Professional Documents
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GT HER 2023 - Approved
GT HER 2023 - Approved
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
RISK RATING
NO HAZARD HAZARD CATEGORY CATEGORY
MAJOR CONTROL / COMMENT / CONTROL RECOVERY
HAZARD LOCATION THREATS TOP EVENTS CONSEQUENCES REMARKS 2
NO NO P E A R RR RISK DOCUMENT REMARKS BARRIER BARRIER
LOPC of LPG may lead to
Vapour Cloud Explosion
(VCE) and may impact: P -
Potential multiple fatalities E
- Black smoke formation
after explosion and fire
causes by the release of
LPG. Moderate impact A -
Local damage R - Major
international consequence
LOPC of LPG may lead to jet
fire and may impact: P -
Potential single fatality E -
Black smoke formation after
explosion and fire causes by
the release of LPG.
Moderate impact A - Minor 1. in 2014 -
damage R - Considerable LandSlide at ROW
1. 1. External Corrosion 2. impact LOPC of LPG may to TSET lead to
Internal Corrosion 3. lead to flash fire and may LOPC of Liquid
Equipment or parts failure e.g Butane and 1. (outside GT
impact: P - Potential single
gasket, o-ring failure, tubing, 1. Loss of Primary Propane incident) in
fatality E - Black smoke 2015 - RGT
1. Propane and Butane in fitting, valve passing, small Containtment formation after explosion 1. Refer to Bow tie
bore failure and etc 4. C5 C3 C3 C5 C5 2. LPG Leak - incident, LOPC
1.03 LPGs (e.g. Propane) Pipeline: 1- Kuantan RO 2- and fire causes by the YES
Neighbouring Plant upset (fire 2. Loss of control from release of LPG. Moderate 2. digital fencing Kuantan (sg ular) during Propane
Kerteh RO 2009 due to Transfer from
or explosion) 5. Overpressure excavation activity impact A - Minor damage R -
6. Geohazard corrosion Barge to RGT
Considerable impact LOPC of
Platform
2. Unauthorised activities from LPG may lead to pool fire 3. Major LOPC at
third party e.g excavation and may impact: P - KP 18 PGU 1 Kg
Potential major injury E - Semayor Kerteh
Black smoke formation after 04 July 2021
explosion and fire causes by
the release of LPG.
Moderate impact A - Minor
damage R - Limited impact
LOPC of LPG may lead to
unignited release and may
impact: P - Not applicable E -
Moderate impact causes by
pollution to undeground
w ater in soil A - Not
applicable R - Not applicable
Loss of control may lead to :
P - Potential major injury E -
Slight impact A - Local
damage R - Considerable
impact
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
LOPC of LPG may lead to
Vapour Cloud Explosion
(VCE) and may impact: P -
Potential multiple fatalities E
- Black smoke formation
after explosion and fire
causes by the release of
LPG. Moderate impact A -
Local damage R - Major
international consequence
LOPC of LPG may lead to jet
fire and may impact: P -
1 H-01 Hydrocarbons Potential single fatality E -
Black smoke formation after
explosion and fire causes by
the release of LPG. 1. 1) 2013-
1. 1. External Corrosion 2. Moderate impact A - Minor Kerteh Incident,
damage R - Considerable LOPC near sump
Internal Corrosion 3.
impact LOPC of LPG may tank (scraper and
Equipment or parts failure e.g
gasket, o-ring failure, tubing, 1. Loss of Primary lead to flash fire and may Launcher) -
impact: P - Potential single C4 C3 C3 C4 C4 unignited Gas
1.05 Condensate NGL 1. Kerteh RO fitting, valve passing, small YES 1. Refer to Bow tie
Containtment fatality E - Black smoke release and liquid
bore failure and etc 4.
formation after explosion spillage from
Neighbouring Plant upset (fire and fire causes by the sump tank. (PSV
or explosion) 5. Overpressure
release of LPG. Moderate Poping in UPV
6. Geohazard
impact A - Minor damage R - Blow dow n drum
Considerable impact LOPC of chamber)
LPG may lead to pool fire
and may impact: P -
Potential major injury E -
Black smoke formation after
explosion and fire causes by
the release of LPG.
Moderate impact A - Minor
damage R - Limited impact
LOPC of LPG may lead to
unignited release and may
impact: P - Not applicable E -
Moderate impact causes by
pollution to undeground
w ater in soil A - Not
applicable R - Not applicable
1. 1) 2013-
1. 1. Dropped Object, Aviation Kerteh Incident,
Threat, Moving Vehicle, LOPC near sump
w eldment failure, soil collapse tank (scraper and
due to land slide, 1. Loss of control from Loss of control may lead to : Launcher) -
excavation/dig up (based on moving vehicle / lifting P - Potential major injury E - D3 D3 C 1 C 1 D3 unignited Gas
1.05 Condensate NGL 1. Kerteh RO depth), civil and mechanical activity / excavation Moderate impact A - Minor NO release and liquid
w ork, blidning/deblininding, activity damage R - Slight impact spillage from
flange breaking and etc) 2. sump tank. (PSV
Inspection task 3. Pigging Poping in UPV
activity Blow dow n drum
chamber) 1
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Major LOPC
1. 1. Kerteh RO 2. Kuantan Loss of control may lead to : at PGU 2,Sector 3
RO and KTN CS 3. Segamat 1. 1. Unauthorised activities KP 197 Ulu Tiram
RO and SCS 4. Pasir Gudang 1. Loss of control from P - Potential major injury E - D3 D1 D3 D3 D3 incident 2015 2.
1.06 Hydrocarbon Gas RO 5. Seremban RO 6. Shah from third party e.g excavation activity Slight impact A - Local YES Major LOPC at
Alam RO 7. Sitiaw an RO 8. excavation damage R - Considerable Lion Lateral (HDD
Gurun RO impact activity by illegal
3rd party) 2017
1. 1. Operation
daily w alkaround 2.
Lube oil alarm for
gas turbine and
compressor
(pressure, level,
temperature) 3.
Generator lube oil
indicator at local
gauge (pressure,
level via dipstick,
1. 1. External Corrosion 2. engine
Equipment or parts failure e.g temperature) 4.
gasket, o-ring failure, tubing, Diesel lube oil
fitting, valve passing, small indicator (pressure,
bore failure and etc 3. level,engine
Overpressure 4. External LOPC of Lube oil may lead
1. 1. Kuantan Compressor to: P - Permanent Partial temperature) 5.
Impact - (i.e Dropped Object, 1. Loss of Primary C3 C2 C1 C1 C3 Fire detection in
2.01 Lube oil Station 2. Segamat Aviation Threat, Moving Disability (Blindness) E - NO
Compressor Station Containtment Minor impact A - Slight Unit Enclosure 6.
Vehicle, w eldment failure and Fire suppression
etc) 5. Misoperation i.e human damage R - Slight impact
(CO2) in Unit
error during manual top-up, Enclosure 7. Lube
handling of lube oil during oil sampling
storage and transportation analysis (Unit) 8.
and maintenance activity Fire detection at
Compressor Bulding
9. Monitoring by
PGCC 10. PPE 11.
Operating
procedure 12. SDS
13. Chemical
Reactivity Matrix 14.
HRA and CHRA 15.
SHOC and PPE
2 H-02 Refined Hydrocarbons Training 16. PPM
1. 1. External Corrosion 2.
Equipment or parts failure e.g
gasket, o-ring failure, tubing,
fitting, valve passing, small 1. 1. Operation
1. 1. Kerteh RO 2. Kuantan bore failure and etc 3. LOPC of hydrauliuc oil may daily w alkaround 2.
RO and KTN CS 3. Segamat Overpressure 4. External PPE 3. Operating
RO and SCS 4. Pasir Gudang Impact - (i.e Dropped Object, 1. Loss of Primary lead to: P - Medical procedure 4. SDS 5.
2.02 Hydraulic Oil Treatment case E - Slight D2 D1 D1 D1 D2 NO
RO 5. Seremban RO 6. Shah Aviation Threat, Moving Containtment impact A - Slight damage R - Chemical Reactivity
Alam RO 7. Sitiaw an RO 8. Vehicle, w eldment failure and Slight impact Matrix 6. HRA and
Gurun RO etc) 5. Misoperation i.e human CHRA 7. SHOC and
error during manual top-up, PPE Training 8. PPM
handling of hydraulic oil during
storage and transportation
and maintenance activity
1. 1. External Corrosion 2.
