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PPD Fuels and Combustion Lesson 1
PPD Fuels and Combustion Lesson 1
PPD Fuels and Combustion Lesson 1
Learning Outcomes
Intended Students should be able to meet the following intended learning outcomes:
Learning 1. Solve problems using numerical methods for Linear Equations.
Outcomes 2. Be able to use different techniques and methods for Linear Equations.
Targets/ At the end of the lesson, students should be able to:
Objectives Explain the steps involved in using Gaussian Elimination.
Solve Root-Finding Problems Using Gaussian Elimination.
(For further instructions, refer to your Google Classroom and see the
schedule of activities for this module)
Lecture Guide
Introduction
Fuel - is any substance or combustible material that by rapid oxidation or
burning produces heat and light. An example of a fuel is coal or gasoline.
A fuel is composed of chemical elements which, in rapid chemical union
with oxygen, produce combustion.
Fossil fuels are fuels that originate from the earth as a result of the slow
decomposition and chemical conversion of organic material. The basic
forms of fossils are solid (coal), liquid (oil), and natural gas.
Synthetic fuels or synfuels, the new combustible-fuel-options, are liquid or
gaseous fuels derived largely from coal, oil shale, and tar sands.
CLASSIFICATIONS OF FUELS
Crude oil is the term used from the raw petroleum as it comes from the oil wells.
1. Natural gas
The gaseous hydrocarbons are usually associated with liquid
petroleum, either standing above the liquid in the earth or dissolved
in it.
2. Gasoline
Liquid petroleum fuel intended for use in spar-ignition engines.
Specific gravity is 0.70 to 0.78
3. Kerosene
The next fraction heavier than gasoline
Intended for use in lamps, heaters, stoves, and similar appliances
Excellent fuel for compression-ignition engines and for aircraft gas
turbines
Specific gravity is 0.78 to 0.85
4. Distillate
Slightly heavier than kerosene
Obtained from some Western United States crude by distillation at
atmospheric pressure
Substantially the same uses as a kerosene
5. Diesel Fuel
Petroleum fractions that lie between kerosene and lubricating oils
It covers a wide range of specific gravity
Composition is controlled to make them suitable for use in various
types of CI engines.
6. Fuel oils
Covers a wide range of specific gravity
Distillation is similar to that of Diesel oils
Its compositions do not require such accurate control as in Diesel
oils for it is used in continuous burners.
7. Lubricating oils
Made up in part from heavy distillates of petroleum and in part from
Types of Hydrocarbons
1. Paraffin (C n H 2 n +2)
Ex. Heptane, C 7 H 16
2. Olefins ( C n H 2n )
Ex. Octane, C 8 H 16
Cracking of Hydrocarbons
Cracking is the process of splitting hydrocarbon molecules into smaller
molecules. It is used to obtain lighter hydrocarbons (such as used in
gasoline) from heavy hydrocarbons (say, Crude oil)
o Ex. Alkane molecules crack into a smaller member of the alkane
subfamily and a member of the alkene subfamily.
Cracking can proceed under the influence of high temperatures (thermal
cracking) or catalysts (catalytic cracking or “cat cracking”).
Catalytic Cracking also produces gasoline with better antiknock
properties than does thermal cracking.
Gaseous Fuels
1. Natural Gas
Obtained from oil wells
3. Blast-Furnace Gas
A by-product of melting iron ore
4. Produces Gas
5. Sewage-Sludge Gas
Obtained from sewage disposal plants
m
ρ=
V
(
ρ60 ° F= ρwater @ 60 ° F Sg @
60 ° F
60 ° F )
=62.4 ( 0.887 )=55.35 lb /¿ft 3
SG ( 15.6 °C
)=
141.5
=
141.5
15.6 ° C ° API +131.5 28+131.5
=0.887
m m
V t =V o [ 1+0.0007 ( t−t o ) ] → = [ 1+0.0007 (t−t o) ]
ρt ρo
ρo 0.887 kg
ρt = = =0.894
[1+0.0007(t−t o )] [1+0.0007(4.44−15.6)] li
ASME formula:
HHV = 41130 + 139.6(°API) → kJ/kg
HHV = 17680 + 60(°API) → Btu/lb
Sherman and Knoff Formula:
HHV = 18 250 + 40(°Baume −10 ¿ → Btu /lb
HHV = 42 450 + 93(°Baume −10 ¿ → k J/kg
Bureau of Standard Formula:
For power plant application, the commonly used solid fuel is coal.
