water consumption and pressure
drop have to be dimensioned in a way that the reliable opera-
tion of the laser device is guaranteed. Laser device operation
with lower values reduces the regulation reserve of the cooling
unit. This may cause a frequent display of monitoring or fault
messages because of excess temperature. Such messages inter-
rupt the operation of the laser device.
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6.5 External cooling circuit
TruDisk 5000, TruDisk 5001,
TruDisk 5002, TruDisk 5006
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
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2019-11 Cooling unit 2‐39
Determining dimensioning
data
Note
When dimensioning the piping for the external cooling water,
make sure that the required differential pressure is applied
directly to the device connections.
1. Determine the maximum possible supply temperature of the
external cooling water.
2. Read off the minimum water requirement at the correspond-
ing characteristic curve of water requirement (Fig. "Example"
left).
- In the example: water requirement of 2 m³/h with maximum
power consumption at 21 °C supply temperature.
3. Read the pressure drop which is generated at this flow rate
between the supply and the return of the cooling unit at the
pressure drop characteristic (Fig. "Example" right) on the
right side.
- In the example: 0,2 bar.
To ensure the function of the internal valve, you must reach
a minimum pressure difference of 0,2 bar!
4. When selecting hose cross-sections and hose lengths,
TRUMPF recommends a safety factor of 0.5 bar in order to
compensate for slight contamination of the filter and for
measuring inaccuracies on site.
- In the example: 0,7 bar.
The determined values for water consumption and pressure
drop have to be dimensioned in a way that the reliable opera-
tion of the laser device is guaranteed. Laser device operation
with lower values reduces the regulation reserve of the cooling
unit. This may cause a frequent display of monitoring or fault
messages because of excess temperature. Such messages inter-
rupt the operation of the laser device.
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
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2019-11 Cooling unit 2‐41
Cooling water consumption for pipe
dimensioning
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
Note
When dimensioning the piping for the external cooling water,
make sure that the required differential pressure is applied
directly to the device connections.
1. Determine the maximum possible supply temperature of the
external cooling water.
2. Read off the minimum water requirement at the correspond-
ing characteristic curve of water requirement (Fig. "Example"
left).
- In the example: water requirement of 2,11 m³/h with maxi-
mum power consumption at 21 °C supply temperature.
3. Read the pressure drop which is generated at this flow rate
between the supply and the return of the cooling unit at the
pressure drop characteristic (Fig. "Example" right) on the
right side.
- In the example: 0,2 bar.
To ensure the function of the internal valve, you must reach
a minimum pressure difference of 0,2 bar!
4. When selecting hose cross-sections and hose lengths,
TRUMPF recommends a safety factor of 0.5 bar in order to
compensate for slight contamination of the filter and for
measuring inaccuracies on site.
- In the example: 0,7 bar.
The determined values for water consumption and pressure
drop have to be dimensioned in a way that the reliable opera-
tion of the laser device is guaranteed. Laser device operation
with lower values reduces the regulation reserve of the cooling
unit. This may cause a frequent display of monitoring or fault
messages because of excess temperature. Such messages inter-
rupt the operation of the laser device.
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6.7 External cooling circuit TruDisk 8001,
TruDisk 8002
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
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2019-11 Cooling unit 2‐45
Determining dimensioning
data
Note
When dimensioning the piping for the external cooling water,
make sure that the required differential pressure is applied
directly to the device connections.
1. Determine the maximum possible supply temperature of the
external cooling water.
2. Read off the minimum water requirement at the correspond-
ing characteristic curve of water requirement (Fig. "Example"
left).
- In the example: Wasserbedarf bei maximaler Leistungsauf-
nahme bei 19 °C Zulauftemperatur 2,1 m³/h.
3. Read the pressure drop which is generated at this flow rate
between the supply and the return of the cooling unit at the
pressure drop characteristic (Fig. "Example" right) on the
right side.
- In the example: 0,2 bar.
To ensure the function of the internal valve, you must reach
a minimum pressure difference of 0,2 bar!
4. When selecting hose cross-sections and hose lengths,
TRUMPF recommends a safety factor of 0.5 bar in order to
compensate for slight contamination of the filter and for
measuring inaccuracies on site.
- In the example: 0,7 bar.
The determined values for water consumption and pressure
drop have to be dimensioned in a way that the reliable opera-
tion of the laser device is guaranteed. Laser device operation
with lower values reduces the regulation reserve of the cooling
unit. This may cause a frequent display of monitoring or fault
messages because of excess temperature. Such messages inter-
rupt the operation of the laser device.
Note
Note that the differential pressure refers directly to the connec-
tions of the laser device. Connected hoses cause an additional
pressure drop. This pressure drop depends on the length and
diameter of the hoses.
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2019-11 Cooling unit 2‐47
Characteristic curve of pressure loss TruDisk 1000 - 2002 Fig. 2-38
The flow rate is shown here using the minimum pressure differ-
ence of the laser cooler (with open internal valves). Note that
this is the pressure difference at the connections of the laser
device.
Use of an additional heat exchanger in the optical compartment
results in additional water consumption. The additional water
consumption must be added to the water consumption deter-
mined above. In the example - 300 l at pressure difference of 1
bar.
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6.9 Cooling water connections
Note
If the laser is not used, shut off the domestic water connections
in the supply and return of the external cooling circuit.
1 1¼" union nut internal thread 3 Hose fitting outside diameter 1"
2 50 mm union nut key size
Fig. 2-42
If you operate the laser device together with a chiller, the chiller
has to meet the requirements stated in the table below.
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Cooling capacity TruDisk 1000: ≥ 4,5 kW
TruDisk 2000, TruDisk 2001, TruDisk 2002:
≥ 7 kW
TruDisk 3000: ≥ 13,5 kW
TruDisk 3001, TruDisk 3002, TruDisk 3006:
≥ 11 kW
TruDisk 4000: ≥ 15 kW
TruDisk 4001, TruDisk 4002, TruDisk 4006:
≥ 13,5 kW
TruDisk 5000: ≥ 17 kW
TruDisk 5001, TruDisk 5002, TruDisk 5006:
≥ 16 kW
TruDisk 6001, TruDisk 6002, TruDisk 6006:
≥ 18,5 kW
TruDisk 8001, TruDisk 8002: ≥ 23 kW
(Cooling power on request of the maximum
system reserve)
Minimum water circula- TruDisk 1000:
tion quantity (see "Fig. 2-17", pg. 2‐27)
TruDisk 2000, TruDisk 2001, TruDisk 2002:
(see "Fig. 2-20", pg. 2‐30)
TruDisk 3000, TruDisk 3001, TruDisk 3002,
TruDisk 3006:
(see "Fig. 2-23", pg. 2‐33)
TruDisk 4000, TruDisk 4001, TruDisk 4002,
TruDisk 4006:
(see "Fig. 2-26", pg. 2‐36)
TruDisk 5000, TruDisk 5001, TruDisk 5002,
TruDisk 5006:
(see "Fig. 2-29", pg. 2‐39)
TruDisk 6001, TruDisk 6002, TruDisk 6006:
(see "Fig. 2-32", pg. 2‐42)
TruDisk 8001, TruDisk 8002:
(see "Fig. 2-35", pg. 2‐45)
"Extended ambient conditions" option:
(see ""Extended ambient conditions" option",
pg. 2‐47)
Pressure difference TruDisk 1000 - TruDisk 2002:
Supply - return (see "Fig. 2-18", pg. 2‐27)
TruDisk 3000 - TruDisk 8002:
(see "Fig. 2-24", pg. 2‐33)
"Extended ambient conditions" option:
TruDisk 1000 - TruDisk 2002:
(see "Fig. 2-38", pg. 2‐48)
TruDisk 3000 - TruDisk 8002:
(see "Fig. 2-39", pg. 2‐48)
Overflow valve required
Tab. 2-32
Fig. 2-44
The chiller pump must be designed for the total pressure drop
(pressure drop in the laser device + pressure drop of the con-
necting lines).
Coolant
Treatment method Demineralized, deionized (DI water).
For the extraction of DI water, water of drinking
water quality must be used.
