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HIGH QUALITY BALL VALVES

PHARMA & BIOTECH


BORN IN FRANCE, WORLDWIDE AVAILABLE
SOLUTIONS
CERGY-GISORS

1 HEAD OFFICE
2 INDUSTRIAL SITES

MAIN DISTRIBUTORS

OFFICIAL DEALERS PRESENCE IN


WITH STOCKS COUNTRIES

Since 1967, MECA-INOX has manufactured ball valves and is a European leading signature for high quality ball valves dedicated

over the world and 150 000 ball valves yearly production.

knowhow of design and manufacturing, our products meet the most stringent requirements.
From our industrial sites of Gisors (France) and Dalian (China), our teams can support you anywhere in the world. Our network
distributors provide an optimal availability of our valves and equipment for your international projects.

meca-inox.com.cn GB/2017
GB-2017

MECA-INOX
A BRAND OF GROUP
18# Building, Jingang Industrial Park, Dalian E &T
Development Zone 116600, CHINA
T: (86) 0411-87549209
E-mail: info@meca-inox.com.cn

www.meca-inox.com.cn
PHARMA & BIOTECH SOLUTIONS PHARMA & BIOTECH SOLUTIONS

Since more than 40 years, MECA-INOX is ball valve strategic partner of major As a global ball valve supplier, we have widely cooperation and business with
actors of Pharmaceutical Industry, Cosmetics, Biotechnologies and associated Medicine Producers, Equipment Manufacturers, Engineering and Installers.
equipment in Europe, North America and China. Our stainless steel and special Meanwhile, our valves have also been recognized by numbers of European
alloys valves are qualified and used for their Quality, Reliability & Performances. professional laboratories.

• Design according to EN12515-1 / DIN M3841 / ANSI B16.34


• Qualified 100 000 cycles / Max Pressure
• > 99,99% Delivery Performance Compliance
• Long Maintenance Frequency (Examples)
• Water & Steam : 2 to 4 years
• Acids : 2 years
• Thermal Oils : 2 years

Designed , produced and tested in our two facilities of France and China,
all our ball valves are complying with European and International strictest
standards.

EUROPEAN DIERCTIVE DESP 2014/68/UE EXAMPLES OF APPLICATIONS

PLASTIC MATERIALS FDA 21CFR177

“A CLASS” HELIUM TIGHTNESS & TA LUFT

THEY TRUST US

BIOGEN, PFIZER, CILAG AG, SANOFI, BILANADES, ROCHE, ELY LILLY


BOEHRINGER, JANSSEN, LEK Pharmaceutical, NOVARTIS, NOVASEP,
NOVONORDISK, PIERRE FABRES, CARGILL, SOLVAY, SANOFI,
ROHM & HAAS, YINGDE BIO (SHINVA) …
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PHARMA & BIOTECH SOLUTIONS PHARMA & BIOTECH SOLUTIONS

PS4 I & PZ4 I – Standard Utilities & Additives PN4 I - Clean Utilities & Clean Rooms
- Steam, Glucose, Acids, Bases, Enzyme - White Steam, Compressed Air, Pure Water
Standard Design Standard Design
• SS 316L Body, Ball, Stem & Ends • SS316L Body, Ball, Stem & Ends
• Full & Reduce Bore • Full Bore
• Manual / Actuated • Manual (lockable lever) / Actuated (Ni treated actuator)
• Internal Surface Polished Ra 0.8µm • Internal Surface Polished Ra 0.4µm
• Large choice of ends (BW, SW, NPT, BSP, Sch, Orbital, Tri- • Stainless steel distance pieces
clamps, PN40 flange …) • Package in plastic bag
• Pipe line up to 8” • Orbital Welding ISO ends LO4
• Certified Plastics seats & body seals (Internal polished Ra 0.4µm – 316L – ¼” to 6”)
Options • Orbital Welding BSOD ends
• Internal Surface Polished Ra 0.4µm (Internal polished Ra 0.4µm – 316L – ¼” to 4”)
• PTFE Cavity Fillers • Tri-clamp ends (316L – ¼” to 6”)
• True Bore design for pigging system • Full traceability on Plastic Parts
• EN12300 degreased (<50mg/m² Hydrocarbon) • Certified Plastics
110

