PAHARPUR COOLING TOWERS LTD. 8/1/B, DIAMOND HARBOUR ROAD KOLKATA - 700 027, WEST BENGAL, INDIA PHON! 34013 3499 FIELD TEST REPORT ON THERMAL PERFORMANCE ASSESSMENT TEST OF NATURAL DRAFT COOLING TOWER AT DCRTPP / HPGCL, YAMUNANAGAR, FOR 300 MW COOLING TOWER FOR UNIT-1 .T. MODEL: NDCT OWNER DCRTPP/HPGCL, YAMUNANAGAR MANUFACTURER PAHARPUR COOLING TOWERS LTD. KOLKATA, COOLING TOWER SLNO. 23.0B0234 (old PCT Job Ne, 06-210005) DATE OF REPORT 26.09.2023 PREPARED BY APPROVED BY —— Gre hei (Gandipan Ray) (GK, Sinha) ‘Deputy Chief (Engineering Services) FIELD TEST REPO!PAHARPUR FIELD TEST REPORT _FTR-2023-40 OWNER DCRTPP / HPGCL, YAMUNANAGAR MANUPACTURER PAHARPUR COOLING TOWERS LTD. KOLKATA, COOLING TOWER MODEL NO. NDcT TESTED BY REPRESENTATIVES OF: (A) DCRTPP/HPGCL (®B) PCTL. Name: Sandipan Ray DATE OF TEST (08.09.2023 (Tested NOCT-1) Page 2PAHARPUR FIELD TEST REPORT _FTR-2023-40 CONTENTS SLNO. PARTICULARS. PAGE NO. PG TEST REPORT PARTICULARS DESIGN AND TEST CONDITIONS PERFORMANCE EVALUATION PERIODS. CALCULATION OF RECORDED TEMPERATURE CALCULATION OF RELATIVE HUMIDITY CALCULATION OF WATER FLOW RATE USING PITOT TUBE CALCULATION OF THERMAL LAG TIME CORRELATION OF TEST DATA, CONCLUSION ‘TOWER CAPABILITY Ro! PLOTS, LOG SHEET RELATIVE HUMIDITY CHART CALIBRATION CERTIFICATES PERFORMANCE CURVE, 7109 Wott 1s 161022 23 Page 3PAHARPUR FIELD TEST REPORT FTR-2023 1.0 Design and Test Conditions : SLNo. Particulars u Desiga Tet 1 Water flow rate Mr 38700 30382 2 [Hoc water temperature °c 45.00 3587 3 _ [Cott water temperature *¢ 32.00 3503 4 _|Wetbulb temperatare “ 21.00 25.97 5__ [Diy bulb temperature °c 3650 a7 @_[Retaive numiiy % a0 3590S 7 [Range °c 100 aaa 8 [Approach *e 500 926 9_|Wwind vetocty mises | Les than a5 098 |2.0 Performance evaluation periods considering thermal lag time : ‘Considered one our recorded data for tex date ~ 08.09.2023 1) Hot water empeature = 41S PM io 5:10PM 2) Cold water temperature = 4:40 PM to 5:30 PM 3) Ambient dey bulb temperature = 41s PM io 5:10PM 5) Ambien wet bulb temperature 4:15 PM to 5:10 PM 0 Calculation of recorded temperatures 1) Average hot water temperature fom 4:15 PM to 5:10 PM. auigec Correction factor 030°C (Reference Calibration Certificate for thermometer Sl. No. 1111801) Corrected Hot Water Temperature Barc 2) Average cold water temperature from 4:40 PM to 5:30 PM = 3508 °c Correction factor 005° (Reference Calibration Certifat for thermometer Sl. No, 014) Corrected Cold Water Temperature HIF °c 3) Average yb temperate fom 4:15 PM 05:10 PM = nate Corzection factor 020°C (Reference Calibration Certificate for thermometer Sl. No. 4942) Corrected Dry Bull Temperature aaT-c 4) Average wet bul temperature from 4:15 PM to 5:10 PM = asec Corzetion factor = one (Reference Calibration Certificate for thermometer Sl. No, 4935) Corrected Wet Bulb Temperature TEI PagPAHARPUR FIELD TEST REPORT FTR-2023-40 14.0 Calculation of Relative Humidity : R.H, chart is enclosed herewith, From this chart R.H, figure ean be read against given D.B, shown in the left most columa and difference of D.B.T. & W.B.T. shown in the top row, (DBT. = 33.17 °C, Difference of D.B.T. and W.B.T. (33.17 = 25.71) = 74 whieh is corresponding to RH. = 55.9%.) 