Equipment or parts failure e.g
gasket, o-ring failure, tubing,
1. 1. Operation
fitting, valve passing, small daily w alkaround 2.
1. 1. Kerteh RO 2. Kuantan bore failure and etc 3. LOPC of diesel fuel may lead
PPE 3. Operating
RO and KTN CS 3. Segamat External Impact - (i.e Dropped to: P - Medical Treatment procedure 4. SDS 5.
RO and SCS 4. Pasir Gudang Object, Aviation Threat, 1. Loss of Primary case E - Slight impact A - C2 C1 C1 C3 C3
2.03 Diesel fuel RO 5. Seremban RO 6. Shah Moving Vehicle, w eldment Containtment Slight damage R - NO Chemical Reactivity
Matrix 6. HRA and
Alam RO 7. Sitiaw an RO 8. failure and etc) 4. Considerable impact (Akta
Gurun RO Misoperation i.e human error Kaw alan Diesel KPDNKK) CHRA 7. SHOC and
PPE Training 8. PPM
during manual top-up, 9. EOC
handling of diesel fuel during
storage and transportation
and maintenance activity
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
Slip, trip and fall due to
cellulosic material may lead
to: P - Major Injury E - Slight
impact A - Slight damage R -
Slight impact Fire incident
1. 1. Kerteh RO 2. Kuantan
due to cellulosic material 1. 1. Operation
RO and KTN CS 3. Segamat may lead to: P - Major injury daily w alkaround 2.
RO and SCS 4. Pasir Gudang C3 C1 C1 C1 C3
3.01 Cellulosic Material RO 5. Seremban RO 6. Shah 1. 1. Poor housekeeping 1. Slip , trip and fall E - Slight impact A - Slight NO PPE 3. Operating
damage R - Slight impact procedure 4. PPE
Alam RO 7. Sitiaw an RO 8.
Gurun RO Depletion of natural Training
Other flammable resources due to overusage
3 H-03
materials of cellulosic material may
lead to: P - not applicable E -
Slight impact (D1) A - not
applicable R - not applicable
Flash fire incident due to 1. 1. Operation
1. 1. Filter replacement pyrophoric material may lead
1. 1. Kerteh RO 2. Kuantan activity for filter separator (V- 1. Contact w ith to: P - Medical Treatment C2 C1 C1 C1 C2
daily w alkaround 2.
3.02 Pyrophoric Material surrounding NO PPE 3. Operating
RO 1010/20/30) 2. Pigging carry Case E - Slight impact A -
over atmosphere Slight damage R - Slight procedure 4. PPE
Training
impact
Object projectile incident
due to accidental release
1. Helium, nitrogen, may lead to: P - Potential
1. 1. Misoperation i.e human
callibration gas, standard single fatality E - Slight
gas, FM200, CO2 gas, error during handling, impact A - Slight damage R -
transportation and
inergen, LPG, oxygen, maintenance activity 2. Considerable impact
acetylene, Nox, CO, H2S, Asphyxiation incident due to 1. 1. Operation
External corrosion 3.
Bottled Gases under R410A, R-32, R-22, ABC Fire Mechanical / parts failure 4. accidental release may lead daily w alkaround 2.
5.01 extinguisher, SCBA 1. Kerteh 1. Accidental release to: P - Potential single B4 B1 B1 B3 B4 NO PPE 3. Operating
Pressure RO 2. Kuantan RO and KTN Expired 5. High heat / fatality E - Slight impact A - procedure 4. PPE
overpressure 6. External
CS 3. Segamat RO and SCS Impact - (i.e Dropped Object, Slight damage R - Training
4. Pasir Gudang RO 5. Considerable impact Fire
Aviation Threat, Moving
Seremban RO 6. Shah Alam Vehicle, w eldment failure and incident due to accidental
RO 7. Sitiaw an RO 8. Gurun release may lead to: P -
RO etc) Medical Treatment Case E -
Slight impact A - Slight
damage R - Slight impact
1. 1. PPE 2.
Potential single fatality due
1. Subsea pipeline at: 1. 1. 1. Misoperation 2. Diving to drow ning may lead to: P - Operating
Hyperbaric operations equipment failure B4 B1 B1 B3 B4 procedure 3.
5.05 Gurun RO 2. Seremban RO 3. 1. Drow ning Single fatality E - Slight NO
(diving) Pasir Gudang RO (mechanical) 3. External impact A - Slight damage R - Subsea surveilance
impact - w ater current and etc 4. PADI training and
Considerable impact competency
Oil and hydrocarbon N/A N/A N/A N/A N/A Not 1. Refer to H
5.07 1. Refer to H 01.06 1. Refer to H 01.06 1. Refer to H 01.06 Refer to H 01.06 1. Refer to H 01.06
gas under pressure Applicable 01.06
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Scalfolding
certification (Third
party inspector and
PGB Civil) 2. PTW &
JHA 3. Scalfoding
Procedure and PTS
1. - Unstable foundation/ W orking at Height 1. 1. LTI W AH at
4. Permanent PCEPE 2022 2.
ground / trench (Platform,
Ladder, Scaffolding, loose Structure Single fatality
Inspection 5. Hand W AH at PIC 2017
connection, corroded, poor rails, Cage 6. Body 3. RW C trip and
1. W orking At Height > 2m surface condition) - Poor
at: 1. Kerteh RO 2. Kuantan quality and not to Potential multiple fatalities Harness and fall at offshore
due to falling from height periodic checking 7. platform 2021 4.
RO and KTN CS 3. Segamat specification of the material
6.01 Personnel at height >2 RO and SCS 4. Pasir Gudang for w orking at height - 1. Falling From Height may lead to: P - Single C 4 N/A C 1 C 4 C 4 YES Medical Aid, ERP LTI at oil tanker in
m fatality E - Not applicable A - and Rescue Plan 8. 2021 5. LTI
RO 5. Seremban RO 6. Shah Overloading of the Platform - Slight damage R - Major DOSH Scaffolding during performing
Alam RO 7. Sitiaw an RO 8. Modification of scaffolding -
National impact design apoproval Trunk deck
Gurun RO Not Inspected by competent guideline 9. W AH onboard LNG
person - No Training - No Fall
protection device - No Edge training and vessel 6. Single
scaffolding fatality at MMHE
Protection - Over Reaching
and over balancing competency 10. Pasir Gudang
Ladder inspection 2023
11. Stop w ork
policy (bad
w eather) 12. Mobile
Elevated W orking
Platform (MEW P)
requirements
1. 1. Scalfolding
certification (Third
party inspector and
PGB Civil) 2. PTW &
JHA 3. Scalfoding 1. 1. LTI W AH at
Procedure and PTS PCEPE 2022 2.
W orking at Height Single fatality
1. - Unstable foundation/ 4. Permanent W AH at PIC 2017
ground (Platform, Ladder, Structure 3. RW C trip and
Scaffolding, loose connection, Inspection 5. Hand fall at offshore
corroded, poor surface rails, Cage 6. Body platform 2021 4.
1. W orking At Height < 2m condition) - Poor quality and Harness and LTI at oil tanker in
at: 1. Kerteh RO 2. Kuantan not to specification of the Major injury due to falling periodic checking 7. 2021 5. LTI
Personnel at height <2 RO and KTN CS 3. Segamat material for w orking at height from height may lead to: P - Medical Aid, ERP during performing
6.02 RO and SCS 4. Pasir Gudang - Overloading of the Platform - 1. Falling From Height Major injury (LTI) E - Not C 3 N/A C 1 C 2 C 3 NO and Rescue Plan 8. Trunk deck
m
RO 5. Seremban RO 6. Shah Modification of scaffolding - applicable A - Slight damage DOSH Scaffolding onboard LNG
Alam RO 7. Sitiaw an RO 8. Not Inspected by competent R - Limited impact design apoproval vessel 6. MTC due
Gurun RO person - No Training - No Fall guideline 9. W AH to W AH < 2m at
protection device - No Edge training and UG in 2020 7. LTI
Protection - Over Reaching scaffolding incidnt at UG due
and over balancing competency 10. to falling from
Ladder inspection scaffolding
11. Stop w ork monkey ladder
policy (bad Dec 2016
w eather) 12. Mobile
Elevated W orking
Platform (MEW P)
requirements
Hazards associated
5 H-06 w ith differences in
height
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Zeto Rule #8
2. Barricade 3. PMA
number from DOSH
4. 1. Hoisting /
Lifting equipment
inspection 5.
