SPS/SBKS/TU/01

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to
Km 146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT PVT.
INDEPENDENT ENGINEER
LTD. IN ASSOCIATION WITH NOKANG INFRA PVT LTD.
EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.
Type of Aggregate : Date of Sampling :
Source of Aggregate : Date of Testing :
Sample Weight :
SILT CONTENT OF SAND(AS PER IS:2386 Part - 2 - 1963)
Sl.No. DESCRIPTION TRIAL - 1 TRIAL - 2 TRIAL - 3 AVERAGE

Volume of total Sample - A

Volume of Sand - B

Silt Content = [(A-B)X100]/A

Remarks :
SIEVE ANALYSIS REPORT
(AS PER IS:383 & IS:2386-Part-1-1963 & MORTH 5th REVISION)
Sample Weight :

IS SIEVE WEIGHT CUM. WEIGHT CUMULATIVE % LIMITS AS PER IS:383,1970

SIZE NO RETAINED RETAINED % RETAINED PASSING Zone-I Zone-II Zone-III

10.0mm 100 100 100
4.75mm 90-100 90-100 90-100
2.36mm 60-95 75-100 85-100
1.18mm 30-70 55-90 75-100
0.60mm 15-34 35-59 60-79
0.30mm May-20 Aug-30 Dec-40
0.15mm 0-10 0-10 0-10
Pan

FINENESS MODULUS OF F.A :(SUM OF CUM % RETAINED)/100 =

Remarks:

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/02

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to
Km 146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT PVT.
INDEPENDENT ENGINEER
LTD. IN ASSOCIATION WITH NOKANG INFRA PVT LTD.

EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.

Type of Aggregate : Date of Sampling :
Source of Aggregate : Date of Testing :
Sample Weight :
COARSE AGGREGATE
Location/Source:- Proposed Use:- Date of Testing:-
Type of Material:- Date of Sample:-

GRADATION Total Wt :-

Wt. Retained Passing

Sieve Size Cum. Wt. Retained (gm) Cum. Wt. Retained % Limits as per IS 383
(gm) %

40MM 100
20MM 85-100
10MM 0-20

4.75 MM 0-5
PAN
Remarks:-

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/03

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to Km
146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD
: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT
INDEPENDENT ENGINEER
PVT. LTD. IN ASSOCIATION WITH NOKANG INFRA PVT LTD.
EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.
Prepared by QA/QC
Rock Bolt Pull Out Test
Date
Tunnel NATM
Date of Installation : Sheet No:
Date of Testing : Site:

Chainage:-

Location: Tunnel -

Bolt :- Diameter- Strength :-- Length -

Anchorage :- Type - Diameter:-

Load Load Displacement reading Load v/s Displacement

30
Displaceme
Remarks 28
(Ton) (kn) Reading 26
nt
24
(mm) (mm) 22
20
18
16
14
12
Load( Ton)

10
8
6
4
2
0
0 5 10 15 20 25 30 35 40

Displacement(mm)
TEST RESULTS : Maximum Pull Force :-

Displacement at Maximum Pull Force :- Maximum Displacement in Test :-

Nature of Failure or Yeild :Nil

Other Remarks : Passed

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/04

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km
128.835 to Km 146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT PVT. LTD. IN ASSOCIATION
INDEPENDENT ENGINEER
WITH NOKANG INFRA PVT LTD.

EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.

NEEDLE PENETROMETER REPORT

Date:
Accelerator Dosage Amb. Temp. at Tunnel
Accelerator Temp. OC Grade- Box No.
Penetrometer Kandle Readings:

Time min / h 10 20 30 40 50 60 120 180 240 300 360 420

Measurement 1

Measurement 2

Measurement 3

Measurement 4

Measurement 5

Measurement 6

Measurement 7

Measurement 8

Measurement 9

Measurement 10

Average

Strength MPa

Temperature

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/05

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to
Km 146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT PVT.
INDEPENDENT ENGINEER
LTD. IN ASSOCIATION WITH NOKANG INFRA PVT LTD.
EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.
Type of Aggregate : Date of Sampling :
Source of Aggregate : Date of Testing :
Sample Weight :
Prepared
Moisture Content
by
Tunnel Date
SAMPLING DATE: LAB REF. NO. : ……………………
TESTING DATE: SAMPLED BY: ………………………
MATERIAL SOURCE : SAMPLING LOCATION :…………
AGGREGATE SIZE:

1 2 Average
Wt. of Wet Agg. + Container W1, (gm)
Wt. of Oven Dry Agg. + Container W2, (gm)
Wt. of Container W3, (gm)
Wt. of Dry Aggregate W4 = W2 - W3, (gm)
Total M.C. TMC = (W1 - W2)/W4 x100, (%)
Absorption Ab, (%)
Free M.C. =TMC - Ab, (%)

