Powerflex 400 Ac Drive Packages For Fan & Pump Applications: Installation Instructions

Installation Instructions
PowerFlex 400 AC Drive Packages for Fan & Pump

Applications
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes
This manual contains new and updated information.
New and Updated This table contains the changes made to this revision.
Information Topic Page
Updated the schematic drawings for the following drive packages to include the new circuit breaker:
• 200 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 103
• 200 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 104
• 250…350 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1 105
• 250…350 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1 106
• 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 3R 115
• 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 3R 116
Updated the layout drawings for the following drive packages to include the new circuit breaker:
• 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives - NEMA/UL Type 1 122
• 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives - NEMA/UL Type 1 123
• 25…30 Hp, 208V AC Drives - NEMA/UL Type 1 125
• 40 Hp, 208V AC & 100 Hp, 460V AC Drives - NEMA/UL Type 1 127
• 50 Hp, 208V AC Drives - NEMA/UL Type 1 128
• 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 132
• 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 133
• 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 134
• 25 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 135
• 30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1 136
• 50…60 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 137
• 40…50 Hp, 208V AC & 75…100 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1 138
Added new 460V AC, 250 Hp, 300 Hp, and 350 Hp disconnect switch part numbers to the Disconnect Parts 193
table for the Style A/B Fused Disconnect Packages.
Added new 208V AC and 460V AC circuit breaker part numbers to the Disconnect Parts table for the Style 196
M/N Circuit Breaker Packages.
Added new operator handle kit part numbers to the Disconnect Parts table for the Style M/N Circuit 196
Breaker Packages.
Added new terminal lug part numbers to the Disconnect Parts table for the Style M/N Circuit Breaker 196
Packages.
Add new Appendix C - History of Changes 205
Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 3

Summary of Changes
Notes:
4 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Table of Contents
Preface Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

What Is Not in this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chapter 1
Main Input Disconnect Package (Style Style Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
A/M) Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Main Disconnect Switch (DS1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Main Circuit Breakers (CB1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Main Fuses (FU1-FU3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Parameter Defaults (Style A/M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
208V AC Input – Main Input Disconnect Drive Packages
(Style A/M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
460V AC – Main Input Disconnect Drive Packages
(Style A/M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Schematic Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Interconnect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Chapter 2
3 Contactor Full Feature Bypass with Style Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Disconnect Package (Style B/N) Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Main Disconnect Switch (DS1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Main Circuit Breakers (CB1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Main Fuses (FU1-FU3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Contactors (DIC, DOC, BC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Motor Overload Relay (OL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Control Transformer (T1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Bypass Control Interface (CP1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Input Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Customer Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Interlock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Freeze/Fire Stat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Table of Contents
Autostart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Bypass Running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Parameter Defaults (Style B/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
208V AC – 3 Contactor Full Feature Bypass with
Disconnect Package (Style B/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
460V AC – 3 Contactor Full Feature Bypass with
Disconnect Package (Style B/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Schematic Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Interconnect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Chapter 3
Mechanical Installation Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Maximum Surrounding Air Temperature. . . . . . . . . . . . . . . . . . . . . . 177
Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Lifting and Mounting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Watts Loss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Chapter 4
Electrical Installation Power Wire Size Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Power Terminal Block Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Control and Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Installing Input Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Installing Output Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Installing an Optional Transformer or Reactor. . . . . . . . . . . . . . . . . . . . . 187
Installing Fuses for Branch Circuit Protection. . . . . . . . . . . . . . . . . . 188
Installing the Required External/Separate Input Disconnect . . . . 189
Installing Input/Output Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . 189
Appendix A
Supplemental Information Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Appendix B
Replacement Parts Common Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Disconnect Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Bypass Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Enclosure Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Table of Contents
Appendix C
History of Changes 23C-IN001B-EN-P, June 2013 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Table of Contents

Preface
The purpose of this manual is to provide basic information needed to install,

start-up and troubleshoot PowerFlex® 400 Adjustable Frequency AC Drive
Packages for Fan & Pump Applications.
User documentation for the PowerFlex 400 Drive Packages for Fan & Pump
Applications includes these Installation Instructions and the PowerFlex 400 User
Manual, Publication 22C-UM001…. Both manuals are required to properly
install and operate the PowerFlex 400 Adjustable Frequency AC Drive Packages
for Fan & Pump Applications.
Topic Page
Who Should Use this Manual? 9
What Is Not in this Manual 9
Additional Resources 10
Manual Conventions 10
General Precautions 11
Catalog Number Explanation 12
Who Should Use this Manual? This manual is intended for qualified personnel. You must be able to program
and operate Adjustable Frequency AC Drive devices. In addition, you must have
an understanding of the parameter settings and functions.
What Is Not in this Manual The PowerFlex 400 Adjustable Frequency AC Drive Packages for Fan & Pump
Applications Installation Instructions is designed to provide only basic
installation and operation information. For this reason, the following topics have
not been included:
• Specifications
• Troubleshooting
• Startup
• Programming and Parameters
Please refer to the PowerFlex 400 User Manual for detailed drive information.

Preface
Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.
Resource Description
Wiring and Grounding Guidelines for Pulse Width Modulated Provides the basic information needed to properly wire
(PWM) AC Drives, publication DRIVES-IN001 and ground Pulse Width Modulated (PWM) AC drives.
Preventive Maintenance of Industrial Control and Drive Contains a checklist that can be used as a guide to
System Equipment, publication DRIVES-TD001 perform preventive maintenance on variable frequency
AC drives.
PowerFlex 400 User Manual, publication 22C-UM001 Provides the basic information needed to install, start-
up and troubleshoot the PowerFlex 400 Adjustable
Frequency AC Drive.
Industrial Automation Wiring and Grounding Guidelines, Provides general guidelines for installing a Rockwell
publication 1770-4.1 Automation industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and
other certification details.
You can view or download publications at

http:/www.rockwellautomation.com/literature/. To order paper copies of
technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Manual Conventions • To help differentiate parameter names and LCD display text from other
text, the following conventions will be used:
• Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].
• Display Text will appear in “quotes.” For example: “Enabled.”
• The following words are used throughout the manual to describe an

action:
Word Meaning
Can Possible, able to do something
Cannot Not possible, not able to do something
May Permitted, allowed
Must Unavoidable, you must do this
Shall Required and necessary
Should Recommended
Should Not Not recommended

Preface
General Precautions
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and
assemblies. Static control precautions are required when installing, testing,
servicing or repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with static control
procedures, reference A-B publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component
damage or a reduction in product life. Wiring or application errors, such as,
undersizing the motor, incorrect or inadequate AC supply, or excessive ambient
temperatures may result in malfunction of the system.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation, start-
up and subsequent maintenance of the system. Failure to comply may result in
personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus
capacitors has discharged before performing any work on the drive. Measure the
voltage at the drive (Refer to the PowerFlex 400 User Manual for test point
locations). The voltage must be zero.

Preface
Catalog Number Explanation The PowerFlex 400 Adjustable Frequency AC Drive Packages for Fan & Pump
Applications catalog numbering scheme is shown below.
Position
1-3 4 5 6-8 9 10 11 12 13 14 15 16 17 18 19+
23C – D 038 A 1 0 3 N N B A N N -LR

a b c d e f g h i j k l m n
a d j
Drive Enclosure Package
Code Type Code Enclosure Code Description
23C PowerFlex 400 A NEMA/UL Type 1 A Main Input Disconnect ‡
NEMA/UL Type 12 with Fan and 3 Contactor Full Feature Bypass
H B
Filter with Disconnect
b
X NEMA/UL Type 3R ‡ M Main Input Circuit Breaker
Voltage Rating
E NEMA/UL Type 4 ‡ 3 Contactor Full Feature Bypass
Code Voltage Ph. N
‡ Designed for maximum ambient temperature of with Circuit Breaker
X 208V ac 3 40° C with no direct sunlight exposure.
D 480V ac 3 Available with all ratings in NEMA/UL Type 12,
3R, or 4 enclosures (Position d = H, X, or E)
e and 160-250 kW (250-350 Hp) ratings in
NEMA/UL Type 1 enclosures (Position d = A).
c1 HIM
‡ Not available with all ratings at 460V. Consult
Rating Code Interface Module product selection tables for details.
208V, 60Hz Input 1 Fixed Keypad
Not available with all ratings at 460V. Consult
Code Amps kW (Hp) Frame product selection tables for details.
012 12 2.2 (3.0) C
f
017 16.8 3.7 (5.0) C
Emission Class
024 24 5.5 (7.5) C k
Code Rating
033 30.8 7.5 (10) C Control
0 Not Filtered
049 46.2 11 (15) D Code Description
065 64 15 (20) D A Single Motor
075 75 18.5 (25) D g
090 88 22 (30) D Version
120 114 30 (40) E Code Version l
145 143 37 (50) E 3 RS485 Code Rating
Configured drive amp ratings may differ from B BACnet Adapter N Reserved
stand-alone drive ratings. Configured drives C ControlNet Adapter
sized per NEC motor amps.
D DeviceNet Adapter m
E EtherNet/IP Adapter
Code Rating
c2 L LonWorks Adapter
N Reserved
Rating P PROFIBUS DP Adapter
460V, 60Hz Input
Code Amps kW (Hp) Frame n
h
6P0 4.8 2.2 (3.0) C Options
Code Rating
010 7.6 4.0 (5.0) C Code Description
N Reserved
012 11 5.5 (7.5) C -LR 3% Input Line Reactor §
017 14 7.5 (10) C -E5 Space Heater - Local Power ♣
022 21 11 (15) C i § 3% Input Line Reactor not available for all
Code Rating package styles. Consult product selection
030 27 15 (20) C tables for additional detail.
038 34 18.5 (25) D N Reserved
♣ Available with NEMA/UL Type 3R and 4
045 40 22 (30) D enclosures only.
060 52 30 (40) D
072 65 37 (50) E
088 77 45 (60) E
105 96 55 (75) E
142 124 75 (100) E
170 156 90 (125) F
208 180 110 (150) F
260 240 132 (200) G
310 302 160 (250) G
370 361 200 (300) H
460 414 250 (350) H
Configured amp ratings may differ from stand-
alone drive ratings. Configured drives sized per
NEC motor amps.

Chapter 1
Main Input Disconnect Package (Style A/M)
This chapter describes the features and operation for the Main Input Disconnect
Package (Style A/M).
Topic Page
Hardware Overview 13
Electrical Installation 15
Parameter Defaults (Style A/M) 18
Drawing Index 19
Schematic Drawings 22
Interconnect Drawings 29
Layout Drawings 34
Outline Drawings 70
Style Explanation • Style A = Fused Disconnect

• Style M = Circuit Breaker
Hardware Overview The Main Input Disconnect Package (Style A/M) combines an Adjustable
Frequency AC Drive with a means for disconnecting input power within a single
package. Input power is connected to the PowerFlex drive through a door
interlocked fuse disconnect switch or circuit breaker.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R Fused Disconnect Switch with lockable rotary

mounted operator handle is provided. The disconnect switch is designed to meet
disconnect switch requirements for branch circuit protection. The door
mounted handle accepts up to three (3) padlocks.
Main Circuit Breakers (CB1)
A circuit breaker with lockable rotary-mounted operator handle is provided. The

circuit breaker is provided to meet the requirements for branch circuit
protection. The door-mounted handle accepts up to three padlocks.

Chapter 1 Main Input Disconnect Package (Style A/M)
Main Fuses (FU1-FU3)
ATTENTION: Most codes require that upstream branch circuit protection be

provided to protect input power wiring. Install the fuses recommended in Table 1.
Do not exceed the fuse ratings. Failure to observe this precaution could result in
damage to, or destruction of, the equipment.
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended fuse
values are shown in Table 1. The input fuse ratings listed in Table 1 are applicable
for one drive per branch circuit. No other load may be applied to that fused
circuit.
The recommended fuse type for all PowerFlex 400 Drive Packages for Fan &
Pump Applications is UL Class J.
Table 1 - Fuse Recommendations

Drive Rating Fuse Rating
Input Voltage kW Hp Amps
208V AC – 3-Phase 2.2 3.0 20
3.7 5.0 20
5.5 7.5 35
7.5 10 40
11 15 80
15 20 100
18.5 25 125
22 30 150
30 40 200
37 50 250
460V AC – 3-Phase 2.2 3.0 10
4.0 5.0 15
5.5 7.5 20
7.5 10 20
11 15 35
15 20 35
18.5 25 60
22 30 70
30 40 80
37 50 100
45 60 150
55 75 175
75 100 200
90 125 250
110 150 350
132 200 400
160 250 500
200 300 600
250 350 700

Main Input Disconnect Package (Style A/M) Chapter 1
Electrical Installation Input Power Wiring
Use 75 °C rated copper conductors only for customer power wiring.
Refer to the PowerFlex 400 User Manual for additional detailed information
about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips and
other debris while drilling the conduit openings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
ATTENTION: Do not route signal and control wiring with power wiring in the
same conduit. This can cause interference with drive operation. Failure to observe
this precaution could result in damage to, or destruction of, the equipment.
To connect AC input power to the drive package:
❏ 1. Select the proper wire size according to NEC and all applicable local codes
and standards. Note that you must punch openings in the Option Cabinet
of the desired conduit size, following NEC and all applicable local codes
and standards. Power terminal block specifications are listed in Table 2.
❏ 2. Connect the three-phase AC input power leads (three-wire VAC) to the

appropriate terminals. Connect the AC input power leads to terminals
L1, L2, L3 on the fused disconnect switch.
❏ 3. Tighten the AC input terminal power terminals to the proper torque

according to drive type as shown in Table 2.
Table 2 - AC Input Power Terminal Block Specifications

Volts kW Hp Maximum Wire Size(1) Minimum Wire Size Recommended Torque
AC
208V 2.2…3.7 3.0…5.0 8.4 mm2 (8 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in)
2 2
5.5…7.5 7.5…10 16.0 mm (4 AWG) 2.5 mm (14 AWG) 4.0 N•m (35 lb•in)
2 2
11…15 15…20 33.6 mm (2 AWG) 2.5 mm (14 AWG) 17.5 N•m (155 lb•in)
2
18.5…30 25…40 250 MCM 10.0 mm (6 AWG) 31.1 N•m (275 lb•in)
2
37 50 350 MCM 35.0 mm (1/0 AWG) 31.1 N•m (275 lb•in)
460V 2.2…7.5 3.0…10 8.4 mm2 (8 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in)
11…18.5 15…25 16.0 mm2 (4 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in)
2 2
2
45…75 60…100 250 MCM 10.0 mm (6 AWG) 31.1 N•m (275 lb•in)
90…110 125…150 (2) 350 MCM (2) 10.0 mm2 (6 AWG) 31.1 N•m (275 lb•in)
2
132 200 (2) 350 MCM (2) 35.0 mm (1/0 AWG) 31.1 N•m (275 lb•in)
2
160…200 250…300 (2) 350 MCM (2) 70.0 mm (3/0 AWG) 31.1 N•m (275 lb•in)
2
250 350 (2) 400 MCM (2) 70.0 mm (3/0 AWG) 31.1 N•m (275 lb•in)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require
sizes outside the range, lugs may be used.

Output Power Wiring
about output power wiring recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a

possible shock hazard caused by induced voltages. Also, if a drive sharing a
conduit is being serviced or installed, all drives using this conduit should be
disabled to eliminate the possible shock hazard from cross-coupled motor leads.
Failure to observe these precautions could result in bodily injury.
To connect AC output power wiring from the drive to the motor:
❏ 1. Wire the three-phase AC output power motor leads by routing them

according to the drive option type. Note that you must punch openings in
the option cabinet of the desired conduit size, following NEC and all
applicable local codes and standards. Power terminal block specifications
are listed in Table 3.
Do not route more than three sets of motor leads through a single conduit.
This will minimize cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per
conduit are required, shielded cable must be used. If possible, each conduit
should contain only one set of motor leads.
❏ 2. Connect the three-phase AC output power motor leads to terminals

U, V, W (T1, T2, T3) on the power terminal block located on the drive.
❏ 3. Tighten the three-phase AC output power terminals to the proper torque

Table 3 - AC Output Power Terminal Block Specifications

AC
208V 2.2…7.5 3.0…10 8.4 mm2 (8 AWG) 1.3 mm2 (16 AWG) 3.7 N•m (33 lb•in)
2 2
30…37 40…50 33.6 mm2 (2 AWG) 2.5 mm2 (14 AWG) 17.5 N•m (155 lb•in)
2 2
460V 2.2…15 3.0…20 8.4 mm (8 AWG) 1.3 mm (16 AWG) 3.7 N•m (33 lb•in)
2 2
18.5…30 25…40 33.6 mm (2 AWG) 8.4 mm (8 AWG) 5.1 N•m (45 lb•in)
2 2
37…45 50…60 33.6 mm (2 AWG) 3.5 mm (12 AWG) 5.6 N•m (49.5 lb•in)
55…75 75…100 107.2 mm2 (4/0 AWG) 53.5 mm2 (1/0 AWG) 19.5 N•m (173 lb•in)
90…110 125…150 300 MCM 70.0 mm2 (3/0 AWG) 19.5 N•m (173 lb•in)
2 (4/0 AWG)
132…160 200…250 300 MCM 107.2 mm 29.4 N•m (260 lb•in)
200…250 300…350 500 MCM 300 MCM 40.0 N•m (354 lb•in)

Control and Signal Wiring
about control and signal wiring.
The Control I/O Terminal Block (TB1) and Relay Terminal Block (TB2)
located on the drive Main Control Board provide terminals for interfacing
customer supplied control inputs and outputs. All analog and discrete control
wiring will be made at these terminals. Typical customer control and signal wiring
is shown on the Interconnect Drawings Figure 8 on page 29 and Figure 9 on page
30.
To connect control and signal wiring to the drive package:

❏ 1. Wire the control and signal leads by routing them according to the drive
option type. Note that you must punch openings in the option cabinet of
the desired conduit size, following NEC and all applicable local codes and
standards. I/O terminal block specifications are listed in Table 4.
Control and signal wires should be separated from power wires by at least
0.3 meters (1 foot).
❏ 2. Connect the control and signal wiring to the I/O terminals located on the
drive.
❏ 3. Tighten the I/O terminals to the proper torque according to drive type as
shown in Table 4.
Table 4 - I/O Terminal Block Specifications

Voltage Rating Maximum Wire Size(1) Minimum Wire Size Torque
208…460V AC 1.3 mm2 (16 AWG) 0.13 mm2 (26 AWG) 0.5…0.8 N•m (4.4…7 lb•in)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Parameter Defaults (Style A/M) Parameter Name

Comm Write Mode
Number
C107
Default
0 “Save”
Parameter Name
Relay Out8 Level
Number
R237
Default
0.0
Parameter Name Number Default Aux Motor Mode R239 0 “Disabled”
Output Freq b001 Read Only Purge Frequency A141 5.0 Hz Aux Motor Qty R240 1 “1 Aux Mtr”
Commanded Freq b002 Read Only Internal Freq A142 60.00 Hz Aux 1 Start Freq R241 50.0 Hz
Output Current b003 Read Only Preset Freq 0 A143 0.0 Hz Aux 1 Stop Freq R242 25.0 Hz
Output Voltage b004 Read Only Preset Freq 1 A144 5.0 Hz Aux 1 Ref Add R243 0.0%
DC Bus Voltage b005 Read Only Preset Freq 2 A145 10.0 Hz Aux 2 Start Freq R244 50.0 Hz
Drive Status b006 Read Only Preset Freq 3 A146 20.0 Hz Aux 2 Stop Freq R245 25.0 Hz
Fault 1 Code b007 Read Only Accel Time 2 A147 30.00 Secs Aux 2 Ref Add R246 0.0%
Process Display b008 Read Only Decel Time 2 A148 30.00 Secs Aux 3 Start Freq R247 50.0 Hz
Output Power b010 Read Only S Curve % A149 20% Aux 3 Stop Freq R248 25.0 Hz
Elapsed MWh b011 Read Only PID Trim Hi A150 60.0 Hz Aux 3 Ref Add R249 0.0%
Elapsed Run Time b012 Read Only PID Trim Lo A151 0.0 Hz Aux Start Delay R250 5.0 Secs
Torque Current b013 Read Only PID Ref Sel A152 0 “PID Disabled” Aux Stop Delay R251 3.0 Secs
Drive Temp b014 Read Only PID Feedback Sel A153 0 “Analog In 1” Aux Prog Delay R252 0.50 Secs
Elapsed kWh b015 Read Only PID Prop Gain A154 0.01 Aux AutoSwap Tme R253 0.0 Hr
PID Integ Time A155 2.0 Secs Aux AutoSwap Lvl R254 50.0%
Motor NP Volts P031 Drive Rated Volts PID Diff Rate A156 0.00
Motor NP Hertz P032 60 Hz PID Setpoint A157 0.0% Control Source d301 Read Only
Motor OL Current P033 Drive Rated Amps PID Deadband A158 0.0% Contrl In Status d302 Read Only
Minimum Freq P034 0.0 Hz PID Preload A159 0.0 Hz Comm Status d303 Read Only
Maximum Freq P035 60 Hz Process Factor A160 30.0 PID Setpnt Displ d304 Read Only
Start Source P036 6 “2-W Lvl/Enbl” (1) Auto Rstrt Tries A163 0 Analog In 1 d305 Read Only
Stop Mode P037 1 “Coast, CF” Auto Rstrt Delay A164 1.0 Secs Analog In 2 d306 Read Only
Speed Reference P038 2 “Analog In1” Start At PowerUp A165 1 “Enabled” (1) Fault 1 Code d307 Read Only
Accel Time 1 P039 20.00 Secs Reverse Disable A166 1 “Rev Disabled” Fault 2 Code d308 Read Only
Decel Time 1 P040 20.00 Secs Flying Start En A167 1 “Enabled” (1) Fault 3 Code d309 Read Only
Reset To Defalts P041 0 “Ready/Idle” PWM Frequency A168 4.0 kHz Fault 1 Time-hr d310 Read Only
Auto Mode P042 1 “Hnd-Off-Auto” PWM Mode A169 1 “2-Phase” Fault 1 Time-min d311 Read Only
Boost Select A170 4 “45.0, VT” Fault 2 Time-hr d312 Read Only
Digital In1 Sel T051 1 “Purge” Start Boost A171 2.5% Fault 2 Time-min d313 Read Only
Digital In2 Sel T052 3 “Local” Break Voltage A172 25.0% Fault 3 Time-hr d314 Read Only
Digital In3 Sel T053 10 “Clear Fault” Break Frequency A173 15.0 Hz Fault 3 Time-min d315 Read Only
Digital In4 Sel T054 4 “Comm Port” Maximum Voltage A174 Drive Rated Volts Elapsed Time-hr d316 Read Only
Relay Out1 Sel T055 0 “Ready/Fault” Slip Hertz @ FLA A175 2.0 Hz Elapsed Time-min d317 Read Only
Relay Out1 Level T056 0.0 DC Brake Time A176 0.0 Secs Output Powr Fctr d318 Read Only
Relay 1 On Time T058 0.0 Secs DC Brake Level A177 Drive Rated Amps Testpoint Data d319 Read Only
Relay 1 Off Time T059 0.0 Secs DC Brk Time@Strt A178 0 (Disabled) Control SW Ver d320 Read Only
Relay Out2 Sel T060 2 “MotorRunning” Current Limit 1 A179 Drive Rated Amps Drive Type d321 Read Only
Relay Out2 Level T061 0.0 Current Limit 2 A180 Drive Rated Amps Output Speed d322 Read Only
Relay 2 On Time T063 0.0 Secs Motor OL Select A181 0 “No Derate” Output RPM d323 Read Only
Relay 2 Off Time T064 0.0 Secs Drive OL Mode A182 3 “Both-PWM 1st” Fault Frequency d324 Read Only
Opto Out Sel T065 1 “At Frequency” SW Current Trip A183 0.0 (Disabled) Fault Current d325 Read Only
Opto Out Level T066 0.0 Load Loss Level A184 0.0 (Disabled) Fault Bus Volts d326 Read Only
Opto Out Logic T068 0 “Normally Open” Load Loss Time A185 0 Secs Status @ Fault d327 Read Only
Analog In 1 Sel T069 2 “0-10V” Stall Fault Time A186 0 “60 Seconds”
Analog In 1 Lo T070 0.0% Bus Reg Mode A187 1 “Enabled” (1) The default values of these parameters differ from Factory
Analog In 1 Hi T071 100.0% Defaults. Setting P041 [Reset To Defalts] to 1 “Factory Rset” will
Skip Frequency 1 A188 0 Hz change these parameter settings to the defaults list in the
Analog In 1 Loss T072 0 “Disabled” Skip Freq Band 1 A189 0.0 Hz PowerFlex 400 User Manual.
Analog In 2 Sel T073 1 “4-20 mA” (1) Skip Frequency 2 A190 0 Hz
Analog In 2 Lo T074 0.0% Skip Freq Band 2 A191 0.0 Hz
Analog In 2 Hi T075 100.0% ATTENTION: Parameter
Skip Frequency 3 A192 0 Hz
Analog In 2 Loss T076 0 “Disabled” Skip Freq Band 3 A193 0.0 Hz
A165 [Start At PowerUp] ships
Sleep-Wake Sel T077 0 “Disabled” Compensation A194 1 “Electrical”
from the factory enabled. This
Sleep Level T078 10.0% Reset Meters A195 0 “Ready/Idle” feature allows a Run
Sleep Time T079 0.0 Secs Testpoint Sel A196 400 command to automatically
Wake Level T080 15.0% Fault Clear A197 0 “Ready/Idle” cause the drive to resume
Wake Time T081 0.0 Secs Program Lock A198 0 “Unlocked” running at commanded speed
Analog Out1 Sel T082 0 “OutFreq 0-10” Motor NP Poles A199 4 after drive input power is
Analog Out1 High T083 100%
restored. Equipment damage
Analog Out1 Setpt T084 0.0% Relay Out3 Sel R221 0 “Ready/Fault”
Analog Out2 Sel T085 1 “OutCurr 0-10”
and/or personal injury may
Relay Out3 Level R222 0.0 result if this parameter is used
Analog Out2 High T086 100% Relay Out4 Sel R224 0 “Ready/Fault”
Analog Out2 Setpt T087 0.0% in an inappropriate
Relay Out4 Level R225 0.0
Relay Out5 Sel R227 0 “Ready/Fault”
application. Do not use this
Language C101 1 “English” Relay Out5 Level R228 0.0 function without considering
Comm Format C102 0 “RTU 8-N-1” Relay Out6 Sel R230 0 “Ready/Fault” applicable local, national and
Comm Data Rate C103 3 “9600” Relay Out6 Level R231 0.0 international codes, standards,
Comm Node Addr C104 100 Relay Out7 Sel R233 0 “Ready/Fault” regulations or industry
Comm Loss Action C105 0 “Fault” Relay Out7 Level R234 0.0 guidelines.
Comm Loss Time C106 5.0 Secs Relay Out8 Sel R236 0 “Ready/Fault”

Drawing Index 208V AC Input – Main Input Disconnect Drive Packages (Style A/M)
Input Type Hp Input Line Drawing Hp Style
Voltage Reactor SchematicPage InterconnectPage LayoutPage OutlinePage
3 3
5 5
95D00758 34 95D00689 70
7.5 7.5
10 10
15 15
No 98D00697 22 97D00696 29 95D00759 35 95D00691 71
20 20
25 25
95D00775 36 95D00692 72
30 30
40 95D00760 37 95D00693 73 40
50 95D00776 38 95D00694 74 50
NEMA/UL Type 1 A
3 3
95D00791 42 95D00690 78
5 5
7.5 7.5
95D00792 43 95D00753 79
10 10
15 15
Yes 98D00756 23 97D00754 30 95D01367 44 95D01359 80
20 20
25 25
95D01368 45 95D01360 81
30 30
40 40
95D01369 46 95D01361 82
50 50
3 3
5 5
95D01575 48
7.5 7.5
10 10
15 With or 15
208V AC NEMA/UL Type 12 Without 98D01535 26 97D01548 33 95D01576 49 95D01552 84
20 20
25 25
95D02451 50
30 30
40 40
95D02497 51
50 50
3 3
5 5
95D01563 56
7.5 7.5
10 10
15 With or 15
NEMA/UL Type 4 98D01537 27 97D01548 33 95D01565 57 95D01551 85 A&M
20 Without 20
25 25
95D02455 58
30 30
40 40
95D02495 59
50 50
3 3
5 5
95D01553 63
7.5 7.5
10 10
15 With or 15
NEMA/UL Type 3R 98D01535 26 97D01548 33 95D01554 64 95D01550 86
20 Without 20
25 25
95D02453 65
30 30
40 40
95D02493 66
50 50

460V AC – Main Input Disconnect Drive Packages (Style A/M)

3 3
5 5
7.5 7.5
95D00758 34 95D00689 70
10 10
15 15
20 20
25 25
30 98D00697 22 97D00696 29 95D00759 35 95D00691 71 30
A
40 40
50 No 50
60 60
95D00760 37 95D00693 73
75 75
100 100
125 125
95D01262 39 95D01264 75
150 150
200 98D01888 24 97D01890 31 200
95D01862 40 95D01866 76
250 250
NEMA/UL Type 1
300 98D01887 25 97D01889 32 300 M
95D01864 41 95D01868 77
350 350
3 3
5 5
95D00791 42 95D00690 78
7.5 7.5
10 10
15 15
95D00792 43 95D00753 79
460V AC 20 20
25 25
30 Yes 98D00756 23 97D00754 30 95D01367 44 95D01359 80 30 A
40 40
50 50
60 60
95D01369 46 95D01361 82
75 75
100 100
125 125
95D01370 47 95D01362 83
150 150
3 3
5 5
7.5 7.5
95D01575 48
10 10
15 15
20 20
25 25
With or 95D01576
NEMA/UL Type 12 30 98D01535 26 97D01548 33 49 95D01552 84 30 A&M
Without
40 40
50 50
95D02470 52
60 60
75 75
95D02476 53
100 100
125 125
95D01579 54
150 150


3 3
95D02442 55
5 5
7.5 7.5
10 10
95D01563 56
15 15
20 20
25 98D01537 27 25
With or 95D01565
NEMA/UL Type 4 30 97D01548 33 57 95D01551 85 30
Without
40 40
50 50
95D02469 60
60 60
75 75
95D02475 61
100 100
125 125
98D01538 28 95D01568 62
150 150
460V AC A&M
3 3
5 5
7.5 7.5
95D01553 63
10 10
15 15
20 20
25 25
With or 95D01554
NEMA/UL Type 3R 30 98D01535 26 97D01548 33 64 95D01550 86 30
Without
40 40
50 50
95D02468 67
60 60
75 75
95D02474 68
100 100
125 125
95D01557 69
150 150

22
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
Schematic Drawings
07 07
08 08
09 09
10 10
11 11
12 12
DS1
13 MAIN DISC. 13
SWITCH
98D00697
14 FU1 T1
14
L1 L11
R/L1 P1 P2 U/T1
15 INCOMING FU2 T2
15
L2 L12
S/L2 POWERFLEX 400 V/T2 MOTOR
3 f POWER
16 FU3 T3
16
L3 L13
T/L3 W/T3
17 17
GND
LG
18 DM1 18
19 CONTROL BOARD 19
20 AO1 AO2 AI1 AI2 20

10V 20MA 10V 20MA 10V 20MA 10V 20MA
21 21
SNK
22 SRC 22
23 23
24 24
25 25
26 26
27 27
28 28
#2 RELAY N.O. (MOTOR RUNNING)
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL INPUT 1 (PURGE)
DIGITAL INPUT 2 (LOCAL)
DIGITAL INPUT 3 (CLEAR FAULT)
DIGITAL INPUT 4 (COMM PORT)
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG OUTPUT #1 (FREQUENCY 0-10V)
ANALOG OUTPUT #2 (OUTPUT CURRENT 0-10V)
ANALOG INPUT #2
ANALOG COM #2
OPTO OUTPUT (AT FREQUENCY)
RJ-45 SHIELD
#1 RELAY N.O. (READY/FAULT)
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
29 29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
30 30
31 31
Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