Vehicle inspection
1. GTR Facilities (process and 6. Lifting plan and
Non Process) - Lifting procedure 7. PPE
1. 1. Gantry crane
equipments i.e overhead 1. "-Unsecure tools and (safety helmet,
crane, mobile crane, chain equipment during lifting - safety shoe) 8. falling on the
mobile crane
block and etc - mobile Unbalance load and unsecure Single fatality due to drop Equipment lifting causing fatality at
elevated w orking platform - foundation (mobile crane) - object lead to: P - Single load capacity 9.
PIC Oct 2017 2.
6.03 Overhead Equipment Fan motor gas cooler - overloading - Unsecure 1. Drop object fatality E - Not applicable A - C 4 N/A C 1 C 2 C 4 YES Lifting equipment / Fatality due to
Lightning arrestor - Air intake Equipment - W ear and Tear Slight damage R - Limited machinery validity
filter replacement - Equipment and lifting cable. - impact 10. Competent misoperation of
side boom during
Scaffolding structure - Flood Not suitable support and operator (mobile lifting / tie-in at
light - Hoisting - Lighting, Air structure crane /
GRAPHITE 2022 3.
Condition, Ceiling (Office skylift/scissor lift)
Building) 11. DOSH
inspection
(overhead
crane/scissor lift)
12. Crane operator,
lifting supervisor
and signal man and
rigger competency
1. Refer to H
1. Refer to H 05.05 and H 1. Refer to H 05.05 and H 1. Refer to H 05.05 Refer to H 05.05 and H N/A N/A N/A N/A N/A Not 1. Refer to H 05.05
6.04 Personnel under w ater 05.05 and H
05.06 05.06 and H 05.06 05.06 Applicable and H 05.06 05.06
1. 1. Bridging
document 2. PTW ,
1. - Cable parted/ snap due to
over tension or corrode. - JMS, JHA 3. BOC
1. Standard / normal lifting and ABR 4. HSE
at: 1. Kerteh RO 2. Kuantan Loose hook and equipment - Major injury due to object Contractor
Underrated lifting Auxillary -
RO and KTN CS 3. Segamat under tension snap lead to: Management
7.01 Objects under tension RO and SCS 4. Pasir Gudang No Inspection and 1. Object under P - Major injury E - Not C 3 N/A C 1 C 3 C 3 NO procedure 5.
maintenance ( no PMA) - tension snap
RO 5. Seremban RO 6. Shah Piping support parted/ snap applicable A - Slight damage Training and
Alam RO 7. Sitiaw an RO 8. R - Considerable impact competencies 6.
Gurun RO due to over tension. - Poor HSE plan
flange make up/ no proper for
establishment
heavy equipment/ long piping including for sub-
contractor
1. 1. Bridging
document 2. PTW ,
1. - Cable parted/ snap due to
JMS, JHA 3. BOC
over tension or corrode. -
1. Complex lifting 1. Kerteh and ABR 4. HSE
RO 2. Kuantan RO and KTN Loose hook and equipment - Single fatality due to object Contractor
Underrated lifting Auxillary -
CS 3. Segamat RO and SCS under tension snap lead to: Management
No Inspection and 1. Object under C 4 N/A C 1 C 3 C 4
7.01 Objects under tension 4. Pasir Gudang RO 5. P - Single fatality E - Not YES procedure 5.
maintenance ( no PMA) - tension snap
Seremban RO 6. Shah Alam Piping support parted/ snap applicable A - Slight damage Training and
RO 7. Sitiaw an RO 8. Gurun R - Considerable impact competencies 6.
due to over tension. - Poor
RO HSE plan
flange make up/ no proper for
establishment
heavy equipment/ long piping including for sub-
contractor
1. 1. Pulling and
1. 1. Bridging pushing pipe
document 2. PTW , using w ire-rope
1. New pipeline fit-up 1. - Cable parted/ snap due to JMS, JHA 3. BOC at PGPP 2016
activity, complex lifting during over tension or corrode. - and ABR 4. HSE causing single
construction at: 1. Kerteh RO Loose hook and equipment - Fatality due to drop object Contractor fatality 2. Pipe
2. Kuantan RO and KTN CS 3. Underrated lifting Auxillary - lead to: P - Single fatality E - Management spool collapse at
Segamat RO and SCS 4. No Inspection and 1. Object under D4 N/A D1 D3 D4 procedure 5. PIC resulting into
7.01 Objects under tension Not applicable A - Slight YES
Pasir Gudang RO 5. maintenance ( no PMA) - tension snap damage R - Considerable Training and 2 LTIs in August
Seremban RO 6. Shah Alam Piping support parted/ snap impact competencies 6. 2017 3. June
RO 7. Sitiaw an RO 8. Gurun due to over tension. - Poor HSE plan 2022 single
RO flange make up/ no proper for establishment fatality at
Objects under induced heavy equipment/ long piping including for sub- GRAPHITE
6 H-07 pipeline
stress contractor
construction (fit-
up activity)
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Bridging
document 2. PTW ,
JMS, JHA 3. BOC
1. -PRD Spring degradation 1. 1. Actuator
1. Actuator Testing at: 1. and ABR 4. HSE
during testing -CV actuator Major injury due to Release Burst During
Kerteh RO 2. Kuantan RO Contractor
and KTN CS 3. Segamat RO degradation during testing - 1. Release of Energy of Energy from excessive Management Pressure and
Objects under W rong sequence of compression may lead to: P - D3 N/A D1 D2 D3 Functional Test in
7.02 and SCS 4. Pasir Gudang RO from excessive YES procedure 5.
compression dismantling - Underrated Major injury (LTI) E - Not 2014 at
5. Seremban RO 6. Shah compression Training and
material (blind, hoses and etc) applicable A - Slight damage contractor
Alam RO 7. Sitiaw an RO 8. - Incompetent Operator - R - Limited impact competencies 6. w orkshop for
Gurun RO HSE plan
Mechanical Failure RGTSU TA
establishment
including for sub-
contractor
1. 1. Bridging
1. Pressure Relief Device.
document 2. PTW ,
(Operation and Testing &
Maitenance), Dead w eight 1. -PRD Spring degradation JMS, JHA 3. BOC
and ABR 4. HSE
(validation activity), Valve during testing -CV actuator Major injury due to Release
Contractor
Greasing gun (pneumatic, degradation during testing - of Energy from excessive
1. Release of Energy Management
7.02 Objects under manual, Pow er Tools at: 1. W rong sequence of from excessive compression may lead to: P - C 3 N/A C 1 C 2 C 3 YES procedure 5.
compression Kerteh RO 2. Kuantan RO dismantling - Underrated Major injury (LTI) E - Not
compression Training and
and KTN CS 3. Segamat RO material (blind, hoses and etc) applicable A - Slight damage
competencies 6.
and SCS 4. Pasir Gudang RO - Incompetent Operator - R - Limited impact
5. Seremban RO 6. Shah Mechanical Failure HSE plan
establishment
Alam RO 7. Sitiaw an RO 8.
including for sub-
Gurun RO
contractor
1. 1. Usage of
1. ROW surveilance using Drone for selected
location 2.
helicopter and MEDEVAC -
Multiple fatalities due to Procedure 3.
medical Evacuation using
Helicopter(ERP) at: 1. Kerteh 1. 1. adverse w eather 2. not Loss Control of Helicopter Aviation license,
comply w ith aviaton 1. Loss Control of may lead to: P - Multiple B5 N/A B1 B4 B5 training and
8.02 In-air transport (flying) RO 2. Kuantan RO 3. YES
legislation 3. communication Helicopter fatalities E - Not applicable A competency 4.
Segamat RO 4. Pasir Gudang
failure 4. Mechanical Failure - Slight damage R - Major Cotract
RO 5. Seremban RO 6. Shah National impact specification for
Alam RO 7. Sitiaw an RO 8.
helicopter selection
Gurun RO
(contract due
diligence)
1. 1. Mechanical
guarding in place 2.