15.0 Calculation Of Water Flow Rate : ater flow measurement was done using calibrated ultrasonic flow meter from hol water riser pipes. otal water flow rate through riser-1 & riser-2 of NDCT 3038230 Mate (Kindly refer page no.-14 for detailed flow data) 506,37 M’imin (78S % of design water flow ) (6.0 Calculation of Thermal Lag Time : ‘Thermal lag time ~ Volume of water in the basin ‘Water flow rate per minute ‘Volume of water in cold water basin : Inner diameter of basin 103.6 Meters ‘Average water depth 16 Meters ‘Total water volume wi x (103.62 x 1.6 13493 MP Water flow rate during the test = 506.37 Minute Thermal lag time = (13493 /506.37) = 266 Mints = Say 25 Minutes 17.0 Correlation of Test Data Performance curve with design conditions and test results (PCTL DWG No, 23-OB- (0234/PCi02) is enclosed herewith. The performance curves are cross plotted at test conditions to determine the tower's performance. i) From the test Dry bulb temperature and Wet bul first determined. perature, test relative humidity is ii) From given performance curve, enter attest wet bulb temperature and draw a line horizontally upto the test relative humidity of $5.9% i) From the test relative humidity line draw a Tine vertically to meet the test water flow rate lines iv) From these crossing points draw lines horizontally upto different cooling ranges. +) From intersecting ranges draw lines vertically down to get the cold water temperatures against different range lines, Page 5PAHARPUR FIELD TEST REPORT FTR-2023-40 vi) The cold water temperatures arc taen put against different ranges for different percent water flow rates as shown in FTR-2023-40-01, vii) The intersecting points ofthe test range cutting the water flow rates at 90%, 100% & 110% in FTR-2023-40-01 is further cross plotted in FTR-2023-40-02 from which the predicting cold water temperature is directly obtained against the test water flow. Based on the above, the predicted cold water temperature = 30.00 °C 18.0 Conclusion : ‘old water temperature 035.03 °C recorded during the test is higher than the predicted cold water emperature of 30°C, The cooling tower is delivering cold water temperature higher by 5.03 °C than its requirement attest condition. 19.0 Tower Capability : ow = ( —<_Testwater flow rate(%6) _) Capaitty 0% = (Predicted water ow tea) —)* 100 = (er) x0 M15 % {For proactod water Now rate refer page no. 8) Page 6PAHARPUR FIELD TEST REPORT FTR-2023-40 GROSS PLOTTING BASED ON PERFORMANCE CURVE METHOD From the given Performance Curves enter at test W.B-T. of 25.77 °C and draw a line at test RH flows rates at given range 8.8°C, are given below. CROSS PLOT FTR.2023-40-01 '55.9% and obtain the corresponding C.W.T. for 90%, 100% & 110% water 9°C, 11°C, 12.1 °C & 13.2°C. The values so obtained RANGE. x = c o = 132 Wai a1 cL som wa 302 303] 30] 30.4] 305 (00% WATE 306] 307[_30.8] 30.8] sro] (0% WATER FLOW. aa aial—at2] aa] a1] putas show below. COLD WATER TEMPERATURE INC > 32.00 31.50 34.00 3050 30,00 2050 © 90% WATE FLOWRATE 