Commercial Vehicle Business Unit

Product Spare Parts Catalogue

Model 23 CUM BOX TIP PRIMA 3525.TK BS6

Model Cat egory TRUCK BODY CATALOGUE

VC No 50740352000RBU09

Chassis Type BU09

Engine Type CUMMINS ISBe 6.7 BS6

Fuel Type DIESEL

Updated on: Wed Jul 5 2023 20:15:01

 Table Of Contents
Tab le O f Co ntents .................................................................................................................................................... 1
BU0 9 .8 7.0 1-SERVICE LIST .................................................................................................................................... 2
BU0 9 .8 7.0 2-TIPPER BO DY ASSEMBLY ................................................................................................................. 3
BU0 9 .8 7.0 3-SUBFRAME ASSEMBLY WITH MO UNTING ...................................................................................... 4
BU0 9 .8 7.0 4-REAR HING E ASSEMBLY .................................................................................................................. 5
BU0 9 .8 7.0 5-TAIL DO O R LO CKING MECHANISM ................................................................................................ 6
BU0 9 .8 7.0 6 -TIPPING CYLINDER MO UNTING ..................................................................................................... 7
BU0 9 .8 7.0 7-AIR CO NTRO L VALVE AND PNEUMATIC CO NNECTIO N ............................................................... 8
BU0 9 .8 7.0 8 -HYDRAULIC TANK MO UNTING ....................................................................................................... 9
BU0 9 .8 7.0 9 -HO SE CO NNECTIO NS ................................................................................................................... 10
BU0 9 .8 7.10 -HYFIX CLAMP .................................................................................................................................... 11
BU0 9 .8 7.11-G EAR PUMP ...................................................................................................................................... 12
BU0 9 .8 7.12-RETURN LINE FILTER ASSEMBLY ................................................................................................... 13
BU0 9 .8 7.13-BREATHER FILTER ASSEMBLY ........................................................................................................ 14
BU0 9 .8 7.14-HYVA HT-TIPPING VALVE 1220 -19 0 ................................................................................................. 15
BU0 9 .8 7.15-TIPPING CYLINDER FE A149 -4-0 4525-0 0 9 -K148 5-HD-HC ............................................................. 17
BU0 9 .8 7.16 -HYFIX ASSEMBLY ............................................................................................................................. 19
BU0 9 .8 7.17-G EAR PUMP 8 2L-BI-4H .................................................................................................................... 20

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.01-SERVICE LIST )
Fig. Part No Part Descript ion Qt y Remarks
1 223387100112 AIR BREATHER FILTER ELEMENT 1
2 221787110174 RETURN LINE FILTER ELEMENT 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.02-T IPPER BODY ASSEMBLY )
Fig. Part No Part Descript ion Qt y Remarks
1 - CUBING ASSEMBLY 1
2 - SIDEBOARD ASSEMBLY LH 1 NOT SERVICEABLE
3 - SIDEBOARD ASSEMBLY RH 1 NOT SERVICEABLE
4 - HEADBOARD ASSEMBLY 1 NOT SERVICEABLE
5 - TAILDOOR ASSEMBLY 1 NOT SERVICEABLE
6 - DOUBLE HINGE ASSEMBLY 2
7 - TAILDOOR PIN 2
8 221787407115 LOCK STRIP 4
9 - TAILDOOR HINGE BUSH 4
10 - HEX. HEAD BOLT M10X80 4
11 221787109241 PLAIN WASHER M10 8
12 221787108254 NYLOC NUT M10 4
13 - TAILDOOR HINGE PIN 2
14 - SPACER 2