32 32
JUMPER JUMPER
33 33
34 34
35 35
Figure 1 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 1
36 36
37 37
38 38
REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
39 39
A 11/24/04 JRF OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
B 2/3/05 JRF
40 TITLE 40
DATE BY APPROVAL C 6/7/07 REH
SCHEMATIC DRAWING - PF400, STYLE A
DESIGN REVIEW D 8/10/07 REH 3-50HP @ 208VAC & 3-150HP @ 460VAC
41 41
FOR MANUFACTURING E 1/31/11 JLD
AS SHIPPED DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.
42 98D00697 - 1 1 42
AS COMMISSIONED DATE 4/5/04 DATE 4/5/04 DATE NO. SH. NO.
11/24/04
01 01
02 02
03 03
04 04
05 05
DS1
06 MAIN DISC. 06
SWITCH
07 OR OPTIONAL 07
CIRCUIT LINE
BREAKER REACTOR
08 08
LR P1 P2
L1
FU1 L21 R T1
A1 A2 T1
09 R/L1 U/T1 09
INCOMING L2
FU2 L22 S T2
B1 B2 T2
10 S/L2 V/T2 MOTOR 10
3f POWER
L3
FU3 L23 T T3
C1 C2 POWERFLEX 400 T3
11 T/L3 W/T3 11
G GND
12 12
13 13
14 CONTROL BOARD 14
98D00756
AO1 AO2 AI1 AI2

15 10V 20MA 10V 20MA 10V 20MA 10V 20MA 15
16 SNK 16
17 SRC 17
18 18
19 19
20 20
21 21
22 22
23 23
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL INPUT 2 (ANALOC 1 IN)
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG OUTPUT #2 (OUT CURRENT 0-10V)
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
24 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
25 25
26 26
27 JUMPER JUMPER 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
B 5/18/05 JRF
40 TITLE 40
SCHEMATIC DRAWING - PF400, STYLE A, W/LINE REACTOR
DESIGN REVIEW D 1/31/11 JLD 3-50HP @ 208VAC & 3-150HP @ 460VAC
Figure 2 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1
41 41
FOR MANUFACTURING
42 98D00756 - 1 1 42
11/24/04
23
Chapter 1
24
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
DS1
10 MAIN DISC. 10
SWITCH
11 FU1 T1
11
L1
R/L1 P1 P2 R/L1
12 INCOMING FU2 T2
12
L2
S/L2 POWERFLEX 400 S/L2 MOTOR
3 f POWER
13 FU3 T3
13
L3
T/L3 T/L3
14 14
GND
G PE PE
15 DM1 15
98D01888
16 CONTROL BOARD 16
17 AO1 AO2 AI1 AI2 17

10V 20MA 10V 20MA 10V 20MA 10V 20MA
18 18
SNK
19 SRC 19
20 20
21 21
22 22
23 23
24 24
25 25
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
26 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
27 27
28 28
29 29
JUMPER JUMPER
Figure 3 - 200 Hp, 460V AC Drives - NEMA/UL Type 1
30 30
31 31
32 32
33 33

34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
TERMINAL TORQUE VALUES - INCH POUNDS REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
43 DRIVE HORSEPOWER 200HP 43
A 6/7/07 REH OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
DISC-L1, L2, L3 275 PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
44 TITLE 44
DATE BY APPROVAL GROUND LUG-LG 275 SCHEMATIC DRAWING (FUSED DISCONNECT)
DESIGN REVIEW DRIVE-R, S, T & PE 260 PF400, 200HP/460VAC, NEMA1
45 45
FOR MANUFACTURING STYLE A, FRAME G
AS SHIPPED DR. BY REH/ACI CHK. BY AWR/ACI ENG. AWR/ACI DWG. NEXT SH.
46 98D01888 - 1 1 1 46
AS COMMISSIONED DATE 10/6/06 DATE 10/6/06 DATE 10/5/06 NO. SH. NO.
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
CB1
CIRCUIT
11 BREAKER 11
12 T1
12
L11
R/L1 P1 P2 R/L1
13 INCOMING T2
13
L12
S/L2 POWERFLEX 400 S/L2 MOTOR
POWER
14 T3
14
L13
T/L3 T/L3
15 15
GND
98D01887
GND PE PE
16 DM1 16
17 CONTROL BOARD 17
18 AO1 AO2 AI1 AI2 18

10V 20MA 10V 20MA 10V 20MA 10V 20MA
19 19
SNK
20 SRC 20
21 21
22 22
23 23
24 24
25 25
26 26
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
27 27
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
28 28
29 29
30 30
JUMPER JUMPER
31 31
Figure 4 - 250…350 Hp, 460V AC Drives - NEMA/UL Type 1
32 32
33 33

34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
TERMINAL TORQUE VALUES - INCH POUNDS
43 DRIVE HORSEPOWER 250HP 300HP 350HP 43
CB1-L1, L2, L3 PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
44
275 275 275 44
DATE BY APPROVAL TITLE
GROUND LUG 275 275 275 SCHEMATIC DRAWING (CIRCUIT BREAKER)
DESIGN REVIEW PF400, 250-350HP/460VAC, NEMA1
45 DRIVE-R, S, T & PE 45
FOR MANUFACTURING 260 354 354 STYLE A, FRAMES G & H
46 98D01887 - 1 1 1 46
25
Chapter 1
26
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
DS1
09 09
MAIN DISC.
SWITCH OPTIONAL
10 OR OPTIONAL LINE 10
CIRCUIT REACTOR
11 BREAKER 11
LR
FU1
R
P1 P2 T1
L1 L21 T1
12 A1 A2 R/L1 U/T1 12
INCOMING FU2 T2
L2 L22 S T2
13 B1 B2 S/L2 V/T2 MOTOR 13
3 f POWER
FU3 T3
L3 L23 T T3
14 C1 C2 T/L3 POWERFLEX 400 W/T3 14
GND
15 G PE PE 15
FU4 FU5
98D01535
16 16
17 CONTROL BOARD 17
AO1 AO2 AI1 AI2

18 10V 20MA 10V 20MA 10V 20MA 10V 20MA 18
460V
19 230V 19
208V
SNK
H1 H2 H3 H4
20 SRC 20
31 T X2
21 X2 21
X1 X2
115VAC
X2
22 TH1 22
CF1
FU7 THERMOSTAT
21 22 ENCLOSURE
23 23
FAN
24 24
CF2
125, 150HP
25 25
ONLY
26 26
FU8
OPTIONAL
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL INPUT 2 (ANALOG 1 IN)
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
23
27 HTR ENCLOSURE 27
HEATER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
28 28
LT1
31
29 G POWER ON 29
30 30
12 13 14
FAULT LT2
R2 R3 24
31 R DRIVE FAULT SS1 31
OFF 31 24
HAND AUTO SEE
32 32
6 11 LADDER
33 33
MANUAL

34 34
SPEED
P1
35 35
36 AUTO START 36
34 35
37 37
38 38
39 39
40 40
Figure 5 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12 & 3R
41 41
42 42
PARAMETER SETTING CHANGES
43 PARAMETER DESCRIPTION DEFAULT CHANGE TO 43
A 2/17/06 JCL OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
P036 START SOURCE 3 2-W LVL SENS" 6 2-W LVL SENS" PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
B 8/3/06 JCL
44 P038 SPEED REF 2 "ANALOG IN 1" 3 "ANALOG IN 2" TITLE 44
P042 AUTO MODE 1 "HND-OFF-AUTO" 0 "NO FUNCTION" SCHEMATIC DRAWING - PF400, STYLE A, NEMA 3R, 12
DESIGN REVIEW D 11/27/06 REH 3-50HP @ 208VAC, 3-150HP @ 460VAC
45 T052 DIGITAL IN2 SET 3 "LOCAL" 14 "ANLG 1 INCTRL" 45
FOR MANUFACTURING E 12/15/06 JCL
AS SHIPPED T073 ANALOG IN 2 SEL 2 "0-10V" 1 "4-20MA" F 6/7/07 REH DR. BY CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
46 98D01535 - 1 1 46
AS COMMISSIONED A165 START AT POWERUP 0 "DISABLED" 1 "ENABLED" DATE 11/17/05 DATE 02/17/06 DATE 11/17/05 NO. SH. NO.
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
DS1
09 09
MAIN DISC.
SWITCH OPTIONAL
10 OR OPTIONAL LINE 10
CIRCUIT REACTOR
11 BREAKER 11
LR P1 P2
L1
FU1 L21 R T1 T1
12 A1 A2 R/L1 U/T1 12
INCOMING L2
FU2 L22 S T2
T2
3 f POWER
L3
FU3 L23 T T3 T3
14 C1 C2 T/L3 POWERFLEX 400 W/T3 14
G GND
15 PE PE 15
FU4 FU5
98D01537
16 16
17 CONTROL BOARD 17
AO1 AO2 AI1 AI2

18 10V 20MA 10V 20MA 10V 20MA 10V 20MA 18
460V
19 230V SNK 19
208V
H1 H2 H3 H4
20 SRC 20
FU6 T
31 X1 X2
21 X2
21
SEE NOTE 1 115VAC
22 RED 22
WHT
FU7 ENCLOSURE A/C
23 30 A/C X2 7.5-100HP@460VAC 23
SEE NOTE 1 3-50HP@208VAC
24 24
GRN
G
25 25
26 26
FU8
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
23
OPTIONAL
27 HTR ENCLOSURE 27
HEATER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
28 28
LT1
31 POWER ON
29 G 29
30 12 13 14 30
FAULT LT2 DRIVE FAULT
R2 R3 24
31 R SS1 31
31 24
OFF
SEE
32 HAND AUTO LADDER 32
6 11
33 33
MANUAL

34 SPEED 34
18 AWG BLU
P1
35 35
NOTES:
36 36
1. NOT USED ON 3-5HP @ 460VAC.
37 AUTO START 37
34 35
38 38
39 39
40 40
41 41
42 42
H 6/25/08 AWR OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
DATE BY APPROVAL
P042 AUTO MODE 1 "HND-OFF-AUTO" 0 "NO FUNCTION" SCHEMATIC DRAWING - PF400, STYLE A, NEMA4
DESIGN REVIEW 3 -50HP @ 208VAC & 3-100HP @ 460VAC
FOR MANUFACTURING
AS SHIPPED T073 ANALOG IN 2 SEL 2 "0-10V" 1 "4-20MA" DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
46 98D01537 - 1 1 46
27
Chapter 1
28
Chapter 1
01 01
02 02
03 03
04 04
05 05
DS1-MAIN DISCONNECT
06 SWITCH 06
OR
CB1-OPTIONAL OPTIONAL
07 LINE 07
CIRCUIT
BREAKER REACTOR
08 08
LR P1 P2
L1
FU1 L21 T1
R T1
09 A1 A2 R/L1 U/T1 09
INCOMING L2
FU2 L22 T2
S T2
3 f POWER
L3
FU3 L23 T3
T POWERFLEX 400 T3
11 C1 C2 T/L3 W/T3 11
GND
12 LG 12
FU4 FU5
13 13
FU9 FU10 FU11

14 CONTROL BOARD 14
AO1 AO2 AI1 AI2

15 L31 L32 L33 10V 20MA 10V 20MA 10V 20MA 10V 20MA 15
98D01538
16 SNK 16
L1 L2 L3 G
17 X40
SRC 17
AC1
18 X54 1 2 PE 3 4 18
JP
19 19
20 20
21 21
460V
230V
22 208V 22
H1 H2 H3 H4
23 23
31 T X2
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL INPUT 2 (ANALOC 1 IN)
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
24 X1 X2 24
115VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
25 25
FU8 HTR OPTIONAL
23
26 ENCLOSURE 26
HEATER 12 13 14
27 27
LT1
31
28 G POWER ON 28
31 24
SEE
29 SS1 LADDER 29
FAULT LT2 OFF
R2 R3 24 HAND AUTO
30 R DRIVE FAULT 6 11
30
31 31
32 MANUAL 32
SPEED
33 P1 33

34 AUTO START 34
34 35
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
G 4/19/07 JCL OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
H 12/31/07 JCL
DATE BY APPROVAL I 6/25/08 AWR
P042 AUTO MODE 1 "HND-OFF-AUTO" 0 "NO FUNCTION" SCHEMATIC DRAWING - PF400, STYLE A, NEMA4
DESIGN REVIEW 125-150HP @ 460VAC
FOR MANUFACTURING
AS SHIPPED T073 ANALOG IN 2 SEL 2 "0-10V" 1 "4-20MA" DR. BY JRF/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
46 98D01538 - 1 1 46
01 01
02 02
03 03
04 04
05 05
DS1
06 06
07 T1 07
G P1 P2 U/T1
L1 R/L1
Interconnect Drawings
08 POWERFLEX 400 T2 08
INCOMING MAIN V/T2 MOTOR
L2 DISCONNECT S/L2
3 f POWER T3
09 SWITCH 09
W/T3
L3 T/L3
10 G 10
G
DM1
11 11
GROUND G
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
13 10V 20MA 10V 20MA 10V 20MA 10V 20MA 13
97D00696
14 SNK 14
SRC
15 15
16 16
17 17
18 18
19 19
20 20
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
22 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
23 23
24 24
3 4
25 25
HAND AUTO
26 26
27 27
PURGE
28 28
29 29
INTERLOCKS
30 30
2
+
31 31
1 OPENING OF THE FREEZE/FIRE INTERLOCK AUTO START

WILL REQUIRE MANUAL RESET. SPEED REF. INPUT
32 4-20MA, 250 OHM 32
2
INPUT IMPEDANCE
WHEN IN "AUTO MODE" SPEED REFERENCE WILL
33 FREEZE/FIRE 33
COME FROM 0-10V SOURCE WIRED TO ANALOG
INPUT #1. IF 4-20mA SOURCE IS TO BE USED, STATS
34 WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER 1 34
PO38 [SPEED REFERENCE] =3 "ANALOG In2".
2
+
35 3 35
IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE
JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED. SPEED REF. INPUT
0 TO +10VDC, 100KOHM
36 36
4
INPUT IMPEDANCE
IF THE INTERLOCK CONTACT IS USED, THE JUMPER
37 FROM TERMINALS 1 TO 3 MUST BE REMOVED AND 37
THE JUMPER WIRE FROM TERMINALS 3 TO 11 SHOULD
BE RELOCATED TO CONNECT TERMINALS 1 TO 11.
38 38
CONNECTIONS SUPPLIED BY CUSTOMER
39 39
B 2/3/05 JRF
40 TITLE 40
INTER-CONNECT DRAWING - PF400, STYLE A
DESIGN REVIEW D 2/2/11 DJK 3-50HP @ 208VAC & 3-150HP @ 460VAC
41 41
FOR MANUFACTURING
42 97D00696 - 1 1 42
29
Chapter 1
30
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
G P1 P2 T1
R/L1 U/T1
08 POWERFLEX 400 08
T2
S/L2 V/T2 MOTOR
09 09
T3
T/L3 W/T3
10 10
DM1
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
13 10V 20MA 10V 20MA 10V 20MA 10V 20MA 13
14 SNK 14
97D00754
DS1 SRC
15 15
16 16
L1
17 MAIN 17
INCOMING
L2 DISCONNECT
3f POWER
18 SWITCH 18
L3
19 19
20 20
GROUND G
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
22 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
23 23
24 24
3 4
25 25
HAND AUTO
26 26
27 27
PURGE
28 28
29 29
INTERLOCKS
30 30
2
+
31 31

32 4-20MA, 250 OHM 32
2
INPUT IMPEDANCE
33 FREEZE/FIRE 33
2
+
35 3 35
36 0 TO +10VDC, 100KOHM 36
4
INPUT IMPEDANCE
38 38
39 39
B 4/21/08 TGM
40 TITLE 40
DATE BY APPROVAL C 6/25/08 AWR
INTER-CONNECT DRAWING - PF400, STYLE A, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 97D00754 - 1 1 42
11/24/04
01 01
02 02
03 03
04 04
05 05
06 06
G P1 P2 T1
07
R/L1 U/T1 07
POWERFLEX 400
T2
S/L2 V/T2 MOTOR
08 08
T3
09
T/L3 W/T3 09
10
PE 10
DM1
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
13 10V 20MA 10V 20MA 10V 20MA 10V 20MA 13
14 SNK 14
97D01890
DS1 SRC
15 15
16 16
L1
17 MAIN 17
INCOMING
L2 DISCONNECT
3f POWER
18 SWITCH 18
L3
19 19
20 20
GROUND G
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
22 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
23 23
24 24
3 4
25 25
HAND AUTO
26 26
27 27
PURGE
28 28
29 29
INTERLOCKS
30 30
2
+
31 31

32 4-20MA, 250 OHM 32
2
INPUT IMPEDANCE
33 FREEZE/FIRE 33
2
+
35 3 35
36 0 TO +10VDC, 100KOHM 36
4
INPUT IMPEDANCE
38 38
39 39
A 4/11/12 JCK OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
40 TITLE 40
DATE BY APPROVAL
INTER-CONNECT DRAWING (DISCONNECT SWITCH)
DESIGN REVIEW PF400, 200HP/460VAC, NEMA1
41 41
FOR MANUFACTURING STYLE A, FRAME G, CONTROL
42 97D01890 - 1 1 42
31
Chapter 1
32
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
G P1 P2 T1
07 R/L1 U/T1 07
POWERFLEX 400
T2
08 S/L2 V/T2 MOTOR 08
T3
09 T/L3 W/T3 09
10 PE 10
DM1
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
13 10V 20MA 10V 20MA 10V 20MA 10V 20MA 13
14 SNK 14
97D01889
CB1 SRC
15 15
16 16
L1
17 MAIN 17
INCOMING
L2 CIRCUIT
3f POWER
18 BREAKER 18
L3
19 19
20 20
GROUND G
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
22 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
23 23
24 24
3 4
25 25
HAND AUTO
26 26
27 27
PURGE
28 28
29 29
INTERLOCKS
30 30
2
+
31 31

32 4-20MA, 250 OHM 32
2
INPUT IMPEDANCE
33 FREEZE/FIRE 33
2
+
35 3 35
36 0 TO +10VDC, 100KOHM 36
4
INPUT IMPEDANCE
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
INTER-CONNECT DRAWING (CIRCUIT BREAKER)
41 41
FOR MANUFACTURING STYLE A, FRAMES G & H, CONTROL
42 97D01889 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
R/L1 P1 P2
07 U/T1 07
POWERFLEX 400
08 S/L2 V/T2 08
09 T/L3 W/T3
MAIN 09
DISCONNECT
10 PE 10
DM1
SWITCH
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
13 10V 20MA 10V 20MA 10V 20MA 10V 20MA DS1 13
SNK or TB
14 14
97D01548
15
SRC CB1 15
T3 T2 T1 GND L1 L2 L3 34 35
16 16
17 17
18 18
19
GROUND INCOMING 19
AUTO START
3 f POWER
20 20
MOTOR
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
22 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 CUSTOMER CONNECTIONS
23 23
24 24
3 4
25 25
PURGE
26 26
27 INTERLOCKS 27
28 28
OFF
29 HAND AUTO 29
30 X 30
1 OPENING OF THE FREEZE/FIRE INTERLOCK
2 WILL REQUIRE MANUAL RESET.
+
31 31

SPEED REF. INPUT 2 WHEN IN "AUTO MODE" SPEED REFERENCE WILL
32 4-20MA, 250 OHM COME FROM 4-20ma SOURCE WIRED TO ANALOG 32
X
INPUT IMPEDANCE INPUT #2. IF 0-10V SOURCE IS TO BE USED,
33 CHANGE PARAMETER T73 TO "2" VOLTAGE MODE AND 33
SET DIP SWITCH "AI2" TO 10V.
AUTO START
34 3 IF FREEZE/FIRE STAUS INTERLOCK IS USED, THE 34
34 35 X
JUMPER WIRE FROM TERMINALS 1 TO 3 MUST BE REMOVED.
35 FREEZE/FIRE 35
4 IF THE INTERLOCK CONTACT IS USED, THE JUMPER
STATS
36 1 FROM TERMINALS 1 TO 3 MUST BE REMOVED AND 36
37 37
38 38
Figure 12 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12, 4, & 3R
39 39
B 4/11/12 JCK
40 TITLE 40
DATE BY APPROVAL
INTER-CONNECT DRAWING - PF400, STYLE A
DESIGN REVIEW 3-50HP @ 208VAC, 3-150HP @ 460VAC
41 41
FOR MANUFACTURING NEMA 3R, 4, 12
AS SHIPPED DR. BY JFH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 97D01548 - 1 1 42
33
Chapter 1
34
Chapter 1
01 01
02 02
03 03
04 04
Layout Drawings
05 05
06 06
SIGNAL
07 07
TERMINAL BLOCK
08 08
09 POWER 09
TERMINAL BLOCK
10 400 10
11 11
12 12
13 13
95D00758
14 14
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 DS1 22
23 23
24 24
INPUT POWER
25 TERMINAL BLOCK 25
FU3
FU2
FU1
C UL US
LISTED
178358-02
26 INDUSTRIAL CONTROL EQUIPMENT 38MN 26
27 27
L3 L2 L1
28 28
29 29
GND
30 30
31 31

32
PE GROUND 32
33 33
34 34
35 35
36 36
37 37
38 (20HP @ 460VAC SHOWN) 38
39 39
B 11/24/04 JRF
40 TITLE 40
DATE BY APPROVAL C 2/2/11 DJK
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS
DESIGN REVIEW D 4/2/12 JCK PF400, FRAME C, STYLE A, 1 - 20HP @ 460VAC
41 41
FOR MANUFACTURING PF400, FRAME C, STYLE A, 1 - 10HP @ 208VAC
42 95D00758 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
SIGNAL
09
TERMINAL BLOCK 09
10 10
POWER
12 12
13 13
14 14
95D00759
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
DS1
24 INPUT POWER 24
TERMINAL BLOCK
25 ON 25
194R-NJ100P3
FU1
FU3
FU2
26 26
OFF
ALLEN-BRADLEY
27 PE GROUND 27
28 L3 L2 L1 GND 28
29 29
30 30
C UL US
LISTED
178358-02
INDUSTRIAL CONTROL EQUIPMENT 38MN
31 31

32 32
33 33
34 34
35 35
Figure 14 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 1
36 36
37 37
38 (40HP @ 460VAC SHOWN) 38
39 39
OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME D, STYLE A, 25-40HP @ 460VAC
41 41
FOR MANUFACTURING PF400, FRAME D, STYLE A, 15-20HP @ 208VAC
42 95D00759 - 1 1 42
35
Chapter 1
36
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 SIGNAL 10
TERMINAL BLOCK
11 11
12 12
13 13
POWER
14 14
95D00775
TERMINAL BLOCK
15 15
16 16
17 17
18 18
19 19
20 20
DS1
21 21
22 22
23 23
ON
24 24
FU1
FU3
FU2
OFF
INPUT POWER
25 25
TERMINAL BLOCK
26 26
27 27
L3 L2 L1
C UL US
28 LISTED 28
178358-02
GND
29 29
30 30
PE GROUND
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 (30HP SHOWN) 38
39 39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING
42 95D00775 - 1 1 42
01 01
02 02
03 03
04 04
PORT
MOD
05 NET A
05
NET B
06 06
07 07
08 08
09 09
10 SIGNAL 10
TERMINAL BLOCK
11 11
12 12
13 13
POWER
14 14
95D00760
TERMINAL BLOCK
15 15
16 16
17 17
18 18
19 19
20 20
DS1
21 21
22 22
23 23
ON
24 24
FU1
FU3
FU2
OFF
INPUT POWER
25 25
TERMINAL BLOCK
26 26
27 27
L3 L2 L1
C UL US
28 LISTED 28
178358-02
GND
29 29
30 30
PE GROUND
31 31

32 32
33 33
34 34
Figure 16 - 40 Hp, 208V AC & 50…100 Hp, 460V AC Drives - NEMA/UL Type 1
35 35
36 36
37 37
38 (100HP @ 460VAC SHOWN) 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME E, STYLE A, 50-100HP @ 460VAC
41 41
FOR MANUFACTURING PF400, FRAME E, STYLE A, 40HP @ 208VAC
42 95D00760 - 1 1 42
37
Chapter 1
38
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 INPUT POWER 06
TERMINAL BLOCK
07 07
08 08
09 DS1 09
L1 L2 L3 PE GROUND
10 10
GND
11 11
12 12
13 PORT
13
MOD
NET A
NET B ON
14 14
95D00776
FU1
FU2
FU3
15 15
OFF
16 16
17 17
18 18
SIGNAL
20 20
21 21
22 POWER 22
TERMINAL BLOCK
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME E, STYLE A, 50HP @ 208VAC
41 41
FOR MANUFACTURING
42 95D00776 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06
INPUT POWER 06
TERMINAL BLOCK
07 07
08 08
09 09
PORT
MOD
NET A
NET B
10 PE GROUND 10
11 11
12
DS1 12
L1 L2 L3
13 13
14
GND 14
95D01262
15 SIGNAL 15
TERMINAL BLOCK
16 16
ON
17 17
FU1
FU2
FU3
18 18
OFF
19 19
20 20
POWER
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
C UL US
LISTED
178358-02

35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME F, STYLE A, 125-150HP @ 460VAC
41 41
FOR MANUFACTURING
42 95D01262 - 1 1 42
39
Chapter 1
40
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 POWER INPUT POWER INPUT 12

TERMINALS PE GROUND TERMINALS PE GROUND
13 13
14 L1 L2 L3 14
15 15
PORT PORT
MOD MOD
NET A NET A
95D01862
NET B NET B
16 16
17 ON 17
FU-1
FU-2
FU-3
18 18
OFF
19 19
20 20
21 21
22
POWER OUTPUT POWER OUTPUT 22
TERMINALS TERMINALS
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33

34 34
35
200HP 35
250HP
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 TITLE 44
DATE BY APPROVAL
COMPONENT DRAWING
DESIGN REVIEW PF400, 200-250HP @ 460VAC
45 45
FOR MANUFACTURING NEMA 1, STYLE A, FRAME G
46 95D01862 - 2 2 46
01 01
02
POWER 02
INPUT
03 03
TERMINALS
04 04
05 05
06 06
07 07
08 08
09
L1 L2 L3 09
10 10
11 11
12 12
CB1
13 13
14 PE GROUND 14
15 15
95D01864
16 16
17 17
18 18
19 19
POWER
20 20
OUTPUT
21 21
TERMINALS
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33

34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 TITLE 44
DATE BY APPROVAL
COMPONENT LOCATION DRAWING
45 45
FOR MANUFACTURING NEMA 1, STYLE A, FRAME H
46 95D01864 - 1 1 46
41
Chapter 1
42
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 06
07 SIGNAL 07
TERMINAL BLOCK
08 08
40
POWER
09 09
TERMINAL BLOCK
10 10
11 11
12 12
13 13
14 14
95D00791
15 15
16 16
17 17
18 18
19 19
20 LR1 20
21 21
22 22
LABEL
23 23
24 24
25 25
26 26
27
DS1 27
28 INPUT POWER 28
TERMINAL BLOCK
29 29
FU3
FU2
FU1
30 30
31 L3 L2 L1 31

32 32
C UL US
LISTED
178358-02
33 Suitable for installation in a Compartment Handling Conditioned Air

33
34 34
O F F
35 35
36 PE GROUND 36
37 37
38 (10HP SHOWN) 38
39 39
B 11/24/04 JRF
40 TITLE 40
DATE BY APPROVAL C 2/2/11 DJK
DESIGN REVIEW D 4/2/12 JCK PF400, FRAME C, STYLE A, 3-10HP @ 460VAC W/LINE REACTOR
41 41
Figure 21 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1
FOR MANUFACTURING PF400, FRAME C, STYLE A, 3-5HP @ 208VAC W/LINE REACTOR

42 95D00791 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 SIGNAL 06
TERMINAL BLOCK
07 07
POWER
40
09 09
10 10
11 11
12 12
13 13
14 14
95D00792
15 15
16 16
17 17
18 18
19 LR1 19
20 20
21 21
LABEL
22 22
23 23
24 24
25 25
26
DS1 INPUT POWER 26
TERMINAL BLOCK
27 27
FU3
FU2
FU1
28 28
29 29
30 L3 L2 L1 30
C UL US
LISTED
178358-02
31 31

32 32
33 33
34 PE GROUND 34
35 35
36 36
37 37
38 (20HP @ 460VAC SHOWN) 38
39 39
40 TITLE 40
DATE BY APPROVAL
Figure 22 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1
DESIGN REVIEW PF400, FRAME C, STYLE A, 15-20HP @ 460VAC W/LINE REACTOR

41 41
FOR MANUFACTURING PF400, FRAME C, STYLE A, 7 1/2-10HP @ 208VAC W/LINE REACTOR
42 95D00792 - 1 1 42
43
Chapter 1
44
Chapter 1
01 01
02 02
03 03
04 04
PORT
05 MOD 05
NET A
NET B
06 06
07 SIGNAL 07
TERMINAL BLOCK
08 08
09 POWER 09
TERMINAL BLOCK
10 10
11 11
12 12
13 13
95D01367
14 14
15 15
16 16
17 17
18 18
19 19
20 20
LR1
L1 L2 L3
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
DS1
29 29
30 ON 30
31 31

OFF
32 32
33 L3 L2 L1 33
C UL US
LISTED
178358-02
34 34
PE GROUND
35 35
INPUT POWER
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT AND TERMINAL BLOCK LOCATIONS
DESIGN REVIEW PF400, FRAME D, STYLE A, 25-40HP @ 460VAC, W/LINE REACTOR
Figure 23 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives with Line Reactor - NEMA/UL Type 1
41 41
FOR MANUFACTURING PF400, FRAME D, STYLE A, 15-20HP @ 208VAC, W/LINE REACTOR
42 95D01367 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07
INPUT POWER 07
TERMINAL BLOCK
08 08
09 09
10 DS1 10
L1 L2 L3 PE GROUND
11 11
GND
12 12
AU-2/0
13 ON 13
FU1
FU2
FU3
PORT
14 14
95D01368
MOD
NET A
NET B
SIGNAL OFF
16 16
17 17
18 POWER 18
TERMINAL BLOCK
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 LR1 27
28 28
29 29
C UL US
LISTED
178358-02
LABEL
30 30
31 31

32 32
33 33
34 34
Figure 24 - 25…30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME D, STYLE A, 25-30HP @ 208VAC, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01368 - 1 1 42
45
Chapter 1
46
Chapter 1
01 01
02 02
03 03
04 04
05 05
06 INPUT POWER 06
TERMINAL BLOCK
07 07
08 08
09 DS1 09
L1 L2 L3 PE GROUND
10 10
GND
11 11
12 12
13 PORT
13
MOD
NET A
NET B ON
14 14
95D01369
FU1
FU2
FU3
15 15
OFF
16 16
17 17
18 18
SIGNAL
20 20
21 21
22 POWER 22
TERMINAL BLOCK
23 23
24 24
25 25
26 26
LR1
27 27
28 28
29 29
30 30
LABEL
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME E, STYLE A, 40-50HP @ 208VAC, W/LINE REACTOR
41 41
FOR MANUFACTURING PF400, FRAME E, STYLE A, 50-100HP @ 460VAC, W/LINE REACTOR
42 95D01369 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06
INPUT POWER 06
TERMINAL BLOCK
07 07
08 08
09 09
PORT
MOD
NET A
NET B
10 PE GROUND 10
11 11
12
DS1 12
L1 L2 L3
13 13
14
GND 14
95D01370
15 SIGNAL 15
TERMINAL BLOCK
16 16
ON
17 17
FU1
FU2
FU3
18 18
OFF
19 19
20 20
POWER
22 22
23 23
24 24
25 25
26 26
27 LR1 27
28 28
29 29
30 30
31 31