Quantity TruDisk 1000 - TruDisk 2002: ca. 30 l (4x)
TruDisk 3000 - TruDisk 8002: ca. 60 l (4x)
Conductivity 6 - 10 μS/cm
Gesamtkeimzahl < 100 KBE/ml
Cooling water Water Care-Copper
additives
Information on the laser cooling circuit Tab. 2-34
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Treated DI water in operation
Conductivity 20 - 50 μS/cm
Maintenance 1 - 2 h of purification with biocide once a year
Indications regarding the laser cooling circuit during opera- Tab. 2-35
tion
Notes
■ Water Care-Copper must be used.
■ When refilling DI water, check the use of Water Care-Cop-
per.
■ No operation of the cooling unit with an insufficient conductiv-
ity. The operation with an insufficient conductivity damages
the components in the laser cooling circuit.
Cooling of external DI water from the cooling circuit of the laser can result in
components by other corrosion in components containing materials not resistant
manufacturers to DI water. Corrosion products that enter the laser device
via the cooling circuit can cause damage in the laser.
TRUMPF shall only be liable in accordance with legal regula-
tions for damage caused by defects in devices or compo-
nents delivered by TRUMPF. TRUMPF cannot be held liable
for damage caused by third-party products.
Conditions for long-term If the laser device is stored for longer than 4 weeks:
storage ■ The cooling unit must be emptied.
For emptying the cooling unit a compressed air connection
is required.
The chapter "Maintenance" contains a description for empty-
ing the laser cooler.
■ Ambient conditions must not result in condensation, see dew
point diagrams.
Alternatively, the laser device must be operated for 4 hours
weekly with active laser chiller and external cooling.
Height above sea level Installation site > 2000 m above sea level, only with upstream
overvoltage protection of 2.5 kV.
Dew point If warm and humid air reaches cold surfaces, condensation
water is formed at certain temperatures. This condensation
water can lead to faults of the electrical and optical components
or even to their failure.
Therefore, for avoiding condensation water, it is required that
the ambient conditions at the laser device are within certain lim-
its.
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Dew point diagram max. 100 % at 28 °C Fig. 2-45
"Extended ambient
conditions" option
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9. Operator’s stand
Fig. 2-47
Note
Install the laser device in a place where the main switch can be
reached easily.
Fig. 2-48
Fig. 2-49
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9.4 Location for maintenance work
Inspect all parts of the laser device and the accessories for
signs of transport damage immediately after delivery.
10.2 Start-up
DI water For the commissioning of the laser device, keep at hand enough
deionized water (see "Laser cooling circuit", pg. 2‐53).
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2019-11Measures to be taken on delivery of the laser device 2‐61
11. Transport
Conditions
■ To move the laser device at the installation site:
− turn the laser device off.
− install the laser light cables and supply lines in a way
that there is enough space to move.
− ensure that the laser light cables and supply lines will
not be damaged.
■ To change the installation site of the laser device:
− all lines that run from other devices to the laser device
(e.g. from external control units) must be disconnected.
− The laser device must be disconnected from the electri-
cal mains.
− All laser light cables must be separated from the laser
device.
− completely empty the cooling unit if temperatures below
0 °C are to be expected during the transport or storage
of the laser device.
For emptying the cooling unit a compressed air connec-
tion is required.
The chapter "Maintenance" contains a description for
emptying the laser cooler.
Note
For the transport of the laser device, a pallet jack is necessary.
One person is necessary to operate the pallet jack and to move
the laser device.
Fig. 2-51
Note
Avoid an inclination of more than 10° when transporting the
laser device.
2. Lift the laser device by means of the lift truck.
3. Secure the laser device by means of a belt against sliding.
4. Move the lift truck with the laser device slowly to the destina-
tion so that it can be stopped at any moment.
5. Carefully put the laser device down at its destination.
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Fig. 2-52
6. Fix the brakes of all 4 rollers.
Condition
■ Before transport with the forklift truck:
− all lines that run from other devices to the laser device
(e.g. from external control units) must be disconnected.
− The laser device must be disconnected from the electri-
cal mains.
− All laser light cables must be separated from the laser
device.
− completely empty the cooling unit if temperatures below
0 °C are to be expected during the transport or storage
of the laser device.
For emptying the cooling unit a compressed air connec-
tion is required.
The chapter "Maintenance" contains a description for
emptying the laser cooler.
Minimum carrying capacity of the fork lift truck:
Type "basic": 5 kN (500 kg)
Type "large": 6,25 kN (625 kg)
Note
Avoid an inclination of more than 10° when transporting the
laser device.
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1 Laser device 3 Protective mat
2 Belt
Fig. 2-54
3. Carefully lift up the laser device using the fork lift truck.
4. Secure the laser device by means of a belt against sliding.
5. When driving, the following must be avoided:
− Fast cornering.
− Abrupt starting and stopping.
6. Carefully put the laser device down at its destination.
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Conditions
■ To move the laser device at the installation site:
− turn the laser device off.
− install the laser light cables and supply lines in a way
that there is enough space to move.
− ensure that the laser light cables and supply lines will
not be damaged.
■ To change the installation site of the laser device:
− Disconnect all lines that run from other devices to the
laser device (e.g. from the power supply or from external
control units).
− All laser light cables must be separated from the laser
device.
− completely empty the cooling unit if temperatures below
0 °C are to be expected during the transport or storage
of the laser device.
The chapter "Maintenance" contains a description for
emptying the laser cooler.
Fig. 2-56
Fig. 2-57
3. Fix the brakes of all 4 rollers.
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Packing
Fig. 2-58
5. Put a hood of bubble wrap (2) over the laser device.
6. Roll up mains cable (1) (option) and attach it to side wall.
7. Seal cooling water connections (3) 2 x.
Fig. 2-59
8. Place a hard foam panel on the laser device.
Fig. 2-61
10. Attach the side walls (1).
11. Attach hard foam strips (2) to the rear wall.
12. Place 2 hard foam panels (5) on the floor.
13. Put the plywood panel (4) onto the hard foam panels.
14. Place the beam (6) on the plywood board.
15. Place 2 anti-slip mats (3) on the press beams.
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Fig. 2-62
16. Place laser device in the transport box.
17. Protect the laser device with press beams (5) from slipping.
18. Attach air cushions (4) between the laser device and the
side walls.
19. Keep a plywood board (1), 2 beams (2) and air cushions (3)
ready at hand.
20. Attach front wall of the transport box.
Fig. 2-64
27. Attach tightening straps.
28. Mark the packaging:
"Transport in upright position only!"
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2‐74 Transport 2019-11 20-10-06-A3001-
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Chapter 3
Description
1 Overview 3‐3
2 Laser 3‐5
2.1 Structure 3‐5
2.2 Specifications 3‐5
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3.5 Incoupling optics 3‐22
Incoupling optics LLK-D 3‐23
Laser light cable 3‐23
3.6 Focusing optics 3‐27
5 Control 3‐31
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1 Laser cooler 3 Focusing optics 4 Laser light cable
2 Cabinet cooler
Fig. 3-2
2.1 Structure
2.2 Specifications
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TruDisk 2000 Wavelength of the laser light 1030 nm
Minimum laser power 60 W
Maximum laser power 2000 W
Beam parameter product 2 mm·mrad
Tab. 3-2
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TruDisk 6001 Wavelength of the laser light 1030 nm
Minimum laser power 120 W
Maximum laser power 6000 W
Beam parameter product 4 mm·mrad
Tab. 3-17
Fig. 3-4
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2019-11 Optical arrangement 3‐9
1 Incoupling optics 5 Deflection for absorber 8 Plasma sensor (option)
2 Laser light cable 6 Shutter switches 9 Beam guard
3 Beam guideway aperture 7 Deflection 90° 10 Wedge beam switch (option)
4 Absorber
Optical arrangement (example) Fig. 3-5
The laser light is fed in at the point to which the arrow desig-
nated “LASER” is pointing.
In a deflection, the laser light is deflected by 90° to the left to
the first shutter switch (VW).
The positions of the shutter switches VW determine to which
light path the laser light is guided.
The following picture shows a variant of the optical arrangement
that allows a retrofitting of one outlet without converting the exist-
ing shutter switch.
