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南京市高淳经济开发区古檀大道 63 号

No.63 Gutan Road,Gaochun Econmic Development Zone,Nanjing City, China

技术参数及报价
ZD-F450Q-Y2 圆绳全自动纸袋机加二色连线印刷技术参数与配置说明
FOR ZD-F450Q-Y2 AUTOMATIC PAPER BAG MAKING MACHINE WITH
ROPE HANDLES AND 2-COLOR PRINTING
I. 设备示意图
MACHINE PHOTO

圆绳全自动加连线印刷纸袋机 ZD-F450Q-Y2

成品袋样 (圆绳)/Rope handle sample

II. 设备简介
INTRODUCTION

该机器用于生产带手挽的手提纸袋,由手挽工位将制好的圆绳和卷筒纸片自动做成手挽,通过输送系统将做好

-1-
的手挽传送给切把、送把、贴把、压把的工位,然后将原色或印刷好的卷筒纸进行贴片位点断、贴片位涂胶、自动
粘贴手挽,再由主机将贴有手挽的纸张进行涂边胶、成筒、切断、压痕、底部涂胶、袋底成形并输送出袋,整个过
程一次性同步完成。真正实现了全自动化生产,能够有效地节省人工成本。
整机采用日本原装进口的三菱伺服电控系统,确保整机能够快速稳定地运行,又能有效地减少纸袋尺寸调整的
时间。生产的纸袋及成品精确度高,稳定性强,维护简便,生产高效,是各大印刷厂及生产纸袋厂家理想的选购设
备。

This machine is specially designed to make paper shopping bags with handles inline fully automatically. The
handles will be delivered to the main machine after being produced by the handle making unit, and being cut
and pasted to the paper. This machine can form the paper bag in one process from the paper roll, handle
patching, side gluing, tube forming & cutting, bottom creasing & gluing and forming to bags collection in the
control of servo motors (Mitsubishi brand, imported from Japan) to ensure the high precision and stability,
simple maintenance and high efficiency. Thus it is an ideal equipment for printing houses and paper bag
manufacturers.

III. 技术参数
MAIN PARAMETERS
型 号 Model: ZD-F450Q-Y2
卷筒纸料宽度 Roll paper width: 650-1370 mm
最大纸卷直径 Max. dia of roll paper: φ1500 mm
卷心内径 Inside diameter of paper: φ76 mm
纸张克重 Paper gram: 80-150g/m2
纸袋面宽 Finished bag width: 230-450mm
纸筒长度 Paper tube length: 280-(630mm including the handle height )
纸袋底宽 Bag bottom width: 80-260mm
手把绳高 Handle rope height: 90-120mm
手把绳直径 Handle rope diameter: φ3-6 mm
手把贴片长度 Handle patch length: 190mm
手把贴片宽度 Handle patch width: 42.5-50 mm
纸绳间距 Handle rope distance: 95mm
手把贴片纸卷直径 Paper patch roll dia: φ1200 mm
手把贴片纸宽度 Paper patch roll width: 85-100 mm
手把贴片纸克重 Paper patch gram: 80-150 g/m2
最大生产速度 Max production speed: 100-140 bags/min
机器总功率 Total power: 40 KW
机器重量 Weight: 22500 KG
外型尺寸 Overall dimensions: 19000*6000*2500 mm

-2-
IV. 纸袋示意图
BAG DIAGRAM

V. 主要结构与配置
MAIN CONFIGURATION

A. 放料机组
FEEDING UNIT
卷筒原纸是固定在气涨轴后再通
过自动油压升降系统的摆臂上料
下料,该放料机组配有纸张用完后
的警铃提示功能;配有对卷筒纸送
料时的自动纠偏功能;配有对卷筒
纸送纸时的衡定涨力的功能;平时
在更换卷筒纸时通过简单的开关
控制就可以轻松完成工作。
The roll paper with air
expansion shaft going through,
can be uploaded/down loaded
by the arm of the paper rack
equipped with hydraulic system
and tension control system.
Alarm system equipped to
remind the shortage of paper.
Also web guide is equipped to
ensure the straightness of the
paper. Paper rolls can be
changed easily by pressing the
button.