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.03-SUBFRAME ASSEMBLY WIT H
MOUNT ING )
Fig. Part No Part Descript ion Qt y Remarks
1 886387002978 SUBFRAME ASSY WITH CRADLE PRIMA 3525.K BS6 1
2 - CRADLE + OIL TANK MTG BKT 1 NOT SERVICEABLE
3 - REAR ATTACHMENT PLATE LH 1 NOT SERVICEABLE
4 - REAR ATTACHMENT PLATE LH 1 NOT SERVICEABLE
5 - ATTACHMENT PLATE 4 2 NOT SERVICEABLE
6 - ATTACHMENT PLATE 3 2 NOT SERVICEABLE
7 - LOWER PIVOT 4 NOT SERVICEABLE
8 - FRONT LOWER PIVOT LH 1 NOT SERVICEABLE
9 - FRONT LOWER PIVOT RH 1 NOT SERVICEABLE
10 - RIBBED ATTACHMENT PLATE 4 LH 2 NOT SERVICEABLE
11 - RIBBED ATTACHMENT PLATE 4 RH 2 NOT SERVICEABLE
12 - UPPER PIVOT 6 NOT SERVICEABLE
13 - HEX. HEAD BOLT M16X110 2 NOT SERVICEABLE
14 - WASHER 12 NOT SERVICEABLE
15 - HEX. HEAD BOLT M16X150 4 NOT SERVICEABLE
16 - PIVOT SPRING 4 NOT SERVICEABLE
17 - NYLOC NUT M16 6 NOT SERVICEABLE
18 - FL HEX BOLT M14X1.5X55 58 NOT SERVICEABLE
19 - NYLOC NUT M14X1.5 58 NOT SERVICEABLE

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.04 -REAR HINGE ASSEMBLY )
Fig. Part No Part Descript ion Qt y Remarks
1 - REAR HINGE BRACKET 4
2 223387107905 REAR HINGE SHAFT 1
3 221787303423 REAR HINGE OUTER BRACKET BUSH 2
4 - REAR HINGE BRACKET REINFORCEMENT 1 8
5 - REAR HINGE BRACKET REINFORCEMENT 4
6 223387106709 STABILIZER MTG PIN 2
7 221787106107 STABILIZER PIN LOCKING PLATE 2
8 222787996702 REAR HINGE SHAFT LOCKING PIN 4
9 223387109954 SNAP RING 2
10 221787108029 M10 HEX BOLT 4
11 221787109244 SPRING WASHER M10 4
12 221787303424 REAR HINGE INNER BRACKET BUSH 2

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.05-TAIL DOOR LOCKING MECHANISM
)
Fig. Part No Part Descript ion Qt y Remarks
1 H80880000138 SPRING HOOK 4
2 - CAM ASSEMBLY 2
3 H80880000141 HAMMER ASSEMBLY LH 1
4 222787900112 HOOK ASSEMBLY LH 1
5 886387800076 HOOK BLOCK ASSLY LH 1
6 222787900111 HAMMER ASSEMBLY RH 1
7 221787120111 PULLING PIPE ASSEMBLY 2 FOR HYVA MAKE
7 886387003047 TIE ROD ASSEMBLY BS6 2 FOR SATRAC BODY
8 222787900113 HOOK ASSEMBLY RH 1
9 886387800077 HOOK BLOCK ASSLY LH 1
10 222787908701 TENSION SPRING 2
11 222787906703 PIN FOR CAM MTG. 2
12 222787906704 PIN FOR FORK 4
13 H80880000130 SPLIT PIN 3X30 6

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.06-T IPPING CYLINDER MOUNT ING )
Fig. Part No Part Descript ion Qt y Remarks
1 221787110158 TIPPING CYLINDER BS3/4 1
2 222744999901 CHASSIS BKT 2
3 222744993201 HEX HEAD BOLT 16
4 223387106508 NYLOC NUT M16 16
5 223387109205 WASHER 32
6 886387000735 BUSH WITH OUT HOLE 1
7 886387000736 BHUSH WITH HOLE 1
8 223387100134 CYLINDER MTG PIN 1
9 223387103207 BOLT 1
10 223387106507 NYLOC NUT M12 1
11 - IGUS BUSH 2