Qualified and
experience to
1. Grass cutting using tractor 1. - Caught in betw een line of handle the tools 3.
Use correct tools
at sloppy area: 1. Kerteh RO fire - Mishandling - Single fatality due to expose 1. 1. Fatality at
for the correct w ork
2. Kuantan RO 3. Segamat Substandard /defective tools - to moving parts: P - Single SOC- Grass
8.04 Equipment w ith moving RO 4. Pasir Gudang RO 5. Missing mechanical guarding 1. Exposed to moving Fatality E - Not applicable A - D4 N/A D1 D3 D4 YES 4. PTW & JHA 5. Cutting using
or rotating parts parts Prohibition of using
Seremban RO 6. Shah Alam ie seat belt,protection bar etc Slight damage R - tractor at Slope
tractors at hilly and
RO 7. Sitiaw an RO 8. Gurun - Limit sw itch Considerable impact Area 2016
sloppy areas 6. Risk
RO damage/malfunction Assessment to
using metal blade
and grass cutting
equipment
inspection.
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
7 H-08 Dynamic Situations
1. 1. Incident at
1. 1. Mechanical SOC, Using Chain
1. Bush Cutter, Grass cutter, guarding in place 2. Saw 2014 2.
Chain Saw (LTI accident at Qualified and Incident at SSGP
SOC), Grinder, Drill and etc. experience to using grinder
Blow er Fan. Paper schredder handle the tools 3. 2017 3. Incident
1. 1 Mishandling 2 RW C due to loss of control:
machine, Pow er Brush, Use correct tools at SOC-minor
Use of hazardous hand Cutter at: 1. Kerteh RO 2. Substandard /Defective Tools 1. Loss of Control and P - RW C & MTC E - Not
8.05 exposure to sharp D2 N/A D1 D1 D2 NO for the correct w ork injury grass
tools (grinding/ saw ing) Kuantan RO 3. Segamat RO 3 Mechanical Failure 4 applicable A - Slight damage 4. PTW & JHA 5. cutting -metal
Untrained Operator 5 object
4. Pasir Gudang RO 5. R - Slight impact Risk Assessment to blade(2020) 4.
Dislocated Disc/broken disc
Seremban RO 6. Shah Alam using metal blade RW C at SOC
RO 7. Sitiaw an RO 8. Gurun and grass cutting during grass
RO equipment cutting activity
inspection. using metal blade
Sep 2020
1. 1. Mechanical
guarding in place 2.
Qualified and
experience to
1. Usage of machetes for handle the tools 3.
tree pruning and bush Use correct tools
First aid case due to
trimming, paper cutter at: 1. 1. 1 Mishandling 2 for the correct w ork 1. 1 Incident at
Use of knives, exposure of sharp object: P
Kerteh RO 2. Kuantan RO 3. Substandard /Defective Tools 1. Exposure to sharp D1 N/A D1 D1 D1 4. PTW & JHA 5. Seremban RO -
8.06 machetes and other Segamat RO 4. Pasir Gudang 3 Mechanical Failure 4 object - FAC E - Not applicable A - NO Prohibition of using minor injury using
sharp objects Slight damage R - Slight
RO 5. Seremban RO 6. Shah Untrained Operator tractors at hilly and machete (2021)
impact
Alam RO 7. Sitiaw an RO 8. sloppy areas 6. Risk
Gurun RO Assessment to
using metal blade
and grass cutting
equipment
inspection.
1. 1. IVMS 2. Fleet
Management
Procedure 3. BPK
Borang Pemohanan
1. 1. Vehicle
Kenderaan 4.
incident at Jalan
1. 1. Time constraint(rushing) Journey Santong causing
Management Plan
2. Slippery road condition, multiple fatalities
(JMP) and Route
1. Forklift Operations, Truck/ uneven road surface, sharp (2014) 2. MTC
Hazard Mangament
Lorry Movements, Van/ Car / corner 3. Adverse w eather (RHM) 5. Defensive case at UK : hit
4W D Movements, Crane condition 4. Overloaded of Minor Injury due to loss of by lorry (2014) 3.
Driving Training 6.
Movements, motor cycle, vehicle/machine 5. Fatigue / control of vehicle: P - Minor LTI due to bicycle
Monthly vehicle
Bicycle at: 1. Kerteh RO 2. stress driver 6. Space 1. Loss control of Injury (LTI due to MC < 4 D2 D1 D1 D2 D2 incident in 2014
8.08 Land Transportation Kuantan RO 3. Segamat RO congestion & heavy traffic 7. vehicle days) E - Slight impact A - NO inspection 7. at GPU 4. Vehicle
Authorised
4. Pasir Gudang RO 5. Intoxicated driver 8.Reckless Slight damage R - Limited incident at
company driver 8.
Seremban RO 6. Shah Alam driving / incompetent driver impact Sitiaw an causing
Dashcam (front and
RO 7. Sitiaw an RO 8. Gurun 9.Poor lighting/Vision 10. rear monitoring) 9. asset damage
RO Mechanical failure 11. (2022) 5. Vehicle
Fitness to W ork for
Overspeeding 12. Harsh incident at Gurun
protocol remote
breaking 13. External factor causing asset
location for activity damage (2022)
ROW survelience,
Note:
pipe to soil
potential survey,
close interval
potential survey
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
10 H-11 Hot Fluids 11.01 Temperatures betw een 1. Refer to 10.03 1. Refer to 10.03 1. Refer to 10.03 Refer to 10.03 N/A N/A N/A N/A N/A Not 1. Refer to 10.03 1. Refer to 10.03
100 and 150°C Applicable
1. 1. BOMBA
Air pollution due to black
standby 2.
smoke: P - Not applicable E -
1. 1. failure of Flaring system, Moderate impact A - Not Inspection of
1. Burn pit and portable flare portable flare
e.g. evaporator 2. sudden 1. - black smoke - applicable R - Slight impact N/A C 3 N/A C 1 C 3
11 H-14 Open Flames 14.03 Flares at: 1. Kerteh RO 2. Kuantan NO (ITPM) 3. Fire
High Flaring 3. liquid carry LOPC Fire ball due to LOPC: P -
RO extingusher, fire
over to flare 4. misoperation Minor injury E - Slight impact w atcher on standby
A - Local damage R - Limited
4. N2 connection to
impact
scrapper
1. Aug 2017:
Near miss
12 H-15 Electricity 1. 1. ARC flash suit incident at UK -
1. 1. Exposed cable (e.g. due
Electroculation leading to 2. Procedure 3. Cutting
to cable brittle) 2.
1. Transformers at: 1. Substandard Equipment 3. major injury due to expose Chargeman underground
to high voltage: P - Single competency 4. cable 1996:
Kuantan Compressor 2. Mishandling of equipment 4.
fatality E - Not applicable A - Sw itch Gear Flashover incident
Segamat Compressor Unauthorize installation - e.g
Slight damage R - Limited Protection 5. PETI at TSET causing
Exacavation activities and improper grounding 5. 1. - expose to high impact Building fire due to 6. LOTO 7. Earthing LTI 2019:
moving machinery at: 1. Incompetence Personnel 6.
voltage - cut off expose to high voltage: P - C 4 N/A C 1 C 2 C 4 8. Rubber Mat 9. Flashover incident
15.03 Voltage >440V Kerteh RO 2. Kuantan RO Improper energy isolation YES
electrical supply Minor injury E - Slight impact PPE (Insulation at GPK causing
and KTN CS 3. Segamat RO (LOTO) 7. Unauthorized
and SCS 4. Pasir Gudang RO Person Enter Electrical room (threat 9,10) A - Minor damage R - Limited Suit) 10. Electrical LTI 2019:
impact Asset damage due to ACT 11. Medical aid Electrical shock
5. Seremban RO 6. Shah or fixing electrical equipment
cut off electrical supply: P - 12. Fire surpression on live busbar
Alam RO 7. Sitiaw an RO 8. 8. W ater ingress 9.
Not applicable E - Not and fire fighting causing fatality at
Gurun RO Excavation w ork near applicable A - Minor damage system 13. Limit of PRPC 2022:
underground cables 10.
R - Slight impact Electrical Access Electrical shock
Machinery hit overhead cables
(LOEA) fatality at
construction
w orksite in PJH
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Kuantan Compressor -
alignment of gas turbine and 1. inproper handling of laser 1. Eye Exposure to C 2 N/A N/A C 1 C 2
16.04 Laser Eyes injury NO
compressor GTR - Laser equipment Laser
pointer(non-process)
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Ventilation
plan 2. Inspection
of blow er 3.
Confine Space
Procedure 4.