Fig. 3-7
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Fig. 3-8
Shutter switch
1 Mirror moved out of beam 3 Mirror in the beam guideway 4 Laser beam is deflected by 90°
guideway
2 Laser beam passes through in
a straight line
Fig. 3-9
Advantage The pilot laser in the shutter switch can be used while the work-
ing laser light is guided to a different light path. This allows to
use the pilot laser at processing point while workpieces are
machined at a different point.
Activate pilot laser The pilot laser can be switched on as soon as the shutter
switch mirror has been swiveled out of the beam guideway (shut-
ter closed (see "Fig. 3-11", pg. 3‐15)).
To switch on the pilot laser on the user interface is described in
chapter "Operating".
Laser classes The pilot laser has been classified as a Class 3R component.
This must be taken into account during operation, for example
by the service personnel, after removal from the unit.
In standard operation, the pilot laser light emitted from the
focussing optics outlet corresponds to class 1.
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Shutter switch functions A shutter switch is a switch with a safety function. Its design
does not differ from that of a usual switch. The difference lies in
the activation of the shutter switch by an ASV board. The shut-
ter switch is integrated into a safety circuit via the ASV board.
Thus, the shutter switch has two functions:
Safety function When the safety circuit is interrupted, the shutter switch is set
immediately to direct the laser beam into an absorber (see "Fig.
3-11", pg. 3‐15) (picture A). This also happens if a different
command comes from the operator or from a running laser pro-
gram.
Information about the operating principle and wiring of the safety
circuit is to be found in the interface description “ASV safety cir-
cuit”.
The number of shutter switches in an optical arrangement is usu-
ally identical to the number of light paths. The shutter switches
are arranged in series. They are activated in such a way that at
most one shutter switch is open (mirror in the beam guideway,
(see "Fig. 3-11", pg. 3‐15) (pictures B and C). This ensures
that when the safety circuit is interrupted the laser beam is
always directed into the absorber which is the last in the series.
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Deflection (U1, U2, ...)
Fig. 3-12
In this figure, the mirror of the shutter switch VW2 has been
swiveled into the beam guideway. At this point, the laser beam
is deflected through 90° and coupled into the laser light cable
connected to this light path.
In this figure, the mirror of the shutter switch VW1 has been
swiveled into the beam guideway. At this point, the laser beam
is deflected through 90° and coupled into the laser light cable
connected to this light path.
In this figure, the mirrors of the shutter switches VW1 and VW2
have been swiveled out of the beam guideway. The laser beam
passes through both shutter switches in a straight line and
enters the absorber, where it is converted into heat, until the
laser device is switched off.
In case of beam switches with safety function (shutter switches)
and shutters, the mirror is positioned such, after interruption of
the appertaining safety circuit, that the laser beam is guided into
an absorber or to a safe light path.
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3.3 Wedge beam switch (option)
With a wedge beam switch in the beam path of the laser output
it is possible, in conjunction with a 2-in-1 LLK, to select the core
diameter of the LLK through which the laser light will be guided
to the focusing optics:
■ via the inner core of 100 µm (1) for cutting applications.
■ via the outer core 400 µm or 600 µm (2) (depending on the
LLK) for welding applications.
1 Laser beam in the inner core 2 Laser beam in the outer core
Fig. 3-16
The following picture shows a wedge beam switch and its com-
ponents.
Note
In TruControl, the inner core is designated as light path (AG1)
and the outer core as light path (AG11).
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3.4 Switch can be adjusted by motor for
BrightLine Weld (option)
This means that there are three applications at one laser output:
■ Cutting: 100 % of the laser light in the inner core of the 2-
in-1 LLK.
■ Welding: 100 % of the laser light in the outer core of the 2-
in-1 LLKs.
■ Spatter-reduced welding "BrightLine Weld": laser light flexibly
distributed between the inner and outer core of the 2-in-1
LLK.
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3.5 Incoupling optics
Fig. 3-20
Fig. 3-21
Fig. 3-22
Purpose The laser light cable is a flexible transmission means for laser
light. It enables the spatial separation between laser and proc-
essing station.
Structure In the interior of the laser light cable there is a light guide which
guides the laser beam from the laser device to the focusing
optics. The light guide is surrounded by a plastic hose and a
steel sheath. The steel housing protects the light guide from
mechanical stress. It limits the bending radius of the laser light
cable.
The steel sheath is surrounded by an external plastic hose
which protects the laser light cable against environmental effects.
A safety device integrated into the laser light cable switches the
laser automatically off if the light guide is damaged or the laser
light cable at the laser or at the focusing optics is pulled out.
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Technical data LLK-D Standard lengths 10 m, 15 m, 20 m, 30 m,
40 m, 50 m, 60 m, 70 m,
80 m, 90 m, 100 m
TruDisk 8001, TruDisk 8002:
10 m, 15 m, 20 m, 30 m,
40 m, 50 m, 60 m, 70 m
LLK length with restrictions TruDisk 2000: 50 µm to 50 m,
75 µm to 50 m
TruDisk 3000: 50 µm to 30 m
TruDisk 3000, TruDisk 4000:
LLK-HP 50 µm to 50 m
TruDisk 5000: LLK-HP 50 µm
to 40 m
TruDisk 4001: 100 µm to 50 m
TruDisk 5001: 100 µm to 40 m
TruDisk 6001: 100 µm to 20 m
TruDisk 8001: LLK-HP 100 µm
to 50 m
Min. permissible bending radius 200 mm
Cable diameter 13 mm
Only splice LLKs are approved for the individual laser types.
The following figure shows which characteristics can be used to
recognize a splice LLK (SPL).
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WS-71081
1 Protective sleeve with protec- 4 Cooling water connection plug
tive glass cooling
2 Optical plug, laser side 5 Cable
3 Electrical plug, monitoring 6 Optical plug, machining side
Laser light cable, components Fig. 3-24
Monitoring The laser light cable is monitored over the whole length. The
laser device switches off immediately and no more laser light
can be emitted if a fault occurs in the laser light cable.
The fit of both optical plugs is monitored. If an optical plug is
loosened, the laser device immediately switches off.
The electrical plug is connected to the laser light cable monitor-
ing of the laser control.
Laying the laser light cable Laser light cables must be permanently installed outside the
laser safety cabins.
To do so, use:
■ Cable clips
■ Cable ducts
■ Other appropriate auxiliaries for fastening cables.
Laser light cables can be laid freely and loosely inside of the
laser cabins which are monitored by a safety circuit.
Fig. 3-25
The focusing optics focuses the laser light onto the processing
point. The high power density required for the material process-
ing is generated thereby.
Focusing optics are composed of modules according to the
requirements of the respective task.
Further information is to be found in the operating manual of
your focusing optics.
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1
WS-00113
6
Fig. 3-27
The diode power supply supplies the pump unit of the laser with
electrical power.
The diode power supply supplies the diode current in such a
way that the defined signal sequence of the laser power is ach-
ieved.
The control unit constantly monitors the diode power supply.
Operational values and statuses of the diode power supplies
can be displayed in TruControl (Main operation> Diagnose).
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1 Hole for fastening (2x) 10 Connection: cooling water sup-
2 X20: Connector current output ply
1 11 Connection: cooling water
3 X21: Connector current output return
2 12 X1: Connector for the mains
4 Handle connection
5 Coax-measurement connector, 13 LED status error (red) and
signals selectable using soft- diag. (green)
ware 14 X33: CAN bus connector
6 X22: Connector current output 15 X3: CAN bus connector
3 16 Address switch for CAN bus
7 X4: Connectors 24°V°DC and 17 Connector for test and diagno-
EPE control signals sis
8 4 status LEDs: +15 V, -15 V,
EPE and ENABLE converter
(safety functionality)
9 X23: Connector current output
4
Fig. 3-28
Fig. 3-29
The control unit controls all functions of the laser device. Apart
from this, it monitors numerous operational values and reports
when a value is outside the permitted range.
The control unit contains interfaces to higher-ranking control
units. They allow an external control of the laser device. Further
information on this topic is given in the chapter "Installation con-
ditions" and in the interface descriptions.