Coal Compositions
Coal has these components distributed throughout its mass: a) coal
substance, b) mineral matter, and c) moisture.
Coal substance consists of many organic compounds by carbon, hydrogen,
and oxygen from original vegetable matter. The exact composition varies
but does not affect practical coal burning.
The mineral matter to some extent was in the original vegetable fibers.
Water, which percolated through the peat, bogs and coal seams, contained
dissolved salts and deposited most of the mineral content of the coal.
The moisture content of coals, often called “mechanical moisture”, means
water retained by coal.
CLASSIFICATION OF COALS
There are many ways of classifying coal according to its chemical and
physical properties. The most accepted system is that one used by the
American Society for Testing and Materials (ASTM), which classifies coals
by grade or rank according to the degree of metamorphism (change in form
and structure under the influences of heat, pressure, and water), ranging
from the lowest state (lignite) to the highest (anthracite)
These classifications are briefly described below in descending order:
1. Anthracite coal
The highest grade of coal
Contains a high content, 86% to 98% by mass, of fixed carbon on
a dry, mineral-matter-free basis and a low content of volatile
matter less than 2% to 14 % by mass (chiefly methane, C H 4 ¿
Very hard coal having a shiny black luster
A brittle coal that borders on graphite at upper end of fixed
carbon.
Non-coking
With high percentage fixed carbon
Note:
o Graphite is a moderately soft allotropic form of carbon. Carbon
crystallizes perfectly into diamond, imperfectly into graphite and is
amorphous (having no regular structure, non-crystalline) in
anthracite and charcoal.
o The anthracite rank of coal is subdivided into three groupings, in
descending of fixed-carbon percent, as follows:
Metha-anthracite, greater than 90%
Anthracite, 92 % to 98%
Semi-anthracite, 86% to 92%
2. Semi-anthracite coal
Not used commercially as steam coal
With less fixed carbon
With 8 to 14 % volatile matter
Less luster
Burns with larger and more luminous flames
3. Semi-bituminous coal
Highest grade of bituminous coal
Burns with very small amount of smoke
Softer than anthracites coals
Contains 14 to 22 % volatile matter
Has a tendency to break into small sizes during storage or
transportation.
4. Bituminous coal
Soft and with high percentage of volatile matter
Burns with long yellow and Smokey flames
Cary greatly in percentage of volatile matter, moisture, ash and
sulfur.
Classified as free-burning and caking or coking.
5. Sub-bituminous coal
Sometimes known as black lignites
Low grade bituminous coal which has lost the woody, structural
appearance of lignites
Disintegrates when exposed to the air and requires careful
Components of Coals
1. Coal substance – part of coal consisting of organic compounds of carbon,
hydrogen, and oxygen that are derived from the original vegetable.
2. Mineral Matter- composed of inorganic compounds which to some extent
with in the original wood.
3. Moisture Content – referred to as mechanical moisture and means water as
such retained by the coal.
1. Heating Value or Calorific Value – the equivalent heat content in a unit mass
fuel; determined either by calorimetric measurement or by Dulong’s
formula.
o Dulong’s Formula (Solid Fuels) for higher heating value
LHV = HHV – Q L
COAL ANALYSIS
There are two types of coal analysis: proximate and ultimate, both done on
a mass-percent basis.
Both methods may be used on:
o “As- received Basis”, useful for combustion calculations
o “Moisture-Free-Basis”, avoids variation of the moisture content even
in the same shipment and certainly in the different stages of
Fixed Carbon
o It is the elemental carbon that exists in coal.
o Its determination is approximated by assuming it to be the
difference between the original sample and the sum of volatile
matter, moisture, and ash.