Competent AGT, ES,
AE, SP 5. Training
and aw areness,
AESP and AGTES 6.
1. Respirable CSE: 1. Kerteh 1. 1. W elding, grinding and
PTW - Confine
RO 2. Kuantan RO and KTN brushing activity 2. Inert gas Minor injury due to Oxygen
CS 3. Segamat RO and SCS displacement 3. Inadequate gas defieciency: P - Major space entry
Insufficient oxygen 1. Oxygen gas C 3 N/A N/A C 1 C 3 certificate and
19.01 4. Pasir Gudang RO 5. ventilation 4. Hydrocarbon injury E - Not applicable A - NO
atmospheres defieciency checklist 7. Medical
Seremban RO 6. Shah Alam leakage 5. Biological hazard 6. Not applicable R - Slight
Check up w ith OSH
RO 7. Sitiaw an RO 8. Gurun VOC from chemical usage 7. impact Doctor 8. Daily
RO Nitrogen leaking
health declaration
form 9. Flag system
10. CSE rescue
personel / BOMBA
on standby 11. ERP
and IAP 12. Rescue
equipment and PPE
13. Signage and
barricade
1. 1. Ventilation
plan 2. Inspection
of blow er 3.
Confine Space
Procedure 4.
Competent AGT, ES,
AE, SP 5. Training
and aw areness,
AESP and AGTES 6.
1. Non-Respirable CSE: 1. 1. 1. W elding, grinding and PTW - Confine
Kerteh RO 2. Kuantan RO brushing activity 2. Inert gas Single fatality due to Oxygen space entry
and KTN CS 3. Segamat RO displacement 3. Inadequate gas defieciency: P - Single certificate and
Insufficient oxygen 1. Oxygen gas
19.01 atmospheres and SCS 4. Pasir Gudang RO ventilation 4. Hydrocarbon defieciency fatality E - Not applicable A - C 4 N/A N/A C 1 C 4 NO checklist 7. Medical
5. Seremban RO 6. Shah leakage 5. Biological hazard 6. Not applicable R - Slight Check up w ith OSH
Alam RO 7. Sitiaw an RO 8. VOC from chemical usage 7. impact Doctor 8. Daily
Gurun RO Nitrogen leaking health declaration
form 9. Flag system
10. CSE rescue
personel / BOMBA
on standby 11. ERP
and IAP 12. Rescue
equipment and PPE
13. Signage and
barricade
1. 1. Ventilation
plan 2. Inspection
of blow er 3.
15 H-19 Asphyxiates Confine Space
Procedure 4.
Competent AGT, ES,
AE, SP 5. Training
and aw areness,
1. 1. W elding, grinding and AESP and AGTES 6.
1. Inert CSE: 1. Kerteh RO 2.
brushing activity 2. Inert gas PTW - Confine
Kuantan RO and KTN CS 3. displacement 3. VOC from Multiple fatality due to space entry
Segamat RO and SCS 4. Oxygen gas defieciency: P -
Insufficient oxygen chemical usage 4. Nitrogen 1. Oxygen gas C 5 N/A N/A C 1 C 5 certificate and
19.01 Pasir Gudang RO 5. Multiple fatality E - Not NO
atmospheres leaking 5. Insufficient energy defieciency checklist 7. Medical
Seremban RO 6. Shah Alam applicable A - Not applicable
RO 7. Sitiaw an RO 8. Gurun isolation (Positive Isolation) 6. R - Slight impact Check up w ith OSH
Toxic and flammable gases Doctor 8. Daily
RO
presence health declaration
form 9. Flag system
10. CSE rescue
personel / BOMBA
on standby 11. ERP
and IAP 12. Rescue
equipment and PPE
13. Signage and
barricade
19.02 Excessive CO2 1. refer to 19.01 1. refer to 19.01 1. refer to 19.01 refer to 19.01 N/A N/A N/A N/A N/A Not 1. refer to 19.01
Applicable
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. CHRA Report
1. 1. Kerteh RO 2. Kuantan 2. Exhaust Fume
1. 1. Emissions from engine
RO and KTN CS 3. Segamat 1. - oxygen defficiency route to safe
exhausts (eg: Turbine, diesel P - Single fatality E - Air
RO and SCS 4. Pasir Gudang atmosphere - Black location 3. Dedicate
19.06 Smoke engine, onshore burning pollution A - Not applicable R B4 B2 N/A B3 B4 NO
RO 5. Seremban RO 6. Shah smoke release to room for engine 4.
(haze), fire pump, emergency - Considerable impact
Alam RO 7. Sitiaw an RO 8. genset) 2. W elding Activities environment Medical Aid 5.
Gurun RO Hazardous Area
Ventilation
1. 1. Kerteh RO 2. Kuantan
RO and KTN CS 3. Segamat Acute: Coughing and 1. 1. Designated
RO and SCS 4. Pasir Gudang 1. 1. Smoking indoor 2. 1. Exposure toTobacco discomfort Chronic: C 3 N/A N/A C 1 C 3 Smoking Area 2.
20.07 Tobacco smoke NO
RO 5. Seremban RO 6. Shah Smooking in restricted Area Smoke Respiratory diseases and Non smoking day 3.
Alam RO 7. Sitiaw an RO 8. cancer Medical Aid
Gurun RO
1. 1. CHRA Report
1. Traces of mercury, pigging
2. Mercury Removal
activities, vessel opening,
- Chronic - damage to organ Bed 3. Mercury
venting activities,
(mercury poisoning) - Toxic Mapping (Ref Doc
regulator/metering meter
1. Accumulation of mercury to Aquatic life (schedule HOLD) 4. Hg
servicing, piping or Pipeline
opening (line Breaking): 1. presence in pipeline and w aste disposal) due to Detector (Jerome)
21.01 Mercury vessel sludge during 1. Exposure to mercury exposure to exposure of B3 B3 N/A B1 B3 NO 5. Decontimination
Kerteh RO 2. Kuantan RO
Operation & Maintenance mercury P - Major health Kit 6. Medical Aid 7.
and KTN CS 3. Segamat RO
activity. effect E - Moderate impact A PPE 8. Medical
and SCS 4. Pasir Gudang RO
- Not applicable R - Slight Eximination/
5. Seremban RO 6. Shah
impact surveillance 9.
Alam RO 7. Sitiaw an RO 8.
Mercury Guideline
Gurun RO 2012
1. 1. CHRA Report
1. Transfomer cooling Oil: 1.
Acute: Irritating to skin, eyes (TGK1013) 2.
Kerteh RO 2. Kuantan RO
& respiratory tract. Chronic: Chemical
and KTN CS 3. Segamat RO
1. Equipment cleaning 1. Exposure to Skin sensitisation, CNS Effect B1 N/A N/A N/A B1 Management
21.07 Degreaser and SCS 4. Pasir Gudang RO NO
activities Degreasers May be fatal if sw alloed and Procedure(HSE-W I-
5. Seremban RO 6. Shah
enter airw ays May Cause 16-002/ PTS
Alam RO 7. Sitiaw an RO 8. drow siness 60.15.02) 3. PPE 4.
Gurun RO
Medical Aid
1. Irritation (human
exposure) 2. May cause fire
21.11 Corrosion inhibitor 1. Corrosion inhibitor 1. 1. mishandling of chemical 1. Spillage/LOPC 3. fatal if sw allow ed and B2 B2 B3 B2 B3 NO
injector: Kerteh RO 2. lack of chemical aw areness
enter airw ays. - Narcotic
17 H-21 Toxic Liquid Effect. 4. Serious Pneumonia
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
- Fire - Harm if sw allow ed
and inhale - may cause skin 1. incident
allergic Acute: Irritating to 1. - CHRA Report odorant spill in
skin, eyes & respiratory (TGK1013) - Shah Alam RO
1. 1. Sitiaw an (UTP, Tronoh) 1. 1.Odorant additive piping tract. Chemical pneumonitis Chemical 2005
Odorant additives 2. Gurun (Prai) 3. Kuantan leakages - Corrosion 2. or pulmonary edema for high D2 D2 D2 D4 D4 Management 2. incident
21.14 1. Leak/crack/Overflow YES
(Mercaptans) (Gambang) 4. Shah Alam Opening of equipments 3. exposure Chronic: Skin Procedure(HSE-W I- disposal of
(SACG) 5. Kerteh (K2CG) Topping up of chemical sensitisation, CNS Effect 16-002/ PTS odorant tank not
(Headaches, nausea, 60.15.02) - PPE - according to
drow siness, and narcosis) - Medical Aid schedule w aste
Unpleasant Odor may cause regulations
public complaint
1. 1. PPE 2.Tychem
3. Respirator w ith
cartridge 6009 4.
