JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association @ JIS G 4403-2 High speed tool steels JCS 25.100.01; 77.140.35 Deseriptors : high-speed tool steels Reference number : JIS G 4403 : 2000 (E)G 4403 : 2000 Foreword ‘This translation has been made based on the original Japanese Industrial Standard revised by the Minister of International Trade and Industry through deliberations at the Japanese Industrial Standards Committee in accordance with the Industrial Standardization Law. By this revision, JIS G 4403 : 1983 was withdrawn and replaced by this Standard ‘As the result of the investigation of JIS to harmonize with International Standard carried out in 1995 to 1997, JIS G 4403 corresponding to International Standard, ISO 4957 : 1980 Tool steels was newly established in order to avoid confusion in the market and became double Standards for the same application. On the occasion of the publication of ISO/ FDIS 4957 : 1998 which was revised with Japanese proposal employed as the result of the subsequent activities of JIS to harmonize with International Standard, this revision is made for conformity with “Modified” level of ISOMEC Guide 21 : 1999 Adoption of International Standards as regional or national standards, as well as for adaptation to the domestic market needs. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. Date of Establishment: 1950-10-24 Date of Revision: 2000-11-20 Date of Public Notice in Official Gazette: 2000-11-20 Investigated by: Japanese Industrial Standards Committee Divisional Council on Iron and Steel JIS G 440% 1000, First English edition published in 2001-06 Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © J8A 2001 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in JapanJAPANESE INDUSTRIAL STANDARD @ JIS G 4408 : 2000 High speed tool steels Introduction This Japanese Industrial Standard has been prepared based on the corresponding International Standard, ISO/FDIS 4957 : 1998 Tool steels at the “Modified” level of ISO/IEC Guide 21 : 1999 on the occasion of reviewing JIS G 4403 : 1983 in accordance with JIS Z 8301 Rules for the drafting and presentation of Japanese Industrial Standards. 1 Scope This Standard specifies the high speed tool steels (hereafter referred to as “steels”) manufactured by hot-rolling or forging. Remarks: The International Standard corresponding to this Standard is as fol- lows. In addition, designation indicating the degree of correspondence is IDT (identical), MOD (modified), and NEQ (not equivalent) in accor- dance with ISO/IEC Guide 21. ISO/FDIS 4957 Tool steels (MOD) 2 Normative references The standards given in Attached Table 1 contain pro- visions which, through reference in this Standard, constitute provisions of this Standard. The most recent editions of the standards (including amendments) shall apply. 3 Grade and designation The steels shall be classified into 15 grades and the designation shall be as given in Table 1 Table 1 Designation of grade Designation of grade Category SKH2 (HS18-0-1) ‘Tungsten high speed tool steels SKHS sKH4 sKH10 SKH40 (HS6-5-3-8) ‘Molybdenum high speed tool steels by powder metallurgy process SKH50 (HS1-8-1) ‘Molybdenum high speed tool steels SKH51 (HS6-5-2) SKH52 (HS6-6.2) SKHSS (HS6-5-3) SKH54 (HS6-5-4) SKHS5 (HS6-5.2-5) SKHS6 SKHS7 (HS10-4-3-10) ‘SKHSS (HS2-9-2) ‘SKH59 (HS2-9-1-8) Remarks: The designation in parentheses in the column of des- ignation of grade in Table 1 indicates the designa- tion of the ISO steel grade specified in ISO/FDIS 4957 which is equivalent to the JIS steel grade.2 G 4403 : 2000 4 Method of manufacture The method of manufacture shall be as follows: a) The steel shall be made of killed steel. b) Unless otherwise specified, the steel shall be rolled or forged with a forming ratio of 6S or over. However, if this forming ratio is under 6S owing to the dimension of the steel, it may be overcome by upset forging. c) The steel shall be subjected to annealing. 