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.07-AIR CONT ROL VALVE AND
PNEUMAT IC CONNECT ION )
Fig. Part No Part Descript ion Qt y Remarks
1 223387109962 AIR CONTROL VALVE BS2/3/4 1
2 223387103209 HEX HEAD BOLT 3
3 223387109207 PLAIN WASHER 3
4 223387109961 CONNECTOR 1/8 BSPX6X4 PU 5
5 223387106906 AIR TUBE OD 6 X ID 4MM 24M
6 223387106905 PVC FLEXIBLE TUBE (NOT SHOWN IN FIGURE) 14M
7 223387109960 NYLON CABLE TIE 4 X 254 (NOT SHOWN IN FIGURE) 10
8 886387800079 AIR CONTROL VALVE BRACKET 1
9 221787999919 AIR CONTROL VALVE COVER 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.08-HYDRAULIC TANK MOUNT ING )
Fig. Part No Part Descript ion Qt y Remarks
1 221787110177 OIL TANK 1
2 222744997708 RUBBER STRIP FOR METAL STRAP 2
3 886387000740 METAL STRAP FOR OIL TANK FE/FC 149 2
4 223387109963 OIL LEVEL INDICATOR 1
5 223387109966 BALL VALVE 1
6 223387109213 COPPER WASHER 1
7 223387100112 AIR BREATHER ASSEMBLY 1
8 221787110174 RETURN VALVE FILTER 1
9 221787999925 BREATHER EXTENSION 1
10 223387107707 AIR BREATHER CORK SEAL 2
11 223387103210 HEX. HEAD SCREW M5 6
12 223387109211 M5 SPRING WASHER SQ. SECTION 6
13 223387107710 RUBBER PAD FOR STRAP MTG BKT 2
14 222744999903 VALVE MOUNTING BLOCK 1
15 223387106816 ADAPTOR 1
16 223387107713 DOWTY SEAL 1
17 206744999903 SEAMLESS TUBE ASSLY 1
18 223387106817 ADAPTOR 1
19 223387107715 DOWTY SEAL 1
20 223387100145 TIP VALVE 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.09-HOSE CONNECT IONS )
Fig. Part No Part Descript ion Qt y Remarks
1 223387106815 ADAPTOR 2
2 223387107714 DOWTY SEAL 3
3 223387106818 ADAPTOR 1
4 223387107717 HOSE PUMP TO VALVE 1
5 222744995801 HOSE VALVE TO CYLINDER 1
6 223387107721 HOSE TANK TO PUMP 1
7 221787306808 LP 90 ELBOW + PARTS 1
8 222744996803 ELBOW 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.10-HYFIX CLAMP )
Fig. Part No Part Descript ion Qt y Remarks
1 223387100109 HYFIX CLAMP 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.11-GEAR PUMP )
Fig. Part No Part Descript ion Qt y Remarks
1 223387109929 GEAR PUMP-4H BS2/3/4/6 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.12-RET URN LINE FILT ER ASSEMBLY )
Fig. Part No Part Descript ion Qt y Remarks
1 223387104705 COVER 1
2 222744999904 BODY 1
3 221787306904 FLANGE PIPE (328 L) 1
4 221787119998 RETURN LINE FILTER ELEMENT BS3/4 1
221787110184 RETURN LINE FILTER SEALIT CONSISTS OF ITEMS 5,6 & 7 1
5 - FLANGE SEAL 1
6 - O RING 1
7 - O RING (COVER) 1
8 223387108701 SPRING 1
9 223387108002 HEX. HEAD SCREW M8X22 2
10 223387109203 M8 SPRING WASHER 2