LABEL
32 32
33 33
34 34
C UL US
LISTED
178358-02

35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME F, STYLE A, 125-150HP @ 460VAC, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01370 - 1 1 42
47
Chapter 1
48
Chapter 1
01 01
02 02
INPUT POWER
04 04
05 05
OPTIONAL
06 -RESTRICTED SPACE- CIRCUIT BREAKER 06
MINIMUM MOUNTING GND
CLEARANCE ABOVE
07 THE DRIVE IS 4.7"
07
DS1 CB1
08 08
TH1 L1 L2 L3 L1 L2 L3
09 09
ON
10 10
FU1
FU2
FU3
O
F
11 F 11
POWER
DRIVE INTERLOCK
POWER
ON
FAULT OPEN
ON
12 12
R G
13 LT2 LT1 400 13
OFF
MAN AUTO
HAND AUTO
95D01575
14 14
FRAME SIZE C
15 SS1 SIGNAL R/ S/ PANEL
T/ U/MOUNT
V/ W/ 15
L1 L2 L3 T1 T2 T3 P1 P2
TERMINAL BLOCK
16 DM1 16
MANUAL
17 SPEED 17
5
5
66 44
33
77
OUTPUT POWER
22
88
11
99
10
10
00
TERMINAL BLOCK PE GROUND
18 18
-RESTRICTED SPACE-
P1 MINIMUM MOUNTING
19 CLEARANCE BELOW 19
THE DRIVE IS 4.7"
20 20
FU8
21 21
22 22
23 23
24 24
25 25
26 LR (OPTIONAL) 26
27 27
TB T
28 PRIMARY 28
TB H1 H2 H3 H4
29 TA-2-69302 29
FU4
30 FU5 30
150VA
X2 F1 F2 X1
31 31
SECONDARY

32 32
33
34 35 33
34 34
35 35
FRONT VIEW INSIDE VIEW
Figure 27 - 3.0…10 Hp, 208V & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 12
36 36
(DOOR NOT SHOWN FOR CLARITY)
37 37
38 38
REV. DATE BY ECN/CR. NO. REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
39 39
H 6/22/2011 DJK A 2/2/06 REH OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
I 4/5/12 JCK B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING
DESIGN REVIEW D 12/22/06 REH PF400, FRAME C, STYLE A, 3-10HP @ 208VAC, 3-20HP @ 480VAC
41 41
FOR MANUFACTURING E 2/7/08 JCL NEMA 12
AS SHIPPED F 6/20/08 ALB DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D01575 - 1 1 42
AS COMMISSIONED G 9/21/09 ALB DATE 11/21/05 DATE 2/17/06 DATE 11/21/05 NO. SH. NO.
01 01
02 INPUT POWER 02
TERMINAL BLOCK
03 03
04 04
05 05
GND DS1 OPTIONAL CIRCUIT BREAKER

06 06
L1 L2 L3
CB1
07 07
L1 L2 L3
TH1 OFF
08 08
194R-NJ100P3
09 09
FU1
FU2
FU3
ON
10 10
POWER INTERLOCK ALLEN-BRADLEY
ON OPEN
11 11
12
R G 12
LT2 LT1
OFF
MAN AUTO
13 13
14 14
95D01576
SS1
15 15
16 SIGNAL 16
MANUAL
SPEED TERMINAL
5
6 4
7
2
8
17 BLOCK 17
9
10 0
400
18 P1 R/ S/ T/ U/ V/ W/ 18
L1 L2 L3 P1 P2 DC- T1 T2 T3
19 FU6 19
20 20
OUTPUT POWER
21 21
TERMINAL BLOCK
22 22
23 23
LR (OPTIONAL) PE GROUND
24 24
25 25
26 CF1 26
T
27 PRIMARY 27
TB H1 H2 H3 H4
28 TA-2-69302
28
FU4
29 FU5 29
150VA
X2 F1 F2 X1
30 30
SECONDARY
31 31

32 32
33 33
34
FRONT VIEW TB INSIDE VIEW 34
35
DOOR NOT SHOWN FOR CLARITY 35
Figure 28 - 15…20 Hp, 208V AC & 25…40 Hp 460V AC Drives - NEMA/UL Type 12
36 36
37 37
34 35
38 38
REV. DATE BY ECN/CR. NO. REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
39 39
H 6/23/11 DJK A 2/2/06 REH OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING
DESIGN REVIEW D 12/22/06 REH PF400, FRAME D, STYLE A, 15-20HP @ 208VAC, 25-40HP @ 480VAC
41 41
FOR MANUFACTURING E 2/7/08 JCL NEMA 12
AS SHIPPED F 2/27/08 AWR DR. BY REH/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.
42 95D01576 - 1 1 42
AS COMMISSIONED G 7/2/08 ALB DATE 11/21/05 DATE DATE NO. SH. NO.
49
Chapter 1
50
Chapter 1
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
L1 L2 L3 CIRCUIT BREAKER
06 GND 06
TH1 CB1
[10mm]
1 Inch
SCALE:
07 L1 L2 L3 07
OFF
08 08
7 1/2 [190.5]
FU1
FU2
FU3
ON
09 09
POWER INTERLOCK
ON OPEN
10 10
R G 9 13/64 [233.7]
LT2 LT1
OFF
11 MAN AUTO 11
12 SS1 12
13 MANUAL
13
SPEED
5
6 4
7
2
8
1
9
10 0
SIGNAL
95D02451
14 P1 TERMINAL 14
A/C
BLOCK FU6 PWR
15 400 15
R/ S/ T/ U/ V/ W/
L1 L2 L3 P1 P2 DC- T1 T2 T3
16 30 X2 G 16
17 OUTPUT POWER 17
TERMINAL BLOCK
18 18
19 19
20 20
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
LABEL
26 26
27 27
28 28
29 29
CF1
30 30
T
PRIMARY
31 TB H1 H2 H3 H4 31

TA-2-69302
FU4
FU5
32 150VA
32
X2 F1 F2 X1
SECONDARY
33 33
34 34
35 35
36 FRONT VIEW TB INSIDE VIEW 36

DOOR NOT SHOWN FOR CLARITY
37 37
38 38
34 35 REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
39 39
A 6/23/11 DJK OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
FOR MANUFACTURING NEMA 12
AS SHIPPED DR. BY ALB/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D02451 - 1 1 42
AS COMMISSIONED DATE 7/31/08 DATE DATE NO. SH. NO.
01 01
02 02
03 03
04 INPUT POWER 04
TERMINAL BLOCK
05 05
06 06
07 07
DS1
OPTIONAL
08 L1 L2 L3 CIRCUIT BREAKER 08
GND
09 AU-2/0
09
CB1
L1 L2 L3
10 10
OFF
11 11
FU1
FU2
FU3
ON
POWER INTERLOCK
ON OPEN
12 12
R G
LT2 LT1 SIGNAL
OFF
MAN AUTO
13 400 13
TERMINAL
SS1
BLOCK
14 14
95D02497
MANUAL
SPEED FRAME SIZE E
5
6 4
7
2
8
15 15
9
10 0
PANEL MOUNT
R/ S/ T/ U/ V/ W/
P1 L1 L2 L3 P1 P2 DC- T1 T2 T3
16 16
PE GROUND
FU7
OUTPUT POWER TH1
18 18
19 19
20 20
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
26 26
27 27
28 28
29 29
TB
30 30
31 T 31
CF1

PRIMARY
H1 H2 H3 H4
TA-2-69302
32 FU4
32
FU5
150VA
X2 F1 F2 X1
33 SECONDARY
33
34 34
TB
35 35
36 36
34 35
37 FRONT VIEW INSIDE VIEW 37

38 38
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02497 - 1 1 42
51
Chapter 1
52
Chapter 1
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
06 GND 06
TH1 CB1
07 L1 L2 L3 07
OFF
08 08
FU1
FU2
FU3
ON
09 09
POWER INTERLOCK
ON OPEN
10 10
R G
LT2 LT1
OFF
11 MAN AUTO 11
12 SS1 12
13 MANUAL
13
SPEED
5
6 4
7
400
8
1
9
10 0
SIGNAL
14 14
95D02470
P1 TERMINAL
BLOCK FU6
15 15
R/ S/ T/ U/ V/ W/
L1 L2
L3 P1 P2 DC- T1 T2 T3
FRAME SIZE E
16 16
PANEL MOUNT
17 OUTPUT POWER 17
TERMINAL BLOCK
18 18
19 19
BC
20 20
DOC DIC
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
LABEL
26 26
27 27
28 28
T
29 29
CF1
30 30
T
PRIMARY
31 TB2TB TB1 H1 H2 H3 H4 31

TA-2-69302
FU4
FU5
32 150VA
32
X2 F1 F2 X1
SECONDARY
33 33
34 34
35 35

37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02470 - 1 1 42
01 01
02 02
03 03
04 INPUT POWER 04
TERMINAL BLOCK
05 05
06 06
07 07
OPTIONAL
08 DS1 CIRCUIT BREAKER 08
GND
09 L1 L2 L3 09
AU-2/0
CB1
L1 L2 L3
10 10
OFF
11 11
FU1
FU2
FU3
ON
POWER INTERLOCK
ON OPEN
12 12
R G
LT2 LT1
OFF
MAN AUTO
13 400 13
SS1 SIGNAL
14 14
95D02476
TERMINAL
MANUAL
BLOCK
SPEED FRAME SIZE E
5
6 4
7
2
8
15 15
9
10 0
PANEL MOUNT
R/ S/ T/ U/ V/ W/
P1 L1 L2 L3 P1 P2 DC- T1 T2 T3
16 16
PE GROUND FU7
OUTPUT POWER TH1
18 18
19 19
20 20
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
26 26
27 27
28 28
29 29
TB
30 30
31 T 31
CF1

PRIMARY
H1 H2 H3 H4
TA-2-69302
32 FU4
32
FU5
150VA
X2 F1 F2 X1
33 SECONDARY
33
34 34
TB
35 35
36 36
34 35

38 38
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02476 - 1 1 42
53
Chapter 1
54
Chapter 1
01 01
02 02
POWER INPUT
04 04
GND DS1
05 L1 L2 L3 05
06 OPTIONAL CIRCUIT BREAKER 06
07 CB1 07
ON
OFF
L1 L2 L3
08 08
O CB1
F
F
FU1
FU2
FU3
POWER INTERLOCK
ON OPEN
ON
09 L1 L2 L3 09
R G
LT2 LT1
OFF
MAN AUTO
10 10
PORT
MOD
NET A
NET B
SS1
11 11
MANUAL
12 SPEED 12
5
6 4
7
2
8
1
9
10 0
13 P1 13
TH1
125HP 150HP
95D01579
14 14
15 15
SIGNAL
PF400_FRAME-F
17 17
R/ S/ T/ U/ V/ W/
L1 L2 L3 P1 P2 DC- T1 T2 T3
18 18
19 OUTPUT POWER 19
MTR GROUND
TERMINAL BLOCK
20 20
21 21
22 22
23 LR (OPTIONAL) 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 TB 31

32 T 32
PRIMARY
33 H1 H2 H3 H4 33
TA-2-69305
FU4
FU5
34 500VA
34
X2 F1 F2 X1
35
FU7 35
SECONDARY
36 36
TB
37 37
INSIDE VIEW
38
FRONT VIEW (DOOR NOT SHOWN FOR CLARITY) 38
39 34 35 39
B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING
DESIGN REVIEW D 12/22/06 REH PF400, FRAME F, STYLE A, 125-150HP @ 480VAC
41 41
FOR MANUFACTURING E 8/12/08 ALB NEMA 12
AS SHIPPED DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH DWG. NEXT SH.
42 95D01579 - 1 1 42
01 01
02 INPUT POWER 02
TERMINAL BLOCK
03 03
04 04
05 OPTIONAL 05
CIRCUIT BREAKER
06 GND 06
07 DS1 CB1 07
ON L1 L2 L3 L1 L2 L3
08 08
TB3
09 O 09
F
F
10 10
FU1
FU2
FU3
POWER INTERLOCK
ON OPEN
11 11
12
R G 12
LT2 LT1 400
OFF
MAN AUTO
13 13
FRAME SIZE C
95D02442
14 14
SS1 SIGNAL R/ S/ PANEL
T/ U/MOUNT
V/ W/
L1 L2 L3 T1 T2 T3 P1 P2
DM1
16 MANUAL
16
SPEED
5
6 4
7
OUTPUT POWER
8
17 17
9
10 0
TERMINAL BLOCK PE GROUND
18 P1 18
19 19
20 FU8 20
21 21
22 22
23 23
24 24
25 25
LR (OPTIONAL)
26 26
27 HTR (OPTIONAL) TB T 27
PRIMARY
28 H1 H2 H3 H4 28
TA-2-69302
29 FU4 29
FU5
Figure 34 - 3.0…5.0 Hp, 460V AC Drives - NEMA/UL Type 4
150VA
30 X2 F1 F2 X1
30
SECONDARY
31

32
31
32 33
33 34
35 (DOOR NOT SHOWN FOR CLARITY)

36
TB
36
37
37
38
38
39
39 A 6/22/11 DJK OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 4/5/12 JCK
TITLE 40
40 DATE BY APPROVAL
34 35 LAYOUT DRAWING
DESIGN REVIEW PF400, FRAME C, STYLE A, 3-5HP @ 480VAC
41 41
FOR MANUFACTURING NEMA 3R & 4, NO A/C
AS SHIPPED DR. BY ALB/ACI CHK. BY ENG. DWG. NEXT SH.
42 95D02442 - 1 1 42
55
Chapter 1
56
Chapter 1
01 01
02 02
03 03
INPUT POWER
OPTIONAL
05 05
CIRCUIT BREAKER
06 06
CB1
07 07
GND L1 L2 L3
08 08
DS1
09 09
ON L1 L2 L3
TH1
10 10
O
11 F 11
F
FU1
FU2
FU3
12 12
POWER INTERLOCK
ON OPEN
13 13
R G
14 400 14
95D01563
LT2 LT1
OFF
MAN AUTO
15 15
FRAME SIZE C
16 SS1 SIGNAL R/ S/ PANEL
T/ U/MOUNT
V/ W/ 16
L1 L2 L3 T1 T2 T3 P1 P2 A/C PWR
TERMINAL BLOCK A/C
17 DM1 17
18 MANUAL 18
SPEED
5
6 4
7
OUTPUT POWER
8
1
9
19 10 0
TERMINAL BLOCK PE GROUND 19
P1
20 20
21 21
22 22
23 23
24 24
25 25
26 26
T A/C DRAIN
27 ON BACK 27
LR (OPTIONAL) H1 H2 H3 H4 H5
PRIMARY
28 28
HTR (OPTIONAL) TB T
29 29
FU4
FU5
30 30
1500VA
TA-2-54525
SECONDARY
31

X2 F1 F2 X1
32
31
32 33
33 34
34 35
35
36
36
37
37 (DOOR NOT SHOWN FOR CLARITY)
TB 38
38
39
39 A 2/1/06 REH OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 8/3/06 JCL
TITLE 40
40 DATE BY APPROVAL C 11/15/06 REH
LAYOUT DRAWING
DESIGN REVIEW D 12/21/06 REH PF400, FRAME C, STYLE A, 3-10HP @ 208VAC, 7.5-20HP @ 480VAC
41 41
AS SHIPPED F 6/22/11 DJK DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D01563 - 1 1 42
AS COMMISSIONED 34 35 G 4/5/12 JCK DATE 11/18/05 DATE 02/17/06 DATE 11/18/05 NO. SH. NO.
01 01
02 02
03 03
INPUT POWER
05 05
06 06
07 07
GND DS1
OPTIONAL CIRCUIT BREAKER
08 L1 L2 L3 08
CB1
09 TH1 L1 L2 L3 09
10 10
FU1
FU2
FU3
11 11
POWER INTERLOCK
ON OPEN
12 12
R G
13 13
LT2 LT1
OFF
MAN AUTO
14 14
95D01565
15 SS1 15
A/C PWR
16 SIGNAL 16
MANUAL
TERMINAL
SPEED
5
6 4
BLOCK A/C PWR
7
2
8
17 400 17
9
0
R/ S/ T/ U/ V/ W/
10
L1 L2 L3 P1 P2 DC- T1 T2 T3
P1
18 FU7 18
FU6 FU8
19 19
OUTPUT POWER
TERMINAL BLOCK
20 20
21 30 X2 G 21
PE GROUND
22 LR (OPTIONAL) 22
T
23 23
H1 H2 H3 H4 H5
24 PRIMARY 24
HTR (OPTIONAL)
25 25
FU4
TB FU5
26 1500VA 26
TA-2-54525
SECONDARY
27 27
X2 F1 F2 X1
28 28
29 29
30 30
31 INSIDE VIEW 31

FRONT VIEW
32 32
33 33
34 34
35 35
TB
36 36
37 37
38 38
39 39
34 35 PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING
DESIGN REVIEW D 12/21/06 REH PF400, FRAME D, STYLE A, 15-20HP @ 208VAC, 25-40HP @ 480VAC
41 41
42 95D01565 - 1 1 42
57
Chapter 1
58
Chapter 1
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
06 GND 06
TH1 CB1
07 L1 L2 L3 07
OFF
08 08
FU1
FU2
FU3
ON
09 09
POWER INTERLOCK
ON OPEN
10 10
R G
LT2 LT1
OFF
11 MAN AUTO 11
12 SS1 12
13 MANUAL
SPEED
13
5
6 4
7
2
8
1
9
10 0 SIGNAL
14 14
95D02455
P1 TERMINAL FU7
A/C
BLOCK FU6 FU8 PWR
15 400 15
R/ S/ T/ U/ V/ W/
L1 L2 L3 P1 P2 DC- T1 T2 T3 A/C PWR
16 30 X2 G 16
17 OUTPUT POWER 17
TERMINAL BLOCK
18 18
30 X2 G
19 19
20 20
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
LABEL
26 26
27 27
28 28
T
29 H1 H2 H3 H4 H5
29
PRIMARY
30 HTR (OPTIONAL) 30
FU4
TB FU5
31 31
2000VA

TA-2-81202
SECONDARY
32 32
X2 F1 F2 X1
33 33
34 34
35 35

37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02455 - 1 1 42
01 01
02 02
03 03
04 INPUT POWER 04
TERMINAL BLOCK
05 05
06 06
07 07
DS1
OPTIONAL
GND
09 AU-2/0
09
CB1
L1 L2 L3
10 10
OFF
11 11
FU1
FU2
FU3
ON
POWER INTERLOCK
ON OPEN
12 12
R G
LT2 LT1 SIGNAL
OFF
MAN AUTO
13 400 13
TERMINAL
SS1
BLOCK
14 14
95D02495
MANUAL
SPEED FRAME SIZE E
5
6 4
7
2
8
15 15
9
10 0
PANEL MOUNT
R/ S/ T/ U/ V/ W/
P1 L1 L2 L3 P1 P2 DC- T1 T2 T3
16 16
PE GROUND A/C
FU7
FU8
OUTPUT POWER PWR

30 X2 G
18 18
A/C
19 19
FU7
FU8
PWR
20 20
21 21
22 22
30 X2 G
LR (OPTIONAL)
23 23
24 24
25 25
26 26
27 27
28 28
29 29
TB FU6
30 30
H1 H2 H3 H4 H5
PRIMARY
31
HTR (OPTIONAL) 31

FU4
T FU5
3000VA
32 TA-2-81203 32
SECONDARY
X4 X3 X2 X1
33 33
34 TB 34
35 35
36 36
34 35

38 38
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02495 - 1 1 42
59
Chapter 1
60
Chapter 1
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
06 GND 06
TH1 CB1
07 L1 L2 L3 07
OFF
08 08
FU1
FU2
FU3
ON
09 09
POWER INTERLOCK
ON OPEN
10 10
R G
LT2 LT1
OFF
11 MAN AUTO 11
12 SS1 12
13 MANUAL
SPEED
13
5
6 4
7
2
8
400
9
10 0 SIGNAL
14 14
95D02469
P1 TERMINAL FU7
A/C
BLOCK FU6 FU8 PWR
15 15
A/C PWR
FRAME SIZE E
16 30 X2 G 16
PANEL MOUNT
R/ S/ T/ U/ V/ W/
L1 L2 L3 P1 P2 DC- T1 T2 T3
17 17
18 18
OUTPUT POWER 30 X2 G
TERMINAL BLOCK
19 19
20 20
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
LABEL
26 26
27 27
28 28
T
29 H1 H2 H3 H4 H5
29
PRIMARY
FU4
TB FU5
31 31
2000VA

TA-2-81202
SECONDARY
32 32
X2 F1 F2 X1
33 33
34 34
35 35

37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02469 - 1 1 42
01 01
02 02
03 03
04 INPUT POWER 04
TERMINAL BLOCK
05 05
06 06
07 07
DS1
OPTIONAL
GND
09 AU-2/0
09
CB1
L1 L2 L3
10 10
OFF
11 11
FU1
FU2
FU3
ON
POWER INTERLOCK
ON OPEN
12 12
R G
LT2 LT1 SIGNAL
OFF
MAN AUTO
13 400 13
TERMINAL
SS1
BLOCK
14 14
95D02475
MANUAL
SPEED FRAME SIZE E
5
6 4
7
2
8
15 15
9
10 0
PANEL MOUNT
R/ S/ T/ U/ V/ W/
P1 L1 L2 L3 P1 P2 DC- T1 T2 T3
16 16
PE GROUND
FU7 A/C
FU8
OUTPUT POWER PWR

30 X2 G
18 18
A/C
19 19
FU7
FU8
PWR
20 20
21 21
22 22
30 X2 G
LR (OPTIONAL)
23 23
24 24
25 25
FU5
FU4
26 26
A
27 27
28 28
29 29
TB FU6
30 30
H1 H2 H3 H4 H5
PRIMARY
31
HTR (OPTIONAL) 31

T
3000VA
32 TA-2-81203 32
SECONDARY
X4 X3 X2 X1
33 33
34 34
TB
35 35
36 36
34 35

38 38
39 39
A 3/11/10 SWC OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 6/24/11 DJK
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02475 - 1 1 42
61
Chapter 1
62
Chapter 1
01 01
02 02
03 03
04 POWER INPUT 04
DS1 TERMINAL BLOCK
GND
05 L1 L2 L3 05
07 CB1 07
OFF
L1 L2 L3
08 08
CB1
FU1
FU2
FU3
POWER INTERLOCK
ON OPEN ON
09 L1 L2 L3 09
R G
LT2 LT1
OFF
10 MAN AUTO 10
11 SS1 11
MANUAL
SPEED
12 5
12
6 4
7
2
8
1
9
10 0
13 P1 13
125HP 150HP
14 14
95D01568
15 SIGNAL 400 15
TERMINAL
16 BLOCK 16
FU9
FU10
FU11
17 FRAME SIZE F 17
PANEL MOUNT
18 R/ S/ T/ U/ V/ W/ 18
L1 L2 L3 P1 P2 DC- T1 T2 T3
19 19
20 MTR GROUND 20
21 21
OUTPUT POWER
23 LR (OPTIONAL) 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
FU8
31 TB 31

HTR
32 (OPTIONAL) 32
PRIMARY
33 H1 H2 H3 H4 33
TA-2-69305
FU4
FU5 T
34 500VA
34
X2 F1 F2 X1
35 SECONDARY
35
36 36
TB
37 37
INSIDE VIEW
38
34 35
39 39
B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING
41 41
AS SHIPPED F 6/24/11 DJK DR. BY REH/ACI CHK. BY JCL/ACI ENG. JCL/ACI DWG. NEXT SH.
42 95D01568 - 1 1 42
01 01
INPUT POWER
02 02
TERMINAL BLOCK
03 03
04 04
05
OPTIONAL 05
CIRCUIT BREAKER
06 GND 06
07 DS1 CB1 07
ON
TH1 L1 L2 L3 L1 L2 L3
08 08
09 O 09
F
F
FU1
FU2
FU3
10 10
POWER INTERLOCK
ON OPEN
11 11
R G
12 400
12
LT2 LT1
OFF
MAN AUTO
13 13
FRAME SIZE C
14 14
95D01553
SS1 SIGNAL R/ S/ PANEL

T/ U/MOUNT
V/ W/
L1 L2 L3 T1 T2 T3 P1 P2
15
TERMINAL BLOCK 15
DM1
16 MANUAL
16
SPEED
5
6 4
7
OUTPUT POWER
8
1
9
17 0
TERMINAL BLOCK PE GROUND 17
10
P1
18 18
19 19
20
FU8 20
21 21
22 22
23 23
24 24
25 25
LR (OPTIONAL)
26 26
CF1
27 HTR (OPTIONAL) TB T 27
PRIMARY
H1 H2 H3 H4
28 28
TA-2-69302
FU4
29 29
FU5
150VA
30 X2 F1 F2 X1 30
SECONDARY
31 31

32 32
33 33
34 34
35
FRONT VIEW INSIDE VIEW 35
36 36
Figure 42 - 3.0…10 Hp, 208V AC & 3.0…20 Hp, 460V AC Drives - NEMA/UL Type 3R
TB
37 37
38 38
39 39
B 8/3/06 JCL
40 TITLE 40
DATE BY APPROVAL 34 35 C 11/14/06 REH
LAYOUT DRAWING
DESIGN REVIEW D 12/21/06 REH PF400, FRAME C, STYLE A, 3 - 10HP @208VAC, 3-20HP @ 480VAC
41 41
FOR MANUFACTURING E 6/20/08 ALB NEMA 3R
AS SHIPPED F 6/22/2011 DJK DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH DWG. NEXT SH.
42 95D01553 - 1 1 42
AS COMMISSIONED G 4/5/12 JCK DATE 11/17/05 DATE 02/17/06 DATE 11/17/05 NO. SH. NO.
63
Chapter 1
64
Chapter 1
01 01
02 INPUT POWER 02
TERMINAL BLOCK
03 03
04 04
05 05
GND DS1 OPTIONAL
06 CIRCUIT BREAKER 06
L1 L2 L3
07 CB1 07
TH1 OFF L1 L2 L3
08 08
194R-NJ100P3
09 09
FU1
FU2
FU3
ON
10 10
ALLEN-BRADLEY
11 POWER INTERLOCK 11
ON OPEN
12 R G 12
LT2 LT1
13 OFF 13
MAN AUTO
14 14
95D01554
SS1
15 15
16 SIGNAL 16
MANUAL
TERMINAL
SPEED
5
17 6 4
BLOCK 17
7
2
8
400
9
10 0
18 R/ S/ T/ U/ V/ W/ 18
P1 L1 L2 L3 P1 P2 DC- T1 T2 T3
19 FU6 19
20 20
OUTPUT POWER
22 22
23 23
LR (OPTIONAL) PE GROUND
24 24
25 25
26 HTR (OPTIONAL) CF1 26

T
27 PRIMARY 27
TB H1 H2 H3 H4
28 TA-2-69302 28
FU4
29 FU5 29
150VA
X2 F1 F2 X1
30 30
SECONDARY
31 31

32 32
33 33
35 DOOR NOT SHOWN FOR CLARITY 35

TB
Figure 43 - 15…20 Hp, 208V AC & 25…40 Hp, 460V AC Drives - NEMA/UL Type 3R
36 36
37 37
38 38
39 39
34 35 B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING
DESIGN REVIEW D 12/21/06 REH PF400, FRAME D, STYLE A, 15 - 30HP @ 208VAC, 25-40HP @480VAC
41 41
AS SHIPPED F 6/23/11 DJK DR. BY REH/ACI CHK. BY JCL/ACI ENG. JCL DWG. NEXT SH.
42 95D01554 - 1 1 42
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
06 GND 06
TH1 CB1
07 L1 L2 L3 07
OFF
08 08
FU1
FU2
FU3
ON
09 09
POWER INTERLOCK
ON OPEN
10 10
R G
LT2 LT1
OFF
11 MAN AUTO 11
12 SS1 12
13 MANUAL
13
SPEED
5
6 4
7
2
8
1
9
10 0
SIGNAL
14 14
95D02453
P1 TERMINAL
BLOCK FU6
15 400 15
R/ S/ T/ U/ V/ W/
L1 L2 L3 P1 P2 DC- T1 T2 T3
16 16
17 OUTPUT POWER 17
TERMINAL BLOCK
18 18
19 19
BC
20 20
DOC DIC
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
LABEL
26 26
27 27
28 28
29 29
Figure 44 - 25…30 Hp, 208V AC Drives - NEMA/UL Type 3R
30 HTR (OPTIONAL) CF1 30

T
PRIMARY
31 TB2TB TB1 H1 H2 H3 H4 31

TA-2-69302
FU4
FU5
32 150VA
32
X2 F1 F2 X1
SECONDARY
33 33
34 34
35 35

37 37
38 38
39 39
B 4/5/12 JCK
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
FOR MANUFACTURING NEMA 3R
42 95D02453 - 1 1 42
65
Chapter 1
66
Chapter 1
01 01
02 02
03 03
04 INPUT POWER 04
TERMINAL BLOCK
05 05
06 06
07 DS1 07
L1 L2 L3 OPTIONAL
08 GND CIRCUIT BREAKER 08
AU-2/0
09 09
CB1
L1 L2 L3
10 OFF 10
FU1
FU2
FU3
ON
11 11
POWER INTERLOCK
ON OPEN
12 12
R G SIGNAL
LT2 LT1
400
OFF TERMINAL
MAN AUTO
13 13
BLOCK
SS1
14 14
95D02493
FRAME SIZE E
MANUAL
SPEED PANEL MOUNT
5
6 4
7
2
8
15 R/ S/ T/ U/ V/ W/ 15
9
10 0
L1 L2 L3 P1 P2 DC- T1 T2 T3
P1
16 PE GROUND 16
FU7
OUTPUT POWER TH1
TERMINAL BLOCK
17 17
18 18
19 19
20 20
21 21
22 LR (OPTIONAL) 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
TB
30 30
HTR (OPTIONAL) T
PRIMARY
31 CF1 31

H1 H2 H3 H4
TA-2-69302
FU4
32 FU5 32
150VA
X2 F1 F2 X1
SECONDARY
33 33
34 34
TB
35 35
36 36
34 35

38 38
39 39
B 4/5/12 JCK
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02493 - 1 1 42
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
06 GND 06
TH1 CB1
07 L1 L2 L3 07
OFF
08 08
FU1
FU2
FU3
ON
09 09
POWER INTERLOCK
ON OPEN
10 10
R G
LT2 LT1
OFF
11 MAN AUTO 11
12 SS1 12
13 MANUAL
13
SPEED
5
6 4
7
400
8
1
9
10 0
SIGNAL
14 14
95D02468
P1 TERMINAL
BLOCK FU6
15 15
R/ S/ T/ U/ V/ W/
L1 L2 L3
P1 P2 DC-T1 T2 T3
FRAME SIZE E
16 16
PANEL MOUNT
17 OUTPUT POWER 17
TERMINAL BLOCK
18 18
19 19
20 20
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
LABEL
26 26
27 27
28 28
29 29
T CF1
PRIMARY
31 TB2TB TB1 H1 H2 H3 H4 31

TA-2-69302
FU4
FU5
32 150VA
32
X2 F1 F2 X1
SECONDARY
33 33
34 34
35 35

37 37
38 38
39 39
B 4/5/12 JCK
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02468 - 1 1 42
67
Chapter 1
68
Chapter 1
01 01
02 02
03 03
04 04
INPUT POWER
TERMINAL BLOCK
05 05
06 06
07 07
OPTIONAL
08 DS1 CIRCUIT BREAKER 08
GND
09 L1 L2 L3 09
AU-2/0
CB1
L1 L2 L3
10 10
OFF
11 11
FU1
FU2
FU3
ON
POWER INTERLOCK
ON OPEN
12 12
R G
LT2 LT1 SIGNAL
OFF
MAN AUTO
13 400 13
TERMINAL
SS1
BLOCK
14 14
95D02474
MANUAL
SPEED FRAME SIZE E
5
6 4
7
2
8
15 15
9
10 0
PANEL MOUNT
R/ S/ T/ U/ V/ W/
P1 L1 L2 L3 P1 P2 DC- T1 T2 T3
16 16
PE GROUND
FU7
OUTPUT POWER TH1
18 18
19 19
20 20
21 21
22 22
LR (OPTIONAL)
23 23
24 24
25 25
26 26
27 27
28 28
29 29
TB
30 30
HTR (OPTIONAL) T
31 31
CF1