5 Chemical composition The chemical composition of the steel shall be deter- mined by the test of 11.1 and the values obtained by the cast analysis shall conform to Table 2.3 G 4403 : 2000 Table 2 Chemical composition Unit: % Chemical composition Example of application 7 (formative) si[Mo| P| s | cr | Mo | w |v | co (0.45 [0.40 |0.030|0.030|3.80 to] — |17.20t0| 1.00%] — | Various kinds of tools for max. |max.| max. max. |4.50 1870 |1.20 general cutting and other | purposes sxx 0.73 to|0.45 {0.40 |0.030|0,030)3.80 to] — 17.00 to| 0.80 to|4.50 to] Various kinds of tots for }o.83 | max.| max.|max. |max. 4.50 |19.00 1.20 |5.50 | high speed heavy cutting and other purposes KH |0.73 t0|0.45 /0.40 |0.0300,020)3.80 to] — | 17.00 to| 1.00 to|9.00 to] Various kinds of tools for Jos3 | max. max.|max. |max. |4.50 19.00 |1.50 11.00 | machining hard eutting | | materials and other | purposes ssk#10 | 1.45 t0|0.48 |0.40 |0.030]0.030)3.80 to) — |11.50 to] 4.20 to|4.20 to) Various kinds of tools for 160 |max.|max-|max. max. |4.50 1350 [520 |520 | machining extremely | | hard cutting materials | and other purposes ‘SKH40 [1.28 to|0.45 [0.40 | 0.030]0.030] 3.80 t0|4.70 to| 5.70 to |2.70 to| 8.00 to 1.93 |max.|max.jmax.|max.|4.50 |5.30 |6.70 |3.20 |8.80 'SKH50 [0.77 to|0.70 [0.45 | 0.030] 0.080] 3.50 t0|8.00 to| 1.40 t0 [1.000] — Jos7 |max.|max.|max.|max.|4.50 |9.00 |200 |140 skH51 [0.80 t0|0.45 |0.40 | 0.030) 0.030] 3.80 to|4.70 to| 5.90 t0 |1.70t0, — | Various kinds of tools for Jos |max.|max.|max.|max.|4.50 |520 |670 |2.10 general cutting and other purposes requiring tool toughness skH52| 1.00 t0|0.45 |o.40 |0.030]0.090| 3.80 to|5.50 to|5.90 to |2.90t0| — | Various kinds of tools for 110 |max.|max.|max.|max.|450 650 |670 |260 | high speed cutting mate- | rials and other purposes SKHS3 | 1.15 t0|0.45 |0.40 |0.030]0.090|3.20 to|4.70 tol 5.90 to |2.70t0| — | requiring some tool 125 /maxjmax.|max.|max.|450 |520 [670/320 | toughness sskH54|1.25 w0|0.45 |0.40 |0.080]0.030|3.80 to|4.20 to|5.20 t0 | 3.700 — 140° |max,|max./max.|max. [4.50 |5.00 420 SKHSS |0.87 to|0.45 |0.40 /0.080]0.030|3.80 t0|4.70 to 5.90 t0 | 1.70 t0| 4.50 to| Various kinds of tools for 095 |max.|max.|max.|max.|450 |520 (6.70 |210 |5.00 | high speed heavy eutting and other purposes SKH56 }0.85 to /0.45 |0.40 0.030| 0.030) 3.80 to | 4.70 to | 5.90 to | 1.70 to| 7.00 to| requiring some tool (095 |max.|max. max |max.|450 |520 [670 |210 |9.00 | toughness SKHST |1.20 10|0.45 |0.40 0.030] 0.030|3.80 to|3.20 to|9.00 to | 3.00 to| 9.50 to 185 max.max max. [max./450 [3.90 |10.00 |350 1050, ‘skt158|0.95 to 0.70 (0.40 0.030] 0.030| 3.50 to|8.20 to) 1.50 to /1.70to| — | Various kinds oftols for 105 |max./max.|max.|max.|450 |920 |210 | 220 general cutting and other purposes requiring tool j | toughness ‘SKH59 | 1.05 to| 0.70 | 0.40 |0.030|0.030|3.50 t0|9,00 to| 1.20 to | 0,90 to| 7.50 to, Various kinds of tools for 1.15 | max. max.| max. max. |4.50 /10.00 |1.90 1.30 |8.50 | high speed heavy cutting | and other purposes ae requiring some tool a tonghnese Remarks: The content of Cu for each grade shall not exceed 0.25 % as the impu- rity.6 Hardness in annealed condition The annealed hardness for the steel shall conform to Table 3. Pertaining to the steel for which the measurement by Brinell hardness is difficult, however, it may be made by Rockwell hardness or Vickers hard- ness. In this case, the values of Rockwell or Vickers hardness shall be agreed upon between the purchaser and the manufacturer. Table 3 Annealed hardness of steel Designation of grade | Annealing temperature °C | Annealed hardness HB ‘SKH2 '820 to 880 slow cooling 269 max. SKH3 840 to 900 slow cooling 269 max. SKHS 850 to 910 slow cooling 285 