•放卷气涨轴 台湾台菱
Air expansion shaft TAIWAN TAILING

-3-
•油压升降装置 台湾YUKEN
Hydraulic loading device TAIWAN YUKEN

•涨力控制系统
精控
Tension control system
KCON

•自动纠偏系统
精控
Web guide system
KCON

•自动检测电眼
意大利宝盟
Auto-detect sensor
ITALY BAUMER

B. 手挽制作机组
HANDLE MAKING UNIT
由两卷原纸片和纸绳一并进料,将
卷筒原纸片与绕制的圆纸绳进行
水胶与热胶的粘合;再由压合装置
对手挽片进行输送压合;然后给手
挽进行对半切开并传送给贴把机
构。

Consists of two rolls of patch


paper and one roll of paper
rope. The rope will be glued to
the patch paper before
delivered to the compression
joint, and delivered to the
handle patching unit
afterwards.

-4-
•手挽水胶
自产
Water glue device
SELF PRODUCED

•手挽热熔胶
嘉美高科
Hot-melt gluing unit
JIAMEI GAOKE

•手挽检测电眼 意大利宝盟
Handle detect sensor ITALY BAUMER

•伺服电机传动 日本三菱
Servo-motor system JAPAN MITSUBISHI

C. 手挽贴把机组
HANDLE PATCHING UNIT
将做好传送来的手挽片进行裁断
后转输送给纵向拨销;由拨销工位
将裁断后的手挽送至要生产纸袋
的袋口指定位置;再给手挽与纸袋
指定位进行上水胶并粘合,然后给
粘贴在纸袋上的手挽进行压合固
定并传输给成型机组。
The handles (in line) will be cut
into separate pieces and
delivered to the reel lock pins
which will be sent to the
designated positions on the
paper that has been put the glue
and compressed tightly before
delivered to the bags forming
units.

-5-
•转向器 美国
Add-a-shaft USA BRANHAM

•手把水胶 自产
Water gluing unit SELF PRODUCED

•纸袋边胶 自产
Side gluing SELF PRODUCED

•手把自动加胶 自产
Auto gluing refuel SELF PRODUCED

•手把检测电眼 意大利宝盟
Handle detect sensor ITALY BAUMER

•伺服电机把胶 日本三菱
Servo motor for patch gluing JAPAN MITSUBISHI

•伺服电机传动 日本三菱
Servo motor for transmission JAPAN MITSUBISHI

•伺服电机传输 日本三菱
Servo motor for delivery JAPAN MITSUBISHI

-6-
D. 纸袋成型机组
BAG FORMING UNIT
将粘贴好手把并上好边胶的原纸
进行成筒;成好的纸筒根据设定要
求牵引输送至单个裁断;再传送至
大毂机构开四角底(大毂配有真空
吸气辅助开底装置),再经上底胶
后插底并袋底成四方型;然后再由
传送压合部位出袋。

Form the paper with handle and


side glue into the tube; and cut
into separate pieces based on
the settings. Afterwards, these
separate tube will be sent to the
drum to open the four corners
and form the square shape
consequently.

•光电眼 德国“SICK”
Photocells GERMANY SICK

•气缸 德力西
Cylinders DELEXI

•气动阀 德力西
Pneumatic valve DELEXI

•纸张检测电眼 意大利宝盟
Paper detect sensor ITALY BAUMER

-7-
•自动加油系统 米其尔
Auto lubrication MRICHELL

•底胶自动加胶 日本三菱
Bottom glue refueling JAPAN MITSUBISHI

•伺服电机牵引 日本三菱
Servo motor for traction JAPAN MITSUBISHI

•伺服电机传动 日本三菱
Servo motor for transmission JAPAN MITSUBISHI

E. 成品收袋机组
BAG FORMING UNIT
将成型好的纸袋进行压合并输送
出袋,出袋装置可选为横向收料与
纵向收料,两种收料装置都可将成
品出袋时根据要求设定自动计数。

Compressing the bags and outlet the


bags. Horizontal or vertical bags
collection type is available, both of
them can be with bags counting
system.