410% WATER FLOW RATE 100% WATER FLOW RATE TEST RANGE 8.84 0 i RANGE INC 2 Page 7PAHARPUR FIELD TEST REPORT FTR-2023-40 GROSS PLOTTING BASED ON PERFORMANCE CURVE METHOD Enter graph produced in FTR-2023-40-01, attest range = 8.84 *C and obtain cortespanding cold water temperature ewer fe) [son WATERFLOW 30,53 00% WATER FLOW 30.97 [Hou WATER FLOW 7a ‘The above values ave put 3s shown below, ‘CROSS PLOT FTR.2025-40.02 > Test Water Flow Rate 355, 335 2s 305, 295 COLD WATER TEMPERATURE IN °¢ —> 5 water low ale of 78.5%, the corresponding precited cold water temperature is 30°. Jat est cold water temperature of 35.03 corresponding predctea water flow rate is 189% (73143 mh) Page 8PAHARPUR FIELD TEST REPORT FTR-2023-40 (Test result extrapolated to the design condition) ‘AtDesign WET = 27 deg C, design range 11 dog C and design RH 48 % Flow % |capabittys| ew CC) of i. 37.52 720] ‘ca 32.00 so] aoa 32.48 ‘CROSS PLOT FTR.2025-40.03, CROSS PLOTTING BASED ON PERFORMANCE CURVE METHOD 35.00 34.00 32.00 32.00 Test tower capability= 41.5% COLD WATER TEMP. IN °C 31.00 TOWER CAPABILITY IN'% Presid CWT (desi condition) =348°C 40 45 50 55 60 65 70 75 80 8 90 95 100 105 110 115 redicted CWT at design condition [Deviation in CWT at design condition 34.80 °C 648-32) 280°C Page 9crMmopeL: _NDo" PERFO! ~ LOG SHEET customer: HPG¢L Yamunanagay my swricrno,, Unit-s TEST DATE: 08-09-2023 HOT WATER TEMPERATURE (in °C 2 3 TIME READING REMARKS | NO. 1 lets Gy 2 [OThirsesal MeeaKeee L|[b:20 yur | assessment” taht of | | 2 |\exo Uyee NdcT for Udt-b [4 [ibiee aur | oar couducted pi [5 | 6:95 aur | existiirg coulition— [é | ib:xo 4H op lice Cooling tener. 2 [eas aye : : 3 | 16:50 aul (D Unit load duns o | iss Gyro Aoat= 2.20 MLS (appr .) vo | tiso 4y2 | : WL res" gus) | Waterch ia | | pte | 443 ola ecotep lt ts 3 | tis: 44g cluttweg tisk wes ty | UFi260 ques |_ 6 Meter os | ree | 44 | 16 | 14:30 Olen [ SI. No, of Thermometer l1ge4 Correction Factor (if any) : Corrected Reading SIGNATURE SIGNATURE — ta. Charm ey) Pogeto CUSTOMER snesPERFORMANCE TEST - LOG SHEET customer; HPG¢L Yorererea a peanricrno.; Ute! crmopeL: _N.DCT TEST DATE: 08-04-2023 COLD WATER TEMPERATURE (in °C) SL. | TIME READING REMARKS, NO. | | t leus 35-0 (D Cold water | > | (bi 90 3s femportiore 2 | ibis 35-0 OA, duaauiet 4 | 1b 330 35:0 | fever fla tole S| eas PE water chasmel . B [teiyo | 24 - | bias” __ 3S} g | 1b: ose 4 | less 3sq lo | [too 28 5 U_| tos” 3st L ie | (tile Soe | 13 | ts os wy | 1t:20 3S \ c : Us| Mts aso | l Wl ree | eso / | SL. No. of Thermometer Ot 2g “0 Correction Factor (if any) Avg S a5 S 00> Corrected Reading : agc.0e 5 SIGNATURE SIGNATURE ee. Lp PCTL ‘CUSTOMER 6EI PagePAHARPUR, E TEST - customer: HP66L Yatra nagar PLANTICT no, : Jail ae crmope: NDCT Tes pate: 08-09-2092 AMBIENT WIND VELOCITY (in m/s) SL. TIME READING REMARKS NO. Lt bes bD 2 | ler0 ti | = 2 | bos of | | 4 | [6:30 apo Ul | |S | teas os | 6 | lesko | oF | y | ys od | @ | b:50 D+ | 14 | 1e:ss” og | _to | IHtoo 4 | U_| tos" te fT Lie] Mee ter ip | rE dF ly | 120 ort We] aes ob UT tqi2e oF = | SLNo.of Anemometer : AM 265% )o#[16 Avge 0-4} m/sec