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.13-BREAT HER FILT ER ASSEMBLY )
Fig. Part No Part Descript ion Qt y Remarks
1 223387104707 COVER 1
2 223387109936 HOUSING 1
3 223387109937 BREATHER FILTER ELEMENT 1
4 223387107707 SEAL 1
5 223387108003 SCREW 6
6 223387109938 SLEEVE 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.14 -HYVA HT-T IPPING VALVE 1220-190
)
Fig. Part No Part Descript ion Qt y Remarks
1 - VALVE HOUSING 1 NOT SERVICEABLE
2 - ALUMINIUM HEAD 1 NOT SERVICEABLE
3 - SPRING DISK 2 NOT SERVICEABLE
4 - PLUNGER 1 NOT SERVICEABLE
5 - CLOSING PLUG 1 NOT SERVICEABLE
6 - COVER AIR 1 NOT SERVICEABLE
7 - PISTON AIR CYLINDER 1 NOT SERVICEABLE
8 886387800043 PRESSURE CARTRIDGE 1-
9 - NON RETURN VALVE 1 NOT SERVICEABLE
10 - SPRING 1 NOT SERVICEABLE
11 - RETAINING RING 1 NOT SERVICEABLE
12 - O RING 1 NOT SERVICEABLE
13 - QUADRING 1 NOT SERVICEABLE
14 - SEALING NUT 1 NOT SERVICEABLE
15 - SEALING NUT 1 NOT SERVICEABLE
16 - QUADRING 1 NOT SERVICEABLE
17 - RETAINING RING 2 NOT SERVICEABLE
18 - EXPANDER 4 NOT SERVICEABLE
19 - BONDED SEAL 2 NOT SERVICEABLE
20 - STRAIGHT COUPLING 1 NOT SERVICEABLE
21 - BLIND PLUG 1 NOT SERVICEABLE
22 - PLASTIC STOP 1 NOT SERVICEABLE
23 - PLASTIC STOP 1 NOT SERVICEABLE
24 - PROTECTION CAP 1 NOT SERVICEABLE
25 - BLIND PLUG 1 NOT SERVICEABLE

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.14 -HYVA HT-T IPPING VALVE 1220-190
)
Fig. Part No Part Descript ion Qt y Remarks
26 - BLIND PLUG 1 NOT SERVICEABLE
27 - O RING 2 NOT SERVICEABLE
28 - WASHER 4 NOT SERVICEABLE
29 - BOLT 4 NOT SERVICEABLE
30 - ADJUSTING BOLT 1 NOT SERVICEABLE
31 - O RING 1 NOT SERVICEABLE

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.15-T IPPING CYLINDER FE A14 9-4 -
04 525-009-K14 85-HD-HC )
Fig. Part No Part Descript ion Qt y Remarks
1 - DUST COVER FE 149-4/157-4 1
2 - PISTON FL2 S 091-1400-HD-HC 1
3 223387109907 SLIDER FL 091(2 X 1/2) A35 1
4 886387800082 OUTER STOPRING FL 091 A22 2
5 886387800083 BOTTOM PLATE PISTON FL 091 MK2 HD 1
6 221787304306 CIRCLIP 78 (82.5 X 2.5) 1
7 - O RING PISTON BOTTOM 091 1
8 886387800085 PISTON EYE SPH.FL 091 MK2 1
9 886387800086 O RING 72.62 X 3.53 MM 1
10 221787990134 SPHERICAL BEARING D.50 DO GREASED 1
11 223387104301 CIRCLIP 75 GE 50 DO 1
12 886387800087 PIN ROUND HEAD GROOVED 8X15 MM 2
13 - GREASE NIPPLE M8X1 1
14 - GREASER PROTECTION CAP 1
15 886387800090 STAGE FL2 110-1360-HD-HC 1
16 - PACKSET FL 110/HP 110 TANDEM SEAL 1 NOT SERVICEABLE
17 223387109909 SLIDER FL 129(2 X 1/2) A35 1
18 886387800091 OUTER STOPRING FL 129 A22 2
19 886387800092 LIFTRING FL 129 A22 1
20 886387800093 STAGE FL2 129-1360-HD-HC 1
21 - PACKSET FL 129/HP 129- TANDEM SEAL 1 NOT SERVICEABLE
22 223387109911 SLIDER FL 129(2 X 1/2) A35 1
23 886387800094 OUTER STORING FL 129 A22 2
24 886387800095 LIFTRING FL 129 A22 1
25 - STAGE FL2 149-1360-HD-HC 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.15-T IPPING CYLINDER FE A14 9-4 -
04 525-009-K14 85-HD-HC )
Fig. Part No Part Descript ion Qt y Remarks
26 - PACKSET FL 149 1 NOT SERVICEABLE
27 221787308285 SLIDER FL 149 A35 1
28 - OUTER STOPRING FL 149 A22 1
29 - LIFTRING FL 149 A22 1
30 - BASE FL2 169-1399-4/4B SAE-190-HD 1
31 - PACKSET FL 169 1 NOT SERVICEABLE
32 886387000752 BOTTOM PLATE FL2 169 1
33 - SEAL BOTTOM PLATE FL 169 1
34 223387107102 LOCKING PLATE FL 169 3
35 H80880000122 SERR.FLANGE SCREW M8 X 18-10.9 6
886344800031 SEALIT COMPLETE(CONSISTS OF ITEM NO 7,9,16,21,26,31) -