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•自动检测电眼
Auto detect sensors

•自动计数光眼
Auto counting sensors

F. 电器与电控
ELECTRIC COMPONENS

•运动控制器 日本三菱
Motion controller JAPAN MITSUBISHI

日本三菱
•以太网全彩触摸屏
JAPAN MITSUBISHI
Full-color PLC touch screen

•驱动器 日本三菱
Servo motor driver JAPAN MITSUBISHI

•输入输出 日本三菱
PNP Input/output PNP JAPAN MITSUBISHI

•动力与反馈电缆 日本三菱
Motion and feedback wires JAPAN MITSUBISHI

•断路器 瑞士ABB
Circuit breaker SWITZERLAND ABB

•接触器 瑞士ABB
Contactor SWITZERLAND ABB

-9-
•继电器 瑞士ABB
Electric relay SWITZERLAND ABB

G. 主要原材料
MECHANICAL PARTS
•主墙板材料 整体铸件墙板
Wall frame Whole-plate cast steel
整体铸件底座
•主机底座
Integral cast steel base
•齿轮材质 磨齿齿轮(加工精度6级
Gear material Grinding teeth gear (grade 6 precision)
硬质合金材料
•主机牵引轮
Hard alloy material

硬质合金材料
•主机分张轮
Hard alloy material

硬质合金材料
•主机传送轮
Hard alloy material
德国聚氨酯材料
•成筒压轮
German polyurethane
•轴类材料
45#, 40Cr
Axis material
•其它类材料
ZG270-500、G12MOV
Others
H. 主要部分零件工艺标准
MATERIAL TREATMENT
•轴镀洛层的厚度
> 0.08mm
Chroming thickness for axis
•齿轮的表面硬度
50-56HRC
Surface hardness for gears
I.外购件
OUTSOURCING PARTS
•紧固螺丝类材料 45#钢12级
Bolts and screws 45# STEEL, 12 GRADE
•传送皮带材料 美国PU
Delivery belts USA PU
•轴承 瑞典SKF
Bearings SWEDEN SKF
•直线导轨 台湾TBI
Liner guide TAIWAN TBI
•气动元件 亚德克
Pneumatic components Airtec

- 10 -
VI.二色柔版连线印刷部分
2-COLOR INLINE FLEXO PRINTING

A. 控制部分 CONTROL PART


• 主机变频器控制
• 采用制袋机 PLC 触摸屏控制整机
• 减速电机单独运墨 2 组

1. Main motor frequency control


2. Using PLC touch screen of bag making machine to control the whole machine
3. Reduce motor separate

B. 印刷部分 PRINTING PART


• 气动进退离版,停机自动起版后自动运墨,开机报警启动自动落版印刷。
• 上墨由陶瓷网纹辊封闭式钢刮刀刮墨,墨泵循环油墨。
• 同步电机点动式 360º连续纵向对花,精度高达±0.1mm
• 装印刷版辊采用横向套筒式装版。
• 节上墨压力与压印压力采用双直线导轨、滚珠丝杆调节,压印辊、网线辊、印版辊分别采用固定圈,在印
刷时候,上墨与压印精准,不会跳动。
1. Pneumatic forward / backward printing, automatic ink transport after stop and automatic start, and
automatic printing after start alarm.
2. The ink is scraped by the closed steel scraper of ceramic anilox roll and recycled by the ink pump.
3. The synchronous motor has a 360 ° continuous longitudinal pattern, with a precision of ± 0.1mm
4. Horizontally adjustable flower alignment
5. The horizontal sleeve type plate mounting roller is used for plate mounting.
6. Double linear guide rail and ball screw are used to adjust the inking pressure and imprinting pressure of
the section. The imprinting roller, reticle roller and plate roller are respectively fixed rings. During
printing, inking and imprinting are accurate and do not jump.