SIGNATURE eer ne PCTL cosine per 7 fn az Rage 12PERFORMANCE TEST - LOG SHEET customer: HPGeL-_Yawus 3 pranrictno.: Ukit 3 crmopen: NDCT ‘TEST DATE; 03-04-2022 DRY BULB & WET BULB TEMPERATURE (in °C) TIME READING READING REMARKS DRY BULB WET BULB Lees 334 2h, 260), 260 | > 2D | les 334 289, 2ST, QSF] | [2 | teres | S38) | | as-4, 25-9, 95-9 Y | perso | 254, 984, asd| | sleas | | fag 258, 258 | | aay R88, 258, 258| ) 3 334 254, 28°9, 95-9] | B | lb:s? 33:3 254, O84, 259 | 4 | ess 332 | [25-4 999, 26-9| | te | Ito 33:3 | [asa asa, 26a] | AL | th0S7 23:3 | | 9s:4, 25:9, 25-9] | lee 334 7 [aca os, asal 7 13 | tus 23:3 Qb-o, 260) 240 | | tie. 334 20, 260, 260 — Is | ties 333 | 26:0, 260, 2éo | ib | #30 333 | 26-0, 260, 2.60] Wet [DET | ‘SI.No. of Thermometer For Dry Bulb 194 2_ Age = ASBy For Wet Bulb: 44SS" eee iki Correction Factor (ifaay) For Dry Bulb Corrected Dry Bulb Temp For Wet Bulb Corrected Wet Bulb Temp. AY 64 SIGNATURE, SIGNATURE Pct,PAHARPUR, - SHEET customer: HP¢¢L Yamcecat pranricrno,: Usct=I crmopeL: _VD¢F Test DATE: 08-09-22 RISER /HEABERNO. : Kiser isev-Q- PIPE DIA (in mm):_{ $679 WATER FLOW MEASUREMENT USING ULTRASONIC FLOW METER [SL. | TIME | READING READING — REMARKS NO. ann, a (oa*he) o Gogoi | BSE r eS : {| 1442-8 S42 _ — 2 2001S Wie | Wyte \2B4B ET 18924 UZ4S S L448 use & |_ 1404 jo 454 2 19428 Sb4t __ | _—*19 88s, 498 ‘| 2004S 43st le Loy 203 Y [144 1043 | . ta 48981 A842 | 13 {e944 Was | = y 14563 1344 __ it Ugh woe / Av 4 154964 10 33S°T| Tota L| water ford = 30332 S| Fhe INSTRUMENT SR. No.: MB S'#62.00 02 SIGNATURE SIGNATURE oy Sein PCTL CUSTOMER “ Route upnas nevatda tome a sod oicr ie ao oda of seen ‘Con cltedt Laay sundae race to gh refeece senda, ‘ahatdy NPLNABL acted Lauran |. Stam sana ne most Noa mer an tong la fates odes. Lc ® albrated By (8. Das) @AYANTAN DAS am. Technical Manager SUBHAJIT BAKUn MD END OF CERTIFICATE. i Page ifPage No.of Cerfitcate No. Dateot ‘Next, Recom. Cal. Date Certificate Issue Date SIWich-eos6rPCTL ASI 3 31082024 11-08-2023 Namie and address of the Customer "| Wis PAHARPUR COOLING TOWERS LTD. 7S |?ahscpur House 8/1/B Dismond Harbour Road, Koliia - 700027 linia ~“Tnstrument Details [Name DIGITAL ANEMOMETER [Sr No, AMBESIOTIS take ACD Machine Control nstrament Range 28-18) mis Mtodet - 3 Least Count OL ms LD. No, AM26s0776 : lAscuracy/Acceptance/MPE NA ccation ~ instrument Reeelve Date 30-08-2023 [calibration at__At our Laboratory other Details = ce Detail of Standard Equipment used for calibration Tisirament Name ‘Certfeate No. Calibration Date Valid Unto Dig. Anemometer HTC/2023/07/17926 01-07-2003, 30-06-2024 Enviromental [Tempeaturecc) 2533 _/__| Calibration Procedure No- Condition — [Humidiyre $075 [Calrmion Reference Calibration results:- SL No. {WUC Readings in ms STD Readings in mvs Error in mis 7 To 1 oo 2 30 3 at 3 50 32 02 4 100 103 03 3 so Isa 08 Tis Co es ly the partic ube fo alton [FT Conte san bs radaed eset in fl Witt he wien pis of CO of Sl Iaseumeat Works su rte evi thine of en under sed endef tamer }tsiestoy std we was natcealmerusa sna ough in of retin ores. = A ae 7 Y LORL, Caibratch By ($-Dasy SAYANTAN DAS Asst. Technical Manager “Approved By(Subhajt Bana) SUBHAJIT BARUA MD END OF CERTIFICATE, lage -20N CALIBRATION CERTIFICATE Centre for Calibration NAGMAN CALIBRATION SERVICES LLP a t68/, Channa. Bangalre National Hi Chontarenbattam, Choma’ 600 123 Teinade OIA ia fehonaliagen com cltrabongagen em [jabNor 250 ‘Certfieate Number NOS2027-250-FL/E Date of Issue? 