Monitoring The control unit also monitors the following operational values:
■ Laser power.
■ Temperature of the cooling means.
■ Temperatures within the area of the laser and of the optical
arrangement.
■ Condition of the laser light cable.
■ Safety contacts on the processing points.
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Composition
1 PBT (voltage supply) 4 DLCD_V4E (Digital Laser 7 IIO3 (Interface Intelligent Optics)
2 CPX-V4 (central processor) Control, version V4E) 8 SW4 (beam switch) (option for
3 Slot for field bus module 5 ISA (Interface Scanner Analog) wedge beam switch)
6 ASV3 LLKM (safety circuit and 9 ICF (Interface CAN Fluores-
LLK monitoring) cence)
Example: Laser control for 1 laser outlet Fig. 3-30
Fig. 3-31
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1 Main switch 7 CMD board 12 Control power supply -24 V
2 Power circuit breaker for diode 8 PSB board (optional)
power supply 9 Frequency converter LCO 13 Control power supply +24 V (3x)
3 Circuit breaker power supply 10 EMERGENCY STOP relays 14 Mains lead
4 EMERGENCY STOP interface (option) 15 Line filter
5 Switch-on port 11 24 V supply for panel PC 16 Contactor for diode power sup-
6 Electric fuses 24 V (option) ply
Fig. 3-32
Fig. 3-33
The laser cooler dissipates the heat arising in the laser through
a heat exchanger to an external cooling circuit.
If the supply temperature in the external cooling circuit exceeds
a certain value or the minimum pressure in the supply is no lon-
ger reached, an external chiller must be used in addition. You
will find the corresponding technical information in the chapter
“Installation conditions, Transport”.
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1 Control board CCB 4 Motor valve 6 Pump
2 Tank 5 Fine filter 7 Contamination filter
3 Heat exchanger
Fig. 3-34
The laser is cooled with cooling water. The pump delivers the
cooling water from the tank via the supply distributor to the
cooled components:
■ Pump unit and other cooled components of the laser
■ Absorber and other cooled components of the optical
arrangement.
■ Focusing optics.
■ Diode power supply.
The water absorbs the heat in the components and flows
through the return collectors into the heat changer where the
heat is dissipated to the external cooling circuit. From the heat
exchanger the water flows back to the tank.
Fig. 3-35
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9. Recirculating air dryer system (RDS)
Type "basic"
Fig. 3-37
Type "large"
Fig. 3-38
Fig. 3-39
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10. Panel PC (option)
Fig. 3-40
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2019-11 Remote support 3‐41
■ device number of the laser devices from TRUMPF or IP
addresses of the laser device from TRUMPF.
■ name of the contact person for the laser device.
■ telephone number for questions.
The VPN link setup is initiated by the laser device. The software
tool Request service is an extension of the TRUMPF TelePre-
sence Portal. This tool can be used to establish a connection to
the TRUMPF TelePresence Portal in order to allow a service
technician of TRUMPF a remote access to the laser device. The
Request service function is safe and protected by a firewall. In
the software manual "TruControl 1000" (10-06-80-A1-CR), chap-
ter "Service", you will find further information on the Request
service function.
Operating
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3 Operating a laser device using 4‐11
TruControl 1000
3.1 Responding to messages 4‐11
Resetting the message 4‐12
3.2 Selecting a light path 4‐12
Select the light path in the parameter set 4‐12
Changing the light path name 4‐14
3.3 Activating and deactivating the laser 4‐15
Switching the laser on and off 4‐15
3.4 Creating pulse shapes 4‐16
3.5 Creating laser programs 4‐17
3.6 Editing light paths 4‐17
3.7 Pilot laser 4‐18
Switching the switching functions of pilot 4‐18
laser on and off
Setting the pilot laser mode 4‐19
Switching the pilot laser on and off in the 4‐21
light path
1.1 Housing
EMERGENCY STOP push- The laser is switched off immediately if the EMERGENCY STOP
button (Option) push-button is pressed. In particular, no more laser light is emit-
ted.
The EMERGENCY STOP push-button can be integrated in the
EMERGENCY STOP circuit of a system. With this push-button,
the entire system can be cut off. More information can be found
in the interface description "EMERGENCY STOP".
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Laser warning lamp The laser warning lamp is lit when:
■ laser light is emitted at the processing point.
■ the laser is ready for releasing laser light, even if no laser
light is emitted at the processing point yet (“laser on” status).
Key-operated switch
Fig. 4-2
In OFF position:
■ the main switch disconnects the laser device from the mains.
■ the main switch can be protected against unauthorized
switching-on by means of padlocks.
Always protect the main switch against unauthorized switching-
on during maintenance and repair work.
1 Touchscreen
Fig. 4-3
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2. Switching the laser device on and off
Condition
■ The following lines and cables are connected:
− Electrical mains connection.
− External cooling circuit.
− Laser light cable.
− Control lines between laser device and panel computer
or Windows PC, if applicable.
− Control lines to periphery, if applicable.
Condition
■ The following lines and cables are connected:
− Electrical mains connection.
− External cooling circuit.
− Laser light cable.
− Control lines between laser device and panel computer
or Windows PC.
− Control lines to periphery, if applicable.
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2.3 Switching off in case of emergency
or malfunction
Tip
To switch the control unit off, press the ON/OFF button for > 4 s.
Note
Always proceed in the indicated order since otherwise software
and hardware damage may occur in the control unit of the laser
device.
1. Press the ON/OFF button (1) on the front of the laser device
for > 4 s.
The indicator lamp of the ON/OFF button (1) flashes blue
while the control unit is switched off.
2. Wait until the control unit of laser device is switched off.
The control unit is switched off when the indicator lamp of
the ON/OFF button (1) permanently lights white.
3. Turn the main switch (3) of the laser device to the OFF posi-
tion.
4. Turn the key switch (2) to the left and remove the key.
The laser device is switched off.
Note
Always proceed in the indicated order since otherwise software
and hardware damage may occur in the control unit of the laser
device.
Switching off the laser 1. Press the ON/OFF button (1) on the front of the laser device
device for > 4 s.
The indicator lamp of the ON/OFF button (1) flashes blue
while the control unit is switched off.
2. Wait until the control unit of laser device is switched off.
The control unit is switched off when the indicator lamp of
the ON/OFF button (1) permanently lights white.
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3. Turn the main switch of the laser device to the OFF position.
4. Turn the key-operated switch to the left and remove the key.
5. Switch off the panel computer.
or
Ø Quit the TruControl 1000 Module Remote on the Win-
dows PC.
The laser device is switched off.
Icon Explanation
Icon for fault message
Tab. 4-1
The message line displays the message code and the short text
of the message.
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Resetting the message
Fault and monitoring messages can be reset with the Reset but-
ton. In case of a fault message, the fault must be eliminated
before resetting the message. If fault messages are active, the
Reset starts an initialization of the control. This means: switch-
ing on and test sequences are carried out until the laser device
is ready again.
Ø Either
Ø Select the Diagnostics main operation.
Ø Select the message history with .
Ø Select the Reset button.
or
Ø Select message line.
Ø Select the >Message tab.
Ø Press Reset to reset the fault message.
The message is reset.
Condition
■ No external control is active.
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Changing the light path name
Condition
■ User level 60
Fig. 4-8
Conditions
■ The laser device has been switched on.
■ The buttonLaser is active on the touchscreen of the operat-
ing panel.
■ There is no active fault message.
■ The parameter set or the laser program has been selected.
5. Select Trigger.
The Release button changes its color from gray to yellow.
With the Release button, a laser program or parameter set
is started.
The button Release causes the generation of laser light or
the start of a laser program.
6. Select Stop.
The Stop button changes the color from yellow to grey.
An operating mode without defined end (e.g. continuous
pulse, pulse train or endless loop in the laser program) is
correctly completed.
An operating mode with defined end (laser program or pulse
train) is interrupted. In this case, the monitoring message
"Program interrupted with Stop" appears. It can be deleted
with Reset.
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3.4 Creating pulse shapes
The laser device can create any pulse shapes wanted. A pulse
shape editor is integrated in TruControl 1000. Pulse shapes are
created, edited and managed in the pulse shape editor.