A. 烘干部分 DRYING PART

• 采用外制加热管加热,温度显示表显示,电流控制,离心风机送风。

Adopt with external heating pipe, temperature display, electric current control, centrifugal blower bring
the wind

B. 配件说明 MAIN PARTS

配件名称 Name 产地 Origin

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1 主机( Main motor) 国产 CHINA

2 变频器(Inverter) 汇川 Inovance

3 运墨减速电机 40W (Inking reducer 40W) 国产 CHINA

4 所有低压控制开关 (All low voltage control switch) 施耐德 Schneider

5 主要轴承 (Main bearing) 日本 Japan

6 导辊轴承 (Roller bearing) 中国 CHINA

E. 结构说明 STRUCTURE
• 本机是主电机采用同步带传动硬齿面齿轮箱,齿轮箱采用同步带传动每个印刷组高精密行星齿轮箱(360º
调版)齿轮传动压印辊(可正反印转换)
• 印刷后走料位置长,使油墨容易烘干、材料冷却好。

1. The machine adopt with synchronous belt drive and hard gear face gear box. The gear box adopt
with synchronous belt drive each printing group high precision planetary gear oven(360º adjust the
plate) gear driving the press printing roller(can print two sides conversion)
2. After printing, long running material space ,it can make the ink drying easily,better results.

F. 技术参数 PARAMETERS

最大进纸宽度 Max. Printing material width 1400 mm

最大印刷宽度 Max. Printing width 1360 mm

印品长度范围 Printing length range 300-800mm

印刷速度 Printing speed 10-60m∕min

套色精度 Register precision ≤±0.20mm

版材厚度(包括双面胶厚度) 客户要求
Thickness of plate ( including the thickness of double Upon requirement
sides glue)
总功率 Power consumption 9 kw

电压 Voltage 380v/50Hz

用气量 Compressed air 0.35Nm3/min

气压 Air pressure 8MPa

机组外型尺寸 Overall dimension 3600*2100*2200mm

- 12 -
G. 机器图片MACHINE PHOTO

VII.售后服务
AFTER-SALES SERVICE

1. 新设备的安装调试,给用户初次的系统化培训,让用户的操作人员掌握机器的基本原理和操作并学会正常的维护
及更换常规易损件。客户除承担我方工程师的当地食宿及交通费用外,另需向其支付70美元/天。

We will send our technician to install and adjust the machine, to train your operators systematically to make
sure they will have the basic skill for running the machine and know how to replace the wearing spare parts.
You need to bear the traffic charges and accommodation, and extra charges for USD 70/day.

2. 设备维护,我公司会持续性的做好售后服务工作,会定期的向用户获取实际的使用情况,以保证用户更好的使用
我公司产的设备。

Machine maintenance-We will follow up the machine running status in your place and do the after-sales
service continuously.

3. 服务响应,接到用户通知48小时内做出响应。

Reaction time-we will feedback you within 48 hours.

4. 保修标准,免费保修期一年,设备实行终身维护

Warranty: 1-year warranty for free, and we will provide all-life maintenance for the machine.

- 13 -
VIII. 随机配件清单
SPARE PARTS LISTS

随机配件清单
SPARE PARTS LISTS
名 称 型 号 规 格 数 量 图 片 备 注
Items Model Specification Quantity Picture Remark

圆型分切刀
1 Round slitting F315-0208-15 1 PC
knife

a. F315-0203-0301
b. F320-0203-0301
c. F320-0203-0302
拉绳调节板 d. F320-0203-0303
e. F315-0203-0305
2 Drawstring 1SET
f. F315-0203-0306
adjustment board g. F315-0203-0307
h. 619 / 6- φ 6- φ
15-5
i. LBP121928

打孔上模
3 F315-0209-09 4 PC
Punch upper die

打孔下模
4 F315-0209-10 4 PC
Punch die

A:50-8m-800,
B:30-8m-2200,
C:35-8m-720,
同步带
5 D:25L-420L 7 PC
Synchronous belt E:30-8m-1120,
F:30-4368-8m
G.35-8m-640L