27.08.2022 |customer Name And Address M/s. PAHARPUR COOLING TOWER LTD, Paharpur House, 8/1/8 Diamond Harbour Read, Kolkata 700 027. [Customer Reference instrament Recsived on 11082022 Detals ofthe Instrument Location Machine Name / Number Description Make Model Serial Number Identification Number calforated Range Uitrasonic owmeter Endress+Hauser Prosonic Flow 937 Portable 1MB057620000(0) / MBF00720000(s) s3TALsLP1/0 Vide respectto caliration table lelocity Range 01-7 m/s Resolution 0.001 m3/h size DN-100 to DN-400 Medium Water accuracy NotSpecified [Equipment received on 11.08.2022 Condition ofthe equipment on recelpt Good calibration Procedure Number crcswi-r02 [Method of Calibration Comparison method Date ofclibration 17.98.2022 IDateof Next Calibration Suggested {As agreed withthe customer) Calibration Environments [Temperature aeC Relative Humidity 5196 [Master Instrument Details [The Standards used are Waceable to National / International Standards) ‘Nomenclature Certificate No. Validity T ‘Fraceabiliy Hlectomagnetie Flowmeter | ~ 2021-22/CFC/MASTER/Z62, 76.02.2025, TNAGMAN. Electromagnetic Flowmeter | 2021-22/CFC/MASTER/261 26.02.2023, NAGMAN Electromagnetic lowmeter | FoRI/WFL/c/202i/1096 07.02.2023, FCRI Remarks 1, The above UUC was calibrated at Lab. 2. UUCie defined as Unit Under Calibration. 13, The calloration certificate shall notbe reproduced except in full without written approval of CF. 44. The results are provided as observed without any adjustments, 5. The measurement results relate Checked By KRamalingam ‘Team Member only tothe item calibrated Digtaly signed by DS NAGMAN CALIBRATION SERVICES LLP Ot Authorised Signatory Reason: Calbration Certfcato Darun Ueatian: Chenaal team Leader at: 2022-08:21 172640530 ‘Signature grat equked sits gonerated trough stare Page 2 Poge 01 of 02N CALIBRATION CERTIFICATE Centre for Calibration NAGMAN CALIBRATION SERVICES LLP ‘No-160/7, Chamal- Bangalore National Highway ‘chembaremtottan Cheena!= 800 123. Tana. INDIA ‘com calbrabongnegman com tia eornnagman.com [lobo 250 Fluid Flow : Flow Measuring Devices CALIBRATION DATA ‘Certificate Number: NCS2022-250-FL/1 sensor Type | TestReading (UC) | MasterReading (Mean) | Error (ofa) oe) 8 ans 30437 0767 e 7908 79682 0756 z = 95311 959027 0617 125657 1263812 srs 93020 93349 0382 11036 110678 0327 sensorType | TestReading(UUC) | TestMeterVelocty | MasterMeterVelocty} Error or) in) (ay 2 ans 1.0608 1.0690 0767 . 7903 2493 21687 0758 8 a osait 0137 062s 617 2 125.657 49798 41033 0573 930.20 50998 sai79 0358 110836 6.0725 0924 0327 checked by ‘Authorised Signatory KRamalingam Dara Team Member ‘Team Leader Page 2 of 02 ~~ End ofthe Report “Signature ent requires sts goreratd ough sotwsre fage- 22[See