1 Title bar 3 Option for changing the time dif- 5 Pulse shape diagram
2 Pulse data table ference
4 Context bar
Pulse shape editor Fig. 4-9
Fig. 4-10
Possible actions In connection with light paths, the following actions are possible
under TruControl 1000:
■ Display details on light paths
■ Display light path overview
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■ Change light path name
■ Log the focusing optics on and off
Please refer to the software manual TruControl 1000 for further
information on authorization and processing.
Programming light paths TRUMPF has already programmed all possible light paths for
the optical arrangement of your laser device. Programming light
paths should be done exclusively by the TRUMPF Laser service
engineers (from user level 70). This is only necessary if the opti-
cal arrangement of the laser device was changed in such a way
that other light paths become possible or previous light paths
are no longer possible.
Fig. 4-11
Activate pilot laser When the pilot laser is switched on, is determined:
■ by the pilot laser mode set in the system settings (see "Set-
ting the pilot laser mode", pg. 4‐19).
■ by the shutter switch state (shutter switch closed or open).
■ by the state of the safety circuit (safety circuit interrupted or
closed).
■ by the PILOT_LASER_ON external signal.
Condition
■ User level ≥ 10
Note
The pilot laser is switched off irrespectively of the set pilot laser
mode if the single-channel and double-channel safety circuits
(ASV3, connectors X24, X25) are used for internal functions
(e.g. protection of the laser light cables in the user's compart-
ment) and as soon as the single-channel and double-channel
safety circuits are interrupted.
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Fig. 4-12
Mode Meaning
0 Pilot laser constantly off.
1 Pilot laser is switched on if the shutter switch is closed.
2 The pilot laser is switched on if the safety circuit is interrupted.
6. Select Apply.
The pilot laser mode has been set.
In the light path overview, the user can switch the pilot laser for
the individual light paths on and off.
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Fig. 4-13
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4. Controlling the laser device from
outside
Ethernet Via Ethernet the laser device can be connected with other devi-
ces in a local network (LAN).
Detailed information can be found in the Technical Information
TRUMPF LaserNetwork and other documents available from
TRUMPF.
Maintenance
2 Material 5‐4
2.1 Cooling water additives 5‐4
2.2 Tools and additional equipment 5‐5
Blow-out device 5‐6
2.3 Consumables 5‐7
2.4 Disposal 5‐7
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5 Operating mode 5‐12
5.1 Activating TRUMPF maintenance mode 5‐12
9 Electrics 5‐90
9.1 Identifying blown electrical fuses 5‐90
9.2 Replacing the flat plug-in fuse 5‐92
9.3 Activating the power circuit breaker 5‐93
Note
The laser device must be switched on during maintenance work
only if it is necessary for maintenance or control purposes. You
are informed about this in the corresponding passages of this
manual.
Help when problems arise Contact the TRUMPF service department, if there are any prob-
lems you cannot resolve. The service address can be found at
the beginning of the operating instructions.
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2. Material
Clean water can made of plastic to fill the tank of the laser cooling
material unit
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Symbol Designation Dimensions, other data
Protective gloves to protect you against DI water and
cooling water additives.
Safety glasses
Protective clothing
Blow-out device
SR-03378
Fig. 5-1
Compressed air instructions To operate the blow-out device, compressed air of quality class
3 according to DIN ISO 8573-1 is required (see the table).
Permitted pressure range: ≥ 2 bar and ≤ 6 bar.
2.3 Consumables
For maintenance work on your laser device you need the follow-
ing extras:
■ Lens cleaning paper or cotton wool to clean optical glasses
(available from the photo shops).
■ Deionized water (DI water) as cooling water for the internal
laser cooler circuit. The required quantity is indicated. Water
with drink water quality must be used for the procurement of
DI-water.
■ Tap water as cleaning agent for filter inserts
■ Use compressed-air only for blowing out the filter inserts.
■ Methanol as cleaning agent for optical glasses.
2.4 Disposal
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Unless the regulations applicable do no stipulate otherwise, the
waste material is to be disposed of as follows:
Fig. 5-2
Fig. 5-3
Note
Side walls and the rear wall are connected to the laser device
through a ground cable. When removing or inserting the side
wall and back walls, please pay attention to the grounding cable.
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3.3 Open and close hood
Fig. 5-4
Fig. 5-5
1.
2.
1.
Fig. 5-6
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5. Operating mode
Condition
■ User level ≥ 30.
Fig. 5-7
Fig. 5-9
3. Open selection list.
4. Select TRUMPF maintenance.
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Fig. 5-10
5. Select the Apply button.
Fig. 5-11
Notes
■ Laser light cables are optical precision parts, which are pro-
duced with maximum accuracy while keeping them
extremely clean. During use of laser light cables, avoid con-
tamination and mechanical stress (shocks, impacts) of the
optical plugs.
■ Only splice LLKs may be installed (see "Fig. 3-23", pg. 3‐25).
ILN available If laser device exits are equipped with the Interface
LaserNetwork (ILN) option, the following parts are additionally
built in:
■ LLK coding cable with clamps
■ ILN3
In this case, observe the sections marked with "ILN available".
ILN not available If the laser device exits are not equipped with the Interface
LaserNetwork option, skip the sections marked with “ILN availa-
ble”.
Removing LLK-D
Working steps
■ Preparations.
■ Disconnect the LLK-D from the laser side.
■ Loosen the LLK-D from the focusing optics.
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■ Remove and wind up the LLK-D.
■ Final work.
Condition
■ The laser device is switched off and secured against restart.
Preparations
Fig. 5-12
1. Open hood.
Notes
■ Do not tilt or turn the optical plug.
■ Never touch the light guide end or the glass body of the
protective sleeve with fingers.
■ Avoid dirt on the plug or the light guide.
■ Do not knock the plug against anything. The light guide
might break.
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2. 1.
Fig. 5-14
7. Press the securing ring towards the incoupling optics and
pull out the plug of the LLK-D.
Note
Hold the plug down.
Fig. 5-15
8. Put the protective cap on the LLK-D plug.
2.
Fig. 5-16
9. Insert the plug into the opening of the incoupling optics.
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Fig. 5-18
11. Remove the cooling water hose to the focusing optics.
1.
2. 3.
Fig. 5-19
12. Press down the locking pin, press the slide collar towards
the focusing optics and pull out the plug without tilting or
turning it.
13. Put the protective cap on the LLK-D plug.
14. Insert the plug into opening of focusing optics.
15. Loosen the screw of the clamp (only if ILN is available).
Fig. 5-20
16. Attach protective shells on both plugs of the LLK-D.
The LLK-D is loosened from the focusing optics.
Remove and wind up the 17. Take the LLK-D on the whole length out of the guides, fixing
LLK-D clips, clamps etc.
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Note
A hose with closure cap, adapter and adapter connections is
included in the accessories of the blow-out device.
Fig. 5-22
21. Connect hose with closure cap (1) to 6 mm/10 mm adapter
(2).
22. Use 10 mm/10 mm adapter connection to connect (3)
adapter (2) and valve (4).
23. Connect hose to valve (4) with blow-out device.
Note
The closure cap (material no.: 1312687) is included in the
accessories of the LLK-D.
Fig. 5-23
24. Fit the closure cap on the sealing nipple of the optical plug.
25. Fit hose with closure cap on the second sealing nipple of
the optical plug.
Note
Cooling water flows out of the open closure cap. An absorb-
ent cleaning cloth can be used to mop it up.
26. Slowly open the valve on the blow-out device and increase
the pressure up to a maximum of 3 bar.
27. If no cooling water flows out any more, close the valve on
the blow-off device.
28. Remove closure cap and hose with closure cap.
Final work 30. Make sure that protective caps or plugs are mounted on all
openings.
31. Attach the holder of the bushing to the laser device again.
32. Close cover.
Removal of the LLK-D has been completed.
Working steps
■ Laying the LLK-D.
■ Preparing the laser device.
■ Connecting the LLK-D to the laser device.
■ Connecting the LLK-D to the focusing optics.
■ Final work.
Condition
■ The laser device is switched off and secured against restart.
