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Costa 2006
Costa 2006
To cite this article: Michelle Leali Costa , Mirabel Cerqueira Rezende & Sérgio Frascino M. de Almeida (2006) Effect of Void
Content on the Moisture Absorption in Polymeric Composites, Polymer-Plastics Technology and Engineering, 45:6, 691-698,
DOI: 10.1080/03602550600609549
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Polymer-Plastics Technology and Engineering, 45: 691–698, 2006
Copyright # Taylor & Francis Group, LLC
ISSN: 0360-2559 print/1525-6111 online
DOI: 10.1080/03602550600609549
691
692 M. L. COSTA ET AL.
fiber-matrix interfacial bond[4,5,7,12]. It has been shown that necessary in order to understand the material changes
the use of special fiber surface treatment can reduce the induced by hygrothermal effects.
sensitivity of certain mechanical properties to water. Typical In this work, the influence of void content on the moist-
cases are mentioned in the literature as the manufacture of ure absorption in carbon=epoxy fabric and unidirectional
glass or carbon-fiber-reinforced epoxy composites[1,4,5,13,14]. tape laminates is experimentally investigated. The prep-
Although the improvement in some properties in the wet con- aration of composite samples with intentionally high
dition is well documented, it is still not fully clear how the porosity levels and measurements of void content are
water and the fiber=surface, treatment=matrix region inter- described. Rheological analysis is used to characterize the
act[15]. In particular, there are questions concerning water matrix behavior in the presence or not of moisture, and
absorption preferentially along the fiber-matrix interface the moisture absorption behavior of carbon=epoxy lami-
(wicking effect), leading to the bond’s hydrolysis between nates is discussed for different levels of void content and
the surface treatment and the fiber and resulting in the degra- different geometries.
dation of the fiber-matrix adhesion. It is thought that the
wicking mechanism is not active unless the fiber matrix
EXPERIMENTAL PROCEDURE
adhesion is weak, possibly as a result of degradation by water
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of the interface. However, the exact role of the interface in the Materials
water absorption process is not fully understood, and there Two types of composite laminates were studied in this
are conflicting results in the literature[4,5,7–12]. work: carbon fabric and unidirectional tape reinforced
The way in which composite materials absorb water epoxy. T300 fibers were used for all laminate sets. Fabric
depends upon many factors, such as temperature, fiber reinforced laminates were produced with eight-harness,
volume fraction, orientation of reinforcement, fiber nature satin-weave preimpregnated fabric (prepreg) with epoxy
(permeable or impermeable), geometry of exposed surfaces, resin (F584) supplied by Hexcel Composites. Table 1
diffusivity, and surface protection. The major mechanism describes the characteristics of the specimens manufactured
of moisture penetration into composite materials is dif- in this work to evaluate the effect of the laminate geometry
fusion. This mechanism involves direct diffusion of water and void content on the moisture absorption. Each specimen
into the matrix, and, to a much lesser extent, into the fibers. type is defined by the type of reinforcement and laminate
The other common mechanisms are capillarity and trans- geometry. A designation for each specimen type is provided
port by microcracks. The capillarity mechanism involves in Table 1. Each individual specimen is identified by the
flow of water molecules along the fiber-matrix interface, designation of the specimen type followed by a number
followed by diffusion from the interface into the bulk resin. referring to its void content. The specimens are numbered
Transport of moisture by microcracks involves both flow in increasing order of porosity. A reference specimen of each
and storage of water in microcracks or other forms of specimen type was produced to represent the behavior of
microdamage[16]. low–void content laminates.
Although the sorption processes of liquids and vapor
in thermoset polymers are complex, water diffusion in
epoxy resin matrices has been frequently represented by a Rheological Analysis
Fickian behavior. This model is based on the hypothesis These analyses aimed at elucidating the behavior of
that the moisture flow is proportional to the gradient of prepregs in the presence of moisture. Understanding this
concentration. Many authors confirmed in their works behavior is key to the development of a controlled procedure
the validity of the Fickian diffusion model for polymer to intentionally introduce voids in polymer composites. The
composites[9,10,17–25]. Newtonian behavior region for each prepreg was obtained
Aircraft composite parts are exposed to water, fuel, by plotting curves of stress (s) as a function of complex
and mechanical stresses. These combined effects may viscosity (g ); subsequently, curves of complex viscosity
cause severe damage to composite structures. A detailed versus temperature (T) were obtained. These analyses were
investigation of the absorption behavior of the material is carried out using a Rheometrics Scientific rheometer model
TABLE 1
Characteristics of the specimens manufactured
Matrix Type of Laminate Laminate Laminate
material reinforcement thickness (mm) width (mm) length (mm) Designation
Epoxy Fabric 4.1 6.4 24.0 FAB
Tape 3.0 6.4 18.0 TAP
EFFECT OF VOID CONTENT 693
SR5 with a heating modulus (Environmental System) SR5 that were carefully aligned to maximize the transmitted
and parallel plates, frequency of 1.0 Hz and gap 0.4 mm. signal. The probes were transported by an Automation
The Newtonian region of the carbon=epoxy prepreg was US640 system that generates a quantized C-scan record of
determined by scanning the stress (s) from 10 to 10,000 Pa the plate. An actual-size map of the laminate plate is gener-
at 25C. This procedure keeps the prepreg from sliding ated after scanning, associating a color to each attenuation
between the parallel plates. For the carbon=epoxy system, level. This feature was used to identify areas of constant
the viscosity tends to remain constant when the shear stress porosity level. Areas of uniform porosity within each plate
is around 1000 Pa. After establishing the Newtonian region were identified, and different levels of void and fiber content
for the samples, the dynamical scanning of complex specimens were assigned to each area.