max. SKH10 820 to 900 slow cooling 285 max. ‘SKH40 800 to 880 slow cooling 302 max. ‘SKH50 800 to 880 slow cooling 262 max. SKH51 800 to 880 slow cooling 262 max, SKH52 800 to 880 slow cooling 262 max. SKHS53 800 to 880 slow cooling 269 max. SKH54 800 to 880 slow cooling 269 max, SKHS5 800 to 880 slow cooling 269 max. SKHS56 800 to 880 slow cooling 285 max. SKHS7 1800 to 880 slow cooling 293 max, SKH58 800 to $80 slow cooling 269 max, ‘SKH59 800 to 880 slow cooling 277 max. 7 Hardness in quenched and tempered condition The test piece which is the representative of the steel to be quenched and tempered shall be subjected to heat treatment at the temperature given in Table 4 and the hardness on the test piece in quenched and tempered condition shall conform to Table 4, provided that the allow- able temperature range of the test piece shall be +10 °C of the temperature given in Table 4 for both quenching and tempering treatment.5 G 4403 : 2000 Table 4 Quenched and tempered hardness of test piece Designation Heat treatment temperature °C | Quenched and of grade tempered hardness ‘Quenching ‘Tempering HRC SKH2 1260 oil quenching | 560 air cooling 63 min. SKH3 1270 oil quenching | 560 air cooling 64 min. SKHS 1270 oil quenching | 560 air cooling 64 min. SKHI0 1280 oil quenching | 560 air cooling 64 min. SKH40 1180 oil quenching | 560 air cooling 65 min, SKHS0 1190 oil quenching | 560 air cooling 63 min. SKH61 1220 oil quenching | 560 air cooling 64 min, SKHS2 1200 oil quenching | 560 air cooling 64 min, SKHS3 1200 oil quenching | 560 air cooling 64 min, SKHS4 1210 oil quenching | 560 air cooling 64 min, SKHS5 1210 oil quenching | 560 air cooling 64 min, SKHS6 1210 oil quenching | 560 air cooling 64 min, SKHS7 1280 oil quenching | 560 air cooling 66 min. SKHSS 1200 oil quenching | 560 air cooling 64 min, SKH59 1190 oil quenching | 550 air cooling 66 min, Remarks: For each grade, tempering shall be repeated twice. 8 Appearance The steel shall have a well workmanlike finish, and shall be free from defects that are detrimental to practical use. 9 Dimension and tolerances 9.1 Standard dimension The standard diameter of the hot-rolled round steel bar shall be as given in Table 5. Table 5 Standard diameter Unit: mm spe ]e)« alta ee = lie let liter ele t| aa eee 6 | 2 | 40 ele |e| ete we eae6 G 4408 : 2000 9.2 Dimensional tolerances The tolerances on diameter for the hot-rolled round steel bar shall conform to Table 6. Table 6 Tolerances on diameter Unit : mm Specified diameter Tolerance | Allowable deviation on diameter on diameter 10 or over to and excl. 16 +06 Up to and incl. 70 % of the full -03 range of tolerance on diameter 16 or over to and excl. 30 +07 -03 30 or over up to and incl. 150] +2.5% -10% Remarks: The tolerances on diameter for the round steel bar whose diameter is under 10 mm and over 150 mm shall be agreed upon between the purchaser and the manufacturer. 9.3 The dimensions and the tolerances for the steels other than the hot-rolled round steel bar shall be agreed upon between the purchaser and the manufacturer. 10 Decarburization The steel shall be free from appreciable decarburization. In this case, the allowable limit of decarburized depth of the hot-rolled round steel bar shall conform to Table 7. Table 7 Decarburized depth of the hot-rolled round steel bar Unit: mm Specified diameter Allowable limit Under 15 0.30 15 or over to and excl. 25 0.50 25 or over to and excl. 50 0.80 50 or over up to and incl. 70 1.10 Remarks: The allowable limit of decarburized depth for the steel plate and sheet in coils and cut lengths shall be agreed upon between the purchaser and the manufacturer. 