5271-IPP-MONORAIL BEAM BOTTOM FLANGE CHECK (HOIST BEAM -1) H SECTIONS (N

SR NO DESCRIPTION UNITS CALCULATION VALUES / INPUTS REFERENCE

#REF! Note - Cells containing Red Coloured Text Indicates Input cell.

A CRANE BEAM SECTION : 1

0
Member Designation 24M
Б
1
1
0
Properties : 24M
Б
1
Depth of Section, d1 mm 240.0 ###
Width of Section, bfb mm 110.0 ###
Beam Web Thickness, twb mm 8.2 ###
Beam Flange Thickness, tfb mm 14.0 ###
Beam Root Radius, rb mm 10.5 ###
Area of Section, Ab mm2 4870.0 ###
Elastic Modulus of Section, Zx = Welx mm3 387000.0 ###
Elastic Modulus of Section, Zy = Wely mm3 50200.0 ###
Standard Yield Strength of Web, Rynw N/mm2 325
IF ( ( t <= 20 ), 325 , IF( (t > 20) (t <= 40), 305 , 285))
Standard Yield Strength of Flange, Rynf N/mm2 325
Standard Yield Strength of Member, Ryn N/mm2 #VALUE! 325
Table-C.5 of SP16.13330.2011
Design Yield Strength of Member, Ry N/mm2 #VALUE! 320.0
Standard Ultimate Strength of Member, Run N/mm2 #VALUE! 470.0
Design Ultimate Strength of Member, Ru N/mm2 #VALUE! 460.0

B MATERIAL STRENGTHS :
S345 Steel
Standard Yield Strength, Ryn
For t <= 20 mm, fy = Ryn N/mm2 325
For t > 20 mm, & <= 40 mm fy = Ryn N/mm2 305
For t > 40mm, & <= 80mm fy = Ryn N/mm2 285
Standard Ultimate Strength, Run Table-C.5 of SP16.13330.2011
For t <= 20 mm, fu = Run N/mm2 470
For t > 20 mm, & <= 40 mm fu = Run N/mm2 460
For t > 40mm, & <= 80mm fu = Run N/mm2 450

C PARTIAL SAFETY FACTORS FOR RESISTANCE :

A . In Structural Steel , (Members & Cross Sections )

Saftey factor , gu 1.3 Clause 4.3.2 of SP16.13330.2011

Resistance of Cross Section Class , gm 1.025 Table-3 of SP16.13330.2011

Clause 5.2.1 of Design instruction for
Service factor , gc 1.00 structure

B. In Parts in Connections,

Service factor for bolts , gc 1.00 Table-1 of SP16.13330.2011

D LOADING DATA :

Monorail capacity KN 20

Monorail Load Per Wheel (Unfactored), PHK KN 8.75 ###

Monorail Load Per Wheel (Factored), Pk KN 13.13

Major direction factored moment, Mz KN-m 39.86 Refer Attachment-2

Minor direction factored moment, My KN-m 3.938 Refer Attachment-2

###

1 O F7
5271-IPP-MONORAIL BEAM BOTTOM FLANGE CHECK (HOIST BEAM -1) H SECTIONS (N

SR NO DESCRIPTION UNITS CALCULATION VALUES / INPUTS REFERENCE

G STRESSES IN BOTTOM FLANGE :

BOLT GROUP SECTION MODULUS

NHR

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FIG-1 ###

Clear flange width excluding web thickness, a mm #VALUE! 50.9

Co-ordinate of wheel contact, C1 mm 13.0
c = a - c1 mm #VALUE! 37.9
Ɛ=c/a mm #VALUE! 0.745

Factor, k1 mm 2.5
Refer Fig-1
Factor, k3 mm 1.6
web thickness, d mm 8.2
0.25 x (b - d) mm #VALUE! 25.5
Flange thickness at distance 0.25 x (b - d), t mm #VALUE! 17.1
Conditional flange thickness along the edge of web, tk mm #VALUE! 17.1
###

Eq -5 of Manual for design of tracks for

Transverse stresses from flange local deflection, sMy N/mm2 #VALUE! 112.8
intrashop suspension hoisting facilities
Permissible stress, sper N/mm 2
#VALUE! 320
Eq -4 of Manual for design of tracks for
Remark, sMy < sper OK
intrashop suspension hoisting facilities

Eq -6 of Manual for design of tracks for

Longitudinal stresses from flange local deflection, sMx N/mm2 #VALUE! 48
intrashop suspension hoisting facilities

H CHECK FOR TOTAL STRESSES :

Eq -3 of Manual for design of tracks for

Total stress, sTOTAL N/mm2 #VALUE! 230
intrashop suspension hoisting facilities
Permissible stress, sper N/mm 2
#VALUE! 320 ###

Remark, sTOTAL < sper OK ###

###

2 O F7
 ATTACHMENT 1: SAMPLE CALCULATION FOR MOMENT CONNECTIONS – END PLATE TYPE (MC1)

SAFE LOAD CALCULATION FOR MOMENT CONNECTIONS – END PLATE TYPE ( MC1 )