PRIMARY
H1 H2 H3 H4
TA-2-69302
32 FU4
32
FU5
150VA
X2 F1 F2 X1
33 SECONDARY
33
34 34
TB
35 35
36 36
34 35

38 38
39 39
B 4/5/12 JCK
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
41 41
42 95D02474 - 1 1 42
01 01
02 02
03 03
04 POWER INPUT 04
DS1 TERMINAL BLOCK
05
GND 05
L1 L2 L3
07 CB1 07
OFF
L1 L2 L3
08 08
CB1
FU1
FU2
FU3
POWER INTERLOCK
ON OPEN ON
09 L1 L2 L3 09
R G
LT2 LT1
OFF
10 MAN AUTO 10
11 SS1 11
12 MANUAL 12
SPEED
5
6 4
7
2
8
1
9
10 0
13 P1 13
TH1
125HP 150HP
14 14
95D01557
15 SIGNAL 400 15
16 BLOCK 16
17 FRAME SIZE F 17
PANEL MOUNT
18 R/ S/ T/ U/ V/ W/ 18
L1 L2 L3 P1 P2 DC- T1 T2 T3
19 19
20 MTR GROUND 20
21 21
OUTPUT POWER
23 LR (OPTIONAL) 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
FU7
31 TB 31

CF2 CF1
32 32
HTR (OPTIONAL) PRIMARY
33 H1 H2 H3 H4 33
TA-2-69305
FU4
34 FU5 T 34
500VA
X2 F1 F2 X1
35 35
SECONDARY
36 36
TB
37 37
INSIDE VIEW
38
39 34 35 39
B 08/03/06 JCL
40 TITLE 40
LAYOUT DRAWING
41 41
42 95D01557 - 1 1 42
69
Chapter 1
70
Chapter 1
01 01
02 02
03 10.88" 9.37" 03
[276.23mm] [238.09mm]
04 04
1.50"
9.88" 0.50" 7.70"
[38.10mm]
Outline Drawings
[250.83mm] [12.70mm] [195.54mm]

05 05
0.41"
06 [ 10.31mm] 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
400
95D00689
14 14
15 15
16 16
17 17
18 18
(COMMUNICATION ADAPTER COVER

19 19
SHOWN FOR REFERENCE)
20 20
25.75"
28.84"
[654.05mm]
[732.63mm]
21 21
22 22
23 23
24 0.88" 24
[ 22.23mm]
25 25
26 1.12" 26
[ 28.57mm]
ON
27 27
28 28
O
F
F
3.87"
29 29
[98.42mm]
30 30
31 3.50" 31
0.41"

[ 10.31mm] [88.90mm]
32 5.44" 32
[138.11mm]
2.12"
50D00505
33 7.38" 33
[53.97mm]
[187.33mm]
34 34
35 35
36 36
37 37
38 38
39 39
B 2/2/11 DJK
40 TITLE 40
DATE BY APPROVAL
OUTLINE DRAWING - PF400, STYLE A
DESIGN REVIEW 3-10HP @ 208VAC & 3-20HP @ 460VAC
41 41
FOR MANUFACTURING
42 95D00689 - 1 1 42
11/24/04
01 01
11.12"
02 12.88" [282.34mm] 02
[327.03mm]
11.88" 8.86"
03 0.50" 03
[301.63mm] [225.15mm]
[12.70mm]
04 04
1.50" 0.41"
05 [38.10mm] [ 10.32mm] 05
06 06
07 07
08 08
PORT
MOD
NET A
09 NET B 09
10 10
11 11
12 12
13 13
14 14
95D00691
18.63"
[473.08mm]
15 15
16 16
17 17
18 18
19 19
20 20
42.61"
21 21
[1082.36mm]
40.25"
22 22
0.88"
37.25"
[1022.35mm]
[ 22.23mm]
[946.15mm]
23 23
24 1.69" 24
[ 42.86mm]
25 25
26 26
4.50"
3.50"
[114.30mm]
27 27
[88.90mm]
28 28
4.00"
29 [101.60mm] 29
6.44"
2.37"
ON
30 [163.51mm] 30
[60.32mm]
31 8.87" 31

[225.42mm]
O
F
F
32 32
33 33
34 34
0.41"
35 [ 10.32mm] 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING
42 95D00691 - 1 1 42
4/2/04
71
Chapter 1
72
Chapter 1
01 18.00" 13.82" 01
[457.20mm] [350.92mm]
02 02
1.50"
[38.10mm] 16.50" 0.75" 11.54"
03 [419.10mm] [19.05mm] [293.21mm] 03
04 0.41" 04
[ 10.32mm]
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
20.00"
PORT
13 MOD
13
NET A
[508.00mm]
NET B
14 14
95D00692
15 15
16 16
17 17
18 18
19 19
20 20
21 21
43.00"
40.00"
22 22
[1092.20mm]
[1016.00mm]
23 23
0.88"
24 [ 22.23mm] 24
25 25
2.50"
[ 63.50mm]
26 26
27 27
28 28
ON
29 29
30 30
O
7.75"
F
F
6.50"
31 31
[196.85mm]

[165.10mm]
5.25"
32 32
[133.35mm]
33 33
34 6.00" 34
[152.40mm]
35 9.00" 35
[228.60mm]
36 0.41" 12.00" 36
[ 10.32mm] [304.80mm]
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING
42 95D00692 - 1 1 42
4/2/04
01 18.00" 13.82" 01
[457.20mm] [350.92mm]
02 02
1.50"
[38.10mm] 16.50" 0.75" 11.54"
03 [419.10mm] [19.05mm] [293.21mm] 03
04 0.41" 04
[ 10.32mm]
05 05
06 06
07 07
PORT
MOD
NET A
08 NET B
08
09 09
10 10
11 11
12 12
20.00"
13 13
[508.00mm]
14 14
95D00693
15 15
16 16
17 17
18 18
19 19
20 20
21 21
43.00"
40.00"
22 22
[1092.20mm]
[1016.00mm]
23 23
0.88"
24 [ 22.23mm] 24
25 25
2.50"
[ 63.50mm]
26 26
27 27
28 28
ON
29 29
30 30
O
7.75"
F
F
6.50"
31 31
[196.85mm]

[165.10mm]
5.25"
32 32
[133.35mm]
33 33
34 6.00" 34
Figure 52 - 40 Hp, 208V AC & 50…100 Hp, 460V AC Drives - NEMA/UL Type 1
[152.40mm]
35 9.00" 35
[228.60mm]
36 0.41" 12.00" 36
[ 10.32mm] [304.80mm]
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW 40HP @ 208VAC & 50-100HP @ 460VAC
41 41
FOR MANUFACTURING
42 95D00693 - 1 1 42
4/2/04
73
Chapter 1
74
Chapter 1
01 01
02 02
03 03
04 04
05 36.50" 05
[927.10mm]
06 30.00" 3.25" 13.96" 06
[762.00mm] [82.55mm] [354.61mm]
0.75"
07 15.00" 11.69" 07
0.41" 2.50"
[296.86mm]
[19.05mm]
[381.00mm]
[ 10.32mm] [ 63.50mm]
08 08
09 09
10 10
11 11
12 12
4.28"
13 13
[108.74mm]
14 14
95D00694
15 PORT
ON
15
MOD
NET A
NET B
23.47"
16 [596.11mm] 16
O
F
F
26.97"
17 [685.01mm] 17
18 18
610293-200B
19 610293-222A 19
20 20
50.00"
48.50"
21 21
[1270.00mm]
[1231.90mm]
22 22
23 23
0.88" 2.50"
24 [ 22.23mm] [ 63.50mm] 24
25 25
26 26
27 27
28 28
8.97"
29 29
[227.83mm]
30 30
31 7.67" 31
0.41" [194.87mm]

[ 10.32mm] 11.17"
32 32
[283.77mm]
33 14.67" 33
[372.67mm]
34 34
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW 50HP @ 208VAC
41 41
FOR MANUFACTURING
42 95D00694 - 1 1 42
4/2/04
01 01
02 02
03 03
04 04
05 36.50" 05
[927.10mm]
06 30.00" 13.96" 06
[762.00mm] 3.25" [354.61mm]
15.00"
0.75"
07 [381.00mm] [82.55mm] 11.69" 07
[19.05mm]
2.50"
[296.86mm]
[ 63.50mm]
08 08
09 0.41" 09
[ 10.32mm]
10 10
11 11
12 PORT
12
MOD
NET A
4.28"
NET B
13 13
[108.74mm]
14 14
95D01264
15 ON 15
23.47"
16 [596.11mm] 16
O
F
F
26.97"
17 [685.01mm] 17
18 18
19 19
20 20
48.50"
50.00"
21 21
[1231.90mm]
[1270.00mm]
22 22
23 0.88" 23
[ 22.23mm]
24 2.50" 24
[ 63.50mm]
25 TYP. 2 PLC'S. 25
26 26
27 27
28 28
29 29
8.97"
30 0.41" 30
[227.81mm]
[ 10.32mm]
31 31

32 32
7.75"
33 [196.85mm] 33
11.25"
[285.75mm]
34 34
14.75"
[374.65mm]
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING
42 95D01264 - 1 1 42
75
Chapter 1
76
Chapter 1
01 01
02
39.50" 17.05" 02
[1003mm] [433mm]
16.50" 16.50" 3.25" 14.78"
03 03
[419mm] [419mm] [83mm] [375mm]
04 Ø.56" 0.75" 04
[14mm] [19mm]
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
ON
P+
RI
T
PORT
MOD
NET A
13 NET B O
13
F
F
R
e
s
e
ON t
14 14
O
F
F
15 15
95D01866
16 16
17 50.00" 48.50" 17
[1270mm] [1232mm]
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
200HP (DISCONNECT) 250HP (CIRCUIT BREAKER)
32 32
33 33
3" CONDUIT 1.25" CONDUIT

34 KNOCKOUT KNOCKOUT 34
35 35
36 36
37 37
38 8.66" 38
[220mm]
39 39
40 40
41 3.68" 41
[94mm]
42 7.68" 42
[195mm]
43 11.68" 43
[297mm] PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
44 TITLE 44
DATE BY APPROVAL
OUTLINE DRAWING
45 45
FOR MANUFACTURING NEMA 1, STYLE A, FRAME G
46 95D01866 - 1 1 46
01 01
02 02
62.00 27.33"
03 [1575] [694mm] 03
04 04
26.00 36.00 3.50" 24.00"

05 05
[660] [914] [89mm] [610mm]
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
PF400-
14 ON 14
P+
RI
T
15
FRAME H F
F
R
15
e
s
e
t
95D01868
16 16
17 17
18 18
19 19
20 20
21 21
22 22
72.00"
PORT
MOD
23 NET A
23
NET B
[1829mm]
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31
32 32
33 33

34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
A 4/29/08 TGM OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
44 TITLE 44
DATE BY APPROVAL
OUTLINE DRAWING
DESIGN REVIEW PF400, 300-350HP@460VAC
45 45
FOR MANUFACTURING NEMA 1, STYLE A, FRAME H
46 95D01868 - 1 1 46
77
Chapter 1
78
Chapter 1
01 01
02 02
03 8.94" 9.22" 03
[227.01mm] [234.16mm]
04 8.25" 0.34" 7.69" 04
1.50"
[209.55mm] [8.73mm] [195.26mm]
[38.10mm]
05 05
06 0.28" 06
[ 7.14mm]
07 07
08 08
09 09
10 10
11 11
400
12 12
13 13
95D00690
14 14
17.00"
15 15
[431.80mm]
16 16
17 17
18 18
19 19
20 COMMUNICATION ADAPTER COVER 20

( )
SHOWN FOR REFERENCE
21 21
38.36"
34.00"
36.84"
[974.28mm]
22 22
[863.60mm]
[935.83mm]
23 23
24 24
25 25
26 26
0.88"
[ 22.23mm]
27 27
28 28
3.50"
[88.90mm]
29 29
30 30
3.00"
ON [76.20mm]
31 31

2.00"
4.50"
32 O [114.30mm] 32
[50.80mm]
F
F
33 6.00" 33
0.28" [152.40mm]
[ 7.14mm]
34 34
35 35
36 36
37 37
38 38
39 39
B 2/2/11 DJK
40 TITLE 40
DATE BY APPROVAL
OUTLINE DRAWING - PF400, STYLE A, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D00690 - 1 1 42
11/24/04
01 01
02 02
03 03
04 04
05 05
06 06
07 07
08 08
09 09
10 10
11 11
12 12
13 13
14 14
95D00753
15 15
16 16
17 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
REV. DATE BY ECN/CR. NO.
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW
41 41
FOR MANUFACTURING
AS SHIPPED DR. BY CHK. BY ENG. DWG. NEXT SH.
42 42
AS COMMISSIONED DATE DATE DATE NO. SH. NO.
79
Chapter 1
80
Chapter 1
01 01
02 02
12.88" 11.12"
03 [282.35mm] 03
1.50"
[327.03mm]
11.88" 0.50" 8.86"
[38.10mm]
04 [301.63mm] [12.70mm] [225.15mm] 04
05 05
0.41"
06 [ 10.31mm] 06
07 07
08 08
PORT
MOD
NET A
NET B
09 09
10 10
11 11
12 12
13 13
14 14
95D01359
22.13"
15 15
[561.98mm]
16 16
17 17
18 18
19 19
20 20
0.41"
[ 10.31mm]
21 21
49.61"
22 22
44.25"
47.25"
[1260.17mm]
[1123.95mm]
23 23
[1200.15mm]
24 24
25 25
26 26
27 0.88" 27
[ 22.23mm]
28 28
1.69"
29 [ 42.88mm] 29
30 30
4.50"
31 31
3.50"

[114.30mm]
[88.90mm]
32 32
ON 4.00"
33 [101.60mm] 33
2.38"
6.44"
34 O
34
F [163.53mm]
[60.33mm]
35 8.88" 35
[225.43mm]
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL

41 41
FOR MANUFACTURING
42 95D01359 - 1 1 42
01 01
02 02
03 03
04 33.98" 04
[863.06mm]
05 30.98" 05
[786.86mm]
06 06
24.92"
07 [632.94mm] 07
41.75"
[1060.45mm] 21.60"
08 [548.73mm] 08
4.25"
39.75" 13.88"
2.50"
3.38"
[1009.65mm] [352.57mm] 18.60"
0.50"
[107.95mm]
[63.50mm]
[85.73mm]
09 09
[472.53mm]
[12.70mm]
19.88" 11.61"
[504.83mm] 1.00" [294.86mm]
10 10
[25.40mm]
11 11
0.41"
12 [ 10.32mm] 12
0.88"
13 [ 22.23mm] 13
2.00"
95D01360
14 14
2.50" [ 50.80mm]
15 [ 63.50mm] 15
AC_DESCRIPTION
ON ON
16 ON O FF
16
FASTEN R
O O AC_SCALE_UNIT
PORT
F F
F F
17 MOD 17
NET A
NET B
18 18
19 19
20 20
21 21
40.00"
41.00"
[1016.00mm]
22 22
[1041.40mm]
23 23
24 24
0.88"
25 [ 22.23mm] O FF ON
25
AC_DESCRIPTION
26 26
27 27
28 28
29 29
30 0.41" 30
6.81"
[ 10.32mm]
31 31
[173.04mm]

32 6.56" 32
[166.69mm]
33 33
8.56"
34 [217.49mm] 34
35 35
36 36
37 37
38 38
39 OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING
42 95D01360 - 1 1 42
81
Chapter 1
82
Chapter 1
01 01
02 02
03 03
04 04
05 36.50" 05
[927.10mm]
06 30.00" 3.25" 13.96" 06
[762.00mm] [82.55mm] [354.61mm]
0.75"
07 15.00" 0.41" 11.69" 07
2.50"
[19.05mm]
[381.00mm] [296.86mm]
[ 10.32mm] [ 63.50mm]
08 08
09 09
10 10
11 11
12 12
4.28"
13 13
[108.74mm]
14 14
95D01361
15 PORT
ON
15
MOD
NET A
NET B
23.47"
16 [596.11mm] 16
O
F
F
26.97"
17 [685.01mm] 17
18 18
19 19
20 20
50.00"
48.50"
21 21
[1270.00mm]
[1231.90mm]
22 22
23 23
0.88" 2.50"
24 [ 22.23mm] [ 63.50mm] 24
25 25
26 26
27 27
28 28
8.97"
29 29
[227.83mm]
30 30
31 7.67" 31
0.41" [194.87mm]

[ 10.32mm] 11.17"
32 32
[283.77mm]
33 14.67" 33
[372.67mm]
34 34
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW 40-50HP @ 208VAC & 50-100HP & 460VAC
41 41
FOR MANUFACTURING
42 95D01361 - 1 1 42
01 01
02 02
03 03
04 04
05 36.50" 05
[927.10mm]
06 30.00" 13.96" 06
[762.00mm] [354.61mm]
3.25"
0.75"
15.00"
07 [381.00mm] [82.55mm] 11.69" 07
[19.05mm]
[296.86mm] 2.50"
[ 63.50mm]
08 08
09 0.41" 09
[ 10.32mm]
10 10
11 11
12 PORT
12
MOD
NET A
4.28"
NET B
13 13
[108.74mm]
14 14
95D01362
15 ON 15
23.47"
16 O
[596.11mm] 16
F
F
26.97"
17 [685.01mm] 17
18 18
19 19
20 20
48.50"
50.00"
21 21
[1231.90mm]
[1270.00mm]
22 22
23 0.88" 23
[ 22.23mm]
24 2.50" 24
[ 63.50mm]
25 TYP. 2 PLC'S. 25
26 26
27 27
28 28
29 29
8.97"
30 0.41" 30
[227.81mm]
[ 10.32mm]
31 31

32 32
7.75"
33 [196.85mm] 33
11.25"
[285.75mm]
34 34
14.75"
[374.65mm]
35 35
36 36
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING
42 95D01362 - 1 1 42
83
Chapter 1
84
Chapter 1
01 01
02 02
03 A 03
C
04
HP AT 208V HP AT 460V STYLE A B C D E 04
D
05 3 - 10 HP 3 - 20 HP A&B 24.47 39.13 15.25 22.50 37.50 05
FRAME C FRAME C [622] [994] [387] [572] [953]
06 06
15 - 20 HP 25 - 40 HP A&B 30.47 39.13 15.88 28.50 37.50
07 FRAME D (SMALL) FRAME D (SMALL) [774] [994] [403] [724] [953] 07
08 25 - 30 HP A&B 36.55 63.13 19.88 34.50 61.50 08

ON
FRAME D (LARGE) [928] [1604] [505] [876] [1562]
ON
09 09
O
F
50 - 60 HP A&B 36.55 63.13 19.88 34.50 61.50
F
O
F FRAME E (SMALL) [928] [1604] [505] [876] [1562]
10 F 10
11 40 - 50 HP 75 - 100 HP A&B 36.55 75.13 19.88 34.50 73.50 11

FRAME E (LARGE) FRAME E (LARGE) [928] [1908] [505] [876] [1867]
12 12
125 - 150 HP A&B 36.55 75.13 19.88 34.50 73.50
13 FRAME F [928] [1908] [505] [876] [1867] 13
14 14
95D01552
15
KEY 15
16 INCHES 16
17
[MILLIMETERS] 17
18 18
E B
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 34
3/8"Ø BOLT
35 35
36 36
37 37
38 38
39 39
B 8/3/06 JCL
40 TITLE 40
DATE BY APPROVAL C 5/21/07 JCL
OUTLINE DRAWING - PF400, STYLE A & B
DESIGN REVIEW D 2/26/08 AWR 3-50HP @ 208VAC, 3-150HP @ 460VAC
41 41
42 95D01552 - 1 1 42
01 01
02 02
03 03
A1
04 HP AT 208V HP AT 460V 04
A A1 B C D E
05 A C 3 - 5HP 24.00 39.13 18.53 22.50 37.50 05
FRAME C [610] [994] [471] [572] [952]
06 06
3 - 10HP 7.5 - 20HP 30.26 39.13 18.53 22.50 37.50
FRAME C FRAME C [769] [994] [471] [572] [953]
07 07
15 - 20 HP 25 - 40 HP 36.34 39.13 19.88 28.50 37.50
09 NOT USED ON ON
25 - 30 HP 43.34 63.13 19.88 34.50 61.50 09
ON 3HP @208VAC FRAME D (LARGE) [1101] [1604] [505] [876] [1562]
& O
F
F
10 O
3-5HP @ 480VAC 10
F 50 - 60 HP 63.13 19.88 34.50 61.50
F
43.34
FRAME E (SMALL) [1101] [1604] [505] [876] [1562]
11 11
40 - 50 HP 75 - 100 HP 46.34 75.13 19.88 34.50 73.50
12 FRAME E (LARGE) FRAME E (LARGE) [1177] [1908] [505] [876] [1867] 12
13 125 - 150 HP 54.40 75.13 19.88 34.50 73.50 13

FRAME F [1382] [1908] [505] [876] [1867]
14 14
95D01551
15 KEY 15
16 16
INCHES
17 E B [MILLIMETERS] 17
18 18
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
D
30 3/8"Ø BOLT 30
31 31

32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
B 8/3/06 JCL
40 TITLE 40
DATE BY APPROVAL C 8/15/08 ALB
DESIGN REVIEW D 4/6/12 JCK 3-50HP @ 208VAC, 3-150HP @ 460VAC
41 41
AS SHIPPED DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D01551 - 1 1 42
85
Chapter 1
86
Chapter 1
01 01
02 02
03 03
A C
04 04
05 HP AT 208V HP AT 460V STYLE A B C D E 05
06 3 - 10 HP 3 - 20 HP A&B 33.13 39.13 15.25 22.50 37.50 06

FRAME C FRAME C [841] [994] [387] [572] [953]
07 07
15 - 20 HP 25 - 40 HP A&B 39.13 39.13 15.88 28.50 37.50
ON
ON
09 25 - 30 HP A&B 45.13 63.13 19.88 34.50 61.50 09

O
F
F FRAME D (LARGE) [1146] [1604] [505] [876] [1562]
O
F
10 F 10
50 - 60 HP A&B 45.13 63.13 19.88 34.50 61.50
11 FRAME E (SMALL) [1146] [1604] [505] [876] [1562] 11
12 40 - 50 HP 75 - 100 HP A&B 45.13 75.13 19.88 34.50 73.50 12

FRAME E (LARGE) FRAME E (LARGE) [1146] [1908] [505] [876] [1867]
13 13
125 - 150 HP A&B 45.13 75.13 19.88 34.50 73.50
14 14
95D01550
FRAME F [1146] [1908] [505] [876] [1867]

15 15
16 KEY 16
17 17
INCHES
18 18
E B [MILLIMETERS]
19 19
20 20
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 28
29 29
30 30
31 31

32 32
33 33
34 D 34
3/8"Ø BOLT
35 35
36 36
Figure 65 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 3R
37 37
38 38
39 39
B 8/3/06 JCL
40 TITLE 40
DESIGN REVIEW D 01/30/08 JCL 3-50HP @ 208VAC, 3-150HP @ 460VAC
41 41
42 95D01550 - 1 1 42
Chapter 2
3 Contactor Full Feature Bypass with Disconnect

Package (Style B/N)
This chapter describes the features and operation for the 3 Contactor Full
Feature Bypass with Disconnect Package (Style B/N).
Topic Page
Hardware Overview 87
Electrical Installation 92
Operating Modes 96
Parameter Defaults (Style B/N) 97
Drawing Index 98
Schematic Drawings 101
Interconnect Drawings 117
Layout Drawings 122
Outline Drawings 159
Style Explanation • Style B = Fused Disconnect

• Style N = Circuit Breaker
Hardware Overview The 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N)
allows the motor to be manually transferred from drive output to the AC line, or
from the AC line to the drive, while the motor is at zero (0) speed. The contactor
bypass is electrically interlocked. A means for disconnecting input power via a
door interlocked fuse disconnect switch is standard. In addition, this package is
supplied with a bypass control interface which provides status indication and
allows for remote activation of the bypass circuit.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary

mounted operator handle is provided. The disconnect switch is designed to meet
disconnect switch requirements for branch circuit protection. The door-
mounted handle accepts up to three (3) padlocks.
Main Circuit Breakers (CB1)
A circuit breaker with lockable rotary-mounted operator handle is provided. The

circuit breaker is provided to meet the requirements for branch circuit
protection. The door-mounted handle accepts up to three padlocks.

Chapter 2 3 Contactor Full Feature Bypass with Disconnect Package (Style B/N)
Main Fuses (FU1-FU3)
ATTENTION: Most codes require that upstream branch circuit protection be

provided to protect input power wiring. Install the fuses recommended in
Table 5. Do not exceed the fuse ratings. Failure to observe this precaution could
result in damage to, or destruction of, the equipment.
Input line branch circuit protection fuses must be used to protect the input
power lines. If input fuses are not provided with your drive, recommended fuse
values are shown in Table 5. The input fuse ratings listed in Table 5 are applicable
for one drive per branch circuit. No other load may be applied to that fused
circuit.
The recommended fuse type for all PowerFlex Drives for Fan and Pump
Applications is UL Class J, 600V.
Table 5 - Fuse Recommendations

Drive Rating Fuse Rating
Input Voltage kW Hp Amps
208V AC – 3-Phase 2.2 3.0 20
3.7 5.0 20
5.5 7.5 35
7.5 10 40
11 15 80
15 20 100
18.5 25 125
22 30 150
30 40 200
37 50 250
460V AC – 3-Phase 2.2 3.0 10
4.0 5.0 15
5.5 7.5 20
7.5 10 20
11 15 35
15 20 35
18.5 25 60
22 30 70
30 40 80
37 50 100
45 60 150
55 75 175
75 100 200
90 125 250
110 150 350
132 200 400
160 250 500
200 300 600
250 350 700

3 Contactor Full Feature Bypass with Disconnect Package (Style B/N) Chapter 2
Contactors (DIC, DOC, BC)
Allen-Bradley Bulletin 100 Contactors are provided for all ratings. The
contactors function as follows:
1. Drive-input contactor (DIC) opens and closes input to the drive.

2. Drive-output contactor (DOC) opens and closes the connection between
the drive and the motor.
3. Bypass contactor (BC) opens and closes the connection to line-start the
motor.
Motor Overload Relay (OL)
The motor overload relay is set at the factory to 100% of the drive output current.
In many cases, this setting matches the motor full load amps (FLA). However,
before starting the drive, you should check the setting on the motor overload
relay to assure that it is set properly for your motor.
• For motors with a service factor less than 1.15, set the motor overload
relays to 0.9x motor FLA.
• For motors with a service factor equal to, or greater than 1.15, set the
motor overload relay to the motor FLA.
Figure 66 - Setting Motor Overload
Adjustment Dial
Motor Overload Relay

Table 6 - Overload Ratings

Drive Rating Overload Rating
Input Voltage kW Hp Trip Class Adjustment Rating (Amps)
208V AC – 3-Phase 2.2 3.0 20 3.2 - 16
3.7 5.0 20 5.4 - 27
5.5 7.5 20 9 - 45
7.5 10 20 9 - 45
11 15 20 18 - 90
15 20 20 18 - 90
18.5 25 20 18 - 90
22 30 20 40 - 200
30 40 20 40 - 200
37 50 20 40 - 200
460V AC – 3-Phase 2.2 3.0 20 3.2 - 16
4.0 5.0 20 3.2 - 16
5.5 7.5 20 3.2 - 16
7.5 10 20 5.4 - 27
11 15 20 9 - 45
15 20 20 9 - 45
18.5 25 20 9 - 45
22 30 20 9 - 45
30 40 20 18 - 90
37 50 20 18 - 90
45 60 20 18 - 90
55 75 20 40 - 200
75 100 20 40 - 200
90 125 20 40 - 200
110 150 20 40 - 200
132 200 20 100 - 500
160 250 20 100 - 500
200 300 20 100 - 500
250 350 20 100 - 500

Control Transformer (T1)
115V AC control power is obtained via a supplied control power transformer.

The control transformer is fused on the primary.
Bypass Control Interface (CP1)
The operator interface on the bypass option box shows the following LEDs:
• Ready (green) - On when power is applied to the drive-bypass unit.
• Interlock Open (amber) - On when the customer interlock or Aux Fault is
de-energized.
• Bypass Run (green) - On when the bypass contactor (BC) is energized.
• Bypass Trip (red) - On when a bypass fault condition exists (for example,
bypass motor overload has tripped).
• Purge (amber) - On when the purge condition is active.
• Drive Output Enable (Green) - On when the drive output contactor
(DOC) is energized.
In addition, the Bypass Control Interface contains two selector switches. Selector
Switch 1 (SS1) determines the state of the DIC, DOC and BC contactors.
Selector Switch 2 (SS2) determines the source of control logic.
Figure 67 - Bypass Control Interface
READY
INTERLOCK
OPEN
DIC
BC
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY
OL
DOC
BYPASS
PURGE TRIP
DRIVE
OUTPUT BYPASS
ENABLE RUN
MOTOR
MOTOR DRIVE
OFF TEST
HAND AUTO DRIVE BYPASS
SS2 SS1

Electrical Installation Input Power Wiring
Use 75 °C rated copper conductors only for customer power wiring.
about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips and
other debris while drilling the conduit openings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
To connect AC input power to the drive package:

❏ 1. Select the proper wire size according to NEC and all applicable local codes
and standards. Note that you must punch openings in the Option Cabinet
of the desired conduit size, following NEC and all applicable local codes
and standards. Power terminal block specifications are listed in Table 7.
❏ 2. Connect the three-phase AC input power leads (three-wire VAC) to the
appropriate terminals. Connect the AC input power leads to terminals
L1, L2, L3 on the fused disconnect switch.
❏ 3. Tighten the AC input terminal power terminals to the proper torque
Table 7 - AC Input Power Terminal Block Specification

AC
2 (4 AWG)
5.5…7.5 7.5…10 16.0 mm 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in)
11…15 15…20 33.6 mm2 (2 AWG) 2.5 mm2 (14 AWG) 17.5 N•m (155 lb•in)
2 (6 AWG)
18.5…30 25…40 250 MCM 10.0 mm 31.1 N•m (275 lb•in)
2
37 50 350 MCM 35.0 mm (1/0 AWG) 31.1 N•m (275 lb•in)
2 2
460V 2.2…7.5 3.0…10 8.4 mm (8 AWG) 2.5 mm (14 AWG) 4.0 N•m (35 lb•in)
11…18.5 15…25 16.0 mm2 (4 AWG) 2.5 mm2 (14 AWG) 4.0 N•m (35 lb•in)
2 2
2
45…75 60…100 250 MCM 10.0 mm (6 AWG) 31.1 N•m (275 lb•in)
2 (6 AWG)
90…110 125…150 (2) 350 MCM (2) 10.0 mm 31.1 N•m (275 lb•in)
132 200 (2) 350 MCM (2) 35.0 mm2 (1/0 AWG) 31.1 N•m (275 lb•in)
160…200 250…300 (2) 350 MCM (2) 70.0 mm2 (3/0 AWG) 31.1 N•m (275 lb•in)
2
250 350 (2) 400 MCM (2) 70.0 mm (3/0 AWG) 31.1 N•m (275 lb•in)

Output Power Wiring
about output power wiring recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a

possible shock hazard caused by induced voltages. Also, if a drive sharing a
conduit is being serviced or installed, all drives using this conduit should be
disabled to eliminate the possible shock hazard from cross-coupled motor leads.
Failure to observe these precautions could result in bodily injury.
To connect AC output power wiring from the drive to the motor:

❏ 1. Wire the three-phase AC output power motor leads by routing them
according to the drive option type. Note that you must punch openings in
the option cabinet of the desired conduit size, following NEC and all
applicable local codes and standards. Output power terminal block
specifications are listed in Table 8.
Do not route more than three sets of motor leads through a single conduit.
This will minimize cross-talk that could reduce the effectiveness of noise
reduction methods. If more than three drive/motor connections per
conduit are required, shielded cable must be used. If possible, each conduit
should contain only one set of motor leads.
❏ 2. Connect the three-phase AC output power motor leads to terminals
T1, T2, T3 on the output power terminal block (TB2) located inside the
option cabinet.
❏ 3. Tighten the three-phase AC output power terminals to the proper torque
Table 8 - Output Power Terminal Block Specification

AC
7.5…15 10…20 16.0 mm2 (4 AWG) 2.5 mm2 (14 AWG) 2.3 N•m (20 lb•in)
18.5…22 25…30 35.0 mm2 (1/0 AWG) 2.5 mm2 (14 AWG) 2.5 N•m (22 lb•in)
30…37 40…50 350 MCM 10.0 mm2 (6 AWG) 31.1 N•m (275 lb•in)
7.5…22 10…30 16.0 mm2 (4 AWG) 2.5 mm2 (14 AWG) 2.3 N•m (20 lb•in)
30…55 40…75 35.0 mm2 (1/0 AWG) 2.5 mm2 (14 AWG) 2.5 N•m (22 lb•in)
75 100 350 MCM 10.0 mm2 (6 AWG) 31.1 N•m (275 lb•in)
90…110 125…150 350 MCM 10.0 mm2 (6 AWG) 31.1 N•m (275 lb•in)
132…160 200…250 300 MCM 107.2 mm2 (4/0 AWG) 29.4 N•m (260 lb•in)
200…250 300…350 500 MCM 300 MCM 40.0 N•m (354 lb•in)

Control and Signal Wiring
about control and signal wiring.
The Signal Terminal Block (TB1 Terminals 1…20 and R1…R6) located on the
drive Main Control Board and Control Terminal Block (TB1 Terminals 31…40)
located inside the Option Cabinet provide terminals for interfacing customer
supplied control inputs and outputs. All analog and discrete control wiring will
be made at these terminals. Typical customer control and signal wiring is shown
on the Interconnect drawings, Figure 84 on page 117 and Figure 87 on page 120.
To connect control and signal wiring to the drive package:

❏ 1. Wire the control and signal leads by routing them according to the drive
option type. Note that you must punch openings in the option cabinet of
the desired conduit size, following NEC and all applicable local codes and
standards. Control and signal terminal block specifications are listed in
Table 9.
Control and signal wires should be separated from power wires by at least
0.3 meters (1 foot).
❏ 2. Connect the analog and relay output signal wiring to terminals 1…20 and
R1…R6 located on the drive Main Control Board.
❏ 3. Connect the control wiring listed below to terminals 31…40 located inside
the Option Cabinet.
– Interlock
– Freeze/Fire Stats
– Autostart
– Bypass
– Purge
– Bypass Running
❏ 4. Tighten the control and signal terminals to the proper torque according to
drive type as shown in Table 9.
Table 9 - Control and Signal Terminal Block Specifications

Voltage Rating Terminals Location Maximum Wire Minimum Wire Size Torque
Size(1)
208…460V AC 1…20, Main Control 1.3 mm2 0.13 mm2 0.5-0.8 N•m (4.4-7
R1…R6 Board (16 AWG) (26 AWG) lb•in)
31…40 Option Cabinet 4.0 mm2 0.5 mm2 0.6 N•m
(10 AWG) (22 AWG) (5.0 lb•in)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Customer Connections The 3 Contactor Full Feature Bypass with Disconnect Package is set up to
accommodate the following customer supplied contacts. Contacts should be
rated for 120V AC.
Interlock
The “Interlock” input functions as an Enable input when operating in either
Drive or Bypass mode. Opening of the “Interlock” input (T31-T32) will prevent
the drive/motor from running. T31-T32 are shipped jumpered together (with a
jumper wire) from the factory. If it is desirable to use the “Interlock” input, this
jumper wire can be removed and appropriate customer contacts wired in. If a
valid “Autostart” or “Bypass” contact is present, the drive/motor will immediately
run upon the closing of the “Interlock” input.
Freeze/Fire Stat
The “Freeze/Fire Stat” input functions as a system fault input when operating in
either Drive or Bypass mode. Opening of the “Freeze/Fire Stat” input (T31-T33)
will prevent the drive/motor from running. T31-T33 are shipped jumpered
together (with a jumper wire) from the factory. If it is desirable to use the
“Freeze/Fire Stat” input, the jumper wire can be removed and appropriate
customer contacts wired in. If the “Freeze/Fire Stat” input opens while operating
in Drive mode, the drive will fault and require a manual reset to restart once the
input closes. If the “Freeze/Fire Stat” input opens while operating in Bypass
mode, the motor will coast to a stop and immediately run upon the re-closing of
the input.
Autostart
The “Autostart” input is used to remotely start the drive when SS1 is in the
DRIVE position and SS2 is in the AUTO position. A closed input to terminals
34-35 will start the drive.
Bypass
The “Bypass” input is used to remotely start the motor across the 3-phase AC line
when SS1 is in the BYPASS position and SS2 is in the AUTO position. A closed
input to terminals 34-36 will start the motor.
See Figure 67 on page 91 for details on selector switch location.