Chemical/Nitrile
Type Glove
5.TENORM
Monitoring
6TENORM W aste
Management 7. Job
Hazard Analysis
(JHA) 8. Job Method
1. Propane C3 at Kuantan & Statement (JMS)
Kerteh, Methane C1 at Pasir 9.CODE OF
Gudang,Gurun,Sitiaw an,Shah PRACTICE ON
Exposure to radiation from
Toxic Alam) 1. Kerteh RO 2. RADIATION
1. -Hydrocarbon refining from 1. Exposure to equipment sludge flushing
Substances/Spent Kuantan RO and KTN CS 3. C 1 C 1 N/A C 1 C 1 PROTECTION
18 P-22 21.19 Black / Grey w ater GPU - Pigging& Filter TENORM radiation and cleaning activities NO
Materials/ W astes Segamat RO and SCS 4. replacement activities (alpha & beta) leading health issues (long RELATING TO
(Solid) Pasir Gudang RO 5. TECHNICALLY
term effect).
Seremban RO 6. Shah Alam ENHANCED
RO 7. Sitiaw an RO 8. Gurun NATURALLY
RO OCCURRING
RADIOACTIVE
MATERIAL
(TENORM) IN OIL
AND GAS
FACILITIES 2016
10.TAC Certificate &
Monitoring result
11. L3 Naturally
Occuring
Radioactive Material
(NORM)
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
22.06 Sulphur dust 1. External nearby factory: 1. 1. upset operation 1. Discharge of sulfur skin irritation, Flammable B1 N/A N/A N/A B1 NO
19 H-22 Toxic Solid Kerteh RO dust solid Breathing difficulties
1. - CHRA Report
1. 1. Kerteh RO 2. Kuantan (TGK1013) -
1. - Equipment Draining - Acute: Irritation to eyes and
RO and KTN CS 3. Segamat Chemical Handling
Equipment repair - Vessel skin Chronic: affects Cardiac
RO and SCS 4. Pasir Gudang 1. Exposure to oil B2 B2 N/A N/A B2 Procedure (Ref Doc
22.14 Oil-based sludge /Tank entry - Pigging activity - nervous system (CNS) NO
RO 5. Seremban RO 6. Shah based sludges HOLD) - Schedule
Vehicle maintenance - /blood/kidney/reproductive
Alam RO 7. Sitiaw an RO 8. Machinery Maintenance Environmental pollution w aste management
Gurun RO (Ref Doc HOLD) -
PPE - Medical Aid
1. - Contaminated food
and/or drink provided at the
Canteen or pantry. - Packed
1. - mishandling food and
Food and Drink for site,
drink - handling food and - Acute: e.g. Food poisoning, 1. -medical
during TA or construction or drink by unhealty personnel. - Hepatitis A, Typhoid, examnination -
site activities or emergency
unhygiene food management 1. Exposure to amoebic dysentery, vacination to food
Food-borne bacteria activities. - contaminated B2 N/A N/A N/A B2
24.01 (not using proper attire) - contaminated diarrhea, cholera. NO provider -Checking
(e.g. E. coli) Utensil '1. Kerteh RO 2.
unsuitable food packaging - food/drink Leptospirosis - Chronic: of food stuff
Kuantan RO and KTN CS 3.
Expired food served - Carrier of disease w ithout storage -Medical
Segamat RO and SCS 4.
unsuitable location food having symptoms Aid
Pasir Gudang RO 5.
served
Seremban RO 6. Shah Alam
RO 7. Sitiaw an RO 8. Gurun
RO
1. - Contaminated food
and/or drink provided at the
1. Legionella - stagnant w ater
Canteen or pantry. - Packed 1. - Acute: e.g.
Rat urine - drinking w ater -
Food and Drink for site, Food poisoning,
during TA or construction or mishandling food and drink - - Acute: e.g. Food poisoning, Hepatitis A,
handling food and drink by Hepatitis A, Typhoid,
site activities or emergency Typhoid, amoebic
unhealty personnel. - amoebic dysentery,
W ater-borne bacteria activities. - contaminated 1. Exposure to B2 N/A N/A N/A B2 dysentery,
24.02 unhygiene food management diarrhea, cholera. NO
(e.g. Legionella) Utensil '1. Kerteh RO 2. contaminated w ater diarrhea, cholera.
(not using proper attire) - Leptospirosis - Chronic:
Kuantan RO and KTN CS 3. Leptospirosis -
unsuitable food packaging - Carrier of disease w ithout
Segamat RO and SCS 4. Chronic: Carrier of
Expired food served - having symptoms
Pasir Gudang RO 5. disease w ithout
Seremban RO 6. Shah Alam unsuitable location food having symptoms
served
RO 7. Sitiaw an RO 8. Gurun
RO
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. - Medical
examnination -
Alert on the
1. The current
surrounding area -
Covid-19 risk in
Information from
authorities - Follow the endemic
phase is already
SOP by KKM - PPRT
1. Right Of W ay, office, at ALARP region
Guidelines - COVID
animal, people: 1. Kerteh RO 1. -Infected by other people - -Acute: e.g HIN1 since 100%
19 vaccination -
2. Kuantan RO and KTN CS 3. Infected by animals (i.e bird, 1. Expose to cold and Impaired,HIN5 or unsafe vaccination status
HSE Alert - Medical
Other communicable Segamat RO and SCS 4. chiken,duck,flies,monkey. hog flu virus COVID-19 & performance;MER-SER - D2 N/A N/A N/A D2 recorded among
24.06 NO examination report
diseases Pasir Gudang RO 5. and etc) -Travelling and New COVID 19 Chronic: Carrier of disease GTR staff.
- COVID-19 Test -
Seremban RO 6. Shah Alam outstation -Poor indoor air variance w ithout having symptoms - Daily Health Nevertheless,
RO 7. Sitiaw an RO 8. Gurun quality Fatality GTR has recorded
Declaration - Post
RO fatality incident
MCO The New GTR
due to Covid-19
W orking Norm -
prior to Malaysia
COVID-19 Case
entering endemic
Management
phase
Guideline -L3
Managing Indoor
Air Quality
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. GTR (Process/Non-
Process) -Compressor, BV,
MS, CG, ROW , W arehouse, 1. - Poor placement of
Office 1. Kerteh RO 2. machines/instrument/electrical Acute: Impaired or unsafe
Aw kw ard location of 1. LTI occurred at
Kuantan RO and KTN CS 3. panel/valves - Lack of performance; C 3 N/A N/A N/A C 3
25.11 w orkplaces and 1. Prolonged exposure NO Sitiaw an RO on
Segamat RO and SCS 4. aw areness in ergonomics - musculoskeletal illness;
machinery 29th April 2021
Pasir Gudang RO 5. Lack of inherent safety - muscle strain
Seremban RO 6. Shah Alam Human factor
RO 7. Sitiaw an RO 8. Gurun
RO
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. GTR (Process/Non-
Process) -Compressor, BV,
MS, CG, ROW , W arehouse,
Office 1. Kerteh RO 2. 1. - Pregnant personnel - Chronic: Musculoskeletal 1. - HRA report (Ref
Mismatch of w ork to Kuantan RO and KTN CS 3. illness, w ork-related upper B1 N/A N/A N/A B1 Doc HOLD) - Job
25.12 Insufficient manpow er lead to 1. Loss of Control NO
physical abilities Segamat RO and SCS 4. limb disorders, Miscarriage, rotation - Light
long hours w ork - Age factor
Pasir Gudang RO 5. Stroke Duty - Medical Aid
Seremban RO 6. Shah Alam
RO 7. Sitiaw an RO 8. Gurun
RO
1. GTR (Process/Non-
Process) -Compressor, BV,
MS, CG, ROW , W arehouse,
Office 1. Kerteh RO 2.