Volatile Matter
o It is that portion of coal, other than water vapor, which is driven off
when the sample is heated in the pre absence of oxygen in a
standard test (up to 1750 °F for 7 minutes)
o It consists of hydrocarbon and other gases that result from
distillation and decomposition.
Moisture
o it is determined by a standard procedure of drying in an oven
o this does not account for all the water present, which includes
combined water and water of hydration
o there are several other terms for moisture in coal. One, inherent
moisture, is that, existing in the natural state of coal and considered
to be part of the deposit, excluding surface water.
Ash
o it is the inorganic salts contained in coal.
o It is determined in practice as the non-combustible residue after the
combustion of dried coal in a standard test (at 1380 °F).
2. Ultimate Analysis
It is a special type of gravimetric analysis in which the constituents are
reported by atomic species rather than by compound.
In this analysis, combined hydrogen from moisture in the fuel is added
to hydrogen from the combustive compounds.
It is an analysis showing the chemical elements of coals such as carbon,
hydrogen, oxygen, nitrogen, sulfur, ash, and moisture. Elements are
presented in percentage by weight.
C – Carbon
H – Hydrogen
O – Oxygen
N – Nitrogen
S - Sulfur
A – Ash
W – Moisture
Bases of Reporting the Ultimate Analysis
a. “As-received” or “As Fired” basis
C + H + O + N + S + A + W = 100%
b. Dry or moisture-free basis
C+ H + O + N + S + A = 100 %
c. Moisture and Ash Free or Combustible Basis
C+ H + O + N + S = 100 %
d. Moisture, Ash, and Sulfur-free basis
C+ H + O + N = 100 %
Note:
o The first basis, as fired, is of most use to the power-plant operator
because it shows the constituents of the fuel in the same condition as
it was weighed and supplied to the furnace.
o The remaining methods are used primarily for comparing coals from
various sources.
o To transfer an analysis from as received to dry, it is only necessary to
PROXIMATE ULTIMATE
W VM FC A S H2 C N2 O2
9.77 34.15 47.45 8.63 0.75 5.34 66.23 1.51 17.54
% % % % % % % % %
a. Consider the “As-received” analysis
Deduct 1/9 of W from H 2 to obtain the ‘’as-received’’ percent H 2 , and
deduct 8/9 of W from O2 to obtain the ‘’as-received’’ percent of O2.
C=
66.23 73.40 %
0.9023
H 2=
4.25 4.71 %
0.9023
O 2=
8.86 9.82 %
0.9023
N 2=
1.51 1.67 %
0.9023
S=
0.75 0.83 %
0.9023
A=
8.63 9.57 %
0.9023
TOTAL 100.00 %
Solving for the Heating value
HV = 14600 C+ 62000 H 2−
O2
8 (
+4050 S )
HV = 14600(0.7340)+62000 0.0471−
0.0982
8 (+ 4050(0.0083) )
HV = 12 909.165 Btu/lb
c. Consider the Ash and Moisture-free (combustible) Analysis
To obtain the combustible analysis, divide each component, except Ash and
Moisture, of the as received analysis by the following factor:
Factor =1−
0.0863+ 0.977
100 ( =0.8160 )
C=
66.23 81.16 %
0.816
H 2=
4.25 5.21 %
0.816
O 2=
8.86 10.86 %
0.816
N 2=
1.51 1.85 %
0.816
S=
0.75 0.92 %
0.816
TOTAL 100.00 %
HV = 14600 C+ 62000 H 2− ( O2
8 )
+4050 S
HV = 14 275.17 Btu/lb
HV = 14600 C+ 62000 H 2−
O2
8 (
+4050 S )
HV = 14600 ( 0.8192 ) +62000 0.0526− (
0.1096
8 )
+4050 ( 0 )
HV = 14 372.12 Btu/lb
COMBUSTION
DEFINITIONS AND USEFUL INFORMATION
Combustion is the rapid chemical union with oxygen of an element in which
the exothermic heat of reaction is sufficiently great and the rate of reaction
is sufficiently fast that useful quantities of heat are liberated at elevated
temperature.
Combustion is synonymous with oxidation and is the union of oxygen with a
combustible material.