11 Test 11.1 Chemical analysis 11.1.1 General requirement for chemical analysis and sampling method of specimen for analysis The chemical composition shall be determined by the cast analysis. ‘The general requirement for chemical analysis and sampling method of speci- men for analysis shall be in accordance with the specification of 8 in JIS G 0404.7 G 4408 : 2000 11.1.2 The analytical method shall comply with appropriate standard among the following ones: JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1216, JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1220, JIS G 1221, JIS G 1222, JIS G 1253, JIS G 1256, JIS G 1257 11.2 Hardness test 11.2.1 The measurement of hardness on the annealed steel shall be made at arbi- trary place of the steel. 11.2.2. Pertaining to the sampling plan, one test specimen for quenched and tem- pered hardness test shall be taken from each same heat of the steel, each given range of dimension and each same heat treatment condition. In this case, a given range of dimension means that thickness, diameter and side or width across flats are in the £20 % range of dimension of the test specimen. 11.2.8 The test piece for quenched and tempered hardness test shall be machined from the test specimen prepared according to 11.2.2 to furnish approximately 15 mm square or circle, and approximately 20 mm length. When it is difficult to apply these dimen- sions of the test piece, it shall be agreed upon between the purchaser and the manu- facturer. 11.2.4 The test method shall conform to any one of the following standard: JIS Z 2248, JIS Z 2244, JIS Z 2245 11.3 Measurement of decarburized depth The measurement of decarburized depth shall be made by the practical decarburized depth (DH-P) according to 4.2 of JIS G 0558. In this case, the heat treatment of the test piece shall be in accor- dance with Table 4 and the practical decarburized depth shall be the depth from the surface obtained when the hardness reaches that given in Table 4. 12 Inspection 12.1 Inspection Inspection shall be as follows: a) General requirements given in JIS G 0404 shall apply. b) Chemical composition shall comply with 5. ©) Annealed hardness of steel shall comply with 6. 4) Hardness in quenched and tempered condition shall comply with 7. e) Appearance shall comply with 8. f) Dimension and tolerances shall comply with 9. g) The test result on decarburization shall comply with 10. 12.2. Other inspection In addition to the inspection items specified in 12.1, any necessary items among those special requirements as given in the following may be designated. In this case, the purchaser shall previously agree with the manufacturer on the inspection items, sampling method, test method and acceptance criteria.8 G 4403 : 2000 Macro-structure examination Micro-structure examination Non-metallic inclusions examination ‘Macro-streak-flaw examination ‘Magnetic particle examination Ultrasonic flaw detection examination However, the sampling method of the test specimen, test piece, test method, ete. shall conform to the following standards: JIS G 0416, JIS G 0553, JIS G 0555, JIS G 0556, JIS G 0565, JIS Z 2344 13 Marking 18.1 Steel bar, flat steel bar and steel wire rod Pertaining to the marking on the steel bar, flat steel bar and steel wire rod, the following items shall be marked by suitable means on each steel product. However, the steel product whose diam- eter or width across flats is under 30 mm may be bundled, and the items may be marked on each bundle by suitable means. Furthermore, a part of the following items may be omitted, when approved by the purchaser. a) Designation of grade b) Heat number or alternative manufacturing (inspection) number ©) Dimension 4) Quantity or mass e) Manufacturer’s name or identifying brand 18.2 Steel plate and sheet in coils and cut lengths Pertaining to the mark- ing on the steel plate and sheet in coils and cut lengths the following items shall be legibly marked by suitable means on each steel product or each bundle. When