Kuantan RO and KTN CS 3. 1. - Mismatch skill group - High Acute: Impaired or unsafe
Segamat RO and SCS 4. attrition rate - Incompetent performance (may lead to a
Pasir Gudang RO 5. personnel - Lack of on-job safety incident or acute 1. - Job mapping
Seremban RO 6. Shah Alam training - New staffs / stress reaction) Chronic: and matching - ACD
RO 7. Sitiaw an RO 8. Gurun new comer - Age Factor 1. Loss of Control Psychological stress;
RO depression; absenteeism 2. - HRA report (Ref
Mismatch of w ork to 2. - Lack of rest / sleep due to 2. Exposure to B1 N/A N/A N/A B1 Doc HOLD) - Job
25.13 Acute: Impaired or unsafe NO
cognitive abilities 2. GTR (Process/Non- heavy maintenance w ork long/irregular w orking performance (may lead to a rotation - Light
Process) -Compressor, BV, especially during unplanned hours safety incident or acute Duty - Medical Aid -
MS, CG, ROW , W arehouse, shutdow n - Long hour stress reaction), Loss of Fatigue
Office 1. Kerteh RO 2. travelling - Shift w ork - Long concentration Chronic: Management
Kuantan RO and KTN CS 3. shift cycle due to overtime Psychological stress;
Segamat RO and SCS 4. requirement depression; absenteeism
Pasir Gudang RO 5.
Seremban RO 6. Shah Alam
RO 7. Sitiaw an RO 8. Gurun
RO
1. GTR (Process/Non-
Process) -Compressor, BV,
MS, CG, ROW , W arehouse,
1. - Planning - Shift
Office 1. Kerteh RO 2. 1. - Unplanned job - Process
Poor organization and Kuantan RO and KTN CS 3. Upset - Emergency - No pre- 1. Delayed w ork -Loss of concentration - Schedule -
25.15 B1 N/A N/A N/A B1 NO Emergency OP - Job
job design Segamat RO and SCS 4. job meeting - Language schedule Psychological stress
rotation - Light
Pasir Gudang RO 5. barrier
Duty - Medical Aid
Seremban RO 6. Shah Alam
RO 7. Sitiaw an RO 8. Gurun
RO
1. GTR (Process/Non-
Process) -Compressor, BV,
MS, CG, ROW , W arehouse,
Office 1. Kerteh RO 2.
1. W ork overload, unrealistic 1. - Planning - IPC -
Kuantan RO and KTN CS 3. 1. Delayed w ork -Loss of concentration - B1 N/A N/A N/A B1
25.16 W ork planning issues targets, lack of clear planning, NO KPI Setting -
Segamat RO and SCS 4. schedule Psychological stress
poor communications Medical Aid
Pasir Gudang RO 5.
Seremban RO 6. Shah Alam
RO 7. Sitiaw an RO 8. Gurun
RO
1. GTR (Process/Non-
Process) -Compressor, BV,
MS, CG, ROW , W arehouse, 1. - Airconditon controller 1. - HRA report (Ref
Office 1. Kerteh RO 2. Doc HOLD) -
Indoor climate (too hot/ damage - High/low
Kuantan RO and KTN CS 3. 1. Exposure to -Loss of concentration - B1 N/A N/A N/A B1 Adjustable AC
25.17 cold/ dry/humid, temperature setting - Low NO
Segamat RO and SCS 4. hot/cold surroundings Psychological stress temperature -
draughty) ventillation rate - Potential
Pasir Gudang RO 5. Jacket provide -
Mircobio-contamination
Seremban RO 6. Shah Alam Medical Aid
RO 7. Sitiaw an RO 8. Gurun
RO
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. - Counselling (HR
or superior) -
flexibilty for w orking
hour and task -
1. - Spouse w orking at
Succession Plan -
different location - Spouse
1. GTR (Process/Non- Sw apping of
Process) -Compressor, BV, living aw ay to take care of positiion in the
immidiate - Children Education Acute: Impaired or unsafe
MS, CG, ROW , W arehouse, business sector -
/Schooling at different location performance (may lead to a
Office 1. Kerteh RO 2. Family & Aw ay day -
- High potential career safety incident or acute
Living on the job/aw ay Kuantan RO and KTN CS 3. 1. Aw ay from families, C 3 N/A N/A N/A C 3 Talk on Mental
26.01 progression - Restricted stress reaction) Chronic: NO
from family Segamat RO and SCS 4. mental breakdow n Health,Managing
movement of personnel - Psychological stress;
Pasir Gudang RO 5. Stress - Depression
Faraw ay from families. - depression; absenteeism,
Seremban RO 6. Shah Alam ,Anxiety and Stress
RO 7. Sitiaw an RO 8. Gurun W orking from home during Homesick Survey (DASS) -
MCO period (Insufficient rest
RO Those High Value
hours during continuos
score in DASS w ill
meeting)
undergo
consultation & OPU
HOD and NALURI
program
1. GTR (Process/Non-
Process) -Compressor, BV,
1. - lack of supervisory and
MS, CG, ROW , W arehouse, Acute: Impaired or unsafe
attention for all staffs - Low
Office 1. Kerteh RO 2. performance (may lead to a
self esteem and confident - 1. Continually 1. - Counselling -
Kuantan RO and KTN CS 3. safety incident or acute B1 N/A N/A N/A B1
26.06 Peer pressure Stubborn Contractors - Office subjected to peer NO Supervisory - Code
Segamat RO and SCS 4. bullies - Favouritism - Office pressure stress reaction) Chronic: of Conduct - COBE
Pasir Gudang RO 5. Psychological stress;
Sexual harassment - Office
Seremban RO 6. Shah Alam depression; absenteeism
Politics
RO 7. Sitiaw an RO 8. Gurun
RO
1. 1. Kerteh RO 2. Kuantan
RO and KTN CS 3. Segamat
1. - Medical Aid -
27.02 Assault RO and SCS 4. Pasir Gudang 1. Disagreement betw een 1. Rage, tension and - Fatality - Injuries - Asset B3 N/A B3 N/A B3 NO Legal Action - Code
RO 5. Seremban RO 6. Shah internal and external parties temparemental damage and loss
of Conduct
Alam RO 7. Sitiaw an RO 8.
Gurun RO
1. 1. Kerteh RO 2. Kuantan
RO and KTN CS 3. Segamat 1. - Auxilary Police -
27.03 Sabotage RO and SCS 4. Pasir Gudang 1. Disagreement betw een 1. Revengeful emotion - Fatality - Injuries - Asset B3 N/A B3 N/A B3 NO CCTV - Legal Action
RO 5. Seremban RO 6. Shah internal and external parties angry damage and loss
- Fencing
Alam RO 7. Sitiaw an RO 8.
Gurun RO
Security-related
23 H-27
hazards
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Kerteh RO 2. Kuantan
RO and KTN CS 3. Segamat 1. - Auxilary Police -
Crisis (military action, - Fatality - Injuries - Asset
RO and SCS 4. Pasir Gudang 1. -Attack by sea -Attack by Radar -Malaysia
27.04 civil disturbance, 1. Terrorist attack damage and loss - Company B3 N/A B3 N/A B3 NO
RO 5. Seremban RO 6. Shah air Navy patrolling in
terrorism) reputation
Alam RO 7. Sitiaw an RO 8. area SBV
Gurun RO
1. 1. Kerteh RO 2. Kuantan
1. - Unauthorize personnel
RO and KTN CS 3. Segamat
going to the plant - Unsecure - Loss and damage of asset. 1. - Auxilary Police -
RO and SCS 4. Pasir Gudang 1. Intrusion and B3 N/A B3 N/A B3
27.05 Theft, pilferage Asset (Asset exposed to - Explosion - Fatality - NO Asset number -
RO 5. Seremban RO 6. Shah unauthorized entry
public) - Unmanned facilities - Injuries - Electrocuted Fencing - Insurance
Alam RO 7. Sitiaw an RO 8.
Insufficient Secuirity
Gurun RO
1. - Routine Medical
1. 1. Kerteh RO 2. Kuantan Examination/
survellance -
RO and KTN CS 3. Segamat
1. - Overw eight - Underw eight Biggest Loser -
RO and SCS 4. Pasir Gudang -Impaired performance, B1 N/A N/A N/A B1
25 H-29 Medical 29.01 Medical unfitness - Unhealthy life style - Aging - 1. Unfit to w ork NO Early or Compulsory
RO 5. Seremban RO 6. Shah fainting, fatigue, stroke
Chronic disease Retirement Age -
Alam RO 7. Sitiaw an RO 8.