Purge
A “Purge” input can be wired to terminals 37-38. When this input is closed, the
motor will run at the Purge Frequency, which is defined by Parameter A141
[Purge Frequency], assuming the following conditions exist.
• SS1 is either in the DRIVE or BYPASS position.
• SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass
Control Panel (CP1) is in position A.
• SS2 is in the HAND, MOTOR OFF or AUTO position if Jumper P1 on
the Bypass Control Panel (CP1) is in Position B.
• Interlock wired to terminals 31-32 is closed.
• Freeze/Fire Stat wired to terminals 31-33 is closed.
ATTENTION: A Purge command will take precedence over a Stop command from
the Comm Port/Network. Insure that another stop method is available if
stopping is necessary during a purge.
Bypass Running
The “Bypass Running” contact is normally open. When the Bypass Contactor
(BC) is closed the Bypass Running” contact will also be closed.
Operating Modes Selector Switch 1 (SS1) and Selector Switch 2 (SS2), located on the Bypass
Control Panel (CP1), are used to determine the operating state of the 3
Contactor Full Feature Bypass with Disconnect Package. SS1 is used to select
motor control:
· DRIVE = Drive keypad/terminal block controls the motor
· DRIVE TEST = Drive is powered but is not controlling the motor
· BYPASS = Motor runs across 3-Phase line
Jumper P2 on the Bypass Control Panel (CP1) allows the drive to be powered
while running in bypass. This is accomplished by moving Jumper P2 to position
B-C and turning SS1 from BYPASS to DRIVE TEST. If Jumper P2 is in position
A-B, the drive cannot be powered while running in bypass. SS2 selects the source
of the Start, Stop, and Drive Speed Reference as defined in Table 10.
Table 10 - Command and Reference Selection
SS1(1) SS2(1) Selection Start Command(2) Stop Command Drive Speed Reference(3)
Selection TB Keypad None TB Keypad None TB Keypad None
HAND
DRIVE MOTOR OFF
AUTO
HAND
DRIVE TEST MOTOR OFF
AUTO
HAND Automatically Starts Automatically Starts Motor Runs at Base Speed
BYPASS MOTOR OFF
AUTO Motor Runs at Base Speed
(1) See Figure 67 on page 91 for details on selector switch location.

(2) When “Auto” is selected, the Start Command is defined by P036 [Start Source]. Factory default is configured for terminal block
control. Refer to the PowerFlex 400 User Manual for other control schemes.
(3) When “Auto” is selected, the Speed Reference is defined by P038 [Speed Reference]. Analog In1 has control by factory default. Refer
to the PowerFlex 400 User Manual for other control schemes.

Parameter Defaults (Style B/N) Parameter Name

Comm Write Mode
Number
C107
Default
0 “Save”
Parameter Name
Relay Out8 Level
Number
R237
Default
0.0
Parameter Name Number Default Aux Motor Mode R239 0 “Disabled”
Output Freq b001 Read Only Purge Frequency A141 5.0 Hz Aux Motor Qty R240 1 “1 Aux Mtr”
Commanded Freq b002 Read Only Internal Freq A142 60.00 Hz Aux 1 Start Freq R241 50.0 Hz
Output Current b003 Read Only Preset Freq 0 A143 0.0 Hz Aux 1 Stop Freq R242 25.0 Hz
Output Voltage b004 Read Only Preset Freq 1 A144 5.0 Hz Aux 1 Ref Add R243 0.0%
DC Bus Voltage b005 Read Only Preset Freq 2 A145 10.0 Hz Aux 2 Start Freq R244 50.0 Hz
Drive Status b006 Read Only Preset Freq 3 A146 20.0 Hz Aux 2 Stop Freq R245 25.0 Hz
Fault 1 Code b007 Read Only Accel Time 2 A147 30.00 Secs Aux 2 Ref Add R246 0.0%
Process Display b008 Read Only Decel Time 2 A148 30.00 Secs Aux 3 Start Freq R247 50.0 Hz
Output Power b010 Read Only S Curve % A149 20% Aux 3 Stop Freq R248 25.0 Hz
Elapsed MWh b011 Read Only PID Trim Hi A150 60.0 Hz Aux 3 Ref Add R249 0.0%
Elapsed Run Time b012 Read Only PID Trim Lo A151 0.0 Hz Aux Start Delay R250 5.0 Secs
Torque Current b013 Read Only PID Ref Sel A152 0 “PID Disabled” Aux Stop Delay R251 3.0 Secs
Drive Temp b014 Read Only PID Feedback Sel A153 0 “Analog In 1” Aux Prog Delay R252 0.50 Secs
Elapsed kWh b015 Read Only PID Prop Gain A154 0.01 Aux AutoSwap Tme R253 0.0 Hr
PID Integ Time A155 2.0 Secs Aux AutoSwap Lvl R254 50.0%
Motor NP Volts P031 Drive Rated Volts PID Diff Rate A156 0.00
Motor NP Hertz P032 60 Hz PID Setpoint A157 0.0% Control Source d301 Read Only
Motor OL Current P033 Drive Rated Amps PID Deadband A158 0.0% Contrl In Status d302 Read Only
Minimum Freq P034 0.0 Hz PID Preload A159 0.0 Hz Comm Status d303 Read Only
Maximum Freq P035 60 Hz Process Factor A160 30.0 PID Setpnt Displ d304 Read Only
Start Source P036 6 “2-W Lvl/Enbl”(1) Auto Rstrt Tries A163 0 Analog In 1 d305 Read Only
Stop Mode P037 1 “Coast, CF” Auto Rstrt Delay A164 1.0 Secs Analog In 2 d306 Read Only
Speed Reference P038 2 “Analog In1” Start At PowerUp A165 1 “Enabled”(1) Fault 1 Code d307 Read Only
Accel Time 1 P039 20.00 Secs Reverse Disable A166 1 “Rev Disabled” Fault 2 Code d308 Read Only
Decel Time 1 P040 20.00 Secs Flying Start En A167 1 “Enabled”(1) Fault 3 Code d309 Read Only
Reset To Defalts P041 0 “Ready/Idle” PWM Frequency A168 4.0 kHz Fault 1 Time-hr d310 Read Only
Auto Mode P042 0 “No Function”(1) PWM Mode A169 1 “2-Phase” Fault 1 Time-min d311 Read Only
Boost Select A170 4 “45.0, VT” Fault 2 Time-hr d312 Read Only
Digital In1 Sel T051 1 “Purge” Start Boost A171 2.5% Fault 2 Time-min d313 Read Only
Digital In2 Sel T052 3 “Local” Break Voltage A172 25.0% Fault 3 Time-hr d314 Read Only
Digital In3 Sel T053 10 “Clear Fault” Break Frequency A173 15.0 Hz Fault 3 Time-min d315 Read Only
Digital In4 Sel T054 4 “Comm Port” Maximum Voltage A174 Drive Rated Volts Elapsed Time-hr d316 Read Only
Relay Out1 Sel T055 0 “Ready/Fault” Slip Hertz @ FLA A175 2.0 Hz Elapsed Time-min d317 Read Only
Relay Out1 Level T056 0.0 DC Brake Time A176 0.0 Secs Output Powr Fctr d318 Read Only
Relay 1 On Time T058 0.0 Secs DC Brake Level A177 Drive Rated Amps Testpoint Data d319 Read Only
Relay 1 Off Time T059 0.0 Secs DC Brk Time@Strt A178 0 (Disabled) Control SW Ver d320 Read Only
Relay Out2 Sel T060 2 “MotorRunning” Current Limit 1 A179 Drive Rated Amps Drive Type d321 Read Only
Relay Out2 Level T061 0.0 Current Limit 2 A180 Drive Rated Amps Output Speed d322 Read Only
Relay 2 On Time T063 0.0 Secs Motor OL Select A181 0 “No Derate” Output RPM d323 Read Only
Relay 2 Off Time T064 0.0 Secs Drive OL Mode A182 3 “Both-PWM 1st” Fault Frequency d324 Read Only
Opto Out Sel T065 1 “At Frequency” SW Current Trip A183 0.0 (Disabled) Fault Current d325 Read Only
Opto Out Level T066 0.0 Load Loss Level A184 0.0 (Disabled) Fault Bus Volts d326 Read Only
Opto Out Logic T068 0 “Normally Open” Load Loss Time A185 0 Secs Status @ Fault d327 Read Only
Analog In 1 Sel T069 2 “0-10V” Stall Fault Time A186 0 “60 Seconds”
Analog In 1 Lo T070 0.0% Bus Reg Mode A187 1 “Enabled” (1) The default values of these parameters differ from Factory
Analog In 1 Hi T071 100.0% Defaults. Setting P041 [Reset To Defalts] to 1 “Factory Rset” will
Skip Frequency 1 A188 0 Hz change these parameter settings to the defaults listed in the
Analog In 1 Loss T072 0 “Disabled” Skip Freq Band 1 A189 0.0 Hz PowerFlex 400 User Manual.
Analog In 2 Sel T073 1 “4-20 mA”(1) Skip Frequency 2 A190 0 Hz
Analog In 2 Lo T074 0.0% Skip Freq Band 2 A191 0.0 Hz
Analog In 2 Hi T075 100.0% ATTENTION: Parameter
Skip Frequency 3 A192 0 Hz
Analog In 2 Loss T076 0 “Disabled” Skip Freq Band 3 A193 0.0 Hz
A165 [Start At PowerUp] ships
Sleep-Wake Sel T077 0 “Disabled” Compensation A194 1 “Electrical”
from the factory enabled. This
Sleep Level T078 10.0% Reset Meters A195 0 “Ready/Idle” feature allows a Run
Sleep Time T079 0.0 Secs Testpoint Sel A196 400 command to automatically
Wake Level T080 15.0% Fault Clear A197 0 “Ready/Idle” cause the drive to resume
Wake Time T081 0.0 Secs Program Lock A198 0 “Unlocked” running at commanded speed
Analog Out1 Sel T082 0 “OutFreq 0-10” Motor NP Poles A199 4 after drive input power is
Analog Out1 High T083 100%
restored. Equipment damage
Analog Out1 Setpt T084 0.0% Relay Out3 Sel R221 0 “Ready/Fault”
Analog Out2 Sel T085 1 “OutCurr 0-10”
and/or personal injury may
Relay Out3 Level R222 0.0 result if this parameter is used
Analog Out2 High T086 100% Relay Out4 Sel R224 0 “Ready/Fault”
Analog Out2 Setpt T087 0.0% in an inappropriate
Relay Out4 Level R225 0.0
Relay Out5 Sel R227 0 “Ready/Fault”
application. Do not use this
Language C101 1 “English” Relay Out5 Level R228 0.0 function without considering
Comm Format C102 0 “RTU 8-N-1” Relay Out6 Sel R230 0 “Ready/Fault” applicable local, national and
Comm Data Rate C103 3 “9600” Relay Out6 Level R231 0.0 international codes, standards,
Comm Node Addr C104 100 Relay Out7 Sel R233 0 “Ready/Fault” regulations or industry
Comm Loss Action C105 0 “Fault” Relay Out7 Level R234 0.0 guidelines.
Comm Loss Time C106 5.0 Secs Relay Out8 Sel R236 0 “Ready/Fault”

Drawing Index 208V AC – 3 Contactor Full Feature Bypass with Disconnect Package
(Style B/N)
Input Type Hp Input Line Drawing HP Style
3 3
95D00761 122 95D00719 159
5 5
7.5 7.5
95D00762 123 95D00698 160
10 10
15 15
No 98D00705 101 97D00704 117 95D00763 124 95D00700 161
20 20
25 25
95D00777 125 95D00701 162
30 30
40 95D00765 127 95D00702 163 40
50 95D00778 128 95D00703 164 50
NEMA/UL Type 1 B
3 3
95D00793 132 95D00720 168
5 5
7.5 7.5
95D00794 133 95D00699 169
10 10
15 15
Yes 98D00757 107 97D00755 120 95D01371 134 95D01363 170
20 20
25 95D01372 135 25
95D01364 171
30 95D01377 136 30
40 40
95D01374 138 95D01366 173
50 50
3 3
5 5
95D01580 139
7.5 7.5
10 10
15 With or 15
208V AC NEMA/UL Type 12 98D01541 109 97D01549 121 95D01581 140 95D01552 174
20 Without 20
25 25
95D01582 141
30 30
40 40
95D01583 142
50 50
3 3
5 5
95D01569 145
7.5 7.5
10 10
15 With or 15
NEMA/UL Type 4 98D01539 111 97D01549 121 95D01571 146 95D01551 175 B&N
20 Without 20
25 25
95D02456 147
30 30
40 40
95D02496 148
50 50
3 3
5 5
95D01558 152
7.5 7.5
10 10
15 With or 15
NEMA/UL Type 3R 98D01536 115 97D01549 121 95D01559 153 95D01550 176
20 Without 20
25 25
95D01560 154
30 30
40 40
95D02494 155
50 50

460V AC – 3 Contactor Full Feature Bypass with Disconnect Package

(Style B/N)
Voltage Reactor Schematic Page Interconnect Page Layout Page Outline Page
3 3
5 5
95D00761 122 95D00719 159
7.5 7.5
10 10
15 15
95D00762 123 95D00698 160
20 20
25 25
30 98D00705 101 97D00704 117 95D00763 124 95D00700 161 30
B
40 40
50 No 50
60 95D00764 126 60
95D00702 163
75 75
100 95D00765 127 100
125 125
95D01263 129 95D01265 165
150 150
200 98D01861 103 97D01892 118 200
NEMA/UL Type 1 95D01863 130 95D01867 166
250 250
300 98D01860 105 97D01891 119 300 N
95D01865 131 95D01869 167
350 350
3 3
5 5
95D00793 132 95D00720 168
7.5 7.5
10 10
460V AC 15 15
95D00794 133 95D00699 169
20 20
25 Yes 98D00757 107 97D00755 120 25 B
30 95D01371 134 95D01363 170 30
40 40
50 50
95D01373 137 95D01365 172
60 60
75 75
95D01374 138 95D01366 173
100 100
3 3
5 5
7.5 7.5
95D01580 139
10 10
15 15
20 20
25 25
With or 95D01581
NEMA/UL Type 12 30 98D01541 109 97D01549 121 140 95D01552 174 30 B&N
Without
40 40
50 50
95D01582 141
60 60
75 75
95D01583 142
100 100
125 125
95D01584 143
150 150


Voltage Reactor Schematic Page Interconnect Page Layout Page Outline Page
3 3
95D02443 144
5 5
7.5 7.5
10 10
95D01569 145
15 15
20 20
25 98D01539 111 25
With or
NEMA/UL Type 4 30 97D01549 121 95D01571 146 95D01551 175 30
Without
40 40
50 50
95D02472 149
60 60
75 75
95D02478 150
100 100
125 125
98D01540 113 95D01574 151
150 150
460V AC B&N
3 3
5 5
7.5 7.5
95D01558 152
10 10
15 15
20 20
25 25
With or 95D01559
NEMA/UL Type 3R 30 98D01536 115 97D01549 121 153 95D01550 176 30
Without
40 40
50 50
95D02471 156
60 60
75 75
95D02477 157
100 100
125 125
95D01562 158
150 150

01 01
02 02
DS1
MAIN DISCONNECT SWITCH
03 03
FU1 BC OL T1
L1 L21 T1
04 T1 04
INCOMING FU2 T2
L2 L22 T2
05 T2 MOTOR 05
3 f POWER
FU3 T3
L3 L23 T3
06 T3 06
Schematic Drawings
07 LG DIC DOC MG 07
08 R S T U V W 08
FU4 FU5
09 09
10 10
460V
11 230V 11
208V
H1 H2 H3 H4 R/L1 S/L2 T/L3 P1 P2 U/T1 V/T2 W/T3
12 12
T1
31 X2 POWERFLEX 400
13 X2
13
X1
115VAC
98D00705
14 BC DRIVE 14
43 44 DM1
DIC INPUT
15 CONTACTOR 15
CONTROL BOARD
OL
42
16 AO1 AO2 AI1 AI2 16
10V 20MA 10V 20MA 10V 20MA 10V 20MA
17 DOC DIC BC DRIVE 17
41 45 46 47
DOC OUTPUT SNK
18 CONTACTOR 18
SRC
19 PURGE 19
37 38
20 DOC OL 20
50 51 BYPASS
BC
CONTACTOR
21 21
22 BYPASS SUPPRESSORS 22
34 36 AS REQUIRED
23 23
BC
24 AUTO START 39 24
39
35
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
25 25
BC
40
40 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
26 26
FREEZE/FIRE
27 STATS 1 27
31 33
28 63 68 64 69 65 67 28
29 REMOVE JUMPER 29
IF INTERLOCK USED
30 INTERLOCKS 30
32
31 31

32 REMOVE JUMPER DOC DOC 32
IF INTERLOCK USED
X2
33 33
1
OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE
31 32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 61 62 63 64 65 66 67
34 MODE) WILL REQUIRE MANUAL RESET. 34
35 12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1 1 2 3 4 5 6 7 "P1" DEFAULT POSITION IS PARKED IN POSITION 35

2
CP1 "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN
OFF POSITION MOVE "P1" TO POSTION "B".
36 CONTROL PANEL CONN2 36
37 "P2" DEFAULT POSITION IS PARKED IN POSITION 37

2 3
3
"A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO
P1 SEE SH.2 POSITION "B-C".
38 P2 38
A ( FOR CONTROL
)PANEL SCHEMATIC
A B C
39 B 39
B 2/3/05 JRF
40 TITLE 40
Figure 68 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1
SCHEMATIC DRAWING - PF400, STYLE B

41 41
FOR MANUFACTURING E 6/25/08 AWR
AS SHIPPED F 1/31/11 JLD DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.
42 98D00705 - 2 1 42
AS COMMISSIONED G 4/6/12 JCK DATE 4/6/04 DATE 4/6/04 DATE NO. SH. NO.
3 Contactor Full Feature Bypass with Disconnect Package (Style B/N)
101
Chapter 2
102
Chapter 2
01 01
FROM "A" FROM "B"
02 02
"C" "D"
03 03
READY
04 CONN1-12 D1 R1 RED1 CONN1-15 CONN1-9 04
18K-1/4W G PUR
05 1N4004 05
LED1 PURGE
MOV
06 CONN1-11 HAND D3 R3 RED3 06
18K-1/4W A
07 INTERLOCK 1N4004 07
OPEN LED3
08 IR D2 R2 RED2 CONN1-8 HAND ON FL DR TEST BY CONN1-2 08
18K-1/4W A
09 1N4004 09
LED2
TEST P2
10 CONN1-14 CONN1-3 10
11 11
A B C
12 WIRE D DR CONN1-7 HAND 12

DS
13 13
BYPASS RUN
PUR D4
14 BY CONN1-6 R4 RED4 14
SS1 18K-1/4W G
LED4
15 TEST 1N4004 15
DRIVE BYPASS BYPASS TRIP
D5
16 WIRE C CONN1-5 R5 RED5 16
DR 18K-1/4W R
LED5
17 1N4004 17
DRIVE OUTPUT ENABLE
D6
18 WIRE B CONN1-4 R6 RED6 18
TEST 18K-1/4W G
LED6
19 1N4004 19
20 WIRE A DS CONN2-1 20
BY
21 21
SS2
MOTOR
22 PUR TEST CONN2-2 22
OFF
HAND AUTO
23 WIRE E 23
HAND
24 NOEM PUR CONN2-6 24
25 WIRE F 25
ON
26 PUR HAND CONN2-5 26
27 CONN1-16 27
FL
28 FL CONN2-3 28
29 CONN1-13 29
IR
30 ON IR CONN2-4 30
P1
31 TEST CONN1-1 31

32 PUR 32
A B
33 ON 33
P1
34 34
35 CONN1-10 35
A B
36 CONN2-7 36
37 37
38 SCHEMATIC FOR CP1 CONTROL PANEL (SEE SH.1) 38
39 "A" "B" 39
TO "C" TO "D" B 2/3/05 JRF
40 TITLE 40
SCHEMATIC DRAWING - PF400, STYLE B
41 41
AS SHIPPED F 1/31/11 JLD DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.
42 98D00705 - 2 2 42
01 01
FU1 BC OL T1 MOTOR
L1 L11 T1
02 T1 02
INCOMING FU2 T2
L2 L12 T2
03 T2 03
3 φ POWER
FU3 T3
L3 L13 T3
04 T3 04
DS-1
05 MAIN DISCONNECT MG 05
SWITCH FU4 FU5
06 G DIC DOC 06
LG
07 460V 07
08 H1 H2 H3 H4 08
09 T 09
31 X2 X2
X1 115VAC
10 10
11 11
R S T U V W
12 12
13 BC 13
43 44 DRIVE INPUT CONTACTOR R/L1 S/L2 T/L3 P1 P2 U/T1 V/T2 W/T3
DIC
(15, __)
14 14
15 OL DIC BC 15
42 46 45 47 DRIVE OUTPUT CONTACTOR
98D01861
DOC
(17, 17 )(34, 34 )(34, __) POWERFLEX 400
16 16
17 DOC DOC OL 17
41 50 51 BYPASS CONTACTOR CONTROL BOARD
BC (13, 15 )(21, __)
18 AO1 AO2 AI1 AI2 18
10V 20MA 10V 20MA 10V 20MA 10V 20MA
19 PURGE 19
39
37 38 BC 39 SNK
20 20
SRC
21 BC 21
40
40
22 22
23 BYPASS 23
34 36
24 24
25 AUTO START 25
35
26 26
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
27 27
FREEZE/FIRE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
28 STATS 1 28
31 33
29 29
63 68 64 69 65 67
30 REMOVE JUMPER 30
IF INTERLOCK USED
31 INTERLOCKS 31
32
32 32
33 REMOVE JUMPER 33
IF INTERLOCK USED
34 34

Figure 70 - 200 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1
DOC DOC
35 35
1
X2

2
31 32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 61 62 63 64 65 66 67 "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH
38 IN OFF POSITION MOVE "P1" TO POSTION "B". 38
BYPASS PANEL
39
12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1 SEE SHEET 2 1 2 3 4 5 6 7 39
3
"P2" DEFAULT POSITION IS PARKED IN POSITION
P1 2 "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2"
P2 3 CONN2
40 A
TO POSITION "B-C". 40
A B C
41 B 41
42 42
43 43
TERMINAL TORQUE VALUES - INCH POUNDS A 3/15/07 AWR OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
DRIVE HORSEPOWER 200HP B 6/11/07 REH
44 TITLE 44
DATE BY APPROVAL DISC-L1, L2, L3 C 08/03/15 JCK
275 SCHEMATIC DRAWING (FUSED DISCONNECT)
45 GROUND LUG-LG 275 45
FOR MANUFACTURING STYLE B, FRAME G, CONTROL
AS SHIPPED
OUTPUT TB-T1, T2, T3 & MG 500
DR. BY AWR/ACI CHK. BY AWR/ACI ENG. AWR/ACI DWG. NEXT SH.
46 98D01861 - 1 2 1 46
103
Chapter 2
104
Chapter 2
01 01
02 02
"A" "B"
03 READY 03
CONN1-12 D1 R1 RED1 CONN1-15 CONN1-9
04 18K-1/4W G PUR 04
1N4004 PURGE
MOV LED1
18K-1/4W A
INTERLOCK
06 OPEN 1N4004 06
LED3
IR D2 R2 RED2 CONN1-8 HAND ON FL DR TEST BY CONN1-2
07 18K-1/4W A 07
1N4004
TEST LED2 P2
08 CONN1-14 CONN1-3 08
09 09
DR A B C
WIRE D CONN1-7 HAND
10 DS 10
11 SS1 PUR BY BYPASS RUN 11

D4
TEST CONN1-6 R4 RED4
12 DRIVE BYPASS 18K-1/4W G 12
LED4
WIRE C 1N4004
13 DR BYPASS TRIP 13
D5
CONN1-5 R5 RED4
14 WIRE B 18K-1/4W R 14
LED5
TEST 1N4004
15 DRIVE OUTPUT ENABLE 15
D6
WIRE A CONN1-4 R6 RED4
16 BY 18K-1/4W G 16
LED6
1N4004
17 17
DS CONN2-1
18 18
SS2
20 20
MOTOR
PUR CONN2-6
OFF
21 HAND AUTO 21
WIRE E
22 HAND PUR HAND CONN2-5 22
NOEM
23 WIRE F 23
ON FL CONN2-3
24 24
CONN1-16
25 FL ON IR CONN2-4 25
26 CONN1-13 26
IR PUR
27 27
P1
TEST CONN1-1
P1
28 28
A B
29 ON 29
A B
CONN2-7
30 30
CONN1-10
31 31

Figure 71 - 200 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 1
32 32
33 33
34 "A" "B" 34
35 35
36 36
37 37
38 38
39 39
A 3/15/07 AWR OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 6/11/07 REH
40 TITLE 40
DATE BY APPROVAL C 08/03/15 JCK
SCHEMATIC DRAWING
41 41
FOR MANUFACTURING STYLE B, FRAME G, BYPASS PANEL
42 98D01861 - 2 2 2 42
01 01
BC OL T1 MOTOR
L1 L11 T1
02 T1 02
INCOMING L2 L12 T2 T2
03 T2 03
3 φ POWER
L3 L13 T3 T3
04 T3 04
CB1
05 MG 05
CIRCUIT
BREAKER FU4 FU5
06 G DIC DOC 06
LG
07 07
460V
08 H1 H2 H3 H4 08
09 T 09
31 31A X2 X2
FU6
X1 115VAC
10 10
11 11
R S T U V W
12 12
13 BC 13
43 44 DRIVE INPUT CONTACTOR R/L1 S/L2 T/L3 P1 P2 U/T1 V/T2 W/T3
DIC
(15, __)
14 14
15 OL DIC BC 15
42 46 45 47 DRIVE OUTPUT CONTACTOR
98D01860
DOC
(17, 17 )(34, 34 )(34, __) POWERFLEX 400
16 16
17 DOC DOC OL 17
41 50 51 BYPASS CONTACTOR CONTROL BOARD
BC (13, 15 )(21, __)
18 AO1 AO2 AI1 AI2 18
10V 20MA 10V 20MA 10V 20MA 10V 20MA
19 PURGE 19
39
37 38 BC 39 SNK
20 20
SRC
21 BC 21
40
40
22 22
23 BYPASS 23
34 36
24 24
25 AUTO START 25
35
26 26
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
27 27
FREEZE/FIRE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
28 STATS 1 28
31 33
29 29
63 68 64 69 65 67
30 REMOVE JUMPER 30
IF INTERLOCK USED
31 INTERLOCKS 31
32
32 32
33 REMOVE JUMPER 33
IF INTERLOCK USED
34 34

DOC DOC
35 35
1
X2
Figure 72 - 250…350 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 1

2
31 32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 61 62 63 64 65 66 67 "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH
38 IN OFF POSITION MOVE "P1" TO POSTION "B". 38
BYPASS PANEL
39
12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1 SEE SHEET 2 1 2 3 4 5 6 7 39
3
"P2" DEFAULT POSITION IS PARKED IN POSITION
P1 2 "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2"
P2 3 CONN2
40 A
TO POSITION "B-C". 40
A B C
41 B 41
42 42
43 TERMINAL TORQUE VALUES - INCH POUNDS 43
DRIVE HORSEPOWER 250HP 300HP 350HP B 6/11/07 REH
44 TITLE 44
DATE BY APPROVAL CB1-L1, L2, L3 275 275 275 C 08/03/15 JCK
SCHEMATIC DRAWING (CIRCUIT BREAKER)
DESIGN REVIEW GROUND LUG-LG 275 275 275 PF400, 250-350HP/460VAC, NEMA1
45 45
FOR MANUFACTURING STYLE B, FRAMES G & H, CONTROL
OUTPUT TB-T1, T2, T3 & MG 500 500 375
46 98D01860 - 1 2 1 46
105
Chapter 2
106
Chapter 2
01 01
02 02
"A" "B"
03 READY 03
04 18K-1/4W G PUR 04
1N4004 PURGE
MOV LED1
18K-1/4W A
INTERLOCK
06 OPEN 1N4004 06
LED3
07 18K-1/4W A 07
1N4004
TEST LED2 P2
08 CONN1-14 CONN1-3 08
09 09
DR A B C
WIRE D CONN1-7 HAND
10 DS 10
11 SS1 PUR BY BYPASS RUN 11

