Operation Analysis:

Company:
Process:

Standard Rate
Standard Hours
Standard Days
Net Quantity
 xxx
xxx

15unit/hr
24hr/day
365days
100,000 Units
Capacity Analysis:
Company:
Process:

Standard Rate
Standard Hours
Standard Days
Net Quantity

Standard Quantity (Optimal)

Process Utilization %
Process Losses %
Production Losses
Total Time
Productive Time
Time Losses
 Prepared by: Dr. Attia Go
xxx
xxx
15unit/hr
24hr/day
365days
100000Units

131,400 Units
76.1% %
23.9% %
31,400 Units
8,760 hours
6,667 hours
2,093 hours
ed by: Dr. Attia Gomaa - 2018
Operation Analysis:
Company:
Process:

Working Hours
Working Days
Planned Downtime
Unplanned Downtime
Standard Rate

Actual Operating Time

Total Production Quantity

Reject/Scrap Quantity
xxx
xxx

24hr/day
365days
72Hours
48Hours
15units/hr
8000Hours
105,000 units
5000units
 Overall Equipment Effe

Company: xxx

1 Total Tim

2 Planned Dow

3 Unplanned Do

4 Available Time

Availability Rate = (4/1)

Reliability = (4/(1-2))

5 Actual Operat

Utilization Rate = (5/4)

6 Total Production

7 Standard Produ

8 Uptime

Performance Rate = (8/5)

 9 Reject/Scrap Q

Quality Rate = ((6-9)/6)

KPIs Actual Target Gap%

Availability 98.6% 99.0% 0.4%
Reliability 99.4% 99.6% 0.2%
Utilization 92.6% 99.5% 6.9%
Performance 87.5% 95.0% 7.5%
Quality 95.2% 98.0% 2.8%
Overall OEE 76.1% 91.7% 15.6%

Actual Target
120%

100%

80%

60%

40%

20%

0%
Availability Reliability Utilization

Rat
 Prepared by: Dr. Attia Gomaa - 2018

pment Effectiveness (OEE)

Process: xxx

Total Time 8760 Hours

Planned Downtime 72 Hours

Unplanned Downtime 48 Hours

vailable Time (1-2-3) 8640 Hours

98.63%
Maintenance
99.45%

Actual Operating Time 8000 Hours

92.59% Logistic

tal Production Quantity 105000 Units

andard Production Rate 15 Units per hour

Uptime 7000.0 Hours

87.50% Operation
Reject/Scrap Quantity 5000 Units

95.24% Quality

Resposiblity
Maintenance
Maintenance
Logistic
Operation
Quality
Business

al Target

Utilization Performance Quality Overall OEE

Rate
OEE System
Date
Plant:
System:

ID Machine Availability % Utilization % Performance % Quality % OEE

1 M1 xxx 98.6% 92.6% 87.5% 95.2% 76.1%

2 0.0%
3 0.0%
4 0.0%
5 0.0%
6 0.0%
7 0.0%
8 0.0%
9 0.0%
10 0.0%
98.6% 92.6% 87.5% 95.2% 76.1%