COMBUSTION CHEMISTRY
1 kg C+
8
3
kg O2 =
11
3 ()
kg C O 2 ( )
Oxygen required for 1 kg C
8
W oc= kg C /¿ kgO2
3
Molal Analysis
1 mole C + 1 mole O2= 1 mole C O2
2. Combustion of Hydrogen, 2 H 2+ O 2=2 H 2 O
Analysis by weight
4 kg H 2 +32 kg O2=36 kg H 2 O
1 kg H 2 +8 kg O2=9 kg H 2 O
Oxygen required for 1 kg H 2
W O H =8 kg H 2 /¿ kg O2
2
Molal Analysis
2 moles H 2 +1 mole O2=2 moles H 2 O
1
1 mole H 2 + mole O2=1 mole H 2 O
2
3. Combustion of Sulfur, S+O 2=S O 2
Analysis by Weight
32 kg S+32 kg O2=64 kg S O2
1 kg S+1 kg O2=2 kg S O2
Oxygen required for 1kg sulfur
W OS =¿1 kg S/ kg O2
Molal Analysis
1 mole S+1 mole O2=1 mole S O2
4. Incomplete Combustion of Carbon, 2 C+O2=2CO
Analysis by Weight
24 kg C + 32 kg O2 = 56 kg CO
1 kg C+ ( 43 ) kg O =( 74 ) kg CO
2
4
W OC = kg C /¿ kg O2
3
Molal Analysis
2 moles C + 1 mole O2= 2 moles CO
1 mole C + ½ moleO2 = 1 mole CO
W a=
Wo
=
8
3
C +8 H 2−
O2
8
+S ( )
0.231 0.231
Equation by Vopat
W a=11.5C+ 34.5 H 2− ( O2
8 )
+4.32 S
Equation by Potter
W a=11.53C+ 34.36 H 2− ( O2
8 )
+ 4.32 S
W a=11.44C +34.32 H 2 − ( O2
8 )
+ 4.29 S
By Volume,
3 3 3 3 3 3
1 m C 2 H 4 + 3 m O2+ 11.28m N 2 =2 m C O2 +2 m H 2 O+11.28 m N 2
Analysis by Weight,
[12(2) + 4(1)] + 3(32) + 11.28(28) = 2(44) + 2(18) + 11.28(28)]
Relative Weight,
Weight Analysis,
28 kg Fuel + 120 kg O2 + 394.8 kg = 88 kg C O2 + 36 kg H 2 O + 24 kg O2 +
394.8 kg N 2
Atom balance,
Carbon: n = b; b = n
Hydrogen: m = 2c; c = 0.5m
Oxygen: 2a = 2b + c; a = n + 0.25m
Substituting the coefficients,
C n H m +(1+e) ( n+0.25 m ) O2+ 3.76 ( 1+ e )( n+ 0.25 m) N 2=nC O2+ 0.5 m H 2 O+ e ( n+ 0.25 m) O2+ 3.7
W aa = [ 12 n+m ]
137.28 ( n+ 0.25 )
(1+e)
COMBUSTION PRODUCTS
[
1+ 1+0.25 ( 12CH )]+3.76 (1+e)[ 1+0.25( 12CH )]
2 2
100 100
C O 2= =
1+ [ e +3.76 ( 1+e ) ] 1+ 0.25
[ ( 12 H 2
C )] (
1+ ( 3.76+ 4.76 e ) 1+
3 H2
C )
100 100
C O 2= =
1+3.76 1+ ( 3 H2
C )
+ 4.76 e 1+
3 H2
C ( ) ( 1+ 3.76+ 11.28
H2
C )
+ 4.76 e 1+
3H2
C ( )
Solving for the value of e,
[
1+ 3.76+ 11.28 ( HC )]+ 4.76 e (1+ 3CH )= C100O
2 2
4.76 e 1+ ( 3 H2
C
= )
100
C O2
− 3.76+ 11.28
H2
C [
−1 ( )]
LSPU SELF-PACED LEARNING MODULE: TECHNOLOGY FOR TEACHING AND LEARNING
Prepared by: ALBERTO D. YAZON, PhD
Republic of the Philippines
Laguna State Polytechnic University
ISO 9001:2015 Certified
Province of Laguna
Level I Institutionally Accredited
e=
(
100−C O2− 3.76 +11.28 ) H2
C
C O2
=
[ [
100− 1+ 3.76+11.28
H2
C ]]
C O2
4.76 e (1+
C ) ( 4.76+14.28 HC ) C O
3H 2 2
CO 2 2
