Professional Documents
Culture Documents
Self Maintenance Checklist
Self Maintenance Checklist
1 Bed / Table Shaving not permitted o Remove Brush, Rag 2min o Operator
1 3 6 7
Cleaning 2 X & Y Lead screw Chips , dirt not permitted o Remove Rag 2min o Operator
3 Milling Vise Scratch, dirt not permitted o Remove Oil stone, brush 2min o Operator
4 Manuel Pump X , Y Should be in oil level range o Supply oil Oiler 4min o Operator
5 X & Y Lead screw Always Grease Up o Put Grease Pole 4min o Operator
6 Main Axis Head Gear Oil Level Should be in oil level range o Supply oil Oiler 2min o Operator
7 Main Axis Head Gear Scratch, dirt not permitted o Visual Feeding Oil stone, rag 3min. o Operator
Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by: Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by:
MILLING MACHINE STANDARD WORK INSTRUCTION
2. Select and mount to spindle the proper tooling(end Speed Selector base on material to be use
mill, face mill, center drill, drill bit) in the process
required(boring, milling etc.)
Working Vise
Emergency Stop
DOCUMENT CODE
TOP ADM MILLING MACHINE EFFECTIVE DATE
REVISION
JAOTECH STANDARD Page 2 of 2
N
DEPT. / SECTION DOCUMENT TYPE SUB TYPE
MACHINING SECTION WORK INSTRUCTION MANUAL OPERATIONAL STANDARD
SELF-MAINTENANCE CHECKSHEET
1 Table
Cleaning
2 Inside Main Axis Head
Per Shift
Day Shift
Person In Charge
Night Shift
Yearly
Person In Charge Person In Charge Person In Charge
3
Cleaning 2 X & Y Lead screw Chips , dirt not permitted o Remove Rag 2min o Operator
1 6 7
3 Milling Vise Scratch, dirt not permitted o Remove Oil stone, brush 2min o Operator
4 Manuel Pump X , Y Should be in oil level range o Supply oil Oiler 4min o Operator
5 X & Y Lead screw Always Grease Up o Put Grease Pole 4min o Operator
6 Main Axis Head Gear Oil Level Should be in oil level range o Supply oil Oiler 2min o Operator
7 Main Axis Head Gear Scratch, dirt not permitted o Visual Feeding Oil stone, rag 3min. o Operator
Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by: Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by:
MILLING MACHINE STANDARD WORK INSTRUCTION
2. Select and mount to spindle the proper tooling(end Speed Selector base on material to be use
mill, face mill, center drill, drill bit) in the process
required(boring, milling etc.)
Working Vise
Emergency Stop
DOCUMENT CODE
TOP ADM MILLING MACHINE EFFECTIVE DATE
REVISION
JAOTECH STANDARD Page 2 of 2
N
DEPT. / SECTION DOCUMENT TYPE SUB TYPE
MACHINING SECTION WORK INSTRUCTION MANUAL OPERATIONAL STANDARD
SELF-MAINTENANCE CHECKSHEET
Day Shift
Person In Charge
Night Shift
Process No Area/ Part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
3 Inside Column
4 Lubricating Oil
Daily
Yearly
Person In Charge Person In Charge Person In Charge
1 Spindle Chuck Shaving dirt not permitted o Remove Oil stone, Rag 2min o Operator
5 7
2 Bedways Shaving dirt not permitted o Remove Brush, Rag 2min o Operator
1 2
Cleaning 3 Leadscrew Chips not permitted o Remove Brush, Rag 2min o Operator
10
4 Slideways Shaving dirt not permitted o Remove Brush, Rag 2min o Operator
6 Gear Box Should be inside oil level gauge o Supply oil Jet Oiler 10min o Operator
7 Carriage Apron Should be inside oil level gauge o Supply oil Jet Oiler 5min o Operator
Oiling
8 Oiler Points Should be lubricated daily o Supply oil Jet Oiler 2min. o Operator
9 Slide and Tailstock Should be lubricated daily o Supply oil Jet Oiler 2min. o Operator
8 4 Inspection 10 Tailstock Check Must be parallel o Check By Dial Dial Indicator 3min. o Operator
6 9
Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by: Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by:
LATHE MACHINE STANDARD WORK INSTRUCTION
3. Select the reverse/forward switch to run the machine Machine Clutch Break
and check the effectiveness of clutch break and emergency
stop.