D4
TEST CONN1-6 R4 RED4
12 DRIVE BYPASS 18K-1/4W G 12
LED4
WIRE C 1N4004
13 DR BYPASS TRIP 13
D5
CONN1-5 R5 RED4
14 WIRE B 18K-1/4W R 14
LED5
TEST 1N4004
D6
WIRE A CONN1-4 R6 RED4
16 BY 18K-1/4W G 16
LED6
1N4004
17 17
DS CONN2-1
18 18

SS2
20 20
MOTOR
PUR CONN2-6
OFF
21 HAND AUTO 21
WIRE E
22 HAND PUR HAND CONN2-5 22
NOEM
23 WIRE F 23
ON FL CONN2-3
24 24
CONN1-16
25 FL ON IR CONN2-4 25
26 CONN1-13 26
IR PUR
27 27
P1
TEST CONN1-1
P1
28 28
A B
29 ON 29
A B
CONN2-7
30 30
CONN1-10
31 31

32 32
33 33
34 "A" "B" 34
35 35
36 36
37 37
38 38
39 39
B 6/11/07 REH
40 TITLE 40
SCHEMATIC DRAWING
41 41
FOR MANUFACTURING STYLE B, FRAMES G & H, BYPASS PANEL
42 98D01860 - 2 2 2 42
01 01
DS1
MAIN DISCONNECT SWITCH
02 02
FU1 BC OL T1
L1 L21 T1
03 T1 03
INCOMING FU2 T2
L2 L22 T2
04 T2 MOTOR 04
3f POWER
FU3 T3
L3 L23 T3
05 T3 05
06 G DOC MG 06
07 U V W 07
08 LINE REACTOR 08
FU4 FU5 DIC P1 P2 POWERFLEX 400 U/T1 V/T2 W/T3
A1 R
09 A1 A2 R/L1 09
B1 S
10 B1 B2 S/L2 10
460V
230V C1 T
11 C1 C2 T/L3 11
208V DM1
H1 H2 H3 H4
12 12
T1
31 X2
13 X2
13
X1
115VAC
CONTROL BOARD
14 BC 14
98D00757
43 44
DRIVE
DIC INPUT AO1 AO2 AI1 AI2
15 CONTACTOR 10V 20MA 10V 20MA 10V 20MA 10V 20MA 15
OL
42
16 SNK 16
SRC
17 DOC DIC BC DRIVE 17
41 45 46 47
DOC OUTPUT
18 CONTACTOR 18
19 PURGE 19
37 38
20 DOC OL 20
50 51 BYPASS
BC
CONTACTOR
21 21
22 BYPASS SUPPRESSORS 22
34 36 AS REQUIRED
23 23
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
BC
24 AUTO START 39 24
39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
35
25 25
BC
40
40
26 26
FREEZE/FIRE 63 68 64 69 65 67
27 STATS 1 27
31 33
28 28
29 REMOVE JUMPER 29
IF INTERLOCK USED
30 INTERLOCKS 30
32
31 31

32 REMOVE JUMPER DOC DOC 32
IF INTERLOCK USED
X2
33 33
1
31 32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 61 62 63 64 65 66 67
35 12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1 1 2 3 4 5 6 7 "P1" DEFAULT POSITION IS PARKED IN POSITION 35

2
"A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN
CP1 OFF POSITION MOVE "P1" TO POSTION "B".
36 CONN2 36
CONTROL PANEL
2 3
3
P1 SEE SH.2 POSITION "B-C".
38 P2 (FOR CONTROL PANEL SCHEMATIC) 38
A
A B C
39 B 39
B 5/18/05 JRF
40 TITLE 40
SCHEMATIC DRAWING - PF400, STYLE B, W/LINE REACTOR
DESIGN REVIEW D 6/25/08 AWR 3-50HP @ 208VAC & 3-100HP @ 460VAC
41 41
AS SHIPPED F 4/10/12 JCK DR. BY JRF/ACI CHK. BY JFH/ACI ENG. DWG. NEXT SH.
42 98D00757 - 2 1 42
Figure 74 - 3.0…50 Hp, 208V AC & 3.0…100 Hp, 460V AC Drives with Line Reactor (Sheet 1 of 2) - NEMA/UL Type 1
107
Chapter 2
108
Chapter 2
01 01
FROM "A" FROM "B"
02 02
"C" "D"
03 03
READY
18K-1/4W G PUR
05 1N4004 05
LED1 PURGE
MOV
18K-1/4W A
OPEN LED3
18K-1/4W A
09 1N4004 09
LED2
TEST P2
10 CONN1-14 CONN1-3 10
11 11
A B C

DS
13 13
BYPASS RUN
PUR D4
SS1 18K-1/4W G
LED4
15 TEST 1N4004 15
D5
DR 18K-1/4W R
LED5
17 1N4004 17
DRIVE OUTPUT ENABLE
D6
TEST 18K-1/4W G
LED6
19 1N4004 19
BY
21 21
SS2
MOTOR
OFF
HAND AUTO
23 WIRE E 23
HAND
25 WIRE F 25
ON
27 CONN1-16 27
FL
28 FL CONN2-3 28
29 CONN1-13 29
IR
30 ON IR CONN2-4 30
P1
31 TEST CONN1-1 31

32 PUR 32
A B
33 ON 33
P1
34 34
35 CONN1-10 35
A B C
36 CONN2-7 36
37 37
38 38
39 "A" "B" 39
TO "C" TO "D" B 5/18/05 JRF
40 TITLE 40
SCHEMATIC DRAWING - PF400, STYLE B, W/LINE REACTOR
41 41
42 98D00757 - 2 2 42
Figure 75 - 3.0…50 Hp, 208V AC & 3.0…100 Hp, 460V AC Drives with Line Reactor (Sheet 2 of 2) - NEMA/UL Type 1
01 01
TB2
FU1 BC OL T1 MOTOR
02 L1 L21 T1 02
T1
INCOMING L2
FU2 L22 T2 T2
03 T2 03
3f POWER
L3
FU3 L23 T3 T3
04 T3 04
GND
G G
05 05
DOC
FU4 FU5
DS1 OPTIONAL
06 MAIN DISCONNECT SWITCH U V W 06
LINE
OR REACTOR
LR P1 P2 U/T1 V/T2 W/T3
DIC
A1 R POWERFLEX 400
08 A1 A2 R/L1 08
B1 S
09 B1 B2 S/L2 09
C1 T
10 C1 C2 T/L3 10
460V
11 230V 11
208V
H1 H2 H3 H4
12 12
FU6 T
CONTROL BOARD
31 X2
13 X2 13
X1 X2 AO1 AO2 AI1 AI2
(150HP) 115VAC 10V 20MA 10V 20MA 10V 20MA 10V 20MA
14 X2 14
98D01541
TH1 CF1
FU7 THERMOSTAT SNK
21 22 ENCLOSURE
15 FAN SRC 15
CF2
16 125, 150HP 16
ONLY
17 17
BC DRIVE
43 44
18 DIC INPUT 18
CONTACTOR
19 OL 19
42
20 20
DOC DIC BC DRIVE
41 45 46 47
DOC OUTPUT
21 21
CONTACTOR
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
TB1 TB1
22 PURGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 22
37 38
23 DOC OL 23
50 51 BYPASS
BC 63 68 64 69 65 67 12 13 14
CONTACTOR
24 24
BYPASS
34 36 SUPPRESSORS
25 25
AS REQUIRED
26 26
AUTO START BC
35 39
39
27 27
MANUAL PARAMETER SETTING CHANGES
BC SPEED
28 40 P1 PARAMETER DESCRIPTION DEFAULT CHANGE TO 28
40
FREEZE/FIRE P036 Start Source (3) 2-W Lvl Sens" (6) 2-W Lvl Sens"
STATS 1
29 P038 Speed Ref (2) "Analog In 1" (3) "Analog In 2" 29
31 33
P042 Auto Mode (1) "Hnd-Off-Auto" (0) "No Function"
T052 Digital In2 Set (3) "Local" (14) "Anlg 1 InCtrl"
30 30
T073 Analog In 2 Sel (0) "NormallyOpen" (1) "4-20Ma"
REMOVE JUMPER X2
A165 Start At Powerup (0) "Disabled" (1) "Enabled"
31 IF INTERLOCK USED 31

INTERLOCKS
DOC DOC SS2
32 32 OFF 32
HAND AUTO
33 33
REMOVE JUMPER OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE
IF INTERLOCK USED 1
31 SEE SHEET 2 MODE) WILL REQUIRE MANUAL RESET.
34 34
32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 61 62 63 64 65 66 67

2
"A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN
12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1 1 2 3 4 5 6 7 OFF POSITION MOVE "P1" TO POSTION "B".
36 36
CONN2
2 "P2" DEFAULT POSITION IS PARKED IN POSITION
37 3 3 37
P1 CONTROL PANEL "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO
P2 POSITION "B-C".
A SEE SHEET 2
38 A B C 38
B
39 39
B 8/3/06 JCL
40 TITLE 40
SCHEMATIC DRAWING - PF400, STYLE B, NEMA 12

41 41
FOR MANUFACTURING E 2/11/09 ALB
AS SHIPPED F 11/09/09 ALB DR. BY JRF/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 98D01541 - 1 2 1 42
109
Chapter 2
110
Chapter 2
01 01
FROM "A" FROM "B"
02 02
"C" "D"
03 03
READY
18K-1/4W G PUR
05 1N4004 05
LED1 PURGE
MOV
18K-1/4W A
OPEN LED3
18K-1/4W A
09 1N4004 09
LED2
TEST P2
10 CONN1-14 CONN1-3 10
11 11
A B C

DS
13 13
BYPASS RUN
PUR D4
SS1 18K-1/4W G
LED4
15 TEST 1N4004 15
D5
DR 18K-1/4W R
LED5
17 1N4004 17
DRIVE OUTPUT ENABLE
D6
TEST 18K-1/4W G
LED6
19 1N4004 19
BY
21 21
SS2
MOTOR
OFF
HAND AUTO
23 WIRE E 23
HAND
25 WIRE F 25
ON
27 CONN1-16 27
61 67
FL
28 FL CONN2-3 28
29 CONN1-13 29
IR
30 ON IR CONN2-4 30
P1
31 TEST CONN1-1 31

32 PUR 32
A B
33 ON 33
P1
34 34
35 CONN1-10 35
A B C
36 CONN2-7 36
37 37
38 38
39 "A" "B" 39
TO "C" TO "D" B 8/3/06 JCL
40 TITLE 40

41 41
FOR MANUFACTURING E 2/11/09 ALB
AS SHIPPED F 11/09/09 ALB DR. BY JRF/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 98D01541 - 2 2 2 42
01 01
FU1 BC OL T1 MOTOR
L1 L21 T1
02 T1 02
INCOMING L2
FU2 L22 T2 T2
03 T2 03
3 f POWER
L3
FU3 L23 T3 T3
04 T3 04
U V W GND
05 G MG 05
DOC
FU4 FU5
06 DS1 OPTIONAL 06
MAIN DISCONNECT SWITCH LINE
07 OR REACTOR 07
08 DIC 08
A1 R POWERFLEX 400
A1 A2 R/L1
09 09
B1 S
B1 B2 S/L2
10 10
C1 T
C1 C2 T/L3
11 11
460V
12 230V 12
208V
H1 H2 H3 H4
13 13
FU6 T
CONTROL BOARD
31 X1 X2
14 14
115VAC 10V 20MA 10V 20MA 10V 20MA 10V 20MA
15 15
98D01539
FU7 ENCLOSURE A/C SNK

30
16 30 X2
7.5-100HP@480VAC 16
A/C SRC
5-50HP@208VAC
ONLY
17 G
17
18 FU8 18
22 OPTIONAL
HTR ENCLOSURE
19 HEATER 19
20 BC 20
43 44
DRIVE
DIC INPUT
21 CONTACTOR 21
OL
22 42 22
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
23 DOC DIC BC 23
41 45 46 47
DRIVE
DOC OUTPUT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
24 CONTACTOR 24
PURGE
25 25
37 38
63 68 64 69 65 67 12 13 14
26 DOC OL 26
50 51 BYPASS
BC
27 BYPASS CONTACTOR 27
34 36
28 SUPPRESSORS 28
AS REQUIRED
29 AUTO START 29
35
BC MANUAL
30 39 SPEED 30
39
P1
FREEZE/FIRE
31 STATS 1 31
BC
31 33 40
32 40 32
REMOVE JUMPER
IF INTERLOCK USED X2
P036 Start Source 3 2-W Lvl Sens" 6 2-W Lvl Sens"

34 INTERLOCKS P038 Speed Ref 2 "Analog In 1" 3 "Analog In 2" 34
32 DOC DOC SS2 P042 Auto Mode 1 "Hnd-Off-Auto" 0 "No Function"
35 OFF 35
T052 Digital In2 Set 3 "Local" 14 "Anlg 1 InCtrl"
HAND AUTO
T073 Analog In 2 Sel 0 "Normally Open" 1 "4-20Ma"
36 36
TH2 REMOVE JUMPER A165 Start At Powerup 0 "Disabled" 1 "Enabled"
IF INTERLOCK USED
THERMOSTAT SEE SHEET 2
37 31 31A 37
32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 61 62 63 64 65 66 67 OPENING OF FREEZE/FIRE INTERLOCK (IN DRIVE
1
OPTIONAL
39 WITH ENC.
12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1 1 2 3 4 5 6 7 "P1" DEFAULT POSITION IS PARKED IN POSITION 39
2
HEATER "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN
CONN2 OFF POSITION MOVE "P1" TO POSTION "B".
40 2 40
3
P1 CONTROL PANEL
41 P2 "P2" DEFAULT POSITION IS PARKED IN POSITION 41
3
A SEE SHEET 2 "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2" TO
A B C
POSITION "B-C".
42 B 42
43 43

I 4/10/12 JCK
44 TITLE 44
DATE BY APPROVAL
SCHEMATIC DRAWING - PF400, STYLE B, NEMA4
45 45
FOR MANUFACTURING
AS SHIPPED DR. BY JRF/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
46 98D01539 - 1 2 1 46
111
Chapter 2
112
Chapter 2
01 01
FROM "A" FROM "B"
02 02
"C" "D"
03 03
READY
18K-1/4W G PUR
05 1N4004 05
LED1 PURGE
MOV
18K-1/4W A
OPEN LED3
18K-1/4W A
09 1N4004 09
LED2
TEST P2
10 CONN1-14 CONN1-3 10
11 11
A B C

4 DS
13 13
BYPASS RUN
PUR D4
SS1 18K-1/4W G
LED4
15 TEST 1N4004 15
D5
3 DR 18K-1/4W R
LED5
17 1N4004 17
DRIVE OUTPUT ENABLE
D6
2 TEST 18K-1/4W G
LED6
19 1N4004 19
1 BY
21 21
SS2
MOTOR
OFF
HAND AUTO
23 WIRE E 23
5 HAND
25 WIRE F 25
6 ON
27 CONN1-16 27
FL
28 FL CONN2-3 28
29 CONN1-13 29
61 67
IR
30 ON IR CONN2-4 30
P1
31 TEST CONN1-1 31

32 PUR 32
A B
33 ON 33
P1
34 34
35 CONN1-10 35
A B C
36 CONN2-7 36
37 37
38 38
39 "A" "B" 39
TO "C" TO "D" I 4/10/12 JCK

40 TITLE 40
DATE BY APPROVAL
41 41
FOR MANUFACTURING
42 98D01539 - 2 2 2 42
01 01
FU1 BC OL T1 MOTOR
L1 L21 T1
02 L1 T1 02
INCOMING L2
FU2 L22 T2 T2
03 L2 T2 03
3 f POWER
L3
FU3 L23 T3 T3
04 L3 T3 04
DS1
05 MAIN DISC. 05
G
SWITCH OR
OPTIONAL
06 CIRCUIT DIC DOC 06
BREAKER FU4 FU5 FU8 FU9 FU10
07 07
A1 B1 C1
08 L31 L32 L33 08
A1 B1 C1
460V OPTIONAL
09 230V 09
208V
LR LINE
H1 H2 H3 H4 L1 L2 L3
REACTOR
10 X40
A2 B2 C2 10
AC1 G
FU6 T
31 X2
11 X54 1 2 PE 3 4 11
X1 X2
115VAC
JP R S T U V W
12 12
ENCLOSURE AIR
13 CONDITIONING UNITS 13
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 G P1 P2
FU8 OPTIONAL 125-150HP, 480VAC
23
14 HTR ENCLOSURE ONLY 14
HEATER
15 15
98D01540
POWERFLEX 400
16 16
17 CONTROL BOARD 17
18 AO1 AO2 AI1 AI2 18

10V 20MA 10V 20MA 10V 20MA 10V 20MA
19 19
SNK
20 BC 43 20
SRC
21 21
OL
42
22 22
23 DOC DRIVE 23
41 44
DIC INPUT
24 CONTACTOR 24
DIC BC DRIVE
45 46 47
25 PURGE DOC OUTPUT 25
37 38 CONTACTOR
26 DOC OL 26
50 51 BYPASS
BC
CONTACTOR
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
27 BYPASS 27
34 36
BC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
28 39 40 28
BC 39 40
29 AUTO START 29
35 63 68 64 69 65 67 12 13 14
30 30
FREEZE/FIRE
STATS 1
31 31
31 33
32 32
33 REMOVE JUMPER 33
IF INTERLOCK USED

34 INTERLOCKS MANUAL 34
32 DOC DOC SS2 SPEED
35 OFF P1 35
HAND AUTO
1
TH2
36 REMOVE JUMPER MODE) WILL REQUIRE MANUAL RESET. 36
THERMOSTAT
31 31A IF INTERLOCK USED X2
37 32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 SEE SHEET 2 "P1" DEFAULT POSITION IS PARKED IN POSITION 37
2
61 62 63 64 65 66 67 "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH IN
38 OFF POSITION MOVE "P1" TO POSTION "B". 38
OPTIONAL
WITH ENC.
12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1
39 HEATER 1 2 3 4 5 6 7 "P2" DEFAULT POSITION IS PARKED IN POSITION 39
3
CONN2 POSITION "B-C".
40 40
CONTROL PANEL
2 SEE SHEET 2
41 41
P1 3
P2
42 A 42
A B C
B REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
43 43
B 8/3/06 JCL
44 TITLE 44
DESIGN REVIEW D 12/31/07 JCL 125-150HP @ 460VAC
45 45
46 98D01540 - 1 2 1 46
113
Chapter 2
114
Chapter 2
01 01
FROM "A" FROM "B"
02 02
"C" "D"
03 03
READY
18K-1/4W G PUR
05 1N4004 05
LED1 PURGE
MOV
18K-1/4W A
OPEN LED3
18K-1/4W A
09 1N4004 09
LED2
TEST P2
10 CONN1-14 CONN1-3 10
11 11
A B C

DS
13 13
BYPASS RUN
PUR D4
SS1 18K-1/4W G
LED4
15 TEST 1N4004 15
D5
DR 18K-1/4W R
LED5
17 1N4004 17
DRIVE OUTPUT ENABLE
D6
TEST 18K-1/4W G
LED6
19 1N4004 19
BY
21 21
SS2
MOTOR
OFF
HAND AUTO
23 WIRE E 23
HAND
25 WIRE F 25
ON
27 CONN1-16 27
61 67
FL
28 (SHEET 1) FL CONN2-3 28
29 CONN1-13 29
IR
30 ON IR CONN2-4 30
P1
31 TEST CONN1-1 31

32 PUR 32
A B
33 ON 33
P1
34 34
35 CONN1-10 35
A B C
36 CONN2-7 36
37 37
38 38
39 "A" "B" 39
TO "C" TO "D" B 8/3/06 JCL
40 TITLE 40
DESIGN REVIEW D 12/05/08 JCL 125-150HP @ 460VAC
41 41
42 98D01540 - 2 2 2 42
01 01
FU1 BC OL T1 MOTOR
L1 L21 T1
02 T1 02
INCOMING L2
FU2 L22 T2 T2
03 T2 03
3 φ POWER
L3
FU3 L23 T3 T3
04 T3 04
U V W GND
05 G G 05
DOC
FU4 FU5
06 DS1 OPTIONAL 06
MAIN DISCONNECT SWITCH LINE
07 OR REACTOR 07
08 DIC 08
A1 R POWERFLEX 400
A1 A2 R/L1
09 09
B1 S
B1 B2 S/L2
10 10
C1 T
C1 C2 T/L3
11 11
460V
12 230V 12
208V
H1 H2 H3 H4
13 13
T
CONTROL BOARD
31 X2
14 14
115VAC 10V 20MA 10V 20MA 10V 20MA 10V 20MA
15 TH1 15
CF1
FU6 THERMOSTAT SNK
98D01536
21 22 ENCLOSURE
16 FAN 16
SRC
CF1
17 17
125 150HP
ONLY
18 18
FU7 20 HTR OPTIONAL
19 ENCLOSURE 19
HEATER
20 20
BC DRIVE
43 44
21 DIC INPUT 21
CONTACTOR
22 OL 22
42
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
23 23
DOC DIC BC DRIVE
41 45 46 47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6
24 DOC OUTPUT 24
CONTACTOR
25 PURGE 25
37 38 63 68 64 69 65 67 12 13 14
26 26
DOC OL
50 51 BYPASS
27 BC 27
BYPASS CONTACTOR
34 36
28 28
SUPPRESSORS
29 AS REQUIRED 29
AUTO START
35 MANUAL
30 BC SPEED 30
39 P1
39
31 FREEZE/FIRE 31
STATS 1
BC
32 31 33 40 32
40
REMOVE JUMPER X2 P036 Start Source 3 2-W Lvl Sens" 6 2-W Lvl Sens"

34 IF INTERLOCK USED P038 Speed Ref 2 "Analog In 1" 3 "Analog In 2" 34
INTERLOCKS DOC DOC SS2 P042 Auto Mode 1 "Hnd-Off-Auto" 0 "No Function"
35 32 OFF 35
T052 Digital In2 Set 3 "Local" 14 "Anlg 1 InCtrl"
HAND AUTO
T073 Analog In 2 Sel 0 "Normally Open" 1 "4-20Ma"
36 36
TH2 A165 Start At Powerup 0 "Disabled" 1 "Enabled"
REMOVE JUMPER
THERMOSTAT SEE SHEET 2
37 31 31A IF INTERLOCK USED 37
32 33 34 35 36 37 38 41 42 43 44 45 48 49 X2 61 62 63 64 65 66 67
1
38 38
OPTIONAL MODE) WILL REQUIRE MANUAL RESET.
WITH ENC. 12 13 16 11 7 8 9 10 4 5 6 14 1 2 3 15 CONN1 1 2 3 4 5 6 7
39 HEATER "P1" DEFAULT POSITION IS PARKED IN POSITION 39
2
CONN2 "A". FOR PURGE. WITH HAND-OFF-AUTO SWITCH
40 2 IN OFF POSITION MOVE "P1" TO POSTION "B". 40
3
P1 CONTROL PANEL
41 P2 3
"P2" DEFAULT POSITION IS PARKED IN POSITION 41
A SEE SHEET 2 "A-B". FOR DRIVE TEST IN BYPASS MOVE "P2"
A B C
B
TO POSITION "B-C".
42 42
43 43
Figure 82 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 1 of 2) - NEMA/UL Type 3R
B 8/3/06 JCL
44 TITLE 44
SCHEMATIC DRAWING - PF400, STYLE B, NEMA 3R
DESIGN REVIEW D 6/8/07 REH 3-50HP @ 208VAC, 3-150HP @ 460VAC
45 45
FOR MANUFACTURING E 4/10/12 JCK
AS SHIPPED F 7/30/15 JCK DR. BY JRF/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
46 98D01536 - 1 2 1 46
115
Chapter 2
116
Chapter 2
01 01
02 FROM "A" FROM "B" 02

"C" "D"
03 03
04 READY 04
18K-1/4W G PUR
05 05
1N4004
06 LED1 PURGE 06
MOV
CONN1-11 HAND D3 R3 RED3
07 18K-1/4W A 07
INTERLOCK 1N4004
08 OPEN LED3 08
18K-1/4W A
09 09
1N4004
10 LED2 10
TEST P2
CONN1-14 CONN1-3
11 11
A B C
12 12
WIRE D DR CONN1-7 HAND
D DS
13 13
14 BYPASS RUN 14
PUR D4
BY CONN1-6 R4 RED4
15 SS1 18K-1/4W G 15
LED4
TEST 1N4004
16 DRIVE BYPASS BYPASS TRIP 16

D5
WIRE C CONN1-5 R5 RED4
C DR 18K-1/4W R
17 LED5 17
1N4004

D6
WIRE B CONN1-4 R6 RED4
B TEST 18K-1/4W G
19 LED6 19
1N4004
20 20
WIRE A DS CONN2-1
A BY
21 21
SS2
22 MOTOR 22
PUR TEST CONN2-2
OFF
23 HAND AUTO 23
WIRE E
E HAND
24 24
NOEM PUR CONN2-6
25 25
WIRE F
F ON
26 26
PUR HAND CONN2-5
27 27
CONN1-16
28 FL 28
FL CONN2-3
29 29
CONN1-13
61 67
30 IR 30
ON IR CONN2-4
31 P1 31
TEST CONN1-1
32 32
PUR
A B
33 33
ON
34 P1 34

35 35
CONN1-10
A B
36 36
CONN2-7
37 37
38 38
39 39
"A" "B"
40 TO "C" TO "D" 40
41 41
42 42
43 43
B 8/3/06 JCL
44 44
Figure 83 - 3.0…50 Hp, 208V AC & 3.0…150 Hp, 460V AC Drives (Sheet 2 of 2) - NEMA/UL Type 3R

C 9/13/06 REH
SCHEMATIC DRAWING - PF400, STYLE B, NEMA 3R
DESIGN REVIEW D 6/8/07 REH 3-50HP @ 208VAC, 3-150HP @ 460V
45 45
AS SHIPPED F 7/30/15 JCK DR. BY JRF/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
46 98D01536 - 2 2 2 46
01 01
02 02
03 03
04 04
05 05
06 06
07
R/L1 P1 P2 07
U/T1
POWERFLEX 400
Interconnect Drawings
08 08
S/L2 V/T2
09 09
T/L3 W/T3
10 DM1 10
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
10V 20MA 10V 20MA 10V 20MA 10V 20MA
BC
13 13
SNK
CUSTOMER TERMINALS
97D00704
14 14
SRC
15 MG T1 T2 T3 31 32 33 34 35 36 37 38 39 40 15
16 16
17 17
PURGE
18 18
INTERLOCKS
AUTO START
19
T1 T2 T3 19
BYPASS
20 RUN 20
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
STATUS
BYPASS
22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 22
FREEZW/FIRE
23 23
MOTOR
24 24
25 25
26 26
DS1
27 27
28 L1 28
INCOMING MAIN
29 L2 DISCONNECT 29
3 f POWER 2
SWITCH
+
30 L3 SPEED REF. INPUT 30
4-20MA, 250 OHM
31 INPUT IMPEDANCE 31

32 G 32
33 33
2
+
34 SPEED REF. INPUT 34
WILL REQUIRE MANUAL RESET.
36 WIRE TO ANALOG INPUT #2 AND CHANGE PARAMETER 36
2 WHEN IN "AUTO MODE" SPEED REFERENCE WILL

37 COME FROM 0-10V SOURCE WIRED TO ANALOG 37
INPUT #1. IF 4-20mA SOURCE IS TO BE USED,
38 38
39 39
CONNECTIONS SUPPLIED BY CUSTOMER A 11/24/04 JRF OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 2/3/05 JRF
40 TITLE 40
INTER-CONNECT DRAWING - PF400, STYLE B
41 41
FOR MANUFACTURING
42 97D00704 - 1 1 42
117
Chapter 2
118
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07
R/L1 G P1 P2 07
U/T1
POWERFLEX 400
08 08
S/L2 V/T2
09 09
T/L3 W/T3
10 DM1 10
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
10V 20MA 10V 20MA 10V 20MA 10V 20MA
BC
13 13
SNK
CUSTOMER TERMINALS
14 14
97D01892
SRC
15 G T1 T2 T3 31 32 33 34 35 36 37 38 39 40 15
16 16
17 17
PURGE
18 18
INTERLOCKS
AUTO START
T1 T2 T3
19 19
BYPASS
20 RUN 20
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
STATUS
BYPASS
22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 22
FREEZW/FIRE
23 23
MOTOR
24 24
25 25
26 26
DS1
27 27
28 L1 28
INCOMING MAIN
29 L2 DISCONNECT 29
3f POWER 2
SWITCH
+
4-20MA, 250 OHM

32 32
33 33
1 OPENING OF THE FREEZE/FIRE INTERLOCK 2
+
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
INTER-CONNECT DRAWING (DISCONNEXT SWITCH)
41 41
FOR MANUFACTURING STYLE B, FRAME G, CONTROL
42 97D01892 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07
R/L1 G P1 P2 07
U/T1
POWERFLEX 400
08 08
S/L2 V/T2
09 09
T/L3 W/T3
10 DM1 10
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
10V 20MA 10V 20MA 10V 20MA 10V 20MA
BC
13 13
SNK
CUSTOMER TERMINALS
14 14
97D01891
SRC
15 G T1 T2 T3 31 32 33 34 35 36 37 38 39 40 15
16 16
17 17
PURGE
18 18
INTERLOCKS
AUTO START
19
T1 T2 T3 19
BYPASS
20 RUN 20
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
STATUS
BYPASS
22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 22
FREEZW/FIRE
23 23
MOTOR
24 24
25 25
26 26
CB1
27 27
28 L1 28
INCOMING MAIN
29 L2 CIRCUIT 29
3f POWER 2
BREAKER
+

4-20MA, 250 OHM

32 32
33 33
1 OPENING OF THE FREEZE/FIRE INTERLOCK 2
+
37 37
38 38
39 39
40 TITLE 40
DATE BY APPROVAL
INTER-CONNECT DRAWING (CIRCUIT BREAKER)
41 41
FOR MANUFACTURING STYLE B, FRAMES G & H, CONTROL
42 97D01891 - 1 1 42
119
Chapter 2
120
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07
R/L1 P1 P2 07
U/T1
POWERFLEX 400
08 08
S/L2 V/T2
09 09
T/L3 W/T3
10 DM1 10
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2
10V 20MA 10V 20MA 10V 20MA 10V 20MA
BC
13 13
SNK
CUSTOMER TERMINALS
14 14
97D00755
SRC
15 MG T1 T2 T3 31 32 33 34 35 36 37 38 39 40 15
16 16
17 17
PURGE
18 18
INTERLOCKS
AUTO START
T1 T2 T3
19 19
BYPASS
20 RUN 20
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
STATUS
BYPASS
22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 22
FREEZW/FIRE
23 23
MOTOR
24 24
25 25
26 26
DS1
27 27
28 L1 28
INCOMING MAIN
29 L2 DISCONNECT 29
3f POWER 2
SWITCH
+
4-20MA, 250 OHM

32 G 32
33 33
2
+
37 COME FROM 0-10V SOURCE WIRED TO ANALOG 37
38 38
39 39
CONNECTIONS SUPPLIED BY CUSTOMER A 11/24/04 JRF OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 5/10/05 JRF
40 TITLE 40
INTER-CONNECT DRAWING - PF400, STYLE B W/LINE REACTOR
41 41
FOR MANUFACTURING E 2/2/11 DJK

42 97D00755 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 06
07
R/L1 G P1 P2 07
U/T1
POWERFLEX 400
08 08
S/L2 V/T2
09 09
T/L3 W/T3
10 DM1 10
CUSTOMER CONNECTION
11 11
CONTROL BOARD
12 12
AO1 AO2 AI1 AI2 INCOMING
10V 20MA 10V 20MA 10V 20MA 10V 20MA
13 GROUND 3 f POWER 13
BC
SNK
14 14
97D01549
TB1 TB2
SRC
15 15
GND L1 L2 L3 MG T1 T2 T3 31 32 33 34 35 36 37 38 39 40
16 16
17 DS1 17
18 18
PURGE
INTERLOCKS
19 19
AUTO START
T1 T2 T3
20 BYPASS 20
RUN
21 21
FUNCTION LOSS
RUN/FWD
SOFTWARE ENABLE
DIGITAL COMMON
DIGITAL COMMON
OPTO COMMON
+ 24VDC
+ 10VDC
ANALOG INPUT #1
ANALOG COM. #1
ANALOG INPUT #2
ANALOG COM #2
RJ-45 SHIELD
#1 RELAY COMMON
#1 RELAY N.C.
#2 RELAY COMMON
#2 RELAY N.C.
MAIN
STATUS
BYPASS
22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R1 R2 R3 R4 R5 R6 DISCONNECT 22
FREEZE/FIRE
23 SWITCH 23
24 MOTOR 24
25 25
26 26
27 27
28 28
29 29
2
+
4-20MA, 250 OHM