viscosity as function of temperature was carried out at a Using the described procedure, specimens with seven
heating rate of 5C=min, from 25C to 190C. different porosity levels ranging from 1.41% to 5.6% were
The same procedure was used for the wet prepreg after obtained for the carbon fabric=epoxy. Carbon tape=epoxy
introducing the water by spraying, as finely and uniformly specimens were produced with six different porosities
as possible, over the prepreg and resting it for 10 min. After ranging from 0.80% to 11.7%. Also, one additional lami-
this resting time, the prepreg was analyzed. nate plate for each type of resin system and reinforcement
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Moisture Absorption occurs because the temperature increase favors the increase
The moisture absorption of carbon=epoxy laminates of intermolecular movement and, consequently, the free
with different levels of porosity was measured according volume between the molecules. The increase of free volume
to procedure B of ASTM D 5229=D5229 M-92. In this diminishes the friction among the molecules, consequently
study, the moisture absorption was monitored placing the decreasing the resin viscosity[30,31]. However, as the tem-
samples for a long specified time (until saturation) in a perature rises beyond this point, the molecular vibration
humidity-controlled chamber (Heraeus Vötsch model and the probability of intermolecular contacts also
VUK08=1000) at 80C and 95% relative humidity (RH). increases, favoring the beginning of reactions and cross-
The size and weight of the specimens were measured as a links among the chains (beginning of cure); the intermole-
function of time. All specimens were dried according of cular motion is impeded and, as a consequence, the
ASTM C562-85 before the hygrothermal conditioning. viscosity increases again. Above 60C, an intense variation
Every week, only the traveler samples were removed from begins to occur in the rheological behavior of the system
the humidity-controlled chamber and weighted. Specimens probably caused by two major factors: (a) beginning
were allowed to cool down for a short period of time before of the cure process and (b) heterogeneity of resin in the car-
weighting. The effect of removing the specimens from the bon reinforcement. The insert in Figure 1 shows a zoom of
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chamber for a short period of time on the measurement the curves in logarithmic scale in the 30C to 100C range.
of weight gains was shown to be negligible. The specimen A polymer composite is a nonhomogeneous material
weight was measured using a scale with 0.1 mg accuracy. formed by two constituents (resin and reinforcement). In
This procedure was repeated for 9 weeks until reaching the temperature range in which the resin presents low
the limit of saturation (constant weight). viscosity, it flows heterogeneously through the carbon
fiber reinforcing. Thus, at a certain instant, the viscosity
RESULTS measurement may capture the effect of the reinforcement
alone (high peaks); at another instant of time, the resin
Rheological Analysis effects may be dominant (down peaks); finally, eventually,
Figure 1 shows the viscosity variation as a function of these combined effects may govern the viscosity measure-
the temperature of carbon fabric=epoxy prepregs in the ments (medium peaks). This fact makes rheological
dry and wet conditions. As expected, it is initially observed measurements unreliable for carbon=epoxy dry prepreg
that a decrease of viscosity occurred with the increase of above 70C and also for carbon=epoxy wet prepreg above
temperature up to approximately 60C. This behavior 90C (Fig. 1).
FIG. 1. Complex viscosity as a function of the temperature for carbon fabric=epoxy laminate.
EFFECT OF VOID CONTENT 695
Moisture Absorption
It is well known that the presence of moisture within poly- FIG. 2. Moisture absorption curves for 4.1 mm thick carbon fabric=
epoxy laminates with different void contents.
meric composites often degrades their physical and mechan-
ical properties. In most cases, the degradation has been
found to depend primarily upon the total amount of moist- in a single free phase, and it is driven to penetrate the resin
ure absorbed. The primary objective of the moisture- by the water concentration gradient difference. Above the
conditioning experiments reported herein was to ascertain linear portion, the curves show a concave aspect. For
the effects of voids upon equilibrium moisture content. longer periods of exposition, a slow positive deviation from
There is also interest in determining whether moisture dif- the Fickian pseudoequilibrium state was observed. Such
fusion in composites with voids could be described by classi- continuous slow absorption processes have been reported
cal diffusion theory (i.e., Fick’s law) since this has been the by various authors and can be attributed either to slow
most commonly employed model for diffusion in composites relaxation processes of the epoxy network or to the hygro-
in the literature. thermally induced filling of voids[4,5,7–11].
The water gain percentage, M%, is determined from
Mu Md
M %¼ 100 ð1Þ
Md
where Mu – is the wet weight of specimen (water-absorbed
matrix) (g), and Md – is the initial weight of dry specimen, (g).
Figures 2 and 3 show absorption curves (weight gain,
M in % by weight versus square root time) obtained for
all laminates studied in this work.
Choi et al.[11] discovered that the saturated water uptake
is independent on the specimen’s thickness for thin lami-
nates (up to 0.9 mm). However, their data refer to speci-
mens with the same geometry except for the thickness. It
can be noticed in Figures 2 and 3 that the specimen
geometry may affect the measured saturated water uptake
absorption. Consequently, only measurements for speci-
mens with similar geometry can be directly compared.
Most absorption curves present a linear behavior in the
initial stages. Moisture content increases linearly with the
square root of time at first and then reaches a pseudoequi-
librium state. Such behavior is characteristic of a Fickian FIG. 3. Moisture absorption curves for 3.0 mm thick carbon tape=
diffusion system. Moisture is then considered to remain epoxy laminates with different void contents.
696 M. L. COSTA ET AL.
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1995, 14, 513–522. 2005, 39, 1943–1961.
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