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.16-HYFIX ASSEMBLY )
Fig. Part No Part Descript ion Qt y Remarks
1 223387109930 POWER BLOCK 1
2 - COMPRESION PLATE 1 NOT SERVICEABLE
3 - PIN-3 1 NOT SERVICEABLE
4 - LOCKING PLATE 1 NOT SERVICEABLE
5 - HYFIX PIVOTING 1 NOT SERVICEABLE
6 - STUD WITH NUT 1 NOT SERVICEABLE
7 - PIN-2 1 NOT SERVICEABLE
8 - PIN-1 1 NOT SERVICEABLE
9 - FRAME 1 NOT SERVICEABLE
10 - MOUNTING EYE 1 NOT SERVICEABLE
11 - HOOK 1 NOT SERVICEABLE
12 - SECURING PIN 4 NOT SERVICEABLE
13 223387109933 GREASE NIPPLE 1

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.17-GEAR PUMP 82L-BI-4 H )
Fig. Part No Part Descript ion Qt y Remarks
1 - BODY 1 NOT SERVICEABLE
2 - FRONT COVER 1 NOT SERVICEABLE
3 223387107137 THRUST PLATE 2
4 - DRIVER SHAFT 1
5 - DRIVEN GEAR 1
6 - ROLLER BEARING 1 NOT SERVICEABLE
7 - ROLLER BEARING 1 NOT SERVICEABLE
8 - SCREW 8 NOT SERVICEABLE
9 - DOWEL 1/8 2 NOT SERVICEABLE
10 - WASHER 8 NOT SERVICEABLE
11 - LOCK WASHER 1 NOT SERVICEABLE
12 - OR SEAL 1 NOT SERVICEABLE
13 - O RING 1 NOT SERVICEABLE
14 - SEAL 2 NOT SERVICEABLE
15 - SHAFT SEAL 1
16 - SHAFT SEAL 1
17 - SHAFT SEAL 1
18 - CIRCLIP 1 NOT SERVICEABLE
19 - LOCK RING 1 NOT SERVICEABLE
20 - LOCK RING 1 NOT SERVICEABLE
21 - BACKUP RING 2 NOT SERVICEABLE
22 - SPACER 1 NOT SERVICEABLE
23 - SHAFT SEAL MOUNTING RING 1 NOT SERVICEABLE
24 - SLEEVE BEARING 4 NOT SERVICEABLE
25 - THREADED LOCKING RING 1 NOT SERVICEABLE

Updated on : Wed Jul 5 2023 20:15:01

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 Co mmercial Vehicle Business Unit
23 C U M BO X TIP PRIM A 3525.TK BS6

VC No : 5074 0352000RBU09 Group : (87) T IPPER BODY AND FRAME Table : ( BU09.87.17-GEAR PUMP 82L-BI-4 H )
Fig. Part No Part Descript ion Qt y Remarks
26 - BACK UP WASHER PLASTIC 1 NOT SERVICEABLE
27 - SUPPORT SHAFT 1 NOT SERVICEABLE
28 - BALL 2 NOT SERVICEABLE
29 - STEEL BUSHES 4 NOT SERVICEABLE
30 - PROTECTION PLUG 1 NOT SERVICEABLE
- - SEALIT 1-

Updated on : Wed Jul 5 2023 20:15:01

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