ap- proved by the purchaser, however, a part of the items may be omitted. a) Designation of grade b) Heat number or alternative manufacturing (inspection) number ) Dimension 4) Quantity or mass e) Manufacturer's name or identifying brand 14 Report The manufacturer shall submit to the purchaser the report in which the designation of grade, heat number or alternative manufacturing number, chemi- cal composition, dimension and delivery conditions for the steel are entered. How- ever, pertaining to submission of the test results report prepared according to 12.2, it shall be agreed upon between the purchaser and the manufacturer.G 4408 : 2000 Attached Table 1 Normative references JIS G 0404 Steel and steel products—General technical delivery require- ments JIS G 0416 Steel and steel products—Location and preparation of samples and test pieces for mechanical testing JIS G 0553 Macrostructure detecting method for steel JIS G 0555 Microscopic testing method for the non-metallic inclusions in steel JIS G 0556 Method of macro-streak-flaw test for steel JIS G 0558 Methods of measuring decarburized depth for steel JIS G 0565 Method for magnetic particle testing of ferromagnetic mate- rials and classification of magnetic particle indication JIS G 1211 Iron and steel—Methods for determination of carbon content JIS G 1212 Iron and steel—Methods for determination of silicon content JIS G 1218 Methods for determination of manganese in iron and steel JIS G 1214 Iron and steel—Methods for determination of phosphorus content JIS G 1215 Iron and steel—Methods for determination of sulfur content JIS G 1216 Iron and steel—Methods for determination of nickel content JIS G 1217 Methods for determination of chromium in iron and steel JIS G 1218 Iron and steel—Methods for determination of molybdenum content JIS G 1219 Tron and steel—Methods for determination of copper content JIS G 1220 Iron and steel—Methods for determination of tungsten con- tent JIS G 1221 Iron and steel—Methods for determination of vanadium con- tent JIS G 1222 Iron and steel—Methods for determination of cobalt content JIS G 1253 Iron and steel—Method for spark discharge atomic emission spectrometric analysis JIS G 1256 Iron and steel—Method for X-ray fluorescence spectrometric analysis JIS G 1257 Iron and steel—Methods for atomic absorption spectrometric analysis JIS Z 2243 Brinell hardness test—Test method JIS Z 2244 Vickers hardness test—Test method JIS Z 2245 Rockwell hardness test—Test method JIS Z 2344 General rule of ultrasonic testing of metals by pulse echo tech- niquesyeas ‘sie wo too poods-ay (P png sjans 00) woes sjon ‘wo Sueno won tor u0H-404 ATE (2 too roptaoud ong6, 4, popou oq 308 PnoKs sos 1009 x0m4-pjoo Kore (4 souazayyIp Buroq our “urayses orp zog “sprepurg qnoq | prepuryg jo eouereyp stars [00 ua9agaq souauaytp But ‘woa} S0W09 SII, HHO PIO syoars sredwoo woym suioiqord | “pope D SIE Ur 81945, 100) poods Winn « uv oatB ou soop pue | joo} oye pue Topp SuyB0g 40 Buryjox Brwpwwigjo Suave |p sie ur seers yoo | uonoqop | —_-pfoo“paicy ‘poyou “aot q pout xp wosy souoo sys, | woqaeo soypads si | dow | 104 01 sotddy 1 | 286rstawost | -synueu spo axdoog, 1 a zea souosayyp | ypva 105 scam aay omg wr wo poyoos go yuoquog | worwnreagt jumquog fosmeto| juoquog | —soquane asney prepa euonwusoyar pao | youoneusoyuy paw gig w09.I04 soquan Ste woomoq Sar305 souaxayp [oquyo Jo yuo H09 prmpurg feuorou9}Uy prepuers u09 op Aya osBaRL (A) | puB osnefD yoee any uoNENTeAT (aD) | | uEpaybeds wouog amp | uoneUIONT CD sir ts poypods ywequ0g SP278 [00], 8661 * L866 STGA/OST ‘ave 1004 Pood YBiET 000G? 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Errata will be provided upon request, please contact: Standardization Promotion Department, Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN TEL. 03-3583-8002 FAX. 03-3583-0462