AGGREGATE SIZE:

1 2 Average
Wt. of Wet Agg. + Container W1, (gm)
Wt. of Oven Dry Agg. + Container W2, (gm)
Wt. of Container W3, (gm)
Wt. of Dry Aggregate W4 = W2 - W3, (gm)
Total M.C. TMC = (W1 - W2)/W4 x100, (%)
Absorption Ab, (%)
Free M.C. =TMC - Ab, (%)
AGGREGATE SIZE:
1 2 Average
Wt. of Wet Agg. + Container W1, (gm)
Wt. of Oven Dry Agg. + Container W2, (gm)
Wt. of Container W3, (gm)
Wt. of Dry Aggregate W4 = W2 - W3, (gm)
Total M.C. TMC = (W1 - W2)/W4 x100, (%)
Absorption Ab, (%)
Free M.C. =TMC - Ab, (%)
Remarks:

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/06

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to Km
146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT PVT. LTD.
INDEPENDENT ENGINEER
IN ASSOCIATION WITH NOKANG INFRA PVT LTD.
EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.
CHECKLIST FOR SHOTCRETE THICKNESS
REPORT NO DATE
SITE & LOCATION CH/ROUND NO
TYPE OF SUPPORT REQUIRED THICKNESS
LAYER GRADE

DRILL HOLE OBSERVED THICKNESS IN MM

SI NO IDENTIFICATI AVERAGE OF CORE LENGTH
L1 L2 L3 AVG
ON

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/07

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to Km
146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT PVT.
INDEPENDENT ENGINEER
LTD. IN ASSOCIATION WITH NOKANG INFRA PVT LTD.
EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.
Concrete / Shotcrete (Pour Card) Prepared by
Date:
Tunnel SBTP T-1
Grade :…………………………………….. Site / Location: ………………………………………….
Shift :……………………………………

Design Mix No.: ……………………………………….. Structure: ………………………………………………..

Starting Time : ……………..
Type of placing equipment :………………………… Lift No. : …………………………………………………
Total Volume :………………………..m3
Pouring Date: Location Chainage

Volume / Concrete
Challan Cumuli. Arrival time on Slump Ambient Start time of
Truck No. Mix. No. truck Temp.
No. volume (m3) site (mm ) Temp. (C) placing
(m3) (C)

Remarks:

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/08

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to Km 146.300 for Design Length = 17.465 Km) in Himachal
Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT PVT. LTD. IN ASSOCIATION WITH NOKANG INFRA PVT LTD.
INDEPENDENT ENGINEER

EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.

Shotcrete Core Compressive Strength Results (As per IS : 516 )
Date of Pannel Casting Grade of Shotcrete
Date of Testing Accelerator Dosage
Location Accelerator Brand

Chainage Slump(mm)

Avg. core
Area Corrected Equivalen Strength
Length of
Date of Dia of Core Wt. of Volume Density Load Correctio Core t Core
Sl. No. Age in Days Core L/D Ratio Remarks
Testing (mm) Core (Kg) (m³) (Kg/m³) (KN) n Factor strength Strength
(mm) (mm²) (N/mm²)
(N/mm²) (N/mm²)

Remarks:

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.

 SPS/SBKS/TU/09

Construction of 4 laning of NH 5 from Kaithlighat to Shakral Village (Shimla Bypass Package I: from Km 128.835 to
Km 146.300 for Design Length = 17.465 Km) in Himachal Pradesh on Hybrid Annuity Mode

CLIENT : NATIONAL HIGHWAY AUTHORITY OF INDIA

CONCESSIONAIRE : SHIMLA BYPASS KAITHLIGHAT SHAKRAL PVT. LTD

: M/s HEXA CO. IN JOINT VENTURE WITH M/s L.N MALVIYA INFRA PROJECT
INDEPENDENT ENGINEER
PVT. LTD. IN ASSOCIATION WITH NOKANG INFRA PVT LTD.
EPC CONTRACTOR : M/s. S.P.SINGLA CONSTRUCTION PVT. LTD.
COMPRESSIVE STRENGTH OF GROUT CUBES
Test Method : ( IS 516 )
Grade of Grout Date of Casting
Grade of Cement Size of Cube (cm) 10 x 10 x 10 cm

Location Volume of Cube (CC) 125

Water Cement Ratio Structure
Cement Brand Chainage/RD

Age in Cube
Failure Average
Date of Identifica Weight of Density of Cube Strength
SI NO Load Strength Remarks
Testing tion Cube (g) (g) (N/mm²)
Days (KN) (N/mm²)
Number

Remarks:-

EPC Contractor's Rep. Concessionaire's Rep. Independent Engineer's Rep.