Laying the LLK-D 1. The LLK-D connector is packed in protective shells. Do not
remove these protective shells, until you have laid the LLK-D.
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2. Outside the laser safety cabins, the laser light cables
must be installed permanently and protected.
To do so, use:
− Cable clips
− Cable ducts
− Other appropriate auxiliaries for fastening cables.
3. Laser light cables can be laid freely and loosely inside of
the laser cabins which are monitored by a safety circuit.
Note
Ensure that the LLK-D is installed without tensile stress,
buckles and torsional strain. The bend radius must not be
less than 200 mm.
5. Lead the LLK-D and LLK coding cables (if available) and the
cooling water hoses by means of guides or fixing clips
towards the processing point.
Fig. 5-24
6. Open hood.
Notes
■ Make sure that no dirt falls into the openings with
removed protective caps.
■ Never touch the light guide end or the glass body of the
protective sleeve with fingers.
■ Hold the plug down.
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Fig. 5-27
9. Pull the protective cap from the incoupling connector.
Fig. 5-28
10. Remove the plug from the opening of the incoupling optics.
Note
It is absolutely necessary that the optical plug is inserted in
the incoupling optics to the stop.
Note
Do not tilt the cooling water hoses when connecting them.
13. Connect the cooling water hoses:
The LLK-D is connected to the incoupling optics and the
monitoring electronics.
Fit the protective cap and the plug together and store them
in a safe place.
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Closing the LLK bushing at
the laser device
Fig. 5-32
18. Press down the locking pin, press the slide collar towards
the focusing optics and remove the protective cap of the
focusing optics.
19. Remove the protective shell from the optical plug, break the
seal and remove the protective film.
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Notes
■ Make sure that no dirt falls into the openings with
removed protective caps.
■ Never touch the light guide end or the glass body of the
protective sleeve with fingers.
20. Remove the protective cap from the optical plug.
Fig. 5-33
21. Plug the optical plug into the focusing optics. Put the pin of
the optical plug in the fitted slot of the focusing optics.
22. Press down the locking pin, press the slide collar towards
the focusing optics and insert the optical plug into the focus-
ing optics as far as possible.
23. Check whether the optical plug engages correctly into the
focusing optics and cannot be pulled out.
24. Check whether the slide collar has close contact with the
optical plug in order to avoid the penetration of dirt.
ILN available 25. Connect the LLK-D to the respective LLK coding cable using
clamps.
Note
The clamp has to be as close as possible to the plug of the
LLK coding cable, in any case it has to be in the laser
cabin. More information can be found in the Test procedure
“Interface LaserNetwork LLK coding cable”, which is
enclosed with each LLK coding cable.
26. Check connection (see Interface description "Interface Laser-
Network (ILN)").
Final work 29. If there is no ILN, switch the laser device and control unit on.
30. Check newly established cooling water connections for leaks:
− On the incoupling optics at the laser device.
− at the focusing optics.
31. Close the right front door.
The LLK-D and the respective LLK coding cable, in case that
ILN is available, have been installed.
Reason:
Too much scattered light in the incoupling optics.
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Notes
■ Never touch the light guide (2).
■ Ensure that the light guide is neither soiled nor damaged.
■ With the protective sleeve (3) removed, hold the opening of
the optical plug downward so that no dirt particles can fall
on the end of the light guide.
■ Do not touch the protective glass of the new protective
sleeve.
■ Make sure that no dirt particles enter the new protective
sleeve.
1 Optical plug of the LLK-D 3 Protective sleeve with protec- 5 Mounting key
2 Light guide tive glass 6 Notch
4 Protecting cap
Replacing the protective sleeve along with the protective glass Fig. 5-35
Fig. 5-37
2. Remove the protective sleeve cautiously in beam direction
from the optical plug.
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Mounting a new protective
sleeve along with the
protective glass
Fig. 5-38
3. Remove the protective cap from the packaging of the protec-
tive sleeve with protective glass.
Fig. 5-39
4. Fasten new protective sleeve with the assembly wrench.
Fig. 5-40
5. Tighten new protective sleeve with torque screwdriver
(2 Nm).
6. Dispose of the removed protective sleeve as household
waste.
The following figure shows the position of the diode power sup-
ply (DPS) in the laser device, which can be replaced.
Fig. 5-41
Note
A defective DPS can only be repaired and checked by TRUMPF
Laser and then be released for further use.
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7.1 Replacing the diode power supply
(DPS)
Condition
■ The laser device is switched off and secured against restart.
Removing the diode power 1. Open the left front door of the laser device.
supply (DPS)
Note
Make sure that no cables or hoses under the diode power
supply become damaged when removing the diode power
supply.
4. Pull the DPS approx. 5 cm out of the guide so that the cool-
ing water connections (4) protrude over the edge of the
device.
5. Place the collecting basin (5) under the cooling water con-
nections (4).
6. Open the hood.
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Fig. 5-43
7. Pull the plug B23/C23 off of the water distributor.
Note
The two cooling water connectors must be removed simulta-
neously. in order to avoid a larger amount of water running
out of the connections.
Installing the diode power 13. Mount the new diode power supply in reverse order and dur-
supply (DPS) ing this operation:
− do not damage hoses and cables.
− Do not mix up the CAN bus connectors (7).
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Replacing the Q1 contactor
Note
Pay attention to connected cables!
17. Flip the cover sheet (2) to the front so that the contactor is
accessible
Note
When connecting the stranded wires of the load current cir-
cuit, pay attention to the markings!
When connecting the stranded wires for the control voltage,
pay attention to the markings and a tight fit at the connec-
tion point.
25. Mount the new contactor in the reverse order and connect it.
The contactor Q1 has been replaced.
Fig. 5-47
28. Select the line with the symbol for modified configuration (5).
29. Press the Synchron. configurat. button (6).
30. Select Use saved setting data for the replaced component
(7).
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31. Press the Next button (8).
The CPX transmits the safe configuration data to the DPS.
This completes the replacement of the diode power supply
(DPS).
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8.1 Filling the cooling unit
Conditions
■ The laser device is connected to the mains.
■ External cooling water lines are connected.
■ Operating mode TRUMPF maintenance is active (see "Acti-
vating TRUMPF maintenance mode", pg. 5‐12).
■ Key-operated switch is in position Laser locked.
Fig. 5-50
5. Check if plugs B23 and C23 (2x) are present.
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Filling the laser cooling
circuit
6. Unlock the sash lock on the cover of the tank with a cabinet
key and remove the cover.
Fig. 5-51
7. Top up with DI water until the water level reaches the 100 %
mark.
8. Switch on the laser device.
9. Turn the key-operated switch to Laser locked position.
10. Switch on control unit.
Fig. 5-52
Filling in anticorrosive
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Fig. 5-53
16. Fill the complete bottle of anticorrosive agent (yellow lid) in
the tank.
17. Close the tank cover.
18. Turn the key-operated switch to position Laser released.
19. Let the cooling unit run for 1 min.
20. Turn the key-operated switch to Laser locked position.
Fig. 5-54
21. Open the building's water connections and shut-off valves
first in the supply line (blue shut-off valve) and then in the
return line (red shut-off valve) of the external circuit.
Water flows into the external circuit.
All tanks and hoses, filled with water while operating the laser
device, must be emptied completely in the following situations:
■ Before transport or storage of the laser device at low temper-
atures (danger of frost).
■ In case of transport by aircraft.
■ The maintenance intervals must also be complied with if the
laser device is not used; or empty the cooling system.
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Conditions
■ The laser device is switched on.
■ Operating mode TRUMPF maintenance is active (see "Acti-
vating TRUMPF maintenance mode", pg. 5‐12).
■ Key-operated switch is in position Laser locked.
Note
The user must match the disposal of the cooling water with the
responsible local disposal authority.
The cooling water from the external cooling circuit can be dis-
posed of in the sewerage system provided that it does not con-
tain any additives (e.g. anti-freeze or biocides).
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Fig. 5-58
7. Place a flat pan (10 liters) on the floor in front of the laser
device.
Fig. 5-61
14. Disconnect the cooling water hoses.
The remaining cooling water drains out of the cooling water
connections.