100−(4.76 +11.28
C )
H 2
CO 2
e=
(4.76 +14.28 HC ) C O 2
2
e=
(
100− 4.76 +11.28
H2
C
C O2 ) → By Maleev
( H
4.76 +14.28 2 C O2
C )
A : F Ratio in Terms of H 2∧¿ C,
W aa=
137.28(n+0.25 m)(1+ e)
=
(
137.28 1+0.25
H2
C
(1+e))
12n+ m H2
12+
C
m 12 H 2
But, =
n C
W aa=
[
137.28 1+0.25 ( 12CH )]( 1+ e) = 137.28 (1+ 3CH )( 1+ e)
2 2
12 (1+ )
12 H 2 H 2
12+
C C
11.44 (1+
C )
3H 2
(1+e )
W =
(1+ HC )
aa
2
7.65 HHV
W ta =
10 000
N2 = 2.2 % C O2 = 0.4 %
Calculate:
a. The molecular mass of weight of the natural gas
b. The gravimetric analysis of the natural gas
c. The gravimetric analysis per element
d. The amount of air required per kg fuel for complete combustion and an
excess air 50 %
e. The volumetric rate of air required at a pressure of 101.325 kPaa and
temperature of 15.56 °C for a fuel mass flow rate of 50 kg/min.
f. The amount of air required per m3of fuel at 116 kPaa and 27 °C
Solution:
a) Solving for the molecular mass or weight
MW = 16 C H 4+ 30C 2 H 6+ 28 N 2+ 44 C O2
MW = 16 ( 0.598 ) +30 ( 0.376 ) +28 ( 0.022 ) +44 ( 0.004 ) =21.64kg/kgmol
fuel
b) Gravimetric analysis by component
C2 H6 30(C 2 H 6 )
MW [ 30 ( 0.376 )
21.64 ](100 %)
52.13 %
N2 28(N 2 )
MW [ 28 ( 0.022 )
21.64 ](100 % )
2.85 %
C O2 44 (C O2 )
MW [ 44 ( 0.004 )
21.64 ](100 %)
0.81 %
TOTAL 100 %
H2 4 C H 4 +6 C 2 H 6 4 (0.598)+6(0.376) 21.47
(100 %) (100 %) 9%
MW 21.64
N2 28 N 2 28(0.022) 2.847
(100 % ) (100 %) %
MW 21.64
TOTAL 100
%
d) Solving for the actual air required per kg fuel
W aa=
( 1+e ) W a ( 1+ e ) 8
0.231
=
0.231 3
C +8 H 2−
O2
8 [ (
+S ) ]
W aa=
( 1.50 ) W a ( 1.50 ) 8
0.231
=
0.231 3 [ (
( 0.7508 ) +8 0.2148−
0.0059
8
+0 ) ]
W aa=21.12kg air per kg fuel
ma Ra T a 1206( 0.28708)(15.56+273) 3
V a= = =985.71 m /min
Pa 101.325
Performance Tasks
EXERCISES 1
Comprehensive The score of the The score of the SAQ The score of the The score of the
Ability SAQ and and Activities is SAQ and SAQ and
Activities is around 70% to 89% Activities is Activities is
around 90% to Correct. around 40% to around 0% to
100% Correct. 69% Correct. 39% Correct.
Workmanship The neatness of The neatness of the The neatness of The neatness
the solution for solution for the SAQ the solution for of the solution
the SAQ and and Activities is the SAQ and for the SAQ
Activities is very good quality. Activities is and Activities
good quality. standard needed
quality improvement
Learning Resources
Francisco, Jose R. (2014). Lecture Notes in Power Plant Design