DN 10-20
1595 110

DN 10-20
1595
Valve Ball Seats Body Seals
100 1450 100 1450
PTFE Type TFM TFM 1600

Valve Ball Seats


PTFE +20% PEEK
PN4 TFM Type PTFE PTFE
Body Seals
90 1305 90 1305

饱和蒸汽
80 1160 80 1160

Options
DN 25-32 DN 25-32
70 1015 70 1015

Pressure (PSI)

Pression (BAR)

Pressure (PSI)
Pression (BAR)

TFM 60 870 60 870

PS4I Type PTFE PTFE 50


DN 40-50
725 50
DN 40-50
725 • Low Ferrite 1.4435 Ball & Ends
DN 65-80 DN 65-80
40 580 40 580

• PTFE Cavity Fillers


PTFE 30 435 30 435

PZ4I
DN 100-125 DN 100-125

PTFE 20 290 20
DN 150
290
• USP Class VI Ball Seats
20% PEEK
DN 150

10 145 10 145

-50 -20 0 20 40 60 80 100 120 140 160


190
180 200 220 240
280
260 280
0

300 (°C)
0

-50 -20 0 20 40 60 80 100 120 140 160


190
180 200 220 240 260 280
0

300 (°C)
• True Bore design for pigging system
-58 -4 32 68 104 140 176 212 248 284

Temperature
320 356 392 428 464 500 536 572 (°F) -58 -4 32 68 104 140 176 212 248 284

Temperature
320 356 392 428 464 500 536 572 (°F)
• EN12300 degreased (<50mg/m² Hydrocarbon)

EUROPEAN REFERENCE IN RELIABILITY & QUALITY & PERFORMANCE


Size ∆P=1bar Operating Torque
Full bore Kv (m3/h) PN4/PS4 – ∆P=16bar

5.7 N.m

12.9 N.m

Minimum 24.3 N.m

Flow Restriction 34.3 N.m

100.1 N.m

Low 185.9 N.m

Operating Torque 208.8 N.m

560.6 N.m
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PHARMA & BIOTECH SOLUTIONS PHARMA & BIOTECH SOLUTIONS

Sampling Ball Valves Solution – PS4 PE Control Valve for Regulation 0°C to 280°C – PZ4 V-Ball
- Fluid Quality Control of Reactor & Piping Line - Liquid level & Temperature & Flow Control

• Online sampling for hot or corrosive fluids • DN08 to DN 100 Pipe Line
without process stopping • Two kinds of regulation range (V30 & V60) for each size
• Retention area reduced • Tight in CLOSE position
• Precise sampling and several volume • Easy maintenance (same spare parts with standard
available: 15, 30, 50 & 100cc valves)
• Cavity Filler as option • Average Accuracy ± 10%
• Isolating check valve sampling bottle for • Slow regulation (> 5 seconds)
volatile or toxic medium
FLOW RATE / OPENING ANGLE DIAGRAM
Example: valve size 1"

No risk of line contamination


during sampling

Flow rate KV (m3/h)


Automatic Shut Down Solution – PS4 + Fire Block
- Flammable Fluids Isolation in case of Fire
Low Cost Solution
• Energy Free Shut Off (no need for air supply) for Regulation
• Reliable & Safety (Spring Box = Mechanical) Opening angle

• High speed shut off (< 0.1s)


• Thermal fuse piloted shut down actuation Special Metal Valves & All Machined Valves
system (90±3°C & 73±3°C available)
• > 1300 Actuation Cycles Reliability - Corrosion Resistance Solutions

Up to DN 2”1/2 size
700

Thermal Chock Resistance (-80°C to +180°C) – PJ4I 600


Super Duplex

Yield Strength (Mpa)


500
- Thermal Silicon Oil Management for Freeze Dryer Duplex Alloy C22
400
+
300
304L 316L 904L (UB6)
• Fluorosilicone O-rings for external tightness 200

• RHJ tight extension for thermal insolation (as option) 100

0
0 10 20 30 40 50 60 70

Vacuum tightness down


PREn
(pitting Resistance Number = Cr + 3,3 x Mo + 16 x N)

to 10-4 mbar SS 904L, Alloy C22, Duplex


Super Duplex

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