Medical Aid -
Gurun RO
Fitness To w ork
HSE-W P-
1. Occasionally during
1. 1. Engineering
emergency shutdow n/blow
control i.e Acoustic
dow n ,Gas Blow dow n
Barrier, acoustic
(operation, maintenance,
piping insulation 2.
decommisioning,
Hearing
commisioning, in-line
Conservation
inspection activities and etc), Program i.e Noise
Compessor Operation (gas
hazard
cooler, turbine, fan, lube oil Acute: Impact noise: rupture
identification, Noise 1. 1. More than 5
cooler, gen set, Air of eardrum; acoustic trauma.
risk assessment, number of
Compressor, W ater Pump), 1. 1. High noise during Loud steady noise:
Hearing signage, occupational
Blasting Activities, expelling, blow dow n/de-presurrization 1. Exposure to high Temporary threshold shift D3 N/A N/A D2 D3
30.01 High-level noise YES audiometric testing noise induced
Actuator and regulator 2. W orking at compressor level noise Chronic: Noise induced
Operation, mechanical station hearing loss (Permanent program, yearly hearing lost
training, signage, cases registered
activity i.e grinding, pow er threshold shift); tinnitus
noise mapping 3. under GTR
tools, genset, air (ringing in the ears)
HRA 4. PPE i.e ear
compressor, w ater
muff and ear plug
pumps,machineries at: 1.
5. Selection of
Kerteh RO 2. Kuantan RO
low er noise
and KTN CS 3. Segamat RO
and SCS 4. Pasir Gudang RO equipmemnt i.e
electrical motor
5. Seremban RO 6. Shah
over gas turbine 6.
Alam RO 7. Sitiaw an RO 8.
Job rotation
Gurun RO
1. 1. Hearing
26 H-30 Noise Conservation
1. Traffic condition, Program i.e Noise
Construction, Nearby Acute: Impact noise: rupture hazard
1. 1. Hacking and drilling 2.
industries, nearby of eardrum; acoustic trauma. identification, Noise
Piling 3. Grass Cutting 4. Tree
maitainance at: 1. Kerteh RO Loud steady noise: risk assessment,
cutting 5. Process plant 6.
2. Kuantan RO and KTN CS 3. 1. Exposure to Temporary threshold shift C 3 N/A N/A C 1 C 3 Hearing signage,
30.02 Intrusive noise Vehicle passing by 7. Building NO
Segamat RO and SCS 4. intrusive noise Chronic: Noise induced audiometric testing
maitenance and modifications
Pasir Gudang RO 5. hearing loss (Permanent program, yearly
8. AHU room 9. Genset 10.
Seremban RO 6. Shah Alam threshold shift); tinnitus training, signage,
RO 7. Sitiaw an RO 8. Gurun Fire w ater pump (ringing in the ears) noise mapping 2.
RO HRA 3. PPE i.e ear
muff and ear plug
4. Job rotation
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. 1. Excavation
plan approval by DE
(1.2 - 4m) and by
PE (> 4m) 2.
Approved shoring /
slope design by DE
(1.2 - 4m) and by
PE (> 4m) 3.
1. Personel entering into 1. 1. Loose / type of soil 2. Excavation
trench w ith shoring at depth Unstable / failure of slope 3. certificate for more
of 1.2m 1. Kerteh RO 2. Sub-surface w ater movement Major injury due to trench than 150mm 4.
1. 1. Jacking pit
Kuantan RO and KTN CS 3. 4. External factor i.e vibration w all collapse: P - Major Competence
31.02 Mechanical damage Segamat RO and SCS 4. and movement of heavy 1. Trench w all collapse injury E - Not applicable A - C 3 N/A N/A C 2 C 3 NO person attended tilted at KP31
Tulip project Feb
Pasir Gudang RO 5. machineries 5. Load from spoil Not applicable R - Limted excavation
2022
Seremban RO 6. Shah Alam 6. Shoring failure 7. Bad impact supervisory training
RO 7. Sitiaw an RO 8. Gurun w eather 8. Unauthorised 5. Excavation
RO modification 9. Earthquake checklist as per
PUD 6. Dew atering
procedure 7. PTW ,
JMS, JHA 8. ERP i.e
access ingress 9.
Hard and rigid
barricade 10. Site
verification 11. PPE
12. Flag system
1. 1. Excavation
plan approval by DE
(1.2 - 4m) and by
PE (> 4m) 2.
Approved shoring /
slope design by DE
(1.2 - 4m) and by
PE (> 4m) 3.
1. Personel entering into 1. 1. Loose / type of soil 2. Excavation
trench w ith shoring at depth Unstable / failure of slope 3. certificate for more
27 H-31 Entrapment of 1.2m-4m 1. Kerteh RO 2. Sub-surface w ater movement Single fatality due to trench than 150mm 4.
1. 1. Jacking pit
Kuantan RO and KTN CS 3. 4. External factor i.e vibration w all collapse: P - Single Competence
tilted at KP31
31.02 Mechanical damage Segamat RO and SCS 4. and movement of heavy 1. Trench w all collapse fatality E - Not applicable A - C 4 N/A N/A C 4 C 4 YES person attended
Tulip project Feb
Pasir Gudang RO 5. machineries 5. Load from spoil Not applicable R - Limted excavation
2022
Seremban RO 6. Shah Alam 6. Shoring failure 7. Bad impact supervisory training
RO 7. Sitiaw an RO 8. Gurun w eather 8. Unauthorised 5. Excavation
RO modification 9. Earthquake checklist as per
PUD 6. Dew atering
procedure 7. PTW ,
JMS, JHA 8. ERP i.e
access ingress 9.
Hard and rigid
barricade 10. Site
verification 11. PPE
12. Flag system
1. 1. Excavation
plan approval by DE
(1.2 - 4m) and by
PE (> 4m) 2.
Excavation
1. Personel entering into certificate for more
trench w ithout shoring or than 150mm 3.
personel entering into trench 1. 1. Loose / type of soil 2. Competence 1. 1. Fatality at
w ith shoring at depth of 4m Unstable / failure of slope 3. Single fatality due to trench person attended SSGP due to
and above 1. Kerteh RO 2. Sub-surface w ater movement w all collapse: P - Single excavation engulfment Oct
31.02 Mechanical damage Kuantan RO and KTN CS 3. 4. External factor i.e vibration 1. Trench w all collapse Fatality E - Not applicable A - D4 N/A N/A D4 D4 YES supervisory training 2018 2. Fatality
Segamat RO and SCS 4. and movement of heavy Not applicable R - Major 4. Excavation at PRPC due to
Pasir Gudang RO 5. machineries 5. Load from spoil National impact checklist as per engulfment 2017
Seremban RO 6. Shah Alam 6. Bad w eather 7. Earthquake PUD 5. Dew atering and 2022
RO 7. Sitiaw an RO 8. Gurun procedure 6. PTW ,
RO JMS, JHA 7. ERP i.e
access ingress 8.
Barricade and
signage 9. Site
verification 10. PPE
11. Flag system
1. This line is
1. Chronic exposure of the
dedicated for
general population to
Human Health
chemicals in ambient air w hich Risk Assessment
might be GT Pipeline
1. GT Pipeline LOPC and 1. Chronic exposure to B4 B1 N/A D2 D2 & Public
0.01 Paint Operations Chemical VOC: Public Complaints NO
Venting activities public community Complaint
1,4-Dichlorobenzene Benzene
Grievance
Carbon tetrachloride
Management for
Ethylbenzene Toluene m,p-
P34-01 Cancer
Xylenes
Causing
28 P-99 Others
RA No: RA/HER/PGB/GTR/2023/7
RISK ASSESSMENT WORKSHEET
Initiation Date: 07-03-23
Title: GT Hazard Effect & Register (HER) Revision 2023 Initiator: Gary Lee Shaw Yong Overall Risk: D5
1. This line is
1. Chronic exposure of the
dedicated for
general population to
Human Health
chemicals in ambient air w hich
Risk Assessment
might be GT Pipeline
1. GT Pipeline LOPC and 1. Chronic exposure to B4 B1 N/A D2 D2 & Public
0.01 Paint Venting activities Operations Chemical VOC: public community Public Complaints NO Complaint
1,4-Dichlorobenzene Benzene
Grievance
Carbon tetrachloride
Management
Ethylbenzene Toluene m,p-
P34-02 Non-
Xylenes
Cancer Causing