Main Breaker
Spindle
DOCUMENT CODE
TOP ADM LATHE MACHINE STANDARD
EFFECTIVE DATE
REVISION
JAOTECH Page 2 of 2
N
DEPT. / SECTION DOCUMENT TYPE SUB TYPE
MACHINING SECTION WORK INSTRUCTION MANUAL OPERATIONAL STANDARD
SELF-MAINTENANCE CHECKSHEET
1 Spindle Chuck
2 Bedways
Cleaning
3 Leadscrew
4 Slideways
Per Shift
Day Shift
Person In Charge
Night Shift
Person In Charge
Yearly
Person In Charge Person In Charge Person In Charge
1 Table Scratch, dirt not permitted o Remove Oil stone, Rag 1min o Operator
1 2 4 3 7
Cleaning 2 Spindle Taper Part Scratch, dirt not permitted o Remove Oil stone, Rag 1min o Operator
3 Grinding Stone Flange Scratch, dirt not permitted o Remove Oil stone, Rag 1min o Operator
4 Oiling level Should be in oil level range o Supply oil Oiler for Oil 10min O Operator
Oiling
5 Oiling Tank Should be inside level gauge o Supply oil Oiler for Oil 10min O Operator
6 Grinding Stone Cover Scratch crack not permitted o Repair, Replace Wrench 1min o Operator
Inspection 7 Grinding Stone Scratch crack not permitted o Check Sound Hammer 1min o Operator
Magnetizing
8 Magnetizing Chuck Scratch crack not permitted o Demagnitizing
On/Off Switch 1min o Operator
8
5
Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by: Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by:
SURFACE GRINDER STANDARD WORK INSTRUCTION
Main Breaker
DOCUMENT CODE
TOP ADM SURFACE GRINDER EFFECTIVE DATE
REVISION
JAOTECH STANDARD Page 2 of 2
N
DEPT. / SECTION DOCUMENT TYPE SUB TYPE
MACHINING SECTION WORK INSTRUCTION MANUAL OPERATIONAL STANDARD
SELF-MAINTENANCE CHECKSHEET
1 Table
2 Column
3 Splash Guard
Cleaning
4 Cover Bust
5 Control Box
Per Shift
6 Parallel wheel
7 Spindle Head
8 Oil Pressure A
Inspection
9 Oil Pressure B
10 Oil Pressure C
Day Shift
Person In Charge
Night Shift
Oiling
Person In Charge
Hyraulic Tank
Yearly
12
13 Coolant Tank
Oiling
14 Oiling Tank A
15 Oiling Tank B
16 Oiling Tank C
Person In Charge Person In Charge Person In Charge
1 Bed / Table Shaving not permitted o Remove Brush, Rag 2min o Operator
1 3 6 7
Cleaning 2 X & Y Lead screw Chips , dirt not permitted o Remove Rag 2min o Operator
3 Milling Vise Scratch, dirt not permitted o Remove Oil stone, brush 2min o Operator
4 Manuel Pump X , Y Should be in oil level range o Supply oil Oiler 4min o Operator
5 X & Y Lead screw Always Grease Up o Put Grease Pole 4min o Operator
6 Main Axis Head Gear Oil Level Should be in oil level range o Supply oil Oiler 2min o Operator
7 Main Axis Head Gear Scratch, dirt not permitted o Visual Feeding Oil stone, rag 3min. o Operator
Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by: Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by:
MILLING MACHINE STANDARD WORK INSTRUCTION
2. Select and mount to spindle the proper tooling(end Speed Selector base on material to be use
mill, face mill, center drill, drill bit) in the process
required(boring, milling etc.)
Working Vise
Emergency Stop
DOCUMENT CODE
TOP ADM MILLING MACHINE EFFECTIVE DATE
REVISION
JAOTECH STANDARD Page 2 of 2
N
DEPT. / SECTION DOCUMENT TYPE SUB TYPE
MACHINING SECTION WORK INSTRUCTION MANUAL OPERATIONAL STANDARD
SELF-MAINTENANCE CHECKSHEET
1 Table
Cleaning
2 Inside Main Axis Head
Per Shift
Day Shift
Person In Charge
Night Shift
Yearly
Person In Charge Person In Charge Person In Charge
1 Spindle Chuck Shaving dirt not permitted o Remove Oil stone, Rag 2min o Operator
5 7
2 Bedways Shaving dirt not permitted o Remove Brush, Rag 2min o Operator
1 2
Cleaning 3 Leadscrew Chips not permitted o Remove Brush, Rag 2min o Operator
10
4 Slideways Shaving dirt not permitted o Remove Brush, Rag 2min o Operator
6 Gear Box Should be inside oil level gauge o Supply oil Jet Oiler 10min o Operator
7 Carriage Apron Should be inside oil level gauge o Supply oil Jet Oiler 5min o Operator
Oiling
8 Oiler Points Should be lubricated daily o Supply oil Jet Oiler 2min. o Operator
9 Slide and Tailstock Should be lubricated daily o Supply oil Jet Oiler 2min. o Operator
8 4 Inspection 10 Tailstock Check Must be parallel o Check By Dial Dial Indicator 3min. o Operator
6 9
Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by: Rev. Level Details of Revision Revision Date Prepared by: Reviewed by: Approved by:
LATHE MACHINE STANDARD WORK INSTRUCTION
3. Select the reverse/forward switch to run the machine Machine Clutch Break
and check the effectiveness of clutch break and emergency
stop.
Main Breaker
Spindle
DOCUMENT CODE
TOP ADM LATHE MACHINE STANDARD
EFFECTIVE DATE
REVISION
JAOTECH Page 2 of 2
N
DEPT. / SECTION DOCUMENT TYPE SUB TYPE
MACHINING SECTION WORK INSTRUCTION MANUAL OPERATIONAL STANDARD
SELF-MAINTENANCE CHECKSHEET
1 Spindle Chuck
2 Bedways
Cleaning
3 Leadscrew
4 Slideways
Per Shift
Day Shift
Person In Charge
Night Shift
Person In Charge
Yearly
Person In Charge Person In Charge Person In Charge