32 32
33 33
34 34
COME FROM 4-20ma SOURCE WIRED TO ANALOG
35 35
INPUT #2. IF 0-10V SOURCE IS TO BE USED,
CHANGE PARAMETER T73 TO "2" VOLTAGE MODE AND
36 SET DIP SWITCH "AI2" TO 10V. 36
37 37
Figure 88 - 3.0…50 Hp, 208V & 3.0…150 Hp, 460V AC Drives - NEMA/UL Type 12, 4, 3R

38 38
39 39
40 TITLE 40
DATE BY APPROVAL
INTER-CONNECT DRAWING - PF400, STYLE B
41 41
FOR MANUFACTURING NEMA 3R, 4, 12
42 97D01549 - 1 1 42
121
Chapter 2
122
Chapter 2
01 01
02 02
03 03
04 04
Layout Drawings
05 05
06 06
07 SIGNAL 07
TERMINAL BLOCK
08 08
40
POWER
09 09
TERMINAL BLOCK
10 10
OUTPUT POWER CONTROL
11 TERMINAL BLOCK TERMINAL BLOCK 11
12 12
13 13
95D00761
14 14
-2
-4
-3
-1
NC
NO
-1
NC
NO
-3
15
-4
-2
15
2
CP1
T1 4
L1 3
P1
DOC
L2 5
P2
T2 6
16 ABC A 16
B CONN1
T3 14 NO
L3 13 NO
-2
-4
-3
-1
NC
T1
NO
T2
T3
-1
-3
NC
NO
-4
-2
31
39
32
33
35
36
37
38
40
MG
34
2
17 CONN2 17
T1 4
L1 3
DIC
L2 5
T2 6
18 18
T3 14 NO
L3 13 NO
-2
-4
OL
-3
-1
NC
NO
-1
NC
NO
-3
-4
-2
2
T1 4
L1 3
19 19
L2 5
T2 6
BC
T3 14 NO
L3 13 NO
20 20
-2
-4
-3
-1
NC
NO
-1
-3
NC
NO
-4
-2
A B C D E F
21 T 21
3
3
2
8
4
NC
NO
NO
NO
NOEM
4
4
3
7
22 22
F2 X1
FU5
FU4
PRIMARY
SECONDARY
H1 H2 H3 H4
X2 F1
23 23
24 TB2 TB1 24
25 25
T2
T3
T1
O F
MG
26 26
27 DS1 27
28 28
29 29
FU1
FU2
INPUT POWER
FU3
TERMINAL BLOCK
30 30
31 L3 L2 L1 31

Suitable for installation in a Compartment Handling Conditioned Air
32 32
C UL US
LISTED
178358-02
33 33
34 34
35 35
36 PE GROUND 36
Figure 89 - 3.0…5.0 Hp, 208V AC & 3.0…10 Hp, 460V AC Drives - NEMA/UL Type 1
37 37
38 (10HP SHOWN) 38
39 39
B 11/24/04 JRF
40 TITLE 40
DESIGN REVIEW D 11/1/07 AWR PF400, FRAME C, STYLE B, 3-10HP @ 460VAC
41 41
FOR MANUFACTURING E 2/2/11 DJK PF400, FRAME C, STYLE B, 3-5HP @ 208VAC
42 95D00761 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 SIGNAL 06
TERMINAL BLOCK
07 07
POWER
40
09 OUTPUT POWER CONTROL 09

TERMINAL BLOCK TERMINAL BLOCK
10 10
11 11
12 12
13 13
95D00762
14 CP1 14
T1
T2
T3
31
39
32
33
35
36
37
38
40
MG
34
44
43
NO
P1
13
NO
14
P2
ABC
2
A
B CONN1
T1 4
L1 3
15 15
L2 5
T2 6
CONN2
DOC
T3 14 NO
L3 13 NO
14
13
NO
43
NO
44
16 16
2
T1 4
L1 3
L2 5
T2 6
17 DIC 17
T3 14 NO
L3 13 NO
44
43
NO
13
NO
14
OL
2
18 18
L1 3
T1 4
A B C D E F
BC
T2 6
L2 5
T3
L3
14
13
NO
3
3
4
2
8
43
NO
44
19 19
NC
NO
NO
NO
NOEM
4
4
3
7
T
20 20
F2 X1
FU5
FU4
PRIMARY
SECONDARY
21 21
H1 H2 H3 H4
X2 F1
22 22
TB2 TB1
23 23
24 24
T2
T3
T1
MG
25 25
26
DS1 INPUT POWER 26
TERMINAL BLOCK
27 27
FU1
FU3
FU2
28 28
29 29
30 L3 L2 L1 30
C UL US
LISTED
178358-02
31 31

32 32
33 33
O F F
PE GROUND
34 34
35 35
Figure 90 - 7.5…10 Hp, 208V AC & 15…20 Hp, 460V AC Drives - NEMA/UL Type 1
36 36
37 37
38 (20HP @ 460VAC SHOWN) 38
39 39
B 11/1/07 AWR
40 TITLE 40
DESIGN REVIEW D 08/03/15 JCK PF400, FRAME C, STYLE B, 15-20HP @ 460VAC
41 41
FOR MANUFACTURING PF400, FRAME C, STYLE B, 7 1/2-10HP @ 208VAC
42 95D00762 - 1 1 42
123
Chapter 2
124
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 SIGNAL 07
TERMINAL BLOCK
08 08
09 POWER 09
TERMINAL BLOCK
10 10
11 11
12 12
13 13
14 OUTPUT POWER 14
95D00763
CONTROL TERMINAL BLOCK

15 15
-2
-4
-3
-1
NC
NO
CP1
-1
NC
NO
-3
-4
TERMINAL BLOCK
L3
T3 -2
6
5
P1
A2
P2
ABC A
L2
T2
16 B CONN1
16
3
4
DOC
L1
T1
A1
1
2
CONN2
-2
-4
-3
-1
NC
NO
-1
-3
NC
NO
-4
17 17
-2
L3
T3
5
6
A2
L2
T2
18 18
3
4
BC
A1
L1
T1
1
2
19 19
-2
-4
-3
-1
NO
NO
-1
-3
NO
NO
-4
-2
-2
-4
A B C D E F
-3
-1
NC
NO
OL
-1
NC
NO
-3
-4
-2
L3
T3
20 20
5
6
3
3
4
2
8
A2
NC
NO
NO
NO
NOEM
L2
T2
4
4
3
7
3
4
BC
A1
T2
T3
T1
21 21
31
L1
T1
39
32
33
35
36
37
38
40
34
MG
1
2
-2
-4
-3
-1
NO
NO
-1
-3
NO
NO
-4
-2
22 22
23 T 23
FU5
FU4
PRIMARY
100VA
SECONDARY
H1 H2 H3 H4
X2 F1 F2 X1
TA-2-69301
24 24
T
25 TB1 TB2 25
26 31 32 33 34 35 36 37 38 39 40
26
27 27
MGT1T2 T3
28 28
DS1
29 29
30 ON 30
194R-NJ100P3
FU1
FU3
FU2
31 PE GROUND 31

OFF
ALLEN-BRADLEY
32 32
33 L3 L2 L1 33
C UL US
LISTED
178358-02
34 34
35 35
INPUT POWER
37 37
38 (40HP @ 460VAC SHOWN) 38
39 39
B 11/1/07 AWR
40 TITLE 40
DESIGN REVIEW D 08/03/15 JCK PF400, FRAME D, STYLE B, 25-40HP @ 460VAC
41 41
FOR MANUFACTURING PF400, FRAME D, STYLE B, 15-20HP @ 208VAC
42 95D00763 - 1 1 42
01 01
02 02
03 03
04 INPUT POWER 04
05
TERMINAL BLOCK 05
06 06
07 CP1 07
P1
DS1 ABC
P2
A
B CONN1
08 L1 L2 L3 PE GROUND 08
CONN2
09
GND 09
TB2 TB1
10 AU-2/0
10
31 32 33 34 35 36 37 38 39 40
ON
11 11
FU1
A B C D E F
FU2
FU3
3
3
4
2
8
12 SIGNAL OFF 12
NC
NO
NO
NO
NOEM
4
4
3
7
TERMINAL BLOCK
13 13
14 14
95D00777
15 15
POWER
17 17
18 DOC BC DIC T 18
PRIMARY
19 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
H1 H2 H3 H4
19
-1 -2 -1 -2 -3 -4 -1 -2 -3 -4
NC NC NO NC NO
-3 -3 -3 -3 -3
20 NO
-4 53 NO61 NC NO
-4
NO
-4
NO
-4
NO
-4
20
FU4
FU5
-4
NO NO
-4
NO NO
-4
NO
-3 54 NO62 NC -4 -3 -3 -4 -3 -3
21 TA-2-69301 21
NC NC NO NC NO
-2 -1 -2 -1 -4 -3 -2 -1 -4 -3
T
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 X2 F1 F2 X1
22 22
SECONDARY
AC_VND_LABEL
AC_PART_NO
AC_DESCRIPTION
DEVICE_ID
AC_CPART_NO
AC_NOTE
FASTENER
AC_SCALE_UNIT
AC_VIEW_CODE
23 23
24 24
OL
25 25
26 26
C UL US
LISTED
178358-02
27 27
28 28
29 29
30 30
31 31

32 32
34 34
35 35
36 36
37 37
38 (25HP SHOWN) 38
T1
31
T2
T3
39
32
33
35
36
37
38
40
34
MG
39 39
B 11/1/07 AWR
40 TITLE 40
DESIGN REVIEW D 08/03/15 JCK PF400, FRAME D, STYLE B, 25-30HP @ 208VAC
41 41
FOR MANUFACTURING
42 95D00777 - 1 1 42
125
Chapter 2
126
Chapter 2
01 01
02 02
03 03
04 INPUT POWER 04
05
TERMINAL BLOCK 05
06 06
07 CP1 07
P1
DS1 ABC
P2
A
B CONN1
CONN2
09
GND 09
TB2 TB1
10 AU-2/0
10
31 32 33 34 35 36 37 38 39 40
ON
11 11
FU1
A B C D E F
FU2
FU3
3
3
4
2
8
12 SIGNAL OFF 12
NC
NO
NO
NO
NOEM
4
4
3
7
TERMINAL BLOCK
13 13
14 14
95D00764
15 15
POWER
17 17
18 18
DOC BC DIC T
PRIMARY
19 19
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
H1 H2 H3 H4
-1 -2 -1 -2 -3 -4 -1 -2 -3
NC NC NO NC NO
-4
-3 -3 -3 -3
-4 53 NO61 NC -4 -3
NO NO
-4
NO NO
-4 -4
20 NO 20
FU4
FU5
-4
NO NO
-4
NO NO
-3 54 NO62 NC -4 -3 -3 -4 -3 -4
NO
-3 TA-2-69301
21 21
NC NC NO NC
-2 -1 -2 -1 -4 -3 -2 -1 -4
NO
-3
T
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 X2 F1 F2 X1
22 22
SECONDARY
AC_VND_LABEL
AC_PART_NO
AC_DESCRIPTION
DEVICE_ID
AC_CPART_NO
AC_NOTE
FASTENER
AC_SCALE_UNIT
AC_VIEW_CODE
23 23
24 24
OL
25 25
26 26
C UL US
LISTED
178358-02
27 27
28 28
29 29
30 30
31 31

32 32
34 34
35 35
36 36
37 37
38 (60HP SHOWN) 38
T1
31
T2
T3
39
32
33
35
36
37
38
40
34
MG
39 39
B 11/1/07 AWR
40 TITLE 40
DESIGN REVIEW PF400, FRAME E, STYLE B, 50,60 & 75HP @ 460VAC
41 41
FOR MANUFACTURING
42 95D00764 - 1 1 42
01 01
02 OUTPUT POWER 02
TERMINAL BLOCK
03 03
04 04
05
INPUT POWER 05
TERMINAL BLOCK
06 06
07 07
CP1
08 TB2 DS1 P1
08
P2
ABC A
B CONN1
T1 T2 T3 L1 L2 L3 PE GROUND
09 CONN2
09
TB1 GND
MG 31 32 33 34 35 36 37 38 39 40
10 10
AU-2/0
31 32 33 34 35 36 37 38 39 40
11 ON 11
FU1
A B C D E F
FU2
FU3
12 12
3
3
4
2
8
SIGNAL OFF
NC
NO
NO
NO
NOEM
4
4
3
7
14 14
95D00765
15 15
16 POWER 16
TERMINAL BLOCK
17 17
18 18
DOC BC DIC
19 T 19
PRIMARY
H1 H2 H3 H4
20 20
21 FU4 21
FU5
TA-2-69301
22 22
T
X2 F1 F2 X1
SECONDARY
23 23
24 24
25 25
26 26
27 27
C UL US
LISTED
178358-02
28 OL 28
29 29
30 30
31 31

32 32
Figure 94 - 40 Hp, 208V AC & 100 Hp, 460V AC Drives - NEMA/UL Type 1
33 CONTROL 33
TERMINAL BLOCK
34 34
35 MG 31 32 33 34 35 36 37 38 39 40 35
36 36
37 37
38 (100HP @ 460VAC SHOWN) 38

31 32 33 34 35 36 37 38 39 40
39 39
B 11/1/07 AWR
40 TITLE 40
DESIGN REVIEW PF400, FRAME E, STYLE B, 100HP @ 460VAC
41 41
FOR MANUFACTURING PF400, FRAME E, STYLE B, 40HP @ 208VAC
42 95D00765 - 1 1 42
127
Chapter 2
128
Chapter 2
01 01
02 02
03 03
04 04
INPUT POWER
06 06
DS1
07 07
L1 L2 L3 PE GROUND
08 08
GND
CP1
09 09
P1
P2
ABC A
TB2 B CONN1
10 10
T1 T2 T3 TB1 CONN2
MG 31 32 33 34 35 36 37 38 39 40
11 11
ON
31
39
32
33
35
36
37
38
40
34
12 12
FU1
FU2
FU3
13 OFF A B C D E F
13
3
3
4
2
8
14 14
NC
NO
NO
NO
95D00778
NOEM
4
4
3
7
15 15
16 16
SIGNAL
18 18
19 19
20 POWER 20
TERMINAL BLOCK DOC BC DIC
21 21
22 22
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
23 23
24 24
25 25
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
26 26
27 27
28
OL 28
29 29
T
30 H1 H2 H3 H4 30
PRIMARY
31 FU4 31

FU5 C UL US
LISTED
178358-02
TA-2-69302 INDUSTRIAL CONTROL EQUIPMENT 38MN
32 32
SECONDARY
X2 F1 F2 X1
33 33
34 34
35 35
36 36
CONTROL
37
TERMINAL BLOCK 37
MG 31 32 33 34 35 36 37 38 39 40
38 38
39 39
31
39
32
33
35
36
37
38
40
34
B 11/1/07 AWR
40 TITLE 40
DESIGN REVIEW PF400, FRAME E, STYLE B, 50HP @ 208VAC
41 41
FOR MANUFACTURING
42 95D00778 - 1 1 42
01 01
02 02
03 03
04 INPUT POWER 04
TERMINAL BLOCK
05 05
06 06
DS1
07 07
L1 L2 L3 PE GROUND
08 08
GND CP1
09 09
P1
P2
ABC A
TB2 B CONN1
10 10
CONN2
T1 T2 T3 TB1
11 11
MG 31 32 33 34 35 36 37 38 39 40
ON
12 12
31 32 33 34 35 36 37 38 39 40
FU1
FU2
FU3
13 13
OFF A B C D E F
SIGNAL
3
3
4
2
8
14 14
95D01263
NC
NO
NO
NO
NOEM
4
4
3
7
TERMINAL BLOCK
15 15
16 16
17 17
POWER
19 19
20 20
DOC BC DIC
21 21
22 22
23 23
24 24
25 25
26 26
27 27
28 OL 28
29 29
T
30 H1 H2 H3 H4 30
PRIMARY
31 FU4
31

FU5 C UL US
LISTED
178358-02
TA-2-69302 INDUSTRIAL CONTROL EQUIPMENT 38MN
32 32
SECONDARY
X2 F1 F2 X1
33 33
34 34
35 35
36 36
CONTROL
MG 31 32 33 34 35 36 37 38 39 40
38 (125HP @ 460VAC SHOWN) 38
AC_NOTE
FASTENER
DEVICE_ID
AC_PART_NO
AC_CPART_NO
AC_VND_LABEL
AC_VIEW_CODE
AC_SCALE_UNIT
AC_DESCRIPTION
39 39
31 32 33 34 35 36 37 38 39 40 B 11/1/07 AWR
40 TITLE 40
DESIGN REVIEW D 08/03/15 JCK PF400, FRAME F, STYLE B, 125-150HP @ 460VAC
41 41
FOR MANUFACTURING
42 95D01263 - 1 1 42
129
Chapter 2
130
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 POWER 07
PE
08
POWER OUTPUT GROUND INPUT 08
09
TERMINALS TERMINALS 09
L1 L2 L3
T1 T2 T3 MG 31 32 33 34 35 36 37 38 39 40
L1 L2 L3
10 10
31 32 33 34 35 36 37 38 39 40
11 11
P1
P2
ABC A
B CONN1 TB2
12 12
ON
CONN2
TB1
FU1
FU2
FU3
13 13
OFF
95D01863
14 14
A B C D E F
3
3
4
2
8
15 CB1 15
NC
NO
NO
NO
NOEM
4
4
3
7
16 16
17 CIRCUIT 17
DISCONNECT
18 BREAKER (200 HP) 18
19 (250 HP) 19
20 20
21 21
22 22
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
23 23
24 24
25 DOC BC DIC 25
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
26 26
27 27
28 28
OL MG 31 32 33 34 35 36 37 38 39 40
29 29
30 30
31 31
32 MG 31 32 33 34 35 36 37 38 39 40 TB1 32

T
PRIMARY
33 H1 H2 H3 H4 33
TA-2-69303
34 FU4 34
FU5
250VA
35 35
X2 F1 F2 X1
SECONDARY
36 36
37 37
38 38
39 39
CONTROL
40 40
TERMINALS
41 41
42 42
43 43
B 08/03/15 JCK
44 TITLE 44
DATE BY APPROVAL
COMPONENT DRAWING
45 45
FOR MANUFACTURING NEMA1, STYLE B, FRAME G
46 95D01863 - 1 1 46
01 01
POWER PE POWER POWER PE POWER
02 02
OUTPUT GROUND INPUT OUTPUT GROUND INPUT
03 TERMINALS TERMINALS TERMINALS TERMINALS 03
04 04
05 05
06 06
07 07
08 08
L1 L2 L3
09 T1 T2 T3 T1 T3 09
MG 31 32 33 34 35 36 37 38 39 40
L1 L2 L3
MG 31 32 33 34 35 36 37 38 39 40
10 10
31 32 33 34 35 36 37 38 39 40
31 32 33 34 35 36 37 38 39 40
11 11
P1
P2
ABC A
B CONN1
12 TB1 T2 TB1 300HP CONTROL 12
CONN2
CB1 TERMINALS
13
TB2 MG 31 32 33 34 35 36 37 38 39 40
13
CB1
14 14
A B C D E F
31 32 33 34 35 36 37 38 39 40
3
3
4
2
8
15 15
NC
NO
NO
NO
NOEM
4
4
3
7
95D01865
16 16
SCALE:
[10mm]
1 Inch
17 17
18 18
19 19
20 20
21 21
22 22
350HP CONTROL
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
23 23
TERMINALS
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
24 24
25 DOC BC DIC 25
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
26 DOC BC DIC 26
MG 31 32 33 34 35 36 37 38 39 40
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
27 27
28 28
29
OL 29
30
OL 30
31 31
32 32
T
PRIMARY
T
H1 H2 H3 H4 PRIMARY
33 33
H1 H2 H3 H4
TA-2-69303
FU4 TA-2-69303

34 FU5
34
FU4
250VA FU5
250VA
35 X2 F1 F2 X1
35
SECONDARY X2 F1 F2 X1
SECONDARY
36 36
37 37
38 38
39 39
40 40
41 41
300HP 350HP
42 42
43 43
B 08/03/15 JCK
44 TITLE 44
DATE BY APPROVAL
COMPONENT DRAWING
45 45
FOR MANUFACTURING NEMA1, STYLE B, FRAME H
46 95D01865 - 1 1 46
131
Chapter 2
132
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 06
07 SIGNAL 07
TERMINAL BLOCK
08 08
40
POWER
09 09
TERMINAL BLOCK
10 10
12 12
13 13
14 14
95D00793
-2
-4
-3
-1
NC
NO
-1
NC
NO
-3
-4
-2
2
15 CP1 15
T1 4
L1 3
L2 5
T2 6
P1
ABC
P2
DOC
16 A 16
B CONN1
T3 14 NO
L3 13 NO
-2
-4
-3
-1
NC
NO
-1
-3
NC
NO
-4
-2
T1
T2
T3
2
31
39
32
33
35
36
37
38
40
MG
34
17 CONN2 17
T1 4
L1 3
L2 5
T2 6
DIC
T3 14 NO
L3 13 NO
18 18
-2
-4
-3
-1
NC
NO
-1
OL
NC
NO
-3
-4
-2
95
1
2
T1 4
L1 3
19 19
96
L2 5
T2 6
97
BC
NO
RESET
T1 4 T2 6 T3
98
T3 14 NO
L3 13 NO
-2
-4
-3
-1
NC
NO
20 20
-1
-3
NC
NO
-4
-2
A B C D E F
21 T 21
3
3
2
8
4
NC
NO
NO
NO
NOEM
4
4
3
7
22 22
F2 X1
FU5
FU4
PRIMARY
SECONDARY
H1 H2 H3 H4
X2 F1
23 23
24 TB2 TB1 24
25 25
T2
T3
T1
MG
26 26
O F F
27 DS1 27
28 28
29 29
FU1
FU2
FU3
30 30
31 L3 L2 L1 31

INPUT POWER
C UL US
LISTED
178358-02
33 33
34 34
L1 L2 L3 (BOTTOM VIEW)
A1 A2 B1 B2 C1 C2
35 35
36 PE GROUND 36
37 LR1 37
38 (10HP SHOWN) 38
39 39
B 11/24/04 JRF
40 TITLE 40
DESIGN REVIEW D 2/2/11 DJK PF400, FRAME C, STYLE B, 3-10HP @ 460VAC W/LINE REACTOR
41 41
PF400, FRAME C, STYLE B, 3-5HP @ 208VAC W/LINE REACTOR

42 95D00793 - 1 1 42
01 01
02 02
03 03
04 04
05 05
06 SIGNAL 06
TERMINAL BLOCK
07 07
POWER
40
09 OUTPUT POWER CONTROL 09

10 10
11 11
12 12
13 13
14 CP1 14
95D00794
T1
T2
T3
31
39
32
33
35
36
37
38
40
MG
34
44
43
NO
P1
13
NO
14
P2
ABC
2
A
B CONN1
A1
T1 4
L1 3
15 15
L2 5
T2 6
CONN2
DOC
A2
T3 14 NO
L3 13 NO
14
13
NO
43
NO
44
16 16
2
A1
T1 4
L1 3
L2 5
T2 6
17 DIC 17
A2
T3 14 NO
L3 13 NO
44
43
NO
13
NO
14
OL
95
0
2
A1
NC
18 18
L1 3
T1 4
193-EA2HC
96
A B C D E F
IEC OVERLOAD
97
ALLEN-BRADLEY
BC
T2 6
L2 5
A2
NO
T3
L3
T1 4 T2 6 T3
98
14
13
NO
3
3
4
2
8
43
NO
44
19 19
NC
NO
NO
NO
NOEM
4
4
3
7
T
20 20
F2 X1
FU5
FU4
PRIMARY
SECONDARY
21 21
H1 H2 H3 H4
X2 F1
22 22
TB2 TB1
23 23
24 24
T2
T3
T1
MG
25 25
26
DS1 26
27 27
FU1
FU3
FU2
28 28
29 INPUT POWER 29
30 L3 L2 L1 TERMINAL BLOCK 30
C UL US
LISTED
178358-02
31 31

32 32
L1 L2 L3
(BOTTOM VIEW)
33 33
34 PE GROUND 34
LR1
35 35
36 36
37 37
38 (20HP @ 460VAC SHOWN) 38
39 39
B 4/3/12 JCK
40 TITLE 40
DESIGN REVIEW PF400, FRAME C, STYLE B, 15-20HP @ 460VAC W/LINE REACTOR
41 41
FOR MANUFACTURING PF400, FRAME C, STYLE B, 7 1/2-10HP W/LINE REACTOR @ 208VAC

42 95D00794 - 1 1 42
133
Chapter 2
134
Chapter 2
01 01
02 02
03 03
04 04
05 05
06 SIGNAL 06
TERMINAL BLOCK
07 07
POWER
09 09
10 CONTROL OUTPUT POWER 10

11 11
12 12
13 13
14 14
95D01371
15 15
-2
-4
-3
-1
NC
NO
-1
NC
NO
CP1
-3
-4
L3
T3 -2
Allen-Bradley
5
P1
A2
P2
NC
NC
16 ABC A
16
L2
T2
B CONN1
31 32 33 34 35 36 37 38 39 40
NO61
NO62
DOC
3
4
DOC
54
53
L1
T1
A1
100-C43D00
1
2
CONN2
-2
-4
-3
-1
NC
NO
17 17
-1
-3
NC
NO
-4
-2
L3
T3
5
6
A2
18 18
L2
T2
3
4
DIC
A1
L1
T1
1
2
19 19
Allen-Bradley 100-C72D00
-2
-4
-3
-1
NO
NO
-1
-3
NO
NO
-4
-2
95.20 [3 3/4]
-2
-4
A B C D E F
-3
-1
NC
NO
-1
NC
NO
-3
-4
-2
OL MGT1T2 T3
L3
T3
20 20
5
6
3
3
4
2
8
A2
NC
NO
NO
NO
NOEM
L2
T2
4
4
3
7
3
4
BC
A1
21 21
71.60 [2 13/16]
L1
T1
1
2
Allen-Bradley 100-C72D00
-2
-4
-3
-1
NO
NO
-1
-3
NO
NO
-4
-2
22 22
[1 Inch]
10 mm
SCALE:
23 T
23
FU5
FU4
PRIMARY
T
100VA
SECONDARY
H1 H2 H3 H4
X2 F1 F2 X1
TA-2-69301
24 24
25 25
TB1 TB2
26 31 32 33 34 35 36 37 38 39 40
26
27 27
MGT1T2 T3
28 28
DS1
29 610293-241A 29
INPUT POWER
30 ON
TERMINAL BLOCK 30
194R-NJ100P3
C UL US
LISTED
FU1
178358-02
FU3
FU2
31 31

OFF
ALLEN-BRADLEY
32 Reliance Electric
32
POWERFLEX SO: _____
M/N ______ __HP
MAX AC INPUT: 460V ___A 3PH
INPUT FREQUENCY: 50/60Hz
MAX AC OUTPUT: 0-460V ___A 3PH
OUTPUT FREQUENCY: 3-60Hz
I/M _______
(BOTTOM VIEW)
33 ENCLOSURE TYPE: TYPE 1 L3 L2 L1 33
Suitable for installation in a Compartment Handling Conditioned Air
Rockwell Automation, Euclid, OH 44117 U.S.A.
C UL US
LISTED
178358-02
34 34
35 35
LR1
36 L1 L2 L3 36
37
PE GROUND 37
38 (40HP @ 460VAC SHOWN) 38
39 39
B 4/3/12 JCK
40 TITLE 40
DESIGN REVIEW PF400, FRAME C, STYLE B, 25-40HP @ 460VAC W/LINE REACTOR
41 41
FOR MANUFACTURING PF400, FRAME C, STYLE B, 15-20HP @ 208VAC, W/LINE REACTOR
42 95D01371 - 1 1 42
01 01
02 02
03 03
04 INPUT POWER 04
05
TERMINAL BLOCK 05
06 06
07 CP1 07
P1
DS1 ABC
P2
A
B CONN1
CONN2
09
GND 09
TB2 TB1
10 AU-2/0
10
31 32 33 34 35 36 37 38 39 40
ON
11 11
FU1
A B C D E F
FU2
FU3
3
3
4
2
8
12 SIGNAL OFF 12
NC
NO
NO
NO
NOEM
4
4
3
7
TERMINAL BLOCK
13 13
14 14
95D01372
15 15
POWER
17 17
18 DOC DIC T 18
BC
PRIMARY
19 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
H1 H2 H3 H4
19
-1 -2 -1 -2 -3 -4 -1 -2 -1 -2
NC NC NO NC NC
-3 -3 -3 -3 -3
20 NO
-4 53 NO61 NC NO
-4 NO
-4
NO
-4
NO
-4
20
FU4
FU5
-4
NO NO
-4
NO NO NO
-3 54 NO62 NC -4 -3 -3 -4 -3 -4 -3
21 TA-2-69301 21
NC NC NO NC NC
-2 -1 -2 -1 -4 -3 -2 -1 -2 -1
T
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 X2 F1 F2 X1
22 22
SECONDARY
23 23
24 24
LR1
25 25
26 26
C UL US
LISTED
178358-02
27 LABEL 27
28 28
29 29
30 30
31 31

32 32
Figure 102 - 25 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1
34 34
35 35
36 36
37 37
38 38
T1
31
T2
T3
39
32
33
35
36
37
38
40
34
MG
39 39
B 08/03/15 JCK
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME D, STYLE B, 25HP @ 208VAC, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01372 - 1 1 42
135
Chapter 2
136
Chapter 2
01 01
02 02
03 03
04 INPUT POWER 04
05
TERMINAL BLOCK 05
06 06
07 CP1 07
P1
DS1 ABC
P2
A
B CONN1
CONN2
09
GND 09
TB2 TB1
10 AU-2/0
10
31 32 33 34 35 36 37 38 39 40
ON
11 11
FU1
A B C D E F
FU2
FU3
3
3
4
2
8
12 SIGNAL OFF 12
NC
NO
NO
NO
NOEM
4
4
3
7
TERMINAL BLOCK
13 13
14 14
95D01377
15 15
POWER
17 BC 17
18 DOC DIC T 18
PRIMARY
1 L1 3 L2 5 L3
19 19
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
H1 H2 H3 H4
-1 -2 -1 -2 -1 -2
NC NC NC
20 -3
NO
-4 53 NO61 NC
-3
NO
-4
BC -3
NO
-4
20
FU4
FU5
-4
NO NO
-4
NO
-3 54 NO62 NC -4 -3 -3
21 TA-2-69301 21
NC NC NC
-2 -1 -2 -1 -2 -1
T
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 X2 F1 F2 X1
22 2 T1 4 T2 6 T3 22
SECONDARY
23 23
24 24
95 96 97 98
LR1
25 25
2 T1 4 T2 6 T3
26 26
C UL US
LISTED
178358-02

OL
27 LABEL 27
28 28
29 29
30 30
31 31

32 32
Figure 103 - 30 Hp, 208V AC Drives with Line Reactor - NEMA/UL Type 1
34 34
35 35
36 36
37 37
38 38
T1
31
T2
T3
39
32
33
35
36
37
38
40
34
MG
39 39
B 08/03/15 JCK
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME D, STYLE B, 30HP @ 208VAC, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01377 - 1 1 42
01 01
02 02
03 03
04 INPUT POWER 04
05
TERMINAL BLOCK 05
06 06
07 CP1 07
P1
DS1 ABC
P2
A
B CONN1
CONN2
09
GND 09
TB2 TB1
10 AU-2/0
10
31 32 33 34 35 36 37 38 39 40
ON
11 11
FU1
A B C D E F
FU2
FU3
3
3
4
2
8
12 SIGNAL OFF 12
NC
NO
NO
NO
NOEM
4
4
3
7
TERMINAL BLOCK
13 13
14 14
95D01373
15 15
POWER
17 17
18 DOC BC DIC T 18
PRIMARY
19 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
H1 H2 H3 H4
19
-1 -2 -1 -2 -3 -4 -1 -2 -1 -2
NC NC NO NC NC
-3 -3 -3 -3 -3
20 NO
-4 53 NO61 NC NO
-4
NO
-4
NO
-4
NO
-4
20
FU4
FU5
-4
NO NO
-4
NO NO NO
-3 54 NO62 NC -4 -3 -3 -4 -3 -4 -3
21 TA-2-69301 21
NC NC NO NC NC
-2 -1 -2 -1 -4 -3 -2 -1 -2 -1
T
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 X2 F1 F2 X1
22 22
SECONDARY
23 95 NC 96 97 NO 98
23
96
2 T1 4 T2 6 T3
24 24
OL
25
LR1 25
26 26
C UL US
LISTED
178358-02
27 LABEL 27
28 28
29 29
30 30
31 31

32 32
34 34
35 35
36 36
37 37
38 38
31
T2
T2
T3
T1
39
32
33
35
36
37
38
40
34
39 39
B 08/03/15 JCK
40 TITLE 40
DATE BY APPROVAL
DESIGN REVIEW PF400, FRAME E, STYLE B, 50 & 60HP @ 460VAC, W/LINE REACTOR
41 41
FOR MANUFACTURING
42 95D01373 - 1 1 42
137
Chapter 2
138
Chapter 2
INPUT POWER
TERMINAL BLOCK
PE GROUND
DS1 GND
CP1
L1 L2 L3 P2
P1
ABC A
TB2 B CONN1
TB1
CONN2
T1 T2 T3
MG 31 32 33 34 35 36 37 38 39 40
ON
FU1
FU2
FU3
OFF A B 3 C D E F
3
4
2
8
NC
NO
NO
NO
95D01374
NOEM
4
4
3
7
SIGNAL
TERMINAL BLOCK
DOC BC DIC
POWER 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 T
TERMINAL BLOCK
TA-2-69302
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
OL
LR1
LABEL

C UL US
LISTED
178358-02
MG 31 32 33 34 35 36 37 38 39 40
CONTROL
TERMINAL BLOCK
DESIGN REVIEW
FOR MANUFACTURING
AS SHIPPED DR. BY CHK. BY ENG. DWG. NEXT SH.