两种,一种
点断刀 F350-0302-26-R 带圆弧,一
6 12 PC
Point broken knife 01 种平的,每
种配 6 把

手挽裁断刀 F350-0305-0204
7 10 PC
Hand cutting knife -15

- 14 -
收料/送手挽片基

8 3M 19*1.2 1 PC
Receiving/feeding
hand band

片基带接驳器
9 1 PC
Band connector

上推送拨销 F350-0305-0102
10 6 PC
Upper paddle -02

下推送拨销 F350-0305-0102
11 6PC
Lower paddle -01

送把压轮
F350-0305-0102
12 Hand handle press 4PC
-22
roller
F450QX-0401-06 A=55 机器上使
转角模板 用 1 对,其
13 F330-0401-11 A=42 3 Pairs 他规格各 1
Corner template 对放随机
F330-0401-09 A=19 配件里
机器上使
用其中一
A=107
模板 个规格 1
14 A=123 4SET
Template 套,另配其
A=143
他规格各 1

橡胶压轮
15 Rubber press F330-0403-02 3 PC
roller

配重块
16 F200-0403-09 3 PC
Loading metals

裁断刀 F450QX-0503-1
17 3 PC
Cutting knife 9-02
裁断刀 F450QX-0503-1
18 10PC
Cutting knife 9
F450QX-0505-0
拨 片 4
19 20PC
Paddle F450QX-0505-3
3
拨片顶簧 F450QX-0505-0
20 2PC
Paddle spring 5
压 线 F450QX-0505-3
21 2PC
Creasing blade 0

- 15 -
145-150-110-115
140-155-105-120
135-160-100-105
130-165-95-130
120-175-85-140 机器上使
110-75-150 用 1 对,其
压线板 F450QX-0505-1 105-190-155
22 14 Pair 他规格各 1
Creasing plate 1-R01 100-195-160
95-200-165 对放随机
90-205-170 配件里
85-210-175
80-215-180
75-220-185
125-170-90

开底压板
23 F330-0506-08 2 Pairs
Bottom-open plate

开底胶垫
F450QX-0506-0
24 Bottom-open 4Pairs
7
rubber pad

开底扭簧
25 Open bottom F330-0506-12 4 PC
torsion spring

开底压杆
26 Open bottom press F550Q-0507-12 2PC
lever
机器上使
辅助开底挡板 用 1 个规
F450QX-0507-0 A=340*120
27 Auxiliary opening 2Pair 格,其他规
3 A=340*80 格放随机
baffle
配件里
L=220
压纸杆 F450QX-0506-2 L=280
28 L=340 5 PC
Paper lever 5 L=400
L=450
开底滚柱
29 Open bottom F330-0506-06 2 PC
roller
中心夹 F450QX-0508-0
30 4 PC
Center clip 401
中心夹扭簧
31 Center clamp F330-0508-0401 8 PC
torsion spring

边 夹 F450QX-0508-0
32 4 Pairs
Side clip 504

- 16 -
边夹拉簧
33 Side clamp F330-0508-0504 8 PC
tension spring
边夹顶簧
34 Side clamp top F330-0508-0507 8 PC
spring
夹具扭簧
35 Fixture torsion F330-0508-0208 16 PC
spring
插底刀 F450QX-0510-0
36 15PC
Bottom knife 7
插底刀拉簧
Insert the bottom F450QX-0510-1
37 8 PC
knife tension 4
spring
合底辊轴
F450QX-0511-1
38 Closing roller 1 PC
5
shaft

合底辊 F450QX-0511-1
39 2PC
Closing roller 7

合底辊调节座
Bottom closing F330-0511-16-R
40 2 PC
roller adjusting 01
seat
合底辊固定座
41 Bottom closing F330-0511-15 2 PC
roller fixing seat

工具柜
42 1PC
Tool Cabinet

机器上使
F450QX-0508-0208 L=110 用 1 个规
大毂铝板
43 F450QX-0508-0207 L=180 3SET 格,其他规
Drum plates 格放配件
F450QX-0508-0209 L=150

下切刀座 F450QX-0503-18 机器上使
用 1 个,其
44 Lower cutter F450QX-0503-18-02 3 PC
他规格放
holder F450QX-0503-18-01 配件里
机器上使
前挡板 F450QX-0707-0 A=200*300 用 1 个,其
45 3PC
Front baffle 1 A=350*350 他规格放
配件里
机器上使
辅助架 A=120 用 1 个,其
46 F315-0205-03-R01 2PC
Auxiliary frame A=140 他规格放
配件里