BASIC DESIGN PARAMETER :

1) Fy = Design strength of Steel for S275JR ( Hot Rolled Shapes )

… As per Table 7_EN 10025-2_2004
S275 JR Steel
Min Yield Strength, ReH
For t <= 16mm, fy = ReH N/mm2 275
For t > 16mm, & <= 40mm fy = ReH N/mm2 265
For t > 40mm, & <= 63mm fy = ReH N/mm 2
255
Tensile Strength, Rm
For t > 3mm, & t <= 100mm fu = Rm N/mm2 410

2) Fv , Rd = SHEAR STRENGTH/RESISTANCE OF BOLTS

Fv, Rd = av fub A / gm2 From Table 3.4 EN 1993-1.8:2005

Where , For Bolt Grade 8.8 ,

αv = 0.6 For Bolt Grade 8.8 ,

fub = 800 N/mm2 Ulimate Tensiile Strength of Bolt
γm2= 1.25 …….As per Clause 6.1_EN 1993 1.1:2005

Fv, Rd = #VALUE!

Fv, Rd = 384 N/mm2

3) Fb , Rd = BEARING STRENGTH/RESISTANCE OF BOLTS & CONNECTED ELEMENTS

Bearing Strength of Edge Bolt and Inner Bolt calculated seperately.

Critical case of HEA 900 is considered.

Fb, Rd = k1 ab fu d t / gm2 From Table 3.4 EN 1993-1.8:2005

fu = 410 N/mm2 Ulimate Tensiile Strength of Connected member

… As per Table 7_EN 10025-2_2004
k1 = Min {(e1 / 3* do) , fub /fu, 1.0}
k1 = Min { (60 / 3 * 33), (800/ 410 ), 1.0 }
k1 = Min. {0.6, 1.95, 1.0} 0.6

αb = Min { 2.8 * e2/do - 1.7,2.5}

αb = Min { [2.8 * ((300-140 ) / 2) / 33] - 1.7 ; 2.5 }
αb = Min { 5.08 , 2.5 } 2.5

γm2 = 1.25 …….As per Clause 6.1_EN 1993 1.1:2005

Fb,Rd = #VALUE!
Fb,Rd = 492 N/mm2

PAGE 6- 3
 ATTACHMENT 1: SAMPLE CALCULATION FOR MOMENT CONNECTIONS – END PLATE TYPE (MC1)

4) Ft ,Rd = TENSILE STRENGTH/RESISTANCE OF BOLTS

Ft, Rd = k2 fub As / gm2 From Table 3.4 EN 1993-1.8:2005

Where , k2 = 0.9
fub = 800 N/mm2 Ulimate Tensiile Strength of Bolt
γm2 = 1.25 …….As per Clause 6.1_EN 1993 1.1:2005

Ft, Rd = #VALUE!

Ft = 576 N/mm2

5) Fvw,RD = DESIGN STRENGTH OF FILLET WELDS

Fvw, Rd = ( fu / √3) / bw gm2 From Clause 4.5.3 EN 1993-1.8:2005

where
βw = 0.85 as pert Table 4.1_EN 1993.1.8_2005
fu = 410 N/mm2 Ulimate Tensiile Strength of Connected member
… As per Table 7_EN 10025-2_2004
γm2 = 1.25 …….As per Clause 6.1_EN 1993 1.1:2005
fvw,Rd = ( 410 / sqrt (3) ) / (0.85 * 1.25 )

fvw,Rd = 223 N/mm2

6) BOLT CAPACITY TABLE :

SHEAR CAPACITY
Bolt TENSILE AREA TENSION CAPACITY SINGLE DOUBLE
BOLT SIZE Diameter d OR AREA AT
THREADS At Ft = At x Pnom = 0.8 x Ps1 = At x Ps2 = 2x At
Ft,Rd At x Ft,Rd Fv,Rd x Fv,Rd
mm mm2 KN KN KN KN
16 16 157 90.4 72.3 60.3 120.6
20 20 245 141.1 112.9 94.1 188.2
22 22 303 174.5 139.6 116.4 232.7
24 24 353 203.3 162.7 135.6 271.1
27 27 459 264.4 211.5 176.3 352.5
30 30 561 323.1 258.5 215.4 430.8
1 2 3 4 1.3824 1.152