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1 Return ball cock
Fig. 5-62
15. Close the return line ball valve (1).
Note
The pressure must be at least 2 mbar and must not exceed
6 bar.
20. Open valve of blow-out device (1).
External cooling circuit is blown out.
21. If no more cooling water escapes:
− Withdraw blow-out device.
− Close the stopcocks.
− Put plug in 3 BW-VL and 4 BW-RL.
− Attach 3 BW-VL and 4 BW-RL at the cooling unit with
Velcro fastener.
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Fig. 5-65
22. Clean the contamination filter (see "Cleaning the contamina-
tion filter", pg. 5‐68).
23. Switch off the control.
The external cooling circuit in the laser device is emptied.
24. Seal fittings on the cooling water connections with protective
plugs or adhesive tape.
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Fig. 5-68
29. Remove plug B23 and C23 from the cooling water distributor
(2x).
Air gets into the laser circuit. The treated DI-water in the opti-
cal compartment runs into the tank of the laser cooler.
Note
Leave the hoses in the pan.
Fig. 5-69
30. Refit plugs B23 and C23 on the cooling water distributor.
Note
The next step is only necessary if no laser light cable is con-
nected.
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Fig. 5-72
33. Connect valve of blow-out device with 10 mm adapter to
supply line pump modules.
Note
The pressure must be at least 2 mbar and must not exceed
6 bar.
34. Blow out until no more water escapes.
Note
The next step is only necessary if no further laser light cable
is connected.
35. Attach hose bridge to the other laser light cable cooling con-
nection.
Note
The pressure must be at least 2 mbar and must not exceed
6 bar
36. Blow out until no more water escapes.
37. Release the compressed air connection and close the open
point on the water distributor.
Note
The pressure must be at least 2 mbar and must not exceed
6 bar.
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43. Blow out until no more water escapes.
44. Repeat process until supply hose B21.
At supply hose B21, the 10 mm to 6 mm coupling must be
replaced with a 10 mm to 8 mm coupling.
Fig. 5-75
45. Remove the return hose C2 and place it in the pan.
Fig. 5-76
Note
The pressure must be at least 2 mbar and must not exceed
6 bar.
50. Blow out until no more water escapes.
51. Reconnect supply hose B2 and return hose C2 to the water
distributor.
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Fig. 5-78
52. Loosen the lever arm connection of the return hose.
53. Put hose into the collecting pan.
The remaining cooling water flows out of the return hose.
Wait until no more cooling water flows out.
Fig. 5-79
54. Connect the return hose lever arm connection again and
secure it with cable ties.
55. Open the Velcro fasteners on the filter element.
56. Loosen filter cup with the filter spanner.
Note
Only touch the filter element when wearing clean gloves!
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Draining option BEO water
distributor
Fig. 5-81
63. Remove plug from underneath.
Mop up the water that escapes with an appropriate cloth.
64. If no more cooling water runs out, the plugs can be inserted
again.
Fig. 5-82
65. Place a pan under the cooling water connections.
Draining pressure-free
return option
Fig. 5-84
68. Place a pan under the cooling water connections.
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Fig. 5-85
69. Remove the plug.
70. If no cooling water escapes any more, refit the plugs.
Condition
■ The laser device is switched off and secured against restart.
Fig. 5-86
2. Shut the stop valves of the external circuit.
Fig. 5-87
3. Put collecting pan on the floor in front of the laser device.
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1 3 BW-VL 3 Velcro fastener
2 Stop valve 4 4 BW-RL
Fig. 5-88
4. Open the velcro fastener (3).
5. Place the hose 3 BW-VL (1) in the pan and pull out the plug.
6. Slowly open the shut-off valve (2) on hose 3 BW-VL (1).
Cooling water drains off and the pressure in the external cir-
cuit is reduced.
7. Place the hose 4 BW-RL (4) in the pan and pull out the plug.
8. Slowly open the shut-off valve (2) on hose 4 BW-RL (4).
Fig. 5-89
Fig. 5-90
10. Clean the outside of the filter insert under running water
using a soft brush.
11. Check the sealing ring of the filter insert and replace it, if
necessary.
12. Screw in and tighten the filter element again.
13. Close shut-off valve (2) on hose 3 BW-VL (1).
14. Close shut-off valve (2) on hose 4 BW-RL (4).
15. Re-insert plugs in hoses 3 BW-VL and 4 BW-RL.
Fig. 5-91
16. Open the stop valves in the supply and in the return of the
external circuit.
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17. Check the contamination filter for leaks. If it leaks, retighten
the screws of the filter insert or, if necessary, replace the
sealing ring.
18. Attach the rear wall of the laser device.
The laser device is ready for use.
Conditions
■ Operating mode TRUMPF maintenance is active (see "Acti-
vating TRUMPF maintenance mode", pg. 5‐12).
■ Turn the key-operated switch to Laser locked position.
Note
Make sure the filter element is not contaminated. The protective
film the new filter element must be opened immediately before
insertion into the filter. The filter element must only be deposited
on an absolutely clean surface.
Fig. 5-92
5. Remove the filter cup together with the filter element.
6. Carefully take the filter element out of the filter cup and
allow it to dry in an appropriate vessel.
7. Pour the cooling water being in the filter cup into the collect-
ing pan.
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Fig. 5-93
8. Put on disposal gloves to protect the new filter element
against contamination (grease, germs).
9. Open the protective film of the new filter element and insert
the new filter element.
10. Reassemble the microfilter in the reverse order.
Fig. 5-94
11. Briefly press the pump push-button several times, then for a
longer period.
12. Check the microfilter for tightness.
If the microfilter is leaky, check fit and state of the O-ring.
Replace O-ring in case of damage or wear.
Final work 13. Check the deionized water level in the tank. Top up with
deionized water until the 100 % mark is reached (see "Refill
the cooling water", pg. 5‐86).
14. Attach the rear wall of the laser device.
15. Turn the key-operated switch to position Laser released.
The laser device is ready for use.
Reason The cooling water in the tank must be changed after one year
at the latest. Before the tank can be filled with fresh cooling
water, a cleaning procedure must be carried out with a cleaning
biocide.
The symbol in the status line of TruControl 1000 and the
maintenance symbol in the Maintenance & Commissioning dia-
log box indicate that the laser circuit has to be cleaned.
Cooling water additives For the laser device series TruDisk, TRUMPF has only released
the cooling water additives specified in the table (see "Tab. 5-8",
pg. 5‐75). The exact procedure for changing the cooling water
is described in this section.
A package contains:
■ Data sheets and safety instructions regarding the cooling
water additives.
■ Information and instructions.
■ Protective gloves
■ 2 bottles of cooling water additives.
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Note
Due to the limited shelf life (see “Expiration date” indicated on
the bottles), it is recommended to adapt the ordered quantity to
your present needs.
Disposal of the cooling The user must match the disposal of the cooling water with the
water responsible local disposal authority.
In the following section, the cleaning cycle and the cooling water
replacement is described.
Condition
■ Operating mode TRUMPF maintenance is active (see "Acti-
vating TRUMPF maintenance mode", pg. 5‐12).
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Fig. 5-96
5. Put the tray on the floor in front of the laser device.
6. Unlock the sash lock on the cover of the tank with a cabinet
key and remove the cover.
7. Check the tank for dirt and deposits.
8. If there visible deposits and signs of soiling:
Carry out the the steps 16 to 42 before filling in the cleaning
biocide.
Note
The conductivity monitoring may interfere with the operation
during the cleaning procedure.
Fig. 5-97
Fig. 5-98
10. Fill the complete bottle of cleaning biocide (red cap) com-
pletely in the tank.
11. Close the tank cover.
12. Switch on control unit.
13. Turn the key-operated switch to position Laser released.
Fig. 5-99
14. Leave cooling running for 1 - 2 h. Check, if the cooling unit
is switched on in the dialog >Maintenance and commission-
ing >Cleaning laser cooling circuit:
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− The display (arrow) must be lit green.
The cooling water with the cleaning biocide circulates
through the laser cooling circuit. Any germs that are present
will be killed.