AS COMMISSIONED DATE DATE DATE NO.
- SH. NO.
01 01
INPUT POWER
03 03
04 04
OPTIONAL
05 05
-RESTRICTED SPACE- CIRCUIT BREAKER
06 CLEARANCE ABOVE 06
THE DRIVE IS 4.7"
DS1 CB1
07 07
ON
TH1 L1 L2 L3 L1 L2 L3
08 08
READY
O
INTERLOCK
OPEN F
09 DIC F
09
BC
FOR DRIVE STATUS
FU1
FU2
10 DRIVE SEE DRIVE DISPLAY OL
FU3 10
DOC
BYPASS
PURGE TRIP
DRIVE
11 OUTPUT BYPASS 11
ENABLE RUN
MOTOR
12 400 12
MOTOR DRIVE
OFF TEST
13 13
FRAME SIZE C
DOC BC DIC
14 14
95D01580
SIGNAL R/ S/ PANEL
T/ U/MOUNT
V/ W/
L1 L2 L3 T1 T2 T3 P1 P2 1 L1 3 L2 5 L3
1 L1 3 L2 5 L3 13 NO 1 L1 3 L2 5 L3 13 NO
TERMINAL BLOCK 43
NO
14 13
NO
44 43
NO
14 13
NO
44
15 DM1 15
MANUAL NO NO NO NO
44
13 14
43 44
13 14
43
16 SPEED 16
5 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 14 NO
6 4
7
OUTPUT POWER
8
1
9
17 10 0
TERMINAL BLOCK 17
-RESTRICTED SPACE-
P1 MINIMUM MOUNTING
18 CLEARANCE BELOW 18
THE DRIVE IS 4.7"
OL
19 19
PE GROUND FU8
20 20
21 21
22 22
23 23
24 24
25 LR (OPTIONAL) 25
26 26
TB
TB2 TB1 T
27 PRIMARY
27
28 H1 H2 H3 H4 28
TA-2-69301
31 32 33 34 35 36 37 38 39 40 T1 T2 T3 MG
FU4
29 FU5
29
100VA
X2 F1 F2 X1
30 30
SECONDARY
31 31

32 32
33 33
34 34
FRONT VIEW TB2 TB1 INSIDE VIEW
35 35
36 36
37 37
38 38
31 33 35 37 39 REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
39 32 34 36 38 40 MG T1 T2 T3 39
B 8/3/06 JCL
40 TITLE 40
MTR GROUND LAYOUT DRAWING
DESIGN REVIEW D 12/22/06 REH PF400, FRAME C, STYLE B, 3-10HP @ 208VAC, 3-20HP @ 480VAC
41 41
FOR MANUFACTURING OUTPUT POWER E 6/20/08 ALB NEMA 12
AS SHIPPED TERMINAL BLOCK F 6/22/2011 DJK DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH DWG. NEXT SH.
42 95D01580 - 1 1 42
139
Chapter 2
140
Chapter 2
01 01
INPUT POWER
03 03
04 04
05 GND DS1 05
L1 L2 L3
06 06
CB1
07 TH1 OFF L1 L2 L3 07
194R-NJ100P3
08 08
READY
FU1
FU2
FU3
09 INTERLOCK 09
OPEN
DIC
ON
BC
FOR DRIVE STATUS
ALLEN-BRADLEY
10 DRIVE SEE DRIVE DISPLAY OL 10
DOC
BYPASS
PURGE TRIP
11 DRIVE 11
OUTPUT BYPASS
ENABLE RUN
MOTOR
12 12
MOTOR DRIVE
OFF TEST
13 13
14
BC 14
95D01581
DOC 1 L1 3 L2 5 L3
DIC
15 -1 -2 -1 -2 -1 -2 -1 -2 -1 -2
NC NC
NC
1 L1 3 L2 5 L3
NC NC
1 L1 3 L2 5 L3
15
SIGNAL -3 -4 -3 -3 -4 -3 -3 -4
NO
-4
NO
-4
NO NO NO
16 MANUAL
TERMINAL 16
SPEED
5
6 4
BLOCK NO NO
-4
NO
-4
NO
-4
NO
-4 -4
7
-3 -3 -3 -3 -3
8
400
9
NC 2 T1 4 T2 6 T3 NC NC NC NC 2 T1 4 T2 6 T3
-2 -2 -2 -2
17 10 0
-1 -1 -2 -1 -1 -1
17
R/ S/ T/ U/ V/ W/ 2 T1 4 T2 6 T3
18 L1 L2 L3 P1 P2 DC- T1 T2 T3 18
P1
FU6
19 OL 19
20 OUTPUT POWER 20
TERMINAL BLOCK
21 21
22 22
23
LR (OPTIONAL) 23
24 24
25 25
CF1
26 T 26
PRIMARY
27 H1 H2 H3 H4 27
TB2 TB1 TA-2-69302
28 FU4 28
31 32 33 34 35 36 37 38 39 40 FU5
150VA
29 X2 F1 F2 X1
29
31 32 33 34 35 36 37 38 39 40 T1 T2 T3 MG
SECONDARY
30 30
31 31

32 32
33 33
34
FRONT VIEW INSIDE VIEW 34
TB2 TB1 DOOR NOT SHOWN FOR CLARITY
35 35
36 36
37 37
38 38
31 33 35 37 39 T1 T2 T3 MG
39 39
POWER OUTPUT PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY ROCKWELL AUTOMATION, INC.
B 8/3/06 JCL
40 TITLE 40
DATE BY APPROVAL TERMINAL BLOCK C 11/15/06 REH
LAYOUT DRAWING
DESIGN REVIEW D 12/22/06 REH PF400, FRAME D, STYLE B, 15-20HP @ 208VAC, 25-40HP @ 480VAC
41 41
FOR MANUFACTURING MTR GROUND E 6/26/08 AWR NEMA 12
AS SHIPPED F 7/2/08 ALB DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D01581 - 1 1 42
AS COMMISSIONED G 6/23/11 DJK DATE 11/21/05 DATE 02/17/06 DATE 11/21/06 NO. SH. NO.
01 01
02 02
03 INPUT POWER 03
TERMINAL BLOCK
04 04
05 05
06 DS1 06
L1 L2 L3
CB1
T L1 L2 L3
PRIMARY
07 07
H1 H2 H3 H4
ON
OFF
08 AU-2/0 08
FU4 OPTIONAL
FU5 GND
PORT
O
MOD
CIRCUIT BREAKER
FU1
F
FU2
FU3
F NET A ON
NET B
09 09
X2 F1 F2 X1
SECONDARY
10 10
11 FU6 11
12 12
READY
INTERLOCK
OPEN
DIC TH1
13 BC
13
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY OL
DOC
BYPASS
PURGE TRIP
14 DRIVE 14
95D01582
OUTPUT BYPASS
ENABLE RUN
MOTOR
MOTOR DRIVE
15 OFF TEST 15
16 16
MANUAL
SPEED
17 6
5
4
DOC BC DIC 17
7
PF400_FRAME-E
8
1
9
10 0
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
18 -1 -2 -1 -2 -3 -4 -1 -2 -3
18
NC NC NO NC NO
-4
-3 -3 -3 -3
-4 53 NO61 NC -4 -3
NO NO
-4
NO NO
-4 -4
NO
P1
19 19
-4
NO NO
-4
NO NO
-3 54 NO62 NC -4 -3 -3 -4 -3 -4
NO
-3
NC NC NO NC
-2 -1 -2 -1 -4 -3 -2 -1 -4
NO
-3
20 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 20
95 NC 96 97 NO 98
96
21 OL 21
2 T1 4 T2 6 T3
22 22
23 23
24 24
25 CF1 25
LR (OPTIONAL)
26 26
27 G T1T2 T3 27
31 32 33 34 35 36 37 38 39 40
28 28
29 TB1 TB2 29
30 30
31 31

32 TB2 TB1 32
33 33
34 34
35 35
31 33 35 37 39
32 34 36 38 40 G T1 T2 T3
36 36
PE GROUND OUTPUT POWER

37 37
TERMINAL BLOCK
38 38
39 39
B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING, PF400 FRAME E
DESIGN REVIEW D 12/22/06 REH 25-30HP @ 208VAC, 50 - 60HP @ 460VAC, STYLE B,
41 41
FOR MANUFACTURING E 6/25/08 AWR NEMA 12
42 95D01582 - 1 1 42
141
Chapter 2
142
Chapter 2
01 01
02 INPUT POWER 02
TERMINAL BLOCK
03 03
04 04
05 05
DS1 CB1
06 L1 L2 L3 L1 L2 L3 06
T
PRIMARY
07 H1 H2 H3 H4
07
ON
PORT OFF
MOD OPTIONAL
NET A AU-2/0
NET B
FU4 GND
O FU5
FU1
F
FU2
FU3
F ON
09 09
X2 F1 F2 X1
SECONDARY
10 10
FU6
READY
11 11
INTERLOCK
OPEN
DIC
BC
FOR DRIVE STATUS
12 DRIVE SEE DRIVE DISPLAY OL
12
TH1
DOC
BYPASS
PURGE TRIP
DRIVE
OUTPUT BYPASS
ENABLE RUN
13 13
MOTOR
MOTOR DRIVE
OFF TEST
14 14
95D01583
15 15
MANUAL
SPEED
5
6 4
7
16 PF400_FRAME-E 16
8
1
9
10 0
P1
17 17
18 18
19 19
20 20
21 21
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
22 22
DOC BC DIC
23 23
24 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
24
25 25
26 95 96 97 98 26
OL
2 T1 4 T2 6 T3
27 27
28 28
29 29
TB2 TB1 CF1
30 30
LR (OPTIONAL)
31 31

32 AU-2/0
32
G T1 T2 T3
33 33
34 34
35 TB2 35
36 OUTPUT POWER 36
TERMINAL BLOCK
37 PE GROUND 37
38 38
31 33 35 37 39
39 39
B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING, PF400 FRAME E
DESIGN REVIEW D 12/22/06 REH STYLE B, 40-50HP @ 208VAC, 75-100HP @ 480VAC
41 41
FOR MANUFACTURING E 6/25/08 AWR NEMA 12
42 95D01583 - 1 1 42
01 01
02 02
POWER INPUT
03 03
TERMINAL BLOCK
04 04
GND DS1
05 L1 L2 L3 05
07 CB1 07
ON
READY
OFF
L1 L2 L3
INTERLOCK
OPEN
DIC
08 BC
08
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY OL O
F
CB1
FU1
FU2
FU3
F
DOC ON
BYPASS
PURGE TRIP
09 DRIVE
OUTPUT BYPASS
RUN
L1 L2 L3 09
ENABLE
MOTOR
MOTOR DRIVE
OFF TEST
10 HAND AUTO DRIVE BYPASS 10
11 11
MANUAL
12 SPEED 12
5
6 4
7
2
8
1
9
10 0
13 TH1 13
P1 125HP 150HP
14 14
95D01584
15 SIGNAL 400 15
16 BLOCK 16
17 FRAME SIZE F 17
PANEL MOUNT
18 R/ S/ T/ U/ V/ W/ 18
L1 L2 L3 P1 P2 DC- T1 T2 T3
19 MTR GROUND 19
20 20
21 21
21 32 21
1 L1 3 L2 5 L3 NC 1 L1 3 L2 5 L3 NC
32
13
OUTPUT POWER NO
44 13
NO
44
22 TERMINAL BLOCK BC DIC 22

100-DS1-11
100-DS1-11
100-DS2-11
LR (OPTIONAL)
100-DS1-11
23 23
NO NO
14 43 14 43
NC NC
2 T1 4 T2 6 T3 22 31 2 T1 4 T2 6 T3 22 31
24 24
21 32
1 L1 3 L2 5 L3 NC
13 44
NO
25 DOC 25
100-DS1-11
100-DS2-11
100-DS1-11
26 NO
OL 26
14 43
NC
2 T1 4 T2 6 T3 22 31
27 27
28 28
29 29
30 30
TB2 TB1
31 31

31
39
32
33
35
36
37
38
40
34
MG T1 T2 T3
32 32
PRIMARY
31 32 33 34 35 36 37 38 39 40 MG
33 H1 H2 H3 H4 33
T1 T2 T3
TA-2-69305
FU4
FU5 T
34 500VA
34
X2 F1 F2 X1
35 SECONDARY
35
36 36
TB2 TB1
37 37
INSIDE VIEW
38
39 39
T1 T2 T3 A 2/3/06 REH OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
B 8/3/06 JCL
40 TITLE 40
LAYOUT DRAWING
DESIGN REVIEW 31 33 35 37 39 D 12/26/06 REH PF400, FRAME F, STYLE B, 125-150HP @ 480VAC
41 32 34 36 38 40 41
AS SHIPPED MG T1 T2 T3 F 6/27/11 DJK DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D01584 - 1 1 42
143
Chapter 2
144
Chapter 2
01 01
02 02
INPUT POWER
TERMINAL BLOCK
03 03
04 04
05 05
OPTIONAL
06 -RESTRICTED SPACE- CIRCUIT BREAKER 06
CLEARANCE ABOVE
07 THE DRIVE IS 4.7" 07
DS1 CB1
08 ON L1 L2 L3 L1 L2 L3 08
TH1
TB3
09 READY 09
O
INTERLOCK
OPEN F
DIC F
10 BC
10
FOR DRIVE STATUS
DRIVE SEE DRIVE DISPLAY
OL
FU1
FU2
FU3
11 DOC
11
BYPASS
PURGE TRIP
DRIVE
OUTPUT BYPASS
ENABLE RUN
12 12
MOTOR
400
MOTOR DRIVE
13 OFF TEST 13
14 14
95D02443
FRAME SIZE C
SIGNAL R/ S/ PANEL
T/ U/MOUNT
V/ W/ DOC
A1 A2 A1
BC A2 A1
DIC A2
L1 L2 L3 T1 T2 T3 P1 P2 -1 -2 -1 -2 -1 -2 -1 -2
NC
15 NC NC NC
15
TERMINAL BLOCK 1 L1 3 L2 5 L3 13 NO 1 L1 3 L2 5 L3 13 NO 1 L1 3 L2 5 L3 13 NO
-3 -4 -3 -3 -4 -3
NO
-4
NO NO
-4 NO
16
DM1 16
SA-11
SA-11
SA-20
SA-11
MANUAL -4
NO
-4
NO -4
NO
-4
NO
A
-3 A -3 -3 A -3
SPEED
5 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 14 NO
6 4
NC NC NC NC
17 -2 -2 -2 -2 17
7
OUTPUT POWER -1 -1 -1 -1
8
1
9
AC_VND_LABEL
AC_PART_NO
10 0
TERMINAL BLOCK AC_DESCRIPTION
DEVICE_ID
AC_CPART_NO
AC_NOTE
FASTENER
AC_SCALE_UNIT
AC_VIEW_CODE
18 -RESTRICTED SPACE- 18
P1 MINIMUM MOUNTING
CLEARANCE BELOW PE GROUND
THE DRIVE IS 4.7"
19 19
20 FU8 20
21 21
22 22
23 23
24 24
25 25
26
LR (OPTIONAL) 26
27 27
HTR (OPTIONAL) TB2 TB1 T
PRIMARY
28 28
H1 H2 H3 H4
TA-2-69302
29 29
FU4
31 32 33 34 35 36 37 38 39 40 T1 T2 T3 MG
Figure 111 - 3.0…5.0 Hp, 460V AC Drives - NEMA/UL Type 4
FU5
30 150VA 30
X2 F1 F2 X1
31 SECONDARY
31

32 32
33 33
34 34
TB2 TB1
36 (DOOR NOT SHOWN FOR CLARITY) 36
37 37
38 38
39 32 34 36 38 40 MG T1 T2 T3 39
B 4/4/12 JCK
40 TITLE 40
DATE BY APPROVAL MTR GROUND LAYOUT DRAWING
DESIGN REVIEW PF400, FRAME C, STYLE B, 3-5HP @ 480VAC
41 41
FOR MANUFACTURING OUTPUT POWER NEMA 3R/4, NO A/C
AS SHIPPED TERMINAL BLOCK DR. BY ALB/ACI CHK. BY ENG. DWG. NEXT SH.
42 95D02443 - 1 1 42
01 01
02 02
INPUT POWER
TERMINAL BLOCK
03 03
04 04
05 05
OPTIONAL
GND
07 07
DS1 CB1
08 ON L1 L2 L3 L1 L2 L3 08
TH1
09 READY 09
O
INTERLOCK
OPEN F
DIC F
10 BC
10
FOR DRIVE STATUS
FU1
FU2
FU3
11 DOC
11
BYPASS
PURGE TRIP
DRIVE
OUTPUT BYPASS
ENABLE RUN
12 12
MOTOR
400
MOTOR DRIVE
13 OFF TEST 13
95D01569
14 14
FRAME SIZE C
R/ S/ PANEL
T/ U/MOUNT
V/ W/ DOC BC A1
DIC A2
A/C PWR
SIGNAL A1 A2 A1 A2
15 L1 L2 L3 T1 T2 T3 P1 P2 -1 -2 -1 -2 -1 -2 -1 -2 15
NC NC NC NC
TERMINAL BLOCK 1 L1 3 L2 5 L3 13 NO 1 L1 3 L2 5 L3 13 NO 1 L1 3 L2 5 L3 13 NO A/C
-3 -4 -3 -3 -4 -3
NO
-4
NO NO
-4 NO
16
DM1 16
SA-11
SA-11
SA-20
SA-11
MANUAL -4
NO NO -4
NO
-4
NO
-3 A -4 -3 -3 A -3 A
SPEED
5 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 14 NO 2 T1 4 T2 6 T3 14 NO
6 4
NC NC NC NC 30 X2 G
-2
17 -2 -2 -2
17
7
OUTPUT POWER -1 -1 -1 -1
8
1
9
AC_VND_LABEL
AC_PART_NO
10 0
TERMINAL BLOCK AC_DESCRIPTION
DEVICE_ID
AC_CPART_NO
AC_NOTE
FASTENER
AC_SCALE_UNIT
AC_VIEW_CODE
18 18
P1
19 19
PE GROUND
20 20
21 21
22 22
23 23
24 24
25 T A/C DRAIN 25
ON BACK
LR (OPTIONAL) H1 H2 H3 H4 H5
26 26
PRIMARY
27 27
HTR (OPTIONAL) TB2 TB1 T
28 FU4 28
FU5
29 1500VA 29
TA-2-54525
31 32 33 34 35 36 37 38 39 40 T1 T2 T3 MG
SECONDARY
30 30
X2 F1 F2 X1
31 31

32 32
33 33
34 34
TB2 TB1
36 (DOOR NOT SHOWN FOR CLARITY) 36
37 37
38 38
39 32 34 36 38 40 MG T1 T2 T3 39
B 8/3/06 JCL
40 TITLE 40
DATE BY APPROVAL MTR GROUND C 11/15/06 REH
LAYOUT DRAWING
DESIGN REVIEW D 12/22/06 REH PF400, FRAME C, STYLE B, 3-10HP @ 208VAC, 7.5-20HP @ 480VAC
41 41
FOR MANUFACTURING OUTPUT POWER E 6/20/08 ALB NEMA 4
AS SHIPPED TERMINAL BLOCK F 6/22/2011 DJK DR. BY REH/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D01569 - 1 1 42
145
Chapter 2
146
Chapter 2
01 01
02 02
03 03
INPUT POWER
05 05
06 06
07 07
GND DS1
L1 L2 L3
08 08
CB1
09 TH1 OFF L1 L2 L3 09
194R-NJ100P3
10 READY
10
FU1
FU2
FU3
INTERLOCK
OPEN
DIC
ON
11 BC 11
FOR DRIVE STATUS
ALLEN-BRADLEY
DOC
BYPASS
12 PURGE TRIP
12
DRIVE
OUTPUT BYPASS
ENABLE RUN
MOTOR
13 13
MOTOR DRIVE
OFF TEST
14 14
95D01571
BC
15 DOC 1 L1 3 L2 5 L3
DIC A/C 15
-1 -1 -1 -1 -1
NC
-2
1 L1 3 L2 5 L3
NC
-2
NC
-2
NC
-2
NC
-2
1 L1 3 L2 5 L3
PWR
SIGNAL -3 -4 -3 -3 -4 -3 -3 -4
NO
-4
NO
-4
NO NO NO
16 16
MANUAL
TERMINAL
SPEED
5
6 4
BLOCK NO NO
A/C PWR
-4
NO
-4
NO
-4
NO
-4 -4
7
-3 -3 -3 -3 -3
8
17 400 17
9
NC 2 T1 4 T2 6 T3 NC NC NC NC 2 T1 4 T2 6 T3
-2 -1 -2 -1 -2 -1 -2 -1 -2 -1 30 X2 G
10 0
P1 R/ S/ T/ U/ V/ W/ 2 T1 4 T2 6 T3
18 L1 L2 L3 P1 P2 DC- T1 T2 T3 18
FU7
FU6 FU8
FU7
19 OL 19
20 OUTPUT POWER 20
TERMINAL BLOCK
21 30 X2 G 21
22 LR (OPTIONAL) 22
T
23 23
H1 H2 H3 H4 H5
24 PRIMARY 24
HTR (OPTIONAL)
25 25
FU4
FU5
TB2 TB1
26 1500VA 26
TA-2-54525
31 32 33 34 35 36 37 38 39 40 SECONDARY
27 27
X2 F1 F2 X1
31 32 33 34 35 36 37 38 39 40 T1 T2 T3 MG
28 28
29 29
30 30

32 32
33 33
34 34
TB2 TB1
35 35
36 36
37 37
38 31 33 35 37 39 T1 T2 T3 MG 38
32 34 36 38 40
39 POWER OUTPUT OR ITS SUBSIDIARIES AND MAY NOT BE COPIED, USED OR DISCLOSED FOR ANY
39
A 2/3/06 REH
TERMINAL BLOCK B 8/3/06 JCL
40 TITLE 40
DATE BY APPROVAL MTR GROUND C 11/15/06 REH
LAYOUT DRAWING
DESIGN REVIEW D 12/22/06 REH PF400, FRAME D, STYLE B, 15-20HP @ 208VAC, 25-40HP @ 480V
41 41
42 95D01571 - 1 1 42
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
06 GND 06
TH1 CB1
07 L1 L2 L3 07
OFF
08 08
READY
INTERLOCK
FU1
FU2
FU3
OPEN
DIC ON
09 BC 09
FOR DRIVE STATUS
DOC
BYPASS
PURGE TRIP
DRIVE
10 OUTPUT BYPASS 10
ENABLE RUN
MOTOR
MOTOR DRIVE
OFF TEST
11 11
12 12
13 MANUAL
SPEED
13
5
6 4
7
2
8
1
9
10 0 SIGNAL
14 14
95D02456
P1 TERMINAL FU7
A/C
BLOCK FU6 FU8 PWR
15 400 15
R/ S/ T/ U/ V/ W/
L1 L2 L3 P1 P2 DC- T1 T2 T3 A/C PWR
16 30 X2 G 16
17 OUTPUT POWER 17
TERMINAL BLOCK
18 18
30 X2 G
19 19
BC
20 20
DOC DIC
21 1 L1 3 L2 5 L3 21
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
-1 -2 -1 -2 -3
NC NC NO
-4
-3 -3
-4 53 NO61 NC -3
NO NO
-4 -4
NO
22 22
FA-11
SA-11
SA-11
SA-11
100-DS2-20
100-DS2-11
-4
NO NO
-3 54 NO62 NC -4 -3 -4
NO
-3
100-DS1-11
LR (OPTIONAL) -2
NC
-2
NC NO
-1 -1 -4 -3
23 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
23
2 T1 4 T2 6 T3
24 24
25 25
LABEL
26 26
27 27
28 28
T
29 H1 H2 H3 H4 H5
29
PRIMARY
FU4
TB2 TB1 FU5
31 31
2000VA

TA-2-81202
31 32 33 34 35 36 37 38 39 40
SECONDARY
32 32
X2 F1 F2 X1
31 32 33 34 35 36 37 38 39 40 MG T1 T2 T3
33 33
34 34
35 35

37 37
38 38
TB2 TB1
39 39
31 32 33 34 35 36 37 38 39 40
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
DESIGN REVIEW PF400, FRAME D, STYLE B, 25-30HP @ 208VAC
41 41
FOR MANUFACTURING 31 33 35 37 39 MG T1 T2 T3 NEMA 4
AS SHIPPED 32 34 36 38 40 DR. BY ALB/ACI CHK. BY JCL/ACI ENG. JFH/ACI DWG. NEXT SH.
42 95D02456 - 1 1 42
147
Chapter 2
148
Chapter 2
01 01
02 02
03 03
INPUT POWER
05 05
06 06
DS1
07 OPTIONAL 07
GND
08 08
AU-2/0
CB1
09 09
L1 L2 L3
OFF
10 10
READY
FU1
INTERLOCK
FU2
FU3
OPEN
DIC
ON
BC
FOR DRIVE STATUS
11 DRIVE SEE DRIVE DISPLAY OL 11
DOC
BYPASS
PURGE TRIP
DRIVE
OUTPUT BYPASS
ENABLE RUN
MOTOR
12 12
MOTOR DRIVE
HAND
OFF
AUTO DRIVE
TEST
BYPASS
SIGNAL 400
TERMINAL
13 BLOCK 13
14 MANUAL 14
95D02496
SPEED FRAME SIZE E

5
6 4
7
2
8
1
9
10 0
PANEL MOUNT
R/ S/ T/ U/ V/ W/
P1 L1 L2 L3 P1 P2 DC- T1 T2 T3
15 15
PE GROUND A/C
FU7
FU8
16 OUTPUT POWER TH2 PWR 16
TERMINAL BLOCK
17 17
30 X2 G
18
A/C 18
FU7
FU8
TH1 PWR
19 19
20 20
21 32 21 32 21 32
1 L1 3 L2 5 L3 NC 1 L1 3 L2 5 L3 NC 1 L1 3 L2 5 L3 NC
13 44 13 44 13 44
NO NO NO
21 BC DIC 21
30 X2 G
22 LR (OPTIONAL) 14
NO
43 14
NO
43 14
NO
43
22
NC NC NC
2 T1 4 T2 6 T3 22 31 2 T1 4 T2 6 T3 22 31 2 T1 4 T2 6 T3 22 31
23 23
24 24
25 25
26 26
27 27
28 28
TB2 TB1
29 FU6 29
B B
30 H1 H2 H3 H4 H5 30
T1 T2 T3 PRIMARY
HTR (OPTIONAL)
B B FU4
31 T FU5 31
31 32 33 34 35 36 37 38 39 40 MG
T1 T2 T3
3000VA

TA-2-81203
SECONDARY
32 X4 X3 X2 X1
32
33 33
34 TB2 TB1 34
35 35

T1 T2 T3
37 37
31 33 35 37 39
38 32 34 36 38 40
38
MG T1 T2 T3 REV. DATE BY ECN/CR. NO. THIS DRAWING IS THE PROPERTY OF ROCKWELL AUTOMATION, INC.
39 39
40 TITLE 40
DATE BY APPROVAL
LAYOUT DRAWING
DESIGN REVIEW PF400, FRAME E, STYLE B 40-50HP @ 208VAC
41 41
AS SHIPPED DR. BY ALB/ACI CHK. BY JCL/ACI ENG. DWG. NEXT SH.
42 95D02496 - 1 1 42
01 01
02 02
INPUT POWER
04 04
05 05
DS1 OPTIONAL
06 GND 06
TH1 CB1
07 L1 L2 L3 07
OFF
08 08
READY
FU1
FU2
FU3
INTERLOCK
OPEN
DIC
ON
09 BC

Powerflex 400 Ac Drive Packages For Fan & Pump Applications: Installation Instructions

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Powerflex 400 Ac Drive Packages For Fan & Pump Applications: Installation Instructions

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Available Formats

Installation Instructions

PowerFlex 400 AC Drive Packages for Fan & Pump

Labels may also be on or inside the equipment to provide specific precautions.

This manual contains new and updated information.

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 3

4 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Preface Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 5

6 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 7

8 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

The purpose of this manual is to provide basic information needed to install,

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 9

You can view or download publications at

• Parameter Names will appear in [brackets].

• The following words are used throughout the manual to describe an

10 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 11

23C – D 038 A 1 0 3 N N B A N N -LR

12 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Main Input Disconnect Package (Style A/M)

Style Explanation • Style A = Fused Disconnect

Main Disconnect Switch (DS1)

An Allen-Bradley Bulletin 194R Fused Disconnect Switch with lockable rotary

Main Circuit Breakers (CB1)

A circuit breaker with lockable rotary-mounted operator handle is provided. The

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 13

Main Fuses (FU1-FU3)

ATTENTION: Most codes require that upstream branch circuit protection be

Table 1 - Fuse Recommendations

14 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Electrical Installation Input Power Wiring

Use 75 °C rated copper conductors only for customer power wiring.

To connect AC input power to the drive package:

❏ 2. Connect the three-phase AC input power leads (three-wire VAC) to the

❏ 3. Tighten the AC input terminal power terminals to the proper torque

Table 2 - AC Input Power Terminal Block Specifications

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 15

Output Power Wiring

ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a

To connect AC output power wiring from the drive to the motor:

❏ 1. Wire the three-phase AC output power motor leads by routing them

❏ 2. Connect the three-phase AC output power motor leads to terminals

❏ 3. Tighten the three-phase AC output power terminals to the proper torque

Table 3 - AC Output Power Terminal Block Specifications

16 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Control and Signal Wiring

To connect control and signal wiring to the drive package:

Table 4 - I/O Terminal Block Specifications

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 17

Parameter Defaults (Style A/M) Parameter Name

18 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 19

460V AC – Main Input Disconnect Drive Packages (Style A/M)

20 Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

Input Type Hp Input Line Drawing Hp Style

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015 21

20 AO1 AO2 AI1 AI2 20

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

AO1 AO2 AI1 AI2

Rockwell Automation Publication 23C-IN001C-EN-P - November 2015

17 AO1 AO2 AI1 AI2 17