- 17 -
边夹凸轮 F450QX-0508-0604 A=143
47
Side clip cam F450QX-0508-0603 A=103

胶底板 F450QX-0509-3
48 1PC
Glue board 2-R01

胶底两边板
49 F330-0509-47 2PC
Glue side panel

刮胶板压板
F330-0509-49-R
50 Degumming 2PC
01
pressure panel

中心夹具凸轮 F450QX-0508-0
51 1PC
Center clip cam 607

螺钉轴承
52 13PP 2PC
Screw bearing

环形皮带 1430*370*3m
53 1PC
Endless belt m
环形皮带
54 1745*50*3mm 3PC
Endless belt

随机工具清单
TOOL ATTACHMENT LISTS
名 称 型 号 规 格 数 量 图 片 备 注
Items Model Specification Quantity Picture Remark

T 型内六角
1 1Set
T inner hexagon

L 型内六角
2 1Set
L inner hexagon

8-10、12-14
呆扳手
3 13-16、16-18 1Set
Fixed wrench
17-19、22-24
活动扳手
4 300 1PC
Adjustable wrench
钢丝钳
5 Combination 1Pairs
pliers

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螺丝刀
6 1Pairs
Screwdriver

美工刀
7 1PC
Box cutter

卷尺
8 3M 1PC
Tapeline

橡胶锤
9 1PC
Rubber hammer

锉刀
10 1PC
File

T 型套筒
11 19# 1PC
T sleeve

T 型内六角
12 10# 1PC
T inner hexagon

内六角(长)
13 14# 1PC
Inner hexagon

美工刀片
14 1Set
Box cutter blade
保安刀片
15 2Set
Security blade

卡簧钳
16 1Set
Circlip pliers

小钢尺
17 150mm 1PC
Steel rule

什锦小锉刀
18 1Set
Assorted small file

油壶
19 1PC
Oil can

T 型方孔套筒
20 T square hole 16*16 1PC
sleeve

电器、检测开关及耗材清单
ELECTRICALS& DETECTOR SWITCH AND CONSUMABLES LISTS

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名 称 型 号 规 格 数 量 图 片 备 注
Items Model Specification Quantity Picture Remark

胶棉
1 2PC
Foam rubber

铁氟龙
2 1PC
Teflon

防滑胶带
3 型号:5423 1PC
Anti-slip tape

红按钮
4 1PC
Red button

黄按钮
5 1PC
Yellow button

绿按钮
6 1PC
Green button

继电器
7 24V 2PC
Relay

平头螺丝
8 4#.5#.6#.8#.10# 1Set
Flat head screw

圆头螺丝
9 4#.5#.6#.8#.10# 1Set
Round head screw

杯头螺丝
10 4#.5#.6#.8#.10# 1Set
Cup head screw
螺母
11 4#.5#.6#.8#.10# 1Set
Nut
顶丝螺丝
12 4#.5#.6#.8#.10# 1Set
Grub screw
6-6#,8-8#,
10-10#,12-12#;
气管接头 6-8#,8-10#,
13 1Set
Tracheal joint 10-12#;8-8-8#,
10-10-10#,
12-12-12#

气管 5M-8#
14 1Pairs
Tracheal 5M-10#

墨斗
15 1PC
Ink fountain

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链条接头(全接)
16 Full connection 10A 5PC
chain
链条接头(半接)
17 Half connection 10A 5PC
chain
检测光电
18 Photoelectric 1PC
detection

接近开关
19 1PC
Proximity switch

IX.设备的价格、付款方式、交货期
PRICE, PAYMENT TERMS AND DELIVERY TIME
•设备价格/ Machine price: FOB Shanghai $210,000.00

•付款方式:定货T/T预付30%,余款70%在出货前T/T付清。
30% down payment by T/T to confirm the order, the rest 70% paid by T/T before delivery.

•交货期:收到预付款之日起 60天。
60 days after the down payment received.

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