15. Turn the key-operated switch to Laser locked position.
The cleaning cycle is carried out.
Fig. 5-100
16. Remove plug B23 and C23 from the cooling water distributor
(2x).
Air gets into the laser cooling circuit. The cooling water from
the optical compartment flows into the tank of the laser cool-
ing unit.
17. Wipe off leaked cooling water with a clean cloth.
18. Reattach the plug.
The optical compartment is empty.
Emptying and replacing the 19. Open the Velcro fasteners on the filter element.
fine filter 20. Loosen filter cup with the filter spanner.
Fig. 5-102
26. Put on disposal gloves to protect the new filter element
against contamination (grease, germs).
27. Open the protective film of the new filter element and insert
the new filter element, (see "Tab. 5-1", pg. 5‐4).
28. Reattach the filter cup.
The microfilter is empty.
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Emptying the tank
Fig. 5-104
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Filling the tank
Fig. 5-106
42. Top up with DI water until the water level reaches the 100 %
mark.
43. Wipe off leaked cooling water with a clean cloth.
44. Close the tank cover
The tank is full.
Fig. 5-107
45. Briefly press the pump push-button of the laser device sev-
eral times, then for a longer period.
46. Check distributor, drain hoses and fine filter for leaks.
47. Seal the leak points if there are any.
48. Wipe off drained cooling water with a clean cloth.
49. Turn the key-operated switch to position Laser released.
50. Check in >Maintenance & Commissioning >Cleaning laser
cooling circuit whether the pump is really switched on.
51. Let the cooling unit run for 10 minutes.
Cooling water flows into the microfilter, through the pump
units and the connected focusing optics. The laser cooling
circuit is flushed.
Fig. 5-108
52. Check conductivity: >Maintenance & Commissioning >Clean-
ing cooling laser circuit.
53. If the conductivity value of the cooling water is
≥ 20 μS/cm after rinsing:
Repeat the steps beginning with "Emptying the optical com-
partment" until the conductivity after rinsing is between 6 and
20 μS/cm.
or
Ø If the conductivity value of the cooling water is
between 6 and 20 μS/cm after rinsing:
If necessary, top up with DI water until the water level
reaches the 100 % mark (see "Refill the cooling water",
pg. 5‐86).
54. Turn the key-operated switch to Laser locked position.
55. Unlock the sash lock on the cover of the tank with a cabinet
key and remove the cover.
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Fig. 5-109
56. Completely fill the copper anticorrosive agent (yellow lid) into
the tank.
57. Close the tank cover.
58. Turn the key-operated switch to position Laser released.
Acknowledging the change 59. Using a water-proof marker, note down the cleaning on the
of water and noting it label of the tank.
60. Attach the covers to the laser device.
61. Acknowledge cleaning in TruControl 1000: >Maintenance &
Start-up >Clean laser cooling circuit.
The maintenance work is finished.
Conditions
■ Operating mode TRUMPF maintenance is active (see "Acti-
vating TRUMPF maintenance mode", pg. 5‐12).
■ Key-operated switch is in position Laser locked.
Note
If a large amount of cooling water (more than half the tank vol-
ume) must be poured in the tank, an anticorrosive agent must
be added (see "Cooling water additives", pg. 5‐4).
2. Unlock the sash lock on the cover of the tank with a cabinet
key and remove the cover.
Fig. 5-110
3. Top up with DI water until the water level reaches the 100 %
mark.
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Fig. 5-111
4. Press the pump button for approx. 1 min.
5. Check the water level and fill in cooling water up to the
100 % mark.
6. Close the tank cover.
7. Attach the rear wall of the laser device.
8. Turn the key-operated switch to position Laser released.
The laser device is ready for use
Conditions
■ The laser device has been switched on.
■ The external cooling circuit is connected and supplied with
the working pressure of the cooling water.
■ Operating mode TRUMPF maintenance is active (see "Acti-
vating TRUMPF maintenance mode", pg. 5‐12).
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9. Electrics
Conditions
■ The laser device is connected to the mains.
■ The main switch is in ON position.
■ The control unit of the laser device is on.
Fig. 5-114
2. Check the LEDs on the PSB board.
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LED for Function
fuse
F9 Mains distribution control board CMD
F10 CPX_Standby
F11 PFO option
F12 Air conditioning fan
F13 24V LLK control interfaces
F14 Peltier element, tropical option
Tab. 5-9
Conditions
■ The triggered microfuse must have been determined (see
"Identifying blown electrical fuses ", pg. 5‐90).
■ The laser device is switched off and secured against restart.
Note
The replacement fuse must be suitable for the same current.
A fuse overview with the fuse data is attached to the left
front door of the laser device.
3. Replace flat plug-in fuse that has blown with a new intact
flat plug-in fuse of the same type.
4. Switch on the laser device.
5. Check the LED next to the replaced flat plug-in fuse.
Condition
■ The laser device is switched off and secured against restart.
Fig. 5-115
1. Eliminate the cause that made the power circuit breaker trip.
Otherwise, the power circuit breaker might trip again as
soon as the device is switched on.
2. Switch on the circuit breaker.
3. Close the left front door.
The laser device is ready for use.
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5‐94 Electrics 2019-11 20-10-06-A3001-
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Chapter 6
What to do in case of
service interruptions
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1. Service interruptions
Work on the laser device might bear risks for you or others.
DANGER
If such risks are not avoided, they can lead to death,
serious injuries or considerable damage to property.
Ø Causes for service interruptions may only be remedied by
persons who are sufficiently familiar with the laser device.
Ø Switch off laser device and secure it against being switched
on again, if it is not absolutely necessary to switch it on.
Ø Before touching parts that can carry dangerous voltages dur-
ing operation, check that they are free of voltage.
Ø Wear personal safety equipment if required for the corre-
sponding action (e.g. laser safety goggles, safety gloves).
Ø Observe the safety instructions and warnings of these oper-
ating instructions and of other documents.
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3. Monitoring and faults
3.1 Monitoring
Monitoring message The yellow display "Monitoring" is illuminated in the main dialog
of TruControl 1000.
Fig. 6-1
Reporting subassembly Subassembly (board) of the control unit that generates the
message.
Tab. 6-1
Message code Via the display of the message memory it is possible to call up
the message text:
⇒ Select the main activity Diagnostics.
The message stack is displayed.
Short message text The short text gives the operator one-line information on the
cause for the message.
Note
If a monitoring message is displayed, operation of the laser
device is still possible. However, the cause for the message
should be eliminated at the first opportunity. If the cause is not
eliminated, a monitored operating value may exceed the fault
limit soon (see section Fault).
In case of malfunction, the laser device cannot be operated until
the cause of the malfunction has been eliminated.
3.2 Malfunction
Fault message The red display "Fault" is illuminated in the main dialog of
TruControl 1000.
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Fig. 6-3
Tab. 6-2
Note
In case of malfunction, the laser device cannot be operated until
the cause of the malfunction has been eliminated and the laser
device has been reset. For more information on this, refer to
chapter "Operation", section "How to respond to messages".
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1 Date, time of day, message 3 Message text 5 Scroll bar
code, board 4 Number of causes 6 Context bar
2 Short message text
Fig. 6-6
Display
Date and time when the message occurred is displayed (1).
Additionally, the message code and the name of the board
that has created the message are displayed.
Short text
The short text (2) is the same as in the main dialog of
TruControl 1000.
Text message
The text message (3) consists of cause, effect and measure.
The Effect describes the effect of the reported state on the
laser device. A specific Measure belongs to each Cause.
An effect may have several causes. One of these causes is
indicated in this area. With the Next cause button, all the
causes can be displayed in succession. The Details contain
information for the TRUMPF service department. Details can
be called with a user level ≥ 70.
Scroll bar
Use the scroll bar (5) to scroll the message text vertically if
it is too long to be displayed in the display window.
Display of the causes
Display of the number of possible causes for a message (4).
Fig. 6-7
3. Call message history using the Show history button.
The history of messages is displayed.
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Message filter Fig. 6-8
4. Tick the check boxes for the message types to be displayed
in the message list.
5. Select Apply.
The filter settings are displayed.
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Type of message
Tab. 6-3