PAGE 6- 4
 ATTACHMENT-2 STAAD OUTPUT RESULTS
STAAD MODELLING DIAGRAM OF MONORAIL:-

MOMENT DIAGRAM IN MAJOR DIRECTION:-

MOMENT DIAGRAM IN MINOR DIRECTION:-

5216 : RAPID H-SECTION LIST
YIELD STRESS OF MATERIAL, Ryn = 325 N/mm 2

Sr. No. NAME STAAD NAME MASS Ax D Bf Tf Tw r, Iz, It Iw Iy, Zz,

TOE STRONG WEAK AXIS STRONG
RADIUS AXIS AXIS

kg/m cm2 mm mm mm mm mm cm4 cm4 cm6x103 cm4 cm3

1 2 3 4 5 6 7 8 9 10 11 12 13 14
H PROFILE
1 10Б1 B10-1 8.10 10.32 100 55 6 4 7 171 1.20 0.35 15.9 39.4
2 12Б2 B12-2 10.40 13.21 120 64 6 4 7 318 1.74 0.89 27.7 60.7
3 16Б2 B16-2 15.80 20.09 160 82 7 5 9 869 3.60 3.96 69.3 123.9
4 20Б1 B20-1 21.30 27.16 200 100 8 6 11 1844 5.89 12.29 133.9 209.5
5 25Б2 B25-2 29.60 37.66 250 125 9 6 12 4052 9.79 42.54 293.8 365.9
6 30Б2 B30-2 36.70 46.78 300 150 9 7 13 7210 13.86 107.17 507.4 542.1
7 35Б2 B35-2 49.60 63.14 350 175 11 7 14 13560 26.07 282.29 984.2 867.9
8 40Б2 B40-2 66.00 84.12 400 200 13 8 16 23706 47.77 649.00 1736.2 1326.0
9 45Б2 B45-2 76.00 96.76 450 200 14 9 18 33453 61.55 887.11 1871.3 1700.0
10 50Б3 B50-3 89.70 114.23 500 200 16 10 20 47849 87.66 1249.37 2140.3 2175.0
11 60Б2 B60-2 105.50 134.45 600 200 17 11 22 77638 118.69 1926.04 2277.5 2979.0
12 20Ш1 SH20-1 30.60 39.01 194 150 9 6 13 2690 11.02 43.32 507.1 296.2
13 25Ш1 SH25-1 44.10 56.24 244 175 11 7 16 6122 23.18 133.35 984.3 534.8
14 30Ш2 SH30-2 68.60 87.38 300 201 15 9 18 14210 61.94 412.25 2033.8 1023.3
15 35Ш2 SH35-2 79.70 101.51 340 250 14 9 20 21678 66.43 968.66 3650.5 1360.0
16 40Ш2 SH40-2 106.70 135.95 390 300 16 10 22 38676 113.27 2517.77 7207.1 2115.6
17 45Ш1 SH45-1 123.50 157.39 440 300 18 11 24 56072 162.33 3606.20 8110.3 2727.6
18 50Ш2 SH50-2 138.40 176.34 487 300 18 15 26 71867 209.78 4339.72 7896.4 3205.5
19 60Ш1 SH60-1 137.00 174.49 582 300 17 12 28 102717 177.14 6105.18 7669.0 3782.4
20 70Ш1 SH70-1 166.00 211.49 692 300 20 13 28 172435 260.95 10160.64 9022.9 5413.6
21 80Ш1 SH80-1 164.60 209.71 782 300 17 14 28 205458 218.36 11192.43 7676.7 5789.8
22 90Ш1 SH90-1 191.50 243.96 881 299 19 15 28 292583 291.85 15328.24 8278.5 7442.2
23 20K2 K20-2 49.90 63.53 200 200 12 8 13 4716 30.16 141.38 1601.4 513.2
24 25K2 K25-2 72.40 92.18 250 250 14 9 16 10833 59.07 507.65 3648.6 936.9
25 30K2 K30-2 94.00 119.78 300 300 15 10 18 20411 89.02 1370.67 6754.5 1464.8
26 35K2 K35-2 136.50 173.87 350 350 19 12 20 40296 199.75 3718.80 13585.3 2493.2
27 40K2 K40-2 171.70 218.67 400 400 21 13 22 66623 303.94 8043.90 22412.0 3600.1
28 10y 10y 8.56 10.90 100 46 8 5 7 174 20.4
29 16y 16y 14.21 18.10 160 64 8 5 9 747 63.3
30 20y 20y 18.37 23.40 200 76 9 5 10 1520 113.0
31 24y 24y 24.02 30.60 240 90 10 6 11 2900 208.0
32 30y 30y 31.79 40.50 300 100 11 7 12 5810 327.0
33 12Б1 B12-1 8.70 11.03 117.6 64 5.1 3.8 7 257 0.71 22.4
34 16Б1 B16-1 12.70 16.18 157 82 8 4 9 689 4.03 54.4
35 24M 38.30 48.70 240 110 14 8.2 10.5
36 30M 50.20 64.00 300 130 15 9 12
37 45M 77.50 98.80 450 150 18 11 16
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
 Zy,
WEAK AXIS

cm3

15

9.2
13.6
26.2
42.1
73.3
105.3
173.9
268.2
293.0
336.0
362.7
102.8
171.2
308.5
443.8
729.0
822.2
811.3
784.7
927.6
799.1
874.4
242.8
442.0
681.8
1175.0
1695.1